DSI Underground Systems Catalogue US 01

Mining and Tunneling Products Catalogue
www.dsiunderground.com
Table of Contents
Section
Mechanical Rock Bolts, Extension Bolts & Stelpipe Bolts
Rebar Rock Bolts
Cable Bolts
Friction Stabilizers & Expandable Bolts
DYWIDAG THREADBAR
Trusses & Slings
Specialty Bolts
Fiberglass Bolts
Resins & Cement Cartridges
Mesh, Straps & Plate Washers
10
Eyebolts, Scaling Bars & Utility Hangers
11
Tools & Hardware, Drilling Consumables
12
Lattice Girders, Steel Arches & Props
13
High Performance Grouts & Application Equipment
14
Drilling Fluids
15
Miscellaneous
16
Mechanical Rock Bolts (Forged Head & Threaded)

Nominal 5/8" and 3/4" sizes and 7/8"
Forged Head (11/8" Square)
+ 1/
G3 5
48
" (6 mm) up to 10' (3 m)
length as specified +1/ 4" (13 mm) over 10' (3 m)
I
thread length as specified
bolt length
33/4" (95 mm) min.

12" (305 mm) max.
USA manufactured bolts: made to ASTM F432 and MSHA approved
T-Dome (1 5/16" Square)
DSI
Threaded Both End (TBE)
Dimensions
Head Type
Type
Head
Diameter
E
EBody
Body
Diameter
FHead
Head
Across
Across
FlatsFlats
F
G Head Across Corners
Head Across Corners G
H Head Height
Head Height H
I Thread Size, left & right
All bolts
bolts
All
Square
1111//88"" Square
T-Dome
T-Dome
8" Bolt
5/8"5Bolt
/
4" Bolt
3/4"3/Bolt
7/8"
0.56"
(14.2
mm)mm)0.68"
(17.3
mm) mm)0.79"
(20.1mm)
0.79"
0.56"
( 14.2
( 20.1
0.68"
( 17.3
1.244" - 1.326" (31.60 - 33.68 mm)
0.40" (10.16 mm)
11/8" Square & T-Dome
5/8" -
All bolts
0.40" (10.16 mm)3
11 UNC
5/8"- 11 UNC
Thread Size (left and right) I
All Bolts
All dimensions in accordancewith ASTM F432 & CSA M430-90 specifications
/4"
3/4"-
- 10 UNC
7/8"
10 UNC
7/8"-
All dimensions in accordance with ASTM F432 & CSA M430-90 specifications
Tensile Strength, min.

Ultimate Axial Strain
3/4" Bolt
13,600 lbs
20,000 lbs
(60 kN)
(89 kN)
22,600 lbs
33,400 lbs
(100 kN)
(148 kN)
Minimum 12%
5/
" Bolt
5/8" Bolt
17,100 lbs
(76 kN)
31,200 lbs
(139 kN)
Minimum 8%
May 2013
A29 (gr75 for USA)
C1055 (A29)
5/
" Bolt
- 9 UNC
9 UNC
continued
C1070
C1060 Steel
Yield Strength, min.
mm )
1.125"
(27.64
- 28.58
1.088"
1.088" - -1.125"
(27.64
- 28.58
mm) mm)
0.906"
0.938"
(23.01
23.83
0.906" - 0.938" (23.01 - 23.83 mm) mm)
1.425" - 1.591" (36.19 - 40.41 mm)
1.425" - -1.591"
(36.19
- 40.41
mm) mm)
1.244"
1.326"
(31.60
- 33.68
1 1/8" Square
1/8" Square
1T-Dome
T-Dome
11/8" Square & T-Dome
5/8" Bolt
7Bolt
/8" Bolt
3/
" Bolt
C1070M
5/8"
TBE Bolt
28,400 lbs
(126 KN)
35,000 lbs
(156 KN)
Minimum 2.2%
Section1-Page1
7/
" Bolt
Mechanical Rock Bolts (Forged Head & Threaded) continued
Technical Data
C1060 Steel
5/8"
C1070
Bolt
3/4"
Bolt
5/8"
Bolt
C1070M
5/8"
TBE Bolt
13,600 lbs
(60 kN)
20,000 lbs
(89 kN)
17,100 lbs
(76 kN)
28,400 lbs
(126 kN)
22,600 lbs
(100 kN)
33,400 lbs
(148 kN)
31,200 lbs
(139 kN)
35,000 lbs
(156 kN)
Minimum 8%
Minimum 2.2%
Minimum 12%
C1055 (A29)
5/8"
Bolt
A29 (Gr.75 for USA)

5/8"
Bolt
3/4"
Bolt
7/8"
Bolt
15,600 lbs
(69 kN)
17,000 lbs
(75 kN)
25,100 lbs
(111 kN)
34,700 lbs
(154.3 kN)
24,000 lbs
(106 kN)
22,600 lbs
(100 kN)
33,400 lbs
(149 kN)
46,200 lbs
(205.5 kN)
Minimum 10%
Minimum 8%
All mechanical & physical properties in accordance with ASTM F432, ASTM A29 & CSA M430-90 specifications
steel special order
5/8"
Section1-Page2
May 2013
Installation Accessories
Mechanical Rock Bolts
Expansion Shells
for 5/8" & 3/4" UNC threads & 7/8" where applicable
= 11/32" (26 mm) hole size: model F1F, L = 31/4"
= 11/4" (32 mm) hole size: model F11/4B, L = 31/4"
= 13/8" (35 mm) hole size: model F2B, L = 27/8"
= 1 1/2" (38 mm) hole size: model D1L, L = 5"
= 13/4" (45 mm) hole size: model D5-1, L = 3"
Nuts
for TBE rock bolts only
for 5/8" and 3/4" & 7/8" UNC thread:
A.F. = 11/8" square
T = 0.8"
Hardened Round Washers

to ASTM F436 specifications
for 5/8" and 3/4" thread
I.D. = 13/16"
O.D. = 115/32"
T = 0.122" to 0.177"
Spherical Seat (Compensation) Washers

ductile iron ASTM A536 Gr. 65-45-12
for 5/8" thread:

I.D. = 11/16", O.D. = 2", H = 3/4" (model TSW-2)

I.D. = 15/16", O.D. = 2", H = 1/2" (model TSW)
for 3/4" thread:

I.D. = 13/16", O.D. = 2", H = 13/16" (model TSW-4)

I.D. = 15/16", O.D. = 2", H = 1/2" (model TSW)
Installation Tools - for Stopers/Jacklegs

for forged head rock bolts:
11/8" square driver
15/16" square driver (for T-Dome bolts)
for TBE bolts:
11/8" square nutrunner
available with 7/8" hex shank or socket
May 2013
Section1-Page3
Extension Bolt (7/8" High Tensile)

2 Part with Coupler
Dimensions
7/8"
High Tensile Extension Bolt
Body Diameter E
0.88" (22.3 mm)

7/8"
Thread Size (left and right) I1
7/8"
Thread Size (left and right) I2
- 9 UNC
- 14 UNF
Technical Data
7/8"
High Tensile Extension Bolt
Minimum Yield Strength
57,200 (254 kN)
Typical Ultimate Strength
74,500 (330 kN)
Minimum 1.85%
Torquing Pinch (optional)
Nominal 70 ft - lbs
Hardware
1 5/16"
Hex Nutrunner
x 7/8" hex socket
Section1-Page4
7/8"
UNC
Hex Nut
7/8"
Hardened TSW-1 Spherical

Round Washer
Seat Washer
May 2013
7/8"
UNF
Coupler
D5-1 Shell
Plug for resin
installation
D5-1 Expansion
Shell
13/4"
Stelpipe Bolts (Groutable Rock Bolts)

Nominal " and 1" sizes
Dimensions
3/4"
(19 mm) Stelpipe
1" (25 mm) Stelpipe
Body Diameter E
0.68" (17.3 mm)
0.92" (23.4 mm)
Grout Hole Diameter F
0.34" (8.6 mm)
0.40" (10.2 mm)
3/4-
10 UNC
1" - 8 UNC
Roll Threading
Thread Size / Type
3/4"
- 10 UNC
1" - 8 UNC
Pitch Diameter
Major Diameter
0.6773" to 0.6832"
(17.20 mm to 17.35 mm)
0.7353" to 0.7482"
(18.68 mm to 19.00 mm)
0.9100" to 0.9168"
(32.11 mm to 23.29 mm)
0.9830" to 0.9980"
(24.97 mm to 25.35 mm)
Standard UNC 2A Values

Left Hand (LH) & Right Hand (RH) threads available
Technical Data
3/4"
(19 mm) Stelpipe
1" (25 mm) Stelpipe
Steel Grade
1022M
Minimum Tensile Strength
Recommended Hole Diameter
Recommended Expansion Shell

3/4"
27,000 lbs
(120 kN)
50,000 lbs
(222 kN)
11/4" to 13/8"
(31.8 mm to 35 mm)
13/4"
(44.5 mm)
Frazer & Jones Model
1" F9F with bail center hole
Frazer & Jones Model

F 1/4" with bail center hole
15% typical
Specification for the tube bolt steel is selected by Stelpipe's metallurgical department
May 2013
Section1-Page5
Stelpipe Rock Bolts
Expansion Shells
for 3/4" thread (model F11/4 B):

L = 31/4"

= 11/4" (32 mm) hole size
for 1 thread (model F9F):

L = 31/4"

= 13/4
Nuts
for 3/4" thread:

A.F. = 11/8" square

T = 0.8"
for 1 thread:

A.F. = 15/8" hex

T = 63/64"

for 3/4" thread:

I.D.= 13/16", O.D. = 115/32", T = 0.122 to 0.177"
for 1 thread:

I.D. = 11/8", O.D. = 2", T = 0.136" to 0.177"

for 3/4" thread:

I.D. = 13/16", O.D. = 2", H = 13/16" (model TSW-4)

I.D. = 15/16", O.D. = 2", H = 1/2" (model TSW)
for 1" thread:

I.D. = 11/16", O.D. = 2", H = 1/2" (model TSW-1)

11/8" square nutrunner (for 3/4" bolts)
15/8" hex nutrunner (for 1" bolts)
available with 7/8" hex socket
or 31/4" long 7/8" hex shank
Section1-Page6
May 2013
Installation Quality Guidelines

