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TERM/PLUG

180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737

P/N
227-4002
5P-0702
125-7876
110-3202

A-C3
CLR-GA WIRE NAME POS TERM/PLUG
GY-16-HV X926-A2 1 180-9340
YL-16-HV X927-A5 2 180-9340
GN-16-HV X928-A8 3 180-9340
BU-16-HV X929-A9 4 180-9340
GY-16-HV X930-A10 5 180-9340
YL-16-HV X931-A13 6 180-9340
BU-16-HV T862-A27 7 180-9340
GN-16-HV T863-A18 8 180-9340
YL-16-HV T864-A46 9 180-9340
BR-16-HV J700-A24 10 180-9340
GN-16-HV J701-A19 11 180-9340
BU-16-HV K739-A16 12 180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
155-2252
200mm
PAINT/PRO
110-3202
1
WEDGE
155-2258
A-C5
CLR-GA WIRE NAME POS TERM/PLUG
PU-16-HV T957-A52 1 180-9340
YL-16-HV T958-A50 2 180-9340
BR-16-HV T959-A51 3 180-9340
BU-16-HV T960-A54 4 180-9340
GN-16-HV T961-A55 5 180-9340
WH-16-HV T962-A56 6 180-9340
GY-16-HV T858-A47 7 180-9340
WH-16-HV T859-A41 8 180-9340
OR-16-HV T860-A53 9 180-9340
BR-16-HV K737-A57 10 180-9340
GN-16-HV K738-A49 11 180-9340
BU-16-HV K739-A42 12 180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
155-2252
200mm
PAINT/PRO
110-3202
1
WEDGE
155-2258

A-C13
CLR-GA WIRE NAME POS TERM/PLUG
BU-18 C967-A25 1 180-9340
PK-18 G833-A44 2 180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
155-2269
200mm
PAINT/PRO
110-3202
1
WEDGE
155-2261

ENGINE COOLANT
TEMPERATURE SENSOR
A-C15

CLR-GA
WH-18
GN-18
GY-18
QTY
1
200mm
1

A-C8
WIRE NAME POS TERM/PLUG
G828-A36 A 180-9340
G829-A35 B 180-9340
R747-A14 C 180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
155-2267
PAINT/PRO
110-3202
WEDGE
155-2276

INTAKE MANIFOLD AIR


TEMPERATURE SENSOR
A-C13
ATMOSPHERIC
PRESSURE SENSOR
A-C8

A-S1
(G833-PK)

ENGINE OIL
PRESSURE SENSOR
A-C7

FUEL INJECTOR
HARNESS(EVEN)
A-C5
BOOST PRESSURE
SENSOR A-C9

A-S4
(K739-BU)

TIMING
CALIBRATION
PROBE A-C17

A-C7
CLR-GA WIRE NAME POS TERM/PLUG
WH-18
G828-A3 A 180-9340
GN-18
G829-A4 B 180-9340
GY-18
994-A20 C 180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
155-2267
200mm
PAINT/PRO
110-3202
1
WEDGE
155-2276

A-C6
A-C9
WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
G828-A38 A 180-9340 YL-18 F421-A23 1 180-9340
G829-A37 B 180-9340 PK-18 G833-A45 2 180-9340
R746-A26 C 180-9340 WH-18 T725-A21 3 180-9340
PU-18 N707-A6 4 180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
WH-18 G828-A28 5 180-9340
1
PLUG AS.
155-2267 GN-18 G829-A31 6 180-9340
200mm PAINT/PRO
110-3202 PK-18 C991-A7 7 180-9340
1
WEDGE
155-2276 PK-18 T746-A1 8 180-9340
ACCESSORY TABLE
A-C17
QTY
PART NAME
P/N
CLR-GA WIRE NAME POS TERM/PLUG
1
PLUG AS.
155-2264
WH-18 G856-A39 1 180-9340
200mm PAINT/PRO
110-3202
YL-18 G857-A40 2 180-9340
1
WEDGE
155-2259
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
155-2269
200mm PAINT/PRO
110-3202
1
WEDGE
155-2261

F-C2
WIRE NAME
POS
T858-F1
1
T957-F18
2
ACCESSORY TABLE
PART NAME
CONNECTOR AS
TUBE

TERM/PLUG

P/N
7E-6513
112-8144

F-C3
WIRE NAME
POS
T858-F2
1
T958-F19
2
ACCESSORY TABLE
PART NAME
CONNECTOR AS
TUBE

CLR-GA
GY-16-NW
YL-16-NW
QTY
1
50mm

INJECTOR
1 OR 12
F-C3

TERM/PLUG

CLR-GA
WH-16-NW
BR-16-NW

P/N
7E-6513
112-8144

QTY
1
50mm

F-C4
WIRE NAME
POS
T859-F3
1
T959-F20
2
ACCESSORY TABLE
PART NAME
CONNECTOR AS
TUBE

INJECTOR
3 OR 10
F-C3

CONNECTOR TABLE A-C11


CLR-GA WIRE NAME
POS TERM/PLUG
BK-18-2 E963-A30
1 180-9340
WH-18-2 E964-A29
2 180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
155-2269
1
BOOT
6I-4347
5cm
TUBE
125-7876
1
WEDGE
155-2261

FUEL INJECTOR
HARNESS (EVEN)
A-C5

CONNECTOR TABLE A-C5


CLR-GA WIRE NAME POS TERM/PLUG
PU-16-HV T957-A52 1 180-9340
YL-16-HV T958-A50 2 180-9340
BR-16-HV T959-A51 3 180-9340
BU-16-HV T960-A54 4 180-9340
GN-16-HV T961-A55 5 180-9340
WH-16-HV T962-A56 6 180-9340
GY-16-HV T858-A47 7 180-9340
WH-16-HV T859-A41 8 180-9340
OR-16-HV T860-A53 9 180-9340
BR-16-HV K737-A56 10 180-9340
GN-16-HV K738-A59 11 180-9340
BU-16-HV K739-A61 12 180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
155-2252
1
BOOT
115-5674
1
WEDGE
155-2258

INTAKE MANIFOLD
AIR TEMP SENSOR
A-C13

CONNECTOR TABLE A-C7


CLR-GA WIRE NAME POS TERM/PLUG
WH-18 G828-A3 A 180-9339
GN-18 G829-A4 B 180-9339
GY-18 994-A20 C 180-9339
ACCESSORY TABLE
QTY
PART NAME
P/N
1
RECEPTACLE AS 3E-3370
1
BOOT
6I-4347
1
WEDGE
3E-3371

CONNECTOR TABLE A-C3


CLR-GA WIRE NAME POS TERM/PLUG
GY-16-HV T957-A2 1 180-9340
YL-16-HV T958-A5 2 180-9340
GN-16-HV T959-A8 3 180-9340
BU-16-HV T960-A9 4 180-9340
YL-16-HV T961-A10 5 180-9340
YL-16-HV T962-A13 6 180-9340
BU-16-HV T862-A27 7 180-9340
GN-16-HV T863-A18 8 180-9340
YL-16-HV T860-A46 9 180-9340
BR-16-HV J700-A58 10 180-9340
GN-16-HV J701-A57 11 180-9340
BU-16-HV K739-A60 12 180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
155-2252
1
BOOT
115-5674
1
WEDGE
155-2258

ENGINE OIL
PRESS SENSOR
A-C7

A-C11
CLR-GA WIRE NAME POS TERM/PLUG
BK
E963-A30 1 180-9340
WH
E964-A29 2 180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
155-2269
50mm
TUBE
125-7876
200mm PAINT/PRO
110-3202
1
WEDGE
155-2261

A-S2

A-S3

CONNECTOR TABLE E-C1


CLR-GA WIRE NAME POS TERM/PLUG
1 8T-8737
OR-18 125-E29 2 180-9340
BR-18 T993-E30 3 180-9340
OR-18 167-E23 4 180-9340
BK-18 A274-E24 5 180-9340
BU-18 F426-E27 6 180-9340
GN-18 M909-E17 7 180-9340
GN-18
893-E3
8 180-9340
BR-18
892-E4
9 180-9340
PK-16 382-E37 10 180-9340
BR-16 G971-E19 11 180-9340
12 8T-8737
13 8T-8737
14 8T-8737
BU-18 G469-E48 15 180-9340
BR-16 G488-E26 16 180-9340
17 8T-8737
18 8T-8737
19 8T-8737
20 8T-8737
21 8T-8737
PU-18 A742-E9 22 180-9340
GY-18 E716-E49 23 180-9340
24 8T-8737
25 8T-8737
26 8T-8737
27 8T-8737
RD-18 F404-E39 28 180-9340
GN-18 F420-E40 29 180-9340
YL-18 F424-E28 30 180-9340
GN-18 T936-E18 31 180-9340
32 8T-8737
33 8T-8737
GN
K990-E5 34 180-9340
OR-18 A743-E38 35 180-9340
36 8T-8737
37 8T-8737
38 8T-8737
39 8T-8737
GN-18 E717-E50 40 180-9340
OR-18 M904-E34 41 180-9340
BK
A234-E52 42 133-0969
43 8T-8737
WH-18 F716-E42 44 180-9340
WH-18 G968-E43 45 180-9340
46 8T-8737
47 8T-8737
OR-14 150-E16 48 126-1768
WH-18 E452-E51 49 180-9340
YL
K900-E2 50 180-9340
51 8T-8737
OR-14 150-E46 52 126-1768
OR-14 150-E47 53 126-1768
PK-18 387-E55 54 180-9340

GROUND STUD
AND E-M1, E-M2
TERMINALS

RIGHT SIDE VIEW

CUSTOMER HARNESS 264-2354 VIEWS


(APPLIES TO S/N PREFIXES TLD, TWM & SMP)

ECM
CONNECTOR
E-C1
ECM
CONNECTOR
A-C1

CAT SERVICE
TOOL CONNECTOR
E-C3

TERMINATION
RESISTOR
CONNECTOR
E-C4

CUSTOMER
CONNECTOR
E-C2

INTAKE AIR PRESS SENSOR


A-C9

ATMOSPHERIC
PRESS SENSOR
A-C8

CONNECTOR TABLE A-C1 CONTINUED


CONNECTOR TABLE A-C1 CONTINUED
CLR-GA WIRE NAME POS TERM/PLUG
CLR-GA WIRE NAME POS TERM/PLUG
109 8T-8737
89 8T-8737
110 8T-8737
90 8T-8737
111 8T-8737
91 8T-8737
CU-SHLD A235-A48 92 133-0969
112 8T-8737
93 8T-8737
113 8T-8737
94 8T-8737
114 8T-8737
95 8T-8737 GN-16-HV T863-A18 115 180-9340
96 8T-8737 GY-16-HV T957-A2 116 180-9340
97 8T-8737
117 8T-8737
98 8T-8737 YL-16-HV T958-A5 118 180-9340
119 8T-8737
YL-16-HV T860-A46 99 180-9340
120 8T-8737
100 8T-8737
ACCESSORY TABLE
101 8T-8737
QTY
PART NAME
P/N
102 8T-8737
1
PLUG AS.
264-5732
103 8T-8737
1
BOOT
6I-4348
BU-16-HV T862-A27 104 180-9340
1dm
TUBE
5P-0702
YL-16-HV T962-A13 105 180-9340
5cm
TUBE
125-7876
GN-16-HV T959-A8 106 180-9340
1
STRAP-CABLE
6K-0806
YL-16-HV T961-A10 107 180-9340
1
ENDBELL
211-6807
BU-16-HV T960-A9 108 180-9340

COOLANT TEMP SENSOR


A-C15
A-S4

TIMING CALIBRATION PROBE


A-C17

ELECTRONIC
CONTROL MODULE
A-C1

TURBO OUTLET
(BOOST)
PRESSURE
SENSOR
A-C9

TIMING
CALIBRATION
PROBE
CONNECTOR
A-C17

INTAKE MANIFOLD
AIR TEMPERATURE
SENSOR
A-C13

TERM/PLUG

CLR-GA
OR-16-NW
WH-16-NW

P/N
7E-6513
112-8144

QTY
1
50mm

F-C7
WIRE NAME
POS
T860-F6
1
T962-F23
2
ACCESSORY TABLE
PART NAME
CONNECTOR AS
TUBE

INJECTOR
9 OR 4
F-C6

Harness And Wire Electrical Schematic Symbols

KENR5072-02
February 2007

TERM/PLUG

Symbols

P/N
7E-6513
112-8144

INJECTOR
11 OR 2
F-C7

Pressure
Symbol

Temperature
Symbol

F-C1
WIRE NAME
T957-F18
T958-F19
T959-F20
T960-F21
T961-F22
T962-F23
T858-F10
T859-F12

CLR-GA
PU-16-NW
YL-16-NW
BR-16-NW
BU-16-NW
GN-16-NW
WH-16-NW
GY-16-NW
WH-16-NW

POS
1
2
3
4
5
6
7
8

E-S7
E-S9

TERM/PLUG
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339

CLR-GA
OR-16-NW

QTY
1
1

F-C1 CONTINUED
WIRE NAME
POS
T860-F8
9
10
11
12
ACCESSORY TABLE
PART NAME
RECEPTACLE AS
WEDGE

Fuse - A component in an electrical circuit that will open the circuit if too much current flows
through it.

