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Resistance
CHAPTER 3
Electrical Resistivity
Units and Magnitudes
One of the most important parameters in corrosion and cathodic protection is the electrical resistivity of the electrolyte: this is a property which
is defined by measuring the resistance between the opposite faces of a
specific cube of the material. The usual units are based on the ohm per cm
cube and the ohm per ft cube, the former being the one most frequently
adopted for corrosion measurements. The resistance of the volume of electrolyte will increase if the cube is distorted so that the distance between the
measuring faces is increased and will decrease if the area of these faces is increased; thus the unit should be described as the ohm cm2/cm or ohm cm.
An ohm meter would be the equivalent of 100 ohm cm and an ohm ft the
equivalent of 30.5 ohm cm. This property of the electrolyte is intrinsic; that
is, it depends entirely upon the substance and not upon its dimensions;
other intrinsic properties are color, temperature and potential.
The common electrolytes vary considerably in resistivity from sea
water at 20 to 30 ohm cm to granite rock at 500,000 ohm cm. Water varies
almost as much as any electrolyte. Pure water, or as near to it as can be obtained, has a resistivity of 20,000,000 ohm cm while the distilled water that
is obtainable in most laboratories has a resistivity of about 500,000 ohm
cm. Rain water that has collected in lakes, and melted ice, give resistivities
of the order 20,000 ohm cm, though tap water varies from 1,000 to 5,000
ohm cm. If pure water, or near it, is contaminated with small quantities of
salts, the change in conductivity, the inverse of resistivity, is as shown in
Fig. 32: this indicates that a few parts per million of some salts greatly
reduce the resistivity of pure water. At the other end of this curve lie the
various estuary waters and sea waters. The Thames in the Pool of London
has a resistivity of 200 ohm cm which varies with the state of the tide and
65
FIGURE33 RtShtivity
of seawater aa a function of chloridty.
Chlorinity
Chloride-ppt
the flow from the upper reaches. Sea water in an estuary mouth has a
resistivity which varies about 30 ohm cm, while in the open sea the resistivity is as low as 20 to 25 ohm cm: this is the lowest resistivity bulk electrolyte
met in nature. Solutions of higher concentration give resistivities of 1 ohm
cm but are rare. T h e variation of resistivity with chlorinity for sea water is
shown in Fig. 33. Ocean sea water has a chlorinity of 19 parts per thousand
and its resistivity varies from 16 ohm cm in the tropics to 35 ohm cm in the
Arctic regions.
66
While sea water is a uniform electrolyte, the soil and rocks present a
highly heterogeneous structure. Clays may have a resistivity below 1,000
ohm cm while clean gravel will have over 100,000 ohm cm resistivity. The
soils can be divided by their content of silt and clay, sand being the remainder. The subdivision is illustrated in Fig. 34, which is the Whitney
diagram for soils. Typical values of resistivity for these soils are given and
the trends in resistivity are shown. Gravels and fine gravels with particles
above 1 mm dia are not shown. T h e resistivity of these will be high, depending upon the amount of inter-particle filling and the resistivity of any
included water.
The resistivity of the soil varies greatly with the water content and the
resistivity of the contained water. Fig. 35 and 36 illustrate these properties.
The resistivity of rocks is generally high depending, in the case of porous
rocks, upon the water content. The formula for the resistivity of a porous
rock is
where P R and pw are the resistivities of the rock and included water; 4 the
rock porosity and Sw the water saturation.
67
10
"10 20 30 40 50 60 70 80 90
Moicrture-As Percentage
of Dry Soil
40
24.5 + t
where pt is the resistivity at temperature t OC.
Because of the dependence of soil resistivity upon these criteria there is
considerable variation of resistivity with the seasons. The maximum resistance recorded through a 5 feet deep earthing system is 100 per cent greater
than the minimum resistance, the highest resistance occurring in the winter
68
E
Y lo00
E
6I
10
0.1
10
Bdt con-
8g-t
FIGURE 36 RCSbdvlty Of
tent of moisture.
TABLE IV
Gneiss
Potable Water
Granite
Estuary Water
Limestone
Sandstone
Clay
Chalk
Loam
Sand &
Gravel
Seawater
10
102
1w
Resistivity
104
10.'
ohm-cms
69
106
Chlorinity 19.4
>2c
20
-20
FIGURE 38
25
Re8i8tivity-ohmcm
- io
0
Temperature- *C
3iJ
io
70
and the lowest in the summer. Measurements nearer the surface would indicate a very high resistance during freezing and during dry summers while
the resistance of a deeply buried earth will depend upon the movement of
salt-bearing water upwards and downwards through the soil. Variations of
resistivity of 25 per cent and greater occur between the seasons in successive
years.
