Powder Coating Anticorrosion Primers for Steel

Atmospheric Corrosion on Steel

What is corrosion?
Corrosion is the deterioration of a material due to chemical or
electrochemical reaction resulting from exposure to severe weather, due to
humidity, to chemical products or to other agents present in the environment
in which the material is located. This is simply a case of a metal in the
process of naturally returning to its oxide condition.

Analysis of rust
There is no standard for visual assessment of rust. In general, laboratories
conduct a more or less subjective assessment, such as the following one:

Light rust

Moderate rust

Severe rust

Categories of Corrosiveness
C5-M

Identifying the corrosiveness of the environment

C1

C5-I

C2

C4

The rate of corrosion of a steel substrate exposed either indoors or outdoors will vary
depending on the level of corrosiveness of its environment. The more aggressive an
environment, the higher the rate at which corrosion will develop.
Standard ISO 12944-2 specifies the categories of corrosive atmosphere and
environment that are used to define appropriate protection systems.

C3

Category of
corrosiveness
C1 Very Low

Outdoor

Indoor
Buildings that are heated by their own internal
atmosphere, for example: offices, shops,
schools, hotels.

C2 Low

Atmospheres with a low pollution level.

Mainly rural areas.

Non-heated buildings that have a risk of

condensation, for example: warehouses or
sports halls.

C3 Average

Urban and industrial atmospheres,

moderate pollution from sulphur dioxide.
Coastal areas with low salinity.

Production shops with a high content of humidity

and low air pollution, such as foodstuffs industries,
laundries, breweries or dairies.

C4 High

Industrial and coastal zones with moderate salinity.

Chemical works, swimming pools and

maritime/naval yards.

C5-I (Industry)
Very high

Industrial zones with a high humidity level and an

aggressive atmosphere.

Any buildings or zones with continuous

condensation and high pollution.

C5-M (Marine)
Very High

Coastal and maritime zones with high salinity.

Any buildings or zones with continuous

condensation and high pollution.

Our Solutions against Corrosion on Steel

Guide for selection of Interpon Anticorrosion on steel,
set out according to categories of atmospheric corrosiveness
Principle

System

Passivation

Interpon APP 120 + Interpon D

Barrier effect

Interpon BPP 600 + Interpon D

Cathodic protection
(double layers)

Polyzinc 790 + Interpon D

Mechanical

Cathodic protection
+ barrier effect

Polyzinc 790 + Interpon BPP 330

+ Interpon D

Mechanical

Durability <5 years

Durability 6-10 years

Surface Treatment

C1

Mechanical
Chemical
Mechanical
Chemical

Durability 11-15 years

Durability >15 years

The above information is based on our experience gained with AkzoNobel Powder Coatings, and does not incur any
responsibility for AkzoNobel. Please consult us in order to gain advice appropriate to each specific requirement. And please
note that a durability range is not a guarantee period: rather, it is an item of technical information on the basis of which it
is possible to select a system and/or establish a maintenance program. Regular maintenance of treated components will
maximize durability.

C2

C3

C4

C5-M

C5-I

Example of pre-treatment:
mechanical pre-treatment

Stage 1
Raw components
as received

Stage 2
Components treated by
shot blasting Sa 2,5

Stage 3
Shot blasted components
ready for powder coating

Active Protective Primer

Interpon APP 120
Protection by passivation of steel
Primer indicative color /
Interpon code EL140G

Powder coatings make it possible to delay the infiltration of corrosion underneath

the coating, using corrosion-inhibiting pigments which have the capacity for
passivating the steel substrate.
This technology is used to slow down the rate of reaction with the water/oxygen
mix, or to neutralise the acid ions caused by humidity.

Areas of use
Components with machined edges produced by stamping, shearing, sawing
or drilling, or by thermal cutting. The expected levels of protection can be
achieved only by careful compliance to levels of preparation P1/P2/P3 according
to ISO 8501-3,

Photo A
8 mm steel component, treated with oxygen laser cutting
Photo B
Complete system: APP120 + RAL 2002 topcoat. Overall thickness: 15010

Agriculture equipment,
Metal frameworks,
Steel artworks (please consult us),

Guard-rails,
Public lighting systems,
Shutters.

Characteristics and advantages

Excellent edge coverage after surface pre-treatment with a suitable level
of preparation,
Primer can be available in specific colors (on request),
Can be used as a holding primer,
Good anti-corrosion performance especially where passivation is used as
a pre-treatment,
Can be coated with Cromadex liquid paints 1K or 2K PU types, as an
alternative to Interpon powder coatings.

NEW
Barrier Protective Primer
Interpon BPP 600
Primer indicative color /
Interpon code AL251F

Protection by barrier effect

The purpose of this technique is to isolate steel from its environment by protecting it with
a water-proof, air-proof covering such as an enamel, a coat of paint, a plastic coating etc.
This is referred to as barrier effect protection.
Oxygen and other corrosive agents are prevented from making direct contact with the
steel, and consequently no corrosion can form.