Mechanical Rock Bolts
The following are items to be aware of when

installing mechanical rock bolts (forged head and
threaded both end [TBE] bolts):
Type of Ground - The nature of the ground must
be evaluated. Soft strata requires a larger plate
washer and/or expansion shell bearing area.
Greater expansion of the expansion shell leaves
may be required. Soft ground results in larger hole
sizes for a given bit size (bit rattling and reaming).
Special anchors are available for soft ground.
Excessively hard ground can be detrimental as
well. Hard ground can result in poor anchorage as
the shell is unable to bite into the rock.
Scaling - The ground should be thoroughly scaled
i.e. barred down, before drilling and bolting.
Periodic re-scaling may be required while drilling.
Strength and Yield Capacity of Bolt - The
mechanical properties of the bolt should be
appropriate for the ground conditions, bolt length
and bolting pattern. Pull tests and torque-tension
tests should be performed to determine yield
strengths and anchorage capacities of the bolts
being used.
Condition of Threads - Threads should be

inspected before installation. Increased friction on
the threads adversely affects the torque tension
relationship.
Fillet on Forged Head - Forged head rock bolts
should be inspected to ensure a fillet of 1/8 " radius
is present where the shaft connects to the forged
head. Sharp transitions may weaken the bolt.
Hole Length - Holes too short for the bolt in use
may cause the shell to distort or inhibit proper
tensioning of the bolt. Good practice suggests that
the hole length should be equal to the bolt length
plus shell length.
Hole Condition - The hole should be cleaned and
examined to ensure the bolt will insert smoothly.
Damage to the shell may result if it must be forced
into the hole.
continued
May 2013
Section1-Page7
Installation Quality Guidelines continued
Oversize Holes - Holes 1/8 " oversized can reduce

holding strength by 70%. Oversized holes can be
caused using the wrong bit size, leaving the drill
running while flushing the hole, soft ground (faults,
gouge, etc.) and bent drill steel.
Undersized Holes - Undersized holes will not permit
the plug in the expansion shell to seat properly.
The leaves or bail can break and distort upon
forced entry. Undersized holes are usually caused
by worn bits and/or wrong bit sizes being used.
Friction Flair Expansion Shells - A recent
improvement in expansion shell design is the
addition of flairs or wings on the bail strap at the
bottom of the leaves. Installation is improved as
there is no need to set the anchor to keep the bolt
from sliding out of the hole during installation.
Theanchor sets up faster as the plug engages the
leaves freely. Spinning of the anchor in the hole is
prevented, thereby eliminating the principal cause
of bolt failure upon installation.
Resin Anchors - Using a resin cartridge to assist

in anchoring mechanical rock bolts is gaining
popularity. If used with an expansion shell, the
shell must have provisions for the passage of
resin around the shell wedge. This ensures proper
encapsulation of the expansion shell without
causing any damage to the assembly.
Expansion Shell Plastic Sleeve - The plastic
sleeve holding the leaves together on an expansion
shell should be removed prior to installation. If left
on it could result in poor anchorage.
Set Up of Expansion Shell - Immediately prior
to installation the expansion shell should be set
to the correct diameter to enable the bolt to be
pushed up the hole by hand, set and anchored.
Ifnot expanded enough there will be difficulties in
anchoring. If expanded too much the end of the
bolt can break the bail or leaf attachment prior to
the leaves being set.
continued
Section1-Page8
May 2013
DSI - Minings T-Dome - forged head rock bolts

have a special concave head design which when
used in conjunction with T-Dome plates, work
like a ball-and-socket and correct for angularity
without requiring extra washers.
bolt dollies have a 7/8" hex shank and are only 31/4"
long. In addition to being the proper size for the
rock bolt head or nut, the dolly must also have
sufficient socket depth to allow nuts to be run onto
the ends of TBE bolts.
Rock Bolt Dollies - Rock bolt installation dollies

should only transfer rotational energy to the rock
bolt during installation, not percussive energy,
when stopers and jacklegs are used. The shank
end of the dollie must be short enough to avoid
contact with the drill piston. Typically, these rock
Proper Torquing of Bolts - Typically, 3.5 tons of

installed tension is required for a rock bolt to set
the anchor and tension the bolt to 50% of the
yield strength. An approximately linear relationship
exists between the applied torque and the tension
in a forged head rock bolt.
As TBE bolts turn at both ends during torquing, they generally apply more tension for the same
amount of applied torque due to the reduced resistance to friction. However, as a generality:
All mechanical rock bolts should be torqued to a minimum of 150 ft-lbs (per ASTM F432).
continued
May 2013
Section1-Page9
Overtorquing - Overtorquing of the bolts must

be avoided. With forged head bolts, the heads
can be weakened or sheared off. Overtorquing
may tension the bolt past its yield point which is
undesirable.
Undertorquing - Undertorquing can result in poor
anchorage. Under tensioned bolts are particularly
susceptible to blasting damage. Bolts will not
apply sufficient compressive force to the ground
as per design requirements.
Monitoring - In practice, rock bolt tension often
drops after installation. Expansion shells can slip
due to blasting vibrations, shells can move as
high stress concentrations along the leaves cause
localized failure of the ground, and finally, the rock
can fail under the plate washer.
The installation of any ground support system
must be monitored to ensure proper procedures
and installation quality are maintained. For
rock bolts this requires verifying torque and
the placement and spacing of bolts. Torque

measurements can be recorded on the wall or
plate of the bolt which will permit monitoring of
the load on the bolt during the mining cycle. If
necessary, bolts can also be re-torqued if loss in
tension occurs. Torque testing is best done by a
crew supervisor (or dedicated technician) while
visiting work areas during his rounds.
Education - Proper education of mining personnel
and supervisors is mandatory. As manpower
turnover is relatively frequent in bolting crews,
education must be continuous. Forget this and
you waste money.
Packaging - Vendors must package bolting
products in an acceptable manner both for convenience of use as well as prevention of damage
to the product during shipping and handling.
Particular care must be paid to wrapping of the
thread ends to prevent damage and corrosion.
Good packaging costs more but is worth the
added cost by reducing wastage on site.
continued
Section1-Page10
May 2013
Matching Bolt and Shell Threads - While North

American mines typically use UNC thread specs,
other countries can use different thread types.
Care must be taken not to mismatch shells and
bolts from various manufacturers. A minimum
UNC class 1A thread spec should be met on
all threads as per ASTM F432 guidelines. DSI -
Mining exceeds ASTM specs and rolls threads to
aclass 2A specification.
Proper Grade Plates - Thin or weak plates will

deform at low bolt tension. High torques will
produce lower tension values. The bolt could also
rip through the plate during installation or by bolt
loading. Plate should meet ASTM F432 specs. The
minimum spec is a grade 2 plate which has less
than 0.25 deflection when the load on the plate is
increased from 6,000 to 20,000 lbs.
Hardened Steel Washers - Hardened steel
washers should be used between the forged
head or nut and the plate washer. The washer
reduces friction and enhances the torque-tension
relationship. Minimum grade should be Type 2
(ASTM F432 spec) and hole size in plate washer
should be no more than 3/8" diameter larger than
bolt size. A spherical seat washer can also be
used to reduce friction.
Support Nuts - While they are sometimes used

on TBE bolts, the practice of installing a nut below
the anchor shell should be avoided on forged head
bolts. If the support nut comes in contact with
the shell, friction between these two surfaces will
prevent the bolt from elongating properly and will
give false torque readings as the bolt is tensioned.
Headed bolts should be free to elongate into the
hole through the expansion shell.
Wooden Washers - Although seldom used

nowadays, wooden washers help prevent the
plate from cutting into mine screen (mesh) when
present. The wood may cause tension bleed off
however. Care must be used to watch for rotting
ofthe wood.
TBE Bolt Nuts - Do not run the nut on a TBE bolt

to the end of the threads and onto the shank.
Strength can be reduced by as much as 50%.
Each revolution of the nut onto the shank reduces
the thread engagement length.
Notching of TBE bolt threads - Notching threads
on TBE bolts is a poor installation practice and
must be avoided. This practice locks the nut onto
the bolt which then makes the TBE bolt act as a
forged head bolt. Deep gouging can reduce the
bolts strength.
Perpendicular Installation - Bolts should be

installed as near perpendicular to the rock surface
as possible. Bolts not perpendicular to the plate
and rock surface will be marginally weaker and
will not be pretensioned properly. The following
example using a 5/8 " forged head rock bolt
installed with 180 ft-lbs torque illustrates the
scope of the problem.
Angle from
Perpendicular
Installed
Tension
Reduction
Ultimate Breaking
Load
Reduction
13,030 lbs
26,780 lbs
10
10,280 lbs
21.1%
25,690 lbs
4.1%
20
5,230 lbs
59.8%
25,060 lbs
6.4"
30
3,280 lbs
74.8%
23,050 lbs
13.9%
Results from lab testing conducted at Stelco.
May 2013
Section1-Page11
Rebar Rock Bolts (Forged Head & Threaded)

#5 (15M), #6 (20M), #7 (22M) and #8 (25M)
Forged Head Rebar
Threaded Rebar
Dimensions
Nominal Bar Size E
#5 (15M)
#6 (20M)
#7 (22M)
#8 (25M)
0.625" (16 mm)
0.750" (19.5 mm)
0.875" (22.2 mm)
1.0" (25.2 mm)
Head Across Flats F
1.088" to 1.125" (27.64 mm to 28.58 mm)
Head Across Corners G
1.425" to 1.591" (36.19 mm to 40.41 mm)
Head Height, min. H

0.40" (10.2 mm)

5/8-
11 UNC
3/4"-
10 UNC
7/8"-
9 UNC
1"- 8 UNC
Technical Data - Forged Head - Grade 60

#5 (15M)
#6 (20M)
#7 (22M)
#8 (25M)
18,600 lbs
(80 kN)
26,400 lbs
(120 kN)
36,100 lbs
(155 kN)
47,100 lbs
(200 kN)
27,600 lbs
(121 kN)
39,600 lbs
(180 kN)
54,100 lbs
(232 kN)
70,600 lbs
(300 kN)
Elongation in 8" (200mm)
9% minimum
Technical Data - Threaded - Grade 60

5/8"
- 11 UNC
3/4"
- 10 UNC
7/8"
- 9 UNC
1" - 8 UNC
13,600 lbs
(60.5 kN)
20,000 lbs
(89 kN)
27,700 lbs
(123.2 kN)
36,400 lbs
(161.9 kN)
20,300 lbs
(90.3 kN)
30,100 lbs
(133.9 kN)
41,600 lbs
(185 kN)
54,500 lbs
(242.4 kN)
Elongation in 8" (200 mm)
9% minimum
Notes: USA - manufactured to ASTM F432 and ASTM A615 specifications; bolts MSHA approved
Canada - manufactured to ASTM F432, CSA M430 and CSA G30.18M specifications
Grade 40 & 75 available where applicable. Notched rebar optional for bending.
May 2013
Section2-Page1
MGSD Bar
The new DSI hybrid size bar to allow easier
insertion through resin and better resin mixing.
Size
Grade
Yield
min.
Yield
max.
Tensile
min.
Tensile
Elongation
max.
3/4"
75
75,000
87,000
100,000 131,000
7/8"
75
75,000
87,000
100,000 131,000
"A"
Diameter
"A"
Aim
"C"
Nominal
"C" Deviation
8 % min.
0.680"
0.680"-0.686"
0.060"
0.038" min.
0.068" max.
8 % min.
0.796"
0.796"-0.808"
0.054"
0.038" min.
0.068" max.
DEFORMATION HEIGHT
"C"
0.1
0.003"
0.004"
"A" DIAMETER
Section2-Page2
May 2013
Rebar Rock Bolts
Nuts
Domenuts
for 3/4" thread A.F. = 1 1/8" square
for 7/8" thread A.F. = 11/8" square
for 1" thread A.F. = 1 5/8" hex
Plain Nuts - used with pinched thread
for 3/4" thread A.F. = 11/8" square
for 7/8" thread A.F. = 11/8" square with flange
for 1" thread A.F. = 15/8" hex
Torq Bolts - system available
for 3/4" and 7/8" thread A.F. = 11/8" square
Resin Mixing System "crimped thread"
Reverse Spin Reverse Drive

for 3/4" thread:

I.D. = 13/16", O.D. = 1 15/32", T = 0.122" to 0.177"
7
for /8" thread:

I.D. = 15/16", O.D. = 13/4", T = 0.136" to 0.177"
for 1" thread:

I.D. = 11/8", O.D. = 2", T = 0.136" to 0.177"

for 3/4" thread:

I.D. = 13/16", O.D. = 2", H = 13/16" (model TSW-4)

I.D. = 15/16", O.D. = 2", H = 1/2" (model TSW)
for 7/8" & 1" thread:

I.D. = 1 1/16", O.D. = 2", H = 1/2" (model TSW-1)