Salt additions to the ground in the vicinity of electrodes show some
tendency to stabilize these effects and the annual variation is greatly reduced.
Measurement
The resistivity of an electrolyte has already been defined as the resistance measured between the opposite faces of a cube of the material. T o
measure the resistivity of an electrolyte the resistance between the opposite
faces of a cubic sample could be measured, and if the resistance is expressed
in ohms and the cube has a 1 cm side, then the resistivity in ohm cm will be
numerically the same as the resistance. As the resistance depends not upon
the shape of the measuring faces but merely upon their area, then the resistance of a prism of any section and length could be used to derive the
resistivity of the sample. The technique of measuring the resistance
associated with a certain geometry of the electrolyte is the principal method
used in practical determinations.
The simplest version is the soil box or tube, Fig. 39a; this is a plastic
or other insulating box or tube, filled with the electrolyte and with two electrodes mounted at the ends. Current is made to flow between these and this
causes a potential drop along the tube or box. If the box is suffciently
long-four or five times the maximum dimension of the cross sectionthen there will be a uniform distribution of current for a considerable
distance near the center. The potential gradient in this area and its relation
to the current are sufficient to determine the resistance per unit length and
from the soil box dimensions the resistivity can be calculated.
A sampling auger model of this type of instrument is illustrated in Fig.
39(b). If the cross sectional area in sq cm of this is made equal to the length
in cm between the potential measuring rings; the resistivity in ohm cm is
then equal to the measured resistance in ohms. The resistance measurement can be made with a c or d c current and can either be read directly or
calculated from the current and potential difference.
Where waters are the only electrolyte of concern then, using a c
methods, a cell can be constructed of two electrodes at which both current
and voltage are measured, there is a great variety of these measuring
devices, or cells, each of which has refinements or methods of obtaining a
geometric factor, particularly suited to the range of work that they perform:
in some, temperature corrections are made automatically.
71
FIGURE 39(a)
vity.
FIGURE 39(b)
72
The simplest method of measuring the soil resistivity consists of inserting two metal rods for a specific distance into the ground at a set spacing
and measuring the resistance between them. If the rods are replaced by
metal tips on the end of a pair of insulated rods and they are spaced a
considerable distance apart, then on insertion to a depth of 10 to 12
diameters into the ground the resistance measured will be a specific multiple of the resistivity. Such an instrument has been designed by Shepherd
and is referred to as Shepherd Canes. The two electrodes are cones of about
1 in. dia base; one, the cathode, with a very acute, 20, apex and the other,
the anode, with an obtuse, 120, apex. Direct current is caused to flow from
a constant voltage battery and this current indicates the conductance of the
circuit from which the instrument may be calibrated to read ohm cm directly. Polarization occurs and quick readings are necessary. The rods integrate the mean resistivity over a volume of about 1 cu ft in their close
vicinity.
Other single, or walking-stick, probes have been used with a c measuring devices. The probes are made either with twin metal rings, metal tip
and ring or tip and rod electrodes, the latter having two electrodes, one extremely large and the other much smaller which controls the resistance of
the circuit. One instrument in which a bimetallic probe is used to provide
the driving potential is particularly ineffective in determining the resistivity, as neither is constant voltage achieved nor uniform resistance measured
as the corrosion product and polarization films have a large effect.
Wenner Method
The most useful method of measuring soil resistivity is that ascribed to
Wenner and called the Wenner or four-pin method. In this four metal rods
are driven into the ground equally spaced along a straight line as in Fig. 40.
Current is caused to flow between the outer pair and the potential
developed between the inner pair is measured. The rods should be only
driven a small distance (0.05a) into the ground and if the electrolyte is
assumed to be uniform, then its resistivity is given by the equation
p =
2uaR
(3.3)
73
c1
Pl
cl
p2
soil
and the value of R, the ratio of this potential difference to the current is
-.-=
2ua
ip
R or p
2uaR
74
FIGURE41 AppucntrcrirdvityfousdbyWenner
method in two-layer ryataar.
absolute values of p , and d will determine the size, that is a plot of pa
against a on an enlarged model with d being nd but with p , and p z being
the same will look the same as the first graph when the electrode spacing
corresponding to ar is na and to a , , na,,etc.
