Documente Academic
Documente Profesional
Documente Cultură
Compact Hydraulics
5
With the acquisition of Oil Control Group and the integration of
its product range in its own, Bosch
Rexroth aims at becoming an even
stronger player in the world of systems for mobile machinery. The
variety of compact products now
available covering virtually every
conceivable OEMs necessity, from
load holding to power generation
puts Bosch Rexroth in the position to act as a 360 partner in the
design of safe, performing and cost
effective mobile machines.
Available literature:
Standard Cartridge Program:
RE 00162-01, Part 1: Rexroth
RE 00162-02, Part 2: Oil Control
RE 00164 Overview and preferred
products
Integrated Blocks:
5
Counterbalance valves are also
known as over-centre valves or motion control valves.
They are designed to control the
motion of overrunning loads.
Technical requirements:
- Load holding at "zero leakage"
- Excellent control of negative
loads during operations and
throughout flow range
- Quick response time
- Pressure relief protection against
overloads
- Energy saving
- Tolerance to oil contamination
- Compact design
VBSN Standard
Flow
Max operating pressure
Pilot Ratio
Cavity
VBSP Relief Compensated
Flow
Max operating pressure
Pilot Ratio
Cavity
VBST Atmospherically Vented
Flow
Max operating pressure
Pilot Ratio
Cavity
VBSY 4-ports vented
Flow
Max operating pressure
Pilot Ratio
Cavity
Detailed information:
RE 00162-02
l/min
bar
up to 320
420
1.5 to 9
common industry and market interchange
l/min
bar
up to 320
420
3 and 4
common industry and market interchange
l/min
bar
up to 320
420
1,5 to 4
common industry and market interchange
l/min
bar
up to 240
420
1,5 to 4
market interchange
5
Rexroth offers a complete range of
screw-in type cartridge valves designed to meet virtually any application necessity for hydraulic systems
of mobile machinery.
Detailed information:
RE 00162-01
RE 00162-02
Flow (l/min)
up to 350
up to 150
up to 150
up to 150
up to 420
up to 420
up to 420
up to 420
Isolator valves
Flow (l/min)
Check valves
Pilot to close check valves
Pilot to open check valves
Shuttle valves
up to 350
up to 120
up to 240
up to 40
up to 420
up to 350
up to 350
up to 420
Flow (l/min)
Restrictors
Restrictors, free reverse flow
Flow control and Priority valves (2-way, 3-way version)
Flow divider / combiner
up to 150
up to 150
up to 200
up to 165
up to 350
up to 350
up to 350
up to 350
Flow (l/min)
up to 360
up to 120
up to 150
up to 350
up to 350
up to 350
up to 150
up to 350
Cartridge Valves:
Solenoid Operated Directional Valves, Poppet Type
5
Poppet type solenoid operated directional valves are meant to control the direction of flow in hydraulic circuits.
Technical requirements:
- Leakage free
- Wide operating pressure range
- Long life cycle
- Constant quality
- Compact design
- Wide coil voltage range
- Wide coil connection range
Detailed information:
RE 00162-02
Flow (l/min)
Size 08
Size 0
Size
Size 6
up to 40
up to 0
up to 50
up to 00
350
350
350
350
Flow (l/min)
Size 08
Size 0
Size
Size 6
up to 40
up to 0
up to 50
up to 00
350
350
350
350
DIN 43650 - ISO 4400 / AMP JUNIOR / SINGLE LEAD / AMP SUPERSEAL-V
DEUTSCH DT04-P-L / DEUTSCH DT04-P-V
Voltage:
5
Directional Poppet Valves KSDE.
