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Pipeline Services
Pigging Products
Pipeline Integrity Services:

Pigs and Pigging Products:

On- and off-line cleaning

Batching & Displacement Pigs

Commissioning/Decommissioning

Foam Pigs

Consulting Services

Pipeline Cleaning Pigs

Engineering Services

Specialty Pipeline Pigs, including PitBoss Pig,


V-Jet Pig, X-Pig Tool

Turnkey Project Management


High-resolution Magnetic Flux Leakage (MFL) Technology
Multiple Dataset technology, including SpirALL MFL
Active Speed Control Technology
XYZ Mapping

D-2000 Closures
PIG-SIG Pig Passage Indicator, intrusive and non-intrusive
TracMaster Pig Tracking System
SmartTrap Pig Launchers and Receivers, including the
SmartTrap Automated Combo Launcher and Receiver

Deformation Technology
Non-Destructive Examination & Repair
Pull-Through Inspection Service
Hydrostatic Testing and Drying

Registered Trademarks of T.D. Williamson, Inc. in the U.S. and foreign countries

Pipeline Serv ices & Pigging Pro ducts

As the industrys most trusted provider of integrated piping maintenance, modification and repair capabilities
for a full range of pressurized piping system applications, TDW delivers customized pipeline service and pigging
solutions specifically designed to optimize performance, reduce costs and make downtime a thing of the past.

OptionAll Cleaning Pigs

Sizes: 4- through 14-inch

Bulletin No: 3030.003.04


Date: January 2007
Cross Indexing No: n/a
Supersedes: 3030.003.03 (2/06)

Options
T.D.Williamson, Inc., is committed to
providing you with the exact product to
assist you in meeting the needs of your
individual applications.
The OptionAll Cleaning Pig is designed
to fit many needs, using standard TDW
components. Special configurations can
be made to meet virtually any customer
specification. Some of the possible special
configurations are listed below:
Pigs can be made shorter or longer.

OptionAll Cleaning Pigs

Pig bodies can be provided with cavities


to house transmitters for tracking or
locating purposes.

Description
TDW's OptionAll Cleaning Pigs can be
assembled into several configurations. TDW has
assembled four standard configurations to meet
most applications.
Due to the unique design of the OptionAll Pig,
customization is quickly accomplished with simple
hand tools to achieve the best option for your
pigging application. With the OptionAll Pig, you
truly have an option.

Features
The OptionAll Cleaning Pig features TDW's
Formula SI polyurethane which is designed to
provide superior abrasion resistance. This new
polyurethane means more miles and more runs at
less cost.

Recessed steel bolt and locknut construction


is designed to prevent breakup of the pig in
the pipeline.

P.O. Box 1121

Pigs cups and/or discs can be provided


with bypass holes for maximum cleaning
effectiveness.
Cups and/or discs can be modified for
very heavy wall pipe.

Low-cost, long-wearing design provides users


with the option to dispose of or rebuild the
pig.

Aluminum, slotted aluminum or steel


gauging flanges can be provided.

Large-diameter conical cups are designed to


seal in the thinnest of pipe walls.

Pig cups and/or discs can be provided


in Neoprene, Buna-N or Viton.

Lightweight design can be handled by one


person and reduces shipping costs.

Brushes with stainless steel bristles.

All OptionAll Pigs are supplied with large eye


rings, which are designed to allow the pig to
be easily hooked and removed from the
receiving trap.

USA: 1-800-571-7447
England: (44) 193-603600

Non-wearing components are constructed of


Ultra High Molecular Weight (UHMW)
polyethylene to protect internal pipe and valve
surfaces.

TDW Pigging Products

Pigs can have more or fewer cups and/


or discs in any arrangement.

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA

Configurations

OptionAll Cleaning Pigs

3030.003 - p2

2C-1BR Configuration
A

Size
Inch (mm)

Weight
Lbs (kg)

Part Number

A
Inch (mm)

B
Inch (mm)

4 (100)
6 (150)
8 (200)
10 (250)
12 (300)
14 (350)

3.0 (1.3)
7.5 (3.4)
13.5 (6.1)
26.0 (11.8)
32.0 (14.5)
36.50 (16.5)

02-2589-0004
02-2589-0006
02-2589-0008
02-2589-0010
02-2589-0012
02-2589-0014

7.75 (197)
12.12 (308)
15.38 (390)
20.69 (525)
22.12 (562)
22.81 (579)

5.0 (127)
8.31 (211)
10.78 (274)
15.78 (401)
15.98 (406)
16.12 (409)

C
Inch (mm)

4.50
6.62
8.62
10.6
12.6
14.0

(114)
(168)
(219)
(270)
(321)
(356)

2C-1BR Configurations are designed to traverse 1.5 DR bends.

4C-2BR Configuration
A
B
C

Size
Inch (mm)

Weight
Lbs (kg)

4 (100)
6 (150)
8 (200)
10 (250)
12 (300)
14 (350)

2.75 (1.2)
10.39 (4.7)
19.73 (9.0)
36.72 (16.7)
49.50 (22.5)
56.63 (25.7)

Part Number

A
Inch (mm)

B
Inch (mm)

02-2641-0004
02-2641-0006
02-2641-0008
02-2641-0010
02-2641-0012
02-2641-0014

10.75
14.31
20.68
23.00
28.44
29.12

8.00 (203) 4.50 (114)


10.5 (267) 6.62 (168)
16.09 (409) 8.62 (219)
18.09 (459) 10.62 (270)
22.28 (566) 12.62 (321)
22.43 (570) 14.00 (356)

(273)
(363)
(525)
(584)
(722)
(740)

C
Inch (mm)

4C-2BR Configurations are designed to traverse 3.0 DR bends.

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA

Configurations

OptionAll Cleaning Pigs

3030.003 - p3

DCDC-2BR Configuration
A

Size
Inch (mm)

Weight
Lbs (kg)

Part Number

A
Inch (mm)

4 (100)
6 (150)
8 (200)
10 (250)
12 (300)
14 (350)

2.75 (1.2)
10.39 (4.7)
19.73 (9.0)
36.72 (16.7)
49.50 (22.5)
56.63 (25.7)

02-2592-0004
02-2592-0006
02-2592-0008
02-2592-0010
02-2592-0012
02-2592-0014

8.50 (216)
14.44 (367)
19.56 (497)
21.38 (543)
26.56 (675)
27.25 (692)

B
Inch (mm)

C
Inch (mm)

6.00 (152) 4.50 (114)


10.75 (273) 6.62 (168)
15.62 (397) 8.62 (219)
17.31 (490) 10.62 (270)
22.25 (565) 12.62 (321)
22.94 (583) 14.00 (356)

DCDC-2BR Configurations are designed to traverse 3.0 DR bends.

4D-2BR Configuration
A

Size
Inch (mm)

Weight
Lbs (kg)

Part Number

4 (100)
6 (150)
8 (200)
10 (250)
12 (300)
14 (350)

2.75 (1.3)
9.75 (4.4)
17.83 (8.1)
34.21 (15.5)
40.80 (18.5)
47.75 (21.7)

02-2591-0004
02-2591-0006
02-2591-0008
02-2591-0010
02-2591-0012
02-2591-0014

A
Inch (mm)

10.25
15.00
19.62
21.38
25.38
25.38

(260)
(381)
(498)
(543)
(644)
(644)

B
Inch (mm)

C
Inch (mm)

6.50 (165) 4.31 (109)


9.68 (246) 6.25 (159)
14.06 (357) 8.38 (213)
15.56 (395) 10.50 (267)
19.31 (490) 12.50 (318)
19.31 (490) 13.75 (349)

4D-2BR Configurations are designed to traverse 3.0 DR bends.

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA

Ordering Information

OptionAll Cleaning Pigs

3030.003 - p4

Replacement Cups, Discs and Brushes


Size
Inch (mm)

Cup Weight
Lbs (kg)

4 (100)
6 (150)
8 (200)
10 (250)
12 (300)
14 (350)

0.4
1.2
2.5
3.7
6.0
8.0

(0.2)
(0.5)
(1.1)
(1.7)
(2.7)
(3.6)

Cup
Part Number

Disc Weight
Lbs (kg)

00-4120-0004-03
00-4120-0006-03
00-4120-0008-03
00-4120-0010-03
00-4120-0012-03
00-4120-0014-03

0.2
0.8
1.5
2.4
3.4
4.0

(0.1)
(0.4)
(0.7)
(1.1)
(1.5)
(1.8)

Disc
Part Number

Brush Weight
Lbs (kg)

Brush
Part Number

00-1702-0014-00
00-1702-0001-00
00-1702-0002-00
00-1702-0003-00
00-1702-0004-00
00-1702-0010-00

0.5 (0.25)
0.5 (0.25)
1.0 (0.5)
2.0 (1.0)
3.0 (1.5)
3.75 (1.7)

02-2605-0004-00
00-7078-0006-00
00-7078-0008-00
00-7078-0010-00
00-7078-0012-00
00-7078-0014-00

Bypass Hole Recommendations*

Bypass
Holes

Size

No. of Eql Sp Holes

Inch

mm

4"
6"
8"
10"
12"
14"

100
150
200
250
300
350

Diameter of Holes

4
6
8
8
8
8

Inch

mm

.37"
.50"
.50"
.63"
.75"
.75"

10
13
13
16
19
19

* for approximately 3% bypass


Cups and discs with bypass holes are available from the factory.
Wood boring bits are recommended for drilling holes in urethane.

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA

VANTAGE V Cleaning Pig

Sizes: 10-inch and larger

Bulletin No: 3000.004.05


Date: February 2009
Cross Indexing No: n/a
Supersedes: 3000.004.04 (2/05)

Options
T.D. Williamson, Inc. is committed to providing
you with the exact product to assist you with your
individual needs. The VANTAGE V Cleaning Pig is
offered in eight configurations.
Two-cup and several disc/cup
configurations can be provided.
Available in sizes 10-inch and larger
May be equipped with a magnet kit to
remove ferrous debris.
DCDC-BR VANTAGE V Cleaning Pig with
brushes (12-inch size shown)

Description
VANTAGE V Cleaning Pigs are multi-use
pigs equipped with either scraper discs/cups,
cups, brushes or blade cleaning elements. The
VANTAGE V is offered in eight different cleaning
configurations. All cups and discs are replaceable
and can be interchanged or reconfigured.

Features
All 16- through 42-inch VANTAGE V Pigs are
equipped with a bypass hole option, which allows
you to create a jetting action to improve cleaning
effectiveness. Bypass ports can be provided on 10to 14-inch sizes if requested. This pig is rugged and
easy to maintain.

DCDC-BR VANTAGE V Cleaning Pig with


brushes and urethane nose bumper shown. (20inch size shown)

the cup life. Cups and discs have excellent sealing


capabilities and flexibility. The pig is designed
to traverse 15 to 20 percent reductions due to
anomalies in the pipe without damaging the pipe
or pig.
Cleaning elements include brushes to remove
hard, crust-like deposits, urethane blades for
removing soft, gummy deposits, scraper discs to
clean both hard and soft internal deposits, and
magnet kits to remove ferrous material. All blades,
brushes and scraper discs provide 100 percent
circumferential cleaning.

P.O. Box 1121

May be equipped with an adapter


plate on which to mount a pig tracking
transmitter.
May be equipped with removable bypass
plugs (standard on 16-inch and larger)
to obtain jet cleaning.
May be converted to a batching/
displacement pig by removing the
cleaning elements.
RealSeal multi-lip cups are available
for increased seal effectiveness and
wear life.

The VANTAGE V pigs are equipped with nonmetallic bumpers to protect the bolts and prevent
metal-to-metal contact during pigging operations.
Close up of optional
RealSeal Multi-Lip Cup
RealSeal Multi-Lip Cup: Patented in the
United States and in foreign countries.

The conical cup features a large wear surface, a


conical shape with a small bolt circle. The disc/cup
configuration allows for additional cleaning. The
disc adds additional support to the pig, increasing

TDW Pigging Products

May be equipped with gauge plates at a


specified diameter and configuration.

USA: 1-800-571-7447
England: (44) 1-793-603600

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2005. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

VANTAGE V Cleaning Pigs

3000.004- p2

2CC Configurations
The 2CC VANTAGE V Cleaning Pigs are
recommended for light to medium cleaning and
lines with 1.5 DR - 90 bends.

Size
Inch
10
12
14
16
18
20
22
24
26
28
30
32
34
36
40
42

mm
250
300
350
400
450
500
550
600
650
700
750
800
850
900
1000
1050

2CC-BL Blade Cleaning Pig


Weight
Part Number
Lbs.
Kg.
02-3068-0010
28
13
02-3068-0012
33
15
02-3068-0014
36
16
02-2290-0000
72
33
02-2291-0000
110
50
02-2292-0000
118
54
02-2293-0000
195
88
02-2294-0000
207
94
02-2295-0000
250
113
02-2296-0000
265
120
02-2297-0000
360
163
02-2298-0000
385
175
02-2299-0000
538
244
02-2300-0000
562
255
02-2301-0000
820
372
02-2302-0000
858
389

2CC Blade Configuration

2CC-BR Brush Cleaning Pig


Weight
Part Number
Lbs.
Kg
02-3067-0010
33
15
02-3067-0012
38
17
02-3067-0014
41
19
02-2304-0000
74
34
02-2305-0000
130
59
02-2306-0000
147
67
02-2307-0000
214
97
02-2308-0000
234
106
02-2309-0000
281
127
02-2310-0000
308
140
02-2311-0000
387
176
02-2312-0000
423
192
02-2313-0000
576
262
02-2314-0000
627
284
02-2315-0000
857
388
02-2316-0000
913
414

2CC Brush Configuration

2CC (Blade or Brush) Dimensions


A
L
Inch
mm
Inch
14-9/16
370
19-11/16
16-11/16
424
20-9/16
16-3/4
425
21-1/4
20-1/2
521
23-9/16
24-1/4
616
27-3/8
24-1/2
622
28-5/8
29-1/4
743
32-5/8
29-1/2
749
33-7/8
34
864
38-7/16
34-1/4
870
39-11/16
39-3/4
1010
44-1/2
40
1016
45-3/4
46-1/4
1175
51-1/2
46-1/2
1181
52-7/8
52-3/4
1340
58-7/8
53
1346
60-1/8

mm
500
522
540
598
695
727
829
860
976
1008
1130
1162
1308
1343
1495
1527

Consult the factory for larger sizes.

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2005. All rights reserved T.D. Williamson, Inc. / Printed in USA

Replacement Parts

VANTAGE V Cleaning Pigs

3000.004 - p7

Replacement Cups/Discs
Size
Inch
10
12
14
16
18
20
22
24
26
28
30
32
34
36
40
42

mm
250
300
350
400
450
500
550
600
650
700
750
800
850
900
1000
1050

Standard VANTAGE
Conical Cups
00-4120-0010-03
00-4120-0012-03
00-4120-0014-03
00-4120-0016
00-4120-0018
00-4120-0020
00-4120-0022
00-4120-0024
00-4120-0026
00-4120-0028
00-4120-0030
00-4120-0032
00-4120-0034
00-4120-0036
00-4120-0040
00-4120-0042

RealSeal
Conical Cups
00-7457-0010
00-7457-0012
00-7457-0014
00-7457-0016
00-7457-0018
00-7457-0020
00-7457-0022
00-7457-0024
00-7457-0026
00-7457-0028
00-7457-0030
00-7457-0032
00-7457-0034
00-7457-0036
00-7457-0040
00-7457-0042

Disc for DCDC Pigs


00-1702-0003
00-1702-0004
00-1702-0010
00-6414-0016
00-6414-0018
00-6414-0020
00-6414-0022
00-6414-0024
00-6414-0026
00-6414-0028
00-6414-0030
00-6414-0032
00-6414-0034
00-6414-0036
00-6414-0040
00-6414-0042

Scraper Seal Disc


00-7698-0010
00-7698-0012
00-7698-0014
00-7698-0016
00-7698-0018
00-7698-0020
00-7698-0022
00-7698-0024
00-7698-0026
00-7698-0028
00-7698-0030
00-7698-0032
00-7698-0034
00-7698-0036
00-7698-0040
00-7698-0042

Guide/Support Disc
00-7699-0010
00-7699-0012
00-7699-0014
00-7699-0016
00-7699-0018
00-7699-0020
00-7699-0022
00-7699-0024
00-7699-0026
00-7699-0028
00-7699-0030
00-7699-0032
00-7699-0034
00-7699-0036
00-7699-0040
00-7699-0042

Replacement Blades and Brushes


Size
Inch
10
12
14
16
18-24
26-42

mm
250
300
350
400
450-600
650-1050

Lbs.
.75
.75
.75
1-1/4
4-1/2
5-1/4

Blade
Kg.
.34
.34
.34
0.6
2
2.4

Part Number
00-1716-0018
00-1716-0018
00-1716-0018
00-1716-0010
00-1716-0011
00-1716-0013

Lbs.
1.5
1.5
1.5
2
4
4

Brush
Kg.
Part Number
.68
00-0359-0001
.68
00-0359-0001
.68
00-0359-0001
0.9
00-4127-0001
1.8
00-4127-0003
1.8
00-4127-0003

Lbs.
.25
.25
.25
0.4
0.8
0.8

Brush Holder
Kg.
Part Number
.11
00-0349-0001
.11
00-0349-0001
.11
00-0349-0001
0.02
00-4142-0001
0.04
00-4143-0002
0.04
00-4143-0002

Consult the factory for parts or accessories not listed.

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2005. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

VANTAGE V Cleaning Pigs

3000.004 - p4

5D2CC Configuration
The 5D2CC VANTAGE V Cleaning Pigs are
recommended for medium to heavy cleaning.
The 10- to 14-inch pigs will traverse 1.5
DR - 90 bends and 16-inches and larger will
traverse 3.0 DR - 90 bends. This pig will
traverse most long bowl check valves and fullopening wedge gate valves.

Size
Inch
10
12
14
16
18
20
22
24
26
28
30
32
34
36
40
42

mm
250
300
350
400
450
500
550
600
650
700
750
800
850
900
1000
1050

5D2CC-BL Blade Cleaning Pig


Weight
Part Number
Lbs.
Kg.
02-2955-0010
37
17
02-2955-0012
49
22
02-2955-0014
55
25
02-2955-0016
99
45
02-2955-0018
148
67
02-2955-0020
167
76
02-2955-0022
255
116
02-2955-0024
296
134
02-2955-0026
339
154
02-2955-0028
413
187
02-2955-0030
517
234
02-2955-0032
578
262
02-2955-0034
728
330
02-2955-0036
833
378
02-2955-0040
1147 520
02-2955-0042
1277 579

L
A

5D2CC Blade Configuration

L
A

5D2CC Brush Configuration

5D2CC-BR Brush Cleaning Pig


Weight
Part Number
Lbs
Kg.
02-2956-0010
42
19
02-2956-0012
54
24
02-2956-0014
60
27
02-2956-0016
101
46
02-2956-0018
168
76
02-2956-0020
196
89
02-2956-0022
274
124
02-2956-0024
323
147
02-2956-0026
370
168
02-2956-0028
456
207
02-2956-0030
544
247
02-2956-0032
616
279
02-2956-0034
766
347
02-2956-0036
898
407
02-2956-0040
1184 537
02-2956-0042
1332 604

A
Inch
19-13/16
23-11/16
24-3/8
28-11/16
33-1/4
35-1/8
39-5/16
41-5/16
45-13/16
48-5/16
53-3/8
55-1/4
62
64-1/8
71-1/4
73-1/4

5D2CC (Blade or Brush) Dimensions


B
L
mm
Inch
mm
Inch
503
5-1/2
140
23-3/16
602
6-7/8
175
27-1/16
619
7-9/16
192
27-3/4
729
7-15/16
202
29-11/16
845
8-3/4
222
34-1/4
892
10-3/8
264
36-1/8
999
10-1/16
256
40-9/16
1049
11-13/16 300
42-9/16
1164
12-1/16
306
47-1/16
1227
14-1/16
357
49-9/16
1356
13-7/8
352
54-5/8
1403
15-1/2
394
56-1/2
1575
16
406
63-1/4
1629
17-7/8
454
65-3/8
1818
18-3/4
476
72-1/2
1861
20-1/2
513
74-1/2

mm
589
687
705
754
870
918
1030
1081
1195
1259
1387
1435
1607
1661
1842
1892

Consult the factory for larger sizes.

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2005. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

VANTAGE V Cleaning Pigs

3000.004 - p5

DCDC Configurations
The DCDC VANTAGE V Cleaning
Pigs are recommended for medium to
heavy cleaning. The 10- to 14-inch pigs
will traverse 1.5 DR - 90 bends and
16-inches and larger will traverse 3.0
DR - 90 bends. This pig will traverse
most long bowl check valves and fullopening wedge gate valves.

Size
Inch
10
12
14
16
18
20
22
24
26
28
30
32
34
36
40
42

mm
250
300
350
400
450
500
550
600
650
700
750
800
850
900
1000
1050

DCDC-BL Blade Cleaning Pig


Weight
Part Number
Lbs.
Kg.
02-2865-0010
31
14
02-2865-0012
37
17
02-2865-0014
42
19
02-2865-0016
86
39
02-2865-0018
128
58
02-2865-0020
138
63
02-2865-0022
227
103
02-2865-0024
247
112
02-2865-0026
300
136
02-2865-0028
329
149
02-2865-0030
430
195
02-2865-0032
469
213
02-2865-0034
644
292
02-2865-0036
686
311
02-2865-0040
982
445
02-2865-0042
1054 478

DCDC Blade Configuration

DCDC Brush Configuration

DCDC-BR Brush Cleaning Pig


Weight
Part Number
Lbs
Kg.
02-2864-0010
36
16
02-2864-0012
42
19
02-2864-0014
47
21
02-2864-0016
88
40
02-2864-0018
148
67
02-2864-0020
167
76
02-2864-0022
246
112
02-2864-0024
274
124
02-2864-0026
331
150
02-2864-0028
372
169
02-2864-0030
457
207
02-2864-0032
507
230
02-2864-0034
682
309
02-2864-0036
751
341
02-2864-0040
1021 463
02-2864-0042
1109 503

DCD C (Blade or Brush) Dimensions


A
B
L
Inch
mm
Inch
mm
Inch
17-11/16 392
3-3/4
95
21-7/16
20-13/16 529
4-5/8
117
24-9/16
21-1/2
546
5-5/16
135
25-1/4
23-15/16 608
4-7/16
113
24-11/16
27-3/4
705
4-3/4
121
28-1/2
29
737
5-7/8
149
29-3/4
33-5/8
854
6
152
34-1/2
34-7/8
886
7-1/8
181
35-3/4
39-3/8 1000
7-3/8
187
40-1/4
40-5/8 1032
8-3/8
213
41-1/2
45-3/4 1162
8-5/8
219
46-3/4
47
1194
9-5/8
244
48
9-3/4
248
54-5/8
53-3/8 1356
54-3/4 1391
11-1/8
283
56
61-1/4 1556
11-1/2
292
62-3/4
62-1/2 1588
12-3/4
324
64

mm
544
624
641
627
724
756
876
908
1022
1054
1187
1219
1387
1422
1594
1626

Consult the factory for larger sizes.

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2005. All rights reserved T.D. Williamson, Inc. / Printed in USA

Specifications

VANTAGE V Cleaning Pigs

3000.004 - p6

VANTAGE Pigs Will Traverse

Maximum Gate Valve Seat Ring Spacing


DCDC
3D2CC
mm
Inch
mm
Inch
mm
70
3-3/4
95
4-1/8
105
92
4-5/8
117
5-7/8
149
110
5-5/16
135
6-1/16
154
90
4-11/16
119
5-13/16
148
98
5
127
6-3/8
162
130
6-1/4
159
7-7/8
200
127
6-3/16
157
7-1/2
190
156
7-7/16
189
9-1/8
232
165
7-3/4
197
9-7/16
240
197
9
229
11-13/16
284
187
9
229
10-7/8
276
219
10-1/4
260
12-3/8
314
219
10-1/2
267
12-5/8
321
254
11-7/8
302
14-3/8
365
260
12-1/2
318
14-7/8
378
292
13-3/4
349
16-1/2
419

5D2CC
Inch
mm
5
127
6-3/8
162
7-1/16
179
7-7/16
189
8-1/4
209
9-7/8
251
9-1/2
241
11-1/4
286
11-9/16
294
13-9/16
344
13-3/8
340
15
381
15-1/2
394
17-3/8
441
18-1/4
464
20
508

Maximum Check Valve Bowl Length


2CC
DCDC
3D2CC
Inch
mm
Inch
mm
Inch
mm
13-1/16
332
16-1/8
410
18-1/16
459
13-1/16
332
19-3/8
492
20-1/4
514
13-1/16
332
20-1/16
510
20-15/16
532
19-1/2
495
22-11/16
576
23-7/16
595
23-1/4
591
26-1/4
667
27-1/4
692
23-1/2
597
27-1/4
692
28-5/8
727
28-1/4
718
31-3/4
806
32-1/2
826
28-1/2
724
32-3/4
832
34
864
33
838
37
940
38-5/16
973
33-1/4
845
38
965
40-1/16
1018
38-3/4
984
43
1092
44-5/8
1133
39
991
44
1118
46
1168
45-1/4
1149
50-3/8
1280
52
1321
45-1/2
1156
51-1/2
1308
53-5/8
1362
51-3/4
1314
57-3/4
1467
59-1/2
1511
52
1321
58-3/4
1492
61
1549

5D2CC
Inch
mm
18-1/4
464
22-1/4
565
22-15/16
583
26-11/16
678
31
787
32-5/8
829
36-1/2
927
38-1/4
972
42-9/16
1081
44-13/16 1138
49-5/8
1260
51-1/4
1302
57-3/4
1467
59-5/8
1514
66-1/4
1683
68
1727

Size
Inch
10
12
14
16
18
20
22
24
26
28
30
32
34
36
40
42

2CC
mm
250
300
350
400
450
500
550
600
650
700
750
800
850
900
1000
1050

Inch
2-3/4
3-5/8
4-5/16
3-9/16
3-7/8
5-1/8
5
6-1/8
6-1/2
7-3/4
7-3/8
8-5/8
8-5/8
10
10-1/4
11-1/2

Consult the factory for parts or accessories not listed.

Size
Inch
10
12
14
16
18
20
22
24
26
28
30
32
34
36
40
42

mm
250
300
350
400
450
500
550
600
650
700
750
800
850
900
1000
1050

Consult the factory for parts or accessories not listed.

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2005. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

VANTAGE V Cleaning Pigs

3000.004 - p3

3D2CC Configurations
The 3D2CC VANTAGE V Cleaning Pigs are
recommended for medium to heavy cleaning.
The 10- to 14-inch pigs will traverse 1.5
DR - 90 bends and the 16-inches and larger
will traverse 3.0 DR - 90 bends. This pig will
traverse most long bowl check valves and full
opening wedge gate valves.

Size
Inch
10
12
14
16
18
20
22
24
26
28
30
32
34
36
40
42

mm
250
300
350
400
450
500
550
600
650
700
750
800
850
900
1000
1050

3D2CC-BL Blade Cleaning Pig


Weight
Part Number
Lbs.
Kg.
02-2953-0010
33
15
02-2953-0012
43
20
02-2953-0014
48
22
02-2953-0016
86
39
02-2953-0018
131
59
02-2953-0020
144
65
02-2953-0022
226
103
02-2953-0024
258
117
02-2953-0026
296
134
02-2953-0028
354
161
02-2953-0030
453
205
02-2953-0032
499
226
02-2953-0034
638
289
02-2953-0036
724
328
02-2953-0040
1008 457
02-2953-0042
1113 505

L
A

3D2CC Blade Configuration

L
A

3D2CC-BR Brush Cleaning Pig


Weight
Part Number
Lbs
Kg.
02-2954-0010
38
17
02-2954-0012
48
22
02-2954-0014
53
24
02-2954-0016
88
40
02-2954-0018
151
68
02-2954-0020
173
78
02-2954-0022
245
111
02-2954-0024
285
129
02-2954-0026
327
148
02-2954-0028
397
180
02-2954-0030
480
218
02-2954-0032
537
244
02-2954-0034
676
307
02-2954-0036
789
358
02-2954-0040
1045 474
02-2954-0042
1168 530

3D2CC Brush Configuration

A
Inch
18-1/16
21-11/16
22-3/8
25-7/16
29-1/2
31-1/8
35-5/16
37-1/16
41-9/16
43-9/16
48-3/8
50
56-1/4
58-1/8
64-1/2
66-1/4

3D2CC (Blade or Brush) Dimensions


B
L
mm
Inch
mm
Inch
459
4-5/8
117
21-7/16
551
5-7/8
149
25-1/16
568
6-9/16
167
25-3/4
646
6-5/16
160
26-7/16
749
6-7/8
175
30-1/2
791
8-3/8
213
32-1/8
897
8-1/16
205
36-9/16
941
9-11/16
246
38-5/16
1056
9-15/16
252
42-13/16
1106
11-11/16 297
44-13/16
1229
11-3/8
289
49-5/8
1270
12-7/8
327
51-1/4
1429
13-1/8
333
57-1/2
1476
14-7/8
378
59-3/8
1638
15-3/8
391
65-3/4
1683
17
432
67-1/2

mm
544
637
654
672
775
816
929
972
1087
1138
1260
1302
1461
1508
1670
1715

Consult the factory for larger sizes.

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2005. All rights reserved T.D. Williamson, Inc. / Printed in USA

PitBoss
Cleaning
Pig
Sizes: 6-inch and larger

Bulletin No: 3000.003.02


Date: January 2007
Cross Indexing No: n/a
Supersedes: 3000.003.01 (2/99)

Options
T.D. Williamson, Inc., is commited to
providing you with the exact product to
assist you in planning, budgeting, and
meeting the specifications for your individual
application needs.
To help you obtain the proper pig for your
application, check to see if the selection is
capable of traversing your particular pipeline
components (bends, valves, tees, etc.)
PitBoss Cleaning Pigs are available in
sizes 6-inch (150 mm) and larger.
PitBoss Cleaning Pigs are available in
dual diameter configurations.

10-inch PitBoss Cleaning Pigs

Description

Features

TDW's PitBoss Cleaning Pig is designed


to remove soft to medium-hard deposits from
internal pits while also serving as an excellent
general purpose cleaning pig. It is essential
to remove deposits from pits in order to allow
corrosion inhibitors and biocides to work.
Otherwise the deposits can shield the active
corrosion, there by allowing the cell to continue
its corrosive action. Each wire scraper acts
independantly as both a spring (forcing itself out
into the pit) and a scraper

Pit cleaning wire brushes are designed to


improve the effectiveness of corrosion inhibitors,
thus reducing the risk of leaks due to internal
corrosion. Brushes are designed to conform to
the inside diameter of pipe, regardless of wall
thickness, to effectively clean the pipe wall.

24-inch PitBoss Cleaning Pigs

USA: 1-800-571-7447
England: (44) 1-793-603600

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

PitBoss Cleaning Pigs

3000.003- p2

C
A

Sizes 6- through 14-inch

Sizes 16-inch & larger

Sizes 6-inch and larger


Inches

mm

Wt./Lbs.

Wt./Kg.

Part Number

150

15

6.80

02-2646-0006

15.56

2.56

18.36

200

20

9.07

02-2646-0008

16.56

3.00

19.30

10

250

40

18.14

02-2646-0010

19.50

3.63

19.50

12

300

50

22.68

02-2646-0012

20.44

4.19

23.86

14

350

57

25.85

02-2646-0014

20.44

4.19

23.86

16

400

120

54.43

02-2646-0016

24.44

5.33

27.50

18

450

145

65.77

02-2646-0018

23.44

5.67

28.63

20

500

215

97.52

02-2646-0020

26.24

6.08

31.58

22

550

235

106.59

02-2646-0022

26.79

6.54

32.04

24

600

270

122.47

02-2646-0024

30.85

7.44

36.94

26

650

322

146.06

02-2646-0026

39.74

7.52

46.21

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA

FJR/JRN
Cleaning
Pigs
Sizes: 2- through 6-inch

Bulletin No: 3000.001.01


Date: January 2007
Cross Indexing No: n/a
Supersedes: 3000.001.00 (1/99)

Options*
T. D. Williamson, Inc., is committed
to providing you with the exact product
to assist you in planning, budgeting, and
meeting the specifications for your individual
application needs.
FJR and JRN Pigs are available in sizes
2" (50 mm) through 6" (150 mm). Cups are
available in urethane, Buna-N, neoprene
or Viton. The 6" size is also available with
type HD urethane scraper cups. To help you
obtain the proper pig for your application,
check to see if the selection is capable
of traversing your particular pipeline
components (bends, valves, tees, etc.).

FJR Cleaning Pig


6" (150 mm)

Description

Features

Contamination buildup increases resistance


to flow, which decreases pipeline efficiency.
FJR and JRN Cleaning Pigs are used to improve
and maintain all types of pipelines by removing
contaminants and deposits in the pipe. They
combine the ability to traverse sharp bends with
maximum cleaning capabilities and long service.
JRN Pigs and the flexible FJR Pigs come equipped
with wire brushes and urethane cups.

Both FJR and JRN Cleaning Pigs are built with


TDW's urethane scraper cup, which is made
of liquid-cast urethane, a high-strength, tough
elastomer. Advantages of urethane cups include
minimum swelling, exceptional resistance to
hydrocarbons, light-weight, reduced blistering,
and increased abrasion resistance. TDW steel wire
brushes come standard, made from high-carbon,
tempered steel, and are designed to remove hard
deposits. Urethane cups operate in temperatures
ranging from -20F to 200F (-29C to 93C).

JRN Cleaning Pig


6" (150 mm)

USA: 1-800-571-7447
England: (44) 1-793-603600

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

FJR and JRN Cleaning Pigs

3000.001- p2

Sizes 2" through 6"


Inches

mm

Wt./Lbs.

FJR Pigs
Wt./kg

Part Number

Wt./Lbs.

2
3
4
6

50
80
100
150

1-3/4
4-1/2
5
15

0.8
2.0
2.0
7.0

02-0898-0000
02-0900-0000
02-0901-0000
02-1949-0000

1
2-3/4
3-1/4
10

Dimensions

FJR Pigs
B

A
Inches

2
3
4
6

mm

50
80
100
150

Inches

mm

4-5/16
7-9/16
7-5/8
10-7/16

110
192
194
265

Parts and Descriptions


Item
1
2
3
4
6
7
8
9
12
55

Inches

2-1/4
3-15/16
4
5-1/2

JRN Pigs
Wt./kg

Part Number

0.5
1.0
2.0
5.0

02-0002-0000
02-0006-0000
02-0008-0000
02-1793-0000

JRN Pigs
L

mm

Inches

mm

Inches

mm

Inches

mm

57
100
102
140

6-9/16
10-3/4
10-3/4
15-11/16

167
273
273
398

1-5/8
2-7/8
2-15/16
4

41
73
75
102

4
6-1/2
6-1/2
9-3/8

102
165
165
238

FJR Pigs

Description
Body
Spacer
Flange
Washer
Brush
Urethane Cup
Cotter Pin
Jam Nut
Nose and Rear Bumper
Name Plate

2"
1
4
6
-6
3
1
1
-1

3", 4"
1
4
3
-9
3
1
1
-1

JRN Pigs

6"
1
4
3
1
9
3
2
1
2
1

Item
1
3
4
5
9
10
14
15
28
55

Description
Body
Spacer
Brush
Flange
Nut, Esna
Nose and Rear Bumper
Urethane Cup
Bypass Plug
Cotter Pin
Name Plate

2"
1
1
4
2
1
-2
1
-1

3", 4"
1
1
6
2
1
-2
1
-1

6"
1
1
6
2
2
2
2
1
2
--

FJR and JRN Pigs Will Traverse:


minimum bend radius
Size
Inches
2
3
4
6

mm
50
80
100
150

Inches
3
4-1/2
6
9

mm
76
114
152
228

maximum gate valve seat ring spacing


FJR Pigs
JRN Pigs
Inches
mm
Inches
mm
2-1/2
64
1
25
4-1/2
114
1-5/8
41
4-1/2
114
1-5/8
41
5
27
2
51

maximum check valve length of bowl


FJR Pigs
JRN Pigs
Inches
mm
Inches
mm
4
102
1-3/8
35
7
178
2-1/2
64
7
178
2-9/16
65
10
254
3-1/2
89

FJR Pigs will traverse full size branch openings.

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

Cleaning Pig Configurations

3000.001- p3

FJR Cleaning Pig


2" (50 mm)

B
1

55

55

FJR Cleaning Pig


6" (150 mm)

55

L
FJR Cleaning Pig
3" (80 mm) and 4" (100 mm)

8
12

L
JRN Cleaning Pig
2" (50 mm), 3" (80 mm), 4" (100 mm)

4 5 14 3

15

L
28 9

JRN Cleaning Pig


6" (150 mm)

55 9

14 3 4 5

10

1
15

L
TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

A
Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA

VANTAGE + Pigs

Sizes: 2- through 14-inch

Bulletin No: 3030.001.04


Date: January 2007
Cross Indexing No: n/a
Supersedes: 3030.001.03 (2/01)

Options
VANTAGE+ 3CC Pigs are available in sizes
2" (50 mm) through 14" (350 mm). The
3D2CC Pigs are offered in sizes 4 (100 mm)
through 14 (350 mm). The 10" (250 mm)
through 14" (350 mm) VANTAGE+ Cleaning
Pigs offer spring-loaded, wear-compensating
cleaning elements. This size range may be
equipped with steel wire brush or urethane
blade cleaning elements.

3D2CC-BR PIG
10" through 14"

To help you obtain the proper pig for your


application, check to see if the selection is
capable of traversing your particular pipeline
components (bends, valves, tees, etc.).
Brush Cleaning Pig
2CC-BR, 10" through 14"

3CC-B Pig
2" through 14"

Description

Features

VANTAGE + Pigs are multi-use pigs. Two basic


body combinations are designed to meet most
pigging applications. The basic unit serves as a
batching, displacement or cleaning pig.
The VANTAGE+ Pig is lightweight, easy to
assemble and maintain. The one-piece, moldeddesign body is economical, durable and provides
long service. The cup and disc configuration is
flexible enough to traverse 20 percent reductions
in the pipe, due to buckles, dents, or flattening.
Recommended operating temperature is -20F to
200F.