TERM/PLUG
180-9339
8T-8737
8T-8737
8T-8737

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

P/N
3E-8969
3E-5180

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

CONNECTOR TABLE
CLR-GA WIRE NAME POS
OR-14 150-E16 1
GN-18 M909-E17 2
GN-18 T936-E18 3
BR-16 G971-E19 4
YL-14 G969-E20 5
BR-18 892-E21 6
GN-18 893-E22 7
OR-18 167-E23 8
BK-18 A274-E24 9
GY-18 A307-E25 10
BR-16 G488-E26 11
BU-18 F426-E27 12

E-C2
TERM/PLUG
126-1767
180-9339
180-9339
180-9339
126-1767
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

CONNECTOR TABLE E-C2 CONT.


CLR-GA WIRE NAME POS TERM/PLUG
YL-18 F424-E28 13 180-9339
OR-18 125-E29 14 180-9339
BR-18 T993-E30 15 180-9339
BK A234-E31 16 133-0967
YL K900-E32 17 180-9339
GN K990-E33 18 180-9339
OR-18 M904-E34 19 180-9339
GN-18 C912-E35 20 180-9339
BU-18 A741-E36 21 180-9339
PK-16 382-E37 22 180-9339
OR-18 A743-E38 23 180-9339
RD-18 F404-E39 24 180-9339

E-M1
(229-BK)

E-S2

TERMINATION RESISTOR
E-C4, E-C5
E-S1
CONNECTOR TABLE E-C1 CONT.
CLR-GA WIRE NAME POS TERM/PLUG
OR-14
PU-18

150-E1 55 126-1768
381-E44 56 180-9340
57 8T-8737
GN-18
G955-E45 58 180-9340
BU-18
A741-E36 59 180-9340
WH-18
G967-E54 60 180-9340
BK-14-GXL 229-E59 61 126-1768
62 8T-8737
BK-14-GXL 229-E57 63 126-1768
64 8T-8737
BK-14-GXL 229-E58 65 126-1768
GY-18
A307-E25 66 180-9340
YL-14
G969-E20 67 126-1768
GN-18
C912-E35 68 180-9340
BK-14-GXL 299-E10 69 126-1768
YL-18
120-E6 70 180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
160-7689
50mm
TUBE
5P-0702
50mm
TUBE
125-7876
1
ENDBELL
237-0336

CONNECTOR TABLE E-C4


CLR-GA WIRE NAME POS TERM/PLUG
YL
K900-E12 A 180-9340
GN
K990-E14 B 180-9340
BK
A234-E63 C 133-0969
ACCESSORY TABLE
QTY PART NAME
P/N
1
PLUG AS.
174-0502
50mm
TUBE
5P-0702
50mm
TUBE
125-7876
1
WEDGE 155-2266

E-S3
E-S4

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

B2C1-UP
TLD1-UP
TWM1-UP
SMP1-UP

CUSTOMER
CONNECTOR
E-C2
CONNECTOR TABLE E-C2 CONT.
CLR-GA WIRE NAME POS TERM/PLUG
GN-18 F420-E40 25 180-9339
YL-18 120-E41 26 180-9339
WH-18 F716-E42 27 180-9339
WH-18 G968-E43 28 180-9339
PU-18 381-E44 29 180-9339
GN-18 G955-E45 30 180-9339
OR-14 150-E46 31 126-1767
OR-14 150-E47 32 126-1767
BU-18 G469-E48 33 180-9339
GY-18 E716-E49 34 180-9339
GN-18 E717-E50 35 180-9339
WH-18 E452-E51 36 180-9339
OR-14 150-E1 37 126-1767
PU-18 A742-E9 38 180-9339
WH-18 G967-E54 39 180-9339
PK-18 387-E55 40 180-9339
ACCESSORY TABLE
QTY
PART NAME
P/N
1 RECEPTACLE AS. 9X-1343
1
CAP-DUST 126-1771
50mm
TUBE
5P-0702
50mm
TUBE
125-7876
1
BOOT
6I-4348

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is


activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


1
2

Receptacle
Pin or Socket
Number

FUEL INJECTOR
HARNESS INTERFACE
CONNECTOR
A-C3

FUEL PRESSURE
SENSOR R-C3

INTAKE MANIFOLD
AIR TEMPERATURE
SENSOR
A-C13
TURBO OUTLET
(BOOST) PRESSURE
SENSOR
A-C9

Form Number

Troubleshooting

RENR9324

Systems Operation / Testing and Adjusting

RENR9798

Operation & Maintenance Manual (S/N: TLM, TWD)

SEBU8097

Operation & Maintenance manual (S/N: B2C, SMP)

SEBU8093

C7-C32 ACERT Industrial Engine


Electronics Application & Installation Guide

LEBH4623

TIMING CALIBRATION
PROBE CONNECTOR
A-C17
ECM CONNECTOR A-C1 OR P2

FUEL TEMPERATURE
SENSOR R-C2

ECM CONNECTOR E-C1 OR H-C1 OR P1


FUEL INJECTOR
HARNESS INTERFACE
CONNECTOR
A-C5

SECONDARY ENGINE
SPEED/TIMING SENSOR
(CAM GEAR SENSOR)
ATMOSPHERIC
A-C12
PRESSURE
SENSOR
A-C8
ENGINE
COOLANT
TEMPERATURE
SENSOR
A-C15

C-C1
CLR-GA WIRE NAME POS TERM/PLUG
GN-18 893-C12
1 180-9339
BR-18 892-C11
2 180-9339
YL-16 K900-C13
3 180-9339
OR-14
150-C1
4
9W-0852
RD-14
101-C2
5
9W-0852
RD-14
101-C5
6
9W-0852
7
8T-8737
RD-18
105-C6
8
8T-8737
GN-16 K990-C15
9 180-9339
GN-18 G955-C3
10 180-9339
RD-14
101-C8
11 9W-0852
RD-14 101-C14
12 9W-0852
YL-18
120-C7
13 180-9339
BU-18 F426-C52
14 180-9339
WH-18 F716-C9
15 180-9339
WH-18 G967-C4
16 180-9339
RD-14 101-C17
17 9W-0852
RD-14 101-C18
18 9W-0852
RD-18 F404-C29
19 180-9339
GN-18 F420-C32
20 180-9339
YL-18 F424-C39
21 180-9339
BK-14 229-C40
22 9W-0852
RD-14 101-C41
23 9W-0852
BK-14 229-C16
24 9W-0852
ACCESSORY TABLE
QTY
PART NAME
P/N
1
RECEPTACLE AS. 9X-0145

REFDES
C-M7
C-M8
C-M9
C-M10
C-T1
C-T2
C-T3
C-T4
C-T5

TERMINALS
P/N
CLR-GA
BK-18
PK-18
PK-18
WH-18
131-1497 RD-10
131-1497 RD-10
130-6789 YL-18
130-6789 GN-18
130-6789 YL-18

C-T2
(101-RD)

Wire Gauge

Wire Color

Printed in U.S.A.

START
RELAY

WIRE
229-C44
391-C31
391-C33
F716-C9
101-C10
101-C20
120-C35
F420-C32
120-C21

C-M9
(391-PK)

C-M7
(229-BK)

C-M8
(391-PK)

C-M10
(F716-WH)

DIAGNOSTIC
LAMP

WARNING LAMP

C-T1
(101-RD)

C-T4
C-T3
(F420-GN) (120-YL)

C-T5
(120-YL)

BU-18
GN-18
WH-18
BU-18

LEFT REAR VIEW


(ENGINE SERIAL NUMBER PREFIX B2C

RIGHT FRONT VIEW


(ENGINE SERIAL NUMBER PREFIX B2C

QTY
1
1

LEFT FRONT VIEW


(ENGINE SERIAL NUMBER PREFIXES TLD , TWM)

INTAKE MANIFOLD
AIR TEMPERATURE
SENSOR A-C13
TURBO OUTLET
(BOOST) PRESSURE
SENSOR A-C9

CONNECTOR A-C1 OR P2

FUEL FILTER DIFFERENTIAL PRESSURE SWITCH M-C2 OR R-C2

C-C20
CLR-GA WIRE NAME
POS
TERM/PLUG
YL-16 K900-C26
A
180-9339
GN-16 K990-C24
B
180-9339
C
8T-8737
ACCESSORY TABLE
QTY
PART NAME
P/N
1
RECEPTACLE AS.
133-0973
1
WEDGE
133-0975

C-T20
(101-RD)

TERMINATION
RESISTOR C-C20

C-S7
(120-YL)

C-S4
(101-RD)
C-S5
(101-RD)

C-S6
(120-YL)

C-S10
(229-BK)

C-S8
(229-BK)

MAINTENANCE
CLEAR SWITCH
C-C19

BK-18
QTY
1
1

C-T16
(120-YL)

TERM/PLUG
180-9340
180-9340
180-9340
P/N
155-2267
155-2276

C-C7
WIRE NAME POS TERM/PLUG
120-C34 1 180-9340
K900-C47 2 180-9340
K990-C48 3 180-9340
4
8T-8737
5
8T-8737
229-C50 6 180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS. 155-2273
WEDGE 155-2263

CLR-GA
YL-18
YL-16
GN-16

DIODE C-C13

C-T18
(150-OR)

C-C13
CLR-GA WIRE NAME
POS
TERM/PLUG
PK-18
391-C46
1
180-9340
BK-18
229-C54
2
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
155-2269
1
WEDGE
155-2261

C-C5
CLR-GA WIRE NAME
POS TERM/PLUG
PK-18
391-C43
1 180-9340
BK-18
229-C30
2 180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
155-2269
1
WEDGE
155-2261

C-T29
(F424-YL)

C-S1
(K900-YL)

C-S3
(K990-GN)

C-S2
(K900-YL)

C-T28
(120-YL)

MAINTENANCE DUE LAMP

CONTROL MODULE
C-C7

C-C19
CLR-GA WIRE NAME
POS
TERM/PLUG
A
8T-8737
BU-18 F426-C52
B
180-9340
BK-18
229-C53
C
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
155-2267
1
WEDGE
155-2276

C-C6
CLR-GA WIRE NAME POS
YL-18 120-C19
A
BK-18 229-C28
B
C
GN-18 893-C12
D
BR-18 892-C11
E
GN-16 K990-C25
F
YL-16 K900-C27
G
H
J
ACCESSORY TABLE
QTY
PART NAME
1
RECEPTACLE

TERM/PLUG
180-9339
180-9339
8T-8737
180-9339
180-9339
180-9339
180-9339
8T-8737
8T-8737
P/N
9W-1951

START RELAY CONNECTOR


C-C5

CLR-GA

CONNECTOR E-C1 OR P1

CONTINUED
CLR-GA
WIRE
RD-18 F404-C29
RD-18 105-C6
OR-14 150-C1
YL-18 120-C45
OR-14 150-C38
OR-14 150-C38
RD-14 101-C5
PK-18 391-C33
YL-18 120-C36
YL-18 F424-C39

SERVICE
TOOL C-C6

C-C18
CLR-GA WIRE NAME
POS
GN-18
G955-C3
A
BK-18
229-C51
B
WH-18
G967-C4
C
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS.
1
WEDGE

FUEL JUMPER HARNESS


INTERFACE CONNECTOR
A-C6

TERMINALS
P/N
130-6789
130-6789
128-4164
130-6789
128-4164
130-6789
131-1502
130-6789
130-6789
130-6789

C-T7
(105-RD)

C-T22
(391-PK)

PRIMARY ENGINE
SPEED/TIMING SENSOR
(CRANK GEAR SENSOR)
A-C11

ELECTRONIC CONTROL MODULE (ECM)

C-T17
(150-OR)

C-T6
(F404-RD)

REFDES
C-T6
C-T7
C-T15
C-T16
C-T17
C-T18
C-T20
C-T22
C-T28
C-T29

C-S9
(391-PK)

ENGINE OIL
PRESSURE SENSOR
A-C7

ENGINE COOLANT
TEMPERATURE
SENSOR A-C15
ATMOSPHERIC
PRESSURE SENSOR
A-C8

SERVICE TOOL
CONNECTOR
E-C3 OR J63

CUSTOMER
CONNECTOR
E-C2 OR J61

CONNECTOR TABLE G-C2


WIRE NAME
POS
TERM/PLUG
1
8T-8737
N782-G5
2
180-9340
N783-G6
3
180-9340
N784-G7
4
180-9340
N785-G8
5
180-9340
6
8T-8737
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
155-2273
WEDGE
155-2263

FUEL
PRESSURE
G-C2

CLR-GA
BU-18
GN-18
WH-18
BU-18

QTY
1
1

CONNECTOR TABLE G-C5


WIRE NAME
POS
TERM/PLUG
1
8T-8737
N782-G11
2
180-9340
N783-G10
3
180-9340
N784-G9
4
180-9340
N785-G20
5
180-9340
6
8T-8737
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
155-2273
WEDGE
155-2263