Similarly, if the model is changed by increasing p , and p2 to qpl and
qp2 then pa will become qpa where the graphs correspond. If the plot is
made on log/log paper, that is, the Cartesian co-ordinates become log a
and log Pa, then the shape and size of the plots which have the same ratio P ,
to pz will be identical but translated from each other. Thus, by moving a
tracing of the graph of the practical determination over that of a series of
similar curves drawn for different values of the ratio p , to p 2 then when a fit
occurs without any rotation of the axis the practical ratio pl to p2 is found.
From the translational movements the actual values of p , and p 2 and of the
depth d can be found: this is the principle of resistivity prospecting. Curves
for various p , to p 2 ratios are shown in Fig. 41. By using these curves it is
possible by the four-pin method to measure not only the surface resistivity,
but also that of lower strata and to map accurately the depth of the change.
It is possible, instead of using the graphs as described, to program a
75
computer to analyze the results and to produce the most probable resistivity
configuration of the area. Some engineers may feel that immediate, if not
very accurate, plotting in the field is useful as it indicates anomalies that
might be expensive to check if a return visit is needed.
A variation of Wenners method can be used to measure water
resistivities. The four pins are replaced by four electrodes connected onto
an insulated cable harness as in Fig. 42; this assembly is lowered into the
liquid and the resistance measured in the normal manner, C, and C, being
the current electrodes and P,and P2the potential electrodes; because these
are now surrounded by an infinite, and not a semi-infinite electrolyte, the
formula becomes
p = 4raR
Metal
Ring
ult
76
(3.4)
Inductive Methodr
The inductive measurement of resistivity relies on a phenomenon
found in soils that have low induction numbers, which are the majority.
The technique is simple and has been developed as a replacement for the
Wenner method over which it has advantages in convenience but against
this it has some disadvantages in interpretation and conversion into
groundbed resistance.
The principle of operation is to place a transmitter coil (as shown in
Fig 43) which is energized with alternating current at audio frequency and
whose magnetic field induces a current in a second coil which is placed
some distance away lying in the same place, usually on the surface of the
ground.
The primary field of the transmitting coil and the secondary field from
the induced current flow in the ground are both detected by the second coil.
The ratio of strength of these, that is the secondary to the primary field, is a
function of the ground conductivity and the square of the inter-coil spacing.
It also depends on the frequency of the transmission. If the distance and frequency are constant, then this ratio of the two fields can be used to give a
77
78
aQch-X
79
80
Metal End
Plastic
Walls
Metal
End
and the total resistance between the two spheres will be:
81
Metal Sphere
Consider two metallic bodies lying in an infinite electrolyte of resistivity p , then there will be a finite resistance between them such that if they are
maintained at a potential difference V, then current i = V/R will flow between them. An electrical potential will exist at all points in the electrolyte
and lines of equipotential and lines of current flow can be drawn between
them.
The same conditions would exist if one body were a shell and totally
enclosed the other. If the enclosing shell is considered to have an infinite
radius then R will be the resistance between the enclosed body and infinity.
This would correspond, for example, to the cause of a sphere of metal
suspended in deep water with current flowing to a distant obiect.
82
Now consider the particular case of two bodies, one of which is a mirror image of the other in a plane. The resistance of these two bodies to infinity (when they are electrically connected together by an insulated conductor) can be determined. Suppose their total resistance is
where rl is the size and shape factor. The resistance of each calculated from
their mutual potential and the current flowing in each one separately will
be
The arrangement is symmetrical about the image plane and so all of that
one side of the plane could be removed without altering the shape and value
of the equipotential lines or the lines of current flow and hence the resistance of one in the semi infinite electrolyte.
Groundbeds (as cathodic protection electrodes are called) set in the
earth can be considered to lie in a semi-ininite electrolyte. The argument
that applies to two symmetrical pieces of metal will apply equally to any
shape that has a line of symmetry going through it. A particular case would
be that of a hemispherical groundbed electrode with a radius r. The
resistance of a sphere, as can be seen from Equation 3.6 when r, is made infinite, is given by
P
R - -
4x7
R = j r p
w
.drR
2*P
a3
P
2 *T
(3.9)
Plane
DI v Ming
Electrolyte
From Alr
As the resistance is principally associated with the area close to the electrode, then the extent of the semi-infinite electrolyte will not need to be
great.
Other symmetrical shapes can be treated similarly and Fig 49 shows
two planes of symmetry in a cylindrical rod.
-b1)
P
R =
4xL
4L
(3.10)
so that the resistance of the rod of half that length driven vertically into the
ground would be twice the value in equation 3.10.
(3.11)
R = P
( l n T21
-l)
ul
(3.12)
Js'
4L2
-1
+--
2L
2L
(3.13)
R - - ( PI n _ - l 4L
) +
41FL
-(I
4us
which as s
00
2 L4
L2
-+-3s'
5 s4
(3.14)
which shows that their resistance is half that for a single rod (3.11).