TDW recommends brush cleaning pigs for


removing hard, internal pipe deposits such as mill
scale, crust, and calcium deposits. Blade cleaning
pigs are recommended for thick, soft, internal
deposits such as wax, paraffin, sludge, and mud.

TDW Pigging Products

P.O. Box 1121

VANTAGE+ Pigs are made of liquid-cast


urethane, a high-strength, tough elastomer.
Advantages of urethane include minimum swelling,
exceptional resistance to hydrocarbons, light
weight, reduced blistering, and increased abrasion
resistance. TDW steel wire brushes, designed to
remove hard deposits, are made from high-carbon,
tempered steel.
The VANTAGE+ is offered in the 2CC, 3CC or
3D2CC configurations. The 2CC and 3D2CC may
be converted to Brush or Blade cleaning pigs in
sizes 10 and larger.

Blade Cleaning Pig


2CC-BL, 10" through 14"

Brush Cleaning Pig


3D2CC-BR, 10 through 14

Patented in the United States and in foreign countries.

USA: 1-800-571-7447
England: (44) 1-793-603600

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

VANTAGE + Pigs

3030.001- p2

Sizes 2" through 14"


Brush Cleaning Pigs 2CC-BR

Brush Cleaning Pigs 3D2CC-BR

Inches

mm

Wt./Lbs.

Wt./kg

Part Number

Wt./Lbs.

Wt./kg

Part Number

Wt./Lbs.

Wt./kg

Part Number

2
3
4
6
8
10
12
14

50
75
100
150
200
250
300
350

0.7
1.4
2.8
5.6
12.2
23.0
37.0
43.0

0.3
0.6
1.3
2.5
5.5
10.4
16.8
19.5

02-2267-0000
02-2268-0000
02-2269-0000
02-2270-0000
02-2271-0000
02-2322-0000
02-2323-0000
02-2324-0000

N/A
N/A
N/A
N/A
N/A
39.0
43.0
48.0

N/A
N/A
N/A
N/A
N/A
17.7
19.5
21.8

N/A
N/A
N/A
N/A
N/A
02-2937-0000
02-2938-0000
02-2939-0000

N/A
N/A
N/A
N/A
N/A
19.0
32.0
37.0

N/A
N/A
N/A
N/A
N/A
8.6
14.5
16.8

N/A
N/A
N/A
N/A
N/A
02-2325-0000
02-2326-0000
02-2327-0000

Inches

mm

Wt./Lbs.

Wt./kg

Part Number

Wt./Lbs.

Wt./kg

Part Number

Wt./Lbs.

Wt./kg

Part Number

2
3
4
6
8
10
12
14

50
75
100
150
200
250
300
350

N/A
N/A
N/A
N/A
N/A
35.0
38.0
42.0

N/A
N/A
N/A
N/A
N/A
15.9
17.2
19.0

N/A
N/A
N/A
N/A
N/A
02-2940-0000
02-2941-0000
02-2942-0000

0.3
1.0
2.4
6.3
15.6
14.0
24.0
30.0

0.1
0.4
1.1
2.9
7.0
6.3
10.9
13.6

01-1276-0002
01-1276-0003
01-1276-0004
01-1276-0006
01-1276-0008
01-1276-0010
01-1276-0012
01-1276-0014

N/A
N/A
2.0
5.0
10.0
30.0
30.0
35.0

N/A
N/A
.9
2.3
4.5
13.6
13.6
15.9

N/A
N/A
01-1667-0004
01-1667-0006
01-1667-0008
01-1667-0010
01-1667-0012
01-1667-0014

Blade Cleaning Pigs 3D2CC-BL

Size
Inches mm
2
3
4
6
8
10
12
14

50
75
100
150
200
250
300
350

Blade Cleaning Pigs 2CC-BL

A
Inches

mm

3-1/2
5-1/8
6-3/4
10-1/4
13-1/2
16-9/16
19-5/8
21-1/4

89
130
171
260
343
421
498
540

TDW Pigging Products

Dimensions All Types


B
C
Inches mm Inches mm
3-1/2
5-1/8
6-15/16
9-15/16
12-15/16
----

89
130
176
252
329
----

P.O. Box 1121

--5
7-1/2
10-1/8
13-3/8
15-7/8
17-1/8

--127
191
257
340
403
435

Batching Pigs 3CC-B

L-Batching
Inches mm
4
6
8
12
16
20-3/8
23-15/32
25-3/4

102
152
203
305
406
518
596
654

Tulsa, Oklahoma 74101-1121

L-Cleaning
Inces
mm
4-1/4
5-1/2
7-9/16
11-15/16
14-15/16
17-3/16
19-23/32
21-5/8

108
140
192
303
379
437
501
549

918-447-5400

Batching Pigs 3D2CC-B

Allowable ID Variations
L-(3D2CC)
minimum
Inches mm Inches mm

maximum
Inches mm

--10-1/4
13-3/8
17-5/8
23-9/16
27-7/16
29-9/16

2-1/8
3-3/16
4-3/16
6-1/4
8-3/16
10-1/4
12-1/4
13-1/2

-- 1-15/16 49
-2-7/8 73
260 3-7/8 98
340 5-3/4 146
448 7-5/8 194
598 9-3/4 248
697 11-3/4 299
751
13
330

Fax: 918-664-7091

54
81
106
159
208
260
311
343

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Parts

VANTAGE + Pigs

3030.001- p3

A
L
Batching Displacement 2" through 14"
One-Piece Urethane Type 3CC-B
6 2

C
L
Batching Displacement 4" through 14"
Type 3D2CC-B

B
L
Cleaning Pig 2" and 4"
Type 2CC-BR

B
L
Cleaning Pig 6" and 8"
Type 2CC-BR

4 6 & 10 8

5
3

Cleaning Pig + Brushes 10" and 14"


Type 2CC-BR
4

5
7

11

Cleaning Pig + Brushes 10" and 14"


Type 3D2CC-BR

3
1

C
L
Cleaning Pig + Blades 10" and 14"
Type 2CC-BL
TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

C
L
Cleaning Pig + Blades 10" and 14"
Type 3D2CC-BL
918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA

Specifications

VANTAGE + Pigs

3030.001- p4

VANTAGE + Pigs Will Traverse:

Nominal
Size
Inches
mm
2
50
3
75
4
100
6
150
8
200
10
250
12
300
14
350

2CC-BR
2CC-BL
3CC-B
Min. Bend Radius
Inches
mm
3
75
4-1/2
114
6
150
9
229
12
300
15
381
18
457
21
533

Nominal
Size
Inches
mm
4
100
6
150
8
200
10
250
12
300
14
350

Cleaning
2CC-BL & 2CC-BR
Max. Gate Valve
Seat Ring Spacing
Inches
mm
1-1/8
29
1-5/8
41
2-1/4
57
3
76
3-1/2
89
8-5/8
219
9-9/16
243
10-3/16
259

3D2CC-B
Min. Bend Radius
Inches
mm
6
150
9
229
12
300
15
381
18
457
21
533

Batching
3CC-B
Max. Gate Valve
Seat Ring Spacing
Inches
mm
1-1/8
29
1-5/8
41
2-1/8
54
3-3/8
86
4-1/4
108
4-1/4
108
4-7/8
124
5-3/8
137

3D2CC-BL, BR
Seat Ring Spacing
Inches
mm
N/A
N/A
N/A
N/A
N/A
N/A
30
762
36
914
42
1067

2CC-BR, 2CC-BL & 3CC-B


Cleaning
Batching
Max. Check Valve
Max. Check Valve
Length of Bowl
Length of Bowl
Inches
mm
Inches
mm
2-1/8
55
3
75
3-3/16
82
4-1/2
114
4-3/8
112
6
150
6-3/8
164
9
229
8-3/4
225
12
300
11-13/16
304
15
381
14-1/4
366
18
457
15-3/8
395
19-1/2
501

3D2CC-B, BL, BR
Max. Gate Valve
Length of Bowl
Inches
mm
2-5/8
67
4-3/8
112
5-1/2
140
7-15/16
198
8-1/2
216
9-1/16
230

3D2CC-B, BL, BR
Max. Check Valve
Inches
7-7/8
10-1/4
13-1/2
18-15/16
22
23-7/16

mm
200
260
343
481
559
595

All VANTAGE + Pigs will traverse full-size, branch openings. Guide bars are necessary across opening when branch is 75% or more of pipe ID.

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA

Foam Pigs

Sizes: 2- through 24-inch

Bulletin No: 3020.001.02


Date: January 2007
Cross Indexing No: n/a
Supersedes: 3020.001.01 (2/00)

Options

T. D. Williamson, Inc., is committed


to providing you with the exact product
to assist you in planning, budgeting and
meeting the specifications for your individual
application needs. The following options are
available.
Special handling ropes may be added.
Transmitters may be mounted.
Foam spheres are available.
Sizes range from 2 through 24 for
REDSKIN Pigs.

REDSKIN Foam Pigs

Description

Features

The TDW Foam Pig Line is an economical


and effective pig for several applications. Their
resilience enables them to negotiate short
radius elbows, miter bends, and major diameter
reductions. The Foam Pig Line is used for light
cleaning, air removal prior to hydrostatic testing,
water evacuation and drying. One version is
bidirectional, which allows the pig to run in either
direction.
The TDW Foam Pig Line is offered in five
different configurations:
REDSKIN Swab Pig (RS-7)
REDSKIN Bristle Pig (RBR-7)
REDSKIN RoughRider Pig (RRR-7)
REDSKIN Bidirectional Pig (RSBD-7)
WHITESKIN Pig (WS-2)
The WHITESKIN Pig is available in sizes 2
through 42 and is recommended for shorter runs
for air or water service. Consult the factory for
other WHITESKIN Pig applications.

TDW Pigging Products

Sizes range from 2 through 42 for


WHITESKIN Pigs.

P.O. Box 1121

Each REDSKIN pig is made from TDWs


tough, abrasion-resistant polyurethane foam with
honeycomb surface texture, which effectively
scrapes and wipes the pipeline wall. Wire brushes
with bypass grooves provide full pipe coverage for
effective cleaning and removal of hard deposits.
The urethane cleaning wrap with bypass groove
is effective for removing soft deposits such as
paraffin. This increases the throughput, reduces
pumping costs, and helps prevent corrosion. The
oversized diameter ensures a tight fit and effective
seal regardless of pipe wall thickness. The
REDSKIN Pig is especially effective for line filling
and dewatering associated with hydrostatic testing.

Wire brushes with bypass grooves


provide full pipe coverage for effective
cleaning and removal of hard deposits.
Urethane cleaning wrap with bypass
groove is effective for removing soft
deposits such as paraffin.
In addition to the REDSKIN and
WHITESKIN, TDW can provide coated,
crisscross, bare swabs and bristlecoated foam pigs in sizes 2-48 and in
varying densities.

The TDW Foam Pigs are packaged in plastic


bags and shipped in cardboard boxes which
extends shelf life in high-temperature, highhumidity regions.

USA: 1-800-571-7447
England: (44) 1-793-603600

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

Foam Pigs

3020.001- p2

Configurations
B

Size

Inches

mm

Inches

mm

Inches

mm

Inches

mm

50

2.250

58

3.750

95

3.000

76

80

3.250

83

5.500

140

4.500

114

100

4.375

110

7.250

185

5.875

149

150

6.500

165

10.500

265

9.000

229

200

8.562

215

14.125

359

12.000

305

10

250

10.625

270

17.750

451

15.000

381

12

300

12.625

320

21.290

541

18.000

457

14

350

14.000

350

21.900

556

18.000

457

16

400

16.000

400

24.000

610

20.000

508

18

450

18.000

450

27.000

686

22.500

572

20

500

20.000

500

30.000

762

25.000

635

22

550

22.000

550

33.000

838

27.500

698

24

600

24.000

600

36.000

914

30.000

762

Size

Swab
Weight

Bidirectional
Weight

Swab

Bristle

Part Numbers
RoughRider

Inches mm

Lbs. Kg.

Lbs. Kg.

(RS-7)

(RBR-7)

(RRR-7)

(RSBD-7)

(WS-2)

Bidirectional

WHITESKIN

50

0.1 0.05

0.1 0.05

01-1472-0225-07

02-2492-0225-07

02-2558-0225-07

01-1505-0225-07

01-1507-0225

80

0.2

0.1

0.2

0.1

01-1472-0325-07

02-2492-0325-07

02-2558-0325-07

01-1505-0325-07

01-1507-0325

100

0.6

0.3

0.5

0.2

01-1472-0437-07

02-2492-0437-07

02-2558-0437-07

01-1505-0437-07

01-1507-0437

150

1.9

0.9

1.7

0.8

01-1472-0650-07

02-2492-0650-07

02-2558-0650-07

01-1505-0650-07

01-1507-0650

200

4.4

2.0

3.7

1.7

01-1472-0856-07

02-2492-0856-07

02-2558-0856-07

01-1505-0856-07

01-1507-0856

10

250

8.5

3.9

7.1

3.0

201-1472-1062-07

02-2492-1062-07

02-2558-1062-07

01-1505-1062-07

01-1507-1062

12

300

14

6.4

12

5.4

01-1472-1262-07

02-2492-1262-07

02-2558-1262-07

01-1505-1262-07

01-1507-1262

14

350

18

8.2

15

6.8

01-1472-1400-07

02-2492-1400-07

02-2558-1400-07

01-1505-1400-07

01-1507-1400

16

400

17

7.7

16

7.3

01-1472-1600-07

02-2492-1600-07

02-2558-1600-07

01-1505-1600-07

01-1507-1600

18

450

25

11

23

10

01-1472-1800-07

02-2492-1800-07

02-2558-1800-07

01-1505-1800-07

01-1507-1800

20

500

34

15

31

14

01-1472-2000-07

02-2492-2000-07

02-2558-2000-07

01-1505-2000-07

01-1507-2000

22

550

47

21

43

20

01-1472-2200-07

02-2492-2200-07

02-2558-2200-07

01-1505-2200-07

01-1507-2200

24

600

90

41

81

37

01-1472-2400-07

02-2492-2400-07

02-2558-2400-07

01-1505-2400-07

01-1507-2400

Consult the factory for larger sizes.

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA

WCK Cleaning Pigs


Sizes: 6- through 14-inch

Bulletin No: 3000.002.03


Date: May 2010
Cross Indexing No: n/a
Supersedes: 3000.002.02 (1/07)

Options
WCK-12 and WCK-3 Pigs are available in
sizes 6" (150 mm) through 14" (350 mm).
WCK-12DD and WCK-3DD Pigs are available
in sizes 6" x 8" (150 mm x 200 mm) through
14" x 16" (350 mm x 400 mm).
WCK Pigs are available with heavy duty
type urethane scraper cups. Cups and discs
are available in Buna-N, Neoprene and Viton.
Urethane plow blades are available in place
of wire brushes.
To help you obtain the proper pig for your
application, check to see if the selection is
capable of traversing your particular pipeline
components (bends, valves, tees, etc.).

WCK3 Cleaning Pig

WCK3DD

Description

Features

Contamination buildup increases resistance to


flow, which decreases pipeline efficiency. WCK
Cleaning Pigs are used to improve and maintain
all types of pipelines by removing contaminants
and deposits in the pipe. Dual-diameter (DD) WCK
Pigs clean multiple sizes of pipe in one run. Both
types have tempered steel springs that force the
brushes against the pipe and flex inward to avoid
obstructions.
WCK Pigs come equipped with tempered steel
wire brushes and urethane cups. The dual diameter
WCK Pigs for cleaning multiple sizes of pipe
are equipped with steel wire brushes and discs.
An outlet port at the front end of the WCK Pigs
provides fluid bypass to prevent piling of loosened
material. For severe deposits, extra bypass holes
can be drilled through the cups.

TDW Pigging Products

P.O. Box 1121

WCK Cleaning Pigs are built with TDW's


urethane scraper cups or discs, which are made
of liquid-cast urethane, a high-strength, tough
elastomer. Advantages of urethane cups and discs
include minimum swelling, exceptional resistance
to hydrocarbons, lightweight, reduced blistering,
and increased abrasion resistance.
WCK-DD Pigs are built with a collapsible
urethane disk. Both types of pigs are built with
TDW steel wire brushes, made from high-carbon,
tempered steel. Cups and discs operate in
temperatures ranging from -20F to 200F
(-29C to 93C).

USA: 1-800-571-7447
England: (44) 1-793-603600

Tulsa, Oklahoma 74101-1121

918-447-5400

WCK12

WCK3-Blades

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2010. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

WCK Cleaning Pigs

3000.002.03- p2

Sizes 6" through 14"


Inches

mm

Wt./Lbs.

6
8
10
12
14

150
200
250
300
350

25
34
53
76
86

6x8
8 x 10
8 x 12
10 x 12
10 x 14
12 x 16
14 x 16

150
200
200
250
250
300
350

x
x
x
x
x
x
x

200
250
300
300
350
400
400

WCK-12 Pigs
Wt./Kg.
Part Number

11
15
24
34
39

37
43
46
75
78
86-1/2
88

Wt./Lbs.

02-1903-0000
02-1904-0000
02-1905-0000
02-1906-0000
02-1907-0000

33
44
74
109
120

WCK-12DD Pigs
17
02-1908-0000
20
02-1909-0000
21
02-1910-0000
34
02-1911-0000
35
02-1912-0000
39
02-1913-0000
49
02-1914-0000

44
65
70
110
121
129
139

WCK-3 Pigs
Wt./Kg.
Part Number

15
20
34
49
54

02-1798-0000
02-1799-0000
02-1900-0000
02-1901-0000
02-1902-0000

WCK-3DD Pigs
20
02-1925-0000
29
02-1926-0000
32
02-1927-0000
50
02-1928-0000
55
02-1929-0000
59
02-1930-0000
63
02-1931-0000

Components

Item
1
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
22
27
28
29
31

TDW Pigging Products

Description
Body
Flange
Brush
Holder
Spacer
Spring Assembly
Screw
Body Nut
Nose and Rear Bumper
Spring Liner
Coupler Spring
Disc, Slotted
Urethane Cup
Bypass Plug
Coupler Pin
Coupler Block
Cotter Pin
Disc, Solid
Guide Pin
Cotter Pin
ESNA Nut
Washer

P.O. Box 1121

WCK-12
1
1
8
8
2
2
16
2
2
8
--2
1
----8
2
16
2

WCK-3
2
4
8
8
2
2
16
2
2
8
1
-4
1
2
1
4
-8
6
16
2

Tulsa, Oklahoma 74101-1121

WCK-12DD
1
1
16*
8
2
2
32
2
2
8
-4
-1
---2
8
2
32
2

918-447-5400

WCK-3DD
2
4
16*
8
2
2
32
2
2
8
1
8
-1
2
1
4
4
8
2
32
2

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2010. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

WCK Cleaning Pigs

3000.002.03- p3

Dimensions

WCK-12

WCK-3
B

Inches

mm

Inches

mm

Inches

mm

Inches

mm

Inches

mm

Inches

mm

6
8
10
12
14

150
200
250
300
350

17-15/16
20
18-3/8
19-9/16
19-9/16

456
508
467
497
497

22-1/8
24-5/8
24-1/8
25-1/4
25-1/4

562
625
613
641
641

23-15/16
27-1/16
27-11/16
28-13/16
28-1/4

608
687
703
732
718

9-7/16
10-7/8
10-1/8
10-11/16
10-13/16

240
276
257
271
275

28-1/8
31-11/16
33-7/16
34-5/8
33-15/16

714
805
849
879
862

WCK-12DD

A
Inches

6x8
8 x 10
8 x 12
10 x 12
10 x 14
12 x 16
14 x 16

mm

150 x 200
200 x 250
200 x 300
250 x 300
250 x 350
300 x 400
350 x 400

Inches

mm

Inches

mm

Inches

mm

Inches

mm

514
645
645
664
664
702
702

23-1/4
30-3/4
30-3/4
32-3/4
32-3/4
34-1/4
34-1/4

591
781
781
832
832
870
870

28-1/4
35-1/4
35-1/4
37-1/4
37-1/4
40-1/4
39-1/4

718
895
895
946
946
1022
997

32-1/4
38-3/4
38-3/4
42-1/4
42-1/4
45-1/4
45-1/4

819
984
984
1073
1073
1149
1149

mm
150

Inches
6x8

WCK-12, WCK-3, WCK-12DD, and WCK-3DD Pigs


Spring Liner
mm
Part Number
Wt./Lbs.
150 x 200
00-0054-0001
1/8

200

10

250

12
14

300
350

8 x 10
8 x 12
10 x 12
10 x 14
12 x 16
14 x 16

200
200
250
250
300
350

Replacement Parts

Inches
6
8
10
12
14
6x8
8 x 10
8 x 12
10 x 12
10 x 14
12 x 16
14 x 16

mm
150
200
250
300
350
150
200
200
250
250
300
350

TDW Pigging Products

x
x
x
x
x
x
x

200
250
300
300
350
400
400

P.O. Box 1121

20-1/4
25-3/8
25-3/8
26-1/8
26-1/8
27-5/8
27-5/8

Replacement Parts

Inches
6

WCK-3DD

Wt./Lbs.
1/8
1/8
1/8
1/4
1/4
1/4
3/4
3/4
1
1
1
1

x 250
x 300
x 300
x 350
x 400
x 400
WCK-12 Pigs

Wt./Kg.
0.06
0.06
0.06
0.11
0.11
WCK-12DD Pigs
0.11
0.34
0.34
0.45
0.45
0.45
0.45

00-0054-0001
00-0054-0001
00-0054-0002
00-0054-0002
00-0054-0002
00-0054-0002

1/8
1/8
1/8
1/8
1/8
1/8

Brush Holder
Part Number
00-0061-0000
00-0061-0001
00-0061-0002
00-0061-0003
00-0061-0003

Wt./Lbs.
1-1/2
1-1/2
2-1/4
2-1/4
2-1/4

00-0061-0001
00-0161-0000
00-0161-0000
00-0165-0000
00-0165-0000
00-0174-0000
00-0174-0000

1-1/2
1-1/2
1-1/2
2-1/4
2-1/4
2-1/4
2-1/4

Tulsa, Oklahoma 74101-1121

918-447-5400

Wt./Kg.
0.06
0.06
0.06
0.06
0.06
0.06
0.06
WCK-3 Pigs
Wt./Kg.
0.68
0.68
1.02
1.02
1.02
WCK-3DD Pigs
0.68
0.68
0.68
1.02
1.02
1.02
1.02

Fax: 918-664-7091

Guide Fins
Part Number
00-0053-0001
00-0053-0001
00-0053-0001
00-0053-0001
00-0053-0001
00-0053-0001
00-0053-0001
Spring Assembly
Part Number
00-0066-0000
00-0068-0000
00-0070-0000
00-0072-0000
00-0072-0000
00-0067-0000
00-0068-0000
00-0068-0000
00-0070-0000
00-0070-0000
00-0072-0000
00-0072-0000

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2010. All rights reserved T.D. Williamson, Inc. / Printed in USA

Specifications

WCK Cleaning Pigs

3000.002.03- p4

WCK-3 Pigs Will Traverse:

WCK-12 Pigs Will Traverse:


Pipe bends with 6' (1829 mm) radius.

1-1/2 D radius welding ells.

Miter bends up to 7-1/2 and 1/2" (13 mm) maximum wall thickness.
Minimum straight length between miter bends must equal pig length.

Miter bends up to 30 and line pipe with 1/2" (13 mm) maximum wall
thickness. Six-inch (150 mm) size limited to 45, 1-1/2 D radius
bends; will not pass 90 bends.

All round, full-opening gate and plug valves.


For check valves, consult the factory.
Tees with full-diameter branch at 90 or 45 to pipeline.

All standard round opening gate and plug valves with a seat ring
spacing of 5' 1/4" (133 mm) or less.

Guide bars are recommended across opening when branch is 75% of pipe ID.

Full-diameter side openings at 90 and 45 to pipeline.

WCK-12DD & WCK-3DD Pigs Will Traverse:

Inches
6x8
8 x 10
8 x 12
10 x 12
10 x 14
12 x 16
14 x 16
6x8
8 x 10
8 x 12
10 x 12
10 x 14
12 x 16
14 x 16

mm
150 x 200
200 x 250
200 x 300
250 x 300
250 x 350
300 x 400
350 x 400
150
200
200
250
250
300
350

x
x
x
x
x
x
x

200
250
300
300
350
400
400

Pig Size
Inches
mm
6x8
150 x 200
8 x 10
200 x 250
8 x 12
200 x 300
10 x 12
250 x 300
10 x 14
250 x 350
12 x 16
300 x 400
14 x 16
350 x 400

TDW Pigging Products

feet/inches
6' in 6" line
8' in 8" line
8' in 8" line
8' in 10" line
8' in 10" line
10' in 12" pipe
8' in 14" pipe

WCK-12DD minimum bend radius


mm
feet/inches
1829 in 150 line
3' in 8" line
2438 in 200 line
5' in 10" line
2438 in 200 line
3' in 12" line
2438 in 250 line
5' in 14" line
2438 in 250 line
4' in 14" line
3048 in 300 pipe
5' in 16" line
2438 in 350 pipe
5' in 16" line

24" in 6" line


24" in 8" line
24" in 8" line
30" in 10" line
30" in 10" line
24" in 12" line
21" in 14" pipe

WCK-3DD minimum bend radius


610 in 150 line
12" in 8" line
610 in 200 line
15" in 10" line
610 in 200 line
18" in 12" line
762 in 250 line
18" in 12" line
762 in 250 line
21" in 14" line
610 in 300 line
24" in 16" line
533 in 350 line
24" in 16" line

maximum gate valve seat ring spacing


WCK-12
WCK-3
Inches
mm
Inches
mm
7-1/2
191
7-1/2
191
10"
254
8-3/8
213
10"
254
8-3/8
213
10-1/2"
267
9
229
10-1/2"
267
8-3/4
222
10-1/2"
267
9-3/4
248
10-1/2"
267
9-3/4
248

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

mm
914 in 200 line
1524 in 250 line
914 in 300 line
1524 in 300 line
1219 in 350 line
1524 in 400 line
1524 in 400 line
305
381
457
457
533
610
610

in
in
in
in
in
in
in

200
250
300
300
350
400
400

line
line
line
line
line
line
line

maximum check valve length of bowl


WCK-12DD
WCK-3DD
Inches
mm
Inches
mm
17
432
8
203
22
559
9
229
22
559
9
229
24
610
9
229
24
610
9
229
25
635
9
229
25
635
9
229

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2010. All rights reserved T.D. Williamson, Inc. / Printed in USA

Configurations

WCK Cleaning Pigs

3000.002.03- p5

3 7 27 8 4 5 6 1
7

29 11

14

10

28

WCK-12 Cleaning Pig

15

L
10

WCK-3 Cleaning Pig

4 5 6 28 16 17 12 14 29

3 27 8

28

31

15

L
3

WCK-12DD Cleaning Pig

7 27 4

A
8 5 6 1

4 29

13 10

22
31
28

15

WCK-3DD Cleaning Pig


9
15

22 13 7 27 4 8 5 3 12 16 17 1 6 11 30
31 28

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

10

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2010. All rights reserved T.D. Williamson, Inc. / Printed in USA

Pencil Brush Cleaning Pig


Sizes: 4- through 42-inch

Bulletin No: 3000.010.01


Version: 02.2012
Cross Indexing No: n/a
Supersedes: 3000.010.00 (11.2010)

Options
4D-2BR PitBoss
Pencil Brush Pig

T.D. Williamson, Inc. is committed to


providing you with the exact product to
assist you with your individual needs.
The Pencil Brush Cleaning Pig is offered
in three standard configurations and is
available in sizes 4-inch and larger. Special
configurations are available to meet virtually
any customer specification. Some of the
special configurations are listed below.
Pigs can be made shorter or longer.
Pigs can have more or fewer discs in any
arrangement.
Pigs can have more brushes in any
arrangement.

5D-1BR Pencil Brush Pig

4D-2BR Pencil Brush Pig

Description

Pigs may be equipped with a Magnetic


Cleaning assembly to remove ferrous
debris.

Features

Pencil Brush Cleaning Pigs are heavy duty,


aggressive cleaning pigs equipped with a steel
body, spring steel wire brushes and polyurethane
bumpers and discs.
There are three standard configurations as
shown above. The 5D-1BR will traverse a 1.5 DR
bend while the 4D-2BR and 4D-2BR PitBoss will
traverse 3 DR or larger bends.
Both the Pencil and PitBoss brushes (in the case
of the 4D-2BR PitBoss Pencil Brush Pig) are very
effective at removal of black powder and cleaning
deposits from internal pits.

Pencil Brushes can be provided with a


higher density pattern.

Pigs may be equipped with a gauge


plate.

All Pencil Brush Pigs are equipped with


removable bypass plugs, which provide a jetting
action to improve cleaning effectiveness.

Pigs may be equipped with an adapter


plate on which to mount a pig tracking
transmitter.

This pig is rugged and easy to maintain. The


brushes and discs provide excellent support to the
pig, increasing the life of the discs.

Discs and brushes can be modified for


very heavy wall pipe.

All brushes and scraper discs provide 100


percent circumferential cleaning. Brushes are
designed to conform to the inside diameter of pipe,
thus ensuring effective cleaning of the pipe wall.
The pigs are equipped with nonmetallic bumpers
to protect the bolts and prevent metal-to-metal
contact during pigging operations.

Pigs may be equipped with an adapter


plate on which to mount a "Trip Magnet"
for detecting pig passage on a Non-Intrusive Pig Passage Indicator.
The discs can be provided with bypass
holes in order to achieve increased
bypass.

USA: 1-800-571-7447
England: (44) 1-793-603600

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2012. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

Pencil Brush Cleaning Pig

3000.010- p2

5D-1BR Pencil Brush Pig

Inches

mm

Wt./Lbs.

Wt./Kg

Part Number

Inches

MM

Inches

MM

4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42

100
150
200
250
300
350
400
450
500
550
600
650
700
750
800
850
900
950
1000
1050

20
25
34
44
60
94
141
188
235
275
315
355
409
463
517
564
610
656
702
748

9
11
15
20
27
42
63
84
106
124
142
160
184
208
233
254
275
295
316
337

02-3657-0425-32
02-3657-0638-42
02-3657-0838-48
02-3657-1050-56
02-3657-1250-72
02-3657-1375-82
02-3657-1575-144
02-3657-1775-168
02-3657-1975-189
02-3657-2175-204
02-3657-2375-216
02-3657-2575-240
02-3657-2775-261
02-3657-2975-279
02-3657-3175-300
02-3657-3375-324
02-3657-3575-345
02-3657-3775-488
02-3657-3975-520
02-3657-4175-552

4.5
6.6
8.6
10.7
12.7
14.0
16.0
18.0
20.0
22.0
24.0
26.0
28.0
30.0
32.0
34.0
36.0
38.0
40.0
42.0

115
165
215
270
320
350
400
450
500
550
600
650
700
750
800
850
900
950
1000
1050

9.50
11.80
14.0
16.2
18.4
20.6
23.2
25.7
28.2
30.6
32.9
35.2
36.5
37.7
38.9
40.7
42.5
44.3
46.1
47.9

240
300
355
410
465
525
590
650
715
780
840
895
925
960
990
1035
1080
1125
1170
1215

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2012. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

Pencil Brush Cleaning Pig

3000.010- p3

4D-2BR Pencil Brush Pig

Inches

mm

Wt./Lbs.

Wt./Kg

Part Number

Inches

MM

Inches

MM

4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42

100
150
200
250
300
350
400
450
500
550
600
650
700
750
800
850
900
950
1000
1050

22
34
43
55
70
85
150
215
280
320
360
400
463
525
587
637
690
741
792
843

10
15
19
25
32
38
68
97
126
144
162
180
208
236
264
287
311
333
356
379

02-3658-0425-32
02-3658-0638-42
02-3658-0838-48
02-3658-1050-56
02-3658-1250-72
02-3658-1375-82
02-3658-1575-144
02-3658-1775-168
02-3658-1975-189
02-3658-2175-204
02-3658-2375-216
02-3658-2575-240
02-3658-2775-261
02-3658-2975-279
02-3658-3175-300
02-3658-3375-324
02-3658-3575-345
02-3658-3775-488
02-3658-3975-520
02-3658-4175-552

4.5
6.6
8.6
10.7
12.7
14.0
16.0
18.0
20.0
22.0
24.0
26.0
28.0
30.0
32.0
34.0
36.0
38.0
40.0
42.0

115
165
215
270
320
350
400
450
500
550
600
650
700
750
800
850
900
950
1000
1050

10.0
12.7
15.4
18.1
20.8
23.5
26.0
28.5
31.0
33.6
36.2
38.8
40.4
41.9
43.4
44.5
47.6
49.7
51.8
53.9

250
325
390
460
530
595
660
725
785
855
920
985
1025
1065
1100
1155
1210
1260
1315
1370

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2012. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

Pencil Brush Cleaning Pig

3000.010- p4

4D-2BR PitBoss Pencil Brush Pig

Inches

mm

Wt./Lbs.

Wt./Kg

Part Number

Inches

MM

Inches

MM

4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42

100
150
200
250
300
350
400
450
500
550
600
650
700
750
800
850
900
950
1000
1050

25
34
41
50
65
80
119
157
195
245
295
345
424
503
582
646
710
774
838
902

11
15
18
23
29
36
53
71
88
110
133
155
191
226
262
291
320
348
377
406

02-3659-0425-32
02-3659-0638-42
02-3659-0838-48
02-3659-1050-56
02-3659-1250-72
02-3659-1375-82
02-3659-1575-144
02-3659-1775-168
02-3659-1975-189
02-3659-2175-204
02-3659-2375-216
02-3659-2575-240
02-3659-2775-261
02-3659-2975-279
02-3659-3175-300
02-3659-3375-324
02-3659-3575-345
02-3659-3775-488
02-3659-3975-520
02-3659-4175-552

7.5
10.0
12.4
14.9
17.3
19.7
20.9
22.1
23.3
25.1
26.9
28.7
30.8
32.9
35.0
37.0
38.9
40.8
42.7
44.6

190
265
315
380
440
500
530
560
590
640
685
730
780
835
890
940
990
1035
1085
1135

11.3
13.9
16.5
19.1
21.6
24.1
26.5
28.8
31.1
33.5
35.9
38.3
40.0
41.7
43.4
45.5
47.5
49.5
51.5
53.5

285
355
420
485
550
610
670
730
790
850
910
975
1015
1060
1100
1155
1210
1255
1310
1360

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2012. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

Pencil Brush Cleaning Pig

3000.010- p5

Replacement Parts
Size
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42

Guide Disc
00-9507-0004-00
00-9507-0006-00
00-9507-0008-00
00-9507-0010-00
00-9507-0012-00
00-9507-0014-00
00-7699-0016-00
00-7699-0018-00
00-9507-0020-00
00-7699-0022-00
00-9507-0024-00
00-9507-0026-00
00-9507-0028-00
00-9507-0030-00
00-9507-0032-00
00-9507-0034-00
00-9507-0036-00
00-9507-0038-00
00-9507-0040-00
00-9507-0042-00

TDW Pigging Products

Seal Disc
00-9508-0004-00
00-9508-0006-00
00-9508-0008-00
00-9508-0010-00
00-9508-0012-00
00-9508-0014-00
00-7698-0016-00
00-7698-0018-00
00-9508-0020-00
00-7698-0022-00
00-9508-0024-00
00-9508-0026-00
00-9508-0028-00
00-9508-0030-00
00-9508-0032-00
00-9508-0034-00
00-9508-0036-00
00-9508-0038-00
00-9508-0040-00
00-9508-0042-00

P.O. Box 1121

Standard Pencil Brush


00-9501-0425-32
00-9501-0638-42
00-9501-0838-48
00-9501-1044-56
00-9501-1250-72
00-9501-1375-82
00-9501-1575-144
00-9501-1775-168
00-9501-1975-189
00-9501-2175-204
00-9501-2375-216
00-9501-2575-240
00-9501-2775-261
00-9501-2975-279
00-9501-3175-300
00-9501-3375-324
00-9501-3575-345
00-9501-3775-488
00-9501-3975-520
00-9501-4175-552

Tulsa, Oklahoma 74101-1121

High Density Pencil Brush


00-9501-0425-48
00-9501-0638-63
00-9501-0838-72
00-9501-1044-84
00-9501-1250-108
00-9501-1375-123
00-9501-1575-216
00-9501-1775-252
00-9501-1975-284
00-9501-2175-308
00-9501-2375-324
00-9501-2575-360
00-9501-2775-392
00-9501-2975-420
00-9501-3175-452
00-9501-3375-488
00-9501-3575-520
00-9501-3775-730
00-9501-3975-780
00-9501-4175-825

918-447-5400

PitBoss Brush
N.A.
00-9502-0006-00
00-9502-0008-00
00-9502-0010-00
00-9502-1214-00
00-9502-1214-00
00-9502-0016-00
00-9502-0018-00
00-9502-0020-00
00-9502-0022-00
00-9502-0024-00
00-9502-0026-00
00-9502-0028-00
00-9502-0030-00
00-9502-0032-00
00-9502-0034-00
00-9502-0036-00
00-9502-0038-00
00-9502-0040-00
00-9502-0042-00

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2012. All rights reserved T.D. Williamson, Inc. / Printed in USA

OptionAll Batching Pigs

Sizes: 4- through 14-inch

Bulletin No: 3030.004.04


Date: January 2007
Cross Indexing No: n/a
Supersedes: 3030.004.03 (2/06)

Options
T.D.Williamson, Inc. is committed to
providing you with the exact product to
assist you in meeting the needs of your
individual applications.
The OptionAll Batching Pig is designed
to fit many needs, using standard TDW
components. Special configurations can
be made to meet virtually any customer
specification. Some of the possible special
configurations are listed below:
Pigs can be made shorter or longer.