VOLTMETER
G-C5
BU-18
GN-18
BR-18

FUEL INJECTOR
HARNESS INTERFACE
CONNECTORS
A-C3 AND A-C5

ENGINE COOLANT
TEMPERATURE
G-C4
CONNECTOR TABLE G-C3
CLR-GA WIRE NAME
POS
TERM/PLUG
1
8T-8737
BU-18 N782-G13
2
180-9340
GN-18 N783-G14
3
180-9340
WH-18 N784-G15
4
180-9340
BU-18 N785-G16
5
180-9340
6
8T-8737
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG_AS.
155-2273
1
WEDGE
155-2263

FUEL TEMPERATURE SENSOR M-C3 OR R-C3


ENGINE OIL PRESSURE SENSOR A-C7
SECONDARY ENGINE SPEED/TIMING SENSOR
(CAM GEAR SENSOR) A-C12

DT
CONNECTOR TABLE
CLR-GA WIRE NAME
POS
1
BU-18
N782-G1
2
GN-18
N783-G2
3
WH-18
N784-G3
4
BU-18
N785-G4
5
6
ACCESSORY TABLE
QTY
PART NAME
1
PLUG_AS.
1
WEDGE

FUEL JUMPER HARNESS


INTERFACE CONNECTOR
A-C6

G-C1
TERM/PLUG
8T-8737
180-9340
180-9340
180-9340
180-9340
8T-8737

G-S4
N785-BU

G-S2
N783-GN

G-S1
N782-BU

P/N
155-2273
155-2263

G-S3
N784-WH

CONNECTOR TABLE G-C4


CLR-GA WIRE NAME
POS
TERM/PLUG
1
8T-8737
BU-18 N782-G21
2
180-9340
GN-18 N783-G22
3
180-9340
WH-18 N784-G23
4
180-9340
BU-18 N785-G24
5
180-9340
6
8T-8737
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG_AS.
155-2273
1
WEDGE
155-2263
DT
CONNECTOR TABLE
CLR-GA WIRE NAME
POS
1
BU-18 N782-G19
2
GN-18 N783-G18
3
WH-18 N784-G17
4
BU-18 N785-G12
5
6
ACCESSORY TABLE
QTY
PART NAME
1
PLUG_AS.
1
WEDGE

G-C6
TERM/PLUG
8T-8737
180-9340
180-9340
180-9340
180-9340
8T-8737

ECM CONNECTOR A-C1 OR P2

INLET AIR SHUTOFF SOLENOIDS

PRIMARY ENGINE
SPEED/TIMING SENSOR
(CRANK GEAR SENSOR)
A-C11

CONTROL MODULE
G-C1

LEFT FRONT VIEW


(ENGINE SERIAL NUMBER PREFIX SMP)

ENGINE
CONTROL
MODULE
H-C1

RD-18
GN-18
YL-18

GN-16

TACHOMETER
G-C6

HARNESS 248-0471
CONNECTOR & SPLICE LOCATIONS & CONNECTOR TABLES

CONNECTOR TABLE
WIRE NAME
POS
1
2
3
4
5
F426-H3
6
7
893-H1
8
892-H2
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
F404-H4
28
F420-H5
29
F424-H6
30
31
32
33
K990-H7
34
35

H-C1
TERM/PLUG
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
180-9340
8T-8737
8T-8737
8T-8737
180-9340
8T-8737

CONNECTOR TABLE H-C4


CLR-GA WIRE NAME
POS
TERM/PLUG
RD-10
101-H10
1
8N-1542
ACCESSORY TABLE
QTY
PART NAME
P/N
1
RECEPTACLE_AS.
127-5486

CONNECTOR TABLE H-C1 CONTINUED


CLR-GA WIRE NAME
POS
TERM/PLUG
46
8T-8737
47
8T-8737
OR-18
150-H23
48
180-9340
49
8T-8737
YL-16
K900-H11
50
180-9340
51
8T-8737
OR-18
150-H12
52
180-9340
OR-18
150-H13
53
180-9340
54
8T-8737
55
8T-8737
BK-18
229-H14
56
180-9340
57
8T-8737

BK-18

229-H17

BK-18

229-H18

BK-18

229-H19

YL-18

120-H22
ACCESSORY TABLE
PART NAME
PLUG_AS.
STRAP
ENDBELL

QTY
1
2
1

61
62
63
64
65
66
67
68
69
70

CONNECTOR TABLE H-C3


CLR-GA WIRE NAME
POS
TERM/PLUG
RD-10
101-H20
1
8N-1543
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG_AS.
127-5485

STARTER MOTOR
H-C3

STARTER MOTOR
H-C4

CONNECTOR TABLE H-C5


WIRE NAME
POS
101-H31
1
229-H32
2
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE

CLR-GA
RD-14
BK-14
QTY
1
1

TERM/PLUG
9W-0844
9W-0844
P/N
155-2269
155-2261

BATTERY
H-C5

CONNECTOR TABLE H-C1 CONTINUED


CLR-GA WIRE NAME
POS
TERM/PLUG
36
8T-8737
37
8T-8737
38
8T-8737
39
8T-8737
40
8T-8737
41
8T-8737
42
8T-8737
43
8T-8737
WH-18
F716-H9
44
180-9340
45
8T-8737

CONNECTOR TABLE H-C1 CONTINUED


CLR-GA WIRE NAME
POS
TERM/PLUG
GN-18
G955-H15
58
180-9340
59
8T-8737
WH-18
G967-H16
60
180-9340

P/N
155-2273
155-2263

ELECTRONIC CONTROL
MODULE (ECM)

FUEL HARNESS
CONNECTOR A-C6

HARNESS 266-2295 CONNECTOR & SPLICE LOCATIONS & CONNECTOR TABLES

AMP
CLR-GA

ENGINE OIL
PRESSURE
G-C3

FUEL PRESSURE SENSOR M-C4 OR R-C4

RIGHT REAR VIEW


(ENGINE SERIAL NUMBER PREFIXES TLD, TWM)

Circuit Identification
Number

C-T15
(150-OR)

JUMPER HARNESS
INTERFACE
C-C1

FUEL TEMPERATURE
SENSOR P-C2

200-L32 BK-14

Ground
Connection

HI/LO IDLE
SWITCH C-C18

FUEL PRESSURE
SENSOR P-C3

Component
Part Number

2007 Caterpillar
All Rights Reserved

SEE THE ILLUSTRATION FOR THE


SMP S/N PREFIX BELOW.

RIGHT FRONT VIEW


(ENGINE SERIAL NUMBER PREFIX SMP)

9X-1123

Harness identification code:


This example indicates wire
135 in harness "AG".

Related Electrical Service Manuals

FUEL INJECTOR
HARNESS INTERFACE
CONNECTORS
A-C3 & A-C5

FUEL PRIMING PUMP AX-C2

Fuse
(5 Amps)

Plug

THESE SENSORS ARE LOCATED


UNDER THE AFTERCOOLER.

SECONDARY ENGINE
SPEED/TIMING SENSOR
(CAM GEAR SENSOR)
A-C12

5A

Single Wire
Connector

Title

ENGINE OIL PRESSURE


SENSOR (OLD LOCATION)
A-C7

Part Number For


Connector Recepticle

325-AG135 PK-14
Socket

Pin

L-C12
3E-5179

AG-C4
111-7898

ELECTRONIC CONTROL
MODULE E-C1

CONNECTOR TABLE A-C15


CLR-GA WIRE NAME POS TERM/PLUG
BU-18 995-A22
1 180-9340
PK-18 G833-A43 2 180-9340
ACCESSORY TABLE
QTY PART NAME
P/N
1
PLUG AS.
155-2269
1
BOOT
6I-4347
1
WEDGE
155-2261

ECM CONNECTOR
E-C1 OR H-C1 OR P1

Harness Connector Serialization Code: The "C" stands


for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)

Part Number for


Connector Plug

C-C4
AG-C3
130-6795 130-6795

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.
Harness Identification Letter(s):
(A, B, C, ..., AA, AB, AC, ...)

Wire, Cable, or Harness Assembly Identification:


Includes Harness Identification Letters and Harness
Connector Serialization Codes

ELECTRONIC CONTROL
MODULE (ECM)

PRIMARY ENGINE
SPEED/TIMING SENSOR
(CRANK GEAR SENSOR)
A-C11
ENGINE OIL
PRESSURE SENSOR
A-C7

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

E-S5

CONNECTOR TABLE E-C5


CLR-GA WIRE NAME POS TERM/PLUG
A
B
C
ACCESSORY TABLE
QTY PART NAME
P/N
1 RECEPTACLE AS. 134-2540

CUSTOMER HARNESS 285-6070


LEFT SIDE VIEW
(APPLIES TO S/N PREFIX B2C)

CONNECTOR TABLE A-C17


CLR-GA WIRE NAME POS TERM/PLUG
WH-18 G856-A39 1 180-9340
CONNECTOR TABLE A-C18
YL-18 G857-A40 2 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
ACCESSORY TABLE
1
8T-8737
QTY
PART NAME
P/N
2
8T-8737
1
PLUG AS. 155-2269
ACCESSORY TABLE
1
BOOT
6I-4347
QTY PART NAME
P/N
1
WEDGE
155-2261
1 RECEPTACLE AS.
3E-3364

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

C27 and C32 Industrial Engines and


C32 Petroleum Engines
Electrical System

E-S8

E-S6

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions

CONNECTOR TABLE E-C3


CLR-GA WIRE NAME POS TERM/PLUG
YL-18
120-E15 A 180-9339
BK-14-GXL 229-E56 B 126-1767
BK A234-E62 C 133-0967
GN-18
893-E8 D 180-9339
BR-18
892-E7 E 180-9339
GN K990-E13 F 180-9339
YL K900-E11 G 180-9339
H
8T-8737
J
8T-8737
ACCESSORY TABLE
QTY
PART NAME
P/N
1
RECEPTACLE
8T-8736
50mm
TUBE
5P-0702
50mm
TUBE
125-7876
1
CAP
8C-6354
300mm
WIRE
5P-9074
100mm
TUBE
113-7027

GROUND

Level
Symbol

HARNESSES 281-9195 CONNECTOR


& SPLICE LOCATIONS & CONNECTOR TABLES

GROUND STUD
AND E-M1, E-M2
TERMINALS

HARNESS 286-9021 CONNECTOR LOCATIONS, SPLICE LOCATIONS & CONNECTOR TABLES

ENGINE
COOLANT
TEMPERATURE
SENSOR
A-C15
ATMOSPHERIC
PRESSURE
SENSOR
A-C8

F-C6
WIRE NAME
POS
T860-F5
1
T961-F22
2
ACCESSORY TABLE
PART NAME
CONNECTOR AS
TUBE

F-S2
(T859-WH)

E-M2
(229-BK)

ECM CONNECTOR
E-C1
CUSTOMER
CONNECTOR
E-C2

CONNECTOR TABLE A-C8


CLR-GA WIRE NAME POS TERM/PLUG
WH-18 G828-A36 A 180-9339
GN-18 G829-A35 B 180-9339
GY-18 R747-A14 C 180-9339
ACCESSORY TABLE
QTY PART NAME
P/N
1 RECEPTACLE AS.
3E-3370
1
BOOT
6I-4347
1
WEDGE
3E-3371

QTY
1
50mm

GROUND

TOP VIEW

CONNECTOR TABLE A-C9


CLR-GA WIRE NAME POS TERM/PLUG
WH-18 G828-A38 A 180-9339
GN-18 G829-A37 B 180-9339
PK-18 R746-A26 C 180-9339
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS
3E-3370
1
BOOT
6I-4347
1
WEDGE
3E-3371

P/N
7E-6513
112-8144

CAT SERVICE TOOL


E-C3

FUEL HARNESS
A-C6

SECONDARY ENGINE
SPEED/TIMING SENSOR
A-C12

CLR-GA
OR-16-NW
GN-16-NW

TERM/PLUG

INJECTOR
7 OR 6
F-C5

F-S3
(T858-GY)

TERMINATION RESISTOR
CONNECTOR E-C4

CONNECTOR TABLE A-C12


CLR-GA WIRE NAME POS TERM/PLUG
BU-18 E965-A15 1 180-9340
YL-18 E966-A32 2 180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS
155-2269
1
BOOT
6I-4347
1
WEDGE
155-2261

QTY
1
50mm

F-C5
WIRE NAME
POS
T859-F4
1
T960-F21
2
ACCESSORY TABLE
PART NAME
CONNECTOR AS
TUBE

F-S1
(T860-OR)