Forged Head Rebar Driver (Dollie)
1 1/8" square driver
available with 7/8" hex socket or 3 1/4" long hex shank
Threaded Rebar Nutrunners
11/8" square nutrunner (for 3/4" & 7/8" bolts)
15/8" hex nutrunner (for 1" bolts)
available with 7/8" hex socket or 31/4" long hex shank
May 2013
Section2-Page3
Tandem Anchor
patented
slotted shell base removes the chance of severely twisted
shells with leaves buckled inward onto the thread
the system incorporates both mechanical (expansion shell) &
resin anchorage
Other Rebar Product Variations

coupled bolts
notched bolts (for bending)
Section2-Page4
May 2013
Tandem Anchor
Components
#6 (3/4") or #7 (7/8") headed rebar
expansion shell (usually D8)
support nut
washer (2" or 21/4")
Expansion
Shell
for 13/8" or 11/2" drill holes

Tandem Anchor Bolts are "POINT ANCHOR BOLTS" because
the full length of the bolt is placed under tension. Resin is
inserted into the drilled hole followed by the bolt. Rotation of
the bolt mixes the resin and causes the expansion shell to
expand and place the bolt in tension. This system incorporates
both mechanical (expansion shell) and resin anchorage.
Resin
May 2013
Section2-Page5
Two Piece Tandem Anchor
Components
#6 (3/4") or #7 (7/8") rebar
5/8" or 3/4" headed smooth bar
coupling
expansion shell (usually D8)
support nut
washer (2" or 21/4")
Expansion
Shell
Support
Nut
Tandem Anchor Combos are "POINT ANCHORS". The primary

difference in this unit and the Tandem Anchor is the utilization
of two or more individual rods to create a single bolt. This is
necessary when the bolt, to be installed, is longer than the
coal seam is high and the bending of a single bolt is difficult
orimpossible.
Rebar
Resin
Coupling
Smooth Bar
Washer
Section2-Page6
May 2013
D-DomeTM Rebar Rockbolts (patent pending)

#7 (22m)
regular head for comparison
D-Dome head for comparison
Dimensions and Regulatory Requirements

see Rebar Rockbolts page for size and regulatory requirement
characteristics of D-DomeTM Rebar Rockbolts
Technical Data
the D-DomeTM Rebar Rockbolts produces up to a 60%
increase in head strength versus ASTM F432.95 requirements
Side View Comparison
Traditional headed rebar bolt

loaded to 32,000 lbs
D-DomeTM headed rebar bolt

loaded to 54,000 lbs
the D-DomeTM headed rebar bolt offers increased security against roof loading
please contact a local sales representative for a sample product and to arrange for a trial
May 2013
Section2-Page7
Posimix Resin Bolt System
General Features
Manufacture of the posimix bolt is the
addition of a specially designed spring wire
attached to the up hole end of many of DSI
rock bolts.
The posimix bolting system was designed
to assist in the installation of rock bolts with
chemical anchors in larger diameter holes
(31-38mm) by providing:
substantially enhanced mixing of the
chemical anchors,
load transfer capabilities are maximised,
the ability to be installed with a face jumbo
as well as hand held machines.
The posimix device centralises the bolt
in the hole allowing an even distribution of
the chemical anchor around the bolt. It also
acts as an Archimedes screw pump forcing
the chemical towards the back of the hole,
assisting in mixing whilst consolidating the
anchor for improved load transfer properties.
Section2-Page8
May 2013
In addition to improved mixing properties the

posimix device also tends to pump the plastic
skin of the chemical anchor to the back of the
hole which eliminates the gloving effect.
All DSI conventional chemical bolts can be
manufactured as posimix bolts and supplied to
suit either left or right hand bolt rotation.
Recommended hole size is 31 to 38mm diameter.
Corrosion protection may be provided by hot
dip galvanizing.
Tension Jack/Pull Test Kit

30 Ton Capacity
General Information
The pull test kit consists of two assemblies:
a mechanical assembly which includes a claw, stand, nut, & spindle
a hydraulic assembly which includes a hollow core ram, hand pump, gauge, & hose
The gauge measures pressure, which is easily converted into tons of load
Suitable for testing virtually all types of rock bolts and soil nails
When testing Split Set, Swellex, or forged head bolts, the pull collar must be put onto the bolt
BEFORE installation of the bolt
30 ton units available for sale or rent
Comes complete with wooden crate
Pull test collars available upon request
May 2013
Section2-Page9
Minicage Cable Bolts (Plain & Bulb)

0.5", 0.6" and 0.7"
Plain Cable Bolt
Bulbed Cable Bolt
Dimensions
0.5" Cable Bolt
Strand Diameter E
0.500"
12.70 mm
0.6" Cable Bolt
+0.026"
-0.006"
0.600"
+0.66 mm
-0.15 mm
15.24 mm
0.7" Cable Bolt
+0.026"
-0.006"
0.700"
+0.66 mm
-0.15 mm
17.78 mm
+0.026"
-0.006"
+0.66 mm
-0.15 mm
Physical Properties
0.5" Cable Bolt
Product
0.6" Cable Bolt
0.7" Cable Bolt
uncoated 7 wire low relaxation strand
Grade
270 K - 270,000 psi (1860 MPa) ultimate strength
Breaking strength, min
41,300 lbs (183.7 kN)
58,600 lbs (260.7 kN)
76,200 lbs (339 kN)
1% extension under load, min.
37,170 lbs (165.3 kN)
52,740 lbs (234.6 kN)
68,600 lbs (305.1 kN)
Elongation in 24 inch (610 mm)

Relaxation after 1000 hrs
3.5% minimum
maximum 2.5% with initial load = 70% breaking strength
maximum 3.5% with initial load = 80% breaking strength
Specification
ASTM A416, CSA G279-75, CSA G279-M1985
Construction Details
0.5" Cable Bolt
Construction
Steel area
Difference in wire size

(center - outer)
0.7" Cable Bolt
1 center wire & 6 outer wires

nom. 0.153 in2
(98.7 mm2)
Standing pitch
Weight per 1000 ft
Weight per 1000 m
0.6" Cable Bolt
nom. 0.217 in2

(140 mm2)
nom. 0.304 in2

(196 mm2)
12-16 diameter
520 lbs
775 kg
740 lbs
1102 kg
1110 lbs
1654 kg
min. 0.003"
(0.076 mm)
min. 0.004"
(0.102 mm)
min. 0.005"
(0.127 mm)
Galvanized cable bolts available on request

May 2013
Section3-Page1
Cable Bolts
End Holding Device - Conventional Style
to hold cable bolt prior to grouting
2 straps 3/4" x 23/4" (19 mm x 70 mm)
suitable for 2" (51 mm) to 2.5" (64 mm) hole
can be ordered separately and site installed
if factory ordered, straps removed for shipping
not available for double cable bolts
End Holding Device - Fish Hook Style

hooks swaged on with steel tubing
hooks can be bent out to accommodate
any hole size
for single or double cable bolts
fitting holds double cables together
0.5", 0.6" & 0.7" Machined Cable Grip - to fasten Plates

rated for full load of cable bolt
11/4" (32 mm) for 0.5" cable bolts
11/2" (38 mm) for 0.6" cable bolts
c/w 2 part gripper wedges
available galvanized
optional plastic cap to secure wedges
during shipping
0.6" & 0.7" Cast Domed Cable Grip

- to fasten Plates
2" (51 mm) domed face
c/w 2 part gripper wedges
wedges available with or without
groove & retaining spring
optional plastic cap to secure wedges
during shipping
Section3-Page2
May 2013
Installation Accessories continued
Passive Spinnable Cable Bolt - for Resin Installation

0.6" & 0.7" cable available
resin anchored
bulbs provide resin mixing and anchoring
accepts 11/8" square or hex male spinner
available plain or galvanized
cable available in any length
factory assembled
Strand Lok
available with minimum 4 ton or 12 ton terminal
easy installation, no cement to mix
dissipates impact shock
maintains bond between cable and resin grout
enhanced one pass support
bulge diameter and spacing variable
ideal for confined spaces
superior shear strength for one pass support
higher ultimate tensile
installed with high strength low viscosity strand-loc resin
resin compressive strength exceeding 100 MPA
Youngs modulus 11-13 GPA
custom cartridge diameter and length
Installation Procedure
drill a 1" hole to a depth which will allow the bolt to bottom out when fully inserted
insert the Strand-Lok resin cartridges
manually push the Strand Bolt into the resin to within 2' or 3' of full penetration
Spin the Strand Bolt through the resin to complete the insertion and then continue spinning
for an additional 10 seconds at full insertion
on tensioned installations allow sufficient time for the resin to gel and gain strength before torquing
Notes
the 12 ton terminal is designed for where collar support is needed
a recessed terminal has been designed to be used in close quarters where the
protruding termnal would be an obstruction
a coupled extension drill steel has been designed to keep the "extension" drill
hole size at 1"
May 2013
Section3-Page3
Installation Accessories continued
0.6" & 0.7" Dogbone Cable Coupler

used to join cables for slings or trusses
used to wrap failing pillars
requires 2 sets of wedges (included)
Grout and Breather Tubing

" ID x 7/8" OD black poly tubing (400' roll)
" ID x 7/8" OD high density grout tubing (400' roll)
" ID x 5/8" OD regular poly tubing (400' roll)
3/8" ID x " OD high density poly tubing (500' roll)
black poly tubing rated for 100 psi
yellow high density tubing rated for 200 psi
Section3-Page4
May 2013
Cable Bolt
0.6" or 0.7" Passive and Tensionable
Cable Diameter
0.6" gr270
0.7" gr270
Weight
0.74 lbs/ft
1.11 lbs/ft
Bore Hole Diameter
1" to 1.375"
1" to 1.375"
Cross Sectional Area
140 mm
196 mm2
Ultimate Strength [1000 lbs]

Yield Strength [1000 lbs]
Min. Elongation in 2ft
Typical Plate
58.6
76.2
46
68.6
3.5%
3.5%
gr6 w/ 13/8" hole
Grade 6
Also available are 0.5, 0.62 and 0.9 upon request.
270 ksi, low relaxation cable per ASTM A416.