Sample of Batching Pigs

Pig bodies can be provided with


cavities to house transmitters for
tracking or locating purposes.

Description
TDW's OptionAll Batching Pigs can be
assembled into several configurations. TDW has
assembled seven standard configurations to
meet most applications. Due to the unique design
of the OptionAll Pig, customization is quickly
accomplished with simple hand tools to achieve
the best option for your pigging application.

Non-wearing components are constructed of


Ultra High Molecular Weight (UHMW)
polyethylene to protect internal pipe and
valve surfaces.

The OptionAll Batching Pig is designed for


light cleaning, line filling and dewatering, batch
separation and liquid removal. The replaceable
cups and discs make special configurations easy
and its low cost gives users the option to dispose
of or rebuild the pig after hard use.

Low-cost, long-wearing design provides


users with the option to dispose of or to
rebuild the pig.

Features
The OptionAll Batching Pig features TDW's
Formula SI polyurethane which is designed to
provide superior abrasion resistance. This new
polyurethane means more miles and more runs at
less cost.

TDW Pigging Products

Pigs can have more or fewer cups and/


or discs in any arrangement.

P.O. Box 1121

Recessed steel bolt and locknut construction


is designed to prevent breakup of the pig in
the pipeline.

Pig cups and/or discs can be provided


with bypass holes for maximum
cleaning effectiveness.
Cups and/or discs can be modified for
extra heavy wall pipe.
Aluminum, slotted aluminum or steel
gauging flanges can be provided.
Pig cups and/or discs can be provided
in Neoprene, Buna-N or Viton.

Large-diameter conical cups are designed to


seal in the thinnest of pipe walls.
The OptionAll Pig is designed to traverse 1.5
DR bends (unless otherwise noted), check
valves and full-size tees designed for pig
passage.
Lightweight design can be handled by one
person and reduces shipping costs.
All OptionAll Pigs are supplied with large eye
rings, which are designed to allow the pig to
be easily hooked and removed from the
receiving trap.

Tulsa, Oklahoma 74101-1121

918-447-5400

USA: 1-800-571-7447
England: (44) 1-793-603600

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA

Configurations

OptionAll Batching Pigs

3030.004 - p2

2C Configuration
A

B
C

2C configurations are recommended for


light cleaning, line filling and dewatering,
batch separation and liquid removal. They
are normally used in pipelines up to 50 miles
(80 km) in length. (For longer runs, a 3C or
4C configuration would be recommended.
For operating pipelines, a 4C or DCDC is
recommended.)

Size
Inch (mm)

Weight
Lbs (Kg)

Part Number

A
Inch (mm)

B
Inch (mm)

4 (100)
6 (150)
8 (200)
10 (250)
12 (300)
14 (350)

2.0 (0.9)
5.8 (2.6)
12 (5.4)
19 (8.6)
26 (12)
30 (14)

01-1700-0004
01-1700-0006
01-1700-0008
01-1700-0010
01-1700-0012
01-1700-0014

8.00
12.6
16.9
19.2
23.9
24.6

6.25
9.94
13.8
15.8
19.5
19.6

(203)
(319)
(430)
(489)
(608)
(625)

C
Inch (mm)

(159)
(252)
(350)
(401)
(494)
(498)

4.50
6.62
8.62
10.6
12.6
14.0

(114)
(168)
(219)
(270)
(321)
(356)

3C Configuration
A
B
C

3C configurations are recommended for


light cleaning, line filling and dewatering,
batch separation and liquid removal. They
are normally used in pipelines up to 100
miles (161 km) in length. (For longer runs,
a 4C configuration would be recommended.
For operating pipelines, a 4C or DCDC
configuration is recommended.)

TDW Pigging Products

P.O. Box 1121

Size
Inch (mm)

Weight
Lbs (Kg)

Part Number

A
Inch (mm)

B
Inch (mm)

4 (100)
6 (150)
8 (200)
10 (250)
12 (300)
14 (350)

4.8 (2.2)
6.5 (2.9)
14 (6.4)
22 (10)
32 (15)
38 (17)

01-1701-0004
01-1701-0006
01-1701-0008
01-1701-0010
01-1701-0012
01-1701-0014

8.38
13.1
17.4
19.7
24.5
25.2

6.62
10.4
14.2
16.2
20.0
20.2

Tulsa, Oklahoma 74101-1121

918-447-5400

(213)
(332)
(441)
(500)
(622)
(640)

C
Inch (mm)

(168)
(265)
(361)
(412)
(509)
(513)

Fax: 918-664-7091

4.50
6.62
8.62
10.6
12.6
14.0

(114)
(168)
(219)
(270)
(321)
(356)

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA

Configurations

OptionAll Batching Pigs

3030.004 - p3

4C Configuration
A
B

4C configurations are recommended for


light cleaning, line filling and dewatering,
batch separation and liquid removal in
pipelines of all lengths.

Size
Inch (mm)

Weight
Lbs (Kg)

Part Number

A
Inch (mm)

B
Inch (mm)

4 (100)
6 (150)
8 (200)
10 (250)
12 (300)
14 (350)

2.7 (1.2)
8.0 (3.6)
16 (7.3)
27 (12)
38 (17)
46 (21)

01-1702-0004
01-1702-0006
01-1702-0008
01-1702-0010
01-1702-0012
01-1702-0014

8.75
13.6
17.8
20.1
25.1
25.8

7.00
10.9
14.7
16.7
20.6
20.8

(222)
(344)
(452)
(511)
(637)
(654)

(178)
(278)
(372)
(423)
(523)
(527)

C
Inch (mm)

4.50
6.62
8.62
10.6
12.6
14.0

(114)
(168)
(219)
(270)
(321)
(356)

DCDC Configuration
A
B
C

DCDC configurations are recommended for


medium-duty cleaning in crude oil, natural
gas and refined products pipelines of all
lengths. Discs are effective in removing loose
solids and soft paraffin buildups from pipe
walls. (A bypass option is recommended if a
significant amount of solids is expected.)

TDW Pigging Products

P.O. Box 1121

Size
Inch (mm)

Weight
Lbs (Kg)

Part Number

A
Inch (mm)

B
Inch (mm)

4 (100)
6 (150)
8 (200)
10 (250)
12 (300)
14 (350)

2.2 (1.0)
6.9 (3.1)
13 (5.9)
22 (10)
31 (14)
36 (16)

01-1703-0004
01-1703-0006
01-1703-0008
01-1703-0010
01-1703-0012
01-1703-0014

8.75
13.7
16.7
18.5
23.2
23.9

7.25
11.7
14.7
16.4
21.0
21.8

Tulsa, Oklahoma 74101-1121

918-447-5400

(222)
(348)
(424)
(470)
(589)
(607)

Fax: 918-664-7091

(184)
(297)
(373)
(416)
(535)
(552)

C
Inch (mm)

4.50
6.62
8.62
10.6
12.6
14.0

(114)
(168)
(219)
(270)
(321)
(356)

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA

Configurations

OptionAll Batching Pigs

3030.004 - p4

4D Configuration
A
B
C

4D configurations are recommended for


bi-directional applications in which the pig
has to be run in two directions before being
removed from the line. They are normally
used for line filling-testing-dewatering
applications in lines up to 40 miles (65 km)
in length.

Size
Inch (mm)

Weight
Lbs (Kg)

Part Number

A
Inch (mm)

B
Inch (mm)

4 (100)
6 (150)
8 (200)
10 (250)
12 (300)
14 (350)

2.0 (0.9)
6.7 (3.0)
12 (5.4)
22 (10)
31 (14)
32 (15)

01-1705-0004
01-1705-0006
01-1705-0008
01-1705-0010
01-1705-0012
01-1705-0014

9.50
14.9
18.8
21.0
24.5
24.5

6.75
11.2
15.1
17.1
20.6
20.6

(241)
(378)
(476)
(533)
(622)
(622)

(171)
(286)
(384)
(435)
(524)
(524)

C
Inch (mm)

4.31
6.25
8.38
10.5
12.5
13.8

(110)
(159)
(213)
(267)
(318)
(349)

6D Configuration
A
B
C

6D configurations are recommended for


bi-directional applications in which the pig
has to be run in two directions before being
removed from the line. They are normally
used for line filling-testing-dewatering
applications in lines up to 60 miles (97 km)
in length.

TDW Pigging Products

Size
Inch (mm)

Weight
Lbs (Kg.)

Part Number

4 (100)
6 (150)
8 (200)
10 (250)
12 (300)
14 (350)

2.1 (1.0)
7.9 (3.6)
15 (6.8)
25 (11)
36 (16)
39 (18)

01-1706-0004
01-1706-0006
01-1706-0008
01-1706-0010
01-1706-0012
01-1706-0014

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

A
Inch (mm)

9.25
15.0
17.5
21.2
24.8
24.8

918-447-5400

(235)
(381)
(444)
(540)
(629)
(629)

B
Inch (mm)

6.50
11.4
13.9
17.4
20.9
20.9

(165)
(289)
(352)
(441)
(530)
(530)

Fax: 918-664-7091

C
Inch (mm)

4.31
6.25
8.38
10.5
12.5
13.8

(110)
(159)
(213)
(267)
(318)
(349)

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA

Configurations

OptionAll Batching Pigs

3030.004 - p5

DD Configuration
A

B
C

D
Size
Inch (mm)

Weight
Lbs (Kg.)

Part Number

A
Inch (mm)

B
Inch (mm)

C
Inch (mm)

D
Inch (mm)

6x8 (150x200)

10 (4.5)

01-1708-0608

16.00 (406)

12.88 (327)

8.25 (210)

6.25 (159)

8x10 (150x250)

13.3 (6.0)

01-1708-0810

23.88 (607)

20.62 (505)

10.25

8x12 (150x300)

14.0 (6.3)

01-1708-0812

23.88 (607)

20.62 (505)

12.25

10x12 (250x300)

22.5 (10.2)

01-1708-1012

22.00 (559)

18.62 (473)

12.25

10x14 (250x350)

24.0 (10.8)

01-1708-1014

22.00 (559)

18.62 (473)

13.50

12x14 (300x350)

26.3 (12.7)

01-1708-1216

22.00 (559)

18.62 (473)

13.50

Min Bend
Radius

1.5 - 8"
3.0 - 6"
(260) 8.38 (213) 1.5 - 10"
3.0 - 8"
(311) 8.38 (213) 1.5 - 12"
3.0 - 8"
(311) 10.50 (267) 1.5 - 12"
3.0 - 10"
(343) 10.50 (267) 1.5 - 14"
3.0 - 10"
(343) 12.50 (318) 1.5 - 14"
3.0 - 12"

Dual diameter configurations are recommended for applications in which the pig has to run in multiple sizes of pipe in one run.

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA

Ordering Information

OptionAll Batching Pigs

3030.004 - p6

Replacement Cups and Discs


Size
Inch (mm)

4 (100)
6 (150)
8 (200)
10 (250)
12 (300)
14 (350)

Cup Weight
Lbs (Kg.)

0.4
1.2
2.5
3.7
6.0
8.0

(0.2)
(0.5)
(1.1)
(1.7)
(2.7)
(3.6)

Cup
Part Number

00-4120-0004-03
00-4120-0006-03
00-4120-0008-03
00-4120-0010-03
00-4120-0012-03
00-4120-0014-03

Disc Weight
Lbs (Kg.)

0.2
0.8
1.5
2.4
3.4
4.0

(0.1)
(0.4)
(0.7)
(1.1)
(1.5)
(1.8)

Disc
Part Number

00-1702-0014-00
00-1702-0001-00
00-1702-0002-00
00-1702-0003-00
00-1702-0004-00
00-1702-0010-00

Bypass Hole Recommendations*

Bypass
Holes

Size

No. of Eql Sp Holes

4" (100 mm)


6" (150 mm)
8" (200 mm)
10" (250 mm)
12" (300 mm)
14" (350 mm)

4
6
8
8
8
8

Diameter of Holes

.37"
.50"
.50"
.63"
.75"
.75"

(10mm)
(13mm)
(13mm)
(16mm)
(19mm)
(19mm)

* for approximately 3% bypass


Cups and discs with bypass holes are available from the factory.
Wood boring bits are recommended for drilling holes in urethane.

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA

VANTAGE V Batching Pig

Sizes: 10-inch and larger

Bulletin No: 3000.006.04


Date: January 2007
Cross Indexing No: n/a
Supersedes: 3000.006.03 (4/04)

Options
T.D. Williamson, Inc., is committed to providing
you with the exact product to assist you in meeting
your individual needs.The VANTAGE V Batching Pig
is offered in several configurations.
Two- or four-cup and disc-cup configurations
can be provided.
It is available in sizes 10-inch and larger.
3D2CC VANTAGE V Batching Pig

with RealSeal Cups


(10-inch size shown)

5D2CC VANTAGE V Batching Pig


(12-inch size shown)

It may be equipped with a magnet kit to


remove ferrous debris.
It may be equipped with an adapter plate on
which to mount a pig tracking transmitter.
It may be equipped with dual diameter cups.

Description

RealSeal Multi-Lip cups are available for


increased seal effectiveness and wear life.

Features

VANTAGE V Batching Pigs are multi-use pigs


designed for batching, displacing and light cleaning
of pipelines 10-inch and larger. Two- and four-cup
configurations can be provided, as well as a disc/
cup configuration.

The basic two-cup configuration will satisfy most


new construction batching/displacing applications.
A four-cup or disc/cup design is recommended for:
Batching products with critical interface
contamination points
Displacing liquids on excessively long runs

The disc/cup configuration allows for additional


batching and light cleaning. The disc also adds
support to the pig, increasing the cup life.
All cups and discs are replaceable and can be
interchanged or reconfigured. The VANTAGE V
Batching Pig is rugged and easy to maintain. It
features a consistent design throughout the size
range and is available in several different standard
configurations to meet most pigging applications.
The VANTAGE V Pigs are equipped with nonmetallic bumpers to protect the bolts and prevent
metal to metal contact during pigging operations.

Traversing long-bowl checks and wedge gate


valves.
The conical cup features a large wear surface,
a cone shape and a small bolt circle. Cups and
discs provide excellent sealing capabilities and
flexibility. The pig is designed to traverse 20 percent
reductions due to anomalies in the pipe without
damaging the pipe or pig.

RealSeal Multi-Lip Cup: Patented in the United States and in


foreign countries.

USA: 1-800-571-7447
England: (44) 1-793-603600

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

VANTAGE V Batching Pigs

3000.006 - p2

2CC Configuration
L
The 2CC VANTAGE V Batching Pigs are
recommended for light to medium batching
and in lines with 1.5 DR - 90 bends.

Size
Inch mm
10 250
12 300
14 350
16 400
18 450
20 500
22 550
24 600
26 650
28 700
30 750
32 800
34 850
36 900
40 1000
42 1050

Part Number
01-1970-0010
01-1970-0012
01-1970-0014
01-1299-0000
01-1300-0000
01-1301-0000
01-1302-0000
01-1303-0000
01-1304-0000
01-1305-0000
01-1306-0000
01-1307-0000
01-1308-0000
01-1309-0000
01-1310-0000
01-1311-0000

Weight
Lbs.
Kg.
18
8
23
10
24
11
42
19
68
31
75
34
129
58
139
63
165
74
177
80
260
117
280
126
375
169
399
180
638
287
664
299

Allowable Pipe ID Variations


Minimum
Maximum
Inch
mm
Inch
mm
9-3/4
246
10-1/2
266
11-3/4
300
12-1/2
317
13
330
13-3/4
349
14-3/4
375
15-5/8
397
16-3/4
425
17-5/8
448
18-3/4
476
19-5/8
498
20-1/2
521
21-3/4
552
22-1/2
572
23-3/4
603
24-1/2
622
25-3/4
654
26-1/2
673
27-3/4
705
28-1/4
718
29-3/4
756
30-1/4
768
31-3/4
806
32-1/4
819
33-3/4
857
34-1/4
870
35-3/4
908
38
965
39-3/4
1010
40
1016
41-3/4
1060

A
Inch
14-9/16
14-7/16
14-1/2
20-1/2
24-1/4
24-1/2
29-1/4
29-1/2
34
34-1/4
39-3/4
40
46-1/4
46-1/2
52-3/4
53

L
mm
370
367
368
521
616
622
743
749
864
870
1010
1016
1175
1181
1340
1346

Inch
19-11/16
20-9/16
21-1/4
23-9/16
27-3/8
28-5/8
32-5/8
33-7/8
38-7/16
39-11/16
44-1/2
45-3/4
51-1/2
52-7/8
58-7/8
60-1/8

mm
500
522
540
598
695
727
829
860
976
1008
1130
1162
1308
1343
1495
1527

Consult the factory for larger sizes.

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

VANTAGE V Batching Pigs

3000.006 - p3

4CC Configuration

L
The 4CC VANTAGE V Batching Pigs are
recommended for medium to heavy batching
and lines with 1.5 DR - 90 bends. This pig
will traverse most long-bowl check valves
and full-opening wedge gate valves.

Size
Inch mm
10
250
12
300
14
350
16
400
18
450
20
500
22
550
24
600
26
650
28
700
30
750
32
800
34
850
36
900
40 1000
42 1050

Part Number
01-1972-0010
01-1972-0012
01-1972-0014
01-1379-0000
01-1380-0000
01-1381-0000
01-1382-0000
01-1383-0000
01-1384-0000
01-1385-0000
01-1386-0000
01-1387-0000
01-1388-0000
01-1389-0000
01-1390-0000
01-1391-0000

Weight
Lbs. Kg.
24
11
34
15
36
16
74
34
126 57
127 58
223 101
243 110
287 130
311 141
426 193
446 202
613 278
661 300
1026 465
1078 489

Allowable Pipe
Minimum
Inch mm
9-3/4 246
11-3/4 300
13
330
14-3/4 375
16-3/4 425
18-3/4 476
20-1/2 521
22-1/2 572
24-1/2 622
26-1/2 673
28-1/4 718
30-1/4 768
32-1/4 819
34-1/4 870
38
965
40
1016

ID Variations
Maximum
Inch
mm
10-1/2
266
12-1/2
317
13-3/4
349
15-5/8
397
17-5/8
448
19-5/8
498
21-3/4
552
23-3/4
603
25-3/4
654
27-3/4
705
29-3/4
756
31-3/4
806
33-3/4
857
35-3/4
908
39-3/4 1010
41-3/4 1060

A
Inch
16-11/16
20-9/16
20-5/8
27
31-3/4
32
38-1/2
38
44-1/4
44-1/2
51-1/4
51-1/2
59-1/4
59-1/2
67-3/4
68

mm
424
522
524
686
806
813
978
984
1124
1130
1302
1308
1505
1511
1721
1727

B
Inch mm
4-1/16 103
4-7/16 113
4-1/2 114
5-1/4 133
6
152
6-1/4 159
7-3/8 187
7-5/8 194
8-3/8 213
8-5/8 219
9-1/2 241
9-3/4 248
10-3/4 273
11
279
12-1/2 318
12-3/4 324

L
Inch
21-1/16
26-11/16
27-3/8
29-1/16
33-7/8
35-1/8
41-3/16
42-7/16
47-15/16
49-3/16
55-3/8
56-5/8
64-1/8
65-1/2
73-1/2
74-3/4

mm
535
678
695
738
860
892
1046
1078
1218
1249
1406
1438
1629
1664
1867
1899

Consult the factory for larger sizes.

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

VANTAGE V Batching Pigs

3000.006 - p4

DCDC Configuration

The DCDC VANTAGE V Batching Pigs are


recommended for medium to heavy batching.
The pigs will traverse 1.5 DR - 90 bends. This
pig will traverse most long bowl check valves
and full-opening wedge gate valves.

Size
Inch mm
10
250
12
300
14
350
16
400
18
450
20
500
22
550
24
600
26
650
28
700
30
750
32
800
34
850
36
900
40 1000
42 1050

Part Number
01-1633-0010
01-1633-0012
01-1633-0014
01-1633-0016
01-1633-0018
01-1633-0020
01-1633-0022
01-1633-0024
01-1633-0026
01-1633-0028
01-1633-0030
01-1633-0032
01-1633-0034
01-1633-0036
01-1633-0040
01-1633-0042

Weight
Lbs. Kg.
19
9
27
12
30
14
62
28
92
42
105 48
170 77
190 86
230 104
250 113
345 156
380 172
505 229
555 252
845 383
905 411

Allowable Pipe
Minimum
Inch mm
9-3/4 246
11-3/4 300
13
330
14-3/4 375
16-3/4 425
18-3/4 476
20-1/2 521
22-1/2 572
24-1/2 622
26-1/2 673
28-1/4 718
30-1/4 768
32-1/4 819
34-1/4 870
38
965
40
1016

ID Variations
Maximum
Inch
mm
10-1/2
266
12-1/2
317
13-3/4
349
15-5/8
397
17-5/8
448
19-5/8
498
21-3/4
552
23-3/4
603
25-3/4
654
27-3/4
705
29-3/4
756
31-3/4
806
33-3/4
857
35-3/4
908
39-3/4 1010
41-3/4 1060

A
Inch
14-11/16
18-9/16
19-1/4
23-15/16
27-3/4
29
33-5/8
34-7/8
39-3/8
40-5/8
45-3/4
47
53-3/8
54-3/4
61-1/4
62-1/2

B
mm
373
471
489
608
705
737
854
886
1000
1032
1162
1194
1356
1391
1556
1588

Inch mm
3-3/4 95
4-5/8 117
5-5/16 135
4-7/16 113
4-3/4 121
5-7/8 149
6
152
7-1/8 181
7-3/8 187
8-3/8 213
8-5/8 219
9-5/8 244
9-3/4 248
11-1/8 283
11-1/2 292
12-3/4 324

Inch
18-7/16
22-5/16
23
24-11/16
28-1/2
29-3/4
34-1/2
35-3/4
40-1/4
41-1/2
46-3/4
48
54-5/8
56
62-3/4
64

mm
468
567
584
627
724
756
876
908
1022
1054
1187
1219
1387
1422
1594
1626

Consult the factory for larger sizes.

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

VANTAGE V Batching Pigs

3000.006 - p5

3D2CC Configuration

The 3D2CC VANTAGE V Batching Pigs are


recommended for medium to heavy batching
and lines with 1.5 DR - 90 bends. This pig
will traverse most long-bowl check valves and
full-opening wedge gate valves.

Size
Inch mm
10 250
12 300
14 350
16 400
18 450
20 500
22 550
24 600
26 650
28 700
30 750
32 800
34 850
36 900
40 1000
42 1050

Part Number
01-1772-0010
01-1772-0012
01-1772-0014
01-1772-0016
01-1772-0018
01-1772-0020
01-1772-0022
01-1772-0024
01-1772-0026
01-1772-0028
01-1772-0030
01-1772-0032
01-1772-0034
01-1772-0036
01-1772-0040
01-1772-0042

Weight
Lbs.
Kg.
20
9
32
15
35
16
52
25
89
40
101
46
160
73
190
89
211
96
266
121
353
160
394
179
475
215
561
254
826
375
919
417

Allowable Pipe ID Variations


Minimum
Maximum
Inch
mm
Inch
mm
9-3/4
246
10-1/2 266
11-3/4 300
12-1/2 317
13
330
13-3/4 349
14-3/4 375
15-5/8 397
16-3/4 425
17-5/8 448
18-3/4 476
19-5/8 498
20-1/2 521
21-3/4 552
22-1/2 572
23-3/4 603
24-1/2 622
25-3/4 654
26-1/2 673
27-3/4 705
28-1/4 718
29-3/4 756
30-1/4 768
31-3/4 806
32-1/4 819
33-3/4 857
34-1/4 870
35-3/4 908
38
965
39-3/4 1010
40
1016
41-3/4 1060

A
Inch
15-1/16
19-7/16
20-1/8
25-7/16
29-1/2
31-1/8
35-5/16
37-1/16
41-9/16
43-9/16
48-3/8
50
56-1/4
58-1/8
64-1/2
66-1/4

B
mm
382
494
511
646
749
791
897
941
1056
1106
1229
1270
1429
1476
1638
1683

Inch
4-5/8
5-7/8
6-9/16
6-5/16
6-7/8
8-3/8
8-1/16
9-11/16
9-15/16
11-11/16
11-3/8
12-7/8
13-1/8
14-7/8
15-3/8
17

L
mm
117
149
167
160
175
213
205
246
252
297
289
327
333
378
391
432

Inch
18-7/16
22-13/16
23-1/2
26-7/16
30-1/2
32-1/8
36-9/16
38-5/16
42-13/16
44-13/16
49-5/8
51-1/4
57-1/2
59-3/8
65-3/4
67-1/2

mm
468
579
597
672
775
816
929
972
1087
1138
1260
1302
1461
1508
1670
1715

Consult the factory for larger sizes.

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

VANTAGE V Batching Pigs

3000.006 - p6

5D2CC Configuration

The 5D2CC VANTAGE V Batching Pigs are


recommended for medium to heavy batching
of lines with 1.5 DR - 90 bends. This pig will
traverse most long-bowl check valves and fullopening wedge gate valves.

Size
Inch mm
10 250
12 300
14 350
16 400
18 450
20 500
22 550
24 600
26 650
28 700
30 750
32 800
34 850
36 900
40 1000
42 1050

Part Number
01-1773-0010
01-1773-0012
01-1773-0014
01-1773-0016
01-1773-0018
01-1773-0020
01-1773-0022
01-1773-0024
01-1773-0026
01-1773-0028
01-1773-0030
01-1773-0032
01-1773-0034
01-1773-0036
01-1773-0040
01-1773-0042

Weight
Lbs. Kg.
24
11
38
15
42
19
69
31
106
48
124
56
189
86
228 103
254 115
325 147
417 189
473 215
565 256
670 304
965 438
1083 491

Allowable Pipe ID Variations


Minimum
Maximum
Inch
mm
Inch
mm
9-3/4
246
10-1/2
266
11-3/4
300
12-1/2
317
13
330
13-3/4
349
14-3/4
375
15-5/8
397
16-3/4
425
17-5/8
448
18-3/4
476
19-5/8
498
20-1/2
521
21-3/4
552
22-1/2
572
23-3/4
603
24-1/2
622
25-3/4
654
26-1/2
673
27-3/4
705
28-1/4
718
29-3/4
756
30-1/4
768
31-3/4
806
32-1/4
819
33-3/4
857
34-1/4
870
35-3/4
908
38
965
39-3/4
1010
40
1016
41-3/4
1060

A
Inch
16-13/16
21-7/16
22-1/8
28-11/16
33-1/4
35-1/8
39-5/16
41-5/16
45-13/16
48-5/16
53-3/8
55-1/4
62
64-1/8
71-1/4
73-1/4

B
mm
427
544
562
729
845
892
999
1049
1164
1227
1356
1403
1575
1629
1818
1861

Inch
5-1/2
6-7/8
7-9/16
7-15/16
8-3/4
10-3/8
10-1/16
11-13/16
12-1/16
14-1/16
13-7/8
15-1/2
16
17-7/8
18-3/4
20-1/2

L
mm
Inch
mm
140 20-3/16 513
175 24-13/16 630
192 25-1/2 648
202 29-11/16 754
222 34-1/4 870
264 36-1/8 918
256 40-9/16 1030
300 42-9/16 1081
306 47-1/16 1195
357 49-9/16 1259
352 54-5/8 1387
394 56-1/2 1435
406 63-1/4 1607
454 65-3/8 1661
476 72-1/2 1842
513 74-1/2 1892

Consult the factory for larger sizes.

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA

Specifications

VANTAGE V Batching Pigs

3000.006 - p7

VANTAGE Pigs Will Traverse

Size
Inch
10
12
14
16
18
20
22
24
26
28
30
32
34
36
40
42

mm
70
92
110
90
98
130
127
156
165
197
187
219
219
254
260
292

Maximum Gate Valve Seat Ring Spacing


4CC
DCDC
Inch
mm
Inch
mm
5-3/16
132
3-3/4
95
6-11/16
170
4-5/8
117
7-3/8
187
5-5/16
135
6-13/16
173
4-11/16
119
7-5/8
194
5
127
8-5/8
225
6-1/4
159
9-1/2
241
6-3/16
157
10-3/4
273
7-7/16
189
11-9/16
294
7-3/4
197
12-13/16
325
9
229
13-1/8
333
9
229
14-3/8
365
10-1/4
260
15-1/8
384
10-1/2
267
16-1/2
419
11-7/8
302
17-3/4
451
12-1/2
318
19
483
13-3/4
349

mm
332
332
332
495
591
597
718
724
838
845
984
991
1149
1156
1314
1321

Maximum Check Valve Bowl Length


4CC
DCDC
Inch
mm
Inch
mm
15-1/8
384
16-1/8
410
19-1/8
486
19-3/8
492
19-1/8
486
20-1/16
510
21-3/4
552
22-11/16
576
25-3/4
654
26-1/4
667
25-3/4
654
27-1/4
692
31-1/8
791
31-3/4
806
31-1/8
791
32-3/4
832
35-7/8
911
37
940
35-7/8
911
38
965
41-3/4
1060
43
1092
41-3/4
1060
44
1118
48-1/2
1232
50-3/8
1280
48-1/2
1232
51-1/2
1308
55-1/4
1403
57-3/4
1467
55-1/4
1403
58-3/4
1492

2CC
mm
250
300
350
400
450
500
550
600
650
700
750
800
850
900
1000
1050

Inch
2-3/4
3-5/8
4-5/16
3-9/16
3-7/8
5-1/8
5
6-1/8
6-1/2
7-3/4
7-3/8
8-5/8
8-5/8
10
10-1/4
11-1/2

3D2CC
Inch
4-1/8
5-7/8
6-1/16
5-13/16
6-3/8
7-7/8
7-1/2
9-1/8
9-7/16
11-13/16
10-7/8
12-3/8
12-5/8
14-3/8
14-7/8
16-1/2

5D2CC
mm
105
149
154
148
162
200
190
232
240
284
276
314
321
365
378
419

Inch
5
6-3/8
7-1/16
7-7/16
8-1/4
9-7/8
9-1/2
11-1/4
11-9/16
13-9/16
13-3/8
15
15-1/2
17-3/8
18-1/4
20

mm
127
162
179
189
209
251
241
286
294
344
340
381
394
441
464
508

Consult the factory for parts or accessories not listed.

Size
Inch
10
12
14
16
18
20
22
24
26
28
30
32
34
36
40
42

2CC
mm
250
300
350
400
450
500
550
600
650
700
750
800
850
900
1000
1050

Inch
13-1/16
13-1/16
13-1/16
19-1/2
23-1/4
23-1/2
28-1/4
28-1/2
33
33-1/4
38-3/4
39
45-1/4
45-1/2
51-3/4
52

3D2CC
Inch
mm
13-1/2
343
18
457
18-11/16
475
23-7/16
595
27-1/4
692
28-5/8
727
32-1/2
826
34
864
38-5/16
973
40-1/16
1018
44-5/8
1133
46
1168
52
1321
53-5/8
1362
59-1/2
1511
61
1549

5D2CC
Inch
mm
15-1/4
387
20
508
20-11/16
525
26-11/16
678
31
787
32-5/8
829
36-1/2
927
38-1/4
972
42-9/16
1081
44-13/16 1138
49-5/8
1260
51-1/4
1302
57-3/4
1467
59-5/8
1514
66-1/4
1683
68
1727

Consult the factory for parts or accessories not listed.

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA

Replacement Parts

VANTAGE V Batching Pigs

3000.006 - p8

Replacement Cups/Discs
Size
Inch
10
12
14
16
18
20
22
24
26
28
30
32
34
36
40
42

mm
250
300
350
400
450
500
550
600
650
700
750
800
850
900
1000
1050

Standard VANTAGE
Conical Cups
00-4120-0010-03
00-4120-0012-03
00-4120-0014-03
00-4120-0016
00-4120-0018
00-4120-0020
00-4120-0022
00-4120-0024
00-4120-0026
00-4120-0028
00-4120-0030
00-4120-0032
00-4120-0034
00-4120-0036
00-4120-0040
00-4120-0042

TDW Pigging Products

P.O. Box 1121

RealSeal
Conical Cups
00-7457-0010
00-7457-0012
00-7457-0014
00-7457-0016
00-7457-0018
00-7457-0020
00-7457-0022
00-7457-0024
00-7457-0026
00-7457-0028
00-7457-0030
00-7457-0032
00-7457-0034
00-7457-0036
00-7457-0040
00-7457-0042

Discs for DCDC pigs


00-1702-0003
00-1702-0004
00-1702-0010
00-6414-0016
00-6414-0018
00-6414-0020
00-6414-0022
00-6414-0024
00-6414-0026
00-6414-0028
00-6414-0030
00-6414-0032
00-6414-0034
00-6414-0036
00-6414-0040
00-6414-0042

Tulsa, Oklahoma 74101-1121

918-447-5400

Scraper Seal Disc


00-7698-0010
00-7698-0012
00-7698-0014
00-7698-0016
00-7698-0018
00-7698-0020
00-7698-0022
00-7698-0024
00-7698-0026
00-7698-0028
00-7698-0030
00-7698-0032
00-7698-0034
00-7698-0036
00-7698-0040
00-7698-0042

Fax: 918-664-7091

Guide/Support Disc
00-7699-0010
00-7699-0012
00-7699-0014
00-7699-0016
00-7699-0018
00-7699-0020
00-7699-0022
00-7699-0024
00-7699-0026
00-7699-0028
00-7699-0030
00-7699-0032
00-7699-0034
00-7699-0036
00-7699-0040
00-7699-0042

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA

BiDirectionAll Pig
Sizes: 4- through 60-inch

Bulletin No: 3000.005.02


Date: January 2007
Cross Indexing No: n/a
Supersedes: 3000.005.01 (2/99)

Options
T. D. Williamson, Inc., is committed
to providing you with the exact product
to assist you in planning, budgeting and
meeting the specifications for your individual
application needs.
BiDirectionAll Pigs are available in sizes
4" (100 mm) and larger. To help you
obtain the proper pig for your application,
check to see if the selection is capable
of traversing your particular pipeline
components (bends, valves, tees, etc.).

BiDirectionAll Pig

Gauging plates are available in


aluminum, slotted aluminum or steel
and can be made to the diameter
specified by you.

BiDirectionAll Pig
with optional brush wraps

Description

Magnetic cleaning assemblies may be


added to retrieve any ferrous material.

Features

TDW's BiDirectionAll Pig is designed to be used


in pipeline construction during the hydrostatic test
phase for air or water displacement applications.
This pig is bidirectional, which allows the pig to
run in either direction. It is designed to allow the
user to fill the line with hydro test water and then
displace the water without having to remove the
pig. It can be used as a bidirectional cleaning pig
by adding optional brushes.

Each pig is equipped with six discs. The lead


and trailing discs are the guide/support discs,
which provide support to the pig. Since the outside
diameter of the guide disc is smaller, it eases the
loading of the pig by providing a guide.
Each pig is equipped with four scraper/seal
discs, which provide an excellent seal during a new
construction displacement application. The discs
have also proven to provide excellent scraping
action for cleaning purposes.
All discs are made from TDW's special
polyurethane material designed to provide an
excellent seal and long wear. The guide/support
discs are slightly harder than the scraper/seal discs
to enhance the pig's performance.
The BiDirectionAll Pig may be run in either
direction if the application requires. The seal/
scraper disc will easily reverse its seal position
when the flow direction is changed.

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

Circular brush cleaning assemblies may


be added to the front and/or rear
sections of the pig.

918-447-5400

The BiDirectionAll Pig can be equipped


to mount tracking transmitters. Certain
limitations may apply in smaller sizes
due to mounting space.
In sizes 24" and larger, the BiDirectionAll Series II Pig will traverse
diameter reductions up to 10% in the
form of dents or buckles. The BiDirectionAll Series III Pig will traverse
diameter reductions up to 20%.
In sizes 16" and larger, the BiDirectionAll
Pig may be equipped with non-metallic
bumpers.
In sizes 16" and larger, the BiDirectionAll Pig may be equipped with
bolt seals, which minimize leaking
around the disc-mounting bolts.

USA: 1-800-571-7447
England: (44) 1-793-603600

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

Series I BiDirectionAll Pig

3000.005- p2

Series I Sizes 4" through 14"


Series I BiDirectionAll Pigs are designed
to be used in pipeline construction during
the hydrostatic test phase for air or water
displacement applications. Series I BiDirectionAll
Pigs traverse 1.5 DR bends
when configured as shown.

Guide/Support
Disc
Spacer

Scraper/Seal
Disc
C

Polyurethane
Bumper

Polyurethane bumpers are standard on


6"-14" pigs. Non-metallic bumpers are optional
on the 4" pig.

B
A

Inches

mm

Wt./Lbs.

Wt./Kg

Part Number

4
6
8
10
12
14

100
150
200
250
300
350

5
13
25
45
50
55

3
6
11
19
23
25

01-0670-0004-00
01-0670-0006-00
01-0670-0008-00
01-0670-0010-00
01-0670-0012-00
01-0670-0014-00

7.9 (200)
12.5 (320)
15.7 (400)
19.8 (500)
22.6 (575)
25.4 (645

5.7 (145)
8.5 (215)
11.2 (285)
14.0 (355)
16.8 (425)
19.6 (500)

1.9 (50)
2.8 (70)
3.1 (80)
3.1 (80)
4.0 (100)
4.0 (100)

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

Series II BiDirectionAll Pig

3000.005- p3

Series II Sizes 24" through 60"


Body
Spacer

Replacement discs are less costly for the


Series II BiDirectionAll Pigs. The internal
diameter of the Series II Pig body is larger and
therefore the discs contain less urethane to
achieve the same outside diameter as the Series
III Pigs. However, Series III Pigs should be used
when pipe diameter reductions exceed 10%.

Scraper/Seal
Disc

Guide/Support
Disc

Series II BiDirectionAll Pigs traverse 1.5 DR


bends when configured as shown.

C
B
A

Inches

mm

Wt./Lbs.