PRIMARY ENGINE
SPEED/TIMING
SENSOR
A-C11

ELECTRONIC
CONTROL
MODULE(ECM)
A-C1

CONNECTOR TABLE A-C6


CLR-GA WIRE NAME POS TERM/PLUG
YL-18 F421-A23 1 180-9340
PK-18 G833-A45 2 180-9340
WH-18 T725-A21 3 180-9340
PU-18 N707-A6 4 180-9340
WH-18 G828-A28 5 180-9340
GN-18 G829-A31 6 180-9340
PK-18 C991-A7 7 180-9340
CONNECTOR TABLE A-C13
PK-18 T746-A1 8 180-9340
CLR-GA WIRE NAME POS TERM/PLUG
ACCESSORY TABLE
BU-18 C967-A25 1 180-9340
QTY
PART NAME
P/N
PK-18 G833-A44 2 180-9340
1
PLUG AS. 155-2264
ACCESSORY TABLE
1
BOOT
6I-4347
QTY
PART NAME
P/N
1
WEDGE
155-2259
1
PLUG AS. 155-2269
1
BOOT
6I-4347
1
WEDGE
155-2261

P/N
7E-6513
112-8144

CLR-GA
WH-16-NW
BU-16-NW

HARNESSES 232-4517 AND 285-6647 CONNECTOR & SPLICE LOCATIONS


& CONNECTOR TABLES

CLR-GA
WH-18
GN-18
PK-18

FUEL HARNESS
A-C6

TERM/PLUG

INJECTOR
5 OR 8
F-C4

CONNECTOR & SPLICE LOCATIONS & CONNECTOR TABLES FOR HARNESS 238-8295

PRIMARY ENGINE
SPEED /TIMING
SENSOR A-C11

CONNECTOR TABLE A-C1 CONTINUED


CLR-GA WIRE NAME POS TERM/PLUG
69 8T-8737
70 8T-8737
71 8T-8737
WH-18
G828-A11 72 180-9340
73 8T-8737
74 8T-8737
75 8T-8737
76 8T-8737
77 8T-8737
78 8T-8737
79 8T-8737
80 8T-8737
81 8T-8737
82 8T-8737
PU-18
N707-A6 83 180-9340
84 8T-8737
85 8T-8737
86 8T-8737
87 8T-8737
88 8T-8737

QTY
1
50mm

SECONDARY ENGINE
SPEED/TIMING SENSOR
A-C12

A-S1

FUEL INJECTOR
HARNESS (ODD)
A-C3

CLR-GA
GY-16-NW
PU-16-NW

A-C12
CLR-GA WIRE NAME POS TERM/PLUG
BU-18 E965-A15 1 180-9340
YL-18 E966-A32 2 180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
155-2269
200mm
PAINT/PRO
110-3202
1
WEDGE
155-2261

A-S3
(G829-GN)
A-S2
(G828-WH)

EXTERNAL ENGINE
HARNESS INTERFACE
F-C1

A-C15
CLR-GA WIRE NAME POS TERM/PLUG
BU-18
995-A22 1 180-9340
PK-18 G833-A43 2 180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
155-2269
200mm
PAINT/PRO
110-3202
1
WEDGE
155-2261

180-9340
8T-8737
180-9340
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
P/N
160-7689
3S-2093
237-0336

H-S5
101-RD
H-S6
101-RD

H-S7
150-OR

H-S1
229-BK

H-S2
K900-YL

H-S8
229-BK

H-S3
K990-GN

CLR-GA
YL-16
GN-16

QTY
1
1
1

CONNECTOR TABLE H-C6


WIRE NAME
POS
K900-H27
A
K990-H29
B
C
ACCESSORY TABLE
PART NAME
RECEPTACLE_AS.
STRAP
WEDGE

TERM/PLUG
180-9339
180-9339
8T-8737
P/N
133-0973
3S-2093
133-0975

TERMINATION
RESISTOR
H-C6

CLR-GA
GN-18
BR-18
YL-16
OR-14
RD-14
RD-14

GN-16
GN-18
RD-14
RD-14
YL-18

CONNECTOR TABLE H-C2


WIRE NAME
POS
893-H1
1
892-H2
2
K900-H28
3
150-H24
4
101-H36
5
101-H31
6
7
8
K990-H30
9
G955-H15
10
101-H34
11
101-H37
12
120-H22
13

TERM/PLUG
180-9340
180-9340
180-9340
9W-0844
9W-0844
9W-0844
8T-8737
8T-8737
180-9340
180-9340
9W-0844
9W-0844
180-9340

INSTRUMENT
PANEL
HARNESS
INTERFACE
H-C2
CONNECTOR TABLE HC2 CONTINUED
CLR-GA
WIRE NAME
POS
TERM/PLUG
BU-18
F426-H3
14
180-9340
WH-18
F716-H9
15
180-9340
WH-18
G967-H16
16
180-9340
RD-14
101-H38
17
9W-0844
RD-14
101-H33
18
9W-0844
RD-18
F404-H4
19
180-9340
GN-18
F420-H5
20
180-9340
YL-18
F424-H6
21
180-9340
BK-14
229-H21
22
9W-0844
RD-14
101-H35
23
9W-0844
BK-14
229-H32
24
9W-0844
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG_AS.
7X-6222

HARNESS 291-5534 CONNECTOR & SPLICE LOCATIONS


& CONNECTOR TABLES

(Dimensions: 39 inches x 28 inches)

CONNECTOR TABLE A-C1


CLR-GA WIRE NAME POS TERM/PLUG
GN-16-HV K738-A59 1 180-9340
2
8T-8737
GN-16-HV J701-A57 3 180-9340
4
8T-8737
BR-16-HV J700-A58 5 180-9340
6
8T-8737
7
8T-8737
BR-16-HV K737-A56 8 180-9340
9
8T-8737
10 8T-8737
11 8T-8737
12 8T-8737
BU-18
995-A22 13 180-9340
BU-16-HV K739-A62 14 180-9340
PK-18 R746-A26 15 180-9340
16 8T-8737
BR-18 G829-A12 17 180-9340
BR-16-HV T959-A51 18 180-9340
19 8T-8737
20 8T-8737
YL-16-HV T958-A50 21 180-9340
GN-16-HV T961-A55 22 180-9340
23 8T-8737
24 8T-8737
BK-18-2 E963-A30 25 180-9340
WH-18 G856-A39 26 180-9340
27 8T-8737
GY-18
994-A20 28 180-9340
29 8T-8737
PK-18 G833-A17 30 180-9340
BU-16-HV T960-A54 31 180-9340
32 8T-8737
33 8T-8737
34 8T-8737
WH-18-2 E964-A29 35 180-9340
YL-18 G857-A40 36 180-9340
37 8T-8737
38 8T-8737
39 8T-8737
PK-18
C991-A7 40 180-9340
PK-18
T746-A1 41 180-9340
PU-16-HV T957-A52 42 180-9340
43 8T-8737
44 8T-8737
45 8T-8737
YL-18 E966-A32 46 180-9340
BU-18 E965-A15 47 180-9340
48 8T-8737
49 8T-8737
WH-16-HV T962-A56 50 180-9340
51 8T-8737
52 8T-8737
53 8T-8737
54 8T-8737
55 8T-8737
BU-18 C967-A25 56 180-9340
GY-18 R747-A14 57 180-9340
GY-16-HV T858-A47 58 180-9340
59 8T-8737
60 8T-8737
61 8T-8737
YL-18 F421-A23 62 180-9340
63 8T-8737
64 8T-8737
WH-18 T725-A21 65 180-9340
66 8T-8737
WH-16-HV T859-A41 67 180-9340
OR-16-HV T860-A53 68 180-9340

A-C1 CONTINUED
CLR-GA WIRE NAME
WH-18 G828-A11 72
73
74
75
76
77
78
79
80
81
82
PU-18
N707-A6 83
84
85
86
87
88
89
90
91
CU-SHLD A235-A48 92
93
94
95
96
97
98
YL-16-HV T864-A46 99
100
101
102
103
BU-16-HV T862-A27 104
YL-16-HV X931-A13 105
GN-16-HV X928-A8 106
GY-16-HV X930-A10 107
BU-16-HV X929-A9 108
109
110
111
112
113
114
GN-16-HV T863-A18 115
GY-16-HV X926-A2 116
117

TERM/PLUG
180-9340
8T-8737
8T-8737

30 Page,

FUEL
INJECTOR
HARNESS
(ODD)
A-C3

A-C1 CONTINUED
A-C1 CONTINUED
CLR-GA WIRE NAME POS TERM/PLUG
CLR-GA WIRE NAME POS
63 8T-8737 YL-16-HV X927-A5 118
119
64 8T-8737
120
WH-18 T725-A21 65 180-9340
ACCESSORY TABLE
66 8T-8737
QTY PART NAME
WH-16-HV T859-A41 67 180-9340
1
PLUG AS.
OR-16-HV T860-A53 68 180-9340
50mm
TUBE
69 8T-8737
50mm
TUBE
70 8T-8737
200mm PAINT/PRO
71 8T-8737

KENR5072-02

A-C1
CLR-GA WIRE NAME POS TERM/PLUG
GN-16-HV K738-A49 1 180-9340
2 8T-8737
GN-16-HV J701-A19 3 180-9340
4 8T-8737
BR-16-HV J700-A24 5 180-9340
6 8T-8737
7 8T-8737
BR-16-HV K737-A57 8 180-9340
9 8T-8737
10 8T-8737
11 8T-8737
12 8T-8737
BU-18
995-A22 13 180-9340
BU-16-HV K739-A58 14 180-9340
PK-18 R746-A26 15 180-9340
16 8T-8737
GN-18 G829-A12 17 180-9340
BR-16-HV T959-A51 18 180-9340
19 8T-8737
20 8T-8737
YL-16-HV T958-A50 21 180-9340
GN-16-HV T961-A55 22 180-9340
23 8T-8737
24 8T-8737
BK
E963-A30 25 180-9340
WH-18 G856-A39 26 180-9340
27 8T-8737
GY-18
994-A20 28 180-9340
29 8T-8737
PK-18 G833-A17 30 180-9340
BU-16-HV T960-A54 31 180-9340
32 8T-8737
33 8T-8737
34 8T-8737
WH
E964-A29 35 180-9340
YL-18 G857-A40 36 180-9340
37 8T-8737
38 8T-8737
39 8T-8737
PK-18
C991-A7 40 180-9340
PK-18
T746-A1 41 180-9340
PU-16-HV T957-A52 42 180-9340
43 8T-8737
44 8T-8737
45 8T-8737
YL-18 E966-A32 46 180-9340
BU-18 E965-A15 47 180-9340
48 8T-8737
49 8T-8737
WH-16-HV T962-A56 50 180-9340
51 8T-8737
52 8T-8737
53 8T-8737
54 8T-8737
55 8T-8737
BU-18 C967-A25 56 180-9340
GY-18 R747-A14 57 180-9340
GY-16-HV T858-A47 58 180-9340
59 8T-8737
60 8T-8737
61 8T-8737
YL-18 F421-A23 62 180-9340

F-C2
7E6513
T858-F1 GY-16-NW
T957-F18 PU-16-NW
T858-F2 GY-16-NW
T858-F1 GY-16-NW

F-C3
7E6513
T858-F2 GY-16-NW
T958-F19 YL-16-NW

T859-F4 WH-16-NW
T859-F3 WH-16-NW

F-C4
7E6513

T957-F18
T958-F19
T959-F20
T960-F21
T961-F22
T962-F23

7E6513
F-C5
T859-F4 WH-16-NW
T960-F21 BU-16-NW

A-C1
2274002
P2/J2
K738-A49 GN-16-HV
BRAKE SOLENOID L/H (6,8) 1

TEMPERATURE SENSOR COMMON


INJECTOR 6 LS

PASSIVE SPD +1:

A CRANK SPEED
TDC SERVICE PROBE -

FUEL PRESSURE
LEFT INTAKE MANIFOLD AIR PRESSURE
INJECTOR 12 LS

PASSIVE SPD +2:


PASSIVE SPD -2:

B CAM SPEED
B CAM SPEED
INJECTOR 2 LS

INTAKE MANIFOLD AIR TEMPERATURE


ATMOSPHERIC PRESSURE SENSOR
INJECTOR 10,12 HS

FUEL TEMPERATURE SENSOR


DIFFERENTIAL FUEL PRESSURE SW
INJECTOR 6,8 HS
INJECTOR 2,4 HS

PRESSURE SENSOR +5V

INPUT SWITCH RETURN

S/T SHIELD

INJECTOR 9,11 HS

HS
LS
LS
LS
LS

INJECTOR 5,7 HS
INJECTOR 1 LS
INJECTOR 3 LS

A-C15
1552269
1
995-A22 BU-18
2
G833-A43 PK-18

K739-A42 BU-16-HV
K739-A16 BU-16-HV

G833-A17 PK-18
T960-A54 BU-16-HV

C991-A7 PK-18
T746-A1 PK-18
T957-A52 PU-16-HV

T962-A56 WH-16-HV

C967-A25 BU-18
R747-A14 GY-18
T858-A47 GY-16-HV

F421-A23 YL-18
T725-A21 WH-18
T859-A41 WH-16-HV
T860-A53 OR-16-HV

SIGNAL
GROUND

A-C13
1552269
1
C967-A25 BU-18
2
G833-A44 PK-18

E964-A29 WH
G857-A40 YL-18

G833-A17 PK-18

G828-A11 WH-18
A235-A48 CU-SHLD
E965-A15 BU-18
E966-A32 YL-18
994-A20 GY-18
995-A22 BU-18
C967-A25 BU-18
C991-A7 PK-18
E963-A30 BK
E964-A29 WH
F421-A23 YL-18
G828-A11 WH-18
G829-A12 GN-18
G833-A17 PK-18
G856-A39 WH-18
G857-A40 YL-18
N707-A6 PU-18
R746-A26 PK-18
R747-A14 GY-18
T725-A21 WH-18
T746-A1 PK-18

