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GoM Region Pipe and Vessel Purging Safe Work Practice (SWP)
Document Number: CD # UPS-US-SW-GOM-HSE-DOC-00566-2
Document Authority:
Scope:
GoM H&S
Doc Admin:
Issue Date:
06/01/08
Issuing Dept:
GoM H&S
Revision Date:
09/15/12
Control Tier:
2 GoM H&S
03/01/15
OMS Element:
Purpose/Scope
Key Responsibilities
This Safe Working Practice (SWP) outlines minimum requirements for Purging Operations that are used
either to clear in-service lines of hydrocarbons or for commissioning open lines to evacuate the oxygen
prior to introducing hydrocarbons. The most appropriate method shall be chosen from those described
below.
Position
Responsibilities
Isolator / Authorized
Employee
Issuing Authority
General Requirements
Prior to purging operations, all affected employees shall understand the potential hazards associated with
purging operations. Some examples are:
The use of natural gas to purge systems of oxygen,
The use of nitrogen or an inert gas to purge hydrocarbon gas,
Pressure of the system being purged,
Contaminated fluids being flushed through the system, and
Potential for 100% LEL during the purging process.
Procedures
4.1
Methods of Purging
GoM Region Pipe and Vessel Purging Safe Work Practice (SWP)
4.1.1
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Pressurization purging (blowdown) is the process of introducing a purge gas to increase the system
pressure to 15 psig, followed by depressurization to the atmosphere. The pressurization purging method
is considered superior to other purge methods.
This procedure empties the vessel and purges the vapor space in the same process (e.g., pressure
vessels, manifolds, and entire plant or platform process systems).
A minimum of four pressure-depressure cycles at 15 psig will be required to purge a vessel at
atmospheric pressure.
If a system filled with a combustible liquid needs to be emptied and then purged, a purge gas may be
applied to the vapor space at a pressure consistent with equipment design limitations.
4.1.2
Displacement purging (slug) is the process of introducing an inert purge gas until a buffer or separation
zone is established, followed by the introduction of a chase gas of a different type. The slug shall be of
sufficient volume to prevent the original gas and chase gas from mixing.
Slow flow rates are used for the inert gas slug and the first portion of the chase gas. The flow rate can
then be increased for the remaining chase gas if laminar flow is maintained to avoid mixing (e.g.,
pipelines).
In-service hydrocarbon gas may be purged by an inert gas slug followed by compressed air. A line that
has been opened to air can be purged with an inert gas slug that is followed by natural gas.
4.1.3
Dilution purging (sweep-through) is the process of introducing a purge gas at one opening and letting the
system contents escape through another opening at the opposite end of the system. This is the least
economical purging method.
Consider siphon purging instead of dilution purging for thin-walled vessels and tanks or pressurization
purging for pressure vessels (e.g., produced water tanks).
4.1.4
Siphon Purging
Siphon purging is the process of filling the system with a liquid and introducing a purge gas into the vapor
space to replace the liquid as it is drained from the system. The volume of purge gas required will be
equal to the volume of the system, and the rate of application can be made to correspond to the rate of
draining, plus any effects from temperature change (e.g., pressure vessels and tanks).
4.1.5
Water Flush
Water flush is primarily used to clean in-service lines prior to Hot Work or system entry. This involves
filling and flushing the system with water to remove residual hydrocarbon from the pipe, vessel, or
process component walls. Soap may be added as an agent to enhance the removal of the residual
hydrocarbon.
4.2
After work is completed, the work area shall be inspected by the Isolator/Authorized Employee to
confirm that the work area is cleaned of liquid hydrocarbons.
4.3
Precautionary Considerations
Purging of piping open to the atmosphere should continue until the residual air and purge gas has an
oxygen level below five percent when using an inert purge gas. When using a hydrocarbon sweepthrough purge, the atmosphere shall have an oxygen concentration below one percent.
GoM Region Pipe and Vessel Purging Safe Work Practice (SWP)
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NOTE: When testing the atmosphere, confirm that all personnel understand the potential for an oxygen
deficient atmosphere and other LEL issues when purging with hydrocarbon gas.
Natural gas shall be vented away from fired vessels, compressors, electric motors, etc. Vent gas to the
low-pressure vent system or flare to prevent a build-up near equipment or personnel. Purging to a flare
requires the use of inert gas to prevent oxygen/hydrocarbon mixtures developing inside the flare header.
NOTE: Inert gas is an asphyxiant. Prior to entry, refer to the Confined Space Entry program for details.
LEL monitors are limited in their ability to accurately read levels of combustible gas above the Upper
Explosive Limit (UEL) or in low oxygen levels. Verify that low or zero readings are not being caused by
the absence of oxygen or by high combustible gas levels.
Channeling can occur in large enclosures. Similar situations can occur in pipelines with elevation
changes. When channeling occurs, the purge gas may not sweep the entire vessel or piping system. In
order to confirm that channeling is not occurring, sample the effluent at more than one vent point.
Residual liquids, rust, scale, or coatings on vessel walls can continuously release vapors into the
enclosure. A single test of the atmosphere may indicate a full purge was accomplished, while later
readings may indicate high levels. For this reason, continuous sampling shall be conducted at several
sampling points.
When hydrocarbon gas is used to purge air, always limit the pressure to 30 psig or 1/10 Maximum Vessel
Design Pressure, whichever is less. An internal ignition can generate pressures up to 10 times the preignition pressure.
When returning equipment to service after purging, pressure staging shall be done gradually, in 30 psi
increments, until 200 psi is reached. Thereafter, staging can be done in 100 psi increments until working
pressure is reached.
Open piping may be purged with hydrocarbon gas when:
A safe vent point is available
The system being purged has minimal dead zones
Compressors downstream are thoroughly purged or were not contaminated with air
When using steam as a purging agent, monitor system pressure frequently in order to avoid creating
vacuums when the steam condenses.
Definitions
Term
Definition
Affected Employees
Isolator/Authorized
Employee
Lockout
GoM Region Pipe and Vessel Purging Safe Work Practice (SWP)
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Revision Log
Revision Date
Authority
Custodian
Revision Details
09/15/12
GoM CoW
Authority
06/15/12
GoM H&S
Director
GoM Safety
Programs Lead
04/07/12
GoM H&S
Director
GoM Safety
Programs Lead
GoM HSSE
Director
GoM HSSE
Programs
Manager
06/01/08