Wt./Kg

Part Number

24
26
28
30
32
34
36
40
42
48
56
60

600
650
700
750
800
850
900
1000
1050
1200
1400
1500

174
200
230
285
312
387
433
515
704
937
1360
1522

79
91
105
130
142
176
197
234
320
426
618
692

01-0671-0024-00
01-0671-0026-00
01-0671-0028-00
01-0671-0030-00
01-0671-0032-00
01-0671-0034-00
01-0671-0036-00
01-0671-0040-00
01-0671-0042-00
01-0671-0048-00
01-0671-0056-00
01-0671-0060-00

34.6 (880)
37.4 (950)
40.2 (1020)
41.0 (1040)
45.8 (1165)
48.6 (1235)
51.4 (1305)
55.0 (1395)
55.8 (1415)
63.6 (1615)
74.0 (1880)
76.2 (1935)

33.6 (855)
36.4 (925)
39.2 (995)
40.0 (1065)
44.8 (1140)
47.6 (1210)
50.4 (1280)
54 (1370)
54.6 (1385)
62.4 (1585)
72.8 (1850)
75.0 (1905)

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

5.1
5.1
5.1
6.4
6.4
7.0
7.0
7.0
7.0
7.2
8.7
8.7

(130)
(130)
(130)
(160)
(160)
(180)
(180)
(180)
(180)
(180)
(220)
(220)

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

Series III BiDirectionAll Pig

3000.005- p4

Series III Sizes 16" through 60"


Series III BiDirectionAll Pigs will traverse
diameter reductions up to 20% and 1.5 DR
bends when configured as shown.

Scraper/Seal
Disc

Body
Spacer

Guide/Support
Disc

B
A

Inches

mm

Wt./Lbs.

Wt./Kg

Part Number

16
18
20
22
24
26
28
30
32
34
36
40
42
48
56
60

400
450
500
550
600
650
700
750
800
850
900
1000
1050
1200
1400
1500

73
97
125
163
196
235
288
328
378
436
506
651
843
1126
1888
2222

33
44
57
74
89
107
131
149
172
198
230
296
383
512
858
1010

01-0670-0016-00
01-0670-0018-00
01-0670-0020-00
01-0670-0022-00
01-0670-0024-00
01-0670-0026-00
01-0670-0028-00
01-0670-0030-00
01-0670-0032-00
01-0670-0034-00
01-0670-0036-00
01-0670-0040-00
01-0670-0042-00
01-0670-0048-00
01-0670-0056-00
01-0670-0060-00

23.4 (595)
26.2 (665)
29.2 (740)
31.8 (810)
34.6 (880)
37.4 (950)
40.2 (1020)
43.0 (1090)
45.8 (1165)
48.6 (1235)
51.4 (1305)
55.0 (1395)
56.1 (1425)
63.9 (1625)
74.3 (1885)
76.5 (1945)

22.4 (570)
25.2 (640)
28.0 (710)
30.8 (780)
33.6 (855)
36.4 (925)
39.2 (995)
42.0 (1065)
44.8 (1140)
47.6 (1210)
50.4 (1280)
54.0 (1370)
54.6 (1385)
62.4 (1585)
72.8 (1850)
75.0 (1905)

5.1 (130)
5.9 (150)
6.2 (160)
6.2 (160)
6.8 (170)
7.5 (190)
8.2 (210)
7.9 (200)
8.2 (210)
9.0 (230)
9.5 (240)
9.5 (260)
10 (255)
11.2 (285)
15.5 (395)
16.2 (410)

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA

Ordering Information

BiDirectionAll Pig

3000.005- p5

Replacement Parts
Size

Support/ Guide DiscScraper/Seal Disc

Inches

Series I
4
6
8
10
12
14

mm

Wt./Lbs.

Wt./Kg.

Part Number

Wt./Lbs.

Wt./Kg.

Part Number

100
150
200
250
300
350

0.2
0.6
1.0
1.6
3.5
4.3

0.1
0.3
0.5
0.7
1.6
2.0

00-7699-0004-00
00-7699-0006-00
00-7699-0008-00
00-7699-0010-00
00-7699-0012-00
00-7699-0014-00

0.2
0.5
0.9
1.4
2.7
3.2

0.1
0.2
0.4
0.6
1.2
1.5

00-7698-0004-00
00-7698-0006-00
00-7698-0008-00
00-7698-0010-00
00-7698-0012-00
00-7698-0014-00

600
650
700
750
800
850
900
950
1000
1050
1200
1500

8.8
11.4
11.7
19.1
15.0
26.2
28.2
29.0
30.8
50.6
85.8
93.1

4.0
5.2
5.3
8.7
6.8
11.9
12.8
13.2
14.0
23.0
39.0
42.3

00-7696-0024-00
00-7696-0026-00
00-7696-0028-00
00-7696-0030-00
00-7696-0032-00
00-7696-0034-00
00-7696-0036-00
00-7696-0038-00
00-7696-0040-00
00-7696-0042-00
00-7696-0048-00
00-7696-0060-00

7.3
9.2
9.5
14.3
12.8
23.1
24.9
25.7
27.3
36.7
66.9
72.6

3.3
4.2
4.3
6.5
5.8
10.5
11.3
11.7
12.4
16.7
30.4
33.0

00-7695-0024-00
00-7695-0026-00
00-7695-0028-00
00-7695-0030-00
00-7695-0032-00
00-7695-0034-00
00-7695-0036-00
00-7695-0038-00
00-7695-0040-00
00-7695-0042-00
00-7695-0048-00
00-7695-0060-00

400
450
500
550
600
650
700
750
800
850
900
1000
1050
1200
1400
1500

5.1
5.9
9.2
10.3
16.5
18.5
27.3
26.8
35.2
38.3
52.4
61.4
80.5
115.9
169.0
227.0

2.3
2.7
4.2
4.7
7.5
8.4
12.4
12.2
16.0
17.4
23.8
27.9
36.6
52.7
76.8
103.0

00-7699-0016-00
00-7699-0018-00
00-7699-0020-00
00-7699-0022-00
00-7699-0024-00
00-7699-0026-00
00-7699-0028-00
00-7699-0030-00
00-7699-0032-00
00-7699-0034-00
00-7699-0036-00
00-7699-0040-00
00-7699-0042-00
00-7699-0048-00
00-7699-0056-00
00-7699-0060-00

4.2
5.1
7.9
8.8
13.0
14.5
22.4
21.6
28.8
31.0
40.3
47.1
59.2
81.8
144.0
196.0

1.9
2.3
3.6
4.0
5.9
6.6
10.2
9.8
13.1
14.1
18.3
21.4
26.9
37.2
65.5
89.2

00-7698-0016-00
00-7698-0018-00
00-7698-0020-00
00-7698-0022-00
00-7698-0024-00
00-7698-0026-00
00-7698-0028-00
00-7698-0030-00
00-7698-0032-00
00-7698-0034-00
00-7698-0036-00
00-7698-0040-00
00-7698-0042-00
00-7698-0048-00
00-7698-0056-00
00-7698-0060-00

Series II

24
26
28
30
32
34
36
38
40
42
48
60
Series III

16
18
20
22
24
26
28
30
32
34
36
40
42
48
56
60

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA

Series IV BiDirectionAll Pig


Sizes: 4- through 60-inch

Bulletin No: 3000.009.00


Date: November 2008
Cross Indexing No: n/a
Supersedes: n/a

Options
T.D. Williamson, Inc. is committed to
providing you with the precise pig to assist
you in planning, budgeting and meeting the
specifications for your application. Custom
configurations and special materials are
easily accommodated.
BiDirectionAll Pigs are available in sizes
4 inch (100 mm) and larger. Series IV
BiDirectionAll Pigs are available in the
following standard configurations:
Dewatering pigs with four seals and two
guide discs. See page 2.
Gauging pigs with four seals, two guide
discs and an aluminum gauge plate
precision machined to suit your
requirements. See page 3.

Series IV BiDirectionAll Pigs


Description
Specifically designed for pipeline commissioning
applications, TDWs Series IV BiDirectionAll Pig
is available in all design variationsincluding
dewatering, gauging, cleaning, and magnetic
configurationsneeded to pre-commission and
commission pipelines. Custom-built using high
quality materials, each Series IV BiDirectionAll
Pig is tailored to meet very specific dimensional
requirements. As with all TDW pigs, each Series
IV BiDirectionAll Pig is fitted with Formula SI
polyurethane discs, providing excellent wear
resistance and optimal performance.

TDW Pigging Products


P.O. Box 1121
T.D. Williamson (U.K) Limited
Faraday Road, Dorcan Way

Features
Each pig is equipped with six discs as
its standard configuration, though other
configurations are possible. The lead and trailing
discs are the guide/support discs, which support
the pig. Since the outside diameter of the guide
disc is smaller, it eases the loading of the pig by
providing a guide. The four scraper/seal discs
provide an excellent seal during new construction
and displacement applications. The guide/support
discs are slightly harder than the scraper/seal discs
to enhance the pigs performance.
As its name implies, the BiDirectionAll Pig may
be run in either direction if the application requires.
The seal/scraper discs will easily reverse their
seal position when the flow direction changes.
In addition, each pig features a steel nameplate,
and the steel body of each pig has the capability
to be fitted with most tracking transmitters. Each
pig also features pluggable bypass ports allowing
flow through the pig to be adjusted, optimizing
performance.

Cleaning pigs with four seals and two


circular brushes (on sizes up to 20
inches). See page 4.
Cleaning pigs of 16 inches and above
complete with four seals, two guide
discs and a spring-mounted brush
assembly. See page 5.
Magnetic cleaning pigs with four seals,
two guide discs and a magnetic bracelet.
See page 6.
Other options include multi-diameter pigs,
pigs designed to negotiate special fittings,
such as check valves and wye fittings, high
seal pigs with 6 seal discs and 2 guide
discs, and long run pigs with 4 guide discs
and 4 seal discs. Contact TDW for more
information.

USA: 1-800-571-7447
UK: +44 (0) 1793 603600

Tulsa, Oklahoma 74101-1121


918-447-5400
Fax: 918-664-7091
www.tdwilliamson.com
Swindon, Wiltshire SN3 5HF England
Phone: +44 (0) 1793 603600
Fax: +44 (0) 1793 603609
www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

Series IV BiDirectionAll Dewatering Pig

3000.009- p2

These pigs feature four seals and two guide


discs, making them suitable for applications
such as light to medium batching, line filling
and dewatering. All sizes 12-inch and above
have a mounting flange suitable for a TDW
transmitter. The discs alone provide an excellent
scraping action, and these pigs can be used as
light utility cleaning pigs. Each disc package
can be rearranged to suit your requirements.
The bodies are supplied with pluggable bypass
holes.

Series IV BiDirectionAll Dewatering Pig

Size
(Inches)
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
42
48

Part Number
01-0677-0004-00
01-0677-0006-00
01-0677-0008-00
01-0677-0010-00
01-0677-0012-00
01-0677-0014-00
01-0677-0016-00
01-0677-0018-00
01-0677-0020-00
01-0677-0022-00
01-0677-0024-00
01-0677-0026-00
01-0677-0028-00
01-0677-0030-00
01-0677-0032-00
01-0677-0034-00
01-0677-0036-00
01-0677-0042-00
01-0677-0048-00

Dimension A
Dimension B
Inches
mm
Inches
mm
8.58
218
4.53
115
12.32
313
7.01
178
14.88
378
8.39
213
18.03
458
10.28
261
20.63
524
12.87
327
19.25
489
12.87
327
24.17
614
14.57
370
26.73
679
17.09
434
26.73
679
17.09
434
30.67
779
19.65
499
30.67
779
19.65
499
36.57
929
25.55
649
36.57
929
25.55
649
41.34
1050
27.76
705
41.34
1050
27.76
705
46.26
1175
32.28
820
46.26
1175
32.28
820
51.02
1296
34.49
876
Available as special order

Approximate Weight
Lbs
Kg
3.31
1.5
11.02
5
19.84
9
33.07
15
57.32
26
63.93
29
99.21
45
125.66
57
218.26
63
218.26
99
229.28
104
291.01
132
308.65
140
548.95
249
577.61
262
637.14
289
668.00
303
793.66
360

Note: These sealing lengths are based on the above configuration. Up to full bore openings can be traversed by
rearranging the disc packages. These pigs can all traverse 1.5D bends.

TDW Pigging Products


P.O. Box 1121
T.D. Williamson (U.K) Limited
Faraday Road, Dorcan Way

Tulsa, Oklahoma 74101-1121


918-447-5400
Fax: 918-664-7091
www.tdwilliamson.com
Swindon, Wiltshire SN3 5HF England
Phone: +44 (0) 1793 603600
Fax: +44 (0) 1793 603609
www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

Series IV BiDirectionAll Gauging Pig

3000.009- p3

Direction of Travel*
These pigs feature four seals, two guide discs
and an aluminum slotted gauge plate. Each
gauge plate is precision machined to a precise
diameter, typically 95 percent to 97 percent
of the pipes inside diameter. All sizes 12-inch
and above have a mounting flange suitable
for a TDW transmitter. Each disc package can
be rearranged to suit your requirements. The
bodies are supplied with pluggable bypass
holes.
*For best results, run in direction noted,
though direction can be reversed if needed.

Series IV BiDirectionAll Gauging Pig

Size
(Inches)
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
42
48

Part Number
03-1521-0004-00
03-1521-0006-00
03-1521-0008-00
03-1521-0010-00
03-1521-0012-00
03-1521-0014-00
03-1521-0016-00
03-1521-0018-00
03-1521-0020-00
03-1521-0022-00
03-1521-0024-00
03-1521-0026-00
03-1521-0028-00
03-1521-0030-00
03-1521-0032-00
03-1521-0034-00
03-1521-0036-00
03-1521-0042-00
03-1521-0048-00

Dimension A
Dimension B
Inches
mm
Inches
mm
8.58
218
5.71
145
12.32
313
8.78
223
14.88
378
10.16
258
18.03
458
12.64
321
20.63
524
15.24
387
20.63
524
15.12
384
24.25
616
17.56
446
26.73
679
20.04
509
26.73
679
20.04
509
30.67
779
23.19
589
30.67
779
23.19
589
36.57
929
29.09
739
36.57
929
26.73
679
41.34
1050
32.48
825
41.34
1050
32.48
825
46.26
1175
37.40
950
46.26
1175
37.40
950
51.02
1296
41.54
776
Available as special order

Gauge Plate
Approximate Weight
Lbs
Kg
3.31
1.5
11.02
5
19.84
9
35.27
16
61.73
28
68.34
31
105.82
48
134.48
61
147.71
67
227.08
103
238.10
108
302.03
137
416.67
189
571.00
259
604.07
274
670.21
304
701.07
318
837.76
380

Note: These sealing lengths are based on the above configuration. Up to full bore openings can be traversed by
rearranging the disc packages. These pigs can all traverse 1.5D bends.

TDW Pigging Products


P.O. Box 1121
T.D. Williamson (U.K) Limited
Faraday Road, Dorcan Way

Tulsa, Oklahoma 74101-1121


918-447-5400
Fax: 918-664-7091
www.tdwilliamson.com
Swindon, Wiltshire SN3 5HF England
Phone: +44 (0) 1793 603600
Fax: +44 (0) 1793 603609
www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

Series IV BiDirectionAll Circular Brush Cleaning Pig

3000.009- p4

These pigs feature four seals and two


360-degree circular brushes (on sizes up to
20-inch), providing full coverage of the pipeline
wall. The modular brushes are easily replaced.
All sizes 12-inch and above have a mounting
flange suitable for a TDW transmitter. Each
disc package can be rearranged to suit your
requirements. The bodies are supplied with
pluggable bypass holes.

Series IV BiDirectionAll
Circular Brush Cleaning Pig

Size
(Inches)
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
42
48

Part Number
02-2681-0004-00
02-2681-0006-00
02-2681-0008-00
02-2681-0010-00
02-2681-0012-00
02-2681-0014-00
02-2681-0016-00
02-2681-0018-00
02-2681-0020-00
02-2681-0022-00
02-2681-0024-00
02-2681-0026-00
02-2681-0028-00
02-2681-0030-00
02-2681-0032-00
02-2681-0034-00
02-2681-0036-00
02-2681-0042-00
02-2681-0048-00

Dimension A
Inches
mm
Available as
12.32
313
14.88
378
18.03
458
20.63
524
20.63
524
24.17
614
26.73
679
26.73
679
Available as
Available as
Available as
Available as
Available as
Available as
Available as
Available as
Available as
Available as

special

special
special
special
special
special
special
special
special
special
special

Dimension B
Inches
mm
order
5.83
148
7.20
183
7.83
199
10.43
265
10.43
265
12.48
317
15.04
382
15.04
382
order
order
order
order
order
order
order
order
order
order

Approximate Weight
Lbs
Kg
5.00
9.00
16.00
27.00
30.00
40.00
58.00
64.00

5
9
16
27
30
40
58
64

Note: These sealing lengths are based on the above configuration. Up to full bore openings can be traversed by
rearranging the disc packages. These pigs can all traverse 1.5D bends.

TDW Pigging Products


P.O. Box 1121
T.D. Williamson (U.K) Limited
Faraday Road, Dorcan Way

Tulsa, Oklahoma 74101-1121


918-447-5400
Fax: 918-664-7091
www.tdwilliamson.com
Swindon, Wiltshire SN3 5HF England
Phone: +44 (0) 1793 603600
Fax: +44 (0) 1793 603609
www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

Series IV BiDirectionAll Sprung Brush Cleaning Pig

3000.009- p5

These pigs, in sizes of 16-inch and above,


feature four seals, two guide discs and a springmounted brush assembly. With each brush
individually supported on its own spring, these
pigs offer 360-degree brush coverage. The
brushes are pinned and clamped onto brush
holders. All sizes 16-inch and above have a
mounting flange suitable for a TDW transmitter.
Each disc package can be rearranged to suit
your requirements. The bodies are supplied with
pluggable bypass holes.

Series IV BiDirectionAll
Sprung Brush Cleaning Pig

Size
(Inches)
16
18
20
22
24
26
28
30
32
34
36
42
48

Part Number
02-2682-0016-00
02-2682-0018-00
02-2682-0020-00
02-2682-0022-00
02-2682-0024-00
02-2682-0026-00
02-2682-0028-00
02-2682-0030-00
02-2682-0032-00
02-2682-0034-00
02-2682-0036-00
02-2682-0042-00
02-2682-0048-00

Dimension A
Inches
mm
31.65
804
31.65
804
31.65
804
35.59
904
35.59
904
38.54
979
38.54
979
43.31
1100
43.31
1100
46.26
1175
46.26
1175
58.11
1476
Available as special order

Dimension B
Inches
mm
22.01
559
22.01
559
22.01
559
24.57
624
24.57
624
27.52
699
27.52
699
29.72
755
29.72
755
32.68
830
32.68
830
32.68
830

Approximate Weight
Lbs
Kg
158.73
72
182.98
83
196.21
89
293.21
133
304.24
138
359.35
163
379.20
172
641.55
291
670.21
304
740.75
336
771.62
350
1719.61
780

Note: These sealing lengths are based on the above configuration. Up to full bore openings can be traversed by
rearranging the disc packages. These pigs can all traverse 3D bends.

TDW Pigging Products


P.O. Box 1121
T.D. Williamson (U.K) Limited
Faraday Road, Dorcan Way

Tulsa, Oklahoma 74101-1121


918-447-5400
Fax: 918-664-7091
www.tdwilliamson.com
Swindon, Wiltshire SN3 5HF England
Phone: +44 (0) 1793 603600
Fax: +44 (0) 1793 603609
www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

Series IV BiDirectionAll Magnetic Pig

3000.009- p6

These pigs feature four seals, two guide discs


and a magnetic bracelet of very high strength
neodymium magnets protected by polyurethane
covers. All sizes 12-inch and above have a
mounting flange suitable for a TDW transmitter.
Each disc package can be rearranged to suit
your requirements. The bodies are supplied with
pluggable bypass holes.

Size
(Inches)
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
42
48

Part Number
02-2680-0004-00
02-2680-0006-00
02-2680-0008-00
02-2680-0010-00
02-2680-0012-00
02-2680-0014-00
02-2680-0016-00
02-2680-0018-00
02-2680-0020-00
02-2680-0022-00
02-2680-0024-00
02-2680-0026-00
02-2680-0028-00
02-2680-0030-00
02-2680-0032-00
02-2680-0034-00
02-2680-0036-00
02-2680-0042-00
02-2680-0048-00

Dimension A
Dimension B
Inches
mm
Inches
mm
Available as special order
Available as special order
14.88
378
8.39
213
18.03
458
10.28
261
20.63
524
12.87
327
19.25
489
12.87
327
24.17
614
14.57
370
26.73
679
17.09
434
26.73
679
17.09
434
30.67
779
19.65
499
30.67
779
19.65
499
36.57
929
25.55
649
36.57
929
25.55
649
41.34
1050
27.76
705
41.34
1050
27.76
705
46.26
1175
32.28
820
46.26
1175
32.28
820
51.02
1296
34.49
876
Available as special order

Approximate Weight
Lbs
Kg

24.25
37.48
66.14
72.75
112.44
145.51
158.73
242.51
297.62
317.47
399.04
590.84
619.50
692.25
855.39
1510.17

11
17
30
33
51
66
72
110
135
144
181
268
281
314
388
685

Note: These sealing lengths are based on the above configuration. Up to full bore openings can be traversed by
rearranging the disc packages. These pigs can all traverse 1.5D bends.

TDW Pigging Products


P.O. Box 1121
T.D. Williamson (U.K) Limited
Faraday Road, Dorcan Way

Tulsa, Oklahoma 74101-1121


918-447-5400
Fax: 918-664-7091
www.tdwilliamson.com
Swindon, Wiltshire SN3 5HF England
Phone: +44 (0) 1793 603600
Fax: +44 (0) 1793 603609
www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA

Inflatable
UNISPHERE
Pig
Sizes: 4-inch and larger

Bulletin No: 3010.001.02


Date: January 2007
Cross Indexing No: n/a
Supersedes: 3010.001.01 (2/05)

Options
T. D. Williamson, Inc., is committed
to providing you with the exact product
to assist you in planning, budgeting and
meeting the specifications for your individual
application needs.
TDW offers a UNISPHERE Pig for thin
wall pipe in sizes 4" - 14".
Different urethane formulations are
available for unique applications.

Inflatable UNISPHERE Pig

Features

Description
UNISPHERE Pigs are seamless, liquid-cast
polyurethane spheres. They are designed for
heavy-duty service in the removal of liquid
hydrocarbons and water from pipelines and piping
systems. UNISPHERE Pigs are undersized and can
be sized to match most any pipe ID. The inflating
valve(s) on the UNISPHERE Pig may be used for
inflating or deflating purposes.
UNISPHERE Pigs are to be filled completely with
liquid (usually a 50/50 mix of water/glycol and light
weight oil). The spheres are easily inflated with a
TDW inflation pump.
TDW heavy-duty UNISPHERE Pigs can be used
in natural gas (wet or dry), crude oil (sweet or
sour), and refined hydrocarbon products. Consult
the factory for applications in special chemicals.

The polyurethane used to make UNISPHERE


Pigs is TDWs own formula. It provides excellent
resistance to abrasion, low temperature, and
hydrocarbons with minimum swelling and no
blisters. It also gives maximum flexibility and tear
strength.
UNISPHERE Pigs must be filled with liquid prior
to placing into service. By removing the inflating
valve, liquid may be poured into the sphere.
Once the sphere is completely filled, the inflating
valve must be reinstalled. If inflation beyond the
natural sphere OD is required, an inflation pump
is required.

Recommended operating temperature is -20F


to 200F. Care should be taken when handling or
transporting at temperatures below freezing.

UNISPHERE Pigs are inflated easily.

USA: 1-800-571-7447
England: (44) 1-793-603600

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

UNISPHERE Pigs

3010.001.01 - p2

Size
inches mm
4"
100
*4" TW 100
6"
150
*6" TW 150
8"
200
*8" TW 200
10"
250
*10" TW 250
12"
300
*12" TW 300
14"
350
*14" TW 350
16"
400
18"
450
20"
500
22
550
24"
600
26"
650
28"
700
30"
750
32"
800
34"
850
36"
900
38"
950
40"
1000
42"
1050
48"
1200
56"
1400

Part Number
01-1324-0000
01-1585-0000
01-1325-0000
01-1586-0000
01-1326-0000
01-1587-0000
01-1327-0000
01-1588-0000
01-1328-0000
01-1589-0000
01-1329-0000
01-1590-0000
01-0941-0000
01-0942-0000
01-0943-0000
01-0944-0000
01-0924-0000
01-0945-0000
01-0946-0000
01-0947-0000
01-0948-0000
01-0949-0000
01-0950-0000
01-0951-0000
01-0930-0000
01-0952-0000
01-0955-0000
01-1065-0000

Sphere OD
(Empty)
inches mm
3.97 100.8
4.12 104.8
6.00 152.4
6.25 158.8
7.86 199.7
8.25 209.6
9.96 253.0
10.25 260.4
11.94 303.3
12.25 311.2
13.00 330.2
13.50 342.9
15.00 381.0
17.00 431.8
19.00 482.6
21.00 533.0
23.00 584.2
25.00 635.0
27.00 685.8
29.00 736.6
31.00 787.4
33.00 838.2
35.00 889.0
37.00 939.8
39.00 990.6
41.00 1041.4
47.00 1194.0
54.50 1384.0

Approx. Wt.
(Empty)
Lbs. Kg.
.86
.4
1.2
.5
2.9
1.3
3.6
1.6
4.0
1.8
8.7
3.9
12.1 5.5
14.0 6.4
19.7
9
23.0 10.0
24.5 11.1
31.0 14.1
35.0 16.0
50.0 23.0
67.0 30.0
91
41
114.0 52.0
155.0 70.0
177.0 80.3
224.0 102
263.5 120
315.5 143
433.0 196
439.4 199
502.0 228
570.0 258
807.3 366
1168 530

Approx. Wt.
(Full of Water)
Lbs.
Kg
1.4
.64
1.7
.77
4.6
2.1
9.3
2.4
10.5
4.8
12.5
5.7
21
9.5
23.5
10.7
36
16.3
39.4
17.9
46
21
52.9
24.0
70
32
102
46
142
64
184
83
251
114
323
147
406
184
502
228
613
278
739
335
882
400
1041
472
1217
552
1411
640
2115
959
3279
1487

Min. Allowable
ID Variations
inches
mm
3.89
98.8
4.04 102.6
5.88 149.4
6.12 155.4
7.71 195.8
8.08 205.2
9.76 247.9
10.04 255.0
11.70 297.1
12.00 304.8
12.74 323.6
13.23 336.0
14.78 375.3
16.75 425.3
18.72 475.4
20.69 525
22.66 575.4
24.63 625.5
26.60 675.5
28.57 725.6
30.54 775.6
32.51 825.6
34.48 875.7
36.45 925.7
38.42 975.7
40.39 1026.0
46.30 1176.0
53.68 1364.0

Max. Allowable **
ID Variations
inches
mm
4.13
104.8
4.28
108.7
6.24
158.5
6.49
164.8
8.18
207.7
8.56
217.4
10.36 263.0
10.50 266.7
12.41 315.3
12.57 319.3
13.52 343.4
13.77 349.8
15.60 396.2
17.68 449.1
19.76 501.9
21.84
555
23.92 607.6
26.00 660.4
28.08 713.2
30.16 766.1
32.24 818.9
34.32 871.7
36.40 924.6
38.48 977.4
40.56 1030.0
42.64 1083.0
48.88 1242.0
56.68 1440.0

Accessories and Replacement Parts


Pump comes complete with base, stock number pressure hose and instant-on coupling

01-0506-0000

Required Items: Hex long arm wrench, 5/32"

00-1288-0006

Hex long arm wrench, 3/8"

00-1288-0011

Filling adapter

00-1831-0003

Optional: Valve core extractor

00-1833-0001

REPLACEMENT PARTS:
Inflating valve

00-3001-0001

Valve core

00-1829-0001

O-ring

00-0116-0007

Pipe plug

00-6311-0001

Consult the factory for sizes not shown and for minimum pipe ID smaller than listed in above chart. Do not inflate beyond pipe ID; over-inflation results in excessive wear.
*For use in Thin Wall (TW) Pipe.
** Maximum inflation diameter.

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA

SBN-4A and LBN-4A Pigs


Sizes: 2- through 48-inch

Bulletin No: 3000.007.01


Date: February 2005
Cross Indexing No: n/a
Supersedes: 3000.007.00 (2/99)

Options
T.D. Williamson, Inc., is committed to providing
you with the exact product to assist you in meeting
your individual needs.
TDW can provide:
Neoprene or nitrile cup material for special
applications
SBN-4A Pigs may be supplied with heavyduty cups to increase their effectiveness
Special body materials such as stainless steel
may be provided for unique applications
Pig tracking transmitters may be installed or
attached for tracking purposes

SBN-4A Batching/Displacement Pig

8 through 14 (200 mm - 350 mm)

Gauge plates may be installed

Description

Features

The SBN-4A Pigs (sizes 2 - 14) and LBN4A Pigs (sizes 16 and larger) are designed for
batching and displacement applications. These
pigs are equipped with urethane cups but may be
furnished with an alternate material such as nitrile
or neoprene. The cups are economical to replace
and provide an excellent seal.
All pigs are equipped with four cups and
are easily rebuildable in the field. The pig body
components are manufactured from steel for rugged
field usage. All SBN-4A Pigs are equipped with
urethane bumpers to prevent metal contact and to
ease handling. The LBN-4A pigs are equipped with
rigid steel sling links to ease the handling process.

All TDW SBN-4A and LBN-4A Pigs are


made from the highest quality materials and
manufactured to rigid standards. The urethane
cups provided are formulated from our own
urethane formula, which provides superior
abrasion resistance and is compatible with
hydrocarbons. The new polyurethane means
more miles and more runs at less cost.
All pigs are equipped with four cups for
extended life while providing an excellent seal.
All cups are field replaceable thereby reducing
the overall operating pigging cost.

LBN-4A Batching/Displacement Pig

USA: 1-800-571-7447
England: (44) 1-793-603600

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / Copyright 2005. All rights reserved T. D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

SBN-4A Batching Pigs

3000.007.01 - p2

Dimensions
Size
Inches
2
3
4
6
8
10
12
14

mm
50
80
100
150
200
250
300
350

Weight
Lbs
Kg.
1-1/4
.5
3
1
4
2
13
6
23
10
43
20
73
33
80
36

A
Inches
3
5-5/16
5-3/8
7-5/16
9-7/8
12-3/4
17-3/16
17-1/16

B
mm
76
135
137
186
251
324
437
433

Inches
----2-7/8
3-3/4
4-15/16
5-1/16

L
mm
----73
95
125
129

Inches
4-5/8
7-1/2
7-1/2
11-1/2
14-1/2
18-1/2
23
22-3/4

mm
117
191
191
292
368
470
584
578

Part Number
01-0236-0000
01-0238-0000
01-0239-0000
01-1053-0000
01-1054-0000
01-1055-0000
01-1056-0000
01-1057-0000

SBN-4A Pigs Will Traverse


Size
Inches
2
3
4
6
8
10
12
14

mm
50
80
100
150
200
250
300
350

TDW Pigging Products

Minimum
Bend Radius
Inches
mm
3
76
4-1/2
114
6
152
9
229
12
305
15
381
18
457
21
533

P.O. Box 1121

Maximum Gate Valve


Seat Ring Spacing
Inches
mm
1-1/2
38
2
51
2
51
2-1/4
57
2-3/8
60
3-1/4
83
4-1/4
108
4-3/4
121

Tulsa, Oklahoma 74101-1121

Maximum Check Valve


Length of Bowl
Inches
mm
2-1/2
64
5
127
5-1/8
130
6-3/4
171
9-1/4
235
12
305
16
406
16-3/8
416

918-447-5400

Fax: 918-664-7091

Maximum Diameter
Branch Opening
Inches
mm
2
51
3
76
4
102
6
152
8
203
8
203
10
254
12
305

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / Copyright 2005. All rights reserved T. D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

SBN-4A Batching Pigs

3000.007.01 - p3

SBN-4A Batching Pig


2 through 4 (50 mm - 100 mm)

A
L

SBN-4A Batching Pig


6 (150 mm)

A
L

SBN-4A Batching Pig


8 through 14 (200 mm - 350 mm)

B
A
L

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / Copyright 2005. All rights reserved T. D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

LBN-4A Batching Pigs

3000.007.01 - p4

LBN-4A Batching Pig


16 through 48 (400 mm - 1200 mm)

B
A
L

Dimensions
Size
Inches
16
18
20
22
24
26
30
34
36
40
42
48

mm
400
450
500
550
600
650
750
850
900
1000
1050
1200

Weight
Lbs
Kg.
98
45
110
50
158
72
156
71
195
88
248
112
311
141
569
258
603
274
631
286
757
343
1105
501

A
Inches
21-1/4
23
24-3/4
26-3/4
28-3/4
39
42-1/2
43-5/8
44-1/2
49-1/8
51-3/8
65-1/4

B
mm
540
584
629
679
730
991
1080
1108
1130
1248
1305
1657

Inches
4
4-1/4
4-7/8
5-1/8
5-3/4
6
7-1/4
8-1/4
8-5/8
9-7/8
11-1/2
13

L
mm
102
108
124
130
146
152
184
210
219
251
292
330

Inches
25-7/8
28-3/8
30-1/8
32
35-1/8
45-1/2
49
51-3/4
53-3/4
59-3/8
62-1/8
76

mm
657
721
765
813
892
1156
1245
1314
1365
1508
1578
1930

Part Number
01-0112-0000
01-0113-0000
01-0114-0000
01-0115-0000
01-0116-0000
01-0117-0000
01-0118-0000
01-0119-0000
01-0120-0000
01-0974-0000
01-0513-0000
01-0906-0000

LBN-4A Pigs Will Traverse


Maximum Bend
Radius
Inches
mm
24
610
27
686
30
762
33
838
36
914
39
990
45
1143
51
1295
54
1372
60
1324
63
1600
72
1829

Size
Inches
16
18
20
22
24
26
30
34
36
40
42
48

mm
400
450
500
550
600
650
750
850
900
1000
1050
1200

Maximum Gate Valve


Seat Ring Spacing
Inches
mm
4
102
4-1/4
108
4-7/8
124
5-1/8
130
5-5/8
143
6
152
7-3/16
183
8-1/4
210
8-5/8
220
9-1/2
241
11
279
12-1/2
318

Maximum Check Valve


Length of Bowl
Inches
mm
17-1/4
438
22-1/8
562
23-3/4
603
25-1/2
648
27-1/2
698
37-11/16
958
40-13/16
1036
42
1067
42-3/4
1086
44-5/8
1133
46-5/8
1184
59-7/8
1521

LBN-4A Pigs will traverse full-size branch openings.

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / Copyright 2005. All rights reserved T. D. Williamson, Inc. / Printed in USA

SG-2 & LG-2 Gauging Pigs


Sizes: 4- through 36-inch

Bulletin No: 3030.002.00


Date: September 1998
Cross Indexing No: n/a
Supersedes: 205 (1/80)

Options
T. D. Williamson, Inc., is committed
to providing you with the exact product
to assist you in planning, budgeting, and
meeting the specifications for your individual
application needs. To help you obtain the
proper pig for your application, check to see
if the selection is capable of traversing your
particular pipeline components.
The following options are available:

SG-2

SG-2 Gauging Pigs are available in


sizes 4" (100 mm) through 14" (350
mm). LG-2 Pigs are available in sizes
16" (400 mm) through 36" (900 mm).

LG-2

SG-2 Pigs are available with heavy


duty type urethane scraper cups. Cups
are also available in Buna-N, Neoprene
and Viton.
3-cup and 4-cup pigs are available.

Description

Aluminum and slotted aluminum


gauging flanges are available in place
of steel.

Features

SG-2 and LG-2 Pigs are designed to indicate


obstructions in new pipelines. They are equipped
with durable urethane cups and steel or aluminum
gauging flanges.
SG-2 and LG-2 Pigs will traverse 90 ells (1-1/2
D radius bend) and full opening, full bore valves.
Guide bars are recommended across opening
when branch is 75% of pipe ID. They are not
recommended for use in lines that contain check
valves.

SG-2 and LG-2 Pigs utilize TDW's new urethane


scraper cups, which are made of liquid-cast
urethane, a high-strength, tough elastomer.
Urethane cups operate in temperatures ranging
from -20F to 200F (-29C to 93C).

TDW offers an alternate method to effectively


inspect the pipe interior, an Electronic KALIPER
surveyor. This instrument can locate and evaluate
reductions without damage to the pipe. For more
information on KALIPER Surveys, contact TDW
Pipeline Surveys.

TDW Pigging Products

P.O. Box 1121

Gauge plates may be installed on either


the front or rear of the pig or at both
locations.
Gauge plate outside diameter may be
specified by the customer.