G829-A12 GN-18

A-S1

A-S2

A-S3

994-A20 GY-18
995-A22 BU-18
C967-A25 BU-18
C991-A7 PK-18
E965-A15 BU-18
E966-A32 YL-18
F421-A23 YL-18
G856-A39 WH-18
G857-A40 YL-18
N707-A6 PU-18
R746-A26 PK-18
R747-A14 GY-18
T725-A21 WH-18
T746-A1 PK-18
E963-A30 BK
E964-A29 WH
A235-A48 CU-SHLD

F421-A23
G833-A45
T725-A21
N707-A6
G828-A28
G829-A31
C991-A7
T746-A1

A-C6
1552264
YL-18
PK-18
WH-18
PU-18
WH-18
GN-18
PK-18
PK-18

A-C11
1552269
1
E963-A30 BK
2
E964-A29 WH
A235-A48 CU-SHLD
CABLE 127-8770

+5 VOLTS
GROUND
SIGNAL

OR-18
YL-18
GN-18

A-C8
1552267
A
G828-A36 WH-18
B
G829-A35 GN-18
C
R747-A14 GY-18

HARNESS 238-8295 OR 286-9021

A235-A48 CU-SHLD

HARNESS 286-9021 WIRING IS NEARLY IDENTICAL


TO 238-8295.
T864-A46 YL-16-HV

T862-A27 BU-16-HV
X931-A13 YL-16-HV
X928-A8 GN-16-HV
X930-A10 GY-16-HV
X929-A9 BU-16-HV

THE DIFFERENCES ARE CIRCLED & DESCRIBED IN THE


286-9021 CONNECTOR TABLES.
HARNESS 286-9021 IS USED ON ENGINES WITH WATER
COOLED MANIFOLDS (SERIAL NUMBER PREFIX B2C).

+5 VOLTS
GROUND
SIGNAL

OR-18
YL-18
GN-18

A-C7
1552267
A
G828-A3 WH-18
B
G829-A4 GN-18
C
994-A20 GY-18

+5 VOLTS
GROUND
SIGNAL

OR-18
YL-18
GN-18

H-C3
1275485
H-S6
1
101-K1 RD-10
101-H20 RD-10
K-C2 H-C4
1275485 1275486
H-S5
1
101-K2 RD-10
101-H10 RD-10
1

K-T2 1311500

CONTROL MODULE
C-C7
1552273
210-4309
1 +BATTERY
120-C34 YL-18
2 J1939 DATA+
RS485A
K900-C47 YL-16
3 J1939 DATARS485B
K990-C48 GN-16
4 J1939 SHIELD GAUGE GND
5
GAUGE V+
6 GROUND
229-C50 BK-18

101-H33 RD-14
101-H34 RD-14
101-H35 RD-14

G-C1
1552273
1
2
3
4
5
6

DIAGNOSTIC
WARNING
MAINTENANCE OVERDUE
RETARDER

LAMP
LAMP
LAMP
LAMP

J1939 DATA LINK (-)

RETARDER SOLENOID MED/HI


PTO INTERRUPT
J1939 DATA LINK SHIELD
REMOTE SHUTDOWN
INTERMEDIATE ENGINE SPEED SWITCH
BATTERY (+) - UNSWITCHED
COOLANT LEVEL SWITCH
J1939 DATA LINK (+)
BATTERY (+) - UNSWITCHED
BATTERY (+) - UNSWITCHED
OVERSPEED VERIFY SWITCH
PTO ENABLE SWITCH
PTO RAMP UP SWITCH
PTO RAMP DOWN / RESUME SWITCH
BATTERY (-)
BATTERY (-)
BATTERY (-)
THROTTLE POSITION 1 (PWM)
SOLENOID COMMON
THROTTLE POSITION 2 (PWM)
BATTERY (+) - KEY SWITCH

ELECTRONIC CONTROL MODULE

1
2
3
4

F426-H3 BU-18
893-H1 GN-18
892-H2 BR-18

NOTE A

150-H23 0R-18
150-H12 OR-18
150-H13 0R-18
229-H17 BK-18
229-H18 BK-18

229-H14 BK-18
229-H19 BK-18

H-S7
150-H24 OR-14
1

H-S1
1

K990-H7 GN-16

H-C2
7X6222
893-H1 GN-18
892-H2 BR-18
K900-H28 YL-16
150-H24 OR-14
101-H36 RD-14
101-H31 RD-14
A234-H52 BK-18

229-H21 BK-14
229-H39 BK-18
2

H-S8
1

893-H1 GN-18
892-H2 BR-18
F426-H3 BU-18
F404-H4 RD-18
F420-H5 GN-18
F424-H6 YL-18
F716-H9 WH-18
G955-H15 GN-18
G967-H16 WH-18
120-H22 YL-18
A234-H52 BK-18

F404-H4 RD-18
F420-H5 GN-18
F424-H6 YL-18

K990-H30
G955-H15
101-H34
101-H37
120-H22
F426-H3
F716-H9
G967-H16
101-H38
101-H33
F404-H4
F420-H5
F424-H6
229-H21
101-H35
229-H32

GN-16
GN-18
RD-14
RD-14
YL-18
BU-18
WH-18
WH-18
RD-14
RD-14
RD-18
GN-18
YL-18
BK-14
RD-14
BK-14

NOTE A
C-C1
9X0145
1
893-C12 GN-18
2
892-C11 BR-18
3
K900-C13 YL-16
4
150-C1 OR-14
5
101-C2 RD-14
6
101-C5 RD-14
7
A234-C52 BK-18
8
105-C6 RD-18
9
K990-C15 GN-16
10
G955-C3 GN-18
11
101-C8 RD-14
12
101-C14 RD-14
13
120-C7 YL-18
14
F426-C52 BU-18
15
F716-C9 WH-18
16
G967-C4 WH-18
17
101-C17 RD-14
18
101-C18 RD-14
19
F404-C29 RD-18
20
F420-C32 GN-18
21
F424-C39 YL-18
22
229-C40 BK-14
23
101-C41 RD-14
24
229-C16 BK-14

1
2

K990-H7

H-S3
GN-16
1

F716-H9 WH-18

150-H23 OR-18
K900-H11 YL-16
150-H12 OR-18
150-H13 OR-18
229-H14 BK-18
G955-H15 GN-18
G967-H16 WH-18
229-H17 BK-18
229-H18 BK-18
229-H19 BK-18

SIGNAL
GROUND

R-C4
3E3370
A
G828-R5 WH-18
B
G829-R6 GN-18
C
C991-R7 PK-18

FUEL TEMPERATURE
SENSOR 256-6453 FOR S/N - SMP
SENSOR 130-9811 FOR S/N - B2C

G
OR-18
YL-18
GN-18

FUEL PRESSURE
SENSOR
194-6725

+5 VOLTS
GROUND
SIGNAL

MTR

A742-E9 PU-18
E716-E49 GY-18

A274-E24 BK-18
A307-E25 GY-18
A741-E36 BU-18
A742-E9 PU-18
A743-E38 OR-18
C912-E35 GN-14
E716-E49 GY-18
E717-E50 GN-18
F404-E39 RD-18
E452-E51 WH-18
F420-E40 GN-18
F424-E28 YL-18
F426-E27 BU-18
F716-E42 WH-18
G469-E48 BU-18
G488-E26 BR-16
G955-E45 GN-18
G967-E54 WH-18
G968-E43 WH-18
G969-E20 YL-14
G971-E19 BR-16
K900-E2 YL
E-S4
K900-E60 YL

K990-E33 GN
K990-E13 GN

F404-E39
F420-E40
F424-E28
T936-E18

E-S5

E-S9

M904-E34
M909-E17
T993-E30
T936-E18

229-E56 BK-14-GXL
E-M1
E-M2

E717-E50 GN-18
M904-E34 OR-18
A234-E52 CU
F716-E42 WH-18
G968-E43 WH-18
150-E16 OR-14
E452-E51 WH-18
K900-E2 YL
150-E46 OR-14
150-E47 OR-14
387-E55 PK-18
150-E1 OR-14
381-E44 PU-18

K990-E5 GN

K990-E61 GN

NOTE J

OR-18
GN-18
BR-18
GN-18

G955-E45 GN-18
A741-E36 BU-18
G967-E54 WH-18
229-E59 BK-14-GXL

229-E59 BK-14-GXL

229-E57 BK-14-GXL

229-E57 BK-14-GXL
299-E10 BK-14-GXL
229-E58 BK-14-GXL

NOTE J

229-E58 BK-14-GXL
A307-E25 GY-18
G969-E20 YL-14
C912-E35 GN-14
299-E10 BK-14-GXL
120-E6 YL-18

GROUND STUD

SIGNAL
GROUND

2
326-AX1 RD-18
AX-C3
1552269

RD-18
GN-18
YL-18
GN-18

K990-E5 GN
A743-E38 OR-16

E-S8

K990-E14 GN

FUEL
PRIMING
PUMP

ST

NOTE D

ON
OFF

B
S
C

BU-18
GN-18
WH-18
BU-18

1
2
3
4
5
6

TACHOMETER
207-2825

K990-H30 GN-16
2

K990-H29 GN-16
K900-H11 YL-16

K900-H28 YL-16
1

H-S2

G-C2
1552273

NOTE A

ETHER START VALVE


(NOTE V)

C-S5

C-S4
2

NOTE A
K900-H27 YL-16
K990-H29 GN-16

H-C6
1330973
A
B
C

TERMINATION
RESISTOR
174-3016

(NOTE B & C)

NOTE A

NOTE A

G-C6

1552273

G-S2

G-S3

G-S4

101-C10 RD-10
C-T1
1311497

C-T2
1311497

BK-18
BK-18
C-S1
K900-C27 YL-16
K900-C26 YL-16
K900-C22 YL-16

K900-C13 YL-16

NOTE A

C-S2
K900-C47 YL-16
K900-C22 YL-16
2

K990-C23 GN-16
K990-C48 GN-16

K990-C23 GN-16
1

120-C7 YL-18

120-C37 YL-18

C-S11
K990-C25 GN-16
K990-C24 GN-16
120-C45 YL-18

120-C34
K900-C47
K990-C48
229-C50

GROUND
E-M2
(131-1490)

YL-18
YL-16
GN-16
BK-18

HARNESS 266-2295
DIAGNOSTIC
LAMP
7N-5876

WARNING
LAMP
7N-5876

C-S7
120-C21 YL-18

E-S9

MAINTENANCE
LAMP
7N-5876

120-C19
120-C34
120-C36
120-C35

YL-18
YL-18
YL-18
YL-18

391-C43 PK-18
391-C46 PK-18
391-C31 PK-18

150-C38
A234-C52 BK-18
105-C6 RD-18
G955-C3 GN-18
F426-C52 BU-18
F716-C9 WH-18
G967-C4 WH-18
F420-C32 GN-18
F404-C29 RD-18
F424-C39 YL-18
893-C12 GN-18
892-C11 BR-18
229-C16 BK-14 C-S8 229-C30
229-C54
229-C40 BK-14
229-C42 BK-18 C-S10
229-C50
229-C28
229-C53
229-C51
229-C44
1

OR-14

120-C35 YL-18
F420-C32 GN-18
120-C21 YL-18
F404-C29 RD-18
120-C36 YL-18
F424-C39 YL-18

C-C19
1552267
F426-C52 BU-18
229-C53 BK-18

C-C18
1552267

G955-C3 GN-18
229-C51 BK-18
G967-C4 WH-18

MAINTENANCE
CLEAR SWITCH
3N-5716

A
B
C

A
B
C

C-M8 2

BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18

1 C-M9
1

KEYSWITCH
3E-0156

391-C33 PK-18

120-C45 YL-18
105-C6 RD-18

150-C38 OR-14

YL-16
OR-16
BR-16

ST

IGN

OR-16

IL

YL-16
BR-16
PK-16

GND
BAT

C-C6 OR J63 ENGINE SERVICE


TOOL CONNECTOR 9W-1951
A
120-C19 YL-18
(+)BATTERY
B
229-C28 BK-18
(-)BATTERY
C
SHIELD (NOTE E)
A234-C52 BK-18
D
CAT DATA LINK(+)
893-C12 GN-18
E
CAT
DATA LINK(-)
892-C11 BR-18
J1939(-)
F
K990-C25 GN-16
J1939(+)
G
K900-C27 YL-16