Supplied in any length, black or galvanized cable.
Point anchored active bolt, tensioned after
installation utilizing the hydraulic tensioning jack.
Point-anchored passive bolt with pre-seated
head. Wedge barrel shaped to accept 11/8" hex or
square male spinner.
Several options for anchoring in the resin are
available: The bulbed cable bolt is designed
for point-anchoring in resin. It may also be fully
grouted with slow speed resin, or cement grouts.
Bulbing is an effective means to center the bolt
in the drill hole, to mix the resin and to develop
bond for anchoring the bolt.
The Bond head is an additional bulb that can be
formed on the end of the cable bolt.
Bulbs are provided to fit hole sizes:
1" hole: strip cage
13/8" hole: plunge bulb
1" hole: bond head
Ultra low passive heads can be provided for low
clearance situations.
May 2013
Section3-Page5
CBJ-1 Cable Bolt Tensioning Jack

For installation of bearing plates
Specifications
for 0.6" (15.2 mm) or 0.7" (17.8 mm) cable bolts
maximum load 25 ton @ 10,000 psi (225 kN @ 70 MPa)
stroke = 3" (75 mm)
double acting hollow core ram
aluminum construction - weighs only 10 lbs (4.5 kg)
requires double acting hydraulic pump or hand pump
L = 11.75" (300 mm)
D = 4" (102 mm)
Parts
1) Regularly ensure autogripper
is screwed hand tight into the
hollow core ram.
2) Ensure the cable strand is free
from mud and dust. Also regularly
clean the autogripper wedges.
Seal Kit includes:

1 - 2.25" AN wiper
1 - 2.25" x 2.75" x 3.75" rod seal
1 - 1.25" x 1.75" x 0.250" rod seal
1 - 2.31" O-ring
1 - 2.875" T-seal
Section3-Page6
May 2013
Torque Tension Relationship for CB1-1

Cable Jack with 3.4:1 Intensifier
Specifications
for 0.6" (15.2 mm) or 0.7" (17.8 mm) cable bolts
stroke = 3" (75 mm)
double acting hollow core ram
aluminum construction - weighs only 10 lbs (4.5 kg)
requires double acting hydraulic pump or hand pump
L = 11.75" (300 mm)
D = 4" (102 mm)
.6 Cable Tensioner with 3.4:1 Intensifier

Pressure Vs. Load (LBF)
0.6" Cable Tensioner with 3.4:1 Intensifier Pressure Vs Load (LBF)
2000 PSI Maximum Inlet Pressure
2000 Psi Maximum Working Pressure
35,000
30,000
Load (LBF)
25,000
20,000
15,000
10,000
5,000
0
250
500
750
1000
1250
1500
1750
2000
Pressure (Psi)
Note
cylinder area = 5.01 in
2000 psi is the maximum pressure allowed for use with 0.6" cable
May 2013
Section3-Page7
Operating Procedure
For intensified cable truss tensioner
Ensure that all hydraulic fittings are tightened

before operation, and that the unit is in good
working order. Check the following:
There are no major dents in the housing.
That the autogripper assembly (gold in color)
is fully tightened against the face
of the piston.
That the autogripper wedges are in good
condition and are not chipped, dented or
missing teeth.
That there are no major leaks in the system.
Monitor during use the following
The autogripper remains screwed in tight
against the face of the piston
The gripper wedges do not become too dirty
That the wedge teeth do not wear too badly.
The autogripper wedges are designed for
reuse, but eventually need replacing.
Before placing the tensioner onto the cable,
ensure the cable has minimal dirt and or dust on
its surface. This dirt and dust will make it harder
for the wedges to grip the cable.
Section3-Page8
May 2013
Slide assembly onto the tail of the cable until

the tensioner nose is fully seated against the
wedges of the dogbone/wedge barrel.
A minimum of one inch of cable tail should
protrude from the end of the autogripper
assembly. (If the cable does not protrude
from the back of the tensioner the minimum
one inch length the jaws will not grip the cable
properly. There is significant risk that the cable
will strip the wedge teeth).
Pressurize the cylinder to the desired load
(2,000 psi/17 ton maximum for the 0.6 x 30
ton cable see appendix 1 for a pressure
versus load plot). If the cylinder runs out of
travel before the load is reached, release the
pressure and slide the cylinder on further and
repeat the tensioning process.
The following wear components are available
for purchase from your local DSI supplier
(appendix 2):
Autogripper assembly
Autogripper wedges
O-Ring kit
Banana Nose
Cable Tensioner Mark2

For tensioning cables and installing plates
Specifications
A light weight and unique way for pre-loading
cable bolts, the DSI Cable Tensioner Mark2 grips
the end of the cable bolt and tensions it, leaving
only a short tail protruding from the bearing plate
(approx. 6"). The Cable Tensioner is a single
hydraulic ram driven by an air/hydraulic pump or
by machine hydraulics.
The jack weighs 25 lbs. The entire kit (jack
and pump) weighs 51lbs.
Two grip handles allow for operation by
one person.
Unit locks on the cable, until lanyard is pulled
to release spring loaded grippers.
Can be configured for all cable bolts, from 0.6"
to 0.7" and the DSI 0.9" HITEN cable bolt.
Capacity: 48,500 lbs
Bleed off: 15% i.e. cable lock-off load is 85%
of pulling force due to seating loss.
(for a typical 12' bolt)
Operation
Install the plate and wedge barrel with wedge on
the end of the cable bolt.
Push the Cable Tensioner on. It will self-lock onto
the cable.
Tension bolt to the desired load per hydraulic gage
included with the unit.
After stressing, the Cable Tensioner is easily
removed by pulling on the lanyard to release the
internal grippers.
May 2013
Section3-Page9
HI-TEN Strand Bolt
Physical Properties
Yield Strength
108,000 lbs
Ultimate Tensile Strength
124,000 lbs
Uniform Elongation
3-4%
Mass Per ft
1.90lb
Cable (Strand) Diameter
0.9"
General Features
Installation Guidelines
The DSI HI-TEN Strand Bolt is a cable designed

to be installed as a long rock bolt which is
capable of being post-tensioned at the face,
orout-bye, to loads of up to 27 tonnes using
the DSI Tensioner Unit.
The HI-TEN Strand Bolt is manufactured from
21 wire strand having a 12mm square, for
mixing chemical anchors, welded to one end
ofthe strand.
The HI-TEN Strand Bolt has a special collar
and segmented wedge, which can sustain
collar loads of between 57 and 60 tons.
The HI-TEN Strand Bolt is designed for high
pre-tensioning using a point anchor system.
If full encapsulation is required, extra slow
speed chemical anchors of 20 minutes set time
are available.
The HI-TEN Strand Bolt can also be effectively
used with cementitious grouts.
The HI-TEN Strand Bolt concept allows a
longer than seam height bolt to be installed
at up to 30 from the vertical at the face,
or out-bye, to supplement existing strata
reinforcement. Compatible domed plates are
available to be used with the HI-TEN Strand
Bolt.
The HI-TEN Strand Bolt system is patent
pending.
Section3-Page10
May 2013
28mm hole diameters are preferred.

Hole depth is critical. Hole depth should be
approximately 155mm shorter than the bolt
length.
This allows for sufficient tail to fit accessories,
roof plate, collar/wedges & Tensioner Unit.
After insertion of the chemical anchors the bolt
is rotated through the anchors while pushing
the bolt, fully, to the back of the hole.
It is important to follow the chemical
manufacturers recommended mixing and
hold times as printed on the chemical anchor
cartons. DO NOT OVER MIX.
The tensioner unit is connected to the HI-TEN
Strand Bolt and tension applied.
For further details refer to DSIs Tensioner Unit
user instruction guide.
Standard Lengths & Packaging

Standard HI-TEN Strand Bolts lengths range
from 4100 to 8100mm.
Collar/wedge assemblies are supplied
separately to the bolt.
Non-standard requirements are available by
negotiation.
The Wedge Anchorage of the Cable Bolt

The anchorage of most cable bolts consists of
a wedge barrel and a 2- or 3-part wedge. The
wedge segments grip the cable by means of tooth
shaped threads which are forced into the surface
of the cable wires.
The clamping force W is highly dependent on

the friction between wedge and wedge hole.
Fornormal friction conditions, the clamping force
W is more than 4 times the cable pulling force V
and it adjusts with the pulling force V.
Warning: If friction increases (due to corrosion),

a larger F will reduce the clamping force. As V
increases all other forces can only increase if
the wedge can seat deeper into the barrel. If the
wedge is restrained to do so (i.e. by corrosion or
dirt-accumulation), the clamping force can not
increase with the pulling force causing slippage
when the load on the cable bolt gradually
increases during service life.
To avoid slippages during use, it is important
that the cable bolt is fully stressed at time of
installation to a force equal to 0.5 Fu. (i.e. 50%
ofthe capacity of the cable)
When a wedge is properly seated, radial cracks

may develop indicating adequate seating.
The wedge can be supplied with a rubber O-ring
or a metal spring ring holding the wedge segments
together.
May 2013
Section3-Page11
Friction Stabilizers
Nominal sizes 33mm, 39mm and 46mm
Dimensions
FS-33
FS-39
FS-46
Taper Diameter A
11/8" (28 mm)
13/16" (30 mm)
11/2" (38 mm)
Taper Length B
2 3/8" (60 mm)
2 1/2" (65 mm)
2 1/2" (65 mm)
Slot Width C
1/2"
(13 mm)
5/8"
(2.5 mm)
3/32"
Steel Thickness D
3/32"
Bolt Size E
1 5/16" (33 mm)
(16 mm)
7/8"
(2.5 mm)
(22 mm)
1/8"
11/2" (39 mm)
(3 mm)
113/16" (46 mm)
All dimensions nominal
Technical Data
FS-33
FS-39
FS-46
Recommended Nominal Bit Size
13/16" to 1 5/16"
(31 to 33 mm)
1 3/8" to 11/2"
(35 to 38 mm)
111/16" to 13/4"
(43 to 45 mm)
Available Tube Lengths
3' to 8'
(0.9 to 2.4 m)
3' to 10'
(0.9 to 3.0 m)
3' to 12'
(0.9 to 3.7 m)
Typical Breaking Capacity
24,000 lbs
(107 kN)
28,000 lbs
(124 kN)
40,000 lbs
(178 kN)
Minimum Breaking Capacity
16,000 lbs
(71 kN)
20,000 lbs
(89 kN)
30,000 lbs
(133 kN)
3 to 6 tons
(27 to 53 kN)
3 to 6 tons
(27 to 53 kN)
6 to 10 tons
(53 to 89 kN)
Recommended Initial Anchorage

Typical 16%
18 & 24 (0.46 m & 0.61 m) utility hangers also available - not intended for ground support
Also available hot dip galvanized to ASTM A123, CSA G164 specifications
May 2013
Section4-Page1
Plate Washers
minimum A-36 material (36,000 psi yield)
A = 6" square
B = FS-33 & FS-39: 3/16" thick; FS-46: " thick
C = FS-33: 36mm (17/16") diameter
FS-39: 41mm (15/8") diameter
FS-46: 48mm (17/8") diameter
Standard Driver Tool - for Stopers/Jacklegs

with 7/8" round x 4" long shanked end
available in low profile design (9" long)
L = FS-33: 13", 24", 36" and 42" overall
FS-39: 13", 24", 36" and 48" overall
FS-46: 13", 24" and 36" overall
Female Driver Tool - for Stopers/Jacklegs

with 7/8" hex socket
available in 12 and 11 tapers
L = FS-33: 9" overall
FS-39: 9" overall
FS-46: 9" overall
Threaded Driver Tool - for Mechanized Bolters

with R32 and R38 rope thread
available in low profile design (9" long)
L = FS-33: 18", 24" and 32" overall
FS-39: 18", 24" and 32" overall
FS-46: 18", 24" and 32" overall
Female Threaded Driver Tool - for Mechanized Bolters

with R32 and R38 rope thread socket
L = FS-33: 7", 9" and 14" overall
FS-39: 7", 9" and 14" overall
FS-46: 7", 9" and 14" overall
Section4-Page2
May 2013

using/installing friction stabilizers:
Type of Ground - The nature of the ground
must be evaluated. Soft strata requires a longer
anchorage length to be effective. Soft ground
results in larger hole sizes for a given bit size
(dueto bit rattling and reaming).
(i.e. barred down) before drilling and bolting.
Strength and Yield Capacity of Bolt -The
and bolting pattern. Pull tests should be performed
to determine initial anchorage of the friction bolts.
deform at low bolt tension. The bolt could also
rip through the plate during installation or by bolt
loading. Plates should meet ASTM F432 specs.
Hole Condition - The hole should be cleaned
andexamined to ensure the friction bolt will insert
smoothly. Variation in hole diameters (due to
differing strengths of rock strata or excessively
fragmented ground) can yield variations in
anchorage capacities at various elevations.
Hole Length - If holes are drilled too short then
the bolt will stick out of the hole and the plate will
not make contact with the rock surface. Damage
to the bolt will result if an attempt is made to drive
the bolt further than the hole length will permit.
The hole should thus be a few inches deeper than
the bolt length being used.
Oversize Holes - The hole size required for the
friction stabilizer is the most crucial aspect of the
installation. The holding power of the bolt relies on
the fact that the hole is smaller than the diameter
of the bolt. The larger the hole relative to the
bolt diameter, the less the holding force (at least
initially). Oversized holes can be caused by using
the wrong bit size, leaving the drill running while
flushing the hole, soft ground (faults, gouge, etc.)
and bent steel.
Undersize Holes - If the hole size is too small