USA: 1-800-571-7447
England: (44) 1-793-603600

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

SG-2 & LG-2 Gauging Pigs


Sizes 4" through 36"

3030.002- p2

SG 2

LG-2

Sizing Plate OD

Inches

mm

Inches

mm

4
6
8
10
12
14

100
150
200
250
300
350

3-11/16
5-5/8
7-3/8
9-1/4
11-1/8
12-1/4

94
143
187
235
283
311

Sizing Plate OD

Wt/Lbs Wt/kg

4
11
23
39
55
62

2
5
10
18
25
28

Part Number

Inches

mm

Inches

mm

03-0004-0000
03-0723-0000
03-0724-0000
03-0725-0000
03-0726-0000
03-0727-0000

16
18
20
22
24
26
30
34
36

400
450
500
550
600
650
750
850
900

14-1/4
16-1/8
18
19-3/4
21-3/4
23-1/2
27-1/4
31-1/2
33-1/2

368
410
457
502
552
597
692
800
851

03-0052-000
03-0053-0000
03-0054-0000
03-0055-0000
03-0056-0000
03-0057-0000
03-0058-0000
03-0059-0000
03-0110-0000

SG-2
Size

30
36
51
53
65
74
106
138
157

16" through 36" (400-900 mm)

Dimensions

67
80
112
117
143
162
233
305
345

Part Number

LG-2 Pig

SG-2 Pig
4" through 14" (100-350 mm)

Wt/Lbs Wt/kg

LG-2

Size

Inches

mm

Inches

mm

Inches

mm

Inches

mm

Inches

mm

Inches

4
6
8
10
12
14

100
150
200
250
300
350

4-1/2
8-1/4
9-1/4
12-7/8
17-1/16
17-3/16

114
210
235
327
433
437

7-5/8
11-3/8
12-7/8
18-7/8
22-7/8
22-7/8

194
289
327
479
581
581

16
18
20
22
24
26
30
34
36

400
450
500
550
600
650
750
850
900

17-7/8
19-3/4
23
22-13/16
26-11/16
26-3/4
30-3/16
33-5/8
36-1/2

454
502
584
579
678
679
767
854
927

21-5/8 549
23-9/16 598
27
686
26-7/8 683
30-7/8 784
31
787
35-1/8 892
38-5/8 981
41-9/16 1056

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

mm

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA

ULTRA Pig-All Urethane

Sizes: 16- through 36-inch

Bulletin No: 3030.005.04


Date: January 2007
Cross Indexing No: n/a
Supersedes: 3030.005.03 (12/06)

Options
T. D. Williamson, Inc., is committed to
providing you with the exact product to
assist you in meeting your individual needs.
The ULTRA Pig, offered in a number of
configurations, is available with the following
options:
Additional cups or discs
Gauge plates at your specified
diameter and configuration
Mounting plates for pig tracking
transmitters
Bypass holes for jet cleaning
RealSeal Multi-lip cups for increased
sealing effectiveness and wear life

DCDC Configuration

Description

Features

The ULTRA Pig, available in sizes 16 through


36, is an excellent batching/displacement pig and
will even perform light cleaning jobs. It can be
furnished in a number of cup, disc and cup/disc
configurations.

The ULTRA Pig is offered in four basic


configurations in sizes 16 through 36. The pig
bodies will allow the installation of two different
size cups and/or discs starting with the 18 and
20 size.

Its all-urethane construction, except bolts,


nuts and washers, makes this a very lightweight
pig. The pig body and spacers are manufactured
from our structural grade urethane, designed to
withstand the loads applied within a pipeline. This
lightens the pig making it easier to handle in the
field and also making the pig last longer.

Configuration 1111 is used for bidirectional


applications. Types 2220 and 2222 are used for
long batching and displacement applications. Type
1212 is used when light cleaning, batching and
displacement are required on a single run.

TDW Pigging Products

P.O. Box 1121

All cups and discs are replaceable and can be


interchanged or reconfigured when conditions
warrant or when necessary. They feature TDW's
polyurethane formula which is designed to
provide superior abrasion resistance. This new
polyurethane means more miles and more runs at
less cost.

Tulsa, Oklahoma 74101-1121

918-447-5400

Patented in the United States and in foreign countries.

USA: 1-800-571-7447
England: (44) 1-793-603600

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

ULTRA Pig

3030.005 - p2

Configuration 1111

Configuration 1212

D
D

Configuration 1111, Sizes 16" through 36"


Inches
16
18
20
22
24
26
28
30
32
34
36

mm
400
450
500
550
600
650
700
750
800
850
900

Part Number
01-1513-1111-16
01-1513-1111-18
01-1513-1111-20
01-1513-1111-22
01-1513-1111-24
01-1513-1111-26
01-1513-1111-28
01-1513-1111-30
01-1513-1111-32
01-1513-1111-34
01-1513-1111-36

Lbs.
65
85
90
160
180
230
245
335
360
490
525

Kg.
29
39
41
73
82
104
111
152
163
222
238

A
3.625
4.062
4.062
5.000
5.000
5.875
5.875
6.750
6.750
7.750
7.750

Dimensions/Inches
B
C
21.250
27.781
23.875
31.281
23.875
31.281
29.250
38.469
29.250
38.469
34.500
44.656
34.500
44.656
39.750
51.031
39.750
51.031
45.125
57.531
45.125
57.531

D
15.875
17.875
19.875
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000

A
92
103
103
127
127
149
149
171
171
197
197

Dimensions/mm
B
C
540
706
606
795
606
795
743
977
743
977
876
1134
876
1134
1010
1296
1010
1296
1146
1461
1146
1461

D
403
454
505
559
610
660
711
762
813
864
914

Kg.
29
43
45
77
84
107
116
161
177
240
259

A
7.062
7.812
9.062
9.594
10.844
12.000
13.250
13.750
15.000
15.875
17.250

Dimensions/Inches
B
C
24.688
30.094
27.625
33.906
28.875
35.156
33.844
41.750
35.094
43.000
40.625
49.469
41.875
50.719
46.750
56.531
48.000
57.781
53.250
63.781
54.625
65.156

D
15.875
17.875
19.875
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000

A
179
198
230
244
275
305
337
349
381
403
438

Dimensions/mm
B
C
627
764
702
861
733
893
860
1060
891
1092
1032
1257
1064
1288
1187
1436
1219
1468
1353
1620
1387
1655

D
403
454
505
559
610
660
711
762
813
864
914

Configuration 1212, Sizes 16" through 36"


Inches
16
18
20
22
24
26
28
30
32
34
36

mm
400
450
500
550
600
650
700
750
800
850
900

Part Number
01-1513-1212-16
01-1513-1212-18
01-1513-1212-20
01-1513-1212-22
01-1513-1212-24
01-1513-1212-26
01-1513-1212-28
01-1513-1212-30
01-1513-1212-32
01-1513-1212-34
01-1513-1212-36

TDW Pigging Products

Lbs.
65
95
100
170
185
235
255
355
390
530
570

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers


3030.005 - p3

ULTRA Pig

Configuration 2220

Configuration 2222

Configuration 2220, Sizes 16" through 36"


Inches
16
18
20
22
24
26
28
30
32
34
36

mm
400
450
500
550
600
650
700
750
800
850
900

Part Number
01-1513-2220-16
01-1513-2220-18
01-1513-2220-20
01-1513-2220-22
01-1513-2220-24
01-1513-2220-26
01-1513-2220-28
01-1513-2220-30
01-1513-2220-32
01-1513-2220-34
01-1513-2220-36

Lbs.
55
80
85
135
150
185
200
290
320
440
475

Kg.
25
36
39
61
68
84
91
132
145
200
215

A
5.625
6.312
6.562
7.750
8.000
9.125
9.375
10.500
10.750
12.000
12.250

Dimensions/Inches
B
C
19.625
26.469
22.062
29.844
22.312
31.094
27.000
36.750
27.250
38.000
31.875
43.594
32.125
44.844
36.750
49.781
37.000
51.031
41.625
56.031
41.875
57.406

D
15.875
17.875
19.875
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000

A
143
160
167
197
203
232
238
267
273
305
311

Dimensions/mm
B
C
498
672
560
758
567
790
686
933
692
965
810
1107
816
1139
933
1264
940
1296
1057
1423
1064
1458

D
403
454
505
559
610
660
711
762
813
864
914

Kg.
29
45
50
79
88
109
118
170
188
256
279

A
5.625
6.312
6.562
7.750
8.000
9.125
9.375
10.500
10.750
12.000
12.250

Dimensions/Inches
B
C
23,250
30.094
26.125
33.906
26.375
35.156
32.000
41.750
32.250
43.000
37.750
49.469
38.000
50.719
43.500
56.531
43.750
57.781
49.375
63.781
49.625
65.156

D
15.875
17.875
19.875
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000

A
143
160
167
197
203
232
238
267
273
305
311

Dimensions/mm
B
C
591
764
664
861
670
893
813
1060
819
1092
959
1257
965
1288
1105
1436
1111
1468
1254
1620
1260
1655

D
403
454
505
559
610
660
711
762
813
864
914

Configuration 2222, Sizes 16" through 36"


Inches
16
18
20
22
24
26
28
30
32
34
36

mm
400
450
500
550
600
650
700
750
800
850
900

Part Number
01-1513-2222-16
01-1513-2222-18
01-1513-2222-20
01-1513-2222-22
01-1513-2222-24
01-1513-2222-26
01-1513-2222-28
01-1513-2222-30
01-1513-2222-32
01-1513-2222-34
01-1513-2222-36

TDW Pigging Products

P.O. Box 1121

Lbs.
65
100
110
175
195
240
260
375
415
565
615

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA

Ordering Information

ULTRA Pig

3030.005 - p4

Sizes 16 through 36

16"
18"
20"
22"
24"
26"
28"
30"
32"
34"
36"

Body
00-6407-0016
00-6407-1820
00-6407-1820
00-6407-2224
00-6407-2224
00-6407-2628
00-6407-2628
00-8115-0001
00-8115-0001
00-8064-0001
00-8064-0001

Spacer
00-6408-0016
00-6408-1820
00-6408-1820
00-6408-2224
00-6408-2224
00-6408-2628
00-6408-2628
00-8115-0003
00-8115-0003
00-8064-0003
00-8064-0003

Flange
00-6409-0016
00-6409-1820
00-6409-1820
00-6409-2224
00-6409-2224
00-6409-2628
00-6409-2628
00-6409-3032
00-6409-3032
00-6409-3436
00-6409-3436

Nose
00-6410-0016
00-6410-1820
00-6410-1820
00-6410-2224
00-6410-2224
00-6410-2628
00-6410-2628
00-6410-3032
00-6410-3032
00-6410-3436
00-6410-3436

Disc
00-6414-0016
00-6414-0018
00-6414-0020
00-6414-0022
00-6414-0024
00-6414-0026
00-6414-0028
00-6414-0030
00-6414-0032
00-6414-0034
00-6414-0036

Cup
00-4120-0016
00-4120-0018
00-4120-0020
00-4120-0022
00-4120-0024
00-4120-0026
00-4120-0028
00-4120-0030
00-4120-0032
00-4120-0034
00-4120-0036

Typical of all ULTRA Pigs:


Will traverse 1.5 DR bends.
Maximum Gate Valve Seat-Ring Spacing is equal to Dimension A - 1"
Maximum Check Valve Bowl Length is equal to Dimension B - 1"

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA

XPig Multi-purpose Utility Tool

Sizes: 2- through 12- and 16-inch

Bulletin No: 3030.006.01


Date: October 2008
Cross Indexing No: n/a
Supersedes: January 2007

XPig Multi-purpose Utility Tool

5D Configuration

Options
T. D. Williamson, Inc., is committed to providing
the best products available to assist you in meeting
your specific pipeline needs.
Available options include:
Poly, carbon steel or stainless steel brushes for
cleaning
Bypass holes for enhanced cleaning capability
with jetting action

XPig Multi-purpose Utility Tool

1C5D Configuration

XPig Multi-purpose Utility Tool

2C4D Configuration

TDW RealSeal option offers excellent sealing


performance for de-watering and product
segmentation from start to finish. (Applicable to
rear cup only.)
Discs and cups can be machined to conform to
heavy wall ID offshore pipe
Select from three available hardness levels
(durometer 85*- 80 - 75, Shore A)

Description

Bolt-on gauging plate option

Features

Can be molded with solid core body


Available in 4- through 12- and 16-inch sizes, the

TDW XPig multi-purpose utility tool is exceptionally


versatile, affordable and disposable. It is a one piece
pig molded from TDW's Formla SI Urethane with
add on options available.

Whether your needs are cleaning, batching,


displacement, line commissioning/decommissioning,
or even gauging, the XPig tool is up to the task.
Superior durability allows the XPig tool to finish
as strong as it starts. It is available in three basic
configurations:

The TDW Pig Washer facilitates easy cleanup


when re-using the XPig tool or any other pigs.
*85 is the standard hardness unless otherwise specified

One cup and five discs


Two cups and four discs
Five discs.
A smaller front cup/disc facilitates launch and
its flexible body is designed to handle 1.5 D radius
bends better than rigid-body pigs.
The hollow core can house a transmitter or
trip magnet to activate non-intrusive pig passage
indicators (4- through 16-inch only)

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Patented in the United States and in foreign countries.

USA: 1-800-571-7447
England: (44) 1-793-603600

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

XPig Multi-purpose Utility Tool

3030.006 - p2

01-33SZ - ABCD - EF

SZ

Nominal Size Inches


02*

Style
1 = 1C5D

Durometer
0 = 85A

04

2 = 2C4D

1 = 80A

06

3 = 5D

2 = 75A

Transmitter Retainer Trip Magnet Retainer


0 = None
0 = None
1 = Yes

Bypass Holes
0 = None

RealSeal (Rear Cup Only)


0 = None

1 = 1%

1 = Yes

1 = Yes

3 = 3% (Standard)

08
10
12
16
Example: 01-3312-1010-01 would be a 12-inch, 1 cup 5 disc, 85A Durometer,
Transmiter Retainer (Transmitter sold Separately), with RealSeal Rear Cup

*2-inch is available in 1C4D and 4D configurations only. The only options on the 2-inch are changes in the hardness.
NOTE: Consult factory for Thickwall (Offshore) Applications

1C5D Configuration

2C4D Configuration

Rear Cup removed


for 5D Configuration

1C5D Configuration

Dimensions
Size (Nominal)
Inches mm
2
50
4
100
6
150
8
200
10
250
12
300
16
400

RealSeal Option
(Rear Cup Only)

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

A
Inches
3.87
9.36
15.14
18.60
21.75
24.38
29.42

918-447-5400

B
mm
98
238
384
472
552
619
747

Inches
2.19
4.375
6.50
8.50
10.562
12.562
16.000

Fax: 918-664-7091

Weight

mm
56
111
165
216
268
319
406

Lbs.
0.2
1.7
5.8
12.2
21.6
36.7
62.0

Kg.
0.09
0.77
2.63
5.53
9.80
16.65
28.12

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

XPig Multi-purpose Utility Tool - Accessories

3030.006 - p3

XPig Multi-purpose Utility Tool


2C4D with Brush Assembly Attached

Part Number for Brush Pig

02-33SZ - ABCD - EFGH

SZ

Nominal

Transmitter

Trip Magnet

Bypass

RealSeal

Brush

Number

Size (Inches)

Style

Durometer

Retainer

Retainer

Holes

(Rear Cup Only)

Material

of Brushes

04

1 = 1C5D

0 = 85A

0 = None

0 = None

0 = None

0 = None

0 = Carbon

1=1

06

2 = 2C4D

1 = 80A

1 = Yes

1 = Yes

1 = 1%

1 = Yes

1 = Stainless Steel

2=2

08

3 = 5D

2 = 75A

2 = Polyurethane

3=3

3 = 3% (Standard)

10

4=4

12
16
Example: 02-3312-2100-1112 would be a 12-inch, 2 cup 4 disc, 80A Durometer, 3% By-Pass, RealSeal Rear Cup,
Stainless Steel Brushes One on Front and One on Rear

NOTE: Consult factory for Thickwall (Offshore) Applications

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

XPig Multi-purpose Utility Tool - Accessories

3030.006 - p4

XPig Multi-purpose Utility Tool


2C4D with Guaging Plate Assembly Attached

Part Number for Guage Pig

03-34SZ - ABCD - EFGH

SZ

Transmitter

Trip Magnet

Bypass

RealSeal

MFL Gauge

DEF Gauge

Size (Inches)

Style

Durometer

Retainer

Retainer

Holes

(Rear Cup Only)

Plate (Std Size)

Plate (Std Size)

02

1 = 1C5D

0 = 85A

0 = None

0 = None

0 = None

0 = None

0 = No

1 = No

04

2 = 2C4D

1 = 80A

1 = Yes

1 = Yes

1 = 1%

1 = Yes

1 = Yes

2 = Yes

06

3 = 5D

2 = 75A

Nominal

3 = 3% (Standard)

08
10
12
16
Example: 03-3412-1000-0101 would be a 12-inch, 1 cup 5 disc, 85A Durometer, RealSeal Rear Cup,
with Standard size Gauge Plate for detecting Pipe Deformation

NOTE: Consult factory for Thickwall (Offshore) Applications

Standard Gauge Plate Sizes


Pig Size
(Nominal)
Inches
mm
4
100
6
150
8
200
10
250
12
300
16
400

TDW Pigging Products

Outside Diameter
MFL
Inches
3.70
5.64
7.38
9.20
11.25
14.25

DEF
mm
94
143
187
234
286
362

P.O. Box 1121

Inches
3.70
5.00
6.50
8.10
9.56
12.00

mm
94
127
165
206
243
305

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA

Gauging Pigs
Sizes: 4- through 36-inch

Bulletin No: 3030.007.00


Date: June 2010
Cross Indexing No: n/a
Supersedes: n/a

Options
The following options are available on
most TDW Gauging Pigs:
SO-G Pig
1C3D with Gauge Plate

SO-G Pig
2C1D with Gauge Plate

(Typical 4-inch configuration)

(Typical 6- through 14-inch configuration)

Alternative material for cups and discs


is available in cases where polyurethane
is not acceptable.
The diameter and thickness of the gauge
plate may be specified by the customer.
Multiple gauge plates can be provided
on one pig.
Pig configuration can be modified to
meet customer request.

LV-G Pig
DCDC with Gauge Plate

Polly-G Pig
with Gauge Plate

(Typical 16-inch and larger configuration)

Description

Pigs can be modified if necessary to


hold a transmitter for tracking the pig
during its run through the line, or to
locate the pig should it get stuck in
the line.
TDW offers alternative methods to
effectively locate and size obstructions using
smart pigs. For more information contact
your local TDW representative.

Features

TDW Gauging Pigs are designed to indicate


obstructions in a pipeline. The slotted aluminum
gauge plates will deform and stay deformed if they
encounter an obstruction in the line. Since they
are made of aluminum they will not damage the
internal surface of the pipe.
The pigs will traverse 1.5DR bends unless
otherwise noted. They are not recommended for
lines containing check valves unless the valves can
be locked in the open position.
These pigs will be referred to as:
SO-G in 4-14 sizes (S small, O OptionAll
construction, G gauging).
LV-G in 16 and larger sizes (L large, V
VANTAGE construction, G gauging).

TDW SO-G and LV-G pigs utilize polyurethane


cups and discs. These cups and discs can operate
in temperatures ranging from -18 C (0 F) to 93
C (200 F).
The Polly-G Gauging Pig is offered in medium
and high density bare foam and with a "criss-cross"
pattern.
The gauge plates are made from aluminum and
are slotted in order to deform locally when an
unacceptable obstruction is encountered while still
allowing the pig to travel on through the pipeline.
In the case of severe obstructions the pig may get
stuck in the line.
Standard gauging plate diameters are from 92%
to 94% of standard weight pipe inside diameter.

USA: 1-800-571-7447
England: (44) 1-793-603600

Polly-G for foam pigs with gauge plate.

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2010. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

SO-G Gauging Pigs

Sizes 4- through 14-inch

3030.007.00- p2

SO-G Pig with Gauge Plate


4-inch

L
Nom Pipe Size
Inches mm
4
100

A
Standard Gauge
Plate Diameter*
Inches
mm
3.70
112

Approx Pig Wt
lbs
kg
2
1

A
Inches
6.4

L
mm
163

Inches
8.4

mm
213

Pig Part Number*


03-2595-04CC-DD03

mm
348
406
513
645
663

Pig Part Number*


03-2595-06CC-DD03
03-2595-08CC-DD03
03-2595-10CC-DD03
03-2595-12CC-DD03
03-2595-14CC-DD03

*The "CC-DD" in the part number is used to specify the diameter of the gauge plate with the "CC" being inches and the "DD" being
hundreths of an inch. For example: a 4-inch pig with a part number of 03-2595-0403-7003 would have a 3.70-inch diameter gauge
plate. The 03 at the end of the part number denotes a standard 3/16-inch gauge plate thickness.

SO-G Pig with Gauge Plate


6- through 14-inch

L
Nom Pipe Size
Inches mm
6
150
8
200
10
250
12
300
14
350

A
Standard Gauge
Plate Diameter*
Inches
mm
5.64
143
7.38
194
9.25
248
11.16
286
12.25
318

Approx Pig Wt
lbs
kg
6
3
12
5
25
11
30
14
35
16

A
Inches
11.1
13.2
15.1
19.3
19.4

L
mm
282
335
384
490
493

Inches
13.7
16.0
20.2
25.4
26.1

*The "CC-DD" in the part number is used to specify the diameter of the gauge plate with the "CC" being inches and the "DD" being
hundreths of an inch. For example: a 10-inch pig with a part number of 03-2595-1009-7503 would have a 9.75-inch diameter gauge
plate. The 03 at the end of the part number denotes a standard 3/16-inch gauge plate thickness.

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2010. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

LV-G Gauging Pigs

Sizes 16-inch and Larger

3030.007.00- p3

LV-G Pig with Gauge Plate


16-inch and Larger

A
L
Nom Pipe Size
Inches mm
16
400
18
450
20
500
22
550
24
600
26
650
28
700
30
750
32
800
34
850
36
900

Standard Gauge
Plate Diameter*
Inches
mm
14.25
362
16.00
406
18.00
457
20.00
508
21.85
555
23.50
597
25.50
648
27.00
686
29.00
737
31.00
787
33.00
838

Approx Pig Wt
lbs
kg
60
27
95
43
110
50
165
75
180
82
215
97
250
113
345
156
360
163
495
224
530
240

A
Inches
27.2
31.8
33.3
37.5
39.2
43.8
45.5
50.9
52.4
59.7
61.1

L
mm
691
808
846
953
996
1113
1156
1293
1331
1516
1552

Inches
27.9
32.5
34.0
38.2
40.0
44.6
46.3
51.8
53.3
60.5
61.9

mm
709
826
864
970
1016
1133
1176
1316
1354
1537
1572

Pig Part Number*


03-2597-16CC-DD03
03-2597-18CC-DD03
03-2597-20CC-DD03
03-2597-22CC-DD03
03-2597-24CC-DD03
03-2597-26CC-DD03
03-2597-28CC-DD03
03-2597-30CC-DD03
03-2597-32CC-DD03
03-2597-34CC-DD03
03-2597-36CC-DD03

*The "CC-DD" in the part number is used to specify the diameter of the gauge plate with the "CC" being inches and the "DD" being
hundreths of an inch. For example: a 16-inch pig with a part number of 03-2595-1614-2503 would have a 14.25-inch diameter gauge
plate. The 03 at the end of the part number denotes a standard 3/16-inch gauge plate thickness.

Polly-G Pig with Gauge Plate

Consult factory for available Foam Pigs with Gauge Plate options

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2010. All rights reserved T.D. Williamson, Inc. / Printed in USA

V-Jet Corrosion Inhibitor Pigs

Sizes: 4- through 28-inch

Bulletin No: 3000.008.00


Date: March 2008
Cross Indexing No: n/a
Supersedes: n/a)

Featuring sealing cups molded of tough


Formula SI urethane, the V-Jet Pig is designed
to be sturdy and reliable during long runs.
The V-Jet Pig works well for the final stages of a
cleaning program as a means of removing scale
from the pipes top inner wall.

Options
The V-Jet Pig is available in multiple sizes and
nozzle configurations. For sizes 4- through
8-inch, the V-Jet VXP Pigs have a single central
nozzle. Larger diameter V-Jet Pigs are available
in a variety of nozzle arrangements, from
10-inch pigs with two nozzles all the way up to
28-inch pigs with nine nozzles. Custom designs
are also possible for larger pigs.

V-Jet Corrosion Inhibitor Pig

10- through 28-inch

V-Jet VXP Corrosion Inhibitor Pig

4- through 8-inch

Description
Injection or batching of corrosion inhibitor fluid
can help reduce pipeline deterioration, but gravity
naturally forces inhibitor to settle along the bottom
of a pipe, leaving the top of the pipe unsaturated
and most vulnerable to corrosion. The TDW

V-Jet Corrosion Inhibitor Pig is designed to defy


gravity by spraying corrosion inhibitor onto the
inside top portion of multi-phase gas gathering or
gas transmission pipelines.
The V-Jet Pig works based on the dynamics
of bypass flow and differential pressure, with
no moving parts or pressure vessels to fill and
charge. Instead, the V-Jet Pigs patented design
allows the higher pressure to flow through its body
and spray head. Bypass flow acts as the accelerant
to transfer and vaporize fluid while creating a low
pressure area in the spray nozzle as it passes
through. This pressure drop creates a vacuum at
the V-Jet Pigs front inlet ports, and this vacuum
draws up residual corrosion inhibitor that has
settled on the bottom of the pipe.

TDW Pigging Products

P.O. Box 1121

The reclaimed corrosion inhibitor is then


redeployed by the nozzles as an atomized spray at
about a 45-degree angle (10-inch and larger) onto
the top half of the pipes inner wall. The atomized
spray also creates an increasingly dense vapor
cloud that is pushed ahead of the V-Jet Pig during
the entirety of the run, helping to coat all areas of
the pipe wall with inhibitor.

The V-Jet Pig can be used as a stand-alone


dewatering pig, or in tandem with a slug of
corrosion inhibitor behind. It can also be used
in batching mode with a slug of inhibitor
separating a batching pig up front and the
V-Jet Pig behind. This inhibitor slug serves as a
reservoir to supply the V-Jet Pigs spray nozzles
and facilitates creation of a dense inhibitor fog
between the pigs as they move through the
pipe.
The V-Jet Pig has also been successful in
chemical cleaning applications.

Features
A counterweight in the V-Jet Pig helps it
maintain proper nozzle orientation during
each run (10-inch and larger).
For liquids with physical properties similar to
water, each nozzle typically delivers
approximately three quarts per minute at 15 psi.
Inhibitor delivery rates will vary depending on
differential pressure, fluid viscosity and specific
gravity.

Tulsa, Oklahoma 74101-1121

918-447-5400

V-Jet Corrosion Inhibitor Pig


Patented in the United States
and in foreign countries.
V-Jet VXP Corrosion Inhibitor Pig
Patent Pending in the United States
and in foreign countries.

USA: 1-800-571-7447
England: (44) 1-793-603600

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

V-Jet Corrosion Inhibitor Pig

3000.008.00- p2

V-Jet Corrosion Inhibitor Pig - Sizes 10- through 28-inch

Size
(Inches)
10
12
14
16
18
20
22
24
26
28

Part
Number
01-1961-0010-00S
01-1961-0012-00S
01-1961-0114-00
01-1961-0116-00
01-1961-0018-00
01-1961-0020-00
01-1961-0022-00
01-1961-0024-00
01-1961-0026-00
01-1961-0028-00

A
Inches
25.68
26.00
27.50
34.06
38.00
39.00
45.20
46.50
53.81
55.44

B
Inches
21.28
21.55
22.10
28.18
32.00
32.00
38.50
38.75
45.63
45.88

C
Inches
18.16
18.36
18.35
24.68
28.00
28.25
33.88
34.12
40.50
40.75

D
Inches
10.62
12.62
13.25
15.88
17.88
19.88
22.00
24.00
26.00
28.00

Approximate
Weight (Lbs.)
60
75
105
130
182
210
273
315
497
566

V-Jet VXP Corrosion Inhibitor Pig Part Number System:


01-2119-XX24-0400
Durometer
Size
Type / Configuration (2 Cup x 4 Disc)

V-Jet VXP Corrosion Inhibitor Pig - Sizes 4- through 8-inch

Size
(Inches)
4
6
8

TDW Pigging Products

Part
Number
01-2119-XX24-0400
01-2119-XX24-0600
01-2119-XX24-0800

P.O. Box 1121

A
Inches
8.76
14.15
17.50

Tulsa, Oklahoma 74101-1121

B
Inches
6.98
11.75
14.07

918-447-5400

D
Inches
4.38
6.50
8.50

Fax: 918-664-7091

Approximate
Weight (Lbs.)
2.3
6
12

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA

Urethane Cups
Sizes: 2-inch and Larger

Bulletin No: 3040.002.04


Date: October 2008
Cross Indexing No: n/a
Supersedes: 3040.002.03 (1/08)

TDW Urethane Cups and Discs


Close-up RealSeal

Description
TDW offers a complete line of urethane
replacement cups for all TDW pigs. The TDW cups
are direct replacements of the original cups and may
be installed on most pigs supplied by others. TDW
cups are manufactured in strict accordance to our
quality standards and laboratory tested to assure
they meet the established physical and chemical
properties.

Features

TDW is committed to providing you with


the exact product to assist you in meeting the
needs of your individual applications.

VANTAGE Batching

Cups may be furnished at special


diameters to give the best performance
in your pipeline.

Cups may be furnished with bypass


holes to increase the cleaning
effectiveness.

Most TDW cups are equipped with bolt hole


metal inserts to allow for proper torque
tightening of mounting bolts.

VANTAGE Cleaning

Cups may be furnished in conical or


standard configuration.

TDW cups are exact duplicates of the original


cups to assure sure fit of replacement cups
and proper installation.
TDW offers conical cups for use on VANTAGE
type pigs and heavy-duty type scraper cups for
use on standard scraper type pigs.

P.O. Box 1121

Options

Cups may be furnished at different


hardnesses or different formulations to
meet your specific application.

Our cups feature TDWs polyurethane formula


which is designed to provide superior abrasion and
wear-resistance qualities.

TDW Pigging Products

The conical cups and HD type cups may


be supplied in the RealSeal
configuration.

Cups may be furnished from rubber


compounds for unique chemical
applications.

Tulsa, Oklahoma 74101-1121

918-447-5400

RealSeal Cups are patented in the United States and in foreign countries.

USA: 1-800-571-7447
England: (44) 1-793-603600

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

TDW Urethane Cups

3040.002 - p2

Type A 2 through 14 (50 mm - 350 mm)


Size
Inches
2
2*
3
3*
4
4*
5
6
6*
8
8*
10
10*
12
12*
14
14*

mm
50
50
80
80
100
100
125
150
150
200
200
250
250
300
300
350
350

Part Number
00-1551-0002
00-1604-0002
00-1551-0003
00-1604-0003
00-1551-0004
00-1604-0004
00-1551-0005
00-1551-0006
00-1604-0006
00-1551-0008
00-1604-0008
00-1551-0010
00-1604-0010
00-1551-0012
00-1604-0012
00-1551-0014
00-1604-0014

Minimum ID
Inches
mm
1.938
49
2.062
52
2.938
75
3.219
82
3.938
100
4.219
107
--5.938
151
6.219
158
7.875
200
8.219
209
9.812
249
10.250
260
11.844
301
12.188
310
13.0
330
13.188
335

Maximum ID
Inches
mm
2.062
52
2.250
57
3.188
81
3.438
87
4.188
106
4.438
113
--6.312
160
6.562
167
8.250
210
8.562
217
10.375
264
10.625
270
12.375
314
12.625
321
13.562
344
13.875
352

Weight
Lbs.
0.1
0.1
0.1
0.1
0.2
0.2
0.4
0.8
0.7
2.00
1.30
2.30
2.60
4.00
4.00
5.00
5.00

Kg.
.05
.05
.05
.05
0.1
0.1
0.2
0.4
0.3
0.9
.59
1.00
1.20
1.80
1.80
2.30
2.30

* For thin wall applications

Type A Scraper Cup

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

TDW Urethane Cups

3040.002 - p3

Type HD 6 and Larger


Size
Inches
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
48

mm
150
200
250
300
350
400
450
500
550
600
650
700
750
800
850
900
950
1000
1050
1200

Standard
Part Number
00-3315-0006
00-3315-0008
00-3315-0010
00-3315-0012
00-3315-0014
00-3315-0016
00-3315-0018
00-3315-0020
00-3315-0022
00-3315-0024
00-3315-0026
00-3315-0028
00-3315-0030
00-3315-0032
00-3315-0034
00-3315-0036
00-3315-0038
00-3315-0040
00-3315-0042
00-3315-0048

RealSeal
Part Number
00-7471-0006-00
00-7471-0008-00
00-7471-0010-00
00-7471-0012-00
00-7471-0014-00
00-7471-0016-00
00-7471-0018-00
00-7471-0020-00
00-7471-0022-00
00-7471-0024-00
00-7471-0026-00
00-7471-0028-00
00-7471-0030-00
00-7471-0032-00
00-7471-0034-00
00-7471-0036-00
00-7471-0038-00
00-7471-0040-00
00-7471-0042-00
00-7471-0048-00

Minimum ID
Inches
mm
6.00
152
7.938
202
10.000
254
11.938
303
13.188
335
14.875
378
16.875
429
18.875
479
20.875
530
22.750
578
24.750
629
26.750
679
28.750
730
30.750
781
32.625
829
34.625
879
36.625
930
38.375
975
40.375
1026
46.375
1178

Maximum ID
Inches
6.375
8.375
10.500
12.500
13.750
15.625
17.625
19.625
21.625
23.625
25.625
27.625
29.625
31.625
33.625
35.625
37.625
39.625
41.500
47.500

mm
162
213
267
318
349
397
448
498
549
600
651
702
752
803
854
905
956
1006
1054
1207

Weight
Lbs.
Kg.
1.0
0.5
2.0
0.9
4.0
1.8
5.0
2.3
6.5
2.9
5.0
2.3
7.0
3.2
10.0
4.5
15.0
6.8
19.0
8.6
25
11.3
26
11.8
36
16.3
36
16.3
48
21.8
59
26.8
63
28.6
60
27.2
69
31.3
107.5
48.4

Type HD Scraper Cup

Type HD RealSeal Scraper Cup

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

TDW Urethane Cups

3040.002 - p4

VANTAGE IV, VANTAGE V, and OptionAll Pig Cups 4 and Larger

Size
Inches mm
4
100
6
150
8
200
10
250
12
300
14
350
16
400
18
450
20
500
22
550
24
600
26
650
28
700
30
750
32
800
34
850
36
900
38
950
40
1000
42
1050
48
1200

Standard
Part Number
00-4120-0004
00-4120-0006
00-4120-0008-03
00-4120-0010-03
00-4120-0012-03
00-4120-0014-03
00-4120-0016
00-4120-0018
00-4120-0020
00-4120-0022
00-4120-0024
00-4120-0026
00-4120-0018
00-4120-0030
00-4120-0032
00-4120-0034
00-4120-0036
00-4120-0038
00-4120-0040
00-4120-0042
00-4120-0048

RealSeal
Part Number
00-7457-0004-00
00-7457-0006-00
00-7457-0008-00
00-7457-0010-00
00-7457-0012-00
00-7457-0014-00
00-7457-0016-00
00-7457-0018-00
00-7457-0020-00
00-7457-0022-00
00-7457-0024-00
00-7457-0026-00
00-7457-0028-00
00-7457-0030-00
00-7457-0032-00
00-7457-0034-00
00-7457-0036-00
00-7457-0038-00
00-7457-0040-00
00-7457-0042-00
00-7457-0048-00

Minimum ID
Inches
mm
3.812
96
5.812
147
7.620
193
9.750
246
11.750
300
13.000
330
14.750
375
16.760
425
18.750
476
20.500
521
22.500
572
24.500
622
26.500
673
28.250
718
30.250
768
32.250
819
34.250
870
36.000
914
38.000
965
40.000
1016
46.000
1168

Maximum ID
Inches
mm
4.375
111
6.500
165
8.500
215
10.500
266
12.500
317
13.750
349
15.625
397
17.625
448
19.625
498
21.750
552
23.750
603
25.750
654
27.750
705
19.750
756
31.750
806
33.750
857
35.750
908
37.750
959
39.750
1010
41.750
1060
47.750
1213

Lbs.
0.5
0.8
2.0
4.0
6.0
7.0
9.0
12
17
33
24
35
48
53
65
72
105
110
128
153
210

Weight
Kg.
0.2
0.4
0.9
1.8
2.7
3.2
4.1
5.4
7.7
15.0
10.9
15.9
21.8
24.0
29.5
32.7
47.6
49.9
58.1
69.4
95.3

VANTAGE IV, VANTAGE V, and OptionAll Pig Cups

VANTAGE IV, VANTAGE V, and OptionAll RealSeal Pig Cups

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA

Scraper Discs
Sizes: 4-inch and Larger

Bulletin No: 3040.003.03


Date: January 2007
Cross Indexing No: n/a
Supersedes: 3040.003.02 (2/05)

Options
T. D. Williamson, Inc., is committed to
providing you with the exact product to assist
you in meeting the needs of your individual
applications.
Discs are furnished to varying
hardnesses, diameters, thicknesses,
center hole diameters, and bolt circle
diameters to meet your application
requirements.

Urethane Scraper Disc

Description

Scraper discs may be furnished with


bypass holes to increase the cleaning
effectiveness.

Features

TDW offers a complete line of urethane and


rubber replacement discs for TDW pigs. The TDW
discs are direct replacements of the original disc
and may be installed on most pigs supplied by
others. TDW discs are manufactured in strict
accordance to our quality standards and laboratory
tested to assure they meet the established physical
and chemical properties.

Our urethane disc features TDWs


polyurethane formula which is designed to
provide superior abrasion and wear resistance
qualities.
Most TDW discs are supplied with metal
bolt hole inserts to allow for proper
torque tightening of mounting bolts.

Discs may be used in conjunction with


cups or used by themselves in either
unidirectional or bidirectional
applications.
Discs may be furnished from urethane
or rubber compounds.
Dual diameter slotted discs are provided
for dual diameter applications.

TDW discs are exact duplicates of the


original disc to assure fit-up and proper
installation.
TDW offers discs in varying hardnesses,
thicknesses, center holes, and bolt
circles to meet your specific
requirements.
TDW discs may be equipped with
bypass holes to promote cleaning
effectiveness.

Patented in the United States and in foreign countries.

USA: 1-800-571-7447
England: (44) 1-793-603600

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

Dual-Diameter Scraper Discs

3040.003 - p2

Solid Urethane Discs for Dual-Diameter Pigs


When ordering discs in sizes
4 through 14 (100 mm through
350 mm), please specify center
hole diameter, type of pig, or part
number of pig.