C-C20
1330973
A
B
C

YL-16
RD-16
GR-16
YL-14
WH-16
WH-16
PU-16
GN-16

BU-16
YL-14
PK-16

H
J

K900-C26 YL-16
K990-C24 GN-16

PK-16
OR-16
BK-16
GY-16
GN-16

3 C-M7

229-C44 BK-18
150-C38 OR-14
120-C45 YL-18
105-C6 RD-18

NOTE A

BR-16
YL-16
WH-16

BU-16

OFF
ON

391-C33 PK-18

GN-16

E-M1
(131-1498)

HI/LO IDLE
259-1107
2

GN-16

GROUND

STOP SWITCH
111-1325
391-C31 PK-18
F716-C9 WH-18C-M10

CUSTOMER
CONNECTOR E-C2

WH-16
BU-16
OR-16

TERMINATION
RESISTOR
174-3016

WH-14
PK-16

IDENT.
C
G
H

HARNESS
266-2295
248-0471
291-5534

CHG
00
01
00

INSTRUMENT PANEL HARNESS


GAGE HARNESS
JUMPER HARNESS

QTY
1
1
50mm
1

115 114 113 112 111

127-5486

13

23

14

31

24

39

32

47

40

57

48

70

58

9X-1343

REMOTE SHUTDOWN SWITCH


INTERMEDIATE ENGINE SPEED SWITCH

7E-6513
BATTERY (+) - UNSWITCHED
COOLANT LEVEL SWITCH
J1939 DATA LINK (+)

155-2264

Wire 1

BATTERY (+) - UNSWITCHED


BATTERY (+) - UNSWITCHED
OVERSPEED VERIFY SWITCH
BATTERY (+) - UNSWITCHED
PTO ENABLE SWITCH

Wire 2

BATTERY (-)
BATTERY (-)
THROTTLE POSITION SENSOR (PWM INPUT)
AIR SHUTOFF SOLENOID COMMON
NOT USED
BATTERY (-)
BATTERY (+) - KEY SWITCH
ELECTRONIC CONTROL MODULE

10

16

20

21

25

26

30

31

35

36

40

19

24

7X-6222
155-2273

INLET AIR
SHUTOFF
SOLENOID
RELAY
(NOTE V)

24

19

174-3016
155-2252

AUXILIARY
TEMPERATURE
SENSOR
145-7028

12

11

10

COOLANT LEVEL
SENSOR
OFF ENGINE
165-6634/239-9957

+8V
SIGNAL
RETURN

5
15

3E-3388

SIGNAL
RETURN

1
11

9X-0145

PTO RAMP UP/SET SWITCH


UNUSED
PTO RAMP DOWN/RESUME SWITCH
BATTERY (-)

C
1

3E-8969
AUXILIARY
PRESSURE
SENSOR
161-9932

+5V
SIGNAL
RETURN

SIG
+ BAT.
- BAT.

10 11 12

PWM THROTTLE
POSITION SENSOR OR
PWM INPUT DEVICE
(NOTE W)

ALTERNATE ETHER VALVE WIRING

BATTERY(-)
ETHER START VALVE

ETHER
START
VALVE
(NOTE V)

9W-1951
A

1
2

D
C
B

F
G

J
H

MAINTENANCE DUE RESET SW


TORQUE LIMIT SW

8T-8736

REMOTE SHUTDOWN SW

D
E

3E-3370

75% OVERSPEED VERIFY SW


B

PTO INTERRUPT SW

B
J

PTO ENABLE SW

PTO RAMP UP/DOWN SWITCH


MAINTENANCE
DUE LAMP

CB

14 AWG

1A

MESSENGER
1 +BATTERY
2 -BATTERY
3 KEYSWITCH
165-0200
MAX LENGTH
4
1 METER
5
(NOTE B)
6
A
7 J1939+
B
8 J1939C
WIRING FOR THE
MESSENGER DISPLAY

CONNECTOR TABLE E-C3


CLR-GA
WIRE NAME
POS
120-E15
A
YL-14 YL-18
BK-14-GXL
229-E56
B
CU-18 A234-E9 A234-E62
C
893-E8
D
PK-16 GN-18
892-E7
E
WH-16 BR-18
GN
K990-E13
F
YL
K900-E11
G
H
J
ACCESSORY TABLE
QTY
PART NAME
1
RECEPTACLE
50mm
TUBE
50mm
TUBE
1
CAP
300mm
WIRE
100mm
TUBE
E-S7

E-S2

E-S1

DIAGNOSTIC
LAMP

CB
1A

CONNECTOR TABLE E-C4


CLR-GA
WIRE NAME
POS
YL
K900-E12
A
GN
K990-E14
B
A234-E10 A234-E63
CU
C
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS.
200mm
PAINT/PRO
1
WEDGE

TERM/PLUG
9W-0852
9W-0852
133-0967
180-9339
180-9339
180-9339
180-9339
8T-8737
8T-8737

DT
CLR-GA

P/N
8T-8736
5P-0702
125-7876
8C-6354
5P-9074
113-7027
E-S6

QTY
1

CONNECTOR TABLE
WIRE NAME
POS
A
B
C
ACCESSORY TABLE
PART NAME
RECEPTACLE AS.

C B A

A
B
C

(NOTE E)

1A

RETARDER
LAMP

CB

J1939
DEVICE

1A

C B A

120

WARNING
LAMP

CB

165-0200
MAX LENGTH
1 METER
(NOTE B)

TERMINATION
RESISTOR
174-3016
(NOTE B, C & E)

MAX LENGTH 30 METERS

J66
CUSTOMER INSTALLED
SERVICE TOOL CONNECTOR

A
B
C
D
E
F
G
H
J

+ BAT.
- BAT.
SHIELD (NOTE E)
CAT DATA LINK +
CAT DATA LINK J1939 J1939 +

TERM/PLUG
180-9340
180-9340
133-0969

THIS SCHEMATIC IS FOR THE C27 AND C32


INDUSTRIAL & PETROLEUM ENGINES

P/N
174-0502
110-3202
155-2266
E-C5
TERM/PLUG
P/N
134-2540

TERMINATION RESISTOR
E-C4, E-C5

E-S3

E-S5

E-S4

CLR-GA
OR-14
GN-18
GN-18
BR-16
YL-14
BR-18
GN-18
OR-18
BK-18
GY-18
BR-18
BU-18
YL-18
OR-18
BR-18
CU
YL
GN
OR-18
GN-14
BU-18
PK-16
OR-18
RD-18
GN-18
YL-18
WH-18
WH-18
PU-18
GN-18
OR-14
OR-14
BU-18
GY-18
GN-18
WH-18
OR-14
PU-18
WH-18
PK-18

104 103 102 101 100 99

160-7689

155-2267

133-0970
TEE

E-S8

3E-3364

C-S9
1

C-C13
1552269
1
391-C46 PK-18
2
229-C54 BK-18
DIODE
189-3158

C-S6
1

C-C5
1552269
391-C43 PK-18
229-C30 BK-18

C-S3
1

1
2

93 92 91 90 89

110 109 108 107 106 105

A RELAY IS NOT REQUIRED WHEN THE 280-7396


ETHER STARTIN AID GP IS USED.

153-2707
(NOTE B)

CAT SERVICE
TOOL E-C3

RETR MED/HI SW (C11/C18) - UNUSED


PTO INTERRUPT SWITCH
J1939 DATA LINK SHIELD

MAX LENGTH 40 METERS

J1939 SHIELD
J1939 DATA +
J1939 DATA -

START RELAY
209-5582

K990-C15 GN-16

NOTE A

G-C5
1552273

82 81 80 79 78 77

98 97 96 95 94

127-5485

INTERMEDIATE ENGINE SPEED SW

PTO RAMP UP/SET SW


PTO RAMP DOWN/RESUME SW
MAINTENANCE DUE LAMP
DIAGNOSTIC LAMP
WARNING LAMP
RETARDER LAMP
+BAT. (SWITCHED)
CAT DATA LINK CAT DATA LINK +

101-C20 RD-10

G-C4
1552273

64 63 62 61
72 71 70 69

(8-10 AWG)

ETHER START
VALVE RELAY
(NOTE V)

MAINTENANCE DUE RESET SW


TORQUE LIMIT SW
REMOTE SHUTDOWN SW
INTERMEDIATE ENGINE SPEED SW
OVERSPEED VERIFY SW
PTO INTERRUPT SW
PTO ENABLE SW

N782-G13 BU-18
N782-G21 BU-18
N782-G11 BU-18
N782-G19 BU-18
N783-G14 GN-18
N783-G22 GN-18
N783-G10 GN-18
N783-G18 GN-18
N784-G15 WH-18
N784-G23 WH-18
N784-G9 WH-18
N784-G17 WH-18
N785-G16 BU-18
N785-G24 BU-18
N785-G20 BU-18
N785-G12 BU-18

G-S1
N782-G1 BU-18

N783-G2 GN-18

G-C3
1552273

68 67 66 65

56 55 54 53

174-0502

P515
1552269
1
2

14 AWG
+BAT. (UNSWITCHED)
14 AWG
+BAT. (UNSWITCHED)
14 AWG
+BAT. (UNSWITCHED)
14 AWG
+BAT. (UNSWITCHED)
INLET AIR SHUTOFF SOLENOID RELAY
SOLENOID COMMON
AUXILIARY TEMP SNSR
COOLANT LEVEL SNSR
DIG SNSR PWR (+8V)
DIG SNSR RETURN
AUXILIARY PRESS. SNSR
THROTTLE POSITION SNSR

VOLTMETER
207-2822

(12-14 AWG)

48 47 46 45

(8-10 AWG)

J1939 DATA LINK (-)


UNUSED

J403/P403
C
A
B

1
2

ENGINE OIL
PRESS SENSOR
239-2396

27 26 25 24 23

52 51 50 49

DIAGNOSTIC LAMP
WARNING LAMP
MAINTENENCE DUE LAMP
RETR LAMP(C11-C18) - UNUSED

ALTERNATOR

38 37 36 35 34 33

60 59 58 57

155-2269

32 31 30 29 28

129-7164

230-4012

133-0973

KEYSTART
SWITCH

BK-18
BK-18

44 43 42 41 40 39

UNUSED
RETR LO/HI SW (C11-C18) - UNUSED

P220/J220
A
C
B

START RELAY
(SMMS)

16 15 14 13 12 11

120 119 118 117 116

P800/J800
A
C
B

NOTE D

88 87 86 85 84 83

P142/J142
1
2

10 A

BAT.

AUXILIARY PRESSURE SENSOR


AUXILIARY TEMPERATURE SENSOR

INLET AIR SHUTOFF


SOLENOID (NOTE V)

10 A

76 75 74 73

1
2

10 A

22 21 20 19 18 17

CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS (NOTE B)

FUEL
PRIMING
PUMP SW

A
B
C

STARTING
MOTOR

(NOTE B & C)
120-H22 YL-18
H-C1
1607689
P1/J1

K900-E12 YL
K900-E32 YL
K900-E11 YL

AX-C2
1552269

AX-C1
3E3364
326-AX1 RD-18
200-AX2 BK-18

A234-E52 CU

10 A

ATMOSPHERIC
PRESS SENSOR
239-2395

CIRCUIT BREAKER
6T-3643
C-T15
C-T20
150-C1 OR-14
101-C5 RD-14
15A
C-T17

HARNESS 291-5534
A234-H52 BK-18

TWISTED
WIRES

BATTERY
DISCONNECT
SWITCH

TURBO OUTLET
(BOOST PRESSURE)
SENSOR 240-2035

NOTE A

101-C14 RD-14
101-C17 RD-14
101-C2 RD-14

START AID OVERRIDE


RETARDER SOLENOID LO/HI SWITCH

R-C3
2304011
1
F421-R1 YL-18
2
G833-R2 PK-18

ENGINE COOLANT
TEMPERATURE
207-2823

NOTE A

101-C8 RD-14
101-C18 RD-14
101-C41 RD-14

AUXILIARY PRESSURE
AUXILIARY TEMPERATURE

FUEL DIFFERENTIAL
PRESSURE SW 275-1253
USED ON S/N - SMP ONLY

BK-18
BK-18

ENGINE OIL
PRESSURE
207-2824

N785-G4 BU-18

200-N1 BK-00
N-T1 1S7251

5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

E-S3

893-E3 GN-18

10

ANALOG SENSOR POWER(+5V)


ANALOG SENSOR RETURN
DIGITAL SENSOR PWR +8V
DIGITAL SENSOR RETURN
MAINTENENCE DUE RESET SWITCH
TORQUE LIMIT SWITCH
CAT DATA LINK +
CAT DATA LINK ETHER START SOLENOID
AIR SHUTOFF SOLENOID

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

G469-E48 BU-18
G488-E26 BR-16

892-E4 BR-18

E-S7

TWISTED
WIRES

BATTERY

FUEL
PRESSURE
211-0745

N784-G3 WH-18

101-H36 RD-14
101-H37 RD-14
101-H38 RD-14

MOTOR

ANALOG SENSOR POWER (+5V)