Detailed information:
RE 00162-01
Size
Pressure (bar)
KSDEU
KSDER
KSDEU
8
1
1
up to 500
up to 350
up to 500
2/2
Flow (l/min)
5
20
20
3/2
Flow (l/min)
12
12
2/2
Flow (l/min)
25
45
30
55
3/2
Flow (l/min)
20
30
35
60
Size
Pressure (bar)
KKDEN
KKDER
KKDEN
KKDER
8
8
1
1
up to 250
up to 350
up to 250
up to 350
4/2
Flow (l/min)
30
40
5
Proportional Pressure Relief
Valves Type KB.S
Detailed information:
RE 00162-01
Size
Pressure (bar)
Flow (l/min)
KKDSR
up to 350
30
Size
Pressure (bar)
Flow (l/min)
Features
KBPS.8A
KBPS.8B
KBVS.3A
KBVS.3B
8
8
3
3
up to 420
up to 420
up to 350
up to 350
2
2
200
200
Size
FTDRE 2K
FTDRE 4K
MHDRE 2K
MHDRE 04K
MHDRE 06SK
8
8
8
8
1
up to 100
up to 210
up to 100
up to 100
up to 50
up to 18
up to 30
up to 30
up to 33
up to 30
2
5
2,5
5
40
5
From the compact controls product
line Rexroth also offers a wide range of insert type cartridge valves.
Among them, the VMA valves family represent an interesting solution since they combine in one small
insert cartridge the typical function
of a direct acting relief valve and
the anticavitation function through
the check valve.
Detailed information:
RE 00162-02
VBSN Standard
VMA1.025
VMA1.050
VMA1.060
VMA1.080
VMA1.180
30
60
75
90
180
210
380
380
400
400
SFC1
VCD1
45
150
210
315
Check valves
VUH1
VUB1
80
80
350
350
VPN1
150
315
Standard Manifolds
5
A complete range of manifolds is
available for all standard cartridges,
in both single and double cavity
configuration.
Manifolds are available in high
strength aluminium for working
pressure up to 250 bar or in zinc
plated steel for high pressure (up to
450 bar) or heavy duty and fatigue
applications.
Detailed information:
RE 00162-02
RE 00199
Cavities threaded
Ports threaded
Size 08
(3/4 16-UNF-2B)
G 1/4
G 3/8
G 1/2
G 3/4
G1
G 1-1/4
7/16-20
9/16-18
3/4-16
7/8-14
1-1/16-12
1-5/16-12
1-5/8-12
Legenda:
2 Way
3 Way
4 Way
A-S
A-S
A
A-S
A
A
Size 10
(7/8 14-UNF-2B)
2 Way
A-S
A-S
S
3 Way
4 Way
A
A-S
A-S
A
A-S
Size 12
(1-1/16 12-UN-2B)
2 Way
3 Way
A-S
A-S
Size 16
(1-5/16 12-UN-2B)
2 Way
3 Way
4 Way
A-S
A-S
A-S
A-S
A-S
Size 20
(1-5/8 12-UN2B)
3 Way
A-S
c.f.
c.f.
c.f.
c.f.
c.f.
c.f.
c.f.
c.f.
c.f.
c.f.
c.f.
c.f.
c.f.
A = Aluminium
S = Steel
c.f. = consult factory
Available on request manifolds with market interchangeable cavity and with ISO 6149 and JIS B 2351-90 type 0 ports.
c.f.
5
Customized integrated circuits
The advantages for machine designers are many: piping and installation time is minimized, the dimensions of the block can be adapted
to fit the available clearance on the
machine, testing time is drastically
reduced (all our customized blocks
are supplied fully tested), hydraulic
circuit maintenance becomes easier
and quicker.
Blocks production process is fully
internally controlled and it takes
advantage of the use of the most
advanced CNC machining tools
available on the market: aluminium
manifolds are available on request
with black anodizing finishing for
improved corrosion and dirt resistance, while steel manifolds are always provided zinc plated.