Size
Inches
6
8
8
10
10
12

mm
150
200
200
250
250
300

For Pig Size


Inches
mm
6x8
150 x 200
8 x 10
200 x 250
8 x 12
200 x 300
10 x 12
250 x 300
10 x 14
250 x 350
12 x 16
300 x 400

Weight
Part Number
00-1702-0001
00-1702-0002
00-1702-0002
00-1702-0003
00-1702-0003
00-1702-0004

Lbs.
0.8
2.0
2.0
2.5
2.5
3.0

Kg.
0.4
0.9
0.9
1.1
1.1
1.4

Solid Neoprene Discs for Dual-Diameter Pigs


Size
Inches
6
8
8
10
10
12

mm
150
200
200
250
250
300

For Pig Size


Inches
mm
6x8
150 x 200
8 x 10
200 x 250
8 x 12
200 x 300
10 x 12
250 x 300
10 x 14
250 x 350
12 x 16
300 x 400

Weight
Part Number
00-0005-0008
00-0005-0009
00-0005-0009
00-0005-0010
00-0005-0010
00-0005-0011

Lbs.
1-1/4
2-1/4
2-1/4
3-3/4
3-3/4
5

Kg.
.6
1.0
1.5
1.5
1.5
2.3

Slotted Urethane Discs for Dual-Diameter Pigs


Size
Inches
8
10
12
12
14
16

mm
200
250
300
300
350
400

For Pig Size


Inches
mm
6x8
150 x 200
8 x 10
200 x 250
8 x 12
200 x 300
10 x 12
250 x 300
10 x 14
250 x 350
12 x 16
300 x 400

Weight
Part Number
00-1701-0001
00-1701-0002
00-1701-0003
00-1701-0004
00-1701-0005
00-1701-0006

Lbs.
0.6
1.5
1.6
2.3
4.0
4.0

Kg.
0.3
0.7
0.7
1.0
1.8
1.8

Slotted Neoprene Discs for Dual-Diameter Pigs


Size
Inches
8
10
12
12
16

mm
200
250
300
300
400

For Pig Size


Inches
mm
6x8
150 x 200
8 x 10
200 x 250
8 x 12*
200 x 300
250 x 300
10 x 12^
12 x 16
300 x 400

Weight
Part Number
00-0055-0001
00-0055-0002
00-0055-0003
00-0055-0004
00-0055-0006

Lbs.
3/4
1-1/2
2-1/4
4-1/4
4-1/2

Kg.
.3
.7
1.0
2.0
2.0

*Has 3/4 (19 mm) center hole. ^Has 1-1/4 (31 mm) center hole.

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

Bidirectional Scraper Discs

3040.003 - p3

BiDirectional Disc
Size
Inches mm
Series I
4
100
6
150
8
200
10
250
12
300
14
350
Series II
24
600
26
650
28
700
30
750
32
800
34
850
36
900
38
950
40
1000
42
1050
48
1200
60
1500
Series III
16
400
18
450
20
500
22
550
24
600
26
650
28
700
30
750
32
800
34
850
36
900
40
1000
42
1050
48
1200
56
1400
60
1500

TDW Pigging Products

P.O. Box 1121

Weight
Lbs.
Kg.

Support/ Guide Disc


Part Number

Weight
Lbs.
Kg.

Scraper/Seal Disc
Part Number

0.2
0.6
1.0
1.6
3.5
4.3

0.1
0.3
0.5
0.7
1.6
2.0

00-7699-0004-00
00-7699-0006-00
00-7699-0008-00
00-7699-0010-00
00-7699-0012-00
00-7699-0014-00

0.2
0.5
0.9
1.4
2.7
3.2

0.1
0.2
0.4
0.6
1.2
1.5

00-7698-0004-00
00-7698-0006-00
00-7698-0008-00
00-7698-0010-00
00-7698-0012-00
00-7698-0014-00

8.8
11.4
11.7
19.1
15.0
26.2
28.2
29.0
30.8
50.6
85.8
93.1

4.0
5.2
5.3
8.7
6.8
11.9
12.8
13.2
14.0
23.0
39.0
42.3

00-7696-0024-00
00-7696-0026-00
00-7696-0028-00
00-7696-0030-00
00-7696-0032-00
00-7696-0034-00
00-7696-0036-00
00-7696-0038-00
00-7696-0070-00
00-7696-0042-00
00-7696-0048-00
00-7696-0060-00

7.3
9.2
9.5
14.3
12.8
23.1
24.9
25.7
27.3
36.7
66.9
72.6

3.3
4.2
4.3
6.5
5.8
10.5
11.3
11.7
12.4
16.7
30.4
33.0

00-7695-0024-00
00-7695-0026-00
00-7695-0028-00
00-7695-0030-00
00-7695-0032-00
00-7695-0034-00
00-7695-0036-00
00-7695-0038-00
00-7695-0040-00
00-7695-0042-00
00-7695-0048-00
00-7695-0060-00

5.1
5.9
9.2
10.3
16.5
18.5
27.3
26.8
35.2
38.3
52.4
61.4
80.5
115.9
169.0
227.0

2.3
2.7
4.2
4.7
7.5
8.4
12.4
12.2
16.0
17.4
23.8
27.9
36.6
52.7
76.8
103.0

00-7699-0016-00
00-7699-0018-00
00-7699-0020-00
00-7699-0022-00
00-7699-0024-00
00-7699-0026-00
00-7699-0028-00
00-7699-0030-00
00-7699-0032-00
00-7699-0034-00
00-7699-0036-00
00-7699-0040-00
00-7699-0042-00
00-7699-0048-00
00-7699-0056-00
00-7699-0060-00

4.2
5.1
7.9
8.8
13.0
14.5
22.4
21.6
28.8
31.0
40.3
47.1
59.2
81.8
144.0
196.0

1.9
2.3
3.6
4.0
5.9
6.6
10.2
9.8
13.1
14.1
18.3
21.4
26.9
37.2
65.5
89.2

00-7698-0016-00
00-7698-0018-00
00-7698-0020-00
00-7698-0022-00
00-7698-0024-00
00-7698-0026-00
00-7698-0028-00
00-7698-0030-00
00-7698-0032-00
00-7698-0034-00
00-7698-0036-00
00-7698-0040-00
00-7698-0042-00
00-7698-0048-00
00-7698-0056-00
00-7698-0060-00

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

Other Bidirectional Scraper Discs

3040.003 - p4

Molded Neoprene Discs for Bidirectional Pigs


Size
Inches
6
8
10
12
14
16
20
22
24
26
30
34
36

mm
150
200
250
300
350
400
500
550
600
650
750
850
900

OD
Inches
6-3/8
8-3/8
10-7/16
12-7/16
13-11/16
15-11/16
19-5/8
21-5/8
23-5/8
25-5/8
29-5/8
33-5/8
35-5/8

Thickness
Inches
mm
3/4
19
3/4
19
3/4
19
7/8
22
7/8
22
1
25
1-1/4
32
1-1/4
32
1-1/2
38
1-1/2
38
1-7/8
48
2
51
2-1/4
57

mm
162
213
265
316
348
398
498
549
600
651
752
854
905

Part Number
00-1998-0006
00-1998-0008
00-1998-0010
00-1998-0012
00-1998-0014
00-1998-0016
00-1998-0020
00-1998-0022
00-1998-0024
00-1998-0026
00-1998-0030
00-1998-0034
00-1998-0036

Weight
Lbs.
Kg.
1
.5
2
.9
3
1.4
5
2
6-1/2
3
6-3/4
3
13
6
17
8
20-1/2
9
26-1/2
12
44
20
56
25
66
30

Part Number
00-6414-0004
00-6414-0006
00-6414-0008
00-6414-0010
00-6414-0012
00-6414-0014
00-6414-0016
00-6414-0018
00-6414-0020
00-6414-0022
00-6414-0024
00-6414-0026
00-6414-0028
00-6414-0030
00-6414-0032
00-6414-0034
00-6414-0036

Weight
Lbs.
Kg.
1
.45
2
.9
3
1.3
4
1.8
5
2.2
6
2.7
7
3.2
9
4
10
4.5
16
7.2
20
9
25
11.3
32
14.4
35
15.7
42
18.9
53
23.8
62
27.9

Bidirectional Urethane Discs for the ULTRA Pig

Size
Inches
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36

TDW Pigging Products

P.O. Box 1121

OD
mm
100
150
200
250
300
350
400
450
500
550
600
650
700
750
800
850
900

Inches
4.375
6.031
8.625
10.625
12.750
14.000
15.875
17.938
19.938
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000

mm
107
150
215
265
317
350
395
447
497
550
600
650
700
750
800
850
900

Tulsa, Oklahoma 74101-1121

Thickness
Inches
mm
.625
16
.875
22
.875
22
1.125
31
1.125
31
1.250
31
1.500
37
1.500
37
1.500
37
1.750
43
1.750
43
1.750
43
2.250
56
2.250
56
2.250
56
2.500
62
2.500
62

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA

Steel Wire Brushes


Sizes: 2-inch and Larger

Bulletin No: 3040.004.02


Date: October 2008
Cross Indexing No: n/a
Supersedes: 3040.004.01 (1/07)

Steel Wire Brushes

Description

Features

TDW offers a wide variety of replacement cleaning


brushes for the various types of TDW cleaning pigs.
Wheel brush for FJR, JRN, and Vantage +
4 - 8 pigs

T-Brush for T-Pigs and Vantage + 10 - 14


pigs

Wrap brush for OptionAll pigs

Options

All TDW Cleaning Brushes are made from


the highest quality materials and manufactured
to standards to assure the maximum cleaning
effectiveness for internal pipe cleaning. All
replacement brushes are exact duplicates of the
brushes originally supplied and are completely
interchangeable for field installation.

Square brush for WCK pigs

T.D. Williamson, Inc., is committed to providing


you with the exact product to assist you in meeting
your individual needs.
TDW can provide:
Non-metallic brushes
Brush wrap assemblies for converting our
BiDirectionAll cleaning pigs
Complete brush conversion kits for converting
the Vantage V Batching Pigs to cleaning pigs

Parallelogram brush for Vantage V Pigs

Circular PitBoss Brush for PitBoss Pigs

USA: 1-800-571-7447
England: (44) 1-793-603600

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

Steel Wire Brushes

3040.004- p2

Steel Wire Brushes for WCK-3 and WCK-12 Pigs


Size
Inches
6
8
10
12
14

Flat Wire
Part Number
00-0073-0001
00-0074-0002
00-0074-0003
00-0074-0004
00-0074-0005

mm
150
200
250
300
350

Weight
Lbs
Kg.
1/2
.23
1
.45
1-1/4
.56
1-1/2
.68
2
.91

Fine Wire
Part Number
*00-0075-0001
00-0075-0002
00-0075-0003
00-0075-0004
00-0075-0005

Weight
Lbs
Kg.
1/4
.11
1/2
.23
3/4
.34
3/4
.34
1
.45

Fine Wire
Part Number
*00-0075-0001
00-0075-0001
00-0075-0002
00-0075-0002
00-0075-0003
00-0075-0003
00-0075-0003
00-0075-0004
00-0075-0004
00-0075-0005

Weight
Lbs
Kg.
1/4
.11
1/4
.11
1/2
.23
1/2
.23
3/4
.34
3/4
.34
3/4
.34
3/4
.34
3/4
.34
1
.45

*Standard on 6 (150 mm) only.

Steel Wire Brushes for WCK-3DD and WCK-12DD Pigs


Size
Inches
6 x 6-1/2
6x8
8 x 8-1/2
8 x 10
9-1/2 x 10-1/4
10 x 12
10 x 14
12 x 14
12 x 16
14 x 16

mm
150x165
150x200
200x215
200x250
241x260
250x300
250x350
300x350
300x400
350x400

Flat Wire
Part Number
00-0073-0001
00-0073-0001
00-0074-0002
00-0074-0002
00-0074-0003
00-0074-0003
00-0074-0003
00-0074-0004
00-0074-0004
00-0074-0005

Weight
Lbs
Kg.
1/2
.23
1/2
.23
1
.45
1
.45
1-1/4
.56
1-1/4
.56
1-1/4
.56
1-1/2
.68
1-1/2
.68
2
.91

*Standard on 6 x 6-1/2 (150 mm x 165mm).

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

Steel Wire Brushes

3040.004- p3

Wire Brushes for VANTAGE Pigs

Steel Wire Brushes for T-1 Pigs

Size
Inches
12
14
16
18 and up

mm
300
350
400
450 and up

Weight
Lbs
Kg.
1-1/4
.56
1-1/2
.68
1-1/4
.56
6
2.7

Part Number
00-0359-0001
00-0359-0002
00-0359-0001
00-0358-0001

Wire Brushes for X-Pig Multi-Purpose Utility Tools


Size
mm
100
150
200
250
300
400

Weight
Lbs
Kg.
1-1/4
.56
2
.91
6-1/2
2.95

Part Number
00-0359-0001
00-4127-0001
00-4127-0003

Weight
Lbs
Kg.
.50
.22
.75
.34
1.30
.59
2.00
.91
3.20
1.81
5.00
2.30

Part Number
00-8112-0004-00
00-8112-0006-00
00-8112-0008-00
00-8112-0010-00
00-8112-0012-00
00-8112-0016-00

mm
250-350
400
450 and up

Wheel Type Brushes for FJR, JRN and VANTAGE + Pigs

Inches
4
6
8
10
12
16

Size
Inches
10-14
16
18-42

Size
Inches
2
2-1/2
3
4
5
6
8

Weight
mm
50
65
80
100
125
150
200

Part Number
00-0025-0035
00-0025-0015
00-0025-0019
00-0025-0004
00-0025-0005
00-0025-0006
00-0025-0053

Lbs
1/8
1/8
1/8
1/8
1/4
1/4
1/3

Kg.
.06
.06
.06
.06
.11
.11
.14

NOTE: Stock numbers for wheel type brushes listed above are for standard weight pipe.
Brushes for other than standard weight pipe are available. Purchase orders should specify pipe ID.

Wire Brushes for OptionAll Pigs


O.D.
Size
4
6
8
10
12
14

Inches
4.25
6.38
8.38
10.38
12.38
13.62

mm
107.95
162.05
212.85
263.65
314.45
345.95

Weight
Inches
mm
1*
25.40
1.188
30.18
1.438
36.53
1.438
36.53
1.688
42.88
1.688
42.88

Assy
Part Number
n/a
02-2597-0006
02-2597-0008
02-2597-0010
02-2597-0012
02-2597-0014

Weight
Assy
Assy
Lbs
Kg.
1.00
0.45
1.75
0.79
2.75
1.25
5.00
2.27
6.25
2.83
7.00
3.18

Replacement
Part Number
02-2605-0004
00-7078-0006
00-7078-0008
00-7078-0010
00-7078-0012
00-7078-0014

Weight
Brush Brush
Lbs
Kg.
N/A
N/A
0.75
0.34
1.30
0.59
2.00
0.91
3.20
1.45
4.00
1.81

*Two (2) Brushes required per location.


W = 0.500 per brush.

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA

Urethane
Blades
Sizes: 6- through 48-inch

Bulletin No: 3040.001.03


Date: January 2007
Cross Indexing No: n/a
Supersedes: 3040.001.02 (3/06)

Options
T. D. Williamson, Inc., is committed to
providing you with the exact product to assist
you in planning, budgeting and meeting the
specifications for your individual application
needs. The following options are available.

3-Rib Urethane Blades

Different urethane formulations are


available for unique applications.

Plow Urethane Blade

Description

Features

TDW urethane blades provide the tough scraping


action necessary to remove soft internal deposits.
The various types of blades available replace
blades on Vantage +, Vantage IV and Vantage V,
WCK and T-1 Pigs.

TDW Urethane Blades are formulated from our


polyurethane formula, which is designed to provide
superior abrasion resistance and maximum
scraping action. All urethane blades are exact
duplicates of the original blades purchased and are
completely interchangeable for field installation.

USA: 1-800-571-7447
England: (44) 1-793-603600

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

Urethane Blades

3040.001- p2

Urethane Plow Blades for WCK Pigs


Size

Weight

Blades

Guides

Bolts

Nuts

Washers

Part Number

Part Number

inches

mm

Lbs.

Kg.

Part Number

Part Number

Part Number

150

0.3

0.1

00-1797-0006

00-1839-0001

00-0062-0500-08

00-0002-0002

00-0435-0003

200

0.6

0.3

00-1797-0008

00-1839-0002

00-0062-0500-10

00-0002-0002

00-0435-0003

10

250

0.8

0.4

00-1797-0010

00-1839-0003

00-0062-0500-10

00-0002-0002

00-0435-0003

12

300

1.0

0.5

00-1797-0012

00-1839-0004

00-0062-0500-10

00-0002-0002

00-0435-0003

14

350

1.1

0.5

00-1707-0014

00-1839-0005

00-0062-0500-10

00-0002-0002

00-0435-0003

Blades

Guides

Bolts

Nuts

3-Rib Urethane Blades for T-1 Pigs


Size

Weight

Washers

inches

mm

Lbs.

Kg.

Part Number

Part Number

Part Number

Part Number

Part Number

12

300

1.0

0.5

00-1716-0003

00-1863-0003

00-0062-0500-12

00-0002-0002

00-0435-0003

14

350

1.2

0.5

00-1716-0004

00-1863-0003

00-0062-0500-12

00-0002-0002

00-0435-0003

16

400

1.0

0.5

00-1716-0003

00-1863-0003

00-0062-0500-12

00-0002-0002

00-0435-0003

4.0

1.8

00-1716-0011

00-1863-0001

00-0203-0800-18

00-0003-0005

00-0435-0006

18-36 450-900

3-Rib Urethane Blades for VANTAGE Pigs

Size

Weight

Blades

Bolts

Nuts

Washers

inches

mm

Lbs.

Kg.

Part Number

Part Number

Part Number

Part Number

10-14

250-350

0.8

0.4

00-1716-0018

00-0203-0500-09

00-0003-0002

00-0001-0003

16

350

1.4

0.6

00-1716-0010

00-0203-0500-10

00-0003-0002

00-0001-0003

18-20

450-500

4.0

1.8

00-1716-0011

00-0203-0600-16

00-0003-0003

00-0001-0004

22-24

550-600

4.0

1.8

00-1716-0011

00-0203-0600-18

00-0003-0003

00-0001-0004

26-32

650-800

5.4

2.4

00-1716-0013

00-0203-0600-18

00-0003-0003

00-0001-0004

34-48

850-1200

5.4

2.4

00-1716-0013

00-0203-0600-20

00-0003-0003

00-0001-0004

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA

PIG-SIG IV

Scraper Passage Indicator

Bulletin No: 5110.001.03


Date: June 2008
Cross Indexing No: n/a
Supersedes: 5110.001.02 (1/06)

Flag Indicator
Electrical Indicator

Options

T. D. Williamson, Inc. is committed


to providing you with the exact product
to assist you in planning, budgeting and
meeting the specifications for your individual
application needs.
The PIG-SIG IV Scraper Passage Indicator
is available in a number of different
materials, depending on product carried in
the pipeline.

Flag Electrical Indicator

The following options are available:


Flag Indicator with Manual Reset;

Description

Rotary Cap Indicator with Manual


Reset;

Features

TDWs PIG-SIG IV Scraper Passage Indicator


is a device installed on a pipeline to detect the
passage of a pig or sphere. The most common
indicators have a trigger extending into the
pipeline through a welded fitting that has been
tapped. When a pig passes, the trigger is tripped,
activating the signaling mechanism.
Signaling systems available include a flag
indicator, electrical indicator or flag/electrical
indicator. All indicators are compatible with all
standard plug assemblies now in the field and are
interchangeable. This makes it possible to use
these units as conversion kits as well as complete
PIG-SIG Indicators.

The PIG-SIG IV is weatherproof and corrosionresistant. It features housings manufactured


from space age plastic for durability and weather
resistance. The flag indicator offers high visibility
from the air or the ground. The electrical indicator
switch has UL, CSA and European approvals.
The carbon steel nipple is manufactured from
easily weldable material. The PIG-SIG Indicator
can be installed on or removed from a pressured
pipeline using a TDW T-101 Tapping Machine and
accessories.

Electrical Indicator with Auto Reset;


Flag/Electrical Indicator combined.
Extended models are available in all
configurations.
Unidirectional or bidirectional models
are available.
Special materials and O-Ring seals are
available.
Models are available for
environmentally harsh conditions.
Nipple can be furnished with flanged
or threaded mounting.
Stainless steel or brass trigger
assemblies are available.
Build your own PIG-SIG IV
Assembly from the following charts.

USA: 1-800-571-7447
England: (44) 1-793-603600

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / Copyright 2008. All rights reserved T. D. Williamson, Inc. / Printed in USA

Order Information

PIG-SIG IV Scrapper Passage Indicators

5110.001.03 - p2

04-7778 -

Indicator Assembly

Shaft Assembly

Plug Assembly

Part Number

Shaft Option

Part Number

Plug Assembly Option

Part Number

0 = Flag with Manual Reset

04-3150-0000

0 = Nonextended

04-3149-0000

0 = Unidirectional, Brass

04-3051-000X

1 = Electrical with Auto Reset

04-3151-0000

1 = 12 Extension

04-3168-0012

5 = Bidirectional, Brass

04-3753-000X

2 = Flag/Electrical combined

04-3152-0000

2 = 24 Extension

04-3168-0024

2 = Unidirectional, 316 SST

04-3052-000X

3 = 36 Extension

04-3168-0036

7 = Bidirectional, 316 SST

04-3754-000X

4 = 48 Extension

04-3168-0048

Note: The last digit of the plug assembly corresponds to O-ring material option.

5 = 60 Extension

04-3168-0060

6 = 72 Extension

04-3168-0072

7 = 84 Extension

04-3168-0084

8 = 96 Extension

04-3168-0096

9 = 108 Extension

04-3168-0108

Indicator Option

Flag
7.312

Unidirectional

4.875

7.875

Extended Shaft

3.750
Standard
Length

Electrical

Extension
12.250

4.875

Bidirectional

Flag/Electrical

7.875
13.562
3.750
Standard
Length

4.875

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / Copyright 2008. All rights reserved T. D. Williamson, Inc. / Printed in USA

Order Information

PIG-SIG IV Scrapper Passage Indicators

5110.001.03 - p3

XXXX - Suffix *

O-Ring Material
Material Option

SUFFIX Pipe Size


Part Number

Pipe

Pipe Wall

0=Buna-

00-6381-0000-00

Size

Thickness

Length

Suffix

1=Buna-N (Low Temp)

00-6381-0000-01

6 & Up

.250 to .500

4.000

-51

2=Neoprene

00-6381-0000-02

6 & Up

.501 to .750

3.750

-52

3=Viton

00-6381-0000-03

6 & Up

.751 to 1.000

3.500

-53

5=EPDM

00-6381-0000-05

6 & Up

1.001 to 1.250

3.250

-54

6=Kalrez

00-6381-0000-06

6 & Up

1.251 to 1.500

3.000

-55

8=Viton GF

00-6381-0000-08

6 & Up

1.501 to 1.750

2.750

-56

A=Viton AED

00-6381-0000-0A

6 & Up

.125 to .249

4.250

-64

.189 to .375

4.125

-01

.125 to .188

4.250

-03

.189 to .375

4.125

-12

.125 to .188

4.250

-13

.563 to .750

3.750

-20

Final Assembly
With Flag Indicator
12.000

Less Nipple

-99

* Please indicate if protection for environmentally harsh conditions is required.

5 & Smaller Pipe


Final Assembly
With Flag/ Electrical Indicator

6 & Larger Pipe

Length

Length

12.000

THREAD-O-RING Nipple part number:


00-1023-0333-SUFFIX

Example: 04-7778-0123-51
Final Assembly
With Electrical Indicator
12.000

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

is a PIG-SIG with a flag indicator,


12 extended shaft, unidirectional
316 SST Plug, and Viton O-rings
for 6 and larger pipe with .250 to
.500 wall.

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / Copyright 2008. All rights reserved T. D. Williamson, Inc. / Printed in USA

Specifications

PIG-SIG IV Scrapper Passage Indicators

5110.001.03 - p4

THREAD-O-RING Nipple Material


Size & Grade:

2 NPS XXS ASTM A 333 Grade 6 seamless steel pipe

Tensile Requirements:

35,000 psi SMYS - 60,000 psi SMTS

Impact Requirements:

13 ft-lbf min Avg 3 Specimens


10 ft-lbf min One Specimen Only
Impact Temperature -50 F

Chemical Requirements:

Composition, % - Carbon 0.30 max, Manganese 0.29-1.06,


Phosphorus 0.025 max, Sulfur 0.025 max, Silicon 0.10 min

Test Report:

Certified Test Reports furnished per ASTM A 530

Pressure Temperature Ratings


Piping Code
Temp. F

B31.3

-50

3159

-20 to 250

3159

300

Pressures are in pounds per square inch, gage (psig). Temperatures are in Fahrenheit.

F=.72

B31.8
F=.60

F=.50

F=.40

3743

3120

2600

2080

3159

3620

3017

2514

2011

350

3159

3493

2911

2425

1940

400

3159

3369

2808

2340

1872

450

3072

3246

2246

1872

1497

500

2985

TDW Pigging Products

P.O. Box 1121

B31.4
F=.72
3743

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / Copyright 2008. All rights reserved T. D. Williamson, Inc. / Printed in USA

Specifications

PIG-SIG IV Scrapper Passage Indicators

Pressure Temperature Ratings


Piping Code
Temp. C

5110.001.03 - p5

Pressures are in bar. Temperatures are in Celsius.

B31.3

B31.4
F=.72

F=.72

F=.60

B31.8
F=.50

F=.40

258

258

215

179

143

-46

218

-29 to 116

218

149

218

250

208

173

139

177

218

241

201

167

134

204

218

232

194

161

129

262

212

224

155

129

103

260

206

Pressures do not include allowance for corrosion. O-Ring material selection must be suitable for service fluids and temperature requirements.

Recommended Spare Parts List


Component

Quantity/Assembly

Quantity/Spares*

Part Number

Trigger, Bidirectional

04-3633-0000-00

Trigger, Unidirectional

00-0612-0001-00

Trigger Pin

00-1598-0003-00

Gear, Uni-Directional

00-1050-0003-00

Gear, Bi-Directional

00-1050-0004-00

Pin

00-0615-0005-00

Drive Sleeve

00-3394-0001-00

Back-up Ring

00-1586-0002-00

Reset Spring

00-1486-0008-00

Needle Thrust Bearing

00-3005-0013-00

Seal Kit

See O-Ring option

* for start-up & 2 years service

TDW Pigging Products

Under severe start-up and/or severe operating conditions additional maintenance is required.

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / Copyright 2008. All rights reserved T. D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

PIG-SIG IV Scrapper Passage Indicators

5110.001.03 - p6

Flag Indicator with Manual Reset


The basic indicator includes
2" (50 mm) THREAD-O-RING
nipple, trigger (shaft and plug
assembly with O-ring), pipe cap
and flag indicator.

Length
In.
mm
Basic
Extended:

The extended indicator includes


the same items as the flag
indicator model plus an extension
shaft and extension housing
assembly.

Weight
Lbs.
Kg.
9
4

Part Number
Unidirectional
Bidirectional
04-7778-0000
04-7778-0050

36

900

20

9.0

04-7778-0300

04-7778-0350

48

1200

25

11.5

04-7778-0400

04-7778-0450

60

1500

29

13.0

04-7778-0500

04-7778-0550

1800

34

15.5

04-7778-0600

04-7778-0650

72

Consult the factory for larger sizes.

Electrical Indicator with Auto Reset


The basic indicator includes:
2 (50 mm) THREAD-O-RING
nipple, trigger (shaft and plug
assembly with O-ring), pipe cap
and electrical indicator. The
electrical indicator consists of an
explosion-proof microswitch (BX,
double pole, double throw), cam
spring, bracket, and cover.
The extended indicator includes
the same items as the electrical
indicator model plus an extension
shaft and extension housing
assembly.

The basic indicator includes:


2 (50 mm) THREAD-O-RING
nipple, trigger (shaft and plug
assembly with O-ring) pipe cap
and flag/electrical indicator,
combined. The electrical indicator
consists of an explosion-proof
microswitch (BX, double pole,
double throw), cam, spring,
bracket, and cover.
The extended indicator includes
the same items as the flag/
electrical indicator model, plus
an extension shaft and extension
housing assembly.

TDW Pigging Products

Length
In.
mm
Basic
Extended:
36
900
48
1200
60
1500
72
1800

Weight
Lbs.
Kg.
11
5
21.5
26.0
30.5
35.0

10
12
14
16

Part Number
Unidirectional
Bidirectional
04-7778-1000
04-7778-1050
04-7778-1300
04-7778-1400
04-7778-1500
04-7778-1600

04-7778-1350
04-7778-1450
04-7778-1550
04-7778-1650

Consult the factory for larger sizes.

Flag Indicator with Manual Reset - Electrical Indicator with Auto Reset Combined
Length
In.
mm
Basic
Extended:
36
900
48
1200
60
1500
72
1800

Weight
Lbs.
Kg.
12
5.5
23
28
32
37

10.5
13.0
14.5
17.0

Part Number
Unidirectional
Bidirectional
04-7778-2000
04-7778-2050
04-7778-2300
04-7778-2400
04-7778-2500
04-7778-2600

04-7778-2350
04-7778-2450
04-7778-2550
04-7778-2650

Consult the factory for larger sizes.

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / Copyright 2008. All rights reserved T. D. Williamson, Inc. / Printed in USA

Specifications

PIG-SIG IV Scrapper Passage Indicators

5110.001.03 - p7

MICRO SWITCH Electrical Diagram


Electrical specifications:
MOMENTARY

Double-Pole
2 N.O., 2 N.C.
3/4 in. conduit

Electrical Indicator Switch Specifications

MICRO SWITCH weather-sealed explosion-proof switch BXP4L is designed specifically for use in hazardous location
applications. The switch enclosure is sealed for protection against corrosion, water, dust and oil as defined in NEMA 1,3,
4, 4X, 6, 7, 9 and 13 and IP67 as defined in IEC 529. The switch enclosure meets the European Hazardous Locations
Designation: EExd IIC T6 category II 2 GD, SIRA 00ATEX 1037X. The switch complies with the European Directive on
Equipment and Protective Systems Intended for Use in Potentially Explosive Atmospheres (94/9/EC) commonly referred to
as the ATEX Directive. Compliance with the Essential Health and Safety Requirements has been assured by compliance with
EN50014 1997 and EN50018 1994. The switch meets the North American Hazardous Locations Designation: Class I, Groups
B, C and D; Class II, Groups E, F, and G. The switch complies with UL (File No. E61730) and CSA (File No. LR57327). The
switch operating temperature range is -40F (-40C) to 158F (70C). The switch housing is epoxy coated Aluminum and
Zinc with Fluorosilicone seals.
1

Electrical Ratings

10 amps continous carry. Circuits on any one pole must be the same polarity.

AC Volts - Pilot Duty: 600 VAC, 720VA


Circuitry
Double-Pole Double-Throw

VAC
120
240
480
600

Amps at 0.35 Power Factor


Make
Break
30
3
15
1.5
7.5
0.75
6
0.60

VDC
24
120
240

Make and Break Amps


Inductive
Resistive
10
10
0.25
0.8
0.15
0.4

DC Volts - Pilot Duty: 240 VDC, 30 watts


Circuitry
Double-Pole Double-Throw
1

MICRO SWITCH is a Honeywell Division

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / Copyright 2008. All rights reserved T. D. Williamson, Inc. / Printed in USA

PIG-SIG V

Scraper Passage Indicator

Bulletin No: 5110.003.09


Version: 11.2015
Supersedes: 5110.003.08 (03.2015)
ECN: E006726

Optional mounting system available

Options
Available options:
Flag Indicator with Manual Reset
Electrical Indicator with Auto Reset
Flag/Electrical Indicator combined
Extended models, for installation on buried

pipelines, are available in all configurations


Special materials and O-ring seals

Isolation Ball Valve (upon request)


Unit can be thread-mounted to

THREAD-O-RING nipple or flange-mounted


Build your own PIG-SIG V assembly

from the charts on the pages


of this product bulletin

Description

Features

TDWs PIG-SIG V Scraper Passage Indicator


is a device installed at prescribed intervals on
pipelines to detect the passage of a scraper or
sphere. This unique product functions by
extending an omnidirectional trigger into the
pipeline through a welded fitting: the trigger is
tripped by the passage of a scraper/sphere.
The TDW PIG-SIG V Scraper Passage Indicator
is easy to install, compatible with all standard
THREAD-O-RING nipples, as well as flanged fittings,
and all but eliminates trigger breakage.
Signaling systems available with the
PIG-SIG V device include a flag indicator,
an electrical indicator or a flag/electrical
indicator. It is compatible with all standard
THREAD-O-RING nipples previously sold by
TDW and are interchangeable. This makes it
possible to order the PIG-SIG V unit as an
upgrade conversion kit without nipple, or as
a new installation kit complete with nipple.
The PIG-SIG V device can also be provided in
a flange-mounted configuration per the required
pipeline pressure class (up to 2500 lb.).

North & South America: +1 918 447 5000


Data subject to change without notice.

Dimensions not for construction unless certified.

Standard PIG-SIG V Passage Indicators are


built to withstand the most severe offshore/
onshore environments. Each PIG-SIG V device
is weatherproof and corrosion-resistant. All
components exposed to pipeline products are
completely sealed to prevent leakage and are
NACE compatible. Components exposed to the
atmosphere are all 316 stainless steel except
on electrical models, where the MICRO SWITCH
is aluminum with a protective powder coating
(unless stainless steel is specially requested). The
MICRO SWITCH flag indicator offers high visibility.
Because the triggering toggle that extends into
a pipe is omnidirectional, it does not require
adjustments after it is set. This means the flag
can be oriented to face any desired direction. The
carbon steel nipple is manufactured from easily
weldable material. All PIG-SIG indicators can
be installed on or removed from a pressurized
pipeline by using a TDW T-101 Tapping Machine
and accessories.

Electrical Indicator

Flag/Electrical
Indicator

T.D. Williamson is committed to providing you


with the right product to assist you in planning,
budgeting and meeting the specifications for your
individual application needs.

The PIG-SIG V is patented in the U.S. (7861665) and


other countries.
Viton , Teflon , Buna-N and Kalrez are trademarks
of E.I DuPont de Nemours Company.
MICRO SWITCHTM is a trademark of Honeywell
International, Inc.
AFLAS is a trademark of Asahi Glass Co., Ltd.

Europe / Africa / Middle East: +32 67 28 3611


Registered trademark of T.D. Williamson, Inc. in the United States and other countries.

Asia Pacific: +65 6364 8520

TM Trademark of T.D. Williamson, Inc. in the United States and other countries.

www.tdwilliamson.com
/

Copyright 2015 All rights reserved. T.D. Williamson, Inc.

Order Information

PIG-SIG V Scraper Passage Indicator

5110.003.09 - p2

04-XXXX - XXXX-

Plug Assembly

Shaft Assembly

Class Options

THREAD-O-RING Nipple-Mounted

0 = 316 Stainless Steel Omnidirectional

9550 2 4-inch (50 100 mm)

TOR Nipple-Mounted

None

None

9548 5-inch (125 mm) and Larger

TOR Nipple-Mounted

12

304.8 mm

4400 150 # RF

Flange-Mounted

2*

24

609.6 mm

4410 300 # RF

Flange-Mounted

3*

36

914.4 mm

4420 600 # RF

Flange-Mounted

4* 48

1219.2 mm

4430 600 # RTJ

Flange-Mounted

5 60

1524.0 mm

4440 900 / 1500 # RF

Flange-Mounted

6 72

1828.8 mm

4450 900 / 1500 # RTJ

Flange-Mounted

7* 84

2133.6 mm

4460 2500 # RF

Flange-Mounted

2438.4 mm

Pipe Sizes

* All Ratings are ANSI Class

TOR = THREAD-O-RING T M

96

1*= Naval Brass

* Special options available upon request. Factory lead times may vary.

OPTIONAL

Extension Length

Mounting

Class*

7

8

9* 108 2743.2 mm
A* 120 3048.0 mm

* Special options available upon request.


Factory lead times may vary.

Indicator Assembly
Indicator Option

Flange -Mounted THREAD-O-RINGTM Material

Electrical with Auto Reset

A105 & A350 LF2 CL1 Dual Certification

Flag/Electrical Combined

A105 & A350 LF2 CL1 Dual Certification

3* Electrical with Auto Reset (Stainless Steel Switch Housing)

A182 F316 w/EN-10204 3.1 Certification

4* Flag/Electrical Combined (Stainless Steel Switch Housing)

A 182 F316 w/EN-10204 3.2 Certification

A 694 F52

Flag with Manual Reset

1
2

Extended Indicator

* Special options available upon request. Factory lead times may vary.

Flag Indicator Assembly

w/EN-10204 3.1 Certification

Electrical Indicator
Assembly

Flag/Electrical
Indicator Assembly

Example: 04-9548-0100-51
This example is a PIG-SIG V indicator with a THREAD-O-RING nipple and a nipple-mounted
flag indicator, 12 in. extended shaft for 6 in. and larger pipe with .250 in. to .500 in. wall.

North & South America: +1 918 447 5000


Data subject to change without notice.

Dimensions not for construction unless certified.

Europe / Africa / Middle East: +32 67 28 3611


Registered trademark of T.D. Williamson, Inc. in the United States and other countries.

Asia Pacific: +65 6364 8520

TM Trademark of T.D. Williamson, Inc. in the United States and other countries.

www.tdwilliamson.com
/

Copyright 2015 All rights reserved. T.D. Williamson, Inc.

Order Information
5110.003.09 - p3

S uf f i x *
OPTION

Nipple Length

Flange-Mounted
Assembly Options

in.

Suffix

THREAD-O-RING Nipple-Mounted Options


O-Ring Material

Nom. Pipe Size

Wall Thickness

in.

mm

Explosive Decompression
& Extrusion Resistant Viton

50

0.125 - 0.188 3.175 - 4.775

4.250

108.0

11

50

0.189 - 0.375 4.801 - 9.525

4.125

104.8

07

Buna-N (Low Temp.)