ANALOG SENSOR RETURN
DIGITAL SENSOR POWER (+8V)
DIGITAL SENSOR RETURN
MAINTENANCE CLEAR SWITCH
TORQUE LIMIT SWITCH
CAT DATA LINK (+)
CAT DATA LINK (-)
ETHER SOLENOID CONTROL
AIR SHUTOFF SOLENOID

A234-E64 CU
A234-E31 CU
A234-E62 CU

TWISTED
WIRES

RED

ANLG SNSR PWR (+5V)


ANLG SNSR RETURN
ETHER START SOLENOID

K-C1
1275486

K-T1 1311495
P-T1 1S7251

E-S2

893-E8 GN-18
893-E22 GN-18
A234-E63 CU

TWISTED
WIRES
(NOTE A)

NOTE D

X927-A5 YL-16-HV

MTR BAT

1552269

R-C2
2304012
1
T725-R3 WH-18
2
N707-R4 PU-18

CONNECTS TO A-C6
R-C1
3E3388
1
F421-R1 YL-18
2
G833-R2 PK-18
3
T725-R3 WH-18
4
N707-R4 PU-18
5
G828-R5 WH-18
6
G829-R6 GN-18
7
C991-R7 PK-18

E-S1

892-E7 BR-18
892-E21 BR-18

OPTIONAL FUEL PRIMING PUMP HARNESS 209-8441

T863-A18 GN-16-HV
X926-A2 GY-16-HV

101-P1 RD-00
24V

PTO RAMP DOWN/RESUME SW


OVERSPEED VERIFY SW

BASIC ENGINE WIRING - APPLIES TO ALL SERIAL NUMBER PREFIXES

P-M2 2358105

COOLANT LEVEL SNSR


+BATTERY (UNSWITCHED)

V-C2
V-C1
H-C5
1297164
3E3364 1552269
1
1
101-H31 RD-14
101-V1 RD-14
2
229-H32 BK-14
V-C3
N-C1
1297163 1297164
1
200-N2 BK-12
200-V2 BK-14
POS

FUEL PRIMING PUMP


190-8977

SIGNAL
GROUND

FUEL
+5 VOLTS PRESSURE
GROUND
SENSOR
SIGNAL
194-6725

A-C9
1552267
A
G828-A38 WH-18
B
G829-A37 GN-18
C
R746-A26 PK-18

P-C1
1297163
101-P2 RD-12

NEG

M-C6
1552269
1
A893-M9 OR-18
2
200-M8 BK-18

FUEL PRESSURE
SENSOR
194-6725

+5 VOLTS
GROUND
SIGNAL

FUEL JUMPER HARNESSES:


276-3098 OR 236-6236 - S/N PREFIX SMP
300-2689 - S/N PREFIX B2C

PRIMARY ENGINE
SIG SPEED/TIMING
SIG +
SENSOR 230-7149
(CRANK GEAR SENSOR)

1
2

BK-18
WH-18

OR-18
YL-18
GN-18

SECONDARY ENGINE
SIG - SPEED/TIMING
SIG +
SENSOR 239-2397
(CAM GEAR SENSOR)

1
2

BK-18
WH-18

HARNESS 248-0471

OR-18
YL-18
GN-18

FUEL
TEMPERATURE
SENSOR
130-9811

SIGNAL
GROUND

P-C3
3E3370
A
G828-P5 WH-18
B
G829-P6 GN-18
C
C991-P7 PK-18

G828-P5 WH-18
G829-P6 GN-18
C991-P7 PK-18

OPTIONAL INSTRUMENT PANEL


AVAILABLE ON INDUSTRIAL ENGINES (SERIAL NUMBER
PREFIX TLD & TWM) WITH 24VDC SYSTEMS ONLY

P-C2
1552269
1
F421-P1 YL-18
2
G833-P2 PK-18

P-C1
3E3388
F421-P1 YL-18
G833-P2 PK-18

1
2
3
4
5
6
7
8

ELECTRONIC CONTROL MODULE


264-5732

N-M2
2358106

NOT NORMALLY USED


M-C5
3E3364
1
A893-M9 OR-18
2
200-M8 BK-18

NOTE A

N707-A6 PU-18

SIGNAL
GROUND

M-C4
3E3370
A
G828-M5 WH-18
B
G829-M6 GN-18
C
C991-M7 PK-18

DIAGNOSTIC LAMP
WARNING LAMP
+BATTTERY (SWITCHED)
REMOTE SHUTDOWN SW
INTERMEDIATE ENGINE SPEED SW
PTO ENABLE SW
PTO RAMP UP/SET SW
+BATTERY (UNSWITCHED)
+BATTERY (UNSWITCHED)
AUXILIARY PRESSURE SNSR

FUEL TEMPERATURE
SENSOR
256-6453

TWISTED
WIRES
(NOTE A)

CUSTOMER CONNECTOR
E-C2
9X1343
P61/J61
1
150-E16 OR-14
2
M909-E17 GN-18
3
T936-E18 GN-18
4
G971-E19 BR-16
5
G969-E20 YL-14
6
892-E21 BR-18
7
893-E22 GN-18
8
167-E23 OR-18
9
A274-E24 BK-18
10
A307-E25 GY-18
11
G488-E26 BR-16
12
F426-E27 BU-18
13
F424-E28 YL-18
14
125-E29 OR-18
15
T993-E30 BR-18
16
A234-E31 CU
17
K900-E32 YL
18
K990-E33 GN
19
M904-E34 OR-18
20
C912-E35 GN-14
21
A741-E36 BU-18
22
382-E37 PK-16
23
A743-E38 OR-18
24
F404-E39 RD-18
25
F420-E40 GN-18
26
120-E41 YL-18
27
F716-E42 WH-18
28
G968-E43 WH-18
29
381-E44 PU-18
30
G955-E45 GN-18
31
150-E46 OR-14
32
150-E47 OR-14
33
G469-E48 BU-18
34
E716-E49 GY-18
35
E717-E50 GN-18
36
E452-E51 WH-18
37
150-E1 OR-14
38
A742-E9 PU-18
39
G967-E54 WH-18
40
387-E55 PK-18

ETHER START SOLENOID

FUEL JUMPER HARNESS 269-6436


SERIAL NUMBER PREFIX TLD & TWM ONLY

A-C12
1552269
1
E965-A15 BU-18
2
E966-A32 YL-18

G828-A11 WH-18

BK-18
BK-18

M-C3
2304011
1
F421-M1 YL-18
2
G833-M2 PK-18

INTAKE MANIFOLD AIR


TEMPERATURE SENSOR
130-9811

SIGNAL
GROUND

G833-A43 PK-18
G833-A45 PK-18
G833-A44 PK-18
G828-A3 WH-18
G828-A28 WH-18
G828-A36 WH-18
G828-A38 WH-18
G829-A4 GN-18
G829-A31 GN-18
G829-A35 GN-18
G829-A37 GN-18

ENGINE COOLANT
TEMPERATURE SENSOR
130-9811

N782-G5
N783-G6
N784-G7
N785-G8

(Dimensions: 39 inches x 28 inches)

30 Page, Color 2,

KENR5072-02

INJECTOR 1,3
INJECTOR 11
INJECTOR 5
INJECTOR 9
INJECTOR 7

K739-A58 BU-16-HV
A-S4

994-A20 GY-18

E966-A32 YL-18
E965-A15 BU-18

CONNECTS TO A-C6
M-C1
3E3388
1
F421-M1 YL-18
2
G833-M2 PK-18
3
T725-M3 WH-18
4
N707-M4 PU-18
5
G828-M5 WH-18
6
G829-M6 GN-18
7
C991-M7 PK-18

FUEL
DIFFERENTIAL
PRESSURE SW
275-1253

RS485A
RS485B
GAUGE GROUND
GAUGE V+

LUBE OIL PRESSURE SENSOR

E963-A30 BK
G856-A39 WH-18

A-C17
A-C18
1552269
3E3364
1
TIMING CALIBRATION
G856-A39 WH-18
2
G857-A40 YL-18
PROBE

M-C2
2304012
1
T725-M3 WH-18
2
N707-M4 PU-18

1
2
3
4
5
6

A CRANK SPEED
TDC SERVICE PROBE +

T958-A50 YL-16-HV
T961-A55 GN-16-HV

FUEL JUMPER HARNESS 276-3097


SERIAL NUMBER PREFIX SMP ONLY

BU-18
GN-18
WH-18
BU-18

PASSIVE SPD -1:

G829-A12 GN-18
T959-A51 BR-16-HV

GY-16-HV
WH-16-HV
OR-16-HV
PU-16-HV
YL-16-HV
BR-16-HV
BU-16-HV
GN-16-HV
WH-16-HV
BR-16-HV
GN-16-HV
BU-16-HV

N782-G19
N783-G18
N784-G17
N785-G12

INJECTOR 10 LS
INJECTOR 4 LS

995-A22 BU-18
K739-A58 BU-16-HV
R746-A26 PK-18

T858-A47
T859-A41
T860-A53
T957-A52
T958-A50
T959-A51
T960-A54
T961-A55
T962-A56
K737-A57
K738-A49
K739-A42

A
B
C
D
E
F
G
H
J

+BAT. (UNSWITCHED)
TORQUE LIMIT SW
RETARDER LAMP
INLET AIR SHUTOFF RELAY
SOLENOID COMMON
CAT DATA LINK CAT DATA LINK +
DIG SNSR PWR (+8V)
DIG SNSR RETURN
THROTTLE POSITION SNSR
AUXILIARY TEMP SNSR
MAINTENANCE DUE RESET SW
MAINTENANCE DUE LAMP
ANLG SNSR PWR (+5V)
ANLG SNSR RETURN
J1939 SHIELD
J1939 DATA +
J1939 DATA PTO INTERRUPT SW

RS485A
RS485B
GAUGE GROUND
GAUGE V+

PRESSURE SENSOR COMMON


INJECTOR 8 LS

K737-A57 BR-16-HV

+ BAT.
- BAT.
SHIELD (NOTE E)
CAT DATA LINK +
CAT DATA LINK J1939 J1939 +

TWISTED
WIRES
(NOTE A)

CAT SERVICE TOOL CONNECTOR


E-C3 OR J63
8T8736
120-E15 YL-18
229-E56 BK-14-GXL
A234-E62 CU
893-E8 GN-18
892-E7 BR-18
K990-E13 GN
K900-E11 YL

T860-F6 OR-16-NW
T962-F23 WH-16-NW

1
2
3
4
5
6

COOLANT TEMPERATURE
BRAKE LEFT & RIGHT RETURN
RIGHT INTAKE MANIFOLD AIR PRESSURE

J700-A24 BR-16-HV

1
2

BU-18
GN-18
WH-18
BU-18

BRAKE M/H (2,4,10,12)

F-C7
7E6513

N782-G11
N783-G10
N784-G9
N785-G20

BRAKE SOLENOID M/H (1,3,9,11)

TERMINATION RESISTOR
CONNECTOR (NOTE C)
E-C5
E-C4
1342540
1740502
A
J1939 +
K900-E12 YL
B
J1939 K990-E14 GN
SHIELD (NOTE E) C
A234-E63 CU

T862-A27 BU-16-HV
T863-A18 GN-16-HV
T864-A46 YL-16-HV
X926-A2 GY-16-HV
X927-A5 YL-16-HV
X928-A8 GN-16-HV
X929-A9 BU-16-HV
X930-A10 GY-16-HV
X931-A13 YL-16-HV
J700-A24 BR-16-HV
J701-A19 GN-16-HV
K739-A16 BU-16-HV

T862-A27 BU-16-HV
T863-A18 GN-16-HV
T864-A46 YL-16-HV
X926-A2 GY-16-HV
X927-A5 YL-16-HV
X928-A8 GN-16-HV
X929-A9 BU-16-HV
X931-A13 YL-16-HV
X930-A10 GY-16-HV
T858-A47 GY-16-HV
T859-A41 WH-16-HV
T860-A53 OR-16-HV
T957-A52 PU-16-HV
T958-A50 YL-16-HV
T959-A51 BR-16-HV
T960-A54 BU-16-HV
T961-A55 GN-16-HV
T962-A56 WH-16-HV
J700-A24 BR-16-HV
J701-A19 GN-16-HV
K737-A57 BR-16-HV
K738-A49 GN-16-HV

J701-A19 GN-16-HV

PU-16-HV
YL-16-HV
BR-16-HV
BU-16-HV
GN-16-HV
WH-16-HV
GY-16-HV
WH-16-HV
OR-16-HV
BR-16-HV
GN-16-HV
BU-16-HV

RS485A
RS485B
GAUGE GROUND
GAUGE V+

BRAKE SOLENOID L/H (5,7)

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120

PU-16-NW
YL-16-NW
BR-16-NW
BU-16-NW
GN-16-NW
WH-16-NW

1
2
3
4
5
6
7
8
9
10
11
12

120-E15 YL-18
120-E6 YL-18
120-E41 YL-18
125-E29 OR-18
150-E16 OR-14
150-E46 OR-14
150-E47 OR-14
150-E1 OR-14
167-E23 OR-18
381-E44 PU-18
382-E37 PK-16
387-E55 PK-18

(12-14 AWG)