- Self propelled and truck mounted aerial platforms (lifting, steering, traction, stabilizers' positioning)
- Self propelled and truck mounted cranes (outrigger control,
load limiting, joystick pressure
control)
- Telehandlers (pilot supply, boom
speed limiters, steering control,
load suspension systems, frame
levelling, rear axle and stabilizers
locking)
- Excavators, backhoe and front
loaders (pilot supply, inloader
and unloader valves, ride control
systems, pump displacement
control)
- Fork lift trucks (lifting/lowering
control, proportional braking,
steering, differential lock)
- Agricultural machines and
tractors (attachments control,
suspension system control, 4WD
drive)
- Municipal vehicles (blocks for
sweepers and garbage compactors)
- Road construction machines
(control blocks for pavers, differential lock for road rollers,
attachments' control)
10
5
Pressure control valves
Flow valves
Detailed information:
RE 00171
l/min
bar
up to 150
350
Flow valves
Two way pressure compensated adjustable flow regulators
Total flow
l/min
up to 200
Max operating pressure
bar
210
Thread (line installation)
G 1/4
Three way pressure compensated adjustable flow regulators
Total flow
l/min
up to 200
Max operating pressure
bar
210
Thread (line installation)
Three way combination type pressure compensated adjustable flow regulators
Total flow
l/min
up to 200
Max operating pressure
bar
210
Thread (line installation)
G 3/8
G 1/2
G 3/4
G1
G 3/8
G 1/2
G 3/4
G1
G 3/8
G 1/2
G 3/4
G1
G 3/8
G 1/2
G 3/4
G1
G 3/8
G 1/2
G 3/4
G1
l/min
bar
up to 150
210
50 / 50
l/min
bar
up to 100
350
G 1/4
11
5
Applications:
cranes, lifting working platforms,
telehandlers, backhoe loaders, concrete pump trucks, drilling equipment, winches and in general on
mobile hydraulics.
VBSO
Size
30
90
33
42
Flow
l/min
40
Operating pressure
bar
350
Relief compensated and fully compensated types
In pipeline and flange installation - wide range of port options
60
350
100
350
150
350
350
350
VAA-B-SICN
150
250
Size
78
Detailed information:
RE 00171
50
Flow
l/min
40
120
200
Operating pressure
bar
350
350
350
Thread (line installation)
G 3/8"
G 3/4"
G 1"
Versions with 2 adjustable pressure levels: high pressure setting for starting, low pressure setting for smooth braking
12
5
Applications:
On earth moving machines such
as excavators, backhoe loaders and
cranes.
Detailed information:
RE 00171
A-VBC
78
90
33
Flow
Max operating pressure
l/min
bar
40
420
100
420
150
420
A-VBC
90
33
42
Flow
Max operating pressure
l/min
bar
120
420
200
420
500
420
A-VBC-N
15
18
22
Flow
Max operating pressure
l/min
bar
200
420
350
420
450
420
13
5
The A-VRFC3C series provide a
simple and efficient way to supply
hydraulic power to auxiliary work
tools and attachments, especially
on earth moving machines such as
loaders and excavators.
These valves have a 3-way configuration: one pump inlet port and
two outlet ports for priority and
by-pass flow. The priority port gives fully pressure compensated
flow, power limited by a relief valve
and available on demand by energizing the solenoid cartridge. Priority flow rate and relief pressure are
adjustable. The inlet flow in excess
of the priority flow is directed to
the by-pass port.
Detailed information:
RE 00171
RA 90810
Three way combination type pressure compensated flow regulators with by-pass, relief and solenoid control
Single pump inlet A-VRFC3C-VEI-VS
Inlet flow
Regulated priority flow (max)
Operating pressure
l/min
l/min
bar
100
85
350
200
140
350
300
220
350
l/min
l/min
bar
2x100
150
350
2x200
250
350
2x300
400
350
l/min
l/min
bar
140
20 per turn
350
400
300
350
14
5
Compact power units with minimal piping including:
- Gear pump
- AC/DC electric motor
- Central manifold with valves
- Oil reservoir
- External modular elements
Drive units in vehicles and material
handling systems primary for lifting and lowering.
Pump group 1
Size
Displacement
Intermittent max. pressure
Peak max. pressure
Vmax
P2
P3
Name
cm3
bar
bar
Detailed information:
RE 00198
10
11
12
13
14
15
16
17
18
19
20
21
0,82
230
270
1,1
230
270
1,6
230
270
2,1
230
270
2,7
230
270
3,2
210
250
3,7
210
250
4,2
210
250
4,8
190
230
5,8
190
230
8,0
160
200
9,9
150
190
M02
M03
M04
M05
M09
M15
M16
M19
M21
M25
0,15
0,5
0,8
1,5
1,6
2,0
2,2
2,4
3,0
0,18
0,25
0,25
0,37
0,37
0,55
0,55
0,75
0,75
1,1
1,1
1,5
1,5
2,2
2,2
3
3
0,18
0,25
0,25
0,37
0,37
0,55
0,55
0,75
0,75
1,1
1,1
1,5
1,5
2,2
2,2
Power
Capacity
1 60 L
1 12 L
10 L
4
4
15
5
Compact power units with minimal piping including:
- Gear pump
- AC/DC electric motor
- Central manifold with valves
- Oil reservoir
- External modular elements
Drive units in vehicles and material
handling systems primary for lifting and lowering.