2.5

65

0.125 - 0.188 3.175 - 4.775

4.250

108.0

10

Neoprene

2.5

65

0.189 - 0.375 4.801 - 9.525

4.125

104.8

06

EPDM

80

0.062 - 0.125 1.575 - 3.175

4.375

111.1

24

80

0.125 - 0.188 3.175 - 4.775

4.250

108.0

09

Kalrez
Buna

in.

mm

mm

Suffix

80

0.189 - 0.375 4.801 - 9.525

4.125

104.8

05

Viton GF

80

0.376 - 0.562 9.550 - 14.275

3.938

100.0

18

Teflon

3.5

90

0.125 - 0.188 3.175 - 4.775

4.250

108.0

08

3.5

90

0.189 - 0.375 4.801 - 9.525

4.125

104.8

04

3.5

90

0.563 - 0.750 14.300 - 19.050

3.750

95.3

19

100

0.125 - 0.188 3.175 - 4.775

4.250

108.0

03

100

0.189 - 0.375 4.801 - 9.525

4.120

104.8

01

100

0.376 - 0.562 9.550 - 14.275

3.938

100.0

17

99.4

22

Explosive Decompression
Resistant AFLAS

Viton (Low Temp.)


Special options available upon request.

Factory lead times may vary.

Option

w/EN-10204 3.1

100

0.400 - 0.587 10.160 -14.910

3.913

w/EN-10204 3.2

100

0.563 - 0.750 14.300 - 19.050

3.750

95.3

21

125

0.125 - 0.188 3.175 - 4.775

4.250

108.0

13

125

0.189 - 0.375 4.801 - 9.525

4.125

104.8

12

125

0.563 - 0.750 14.300 - 19.050

3.750

95.3

20

6 & up 150 & up

0.250 - 0.500 6.350 - 12.700

4.000

101.6

51

6 & up 150 & up

0.501 - .0750 12.725 - 19.050

3.750

95.3

52

6 & up 150 & up

0.751 - 1.000 19.075 - 25.400

3.500

88.9

53

6 & up 150 & up

1.001 - 1.250 25.425 - 31.750

3.250

82.6

54

6 & up 150 & up

1.251 - 1.500 31.775 - 38.125

3.000

76.2

55

6 & up 150 & up

1.501 - 1.750 38.125 - 44.450

2.750

69.9

56

6 & up 150 & up

0.125 - 0.249 3.175 - 6.375

4.250

108.0

64

Contact your
TDW representative
with pipe size, wall
thickness, desired
extension length
and flange type
to determine
the appropriate
4-digit suffix.


Less Nipple
99
* Please indicate if protection for environmentally harsh conditions is required.

5 in. &Smaller Pipe

THREAD-O-RING Nipple
part number: 00-1023-0333-SUFFIX

North & South America: +1 918 447 5000


Data subject to change without notice.

Dimensions not for construction unless certified.

Length

Length

Europe / Africa / Middle East: +32 67 28 3611


Registered trademark of T.D. Williamson, Inc. in the United States and other countries.

6 in. & Larger Pipe

Asia Pacific: +65 6364 8520

TM Trademark of T.D. Williamson, Inc. in the United States and other countries.

www.tdwilliamson.com
/

Copyright 2015 All rights reserved. T.D. Williamson, Inc.

Specifications

PIG-SIG V Scraper Passage Indicator

5110.003.09 - p4

THREAD-O-RING Nipple Material


Size & Grade:

2 NPS XXS ASTM A 333 Grade 6 seamless steel pipe

Tensile Requirements:

35,000 psi SMYS - 60,000 psi SMTS

Impact Requirements:

13 ft-lbf min. avg. three specimens

10 ft-lbf min. one specimen only

Impact Temperature -50 F

Composition, % - Carbon 0.30 max, Manganese 0.29-1.06

Chemical Requirements:

Phosphorus 0.025 max., Sulfur 0.025 max., Silicon 0.10 min.

Certified Test Reports furnished per ASTM A 530

Test Report:

THREAD-O-RING Flange Material


Grade:

A105 / A694 F52 / A350 LF2 triple certified

Tensile Requirements:

Yield 360 N/mm2, Tensile 485 N/mm2

Impact Requirements:

-46 C, 27 J avg. three specimen, 20 J minimum one specimen

Chemical Requirements:

C 0.26% max., Mn 1.35 % max., P 0.025% max., S 0.025% max., Si 1% max.

Test Report:

EN 10204 3.1

THREAD-O-RING Pressure Temperature Ratings


Piping Code
Temp. F

B31.3

Pressures are in pounds per square inch, gage (psig). Temperatures are in Fahrenheit.

B31.4
F =.72


F =.60

F =.72

B31.8
F =.50

-50

3159

3159

-20 to 250

3743

3743

3120

F =.40

2600

2080

300

3159

3620

3017 2514

2011

350

3159

3493

2911 2425

1940

400

3159

3369

2808 2340

1872

450

3072

3246

2246 1872

1497

500

2985

THREAD-O-RING Pressure Temperature Ratings


Piping Code
B31.3
Temp. C

Pressures are in bar. Temperatures are in Celsius.

B31.4
F =.72

B31.8
F =.60

F =.72

F =.50

-46

218

218

-29 to 116

258

F =.40

258

215

179

143

149

218

250

208

173

139

177

218

241

201

167

134

204

218

232

194

161

129

232

212

224

155

129

103

260

206

Pressures do not include allowance for corrosion. O-Ring material selection must be suitable for service fluids and temperature requirements.
Due to magnet degradation, the temperature for the plug assembly is limited to 200 F (93 C)

North & South America: +1 918 447 5000


Data subject to change without notice.

Dimensions not for construction unless certified.

Europe / Africa / Middle East: +32 67 28 3611


Registered trademark of T.D. Williamson, Inc. in the United States and other countries.

Asia Pacific: +65 6364 8520

TM Trademark of T.D. Williamson, Inc. in the United States and other countries.

www.tdwilliamson.com
/

Copyright 2015 All rights reserved. T.D. Williamson, Inc.

Specifications

PIG-SIG V Scraper Passage Indicator

5110.003.09 - p5

Flag Indicator with Manual Reset

B


Basic:
Extended:

The basic indicator includes:


2 in. (50 mm) THREAD-O-RING nipple,
plug assembly and indicator assembly.
The extended indicator includes the
same items, as well as an extended
length indicator assembly.

A B C Weight
Inch mm Inch mm Inch mm Lb. Kg.
11.26 311 3.09 78 4.00 101
9 4

Part Number
04-9548-0000

36

900

20

9.0

04-9548-0300*

1200

25

11.5

04-9548-0400*

48

60
1500 29
13.0
04-9548-0500

72
1800 34
15.5
04-9548-0600

84

96
2500 44
20.5
04-9548-0800

2000

39

18.0

04-9548-0700*

* Special options available upon request. Factory lead times may vary.

Flag Indicator with Manual Reset - Electrical Indicator with Auto Reset Combined

C
A
B


Basic:
Extended:

The basic indicator includes: 2 in.


(50 mm) THREAD-O-RING nipple,
plug assembly and flag/electrical indicator
assembly. The electrical indicator consists
of a weatherproof, explosion-proof, ATEX
Certified MICRO SWITCH (LSX, doublepole, double-throw).
The extended indicator includes the
same items, as well as an extended length
indicator assembly.

Dimensions not for construction unless certified.

11.26 311

10.25 260

4.125 105

14

Part Number
04-9548-2000

36

900

25

11.0

04-9548-2300*

48

1200

30

14.0

04-9548-2400*

60
1500 35
16.0
04-9548-2500

72
1800 40
18.0
04-9548-2600

84

96
2500 50
23.0
04-9548-2800

North & South America: +1 918 447 5000


Data subject to change without notice.

A B C Weight
Inch mm Inch mm Inch mm Lb. Kg.

2000

45

20.0

04-9548-2700*

* Special options available upon request. Factory lead times may vary.

Europe / Africa / Middle East: +32 67 28 3611


Registered trademark of T.D. Williamson, Inc. in the United States and other countries.

Asia Pacific: +65 6364 8520

TM Trademark of T.D. Williamson, Inc. in the United States and other countries.

www.tdwilliamson.com
/

Copyright 2015 All rights reserved. T.D. Williamson, Inc.

Dimensions and Part Numbers

PIG-SIG V Scraper Passage Indicator

5110.003.09 - p6

Electrical Indicator with Auto Reset

B


Basic
Extended:

The basic indicator includes:


2 in. (50 mm) THREAD-O-RING nipple,
plug assembly and electrical indicator
assembly. The electrical indicator consists
of a weatherproof, explosion-proof, ATEX
Certified MICRO SWITCH (LSX, doublepole, double-throw).
The extended indicator includes the
same items, as well as an extended length
indicator assembly.

Dimensions not for construction unless certified.

Part Number
04-9548-1000

36

900

25

11.0

04-9548-1300*

48

1200

30

14.0

04-9548-1400*

60
1500 35
16.0
04-9548-1500

72
1800 40
18.0
04-9548-1600

84

2000

45

20.0

04-9548-1700*

96
2500 50
23.0
04-9548-1800
* Special options available upon request. Factory lead times may vary.

North & South America: +1 918 447 5000


Data subject to change without notice.

A B C Weight
Inch mm Inch mm Inch mm Lb. Kg.
8.59 218 10.25 260 4.125 105
14 6

Europe / Africa / Middle East: +32 67 28 3611


Registered trademark of T.D. Williamson, Inc. in the United States and other countries.

Asia Pacific: +65 6364 8520

TM Trademark of T.D. Williamson, Inc. in the United States and other countries.

www.tdwilliamson.com
/

Copyright 2015 All rights reserved. T.D. Williamson, Inc.

Specifications

PIG-SIG V Scraper Passage Indicator

5110.003.09 - p7

Electrical Indicator Switch Specifications

MICRO SWITCH Electrical Diagram


TM

MOMENTARY

Electrical specifications:

Double-Pole

2 N.O., 2 N.C.
3/4 in. conduit

Note: When a Flag Indicator is used in


combination with the electrical
switch, the switch will open or
close when the flag is reset.

Switch Specifications
MICRO SWITCH
Weatherproof, explosion-proof switch BX4CL for use either indoors or outdoors in hazardous atmospheres
Temperature Range:
-40 F (-40 C) to 185 F (85 C)
Housing Materials:
Aluminum and Zinc (Optional: Stainless Steel)
Seals:
Fluorosilicone
NEMA Standards:
1, 3, 4 , 4X, 6, 7, 9 and 13
UL listed (File No. E61730) and CSA certified (File No. LR57327):

Class I, Div. 1, Groups B, C, and D (Listings covered in Div. 1 are also covered in the same groups in Div. 2)

Class II, Div. 1, Groups E, F and G (IEC standards: EExd IICT6, IP67)
Electrical Ratings:
10 amps continuous carry. Circuits on any one pole must be the same polarity
ATEX Certification:
EExd II T6 cateory II 2 GD, SIRA 00ATEX 1037X

AC Volts - Pilot Duty: 600 VAC, 720VA


Amps at 0.35 Power Factor
Make
Break


Circuitry
VAC
Double-Pole, Double-Throw


120
240
480
600

30 3
15
1.5
7.5
0.75
6
0.60

DC Volts - Pilot Duty: 240 VDC, 30 watts


Make and Break Amps
Circuitry
VDC
Inductive Resistive
Double-Pole, Double-Throw
24
10 10

120
0.25
0.8

240
0.15
0.4

North & South America: +1 918 447 5000


Data subject to change without notice.

Dimensions not for construction unless certified.

Europe / Africa / Middle East: +32 67 28 3611


Registered trademark of T.D. Williamson, Inc. in the United States and other countries.

Asia Pacific: +65 6364 8520

TM Trademark of T.D. Williamson, Inc. in the United States and other countries.

www.tdwilliamson.com
/

Copyright 2015 All rights reserved. T.D. Williamson, Inc.

Specifications

PIG-SIG V Scraper Passage Indicator

5110.003.09 - p8

Recommended Spare Parts List

Component

Quantity in Assembly

Part Number

O-ring, Plug

00-8440-0003-00

Backup Ring

00-1586-0066-00

O-ring, Cap

00-8144-0001-00

Set Screw

00-8176-0001-00

1-inch Hex Plug Holder*

00-8138-0000-00

1-inch Hex Bit

1 00-8235-0001-00

Brush Magnet Adapter*

04-3998-0000-00

THREAD-O-RING Thread Chaser

05-0347-0000-00

Magnet Holder Assm. with Filter Pack

04-4133-0000-00

* I f PIG-SIG V is to be installed or removed under pressure with removal tool, these component(s) will be required.

If PIG-SIG V is to be installed with no pipeline pressure, these component(s) will be required.

North & South America: +1 918 447 5000


Data subject to change without notice.

Dimensions not for construction unless certified.

Europe / Africa / Middle East: +32 67 28 3611


Registered trademark of T.D. Williamson, Inc. in the United States and other countries.

Asia Pacific: +65 6364 8520

TM Trademark of T.D. Williamson, Inc. in the United States and other countries.

www.tdwilliamson.com
/

Copyright 2015 All rights reserved. T.D. Williamson, Inc.

PIG-SIG NI

Non-Intrusive Pig Passage Indicator

Bulletin No: 5110.002.06


Version: 08.2014
Supersedes: 5110.002.05 (08.2014)
ECN: na

ATEX, UL/CSA, IECEx Certified

PIG-SIG NI
Non-intrusive
pig passage
indicator

Options
The PIG-SIG NI makes the following
options available to help customers meet
individual application needs:

Description

Features

The PIG-SIG NI produces simple and reliable,


non-intrusive detection of pig passages anywhere
within a pipeline system. The unit is easily
banded onto the line, where it immediately begins
scanning both for transmitter and permanent
magnet-equipped pigs. No tapping is required,
saving the operator time and money normally
spent on the installation of conventional signal
devices. (See five easy steps to install on page 4
of this bulletin.)
When pigs pass the PIG-SIG NI, the time and
date are clearly displayed on a high-contrast, easily
viewed LCD screen, along with a flashing Recent
Passage message. If multiple pig passages have
occurred, dates and times of the last 10 passages
may be retrieved by simply scrolling back through
the PIG-SIG NI memory.
The PIG-SIG NI also offers options that include
enhanced long-distance viewing, even from
helicopters or light aircraft.

North & South America: +1 918 447 5000


Data subject to change without notice.

Dimensions not for construction unless certified.

The PIG-SIG NI standard enclosure is a fully


certified aluminum, explosion-proof housing with a
tempered glass window. The unit is attached to the
pipeline with stainless steel bands and buckles.
The Non-Intrusive Pig Passage Indicator is
designed to detect TracMaster CD42-Tx pig
location, tracking transmitters, and TDW Trip
Magnets. It is bi-directional with auto reset on
every passage. Detection speeds range from 0.1
meters per second to 20 meters per second.
The PIG-SIG NI fits 3- through 72-inch (75
mm - 1800 mm) line sizes and works on pipe wall
thicknesses up to 1.5 inches (38.1 mm). The unit
can operate for a full year on just two standard
1.5-volt DC D-cell alkaline batteries. Operating
temperatures range from -58F to 176F (-50C to
80C) with standard alkaline battery-powered units
capable of operating from -4F to 129.2F (-20C
to 54C). A heater module option powered by 24
VDC input is required for units operating below
-4F (-20C).
The PIG-SIG NI electrical circuitry utilizes a
double-pole, double-throw isolated contact closure
that closes after pig passage and opens again in 15
seconds. Its maximum operating current is 2 amps
at 30 volts DC. A portable version, which operates
only on battery power, can removed from one
location to another.
The visual indicator is an LCD flash for one hour,
constant for 11 hours, then auto reset. It can also
be reset manually.

Europe / Africa / Middle East: +32 67 28 3611


Registered trademark of T.D. Williamson, Inc. in the United States and other countries.

Long-distance viewing that permits


operators to see confirmation of pig
passage up to 100 meters away or from
a helicopter or light aircraft (24-volt DC
units only).
Upon request, a satellite link
communication system called LineStat
can be provided with the PIG-SIG NI.
LineStat can remotely send emails or text
message through a satellite-based global
service to one or more people when pig
passages occur.
Also available:

24-volt DC units for temperatures to


-22F (-30C).
Models for environmentally harsh
conditions. Consult factory for options.

System Certification:
SIRA 13 ATEX1381
III2G Ex d mb IIB T5 Gb IP66
IECEx CSA 13.0039/00
Ex d mb IIB T5 Gb IP66
UL/CSA Standard C22.2 No.30 rated for Class 1 Division 1 explosion-proof
environments groups C and D, Tamb -50C to +80C
Patented in the United States and in other countries.

Asia Pacific: +65 6364 8520

TM Trademark of T.D. Williamson, Inc. in the United States and other countries.

www.tdwilliamson.com
/

Copyright 2014 All rights reserved. T.D. Williamson, Inc.

Sizes and Part Numbers

PIG-SIG NI

5110.002.06 - pg.2

The high-contrast LCD screen gives the operator a clear view of the time and date of pig passage.

High-contrast
LCD screen

Post (height
built to customer
specifications)

Representation
of the last 10 pig
passages recorded
in memory

Indicator for various


internal functions
such as relay
engagement,
real time
clock and
user interface button

Stainless steel
buckles and
bands

Passage time /
current time
Passage date /
current date
Either flashing
or steady light
indicator for
recent pig
passage

04-3575- AA BB - C D

Optional Features - D

Model - AA
Option
01
02
21

Option
0
1
2
3

Model Type
3V D-Cell or 24VDC - Standard*
3V D-Cell - Portable
ATEX-Certified 3V D-Cell or 24VDC

Extension Length - BB

Extension Type - C

Extension Length in Feet


Extension Length (in feet)
No extension, BB = 00

Option
0
1

Type
Rigid or No Extension
Flexible Extension

NOTE: Rigid extension length available only up to 20 feet

Feature
No Options
Internal Heater Option
Remote Indicator System
Internal Heater and Remote Indicator

Example
04-3575-0135-11 is a PIG-SIG NI
which includes the following:

A 3V D-Cell or 24VDC - Standard


An Extension length of 35 feet
A Flexible Extension
An Internal Heater Option

Standard Unit (with Rigid Extension) Length Dimensions


Extension Length (in feet) A Dim (inches) B Dim (inches) C Dim (inches) D Dim (inches)
BB = 01

24.5

4.1

10.6

19.0

BB = 02

36.0

15.7

22.2

30.7

BB = 03

48.0

27.7

34.2

42.7

BB = 04

60.0

39.7

46.2

54.7

BB = 05

72.0

51.7

58.2

66.7

BB = 06

84.0

63.7

70.2

78.7

BB = 07

96.0

75.7

82.2

90.7

BB = 08

108.0

87.7

94.2

102.7

BB = 09

120.0

99.7

106.2

114.7

BB = 10

132.0

111.7

118.2

126.7

*Standard product is UL/SCA rated.

North & South America: +1 918 447 5000


Data subject to change without notice.

Dimensions not for construction unless certified.

Europe / Africa / Middle East: +32 67 28 3611


Registered trademark of T.D. Williamson, Inc. in the United States and other countries.

Asia Pacific: +65 6364 8520

TM Trademark of T.D. Williamson, Inc. in the United States and other countries.

www.tdwilliamson.com
/

Copyright 2014 All rights reserved. T.D. Williamson, Inc.

Accessories & Replacement Parts

PIG-SIG NI

5110.002.06 - pg.3

Parts & Accessories


Option
Banding tool
Standard carrying case
Carrying case for Portable Unit
Banding kit for 3 - 14 pipe includes 2 each 5-foot bands and 2 buckles
Banding kit for 16 - 34 pipe includes 2 each 10-foot bands and 2 buckles
Banding kit for 36 - 52 pipe includes 2 each 15-foot bands and 2 buckles
Banding kit for 54 - 72 pipe includes 2 each 20-foot bands and 2 buckles
Heat Insulator Kit*
Non-Conductive Isolator for Cathodic Protection

Part Number
04-3575-0005-00
04-3575-0010-00
04-3575-0018-00
04-3575-0009-01
04-3575-0009-02
04-3575-0009-03
04-3575-0009-04
04-3575-0022-00
04-3575-0026-00

*When the surface temperature of the pipe exceeds the maximum temperature rating of the unit, a Heat Insulator Kit must be installed between the bracket/antenna and the pipe.
NOTE: When using the Heat Insulator, the next larger pipe size banding kit will be required.

TDW Trip Magnets


TDW PIG-SIG NI trip magnets are high-strength, rare-earth, permanent
magnets which have been potted into a PVC or anodized aluminum outer shell.
Each one has an integral 1/2-inch UNC stainless steel mounting stud. TDW
PIG-SIG trip magnets are supplied in three sizes: M1 for pigs up to 14-inches,
M2 for pigs 16- thru 30-inches, and M3 for pigs 32- thru 48-inches. For pipes
above 48-inch in O.D., custom trip magnets can be designed. Other types of trip
magnets can be provided to suit customer needs. Standard trip magnets are
rated up to 150 C / 300 F.
TDW PIG-SIG NI trip magnets will work effectively on virtually any brand
or type of mechanical pig except spheres. Generally, the TDW PIG-SIG NI trip
magnet should be mounted at or near the longitudinal axis of the pig, where it
is not surrounded by metal. The long axis of the magnet should be along the
central axis of the pig.
On certain types of non-metallic pigs, the magnet can be placed within the
body, such as TDWs OptionAll pigs. On foam pigs with built-in transmitter

cavities, the magnet can be placed inside the cavity. On foam pigs without
transmitter cavities, the magnet can be placed inside a hole that the user cuts
into the rear of the pig. RTV Silicone may be used to seal the opening. For
internal mounting dimensions, refer to the chart below.
On small, mandrel-body type pigs, such as TDWs WCK Pig, it will be
necessary to modify the rear of the pig to add a special mounting bracket to
accept the magnet. On large-bodied pigs, such as TDWs VANTAGE Pig, a
simple mounting plate can be added to the rear of the pig. The TDW PIG-SIG NI
trip magnet requires a 0.562-inch diameter mounting hole for attachment to a
bracket or plate and should be secured with a 1/2-inch UNC lock-nut.
The exact mounting component will vary from pig to pig. If the user cannot
determine a suitable mounting, contact TDW and it will supply the necessary
mounting parts for any brand or type of pig.

Dimensions and Part Numbers


Trip
Magnet

M1
M2
M3

up to 14
16 - 30
32 & above

up to 350
400 - 750
800 & above

North & South America: +1 918 447 5000


Data subject to change without notice.

Minimum Opening Sizes Required


Diameter
Length
Inches
mm
Inches
mm

Pipe Size
Inches
mm

Dimensions not for construction unless certified.

1.375
1.375
1.625

35
35
41

3.370
7.750
13.125

86
197
333

Europe / Africa / Middle East: +32 67 28 3611


Registered trademark of T.D. Williamson, Inc. in the United States and other countries.

Weight
Lbs. Kg.

1
3
5

0.5
1.4
2.3

Part Number

04-3575-0004-01
04-3575-0004-02
04-3575-0004-03

Asia Pacific: +65 6364 8520

TM Trademark of T.D. Williamson, Inc. in the United States and other countries.

www.tdwilliamson.com
/

Copyright 2014 All rights reserved. T.D. Williamson, Inc.

Easy Installation

PIG-SIG NI

5110.002.06 - pg.4

5 Easy Steps to Install

1. Buckle and band preassembly.

2. Band attaching base


to pipeline.

3. Tighten tension on
bands.

4. Trim off excess


banding.

5. Secure the buckles.

North & South America: +1 918 447 5000


Data subject to change without notice.

Dimensions not for construction unless certified.

Europe / Africa / Middle East: +32 67 28 3611


Registered trademark of T.D. Williamson, Inc. in the United States and other countries.

Asia Pacific: +65 6364 8520

TM Trademark of T.D. Williamson, Inc. in the United States and other countries.

www.tdwilliamson.com
/

Copyright 2014 All rights reserved. T.D. Williamson, Inc.

D-500 Threaded Closures


Sizes: 2- through 14-inch

Bulletin No: 5100.004.01


Version: 06.2012
Cross Indexing No: n/a
Supersedes: 5100.004.00 (11.2010)

Options*
T.D. Williamson, Inc. is committed to
providing you with the exact product to
assist you in planning, budgeting and
meeting the specifications for your individual
application needs. The following options are
available:

D-500 Threaded Closure


without Hinge

Special Materials
Material Certification
Pressure Testing
Special O-ring Material (standard O-ring
material is Viton)
Taper-Bored to Match Pipe-Wall
Thickness
Special Design for Vertical Installation
Horizontal hinges are standard on
closures 10-inch and larger and are
optional in sizes 4-, 6- and 8-inch

D-500 Threaded Closure with Horizontal Hinge


D-500 Threaded Closure
with Vertical Hinge

* Consult factory for additional options.

Description

Features

TDW D-500 Threaded Closures are easy-toopen closures suitable for use on pig traps, filters,
strainers, scrubbers, heat exchangers, blowdowns,
and many other types of vessels. They operate in
fluids such as natural gas, refined products, water
and crude oil.

The TDW D-500 Threaded Closure, available


in sizes 2- through 14-inch, offers important
advantages:

TDW D-500 Closures are available in sizes 2through 14-inch. Sizes 2- through 8-inch without
hinges are standard stock. Sizes 10- through
14-inch with horizontal hinges are standard stock.
Vertical hinged closures in sizes 4- through 8-inch
are special order. All closures are furnished with
material test certificates upon request.

Competitive price. The simple design of the


TDW D-500 Threaded Closure means
economical production.

P.O. Box 1121

Data subject to change without notice.

Barrel
Collar

A reliable seal. The large, cross-sectional


diameter O-ring located on the barrel collar
maintains a positive seal.

Primary O-ring Seal

Quick delivery. TDW manufactures threaded


closures in large quantities and keeps a wellstocked inventory to fill your orders promptly.
Safety features. All threaded closures are
equipped with a pressure warning lock, in
accordance with UG-35 of ASME Sect. VIII, Div.
1, to alert the operator to the existence of
internal pressure prior to opening the closure. In
addition, the primary door seal is released
before the threads are completely disengaged,
which alerts the operator of internal pressure.

TDW also designs, engineers and fabricates


complete pigging systems that consist of
launchers, receivers, closures, handling equipment,
skids, pig passage indicators, launch pins, valves
and piping, pigs, and spheres. TDW provides
these systems in standard designs or built to the
customers specifications.

TDW Pigging Products

Pressure Warning Lock

Door

Tulsa, Oklahoma 74101-1121

Dimensions not for construction unless certified.

Viton is a registered trademark


of DuPont Performance Elastomers

USA: 1-800-571-7447
England: (44) 1-793-603600

918-447-5400

Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries

Fax: 918-664-7091
/

www.tdwilliamson.com

TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries

Dimensions and Part Numbers

D-500 Threaded Closures

5100.004.01- p2

G
D

Hub OD

A
E

Threaded Closure with Horizontal Hinge


Sizes 4- through 14-inch
Size

Hub OD Inches

WT. lbs

Part Number

3.85

3.83

10.11

4.88

11.13

4.50

25

19-5004-0163

5.42

5.76

11.66

6.00

12.02

6.63

49

19-5006-0163

7.14

7.44

14.07

7.38

17.00

8.63

125

19-5008-0163

10

8.79

9.31

15.93

8.38

20.36

10.75

180

19-5010-0163

12

10.17

11.06

17.29

9.43

22.82

12.75

245

19-5012-0163

14

11.51

12.13

17.87

10.25

25.01

14.00

325

19-5014-0163

TDW Pigging Products

P.O. Box 1121

Data subject to change without notice.

Tulsa, Oklahoma 74101-1121

Dimensions not for construction unless certified.

918-447-5400

Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries

Fax: 918-664-7091
/

www.tdwilliamson.com

TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries

Dimensions and Part Numbers

D-500 Threaded Closures

5100.004.00- p3

Hub OD

Threaded Closure without Hinge

Sizes 2- through 8-inch


Size

Hub OD

WT.

Inches

Inches

Inches

Inches

Inches

Lbs.

Part Number

2.55

5.06

1.94

2.38

10

19-5002-0063

3.31

5.36

2.90

3.50

14

19-5003-0063

3.85

6.32

3.83

4.50

18

19-5004-0063

5.42

7.47

5.76

6.63

43

19-5006-0063

7.14

9.37

7.44

8.63

100

19-5008-0063

Threaded Closure with Vertical Hinge

Hub
OD

Sizes 4- through 8-inch


Size

Hub OD

WT. (Approx.)

Inches

Inches

Inches

Inches

Inches

Inches

Lbs.

Part Number

3.83

10.63

10.98

13.01

4.50

25

19-5004-1163

5.76

13.33

12.55

14.98

6.63

52

19-5006-1163

7.44

16.62

14.93

17.87

8.63

125

19-5008-1163

Tulsa, Oklahoma 74101-1121

918-447-5400

TDW Pigging Products

P.O. Box 1121

Data subject to change without notice.

Dimensions not for construction unless certified.

Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries

Fax: 918-664-7091
/

www.tdwilliamson.com

TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries

Pressure & Temperature Ratings

D-500 Threaded Closures

5100.004.00- p4

Pressure Ratings
Stocked for

Maximum Allowable Working Pressure in psi

Nominal Pipe

Weld on to

Size (Inches)

(Wall Thickness)

2
3
4
6
8
10
12
14

B31.3

B31.4 / B31.8

ASME VIII

Max

.40DF

.50 DF

.60 DF

.72 DF

DIV 1

Test Pressure

XS (.218)

2940

2135

2670

3205

3845

2375

4825

STD(.154)

2470

2135

2670

3205

3845

2375

4825

XS (.300)

2500

1815

2270

2725

3270

2020

4100

STD(.216)

2415

1815

2270

2725

3270

2020

4100

XS (.337)

2345

1705

2130

2555

3070

1895

3840

STD(.237)

2060

1705

2130

2555

3070

1895

3840

XS (.432)

2100

1525

1910

2290

2750

1695

3450

STD(.280)

1665

1525

1910

2290

2750

1695

3450

XS (.500)

2110

1535

1920

2305

2765

1705

3475

STD (.322)

1465

1535

1920

2305

2765

1550

3475

XS (.500)

1875

1520

1900

2280

2740

1690

3425

STD(.365)

1335

1425

1780

2135

2565

1415

3225

XS (.500)

1570

1575

1970

2365

2835

1660

3550

STD(.375)

1155

1235

1540

1850

2220

1225

2800

XS (.500)

1425

1500

1875

2250

2700

1505

3375

STD(.375)

1050

1125

1405

1685

2025

1115

2550

Temperature Ratings

-20F (-29C) to 100F (38C)


Temperatures greater than 100F (38C) and less than or equal to 500F (242C) at reduced MAWP with suitable O-Ring material.

Replacement O-Rings
Nominal Pipe

Primary Seal O-Ring

Pressure Warning Lock

Size (Inches)

Viton (Standard)

Buna-N

Screw

Bushing

Viton O-Ring (Std)

Buna-N O-Ring

00-1247-0022

00-0117-0036

00-4576-0046

00-5213-0027

00-1245-0001

00-0115-0004

00-1247-0019

00-0117-0023

00-4576-0046

00-5213-0027

00-1245-0001

00-0115-0004

00-1247-0013

00-0117-0027

00-4576-0046

00-5213-0027

00-1245-0001

00-0115-0004

00-1248-0030

00-0118-0043

00-4576-0046

00-5213-0027

00-1245-0001

00-0115-0004

00-1248-0031

00-0118-0061

00-4576-0046

00-5213-0027

00-1245-0001

00-0115-0004

10

00-1248-0032

00-0118-0054

00-4576-0047

00-5213-0001

00-1245-0008

00-0115-0025

12

00-1249-0016

00-0119-0017

00-4576-0047

00-5213-0001

00-1245-0008

00-0115-0025

14

00-1249-0017

00-0119-0008

00-4576-0047

00-5213-0001

00-1245-0008

00-0115-0025

TDW Pigging Products

P.O. Box 1121

Data subject to change without notice.

Tulsa, Oklahoma 74101-1121

Dimensions not for construction unless certified.

918-447-5400

Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries

Fax: 918-664-7091
/

www.tdwilliamson.com

TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries

D2000 Quick Opening Closures


Sizes: 4-inch and larger

Bulletin No: 5100.003.03


Version: 01.2012
Cross Indexing No: n/a
Supercedes: 5100.003.02 (08.2007)

Options
T.D. Williamson, Inc. is committed to providing
you with the exact product to assist you in planning,
budgeting and meeting the specifications for your
individual application needs. The following options
are available:
Special materials
Material certification
Pressure testing
Special O-ring material (standard O-ring
material is Buna-N)
Taper-bored to match pipe wall thickness

D2000 Clamp Ring Closures


various sizes

Special design for vertical installation


Larger sizes
Pressure classes up to 2500#

Description
T.D. Williamson, Inc.s Clamp Ring Closures
are quick-opening closures, easily operated by
one person. The closure is designed primarily for
horizontal installation, meaning the door swings
open on the horizontal axis. However, the closure
can be installed on a vertical installation. In the
latter case, a counterbalance can be provided to
facilitate opening.

Features
The Clamp Ring Closures, available in sizes 4inches and larger, offer important advantages:
A reliable seal The large, cross-sectional
diameter O-ring located on the periphery of the
closures barrel collar provides positive sealing
as well as protection from damage by tools, pigs
or debris.

TDW Pigging Products

P.O. Box 1121

Data subject to change without notice.

ASME Sect VIII, Div I

Pressure warning device The Clamp Ring


Closures are equipped with a pressure warning
lock, in accordance with UG-35 of ASME Sect.
VIII, Div. 1, to alert the operator to the existence
of internal pressure prior to opening the closure.

Consult factory for optional items.

Clamp Ring

Fast, easy, safe operation One person can


easily and quickly open or close the Clamp
Ring Closures. Because it operates so easily,
this closure is less time-consuming than other
closures on the market. Because an operator
must stand to the side when opening the
pressure warning lock, clamp ring and door, the
Clamp Ring Closures is safer to open than other
closures that require an operator to stand in
front of the door.

Barrel Collar

Weld Bevel

Large O-Ring

Clamp Ring Closures feature a lever-type


actuator on sizes 4- through 30-inches. Sizes
32-inches and larger have a door assist (ratchet
binder). Closures smaller than 32-inches at
higher pressure also may feature a door assist
mechanism.

Tulsa, Oklahoma 74101-1121

Dimensions not for construction unless certified.

Door

ISO 9001 Certified

USA: 1-800-571-7447
England: (44) 1-793-603600

918-447-5400

Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries

Fax: 918-664-7091
/

www.tdwilliamson.com

TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries

Dimensions and Part Numbers

5100.003 - p2

4- through 14-inch
D2000 Clamp Ring Closures MAWP
Size
(Inches)

Part Number

Weld Bevel Thickness

B31.4
F=.72 (psi)

19-6704-0600-51

.337

1775

1480

1230

2220

19-6704-0600-52

.250

1775

1480

1230

2220

19-6704-0600-53

.188

1775

1480

1230

2220

19-6706-0600-51

.432

1775

1480

1230

2220

19-6706-0600-52

.375

1775

1480

1230

2220

19-6706-0600-53

.313

1775

1480

1230

2220

19-6706-0600-54

.250

1775

1480

1230

2220

19-6706-0600-55

.188

1775

1480

1230

2220

19-6708-0600-51

.500

1775

1480

1230

2220

19-6708-0600-52

.438

1775

1480

1230

2220

19-6708-0600-53

.375

1775

1480

1230

2220

19-6708-0600-54

.313

1775

1480

1230

2220

19-6708-0600-55

.250

1775

1480

1230

2220

19-6708-0600-56

.188

1775

1480

1230

2220

10

10

19-6710-0600-51

.500

1775

1480

1230

2220

10

19-6710-0600-52

.438

1775

1480

1230

2220

10

19-6710-0600-53

.375

1775

1480

1230

2220

10

19-6710-0600-54

.313

1775

1480

1230

2220

10

19-6710-0600-55

.250

1775

1480

1230

2220

10

19-6710-0600-56

.188

1725

1440

1200

2160

12

19-6712-0600-51

.500

1775

1480

1230

2220

12

19-6712-0600-52

.438

1775

1480

1230

2220

12

19-6712-0600-53

.375

1775

1480

1230

2220

12

19-6712-0600-54

.313

1775

1480

1230

2220

12

19-6712-0600-55

.250

1775

1480

1230

2220

12

19-6712-0600-56

.188

1455

1215

1010

1825

14

19-6714-0600-51

.500

1775

1480

1230

2220

14

19-6714-0600-52

.438

1775

1480

1230

2220

14

19-6714-0600-53

.375

1775

1480

1230

2220

14

19-6714-0600-54

.313

1775

1480

1230

2220

14

19-6714-0600-55

.250

1770

1475

1225

2215

14

19-6714-0600-56

.188

1325

1105

920

1660

B31.8
F=.60 (psi) F=.50 (psi)*

TP Max

NOTICE: New 19-67sz series part number is same as old


19-37sz series except that it now does NOT include the
door O-ring.
See additional O-ring part number table on page 7 for
common O-ring options (must be ordered separately).
Other O-ring materials are also available on a specialorder basis.

Dimensions and Weights


Size Wt (Lbs)

HxWxL

Part Number

60

8 x 12 x 16

19-6704-0600

75

8 x 14 x 18

19-6706-0600

120

8 x 16 x 20

19-6708-0600

160

8 x 19 x 23

19-6710-0600

12

200

10 x 21 x 26

19-6712-0600

14

260

10 x 22 x 27

19-6714-0600

8-inch D2000 Clamp Ring Closure

*Closures are available at 1480psi MAWP with .50 design factor, consult factory.

TDW Pigging Products

P.O. Box 1121

Data subject to change without notice.

Tulsa, Oklahoma 74101-1121

Dimensions not for construction unless certified.