relative to the friction size then it becomes
extremely difficult to install the bolt. The bolt can
be damaged i.e. kinked or bent when installed.
Undersized holes are usually caused by worn bits
and/or wrong bit sizes being used. If integral steel
is used with a stoper or jackleg, the hole diameter
decreases with each change of steel (normal
practice requires smaller bits be used as one
drills deeper into the hole). With each reduction in
hole diameter the anchorage capacity increases.
Integral steel often results in crooked holes and
should be avoided whenever possible.
Drive Times - For a typical 5 or 6 foot friction bolt,
a stoper or jackleg will drive the bolt into the hole
in 8 to 15 seconds. This drive time corresponds to
proper initial anchorages of the stabilizer. Faster
drive times should serve as a warning that the hole
size is too large and thus the initial anchorage of
the bolt will be too low. Longer drive times indicate
smaller holes sizes probably caused by bit wear.
continued
May 2013
Section4-Page3
Bit Selection - Button bits are commonly up

to 2.5mm larger than their slated size. A 37mm
button bit may in reality be 39.5mm in diameter
when new. This is too large for an SS- 39 friction.
Button bits do wear quickly however, increasing
anchorage capacity and increasing drive times.
Cross or X bits, on the other hand, are sized true
to stamped size usually within 0.03". They hold
their gauge very well but tend to drill slower than
button bits. They are preferable to button bits for
friction installation where possible.
installed as near perpendicular to the rock
surface as possible. This ensures the welded ring
is in contact with the plate all round. Bolts not
perpendicular to the plate and rock surface will
result in the ring being loaded at a point which
may cause early failure. Unlike other rock bolts,
spherical seat washers are not available to correct
for angularity with frictional stabilizers.
Installation Driver Tools - Driver tools must
transfer percussive energy to the bolt during
installing, not rotational energy. This is opposite
to most other forms of ground support. The shank
end of the driver must be the proper length to
contact the drill piston in stopers and jacklegs (i.e.
4" long for 7/8" hex drill steel). The shank end
on the drivers is round so as to not engage the
rotation of the drill. The driver tools must have the
proper end shape to fit into the friction without
binding and causing damage to bolt during
installation.
and supervisors is mandatory. As manpower
turnover is relatively frequent in bolting crews,
education must be continuous. An informed
workforce will save money in the long run.
Monitoring - Installation must be monitored
to ensure proper procedures and quality are
maintained. Pull-test measurements should be
routinely conducted on friction stabilizers to
checkinitial anchorage values.
Section4-Page4
May 2013
OMEGA-BOLT
Physical Properties
12 Tonnes
Standard
12 Tonnes Plus
16 Tonnes Plus
24 Tonnes
Standard
24 Tonnes Plus
Minimum Breaking Load (kN)
120
115
150
240
220
Minimum Elongation
10%
20%
20%
10%
20%
1.08
1.42
1.42
1.42
0.078
0.078
0.118
0.118
1.7 to 2.05
1.7 to 2.05
1.7 to 2.05
Profile Diameter (in)

Material Thickness (in)
1.08
0.078
to
11/2
11/4
to
11/2
Hole Diameter Range (in)
11/4
Optimal Hole Diameter (in)
13/8 to 11/2
13/8 to 11/2
13/4 to 2
13/4 to 2
13/4 to 2
300 bar
300 bar
300 bar
300 bar
300 bar
Inflation Pressure
* 1 tonne = 1.1 ton
General Features
The DSI OMEGA-BOLT is an expandable rock bolt with excellent elongation properties designed to
accommodate ground movement. The OMEGA-BOLT is a folded steel tube with a welded ferrule on
each end.
The OMEGA-BOLT is safe and easy to install. The OMEGA-BOLT is inserted into the drilled hole and
inflated using high pressure water.
The OMEGA-BOLT is inflated to the exact shape of the drilled hole and can tolerate a large variation in
hole diameter.

Standard lengths available include 5ft, 6ft, 7ft, 8ft, 10ft, 12ft, 2.4m, 3.0m
Standard pack of 100
May 2013
Section4-Page5
OMEGA-BOLT continued
Custom Protective Coatings

In general, regular expandable rock bolts are not resistant to corrosive environments. To alleviate this problem
in mining and tunneling applications, DSI is using a special coating that isolates and actively protects the
steel. Neither coating interferes with normal installation procedures.
Zinc Epoxy Coating

Zinc Coated OMEGA-BOLT rock bolts are recommended for mid-term support in tunneling, civil engineering
and mining applications, where non acidic to slightly acidic corrosive environments can be expected.
This coating consists of a zinc rich epoxy coating that acts as a physical barrier as well as a galvanic
protection against corrosion.
Product Application
High Humidity or ground water
Alkaline (low pH)
Basic (high pH)
High Abrasive Environment
Polymer Acid Impervious Coating

Polymer coated OMEGA-BOLT rockbolts are endorsed for mid-term support in tunneling, civil engineering
and mining applications, in most environments, where highly acidic corrosive environments are found.
This polymer coating creates a physical barrier that is impenetrable by most acids, bases, alkalizes and
highly electronegative solutions. This includes but is not limited to sulfuric acid, hydrochloric acid and
sodium hydroxide. This coating is also highly abrasion resistant.
Product Application
Highly Acidic and Basic Solutions (H2SO4, HCl, NaOH)
High Alkaline Solutions
High Abrasive Environment
Section4-Page6
May 2013
Omega Pump
Hydraulic Pump
Inlet Air Pressure Range
Outlet water psi
70 to 100 psi
280 to 300 bar

(4060 to 4350 psi)
Electric Pump
May 2013
Section4-Page7
DYWIDAG THREADBAR (Black & Galvanized)

#6 (19mm) through #14 (44mm)
Dimensions
Nominal Bar Size E
Max. Bar Diam. F
#6
#7
#8
#10
#11
#14
3/4"
(19 mm)
7/8"
(22 mm)
1"
(25 mm)
11/4"
(32 mm)
13/8"
(35 mm)
13/4"
(44 mm)
0.86"
(21.8 mm)
0.99"
(25.1 mm)
1.12"
(28.4 mm)
1.43"
(36.3 mm)
1.61"
(40.9 mm)
1.86"
(47.3 mm)
All dimensions in accordance with ASTM F432 & CSA M430-90 specifications
Technical Data
Nominal Size
Yield Strength (min.)
Ultimate Strength (typ.)
Nominal Weight
#6
33,000 lbs
(146 kN)
44,000 lbs
(195 kN)
1.50 lbs/ft
(2.24 kg/m)
#7
45,000 lbs
(200 kN)
60,000 lbs
(270 kN)
2.04 lbs/ft
(3.04 kg/m)
#8
59,300 lbs
(263 kN)
79,000 lbs
(350 kN)
2.67 lbs/ft
(3.98 kg/m)
#10
95,300 lbs
(425 kN)
127,000 lbs
(564 kN)
4.30 lbs/ft
(6.41 kg/m)
117,000
100,000lbs
lbs
(520 kN)
156,000
lbs
2.67 lbs/ft
(693 kN)
5.31 lbs/ft
(7.91 kg/m)
#14**
169,000 lbs
(750 kN)
225,000 lbs
(1000 kN)
7.65 lbs/ft
(11.38 kg/m)
#8
70,000 lbs
(310 kN)
100,000 lbs
(445 kN)
2.67 lbs/ft
(3.98 kg/m)
Gr. 100
( Gr. 690/825)
Gr. 75 (Gr. 517/ 690)
Gr. 100 (Gr. 690/ 825)
70,000
#11 lbs
(310 kN)
(445 kN)
(3.98 kg/m)
Also available hot dip galvanized to ASTM A123 and CSA G164 specifications
All mechanical and physical properties in accordance with ASTM A615-92b and CSA G30.18M-92 specifications
THREADBAR is left hand (LH) thread only unless otherwise noted
** Right hand (RH) thread
May 2013
Section5-Page1
DYWIDAG THREADBAR
THREADBAR Torque Tension Relationship
Threadbar Torque Tension Relationship
30,000
25,000
Tension (Lbs.)
20,000
15,000
10,000
5,000
100 200 300
400 500 600
700 800
900 1000 1100
Torque (Ft. - Lbs.)
#5 Grade 150
#8
Grade 75
#9
Grade 75
#10 Grade 75
#11 Grade 75
#14 Grade 75
#18 Grade 75
#6
Section5-Page2
May 2013
Grade 75
THREADBAR Hardware
(Black & Galvanized)
Hardware
#6
#7
#8
#10
#11
#14
Anchornut
stock
stock
stock
stock
stock
n/a
Hex Nut- Cast
stock
stock
stock
stock
stock
n/a
Hex Nut Machined

Coupler - Cast
Coupler Machined
special order special order special order special order special order
stock
stock
stock
special order special order special order
stock
n/a
n/a
n/a
stock
stock
stock
Bevelled
Washer
stock
stock
stock
stock
stock
stock
Eyenut - Cast
n/a
stock
stock
n/a
n/a
n/a
Eyenut Machined
n/a
n/a
n/a
Expansion
Shell
n/a
special order special order
special order special order special order
stock
n/a
n/a
Also available hot dip galvanized to ASTM A123 and CSA G164 specifications.
THREADBAR Spinners & Nutrunners

THREADBAR Spinners & Nutrunners
#6
#7
#8
Oval Spinner
7/8" Hex Socket
7/8" Hex Shank
stock
stock
stock
Threaded Spinner
7/8" Hex Socket
7/8" Hex Shank
special
order
special
order
special
order
Nutrunner
7/8" Hex Socket
7/8" Hex Shank
stock
stock
stock
Other sizes available by special order

T-thread, rope thread, 1" hex, etc .bar spinners and nutrunners available by special order
May 2013
Section5-Page3
All Thread Rebar (Grade 690)

Nominal 5/8" (15 mm) through 11/4" (32 mm)
Dimensions
#5
#6
#7
#8
#10
5/8"
3/4"
(15 mm)
(19 mm)
7/8"
(22 mm)
1"
(25 mm)
11/4"
(32 mm)
3/4"
(19.0 mm)
7/8"
(22.2 mm)
1"
(25.4 mm)
11/8"
(28.6 mm)
13/8"
(34.9 mm)
0.31 in2
200 mm2
0.44 in2
285 mm2
0.60 in2
385 mm2
0.79 in2
500 mm2
0.1.20 in2
800 mm2
#5
#6
#7
#8
#10
Yield Strength min.
23,000 lbs
(100 kN)
33,150 lbs
(145 kN)
45,100 lbs
(200 kN)
58,900 lbs
(260 kN)
90,000 lbs
(408 kN)
Ultimate Strength
28,800 lbs
(130 kN)
41,300 lbs
(188 kN)
56,300 lbs
(255 kN)
73,800 lbs
(335 kN)
112,500 lbs
(510 kN)
Nominal Weight
1.04 lbs/ft
(1.55 kg/m)
1.50 lbs/ft
(2.36 kg/m)
2.0 lbs/ft
(3.04 kg/m)
2.7 lbs/ft
(3.93 kg/m)
3.4 lbs/ft
(5.06 kg/m)
Nominal Diameter E
Thread Diameter F
Cross-Sectional Area F
Technical Data
5% to 8% typical
Cold Rolled Threads
5 threads per inch for all bar sizes