For values of s/L which are small
4L
47rL
- (InS
_ 2 + - - 2L
4L
S
3
16L2 +
In-
-)
s4
85
(3.15)
4L
P
R = -(In-2uL
...)
+ 4L
(3.16)
-(+ ++)
P
(3.17)
4u
or this is equivalent to including the first term of the second part of equation 3.14.
A rod buried in the ground horizontally will form the same geometric
arrangement as a pair of parallel vertical rods when they are considered
with their images in the earths plane as Fig 50.The depth of burial will be
s/2 and the length of the rod 2L. Thus for small values of s/L the resistance
will be given as in equation 3.16
P ( l n
4L -
2uL
Jns
1+-
4L
. .)
(3.16)
where 2L is the length of the rod and s/2 the depth of burial.
A similar mutual interference effect occurs when a vertical rod is
buried so that it is wholly below the surface. Equation 3.11 gives the
resistance of a vertical rod whose end reaches the electrolyte surface, and
considering the method of obtaining this, the resistance of a rod buried infinitely deeply will be
L ( l n
4uL
I
4L
I
- 1)
orR
-(In
P
2 a1
a21 - 1)
(3.18)
where 2L = 1 = length.
Applying the concept of two spheres similar to that used earlier then
the resistance of a rod buried in the ground will be
86
FIGURE SO
eltctrodtr.
- PI8nu of rymmetry in
pair of rod
where t is the depth of burial to the center, and q is the radius of the
equivalent sphere; that is
1 = I ( l n 21 - 1)
4rq
2*1
1
- =
:.
- 2(n
4rl
- 1) + 8rt
(3.19)
this relationship only holds good for deep burial. If the resistance of such a
completely buried rod is plotted as a function of the depth of burial of the
rod center, then a curve will result as in Fig. 51.
Other Shapes
Formulae have been derived for the resistance of a sphere, hemisphere, vertical rod, completely buried vertical rod, horizontal rod and a
pair of vertical rods. The resistance of a shape such as a tetrahedron is best
found by assuming the existence of an equivalent sphere whose radius will
be less than that of encircling sphere and more than that of the enclosed
sphere.
87
From Equation3.8
From Equation 3.15
From Equation3.14
L ( l n 21 - 1)
2?r1
Then, if the above rule were applied, its resistance would be found by considering a sphere of diameter equal to the length and another of diameter
equal to the cylinder diameter, and calculating the resistance of a sphere
whose radius was the mean of the two considered. That is
R =
2P
2% (1
d)
(3.20)
The ratio of this resistance to that derived from equation 3.18 would be
- : -2t n T - l1 )
1 + d
41
and assuming that the cylinders length is five times its diameter this ratio
will be
88
1
1
_2 . ._1 (In 20-1) or : -(3-1)
3
5
5:6
or the approximation will have given a value 17 per cent too small. The
same calculation can be used to convert a rectangular rod to its equivalent
radius by taking the mean of the enclosed cylinder and the enclosing
cylinder. In the case of square section, sides, the equivalent radius will then
be
=
r =
+J"i
4
x a
(3.21)
R = -
2%
L + B + D
(3.22)
and where the diameter of the equivalent sphere is one third of (length plus
twice the rod diameter), and the formula for a square rod, where the
equivalent diameter becomes one third of (length plus twice the side). As
can be seen in Fig. 52, there is a good correlation in the general range of
offshore anodes, that is where the length to diameter ratio varies between 5
and 12.
These calculations can be converted into easy-to-read tables in which
the sum of the length, breadth and thickness required to protect 100 square
meters of steel can be given relative to the current density requirement and
the resistivity. Such a series of curves for aluminum-mercury and zinc
anodes at 0.25 V cell or driving voltage and aluminum-indium at 0.30 V
driving voltage and magnesium at 0.75 V driving voltage are shown in Fig.
53.
If the anode is at the surface of a semi-infinite electrolyte, and this
would be the case of an anode attached to a painted hull, then the line of
symmetry rule would apply and the resistance would be found by doubling
89
90
TABLE V
Buried
strip:
kngth 2horizontal
L.stionab
y b R = ~ ( I O ~ $ + ~ - ~ + I O ~4L. ~ - I +r ~ - ~z ~ )
4uL
Buried
horizontal
round
& ( I -Id
9
!
w
R =i
+ i$
( I + j - ~ 320~.
+
. .)
+
R = -
0.3
aP
91
(3.23)
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