Pump group 05
Displacement
Intermittent max. pressure
Peak max. pressure
Pump group 1
Displacement
Intermittent max. pressure
Peak max. pressure
Central manifold
2/2 Solenoid valve
Size
Vmax
P2
P3
Size
Vmax
P2
P3
Name
cm3
bar
bar
cm3
bar
bar
L1
0,18
190
230
10
0,82
230
270
A1
L2
0,25
190
230
11
1,1
230
270
A12
L3
0,5
190
230
12
1,6
230
270
A14
L4
0,62
190
230
13
2,1
230
270
A16
0,8
Electric motors
Power
DC motor 12V, 24V
P
kW
0,15 0,5
AC 3-phase motor
- 230/400V - 4 poles
P
kW
0,18 0,25
- 230/400V - 2 poles
P
kW
0,25
AC single-phase motor
- 220V - 4 poles
P
kW
0,18 0,25
- 220V - 2 poles
P
kW
0,25
AC electric motors have standard frame size B14 (IEC 72-1)
Oil reservoir
Capacity
Sheet metal tank
1 60 L
Plastic tank
1 12 L
Aluminium tank
10 L
Detailed information:
RE 00198
L5
0,75
190
230
14
2,7
230
270
L6
1,0
190
230
15
3,2
210
250
L7
1,25
190
230
16
3,7
210
250
L8
1,5
190
230
17
4,2
210
250
18
4,8
190
230
1,5
1,6
2,0
2,2
2,4
3,0
0,37
0,37
0,55
0,55
0,75
0,75
1,1
1,1
1,5
1,5
2,2
2,2
3
3
0,37
0,37
0,55
0,55
0,75
0,75
1,1
1,1
1,5
1,5
2,2
2,2
19
5,8
190
230
4
4
20
8,0
160
200
21
9,9
150
190
16
5
Compact power units with minimal piping including:
- Gear pump
- AC/DC electric motor
- Central manifold with valves
- Oil reservoir
- External modular elements
Drive units in vehicles and material
handling systems primary for lifting and lowering.
Pump group 05
Size
Displacement
Intermittent max. pressure
Peak max. pressure
Vmax
P2
P3
Name
cm3
bar
bar
L1
L2
L3
L4
L5
L6
L7
L8
0,18
190
230
0,25
190
230
0,5
190
230
0,62
190
230
0,75
190
230
1,0
190
230
1,25
190
230
1,5
190
230
M52
M53
M55
M57
M54
M58
0,8
1,5
1,6
2,0
2,2
0,25
0,25
0,37
0,37
0,55
0,55
0,75
0,75
1,1
0,25
0,25
0,37
0,37
0,55
0,55
0,75
0,75
1,1
Modular interface
Electric motors
Detailed information:
RE 00198
Power
Capacity
0,5 1 L
0,5 2,5 L
36L
Inline Valves
5
Rexroth offers a complete range of
Inline valves which are used in a
variety of mobile applications.
Detailed information:
on request
Check valves
Flow (l/min)
CA check valves
CAB double acting check valves
LCA check valves with adjustable pressure
up to 00
up to 80
up to 80
up to 400
up to 400
up to 400
Flow (l/min)
up to 50
up to 80
up to 350
up to 400
Flow (l/min)
up to 33
up to 0
up to 50
up to 40
up to 40
up to 40
up to 50
up to 300
up to 350
up to 450
up to 350
up to 450
Flow (l/min)
up to 60
up to 30
up to 50
up to 50
Flow (l/min)
EM vertical/horizontal versions
up to 400
18
Flow Diverters
6 Way
3 Way
Applications in attachments, telehandlers, excavators, backhoe loaders, front end loader, agricultural
machinery.