This bar exceeds the physical properties of ASTM A615
Hardware
Hex Nut
Section5-Page4
Hemispherical
(Anchor) Nut
May 2013
Coupler

Rebar and DYWIDAG THREADBAR Bolts

using/installing resin grouted rebar and DYWIDAG
rock bolts:
Type of Ground - The nature of the ground must
be evaluated. Soft strata requires a larger plate
washer bearing area and a longer anchorage
length if point anchored. Soft ground results in
larger hole sizes for a given bit size (due to bit
rattling and reaming). This can adversely affect the
mixing of the resin.
i.e. barred down, before drilling and bolting.
Strength and Yield Capacity of Bolt - The
and bolting pattern. Pull tests should be performed
to determine yield and ultimate strengths of the
bolts as well as resin anchorage capacities.
Condition of Rebar Threads - Threaded rebar
should be inspected before installation. Increased
friction on the threads can adversely affect
tensioning of the rebar. DYWIDAG threads are
generally immune to defects and damage.
Fillet on Forged Head Rebar - Forged head rebar

bolts should be inspected to ensure a fillet of
1/8"radius is present where the shaft connects to
the forged head. Sharp transitions may weaken
the bolt.
Shelf Life of Resin - Resin has a practical shelf
life. Although the chemical ingredients do not
change with time, most resin cartridges are
water based and thus dry out with age. The shelf
life thus refers to the workability of the resin
cartridge. Aged cartridges are still effective;
however, because they are drier, the ingredients are
crumbly and harder to mix properly. The bolts are
more difficult to insert through old resin as well.
Set times may also be reduced somewhat with
older resin. The resin cartridge box will have the
manufacturing date written on it. Resin should be
used as soon as possible. Stock should be rotated
so older resin does not accumulate.
Storage - Resin should be stored in a cool location
to maximize shelf life. Elevated temperatures dry
out the resin cartridges.
Temperature and Set Time - Temperature greatly
affects the gel (set) time of resin cartridges. A
20F rise in temperature reduces the set time by
approximately 50%. Conversely, a 20F drop in
temperature will approximately double the set time
of the resin. Resin should be stored and used at
room temperature whenever possible.
continued
May 2013
Section5-Page5
Resin Usage
Hole diameters (inches)
ASTM
1"
11/4"
13/8"
11/2"
A615
Bar Size
15/8"
11/2"
15/8"
13/4"
17/8"
2"
21/4"
40
Cartridge Diameter (mm)

23
28
32
32
32
35
35
40
40
40
#6(3/4")
18.5"
13"
#7(7/8")
16"
14"
12.5"
#8(1")
22.5"
17.5"
12.5"
15.5"
11.5"
12"
15.5"
18.5"
17"
13"
#10(1-1/4")
#11(1-3/8")
23"
16"
12"
#14(1-5/8")
11"
Chart indicates inches of bolt encapsulation based on standard 12" length Lokset resin cartridge.
This chart is prepared as a guide based on average drilling conditions in concrete or rock. Field trials should be conducted
to determine actual resin requirements.
Example: When a 11/2" hole is drilled, using a 1" diameter deformed rebar bolt, one 35 mm x 12" cartridge will grout 15.5
linear inches of the bolt.
Inches grouted include a typical 15% loss.
Blank spaces are non-recommended bolt/hole combinations.
Resin Size, Bolt Size and Hole Size - The size of

the bolt relative to the cartridge and hole size is
critical. The above chart gives the recommended
combinations of bar, hole and cartridge sizes. The
numbers in the chart refer to the yield i.e. length of
encapsulation of the bolt per 12" resin cartridge.
Blank spaces are non-recommended bolt and hole
combinations.
Oversize Holes - If the hole size is too large

relative to the bolt size, poor mixing of the resin
will result. The grout yield per resin cartridge will
also be reduced. This is particularly important
with point anchored bolts. Oversized holes can
be caused by using the wrong bit size, leaving the
drill running while flushing the hole, soft ground
(faults, gouge, etc.) and bent drill steel.
Hole Condition - The hole should be cleaned and

examined to ensure the resin cartridges and the
rock bolt will insert smoothly.
Undersized Holes - Undersized holes will result

in insufficient bonding of the bolt to the rock.
Difficulties in inserting the bolt into the hole may
also be experienced. Undersized holes are usually
caused by worn bits and/or wrong bit sizes being
used.
Hole Length - If holes are drilled too short then

excessive lengths of the bolt will stick out of the
hole. The plate may not be effectively installed.
If holes are drilled too long then resin will be
wasted at the end of the hole. This will reduce
the encapsulation length for a point anchored
rock bolt and can reduce the load capacity of the
bolt. The bolt may not be able to be tensioned
adequately.
Section5-Page6
May 2013
continued
Spinning of the Bolt - refer to Resin and Cement

cartridge section (Section 9).
Underspinning - The bolt is spun into the resin
cartridge to mix the two separate components (the
catalyst and the resin matrix). Improper mixing will
result in a poor installation. Underspinning results
in inadequate mixing of the resin and insufficient
gelling may occur. Operators will complain the
resin will not set up.
No Spinning - If the bolt is simply pushed through
the resin cartridge without rotation, a detrimental
effect may be caused by the resin catalyst being
picked up by the end of the bolt. This may cause
both undercatalysed and overcatalysed areas to
be created.
Overcatalysed resin yields an understrength
crumbly type of anchor. Undercatalysed resin
stays soft virtually indefinitely because it does
not have enough catalyst to speed up the gelling
reaction.
Overspinning - Overspinning will grind up the
resin as it sets. Poor anchorage will result. The
bolt may not be able to be tensioned properly.
Consequently, the operator will once again
complain the resin is not setting up!
Tensioning with Fast/Slow Set Resins - As a
general guideline, when bolts are to be tensioned,
fast set resin should be used at the toe of the
hole for 1/3" the bolt length (minimum 24"). Slow
set resin is used for the remaining 2/3" length to
fully encapsulate the bolt. The slow set must be
sufficiently slow to allow the plate washer and
nut to be installed and the bar tensioned before
the resin set up. Rebar bolts can be tensioned by
torquing the nut. DYWIDAG bolts require a greater
torque to achieve adequate tension.
continued
May 2013
Section5-Page7

deform at low bolt tension. The bolt could also
rip through the plate during installation or by
bolt loading. Plates should meet ASTM F432
standards.

installed as near perpendicular to the rock surface
as possible. Bolts not perpendicular to the plate
and rock surface will be marginally weaker and
will not be pretensioned properly. Spherical seat
washers are available to correct for angularity.
Hardened Steel Washers - Hardened steel
washers should be used between the forged head
or nut and the plate washer. The washer reduces
friction and enhances tensioning in threaded
rebar. Minimum grade should be ASTM F436 Type
1or 2 and hole size in plate washer should be no
more than 3/8" diameter larger than bolt size if a
spherical seat washer is not used.
Rock Bolt Dollies - Installation dollies should
only transfer rotational energy to the bolt during
installation, not percussive energy when drills are
used to rotate the bolt. The shank end of the dollie
must be short enough to avoid contact with the
drill piston in stopers and jacklegs. Typically, these
rock bolt dollies have a 7/8" hex shank and are
only 3" long. Besides being the proper size for
the rock bolt head or nut, the dolly must also have
sufficient socket depth to allow nuts to be run onto
the threaded portion of the bolt.
Section5-Page8
May 2013
Gloves - Gloves and eye wear should be worn

when handling resin.
Odour - Polystyrene monomers in the resin have
a particularly noticeable smell. Properly installed
bolts (i.e. properly set up resin) will have no odour.
The smell of styrene underground implies broken
cartridges at the work place or insufficiently mixed
resin in the hole.
and supervisors is mandatory. Resin anchored
bolts in particular require skilled miners. As
manpower turnover is relatively frequent in bolting
crews, education must be continuous. Forget this
and you waste money.
Monitoring - Installation must be monitored
to ensure proper procedures and quality are
maintained. Pull-test measurements should be
routinely conducted on resin anchored bolts.
Torque measurements can also be taken on
threaded rebar bolts and monitored for changes.
Torque testing is best done by a crew supervisor
(or dedicated technician) while visiting work areas
during his rounds.
Packaging - Vendors must package bolting
products in an acceptable manner both for
convenience of use as well as prevention of
damage to the product during shipping and
handling. Particular care must be paid to
wrapping of the thread ends to prevent damage
and corrosion. Resin cartridges must be robust
so as to not rip or tear during normal handling.
Goodpackaging costs more but is worth the
added cost by reducing wastage on site.
SanJuan EZ TRUSS
ASTM F432 gr6 -Nominal 30 Ton Capacity
The DYWIDAG SanJuan EZ Truss combines ease
of installation with superior support performance.
It can be installed safely from the bolter without
exposure to unsupported roof at anytime.
Patent application pending in USA
Installation
The truss shoe and the inclined bolt can be
installed first and separately from the truss.
Apiece of 0.6" cable is inserted into the end of
truss shoe automatically engaging the cable grip
wedges. This can be done without leaving the
protection of the bolter. Then both cables are fed
through the cable truss coupler in the middle.
Wedges are installed into barrels against the
cable truss coupler and stressing may commence
using a hydraulic tensioning unit. The truss
shoe is designed to accommodate #7 or #8 bar
and angles between 45 and 60 degrees to the
horizontal.
May 2013
Section6-Page1
Trusses and Slings

Bar Sling
Full Load Truss coupler
Torque wrench to tension truss at coupler
Patented in US and Canada
Cable Truss
Full load dog-bone cable coupler
Hydraulic jack to tension
Ring-eye plate or wood at bends to transfer
corner forces
Section6-Page2
May 2013
Cable Slings
Uses
Installation
Cable slings can be used as primary ground

support in drifts, for the construction of sill
mats and for wrapping pillars. Cable slings are
particularly useful in soft, yielding ground or in
areas prone to rockbursts.
Holes are always drilled 8' (2.4m) in length and are

generally oriented at approximately 45 degrees.
Three cement cartridges are immersed in water,
and when ready, inserted into the first hole and
tamped to the end. One end of the cable is then
inserted manually into the hole. The cable is slid
into the gap in the end of the friction stabilizer
and the bolt is fully installed. The same process is
repeated for the other end of the cable.
Materials
Each sling is comprised of a length of cable (see
chart below) with drive blocks or buttons, 2 pc. of
5' (1.5m) 39mm friction stabilizers and a minimum
of 6 cement cartridges (32mm diameter), three per
hole. Cables can be either 0.5" (12.7 mm) or 0.6"
(15.2 mm).
If properly installed the friction stabilizers will hold

approximately 1 ton per foot of length and will
immediately tension the cable. Blocks or wedges
can be inserted between the cable strand and the
rock. After the cement cures the full strength of the
cable can be mobilized.
Cable Length and Spacing