Areas of use
Fixed components that are subjected to low humidity
Items of industrial equipment
Garden furniture, street furniture
Signboards
Gas bottles and tanks
Guard-rails

Topcoat (liquid or powder paint)

Characteristics and advantages

Barrier effect

Excellent adhesion to steel substrate

Excellent anti-corrosive properties
Very wide curing range (refer technical data sheet)
Good resistance to chemical attack
Can be used as a holding primer for one week maximum
Can be overcoated with Cromadex PU 1K or 2K type liquid paint as an
alternative to Interpon power coating

Zinc Rich Primer

Interpon PZ 790
Primer indicative color /
Interpon code ALZ90F

Protection of steel by Duplex system

Dirickx gate protected by Duplex system (Polyzinc 790 + RAL topcoat)

A zinc layer or one that contains zinc, coated with a liquid or powder-form coating,
is called a Duplex system.
Interpon powder topcoat

This two-coat system combines the cathodic protection afforded by zinc with
the protection that the outer coating provides. Interpon PZ 790 is intended for
protection of ferrous metals, apart from any zinc spray processed steel.

Polyzinc 790

Characteristics and advantages

Very high anti-corrosion protection, especially in conjunction
with shot blasting,
Very high quality of finish compared with other metallic zinc based
protection solutions which are usually characterised by a rough,
porous surface that causes bubbling in the cladding,
Excellent finish, combined with ease of application,
A network of approved applicators ensuring right level of quality
and performance,

Steel

Zinc salts

Zinc primer.

Performance of Interpon PZ 790

Photo A :
shot blasting sa 2.5 + single coat of Interpon D with no primer
Photo B :
shot blasting sa 2.5 + Polyzinc 660 primer + Interpon D topcoat
Photo C :
shot blasting sa 2.5 + Polyzinc 790 primer + Interpon D topcoat
SCAB test: Results after 24 months natural, forced exposure. (at Seg, near Malm in
Sweden, 4 km from the Baltic Sea coast, Preparation by shot blasting, sa 2.5, Ra 6-7).

Zinc Rich Primer

Interpon PZ 790
Polyzinc 790
indicative color /
Interpon code ALZ90F
BPP 330 primer
guideline color /
Interpon code AL113D

Protection of steel with Triplex system

Interpon PZ 790 + Interpon BPP 330 + the top coat system is
recommended in highly-aggressive environments. This three-coat system
is made up of Interpon PZ 790 zinc rich primer, the barrier effect primer
BPP 330 and a polyester topcoat for outdoor use or an epoxy/polyester
topcoat for indoor.

Valence Spain, Davis Chipperfield Architects

Built for the Americas Cup.
This seaside building is protected with a triple-coat system:
Interpon PZ + BPP 330 + D 1036.

Areas of use
Architecture,
Guard-rails,
Fencing,
Steel structures,
HGV bodies and chassis,
Gas tanks.

3rd coat : Interpon D topcoat paint

2nd coat : BPP 330 primer

1st coat : Polyzinc 790 primer

SA 2.5 shot blasted steel

Raw steel surface

Process for application of double-layer and triple-layer system

Anti-gassing primer
Interpon APA 151
Primer indicative color /
Interpon code FL151F

This polyester epoxy based primer was designed for direct application on
substrates that are susceptible to out-gassing.

Areas of use

Release of oxygen particles

All porous substrates,

Zinc spray processed steel,

Topcoat of Interpon D powder

Zamak,
APA 151 on hot galvanised
steel, total bake.

Cast steel and aluminum,

Zinc electro-plated steel,
Hot-dipped galvanised steel.

Characteristics and advantages

Application of powder coatings on porous substrates (hot dip
galvanized steel, cast components, metal spraying) will very often
entail an out-gassing phase before application of anti-corrosion primer
(at a temperature 20C higher than is recommended for the topcoat).
APA 151 enables application directly on to the substrate without prior
out-gassing. By virtue of its formula, which enables a delay in the
cross-linking of the paint film, resulting in a reduction of unwanted bubbling.
Does not require pre-heating prior to powder coating.
It can be coated with any of our Interpon D topcoats.
APA 151 also has excellent performance in covering ridges.

Out-gassing
substrate
APA 151

Interpon finishes and topcoats

Interpon anti-corrosion primers can be coated with a wide range of colours and effects such as:
Structure of the film : smooth, hammered, fine or coarse textures.
Gloss : glossy, satin, matt.
Color : unlimited range of shades.
Effects : Chin (salt & pepper), metallic, pearlescent.

Ask for a free-of-charge color chart for Anodic, Brilliance, Collection Futura and Structura ;
on our website www.interpon.com or contact your local AkzoNobel representative.

For any information about

maintenance and repair solutions
for Interpon powder coatings, use
Cromadex liquid coatings solutions.
Please visit our website:

www.cromadex.com

Series

Purpose

Typical use

Benefits

Interpon 700

Indoor protection and decoration.