Detailed information:
RIE 00158
RA 90811
Size
04
06
12
Port
1/4" G
SAE 4
25
3/8" G - SAE 6
1/2" G - SAE 8
50-60
1/2" G - 3/4" G
SAE 12
120-140
250
310
2
250
310
5
250
310
5
Size
04
06
12
16
Port
1/4" G - SAE 4
1/4" G JIS-B
25
3/8" G -1/2" G
SAE 8
50-60
1/2" G - 3/4" G
SAE 12
120-140
1" G
250
310
4
250
310
5
250
310
5
250
310
1
Flow
qv
Maximum operating pressure
Internal drain
pmax
External drain
pmax
Circuit type
n
Actuation
Electrical
Hydraulic
Manual push and twist knob
Flow
qv
Maximum operating pressure
Internal drain
pmax
External drain
pmax
Circuit type
n
Actuation
Electrical
Hydraulic
Manual push and twist knob
l/min
bar
bar
l/min
bar
bar
220
pilot operated
Size
04
06
10
Port
1/4" G
SAE 4
20
3/8" G -1/2" G
SAE 8 - M18x1.5
50
250
310
4 (12 way)
2
250
310
5 (14 way)
5
250
310
5 (14 way)
5
Flow
qv
Maximum operating pressure
Internal drain
pmax
External drain
pmax
Max bankable (sandwich) elements
n
Circuit type
n
Actuation
Electrical
Hydraulic
Manual push and twist knob
Modular elements with cross line pressure relief valves
l/min
bar
bar
19
5
Applications in backhoe loaders,
wheel loaders, pavers. Drilling
equipment, small cranes, fork lift
trucks, telehandlers, portal-type
fork lift trucks, aerial work platforms. Municipal vehicles, forestery
machinery, agricultural machinery.
Size
Port
Flow
Maximum operating
pressure
Valve body type
Detailed information:
RIE 00159
06
06
3/8" G
SAE 6
30
250
310
180
1/2" G
SAE 8
50
250
310
250
Parallel
LS Signal
Parallel
10
10
Electrical
Proportional
Hydraulic
Lever override
Overcenter valves
P, T and M
Standard
With LS port
AeB
P
A-B
T
qv
pmax
pmax
pmax
l/min
bar
bar
bar
Stacking module
Inlet plate
20
CETOP 2 (NG4)
5
Cetop 2 pattern valves which can
be used on any max 25 lpm circuits.
Solenoid valves
- ON-OFF and proportional
directional valves
- Sandwich valves and plates
- Compact design and reduced
dimensions
- Low leakage, low pressure drop
- Various accessories for
emergency overrides
- DIN, Deutsch, AMP-J and cable
connections available on coils
- Wide selection of voltages
- 45 types of spool available
Size
Interface
Flow
Maximum operating
pressure
Actuation
Modular
Plate
qv
pmax
pmax
pmax
A, B and P
T static
T dynamic
Electrical
Proportional
Hydraulic
Lever
Electrical with explosion proof coil
Push-botton override
Override screwe
Sandwich directional valve
Pilot check valve
Pressure relief
Flow regulator valve
Compensated flow regulator valve
Pressure reducing valve
Sequence valve
Compensated quick-slow valve
2 Way compensator with shuttle valves
3 Way compensator with shuttle valves
Single
Multi-station
l/min
bar
bar
bar
Detailed information:
RE 00157
RI 00157
04
04
CETOP 2 - P02
25
310
210
180
CETOP 2 - R02
25
310
210
180
21
5
Applications in excavators, miniexcavators, backhoe loaders, wheel
loaders, skid steer loaders, crawler
loaders, pavers. Drilling equipment,
cranes, fork lift trucks, telehandlers,
portal-type fork lift trucks, aerial
work platforms. Concrete pump,
mobile concrete mixers, commercial vehicles, municipal vehicles,
forestery machinery, agricultural
machinery.
Detailed information:
RE 00169
RI 00169
Size
Port
Flow
qv
Maximum operating pressure
P, A, B
pmax
T
pmax
Actuation
Electrical
Hydraulic
Push-botton override
Override screwed
Lever override
06
06
l/min
3/8" G SAE 8
35
1/2" G SAE 8
70
bar
bar
310
180
310
250