JOB SAFETY ANALYSIS

LOCATION: --------------------Task Name:

Duration:

FACILITY:---------------------

DATE: ----------

Welding, Grinding of Pipe line

Task
Steps

Controls/ Precautions

Potential Hazards

1. Applic
ation
of
Permit
to
Work.

1. Work carried out without

PTW.

2. Condu
ct TBT

1. Unawareness by team
members.

1. Apply work permits from Client prior to

work at site.

1. Tool box talk to be conducted prior to start

of work and to coordinate the work to

have a clear understanding of hazards.

3. Inspec

tion of
Tools
&
Equip
ment.
4. Perso
nal
Protec
tive
Equip
ment.
(P.P.E.
)

1. Improper or damaged
tools.
2. Bodily Injuries.

1. Proper visual inspection on tools and

equipments.
2. Damaged tools or equipments will be
removed from site.

1.

1. Bodily Injuries.

Page 1 of 7

Adequate and suitable P.P.E. Safety

helmet, safety glasses, ear plug/muff,
dust mask / respirator, safety hand gloves
and safety boot will be provided to all
workers during the course of work.

Name of
Responsible
Person

JOB SAFETY ANALYSIS

LOCATION: --------------------Task Name:
Duration:

FACILITY:---------------------

DATE: ----------

Welding, Grinding of Pipe line

Task
Steps

Potential Hazards

1. Inspection shall be done for all slings, lifting tools

Proper lift plan, check the radius, load. Crane
Inspection shall be done by HSE dept.,
Crane Safe Operating Procedure shall be followed.
2. Only qualified Crane Operator & rigger perso

gi

Carry out lifting works.

5.
Ri

1.Fall of load during off

loading, failure of crane /
slings

Controls/ Precautions

Name of
Responsible
Person

n
g
wi
th
cr
a
n
e
fo
r
pi
p
e
of
f

Page 2 of 7

JOB SAFETY ANALYSIS

LOCATION: --------------------Task Name:
Duration:

FACILITY:---------------------

DATE: ----------

Welding, Grinding of Pipe line

Task
Steps

Controls/ Precautions

Potential Hazards

lo
a
di
n
g/
Er
ec
tio
n
2.Crushing hazard or hit
by the load
3.Hit by mobile equipment

4. Hand and finger injury.

6
.G
ri
n

1. Improper Work
Permit &
Awareness.
Page 3 of 7

1. Handle the lifted load by tag line only

Walking below suspended load shall be
Prohibited. Area under lift to be barricaded.
1. Signalman shall be provided to give
Signal to the crane operator and trailer driver.
2. Use walkie-talkie for effective communication.
1. Pinch points the load shall be identified.
2. Use proper PPE,s for tool handling
(Heavy Duty gloves)

1. Get approved Hot Work Permit with

gas test certificate from FPF Control Room.
Gas test is requirement for any job near
Un- plant and ogm area to identify if there is any

Name of
Responsible
Person

JOB SAFETY ANALYSIS

LOCATION: --------------------Task Name:
Duration:

FACILITY:---------------------

DATE: ----------

Welding, Grinding of Pipe line

Task
Steps

Potential Hazards

Controls/ Precautions

di

gas leakage which is harmful or flammable.

2. Conduct a daily toolbox talk before

start specific work.

g
W

3. Make a gas test with gas monitor

and follow permit procedure and checks
if working near OGM or FPF.
O2,CO,H2S,LEL

el
di
n
g
W
or
k
2. Poor supervision and
un-skilled person.

3. Injury due to damaged

tools

Page 4 of 7

1. Proper monitoring and supervision

required for the specific job.
2. Carry out the work only by
qualified competent personnel
Welder, Fabricator.
1.Hand tools to be inspected regularly before start
Of each day.
2. Homemade tools are not allowed at the site.
3. Use proper PPE,s for tool handling (Heavy Duty
gloves)

Name of
Responsible
Person

JOB SAFETY ANALYSIS

LOCATION: --------------------Task Name:
Duration:

FACILITY:---------------------

DATE: ----------

Welding, Grinding of Pipe line

Task
Steps

Potential Hazards

4. Electrical Shock

5. Eye / Face injury

6.Fire & Explosion

Page 5 of 7

Controls/ Precautions

1. Periodical checking and maintenance of all

power tools.
2. Power cable to be checked prior to grinding
& welding operations for no damage.
1. Safety Goggles, Face Shield, to worn by all
workers during welding cutting activity.
1. Grinding and
welding area contains
sparks by using
barriers or fire
blankets.
2. Install Fire
Extinguishers DCP /
CO2 at hot job area.
3. To monitor the hot
work area by (Fire
Watcher) during job &
after completion of
welding work to ensure
no presence of any fire
hazards.
4. Prohibit on smoking
in Plant area.
5. Clear area from any flammable material;
Remove any flammable material away from

Name of
Responsible
Person

JOB SAFETY ANALYSIS

LOCATION: --------------------Task Name:
Duration:

FACILITY:---------------------

DATE: ----------

Welding, Grinding of Pipe line

Task
Steps

7Emerg
ency
Prepar
ation
at Site.
a)First
Aid
and
Medic
al
Attenti
on.
8Enviro
nment
al.
a)Ergon
omics.

Potential Hazards

Controls/ Precautions

welding, cutting and grinding operation.

1. Poor response in case of 1. All site team should be trained in
emergency.
emergency rescue procedure.
2. Always maintain or clear the access for
emergency vehicle at site.
1. Failure to rescue the
injured person.

1. One vehicle should be at site all the time

for emergency use.
2. First aid box should be at site.

1. Contamination.
2. Pollution.
3. Heat stroke, Exhaustion
and suffocation.

1. All usage of machineries/tools to be

monitored to ensure no leakage of
oil/fluids.
2. All
activities
which
produce
smoke/dust will be kept at minimal.
Water will be used to minimize dust.
3. Shed to shield workers from direct
sunlight will be provided.

1. Personnel injuries.

1. Follow the safe working procedure.

2. Implement correct manual handling

Page 6 of 7

Name of
Responsible
Person

JOB SAFETY ANALYSIS

LOCATION: --------------------Task Name:
Duration:

FACILITY:---------------------

DATE: ----------

Welding, Grinding of Pipe line

Task
Steps

09House
keepin
g.
10Demo
bilizati
on of
Equip
ment,
Tool
and
Materi
al.

Potential Hazards

1. Poor housekeeping.

1. Poor demobilization
standard or procedure.

Page 7 of 7

Controls/ Precautions
1. Housekeeping to be maintained at all
time during and after work.
2. Proper disposable of accumulated
rubbish from work area.

1. Ensure proper and safe demobilization of

machineries and material.
2. Ensure applied work permit and certificate
should be closed by Client authority at the end
of job.

Name of
Responsible
Person