Metal furniture, storage units, shelving, indoor

light fittings, electrical appliances, convector
heaters, industrial equipment, automotive.

Good indoor performance over

prolonged periods. Wide range
of available finishes.

Interpon 610

Protection and decoration of

outdoor industrial items.

Street furniture.

Good resistance to bad

weather, good resistance to UV.

Interpon D1036

High-performance outdoor
protection and decoration for
architectural use. Standard
Durability.

Metal fittings, frontages, verandas, doorways,

metal doors & blinds, sunshades, garage
doors, outdoor light fittings, fences.

Excellent durability in outdoor

atmospheres.

Interpon D2525

High-performance outdoor
protection and decoration for
architectural use. Super Durability.

Metal fittings, frontages, verandas, doorways,

metal doors & blinds, sun breakers, curtain walls.

High resistance to UV.

Interpon D3000

High-performance outdoor
protection and decoration for
architectural use. Hyper Durability.

Metal fittings, frontages, metal doors & blinds,

sun breakers, curtain walls.

Outstanding resistance to UV.

Excellent chemical resistance.

For further information, please visit our website www.

interpon.com

Benelux
Tel: 32 (0) 2 254 77 51
Czech Republic
Tel: +420 553 692 275
www.interpon.cz
Denmark
Tel: +45 44 66 44 44

Paris
Tel: +33 (0) 14 94 40 330

Egypt
Tel: +20 (0) 2 38 33 1415
www.interpon.eg

Germany
Ludwigsburg

Finland
Tel: +358 (0) 10 8419 596
France
Dourdan (Main Office)
Tel: +33 (0)1 60 81 81 81
Lille
Tel: +33 (0) 32 83 36 840
Lyon
Tel: +33 (0) 47 49 45 628
Marseille
Tel: +33 (0) 4 91 11 61 20
Nantes
Tel: +33 (0) 22 80 15 888

Rouen
Tel: +33 (0) 23 56 41 070
Strasbourg
Tel: +33 (0) 39 06 48 910
www.interpon.fr

North
Tel: 0049 71 414 512 530;
South
Tel: 0049 71 414 51250
www.interpon.de
Greece
Tel: +30 210 8160 160
www.interpon.gr
Hungary
Tel: +36 30 629 0295
India
Tel. : +91 (0) 802 289 5000
www.interpon.in

Italy
Tel: +39 031 345 111
www.interpon.it

Sweden
Tel: +46 (0) 31 928 500
www.interpon.se

Morocco
Tel: +212 (0) 522 67 87 67

Tunisia
Tel: +216 71 434 700
www.interpon.eg

Poland
Tel: +48 12 651 81 91
Portugal
Tel: +35 2121 99100

Turkey
Tel: +90 232 355 1800
www.interpon.tr

Romania
Tel: + 40 21 3232 314
www.interpon.ro

United Arab Emirates

Tel: +971 4886 2181
www.interpon.ae

Russia
Tel: +7 495 411 7350
www.interpon.ru

United Kingdom
Birmingham (Main Office)
Tel: +44 (0) 121 558 5005

Slovak Republic
Tel: +421 415 640612

Bristol
Tel: +44 (0) 117 935 4233

South Africa
Tel: +27 (0) 11 907 8195
www.interpon.co.za

Bury St Edmunds
Tel: +44 (0) 1359 271 072

Spain
Tel: +34 (9) 3 680 6900
www.interpon.es

Glasgow
Tel: +44 (0) 141 427 7171
Leeds
Tel: +44 (0) 113 276 0653

In no case is the information given in this brochure

claimed to be exhaustive. Anyone using our products
for any purpose other than that recommended in this
brochure without having secured our written confirmation
to the effect that the product is adequate for the
intended purpose does so at their own risk.
Although we take every precaution to ensure that the
advice we give regarding these products (either within
this brochure or elsewhere) is accurate, we have no
control over the quality of substrates or their conditions,
nor over the numerous factors that can affect the
utilisation and application of products.

Manchester
Tel: +44 (0) 161 848 7056
Newcastle
Tel: +44 (0) 191 438 4738
Northampton
Tel: +44 (0) 1604 70 66 77
Portsmouth
Tel: +44 (0) 2392 201 356
Tilbury
Tel: +44 (0) 1375 851 024
www.interpon.co.uk

All products supplied & technical

advice given are subject to the
standard terms of sale of the
AkzoNobel supplying company.
Copyright 2014
Akzo Nobel Powder Coatings Ltd.
Interpon is a
registered trademark of AkzoNobel.
(Issue 1 - 06/2014). Printed in the UK.

And although we do give written acceptance in the

specific cases described and exclusively in such
cases we take on no responsibility whatsoever
(concerning the performance of products) for any loss
or damage whatsoever that is entailed in the utilisation
of such products (other than in the event of death or
physical injury arising from negligence on our part).
The information comprised within this brochure may be
subject to modification at any time, as new information
comes to light and as our product development policy
is adjusted.