Distance Between Holes
Drill Hole Length
Total Length of Cable
11.5' (3.5 m)
8' (2.4 m)
27.5' (8.3 m)
13.1' (4.0 m)
8' (2.4 m)
29.1' (8.8 m)
14.8' (4.5 m)
8' (2.4 m)
30.8' (9.3 m)
16.4' (5.0 m)
8' (2.4 m)
32.4' (9.8 m)
18' (5.5 m)
8' (2.4 m)
34' (10.3 m)
19.7' (6.0 m)
8' (2.4 m)
35.7' (10.8 m)
In Mexico cable slings are supplied complety assembled and ready to install.
May 2013
Section6-Page3
DCP Bolt
Double Corrosion Protection by Grouting
The DCP bolt combines ease of installation with
durable long-term corrosion protection.
Patent application filed
The hex drive nut and domed washer are

integrated.
The nut has grouting channels through it.
The domed washer transitions to a steel
trumpet that provides a sealing fit with a
deformed plastic sleeve.
The deformations of the plastic sleeve center
the bar inside, allow grout to flow inside and
outside the sleeve.
The deformations are designed to transfer the
load from the inner to the outer grout.
The sleeve is a protective barrier against
corrosive elements.
The bolt is installed using an expansion shell
for immediate support.
Installation
The grout nozzle is easily attached over the end
of the bar and sealed against the drive nut. Grout
is injected through the nut. The bar is completely
encased in grout even at the critical inside of the
nut for maximum corrosion protection.
Technical Data
Bar Size/Grade
#7 (22 mm) Gr. 60
#7 (22 mm) Gr. 75
#7 (22 mm) Gr. 100
Thread Yield Strength, min.
27,700 lbs (123 kN)
34,700 lbs (154 kN)
46,200 lbs (205 kN)
Thread Yield Strength, min.
41,600 lbs (185 kN)
46,200 lbs (205 kN)
57,800 lbs (267 kN)
Recommended Hole Size
13/4" (45 mm) or 2" (51 mm)
May 2013
Section7-Page1
DCP Bolt
Typical Installation Procedure
Description
The DSI Double Corrosion Protected Bolt (DCP
Bolt) is a pre-tensioned & post-grouted rock bolt.
It allows for immediate ground support using an
expansion shell and has a high density corrugated
polyethylene (HDPE) sheath along the bar length
that provides long term corrosion protection and
load transfer. The system can also be provided
with triple corrosion protection (TCP Bolt) using
special anti-corrosion bars, galvanizing or epoxycoating.
Components
The DCP Bolt comprises a 7/8" diameter steel
bar pre-assembled with an expansion shell,
corrugated polyethylene (HDPE) sheath attached
to a grouting bell and domed hex nut (36mm A/F).
The nut is slotted for post-grouting. The required
dome plates are supplied separately and are
generally ASTM F432 grade 2 or 3 material.
Bolt Handling
DCP bolts must be kept clean at all times. Care
must be taken not to damage the HDPE sheath,
grout bells and expansion shells during shipping
and handling.
Drilling
Depending on the size of the expansion shell, drill
either 45mm or 50mm (1" or 2") holes the total
length of the bolt plus 50mm (2"). Thoroughly flush
the hole with water after drilling. Ensure that the
bearing surface for the dome plate is within 15
degrees from being perpendicular to the bolt.
Installation
Slide a plate over the top of the bolt and insert
the pre-assembled DCP bolt into the hole until
the domed plate bears against the strata. Do not
rotate the bolt while inserting. Important: ensure
that the HDPE sheath does not scrape against the
collar of the hole.
Pre-Loading
Once the plate is hard against the rock face, apply
left-hand rotation to engage the expansion shell.
Pre-load the DCP bolt to the required torque.
Use a torque wrench with a 36mm (13/8") deep
socket. Note: percussion must not be used for
tightening the nut.
Load Testing (if required)
A minimum of 30mm (1.2") of bolt thread must
protrude behind the nut. Install the testing
equipment and perform loading tests however,
do not overstress the bar. Warning: never stand
behind the jack during testing and read DSIs
Safety and Operating Instruction prior to testing.
Post-Grouting
The cement grout mixture must be thick enough
to adhere to an overturned hand (mayonnaise
consistency). The optimal water:cement ratio
is 0.30:1 by weight for Type I-II cement. This is
equivalent to 0.3 lbs of water per 1 lb of cement
or 3.4 gallons of water per 94 lb sack of cement.
Atypical 2 or 3 stage progressive cavity pump can
pump a 0.30:1 water:cement ratio grout through a
" hose for 15m (45-ft) and 6m (10-ft) of bolt.
continued
Section7-Page2
May 2013
Typical Installation Procedure continued
If the grout is thinner than 0.3:1 it may run out of

the hole. If thin grout is kept in the hole the water
will bleed away from the grout thus failing to fully
encapsulate the bolt.
The normal post-grouting steps are:
Prepare grout with proper amounts of water
and cement.
Pump some grout to the end of the hose,
check consistency and stop pumping.
[Install a ball valve in the hose near the Chicago
fitting to control grout flow.]
Attach Chicago fitting to DCP bolt grouting
adapter.
Connect the DCP bolt grouting adapter onto
the bayonet mount of the grouting bell, rotating
to the right and tightening with the handle on
the adapter.
Open ball valve and restart pumping at a slow
to medium rate until grout appears around the
plate.
Stop pumping and disconnect the adaptor.
Important: if grout drains from the nut and/or
the plate, the bolt must be grouted again with a
thicker grout mix.
Move to a new bolt & repeat above steps.
Clean the grout adaptor thoroughly after use.
Warning: when grouting, the operator should
wear the prescribed protective equipment in
addition to gloves and safety glassed. Consult
the applicable MSDS.
May 2013
Section7-Page3
DYNA Tork Bolt

DYNA Tork bolt is designed with a spiral mixing
blade to ensure ultimate mixing of DSI resin in the
borehole. This blade design has a dual propose:
to mix the resin properly and provide anchorage
for static ground support. The cone is designed
to yield and transfer dynamic loads into the resin
in rock burst conditions, absorbing the energy
through controlled deformation. This ploughing
effect through the resin will ensure that most of
the kinetic energy in a rock burst is contained
within the rock-mass. The DYNA Tork bolt is the
ultimate Dynamic Rock Support Solution for deep
mining where it provides proper anchorage in a
regular static mining environment, and ultimately
yielding support in dynamic rock burst conditions.
1055 Modified Steel
Elongation
10%
Yield Strength
448 MPa
93 kN
65.000psi
20,904 lb
660 MPa
143 kN
65,700 psi
32,160 lb
Recommended Domed Washer Plate
1/4"
6.3 mm 150 mm 150 mm
Thread Diameter
19.05 mm
Bore Hole Diameter
6" 6"
3/4
in
33 mm
Hemispherical Pinnut (dia len hole dim)
46 mm 18 mm 19 mm
Dynamic Bolt Energy Absorption: 15 kJ tested, 23 kJ tested, 30 kJ tested
Dome Plate
Technologically Advanced Unique

Mixing Helix Patent Pending
1055 Modifi ed Smooth Bar
Section7-Page4
May 2013
DYWI Drill Self-Drilling Bolt

R25N
Bar Size
Diameter over threads
R32N
R32S
R38N
R51N
[in] / [mm]
0.984
25
1.260
32
1.260
32
1.496
38
2.008
51
[in ] / [mm ]
0.378
244
0.614
396
0.756
488
1.111
717
1.455
939
Ultimate Strength
[1000 lbs]
45.0
62.9
80.9
112.4
179.8
Yield Strength
[1000 lbs]
33.7
51.7
62.9
89.9
141.6
[lbs/ft] / [kg/m]
1.5
2.3
2.3
3.4
2.8
4.1
4.0
6.0
5.6
8.4
[ft] / [m]
39.4
12
52.5
16
65.6
20
78.7
24
98.4
30
Cross sectional area of bar
Weight
Maximum Drilling Depths
a)
c)
The DYWI Drill Self-Drilling bolt is a fully threaded

hollow bar that initially serves as a drill rod, utilizing
a lost bit. The thread is made to 15010208. For use
in unconsolidated ground or other difficult ground
conditions.
Excellent for spiling (fore-poling).
Bolt is drilled in and grout is pumped through the
center hole with pumpable resin or cement grouts.
The couplers are designed to exceed the ultimate
load of the bar by 20%. The couplers are designed
to minimize the loss of drill energy.
Several drill bits are available. Most widely used is
the EXX Tungsten carbide chisel bit for handling
UCT* up to 12.5N/mm (RQD 100%) and up to
50N/mm (RQD 75%).
Standard length is 3m (9ft-10"). Longer lengths are
available: 4m, 6m
*UCT is unconfined compressive strength
Installation
DSI Hollow Bar System is typically installed using
rotary percussive drilling. This technique enables
high rates of installation, good directional stability
and also helps to consolidate the grout within the
borehole.
Rotation speeds should be sufficient to cut a true
borehole (120-150 RPM for soil nails; 100-130
RPM for mini piles), as opposed to displacement
of the soil with the drill bit through percussion and
heavy feed pressures (driven installation). Drilled
boreholes ensure enlarged grout bodies together
with better permeation of the grout into the
surrounding ground. Feed pressures on the drill
rods should be regulated in accordance with the
cutting performance of the drill bit.
Simultaneous Drilling and Grouting
Suitable for granular soils and fills. This installation
method utilizes a Grout Swivel, grout pump
and drifter. The technique combines drilling and
grouting as a single operation, ensuring that grout
is placed over the full length of the borehole. For

ground conditions where borehole collapse is
anticipated or where subsequent grout injection
down the center of the bar is problematical,
simultaneous drilling and grouting is the preferred
solution.
Grouting pressures should be regulated to
maintain circulation at all times (typically up to 100
psi), with a small amount of grout return visible at
the mouth of the borehole. Pressures in excess of
100 psi are generally only required for specialist
applications (i.e. anchors in cohesive soils or
mining applications).
The choice of grout pump varies between
applications, but basic requirements are as follows:
a) thorough mixing of the grout to avoid
blockages at the drill bit,
b) delivery of a continuous volume to ensure
consistent grouting,
c) maintenance of sufficient pressure.
May 2013
Section7-Page5
Self Drilling Bolt continued
Accessories
Grout Swivels
Grout Swivels are used for simultaneous drill and
grout installation, to inject grout into the bore of a
rotating DSI Hollow Bar. The unit comprises of a
heat treated shaft (to withstand the impact energy
from the hammer drive) and a housing into which
the grout is pumped. Inlet ports within the shaft
enable grout to be pumped into the bore of the
bar.
Grout Swivel (hand held installation)
A locator frame is required (bolted to the drill

sledge) to prevent the housing from rotating with
the shaft, as well as positioning it at the correct
location to enable unrestricted operation of the
hammer.
Drill Bits
Grout Swivel (rig installation)
EX / EXR
Hardened cross cut drill bit,
suitable for the majority of
applications including narrow
bands of soft rock.
(EXR denotes retroflush version)
EXX
Tungsten carbide chisel drill
bit. EXX is the hardest drill
bit available, for strong rock,
hard seams and concrete
footings.
Soil types: Fills, Shales, and

Gravels.
Rock types: Strong rock,

Metamorphic and Igneous
Rocks i.e. Slate and Granite.
Diameters Available for Both Drill Bit Types

R25
1.65", 2"
R32
2", 3"
R38
3", 3.5"
R51
3.5", 4.53"
Drill Tooling
A range of drill accessories are available, to enable connection between the output drive of the drilling head
and the different DSI Bar diameters.
Air Flush Shank (hand held installation)
Section7-Page6
May 2013
Balance Rod
Reducing Coupler
Reducing Coupler
(with centre bridge)
Threaded Fiberglass Bolts (Solid & Groutable)