E-C1
1607689
P1/J1 1

125-E29 OR-18
T993-E30 BR-18
167-E23 OR-18
A274-E24 BK-18
F426-E27 BU-18
M909-E17 GN-18
893-E3 GN-18
892-E4 BR-18
382-E37 PK-16
G971-E19 BR-16

E-S6

T860-F5 OR-16-NW
T961-F22 GN-16-NW

1
2

INJECTOR
2

T860-F6 OR-16-NW
T962-F23 WH-16-NW

T860-F8 OR-16-NW

A-C5
1552252
T957-A52
T958-A50
T959-A51
T960-A54
T961-A55
T962-A56
T858-A47
T859-A41
T860-A53
K737-A57
K738-A49
K739-A42

LEFT FUEL INJECTOR HARNESS 232-4517 OR 285-6647 (EVEN)

F-C6
7E6513
INJECTOR
4

T859-F12 WH-16-NW

1
2
3
4
5
6

1
2

T859-F4 WH-16-NW
T960-F21 BU-16-NW

F-C1
3E8969
T957-F18 PU-16-NW
T958-F19 YL-16-NW
T959-F20 BR-16-NW
T960-F21 BU-16-NW
T961-F22 GN-16-NW
T962-F23 WH-16-NW
T858-F10 GY-16-NW
T859-F12 WH-16-NW
T860-F8 OR-16-NW

BU-18
GN-18
WH-18
BU-18

F-C7
7E6513

T957-F18
T958-F19
T959-F20
T960-F21
T961-F22
T962-F23

7E6513
F-C5
1
2

F-S1

T860-F6 OR-16-NW
T860-F5 OR-16-NW

T859-F3 WH-16-NW
T959-F20 BR-16-NW

1
2

INJECTOR
6

T860-F5 OR-16-NW
T961-F22 GN-16-NW

1
2

T859-F4 WH-16-NW
T859-F3 WH-16-NW

F-C4
7E6513
INJECTOR
8

F-S2

N782-G21
N783-G22
N784-G23
N785-G24

INJECTOR
11

PU-16-NW
YL-16-NW
BR-16-NW
BU-16-NW
GN-16-NW
WH-16-NW

T858-F2 GY-16-NW
T958-F19 YL-16-NW

1
2

RIGHT FUEL INJECTOR HARNESS 232-4517 OR 285-6647 (ODD)

F-C6
7E6513
INJECTOR
9

T860-F8 OR-16-NW

1
2
3
4
5
6
7
8
9
10
11
12

INJECTOR
10

1
2

T859-F12 WH-16-NW

F-C3
7E6513

A-C3
1552252
X926-A2 GY-16-HV
X927-A5 YL-16-HV
X928-A8 GN-16-HV
X929-A9 BU-16-HV
X930-A10 GY-16-HV
X931-A13 YL-16-HV
T862-A27 BU-16-HV
T863-A18 GN-16-HV
T864-A46 YL-16-HV
J700-A24 BR-16-HV
J701-A19 GN-16-HV
K739-A16 BU-16-HV

T858-F10 GY-16-NW

INJECTOR
7

T859-F3 WH-16-NW
T959-F20 BR-16-NW

1
2

F-S1

F-C1
3E8969
T957-F18 PU-16-NW
T958-F19 YL-16-NW
T959-F20 BR-16-NW
T960-F21 BU-16-NW
T961-F22 GN-16-NW
T962-F23 WH-16-NW
T858-F10 GY-16-NW
T859-F12 WH-16-NW
T860-F8 OR-16-NW

F-S3

T858-F2 GY-16-NW
T858-F1 GY-16-NW

227-4002

129-7163

230-4011

CUSTOMER HARNESS 281-9195 WIRING IS NEARLY IDENTICAL TO 264-2354.


THE ONLY DIFFERENCE IS THAT WIRE C912-E35 (CIRCLED IN RED) IS 18 GAGE IN HARNESS 281-9195.
HARNESS 281-9195 IS USED ON ENGINES WITH WATER COOLED MANIFOLDS (SERIAL NUMBER PREFIX B2C).

RS485A
RS485B
GAUGE GROUND
GAUGE V+

INJECTOR
5

T860-F6 OR-16-NW
T860-F5 OR-16-NW

F-S2

T858-F10 GY-16-NW

1
2
3
4
5
6

1
2

CUSTOMER HARNESS 264-2354 OR 281-9195

T858-F1 GY-16-NW
T957-F18 PU-16-NW

1
2

BU-18
GN-18
WH-18
BU-18

INJECTOR
3

F-S3

INJECTOR
12

N782-G13
N783-G14
N784-G15
N785-G16

1
2

RS485A
RS485B
GAUGE GROUND
GAUGE V+

INJECTOR
1

F-C2
7E6513

CONNECTOR TABLE E-C2


WIRE NAME
POS
150-E16
1
M909-E17
2
T936-E18
3
G971-E19
4
G969-E20
5
892-E21
6
893-E22
7
167-E23
8
A274-E24
9
A307-E25
10
G488-E26
11
F426-E27
12
F424-E28
13
125-E29
14
T993-E30
15
A234-E31
16
K900-E32
17
K990-E33
18
M904-E34
19
450-E35 C912-E35 20
451-E36 A741-E36 21
382-E37
22
J983-E38 A743-E38 23
F404-E39
24
F420-E40
25
120-E41
26
F716-E42
27
G968-E43
28
381-E44
29
G955-E45
30
150-E46
31
150-E47
32
G469-E48
33
H407-E49 E716-E49 34
E798-E50 E717-E50 35
E452-E51
36
150-E1 37
H405-E52
M910-E53 A742-E9 38
G967-E54
39
387-E55
40
ACCESSORY TABLE
PART NAME
RECEPTACLE AS.
CAP-DUST
TUBE
BOOT

TERM/PLUG
9W-0852
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
133-0967
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
9W-0852
180-9339
180-9339
180-9339
180-9339
9W-0852
9W-0852
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
P/N
9X-1343
126-1771
125-7876
6I-4348

CLR-GA

OR-16
BR-16
OR-16
BK-16
BU-16
GN-16
PK-16
WH-16
PK-16
BR-16

BU-16
BR-16

OR-16
YL-16

OR-18
BR-18
OR-18
BK-18
BU-18
GN-18
GN-18
BR-18
PK-16
BR-16

BU-18
BR-16

PU-18
GY-18

RD-16 RD-18
GN-16 GN-18
YL-18
GN-16 GN-18

YL-16

GN
OR-18

GN-18
OR-16 OR-18
CU

WH-16 WH-18
WH-16 WH-18

CONNECTOR TABLE E-C1


WIRE NAME
POS
1
125-E29
2
T993-E30
3
167-E23
4
A274-E24
5
F426-E27
6
M909-E17
7
893-E3
8
892-E4
9
382-E37
10
G971-E19
11
12
13
14
G469-E48
15
G488-E26
16
17
18
19
20
21
M910-E53 A742-E9 22
H407-E49 E716-E49 23
24
25
26
27
F404-E39
28
F420-E40
29
F424-E28
30
T936-E18
31
32
33
K990-E5
34
J983-E38 A743-E38 35
36
37
38
39
E798-E50 E717-E50 40
M904-E34
41
A234-E1 A234-E52 42
43
F716-E42
44
G968-E43
45
46

TERM/PLUG
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
180-9340
180-9340
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
180-9340
8T-8737
180-9340
180-9340
8T-8737

CONNECTOR TABLE E-C1 CONTINUED


CLR-GA
WIRE NAME
POS
TERM/PLUG
H405-E52
47
180-9340
WH-16
OR-14
150-E16
48
9W-0844
E452-E51
49
180-9340
WH-16 WH-18
YL
K900-E2
50
180-9340
51
8T-8737
OR-14
150-E46
52
9W-0844
OR-14
150-E47
53
9W-0844
387-E55
54
180-9340
PK-16 PK-18
NO
WIRE
OR-14
150-E1
55
126-1768
381-E44
56
180-9340
BR-16 PU-18
57
8T-8737
G955-E45
58
180-9340
GN-16 GN-18
180-9340
BR-16 BU-18 451-E36 A741-E36 59
G967-E54
60
180-9340
WH-16 WH-18
BK-14-GXL
229-E59
61
9W-0844
62
8T-8737
BK-14-GXL
229-E57
63
9W-0844
64
8T-8737
BK-14-GXL
229-E58
65
9W-0844
A307-E25
66
180-9340
GY-16 GY-18
G969-E20
67
180-9340
YL-16 YL-14
180-9340
YL-16 GN-14 450-E35 C912-E35 68
NO
WIRE
BK-14-GXL
299-E10
69
126-1768
120-E6
70
9W-0844
YL-14 YL-18
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
160-7689
200mm
PAINT/PRO
110-3202
1
ENDBELL
237-0336

PART NUMBER
238-8295
286-9021
266-2295
264-2354
281-9195
232-4517
232-4517
285-6647
285-6647
248-0471
291-5534
276-3097
269-6436
276-3098
236-6236
300-2689
209-8441

NOTE A:
NOTE B:
NOTE C:

MUST BE TWISTED TOGETHER AT LEAST 1 TURN PER 25mm.


REFER TO THE INSTALLATION GUIDE (LEBH4623) FOR ADDITIONAL INSTALLATION DETAILS.
MAXIMUM LENGTH OF DATA BUS (TERMINATION RESISTOR TO TERMINATION
RESISTOR) IS 40 METERS.
PLACE APPROPRIATE CIRCUIT PROTECTION.
DO NOT CONNECT SHIELDS TO GROUND. SHIELDS ARE GROUNDED AT THE ECM END ONLY.
EARLY HARNESSES DO NOT INCLUDE WIRE 150-E1 OR 299-E10. THE WIRE TABLES
FOR THE 264-2354 HARNESS INDICATE THE DIFFERENCES BETWEEN THE CHANGE 01
AND 02 HARNESSES.
ARC SUPRESSION DIODES ARE REQUIRED ON RELAY COILS AND SOLENOID COILS.
WIRING FOR DESIRED SPEED CONTROL IS DETERMINED BY APPLICATION. FOR
DESIRED SPEED CONTROL OPTIONS, REFER TO THE INSTALLATION GUIDE (LEBH4623).

NOTE D:
NOTE E:
NOTE J:
NOTE V:
NOTE W:

NOTE: CIRCLED NOTAIONS SUCH AS NO WIRE


REFER TO EARLY VERSIONS OF THE 264-2354
HARNESS (SEE NOTE J).

HARNESS 264-2354 CONNECTOR & SPLICE LOCATIONS & CONNECTOR TABLES

IDENT
A
A
C
E
E
F
F
F
F
G
H
M
P
R
R
R
AX

ELECTRONIC CONTROL MODULE E-C1

CHG
04
01
00
02
01
02
02
00
00
01
00
00
00
00
02
00
01

NOTE
(EXTERNAL) ENGINE HARNESS (S/N TLD, TWM & SMP)
(EXTERNAL) ENGINE HARNESS (S/N B2C ONLY)
MAIN HARNESS (INSTRUMENT PANEL)
CUSTOMER HARNESS (S/N TLD, TWM & SMP)
CUSTOMER HARNESS (S/N B2C ONLY)
(INTERNAL) INJECTION HARNESS (ODD) (OLDER S/N)
(INTERNAL) INJECTION HARNESS (EVEN) (OLDER S/N)
(INTERNAL) INJECTION HARNESS (ODD)
(INTERNAL) INJECTION HARNESS (EVEN)
GAGE HARNESS (INSTRUMENT PANEL)
JUMPER HARNESS (INSTRUMENT PANEL)
FUEL JUMPER HARNESS (S/N SMP ONLY)
FUEL JUMPER HARNESS (S/N TLD & TWM ONLY)
FUEL JUMPER HARNESS (S/N SMP00145 UP ONLY)
FUEL JUMPER HARNESS (S/N SMPOOOO1 TO SMP00144 ONLY)
FUEL JUMPER HARNESS (S/N B2C ONLY)
FUEL PRIMING PUMP HARNESS (S/N TLD & TWM)

COLOR ABBREVIATIONS
ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

SYMBOL

DESCRIPTION
CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT
CONNECTOR

H#

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT
CIRCUIT CONNECTED / SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL
SPLICE

WIRE GROUP COLOR DESCRIPTIONS


(+) BATTERY
(+) BATTERY SWITCHED
STARTING CIRCUIT
(-) BATTERY / SENSOR RETURN
SENSOR / ACTUATOR SUPPLY
SIGNAL PLUS TO ECM

COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE ENGINE


WITH KEY IN OFF POSITION AND ENGINE NOT RUNNING.

SIGNAL MINUS TO ECM

NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES WITHOUT


CATERPILLAR ENGINEERING APPROVAL.

CONTROL MINUS FROM ECM

ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN ENGINE


FEATURES. CONTACT CATERPILLAR ENGINEERING WHEN CONSIDERING
COMPONENT REMOVAL.

CONTROL PLUS FROM ECM


CAT DATA LINK
J1939 DATA LINK
RS-232/RS-485 DATA LINK