918-447-5400

Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries

Fax: 918-664-7091
/

www.tdwilliamson.com

TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries

Dimensions and Part Numbers

5100.003 - p3

16- through 30-inch-inches


D2000 Clamp Ring Closures MAWP

Dimensions and Weights

Size
(Inches)

Part Number

Weld Bevel Thickness

B31.4
F=.72 (psi)

HxWxL

Part Number

16

19-6716-0600-51

.500

1775

1480

1230

2220

16

420

11 x 29 x 34

19-6716-0600

16

19-6716-0600-52

.375

1775

1480

1230

2220

18

550

12 x 31 x 35

19-6718-0600

16

19-6716-0600-53

.250

1545

1290

1075

1935

20

700

12 x 33 x 37

19-6720-0600

18

19-6718-0600-51

.625

1775

1480

1230

2220

22

825

13 x 35 x 38

19-6722-0600

18

19-6718-0600-52

.500

1775

1480

1230

2220

24

955

13 x 38 x 43

19-6724-0600

18

19-6718-0600-53

.375

1775

1480

1230

2220

18

19-6718-0600-54

.250

1380

1150

955

1725

20

19-6720-0600-51

.750

1775

1480

1230

2220

20

19-6720-0600-52

.625

1775

1480

1230

2220

20

19-6720-0600-53

.500

1775

1480

1230

2220

20

19-6720-0600-54

.375

1775

1480

1230

2220

20

19-6720-0600-55

.250

1240

1035

860

1555

22

19-6722-0600-51

.750

1775

1480

1230

2220

22

19-6722-0600-52

.625

1775

1480

1230

2220

22

19-6722-0600-53

.500

1775

1480

1230

2220

22

19-6722-0600-54

.375

1690

1410

1175

2115

22

19-6722-0600-55

.250

1125

940

780

1410

24

19-6724-0600-51

.875

1775

1480

1230

2220

24

19-6724-0600-52

.750

1775

1480

1230

2220

24

19-6724-0600-53

.625

1775

1480

1230

2220

24

19-6724-0600-54

.500

1775

1480

1230

2220

24

19-6724-0600-55

.375

1545

1290

1075

1935

19-6724-0600-56

.250

1030

860

715

1290

24

B31.8
F=.60 (psi) F=.50 (psi)*

Size Weight (Lbs)

TP Max

20-inch D2000 Clamp Ring Closure

*Closures are available at 1480psi MAWP with .50 design factor, consult factory.

TDW Pigging Products

P.O. Box 1121

Data subject to change without notice.

Tulsa, Oklahoma 74101-1121

Dimensions not for construction unless certified.

918-447-5400

Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries

Fax: 918-664-7091
/

www.tdwilliamson.com

TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries

Dimensions and Part Numbers


5100.003 - p4

26- through 30-inch


D2000 Clamp Ring Closures MAWP

Dimensions and Weights

Size
(Inches)

Part Number

Weld Bevel Thickness

B31.4
F=.72 (psi)

HxWxL

Part Number

26

19-6726-0600-51

.875

1775

1480

1230

2220

26

1400

15 x 44 x 45

19-6726-0600

26

19-6726-0600-52

.750

1775

1480

1230

2220

28

1580

15 x 46 x 47

19-6728-0600

26

19-6726-0600-53

.625

1775

1480

1230

2220

30

1850

16 x 48 x 49

19-6730-0600

26

19-6726-0600-54

.500

1775

1480

1230

2220

26

19-6726-0600-55

.375

1425

1190

990

1785

26

19-6726-0600-56

.250

950

795

660

1195

28

19-6728-0600-51

.875

1175

1480

1230

2220

28

19-6728-0600-52

.750

1775

1480

1230

2220

28

19-6728-0600-53

.625

1775

1480

1230

2220

28

19-6728-0600-54

.500

1770

1475

1225

2215

28

19-6728-0600-55

.375

1325

1105

920

1660

30

19-6730-0600-51

1.000

1775

1480

1230

2220

30

19-6730-0600-52

.875

1775

1480

1230

2220

30

19-6730-0600-53

.750

1775

1480

1230

2220

30

19-6730-0600-54

.625

1775

1480

1230

2220

30

19-6730-0600-55

.500

1655

1380

1150

2070

30

19-6730-0600-56

.375

1240

1035

860

1555

B31.8
F=.60 (psi)
F=.50 (psi)

Size Weight (Lbs)

TP Max

20-inch D2000 Clamp Ring Closure

*Closures are available at 1480psi MAWP with .50 design factor, consult factory.

TDW Pigging Products

P.O. Box 1121

Data subject to change without notice.

Tulsa, Oklahoma 74101-1121

Dimensions not for construction unless certified.

918-447-5400

Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries

Fax: 918-664-7091
/

www.tdwilliamson.com

TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries

Dimensions and Part Numbers

5100.003 - p5

32- through 42-inch


D2000 Clamp Ring Closures MAWP
B31.4
B31.8
Size
Weld Bevel Thickness
F=.72 (psi)
F=.60 (psi) F=.50 (psi)*
(Inches) Part Number
19-6732-0600-51
1.000
1775
1480
1230
32
19-6732-0600-52
.875
1775
1480
1230
32
19-6732-0600-53
.750
1775
1480
1230
32
19-6732-0600-54
.625
1775
1480
1230
32
19-6732-0600-55
.500
1545
1290
1075
32
19-6732-0600-56
.375
1160
970
805
32
19-6734-0600-51
1.000
1775
1480
1230
34
19-6734-0600-52
.875
1775
1480
1230
34
19-6734-0600-52
.750
1775
1480
1230
34
19-6734-0600-53
.625
1775
1480
1230
34
19-6734-0600-54
.500
1455
1215
1010
34
19-6734-0600-55
.375
1090
910
755
34
19-6736-0600-51
1.125
1775
1480
1230
36
19-6736-0600-52
1.000
1775
1480
1230
36
19-6736-0600-53
.875
1775
1480
1230
36
19-6736-0600-54
.750
1775
1480
1230
36
19-6736-0600-55
.625
1720
1435
1195
36
19-6736-0600-56
.500
1380
1150
955
36
19-6736-0600-57
.375
1030
860
715
36
19-6740-0600-51
1.250
1775
1480
1230
40
19-6740-0600-52
1.125
1775
1480
1230
40
19-6740-0600-53
1.000
1775
1480
1230
40
19-6740-0600-54
.875
1775
1480
1230
40
19-6740-0600-55
.750
1775
1480
1230
40
19-6740-0600-56
.625
1545
1290
1075
40
19-6740-0600-57
.500
1240
1035
860
40
19-6740-0600-58
.375
930
775
645
40
19-6742-0600-51
1.250
1775
1480
1230
42
19-6742-0600-52
1.125
1775
1480
1230
42
19-6742-0600-53
1.000
1775
1480
1230
42
19-6742-0600-54
.875
1775
1480
1230
42
19-6742-0600-55
.750
1770
1475
1225
42
1230
1025
1475
19-6742-0600-56
.625
42
19-6742-0600-58
.500
1180
985
820
42
*Closures are available at 1480psi MAWP with .50 design factor, consult factory.

TDW Pigging Products

P.O. Box 1121

Data subject to change without notice.

Tulsa, Oklahoma 74101-1121

Dimensions not for construction unless certified.

Dimensions and Weights


Size Weight (Lbs)
32
2500
34
2850
36
3250
40
4500
42
4775

TP Max
2220
2220
2220
2220
1935
1455
2220
2220
2220
2220
1825
1365
2220
2220
2220
2220
2155
1725
1290
2220
2220
2220
2220
2220
1935
1555
1165
2220
2220
2220
2220
2215
1845
1480

Part Number
19-6732-0600
19-6734-0600
19-6736-0600
19-6740-0600
19-6742-0600

36-inch D2000 Clamp Ring Closure

918-447-5400

Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries

HxWxL
16 x 51 x 54
16 x 54 x 57
17 x 56 x 60
19 x 62 x 64
19 x 64 x 67

Fax: 918-664-7091
/

www.tdwilliamson.com

TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries

Dimensions and Part Numbers

5100.003 - p6

44-inch and larger


D2000 Clamp Ring Closures MAWP
B31.4
B31.8
Size
Weld Bevel Thickness
F=.72 (psi)
F=.60 (psi) F=.50 (psi)*
(Inches) Part Number
19-6744-0600-51
1.000
1775
1480
1230
44
19-6744-0600-52
.875
1775
1480
1230
44
19-6744-0600-53
.750
1775
1480
1230
44
19-6744-0600-54
.625
1715
1430
1190
44
19-6744-0600-55
.500
1370
1145
950
44
19-6744-0600-56
.375
1025
855
710
44
19-6746-0600-51
1.125
1775
1480
1230
46
19-6746-0600-52
1.000
1775
1480
1230
46
19-6746-0600-53
.875
1775
1480
1230
46
19-6746-0600-54
.750
1775
1480
1230
46
19-6746-0600-55
.625
1570
1090
870
46
19-6746-0600-56
.500
1260
1050
875
46
19-6746-0600-57
.375
940
785
650
46
19-6748-0600-51
1.125
1775
1480
1230
48
19-6748-0600-52
1.000
1775
1480
1230
48
19-6748-0600-53
.875
1775
1480
1230
48
19-6748-0600-54
.750
1775
1480
1230
48
19-6748-0600-55
.625
1570
1310
1090
48
19-6748-0600-56
.500
1260
1050
875
48
19-6748-0600-57
.375
940
785
650
48
*Closures are available at 1480psi MAWP with .50 design factor, consult factory.

TDW Pigging Products

P.O. Box 1121

Data subject to change without notice.

Tulsa, Oklahoma 74101-1121

Dimensions not for construction unless certified.

Dimensions and Weights


Size Weight (Lbs) H x W x L
44
4850
19 x 65 x 69
46
5400
19 x 67 x 72
48
6000
19 x 70 x 73

TP Max
2220
2220
2220
2145
1720
1285
2220
2220
2220
2220
1965
1575
1180
2220
2220
2220
2220
1965
1575
1180

36-inch D2000 Clamp Ring Closure

918-447-5400

Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries

Part Number
19-6744-0600
19-6746-0600
19-6748-0600

Fax: 918-664-7091
/

www.tdwilliamson.com

TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries

Dimensions and Part Numbers

5100.003 - p7

Replacement Main Seal O-Rings for Standard D2000 Clamp Ring Closures
Closure

Buna-N (Standard)

Viton

19-6704-0600

19-3704-0615

19-3700-0468-23

19-6706-0600

19-3706-0615

19-3700-0680-23

19-6708-0600

19-3708-0615

19-3700-0876-23

19-6710-0600

19-3710-0615

19-3700-1071-23

19-6712-0600

19-3712-0615

19-3700-1256-23

19-6714-0600

19-3714-0615

19-3700-1371-23

19-6716-0600

19-3716-0615

19-3700-1556-53

19-6718-0600

19-3718-0615

19-3700-1740-53

19-6720-0600

19-3720-0615

19-3700-1923-53

19-6722-0600

19-3722-0615

19-3700-2106-53

19-6724-0600

19-3724-0615

19-3700-2290-53

19-6726-0600

19-3726-0615

19-3700-2542-53

19-6728-0600

19-3728-0615

19-3700-2725-53

19-6730-0600

19-3730-0615

19-3700-2908-53

19-6732-0600

19-3732-0615

19-3700-3092-53

19-6734-0600

19-3734-0615

19-3700-3275-53

19-6736-0600

19-3736-0615

19-3700-3458-53

19-6740-0600

19-3740-0615

19-3700-3894-53

19-6742-0600

19-3742-0615

19-3700-4077-53

19-6744-0600

19-3744-0615

19-3700-4327-53

19-6746-0600

19-3746-0615

19-3700-4513-53

19-6748-0600

19-3748-0615

19-3700-4699-53

Pressure Warning Lock Components for Standard D-2000 Closures


Closure Size

PWL Screw

PWL Bushing

PWL O-Ring
Buna-N (standard)

PWL O-Ring
Viton

4-14

00-4576-0018

00-5213-0001

00-0115-0025

00-1245-0008

16-30

00-4576-0037

00-5213-0012

00-0115-0002

00-1245-0007

32-48

00-4576-0038

00-5213-0013

00-0115-0035

00-1245-0012

TDW Pigging Products

P.O. Box 1121

Data subject to change without notice.

Tulsa, Oklahoma 74101-1121

Dimensions not for construction unless certified.

918-447-5400

Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries

Fax: 918-664-7091
/

www.tdwilliamson.com

TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries

SmartTrap Launchers & Receivers

For Pipelines 6- through 36-inch

Bulletin No: 5000.001.02


Version: 02.2015
Cross Indexing No: n/a
Supersedes: 5000.001.01 (02.2007)

Load Nozzle to allow safe and easy loading of

inspection tools
Eccentric Reducer to assure safe and easy

loading & launching


Line Size Mounting Flange - for mainline

launcher connection (standard ASME class 600


flange)
Hydrotested and Inspected designed for

appropriate pipeline B31.8 and B31.4 codes


Primer Coated ready for your topcoat

SmartTrap Launching & Receiving Barrels


Description
Rugged and dependable TDW SmartTrap
Launchers and Receivers are designed and built
with the consistent high quality workmanship
required to meet the demands of pipeline operators
the world over. With decades of accumulated
"hands-on" experience, TDW produces launchers
and receivers designed by experts to handle the
toughest field conditions. You can find them on
offshore platforms, deep in the heart of remote
mountain ranges, immersed in steamy tropical
environments, in the hottest deserts and handling
bitterly cold extremes above the Arctic Circle.
TDW SmartTrap Launchers and Receivers are
designed to meet all your pigging needs:

Features
Appropriate Barrel Lengths - to accomodate
all T.D. Williamson in-line inspection tools:
Oversized Barrel to ease loading and

handling of pigs
Flanged Kicker Nozzle Adequately sized

to ensure efficient launching


TDW's D2000 Clamp Ring Closure (safe,

quick opening closure)


Flanged Equalization Nozzles (to enhance

Inline Inspection

pig launch process)

Pipeline Cleaning

Multiple Vent Nozzles for safe purge of

Batching

the entire unit

Displacement.

Pressure Gauge Connection ready for

Standardized features included on TDW


SmartTrap Launchers and Receivers make the
pigging process a smooth and efficient procedure
for piping system operators. With extra emphasis

North & South America: +1 918 447 5000


Data subject to change without notice.

on safety, TD Williamson's easy-opening D2000


Clamp Ring Closures on all units and PIG-SIG IV
Passage Indicators are included on all recievers.

Dimensions not for construction unless certified.

gage installation
Side Nozzles to further assist ease of

loading

Europe / Africa / Middle East: +32 67 28 3611


Registered trademark of T.D. Williamson, Inc. in the United States and other countries.

Asia Pacific: +65 6364 8520

TM Trademark of T.D. Williamson, Inc. in the United States and other countries.

www.tdwilliamson.com
/

Copyright 2015 All rights reserved. T.D. Williamson, Inc.

Dimensions and Part Numbers

SmartTrap Launchers

5000.001.02- p2

ASME Class 600 Lb.



Line Size
Nominal
AL
B
C
D
E
F
G
M
6 18.85 10.75 2 10.75 2 1 1 6
8 21.35 12.75 2 12.75 2 1 1 8
10 20.47 16.00 3 16.00 2 2 1 10
12 19.21 16.00 4 16.00 3 2 1 12
14 20.27 20.00 4 20.00 3 1 1 14
16 17.48 20.00 6 20.00 4 2 1 16
18 18.46 24.00 6 24.00 4 2 1 18
20 18.53 24.00 6 24.00 4 2 1 20
24 23.62 30.00 8 30.00 4 2 1 24
26 23.85 30.00 8 30.00 4 2 1 26
28 23.92 34.00 10 34.00 4 2 1 28
30 24.00 36.00 10 36.00 6 2 1 30
36 26.33 40.00 12 40.00 6 4 1 36

Note: Deminsions are approximate. AL and AR are shown in feet, all others shown in inches.

Consult factory for alternative custom designs, codes, pressure classes, features and izes not shown

North & South America: +1 918 447 5000


Data subject to change without notice.

Dimensions not for construction unless certified.

Europe / Africa / Middle East: +32 67 28 3611


Registered trademark of T.D. Williamson, Inc. in the United States and other countries.

Closures
H
I
7.37 17.00
8.50 19.00
9.68 21.25
10.87 24.75
11.56 26.00
13.75 33.75
14.68 34.75
15.81 36.25
18.12 42.75
20.00 44.81
21.12 46.25
22.31 47.81
25.56 67.00

Asia Pacific: +65 6364 8520

TM Trademark of T.D. Williamson, Inc. in the United States and other countries.

J
K
2 2
2 2
2 2
2 2
2 2
2 2
2 2
2 2
2 2
2 2
2 2
2 2
2 2

www.tdwilliamson.com
/

Copyright 2015 All rights reserved. T.D. Williamson, Inc.

Dimensions and Part Numbers

SmartTrap Receivers

5000.001.02- p3

ASME Class 600 Lb.



Line Size
Nominal
6
8
10
12
14
16
18
20
24
26
28
30
36

AR
B
27.85 10.75
32.59 12.75
30.14 16.00
28.43 16.00
29.02 20.00
24.24 20.00
24.96 24.00
24.88 24.00
34.62 30.00
34.85 30.00
34.92 34.00
35.00 36.00
37.33 40.00

Closures
C
D
E F G M
H
I
2 10.75 2 1 1 6 7.37
17.00
2 12.75 2 1 1 8 8.50
19.00
3 16.00 2 2 1 10 9.68
21.25
4 16.00 3 2 1
12 10.87
24.75
4 20.00 3 1 1 14 11.56
26.00
6 20.00 4 2 1 16 13.75
33.75
6 24.00 4 2 1 18 14.68
34.75
6 24.00 4 2 1 20 15.81
36.25
8 30.00 4 2 1 24 18.12
42.75
8 30.00 4 2 1 26 20.00
44.81
10 34.00 4 2 1 28 21.12
46.25
10 36.00 6 2 1 30 22.31
47.81
12 40.00 6 4 1 36 25.56
67.00

Note: Deminsions are approximate. AL and AR are shown in feet, all others shown in inches.

Consult factory for alternative custom designs, codes, pressure classes, features and izes not shown

North & South America: +1 918 447 5000


Data subject to change without notice.

Dimensions not for construction unless certified.

Europe / Africa / Middle East: +32 67 28 3611


Registered trademark of T.D. Williamson, Inc. in the United States and other countries.

Asia Pacific: +65 6364 8520

TM Trademark of T.D. Williamson, Inc. in the United States and other countries.

www.tdwilliamson.com
/

Copyright 2015 All rights reserved. T.D. Williamson, Inc.

Complete Pig Systems


Launching & Receiving

Bulletin No: 5000.002.00


Date: February 1999
Cross Indexing No: n/a
Supersedes: n/a

Options
T.D. Williamson, Inc., is committed to
providing you with the exact product to assist
you in planning, budgeting, and meeting your
individual application needs.
TDW can provide:
Systems designed to handle corrosion
inspection pigs.
Automated packages to simplify
operation.
Special materials.
ASME B31.4, B31.8, B31.3, ASME
Section VIII Codes.
Special surface preparation and finish.
Horizontal, vertical, or sloped units.

Complete Pig System

Description

Features

TDW offers complete Pig Launching and


Receiving Systems to meet your total pigging needs.
These system packages include the Launcher/
Receiver, Closure, PIG-SIG Indicators, Bypass
Piping, Valves, Handling Equipment if required, and
Skid Mounted to ease field installation. All system
packages are designed to the pipeline codes you
require.

Our standard Launching and Receiving Systems


are complete packages. All components are
assembled, tested, and ready for field installation.
Units are furnished with TDW Closures.
Units are furnished with the TDW PIG-SIG,
installed.
All nozzles are properly sized and located.
Bypass piping is fabricated and connected
for sure fit-up.
All units are sandblasted and prime coated.
Handling equipment is offered for handling
larger pigs.
Units designed, tested, and inspected to meet
your code requirements.
100% weld inspection.

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

Patented in the United States and in foreign countries.


ISO 9001 Certified

USA: 1-800-571-7447
England: (44) 1-793-603600

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

Complete Pig Launching & Receiving Systems

5000.002- p2

Mainline
Bypass Valve

C
PIG-SIG

Mainline
Trap Valve

Pressure
Gauge
Vent
Valve

Trap Kicker
Valve

Scraper
Barred Tee

Closure

Launcher

Pig

Jib Crane
& Hoist

Tray

Drain
Valve
Skid

Pig Launching
Size
12 x 16
14 x 18
16 x 20
20 x 24
24 x 28
30 x 34
36 x 40
40 x 44

C
3 8
310
40
50
511
611
78
80

H
3 0
32
32
52
56
510
65
77

L
2110
224
238
267
310
384
458
501

W
60
64
68
84
96
114
124
130

Approx.
Weight/Lbs.
12950
14000
18200
27500
35550
52500
76300
107660

Mainline
Bypass Valve
Scraper
Barred Tee

Mainline Trap
Valve

Vent
Guage

Trap Kicker
Valve

PIG-SIG
Closure
Pressure
Gauge

C
Drain
Valve

Tray

Jib Crane
& Hoist

Receiver

Pig Receiving
Size
12 x 16
14 x 18
16 x 20
20 x 24
24 x 28
30 x 34
36 x 40
40 x 44

Pig

C
38
310
40
50
511
611
78
80

H
30
32
32
52
56
510
65
77

TDW Pigging Products

L
2611
274
276
313
360
4510
557
616

P.O. Box 1121

W
60
64
68
85
96
114
124
130

Approx.
Weight/Lbs.
13230
15450
20100
26700
37700
56340
82200
115350

Skid

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

Drip
Pan

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

Complete Pig Launching & Receiving Systems


PIG-SIG

Sphere
Barred Tee

5000.002- p3

Mainline
Valve
Pressure
Gauge

Launch
Pins

C1

Vent
Valve

Lifting
Tongs

Launcher

H2

C2

H1

Pressure
Equalization
Valve

Sphere
Tray
Closure

Size
12 x 14
16 x 18
20 x 22
24 x 26
30 x 32
36 x 40

C1
36
39
40
44
48
53

Skid

Sphere Launching
C2
38
42
38
42
47
511

H1
20
26
210
36
40
49

H2
22
28
211
38
42
50

L
2210
278
314
360
429
513

Approx.
W Weight/Lbs.
56
8000
59
11500
66
17000
610
24500
86
37000
98
65500

Jib Crane
& Hoist

Drip
Pan

PIG-SIG
Sphere
Barred Tee

Mainline
Valve

C1

PIG-SIG
Vent
Valve
C2

Receiver

Pressure
Gauge

H1

Lifting
Tongs

H2

Sphere
Tray

Sphere Receiving
Size
12 x 14
16 x 18
20 x 22
24 x 26
30 x 32
36 x 40

C1
30
37
44
50
511
70

C2
38
42
38
42
47
511

TDW Pigging Products

H1
41
511
63
74
810
106

H2
18
111
24
29
30
37

L
2210
278
314
360
429
513

P.O. Box 1121

Approx.
W Weight/Lbs.
51
8000
58
11500
610
17500
77
25000
99
38000
115
67000

Tulsa, Oklahoma 74101-1121

Pressure
Equalization
Valve
L

Skid
Closure

Jib Crane
& Hoist

918-447-5400

Fax: 918-664-7091

Drip
Pan

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA

TracMaster

Magnetic Pig Tracking & Locating System

Bulletin No: 5000.003.01


Date: June 2005
Cross Indexing No: n/a
Supersedes: 5000.003.00 (9/00)

A built-in help menu provides assistance


with many functions.
The receivers graphic screen is backlit
for readability in dim light; the screen
blanks to save energy and automatically
reactivates when passing pigs are
detected.
Built-in speakers indicate pig passages,
transmitter pulses, button presses, etc.
All information can be printed out on
standard dot matrix printers.

TracMaster Pig Tracker


and Locator

Description
Designed exclusively for the pigging industry,
the TDW TracMaster Pig Tracker and Locator
provides a visual display as well as an audible
signal of stopped or moving pigs in a pipeline.
The need to walk and stop is eliminated with
TracMaster because extraneous signals and noise
are filtered out as it accurately detects, reports and
stores pig passages, locations, times and dates.
Pigging activites are reported via a simple, graphic
menu system and display that reveal the distinctive
pulsing pattern of a passing pig plus quick, precise
locations of stationary pigs. This information is
provided for on-site viewing and printed reports,
and is transferrable to desktop PCs.

Features
T. D. Williamson, Inc., is committed to
providing you with the exact product to assist
you in meeting the needs of your individual
applications.
Simple, graphic menu system and a
display reveal the distinctive pulsing
pattern of a passing pig as well as
stationary pigs.
As pig passages are detected, their
count, location, time and date are
stored in the TracMasters memory.
Pig activity can be recalled for on-site
viewing and report printing, and can be
transferred to a desktop PC.
The pig passage recording list on the
display can be used to obtain the
average pig speed, as well as elapsed
time and distance, between any two
recordings.
A list of pig passages shows the time,
date, and image, and optionally, the
mile or foot marker of each recording
location on the pipeline.

Purchase: TDW Pigging Products


10727 E. 55th Pl.
Rental: TDW Pipeline Surveys
6747 So. 65th W. Ave

Tulsa, Oklahoma 74146


Tulsa, Oklahoma 74134

918-447-5400
918-447-5500

Transmitters fit inside or can be towed


behind all types of foam, unicast and
metal pigs.
Receiving antennas reject false signals
created during movement, allowing
operators to walk continuously without
interference and eliminating the timeconsuming walk and stop method of
other tracking systems.
The receivers stainless steel chassis is
designed to endure rough pipeline
conditions, is water resistant, and has
both serial and printer ports. Battery life
is rated at 40 hours with all options on,
including the backlight.
System software can be upgraded to
new versions as they become available.

Options
The TracMaster Pig Tracking and Locating
System is available for purchase or rental.

USA: 1-800-571-7447
England: (44) 1-793-603600

Fax: 918-664-7091
Fax: 918-447-5550

www.tdwilliamson.com
www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / Copyright 2005. All rights reserved T. D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

TracMaster Pig Tracker & Locator

The TracMaster Pig Tracking &


Locating System is available in six
different packaged models.

5000.003.01 - p2

Pig Tracking & Locating System for 6 - 28 Pipelines (Model TDW/CD42-K1)


Weight
Description
Tracking & Locating System
System includes:
Receiver
General Purpose Antenna
Transmitter (T-1)
Antenna Cable
Shoulder Strap for Receiver
Shoulder Strap for Antenna
Carrying/Shipment Case
D-Cell Replacement Batteries
AA-Cell Replacement Batteries

Quantity
1

Part Number
00-7496-0023

Lbs.
50

Kgs.
35

1
1
1
1
1
1
1
5
6

00-7496-0007
00-7496-0008
00-7496-0006
00-7496-0011
00-7496-0014
00-7496-0015
00-7496-0016
00-7496-0017

10
10
6.0
1.0

4.5
4.5
2.7
0.5

30

14

Pig Tracking & Locating System for 6 - 28 Pipelines with Dual-Receiver Equipment
(Model TDW/CD42-K2)
Weight

Description
Tracking & Locating System
System includes:
Receivers
General Purpose Antennas
Transmitter (T-1)
Antenna Cables
Shoulder Straps for Receivers
Shoulder Straps for Antennas
Carrying/Shipment Cases
D-Cell Replacement Batteries
AA-Cell Replacement Batteries

Quantity
1

Part Number
00-7496-0038

Lbs.
67

Kgs.
30

2
2
1
2
2
2
2
10
6

00-7496-0007
00-7496-0008
00-7496-0006
00-7496-0011
00-7496-0014
00-7496-0015
00-7496-0016
00-7496-0017
00-7496-0022

10
10
6.0
1.0

4.5
4.5
2.7
0.5

30

14

Pig Tracking & Locating System for 30 - 60 Pipelines (Model TDW/CD42-K3)


Weight
Description
Tracking & Locating System
System includes:
Receiver
General Purpose Antenna
Transmitter (T-2)
Antenna Cable
Shoulder Strap for Receiver
Shoulder Strap for Antenna
Carrying/Shipment Case
D-Cell Replacement Batteries
C-Cell Replacement Batteries

Purchase: TDW Pigging Products


10727 E. 55th Pl.
Rental: TDW Pipeline Surveys
6747 So. 65th W. Ave

Quantity
1

Part Number
00-7496-0003

Lbs.
63

Kgs.
29

1
1
1
1
1
1
1
5
6

00-7496-0007
00-7496-0008
00-7496-0005
00-7496-0011
00-7496-0014
00-7496-0015
00-7496-0016
00-7496-0017
00-7496-0018

10
10
17
1.0

4.5
4.5
7.7
0.5

30

14

Tulsa, Oklahoma 74146


Tulsa, Oklahoma 74134

918-447-5400
918-447-5500

Fax: 918-664-7091
Fax: 918-447-5550

www.tdwilliamson.com
www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / Copyright 2005. All rights reserved T. D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

TracMaster Pig Tracker & Locator

The TracMaster Pig Tracking &


Locating System is available in six
different packaged models.

5000.003.01 - p3

Pig Tracking & Locating System for 30 - 60 Pipelines with Dual-Receiver Equipment
(Model TDW/CD42-K4)
Weight
Description
Tracking & Locating System
System includes:
Receivers
General Purpose Antennas
Transmitter (T-2)
Antenna Cables
Shoulder Straps for Receivers
Shoulder Straps for Antennas
Carrying/Shipment Cases
D-Cell Replacement Batteries
C-Cell Replacement Batteries

Quantity
1

Part Number
00-7496-0004

Lbs.
78

Kgs.
35

2
2
1
2
2
2
2
10
6

00-7496-0007
00-7496-0008
00-7496-0005
00-7496-0011
00-7496-0014
00-7496-0015
00-7496-0016
00-7496-0017
00-7496-0018

10
10
17
1.0

4.5
4.5
7.7
0.5

30

14

Pig Tracking & Locating System for 4 - 8 Pipelines (Model TDW/CD42-K7)


Weight
Description
Tracking & Locating System
System includes:
Receiver
General Purpose Antenna
Transmitter (T-0)
Antenna Cable
Shoulder Strap for Receiver
Shoulder Strap for Antenna
Carrying/Shipment Case
D-Cell Replacement Batteries
N-Cell Replacement Batteries

Quantity
1

Part Number
00-7496-0033

Lbs.
45

Kgs.
20

1
1
1
1
1
1
1
5
6

00-7496-0007
00-7496-0008
00-7496-0019
00-7496-0011
00-7496-0014
00-7496-0015
00-7496-0016
00-7496-0017
00-7496-0042

10
10
3.0
1.0

4.5
4.5
1.4
0.5

30

14

Pig Tracking & Locating System for 4 - 8 Pipelines with Dual-Receiver Equipment
(Model TDW/CD42-K8)
Weight

Description
Tracking & Locating System
System includes:
Receivers
General Purpose Antennas
Transmitter (T-0)
Antenna Cables
Shoulder Straps for Receivers
Shoulder Straps for Antennas
Carrying/Shipment Cases
D-Cell Replacement Batteries
N-Cell Replacement Batteries
Purchase: TDW Pigging Products
10727 E. 55th Pl.
Rental: TDW Pipeline Surveys
6747 So. 65th W. Ave

Quantity
1

Part Number
00-7496-0034

Lbs.
62

Kgs.
28

2
2
1
2
2
2
2
10
6

00-7496-0007
00-7496-0008
00-7496-0019
00-7496-0011
00-7496-0014
00-7496-0015
00-7496-0016
00-7496-0017
00-7496-0042

10
10
3.0
1.0

4.5
4.5
1.4
0.5

30

14

Tulsa, Oklahoma 74146


Tulsa, Oklahoma 74134

918-447-5400
918-447-5500

Fax: 918-664-7091
Fax: 918-447-5550

www.tdwilliamson.com
www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / Copyright 2005. All rights reserved T. D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

TracMaster Components

5000.003.01 - p4

T-0 Transmitter

Description
CD42-T-0 Transmitter

Quantity
1

Part Number
00-7496-0019

Lbs.
3.0

T-1 Transmitter

Weight
Kgs.
1.4

Description
CD42-T-1 Transmitter

Quantity
1

Part Number
00-7496-0006

Weight
Lbs.
Kgs.
6.0
2.7

Description
CD42-T-2 Transmitter

Quantity
1

Part Number
00-7496-0005

Lbs.
17

T-2 Transmitter

Receiver

Description
CD42-R Receiver

Quantity
1

Part Number
00-7496-0007

Weight
Lbs.
Kgs.
10
4.5

Description
CD42-GP Antenna

Quantity
1

Part Number
00-7496-0008

Lbs.
10

Antenna

Purchase: TDW Pigging Products


10727 E. 55th Pl.
Rental: TDW Pipeline Surveys
6747 So. 65th W. Ave

Tulsa, Oklahoma 74146


Tulsa, Oklahoma 74134

Weight
Kgs.
7.7

918-447-5400
918-447-5500

Fax: 918-664-7091
Fax: 918-447-5550

Weight
Kgs.
4.5

www.tdwilliamson.com
www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / Copyright 2005. All rights reserved T. D. Williamson, Inc. / Printed in USA

TDW Pig Washer


Solvent-Free and Automated

Bulletin No: 5000.005.01


Date: January 2007
Cross Indexing No: n/a
Supersedes: 5000.005.00 (10/03)

Low water shut off system


Control voltage is 120 V, I phase,
60 cycle
All primary power circuits are
protected by fuses and breakers
Sloped floor for easy cleanout
Gear drive turntable is breaker
protected and eliminates slippage
Mechanical door seal (no rubber seals)
Stainless steel bushed V pattern
nozzles

TDW Solvent-Free,
Automated Pig Washer

Options

Features

Description
T.D. Williamson, Inc. provides you with unique
products to assist with maintaining your pipelines in
the most efficient manner. The TDW Solvent-Free,
Automated Pig Washer allows you to clean pigs
easily with this high-powered, industrial washing
system.
TDWs Solvent-Free, Automated Pig Washer
removes paraffin, oil sludge and more with a heated
water detergent solution. It also can be used to
clean a variety of items found on jobs sites other
than pigs.
With a convenient front-load feature, the TDW Pig
Washer is easy-to-use while saving you time and
money.

TDW Solvent-Free, Automated Pig


Washers feature:

TDW is committed to providing you with the exact


product to assist in planning, budgeting and meeting
your individual needs. Many options are available,
including:
Insulation package

Stainless steel pressure nozzles for precise


360 cleaning coverage

Steam exhaust system

NEMA-rated, enclosed control panel features


IEC components with rotary illuminated cam
switches. Meets NFPA wiring standards
for numbering, sizing, color coding and
overload protection

Positioning/holding fixtures for small and/or


multiple pigs being washed at one time

Rotary type lockable fused service disconnect

Detergent with corrosion inhibitor

Vertical seal-less pump means there are no


seals to leak or replace
Debris screen keeps tank free of large
fragments and waste
Seven day timer for programmable reheat of
solution tank
Sixty minute mechanical wash timer
Industrial dial type thermostat
Submersible incolloy resistance heating
element(s) provides up to 180 F water

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

USA: 1-800-571-7447
England: (44) 1-793-603600

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of Magpie Systems, Inc. in the United States and foreign countries / Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA

Dimensions and Part Numbers

TDW Pig Washer

5000.005- p2

Machine Capacities
Model
Number

Pump
(HP)

Heaters
(KW)

Tank
(Gallons)

Weight
Capacity

Power
Source

TDW-FL 2532

24

140

1,000

230 V or 460 V/3PH

TDW-FL3148

7.5

24

240

1,000

230 V or 460 V/3PH

TDW-FL3660

10

36

250

1,500

230 V or 460 V/3PH

TDW-FL4272

10

36

275

1,500

230 V or 460 V/3PH

TDW-FL6090

15

36

400

2,000

230 V or 460 V/3PH

Dimensions
Model
Number

Turntable Diameter
Inches mm

Inside Height
Inches mm

Width
Inches mm

Depth
Inches mm

Height
Inches mm

Weight
Lbs. Kgs.

TDW-FL2532

25

635

32

813

43

1092

52

1321

60

1524

1,100

499

TDW-FL3148

31

787

48

1219

47

1194

55

1397

76

1930

1,450

658

TDW-FL3660

36

914

60

1524

54

1372

67

1702

94

2388

2,100

953

TDW-FL4272

42

1067

72

1829

63

1600

73

1854

107

2718

2,500

1134

TDW-FL6090

60

1524

90

2286

79

2007

91

2311

108

2743

6,000

2722

TDW Pigging Products

P.O. Box 1121

Tulsa, Oklahoma 74101-1121

918-447-5400

Fax: 918-664-7091

www.tdwilliamson.com

Data subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA

&

Pipeline Services
Pigging Products
Pipeline Integrity Services:

Pigs and Pigging Products:

On- and off-line cleaning

Batching & Displacement Pigs

Commissioning/Decommissioning

Foam Pigs

Consulting Services

Pipeline Cleaning Pigs

Engineering Services

Specialty Pipeline Pigs, including PitBoss Pig,


V-Jet Pig, X-Pig Tool

Turnkey Project Management


High-resolution Magnetic Flux Leakage (MFL) Technology
Multiple Dataset technology, including SpirALL MFL
Active Speed Control Technology
XYZ Mapping

Pipeline Serv ices & Pigging Pro du cts

As the industrys most trusted provider of integrated piping maintenance, modification and repair capabilities
for a full range of pressurized piping system applications, TDW delivers customized pipeline service and pigging
solutions specifically designed to optimize performance, reduce costs and make downtime a thing of the past.

D-2000 Closures
PIG-SIG Pig Passage Indicator, intrusive and non-intrusive
TracMaster Pig Tracking System
SmartTrap Pig Launchers and Receivers, including the
SmartTrap Automated Combo Launcher and Receiver

Deformation Technology
Non-Destructive Examination & Repair
Pull-Through Inspection Service
Hydrostatic Testing and Drying

Pigging Products Inside Cover.indd 1

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