Nominal 3/4" (20 mm) & 1" (25 mm)
Dimensions
3/4"
E Diameter
F Grout Hole Diameter
E Thread Size/Type
(20 mm) Bolt
3/4"
(20 mm)
not available
3/4"
right hand
1" (25 mm) Bolt
1" (25 mm) Hollow Bolt
1" (25 mm)
1" (25 mm)
not available
1/2"
(12 mm)
1" right hand
1" right hand
1" (25 mm) Bolt
1" (25 mm) Hollow Bolt
20" (500 mm) of each end is threadable with a nut.
Technical Data
3/4"
(20 mm) Bolt
Resin Type
polyester / epoxy resin
Glass Type
E - glass
Glass Content (by weight)
75% minimum
E-Modulus, minimum
5,075 ksi (35,000 MPa)
Breaking Strain, maximum
3% maximum
Cross Sectional Area
0.439 in (284 mm)
0.701 in (452 mm)
0.526 in (339 mm)
Tensile Strength, minimum
31,500 lbs (140 kN)
50,500 lbs (225 kN)
38,000 lbs (170 kN)
Shear Strength, minimum
6,200 lbs (28 kN)
11,000 lbs (45 kN)
10,000 lbs (45 kN)
Nut/Thread Strength, min.
18,000 lbs (80 kN)
20,000 lbs (90 kN)
19,000 lbs (85 kN)
40 ft-lbs (55 Nm)
40 ft-lbs (55 Nm)
40 ft-lbs (55 Nm)
Weight
0.37 lbs/ft (0.55 kg/m)
0.59 lbs/ft (0.88 kg/m)
0.44 lbs/ft (0.66 kg/m)
Nut Dimensions (octagonal)
1.65" A.F. 3.1" long

(42 mm A.F. 80 mm)
2" A.F. 3.1" long

(51 mm A.F. 80 mm)
2" A.F. 3.1" long

(51 mm A.F. 80 mm)
Nut Break Out Torque
Fibreglass Plate
4.7" square x 3/4" thick

(120 square x 20 mm thick)
May 2013
Section8-Page1
Fibreglass Dowel Fully Formed

Threaded & Ribbed FRP Dowels
Physical Properties
12.5 Tonne Dowel 15 Tonne Dowel 20 Tonne Dowel 30 Tonne Dowel 38 Tonne Dowel
125 kN
150 kN
200 kN
300 kN
380 kN
Nut/Thread Tensile Strength
55 kN
85 kN
85 kN
95 kN
95 kN
Single Shear Strength
45 kN
50 kN
57 kN
65 kN
74 kN
Nut Breakout Torque
30 ft/lbs
35 ft/lbs
40 ft/lbs
40 ft/lbs
40 ft/lbs
650-800 gms
675-850 gms
720-875 gms
750 gms
775 gms
20 mm
20 mm
20 mm
20 mm
22 mm
Nominal Cross Sectional

Area of Bolt
310 mm2
310 mm2
310 mm2
310 mm2
325 mm2
Thread Length
150 mm
200 mm
200 mm
200 mm
200 mm
Major Bar Diameter (thread)
25.4 mm
25.4 mm
25.4 mm
25.4 mm
25.4 mm
Specific Gravity (grams/cm )
1.7-2.0
1.8-2.1
1.9-2.15
1.95-2.2
2.0-2.25
Mass per Meter (Std-HD)

Nominal Bolt Diameter
Notes: - HD - High Density Version

- 20 and 22mm bolt diameters available
General Features
The dowels are pull formed (matched die)
fibreglass construction and are ribbed over its
full length to provide maximum load transfer.
Thread form is of a sinusoidal type, nominally
150mm long and 25mm diameter, and is fitted
with an integral drive nut with radial face.
All fibreglass dowels are designed to be
used with chemical anchors and be fully
encapsulated.
Bolts over 2400mm in length are available in all
dowel types by negotiation.
Australian Patent Numbers 631881 and 65494
are applicable to these bolts.
Installation Guidelines
26-27mm hole diameters are preferred. Holes
over 28mm diameter are not recommended.
Hole depth is critical. Hole depth should be
shorter than the bolt to allow for the height of
the washer and nut.
Section8-Page2
May 2013
After insertion of the chemical anchors, the bolt

is rotated through the anchor(s) while being
pushed to the back of the hole.
It is important to follow the chemical
manufacturers recommended mixing and
hold times as printed on the chemical anchor
cartons. DO NOT OVER MIX.
For further details regarding installation
procedures refer to DSIs Practical Guide
to Rock Bolting.

Standard bolt lengths range from 1200 to
1800mm in 300mm increments.
Other lengths are available by negotiation.
1200mm long dowels are packed in 10s then
palletized in lots of 1000.
1500 and 1800mm long dowels are packed in
10s then palletized in lots of 500.
Ground Lok Pourable Resin Grout

Description
Ground Control Pourable Resin Grout is a 2 component, free flowing polyester anchor. Each kit
consists of a liquid resin supplied in a mixing pail,
and a cup of liquid hardener. The Ground Control
Pourable Resin Grout is outstanding for grouting
dowels and anchor bolts concrete, rock and
masonry.
3.
Once cured, the product forms an effective

corrosion barrier from a pH of 2 through to a pH
of11. Working compressive strength is obtained
atsix times the indicated pot life.
Specifications
Working Compressive Strength:

65 MPa, (9,500 P.S.I.)
Ultimate Compressive Strength:

83 MPa, (12,000 P.S.I)
Example:

30 cm, (12) of grouted #7 rebar in a 3.0 cm,
(1") hole in 4000 P.S.I. limestone, has an
ultimate pull strength
of 107,000 N, (24,000 lbs.)
Specific Gravity: 1.8
Shelf Life:
Four months under ideal storage conditions
Packaging: Pail of grout and cup(s) of hardener
Kit Size: 3.5 L, (0.78 Imp. Gal.), 213 cubic inches
Pot Life:
17 min. at 30 degrees C, (86F)
4.
5.
Directions For Use

1. Hole Preparation
The holes should be drilled with rotary
percussion type equipment such that the hole
side walls are not smooth. The drill hole must
be clean and free from debris, oil and grease.
The hole should be dry, but a good bond can be
obtained in wet or underwater holes if sufficient
sidewall deformities exist.
2. Mixing Instructions
Note the pot life-temperature relation and
proceed by suspending all solids in the grout
followed by adding the cup(s) of hardener to
the mixing pail of grout and stirring the mixture
as rapidly as feasible until no streaking of the
6.

hardener is observed in the grout-hardener

mixture. The proper ratio is obtained when all
of the hardener is added to the grout. UNDER
NO CIRCUMSTANCES should any foreign
substance be added to the grout-hardener
mixture.
Installation
Pour the grout-hardener mixture into the drill
hole to a level about 2/3 full. Insert the dowel or
anchor bolt and work it back and forth to avoid
air entrapment. Assume the final position of the
dowel or anchor bolt, top up the hole with liquid
grout and allow the grout to gel in that position.
The grout will gel in one and one-half times its
pot life at the given temperature. Working loads
can be applied in six times the pot life.
Cleaning
Cleaning of tools, spills or runs is best
accomplished before the grout has hardened
by wiping off excess and further cleaning the
surfaces with acetone (propanone), or another
type of high grade mineral spirit, making
certain that the surface is compatible with the
spirit used. Remove empty containers from
the job site and dispose of according to area
regulations.
Caution
This product is intended for industrial use
only. Avoid contact with eyes and prolonged
contact with skin. Use protective measures.
In case of eye contact, flush with water for at
least 15 minutes. If irritation develops, contact
a physician. The kit contains: benzoyl peroxide,
polyester resin, styrene and inert fillers. If taken
internally, consult a physician immediately.
Formula for Determining Resin Requirements
Hole Volume - Bar Volume = Annulus Volume
Hole Volume = 3.1416 x radius of hole squared
x length (in inches)
Bar Volume = 3.1416 x radius of bar squared
x length (in inches)
Example: Using a 1" hole and 1" bar 8' long
Hole = 3.1416 x (1.25/2) 2 x (8x12) = 118.08
cubic inches
Bar = 3.1416 x () 2 x (8 x 12) = 75.40 cubic
inches
Grout Required = 42.68 cubic inches
213 / 42.68 = 4.99 holes per kit
May 2013
Section9-Page1
FASLOC Resin Cartridges

Polyester Resin Anchoring System
A. THE CARTRIDGE
Description
The FASLOC resin in the cartridge is used to
anchor bolts to the surrounding strata. This
unification of the resin, bolt and strata layers
provides the necessary strength and rigidity to
prevent sag by acting as a reinforcement which
anchors the individual stratified layers of rock into
a single high strength beam.
The two-compartment cartridge shown in
illustration A above consists of a heat-sealed
tube of polyester film clipped at both ends. One
compartment contains a dark gray resin; the
other, a light gray catalyst. A cross section of the
cartridge is shown in illustration B.
A film barrier of heat sealed polyester film prevents
migration between the resin and the catalyst to
provide optimum shelf life. The excellent chemical
resistance of the film minimizes migration from the
inside and the absorption of contaminants from
the outside.
The light-weight, dimensionally stable casing of

film is strong enough to withstand rough handling,
but shreds quickly and thoroughly during the
installation procedure.
FASLOC is thixotropic and fast setting. This
reduces viscosity during insertion of the bolt and
permits relatively low installation force and torque.
The results are fast installation, rapid achievement
of full strength, and a minimum tendency for
ungelled resin to drip from the holes during
installation.
B. CROSS SECTION
heat seal
light gray
dark gray
heat seal
continued
Section9-Page2
May 2013
FASLOC Resin Cartridges continued
Performance Data
Fig. 1. Resin anchorage related to

compressive strength of rock
1. Figure 1 represents the range of anchorage

strengths for estimating requirements.
12000-1
5000 PS
I - Gran
ites
6000
-800
0 PS
I - Lim
eston
18
es
00
-22
0
0P
70
SI
0-S
80
ha
0
les
PS
/Sa
Ind
M
sto
ud
ne
st
s*
on
es
/S
ilts
to
ne
s
2. Depending upon the compressive strength of

the rock being considered, the diameter of the
hole may affect the anchorage strength the
larger the diameter, the larger the contact area.
3. Pull test under field conditions should be used
to determine actual requirements.
4. Gel times are faster when temperatures exceed
55F and slower when temperatures are
below 55F.
*Sandstones will
vary since they are
often intermixed
with shales.
5. For RPM not shown in the Mix Table, determine

minimum spin time based on 30 revolutions.
6. For 1-minute and lower gel times, the spin times
indicated exceed the minimum 30 revolutions
necessary for mixing. The additional spin times
generates heat to achieve the stated gel times.
7. Mixing the resin and catalyst components in
Gel time
@ 55F
Mix Table
50 RPM 300 RPM 600 RPM 800 RPM
B-Fast, TR
N.R.
6-7
3-4
G-HV,QC
N.R.
6-7
3-4
12-15
6-8
3-5
3-4
1 minute
12-15
6-8
3-8
3-6
11/2 minutes
12-15
6-8
3-8
3-6
2 minutes
12-15
6-8
3-8
3-6
2-4 minutes
12-15
6-8
3-8
3-6
7 minutes
12-15
6-8
3-8
3-6
1/2
minute, QC1
2 min.
1 min.
1/2 min.
QC, TR, B-Fast
Spin Times, Sec.
N.R. - Not recommended
3
Gel Time (minutes)
Product Type
Fig. 2. Gel time
35
45
55
a cartridge creates a strong three dimensional

polymer matrix that is reinforced with limestone
filters. Most of the anchorage strength is
reached in 5 to 10 times the product gel time.
65
75
85
95
continued
May 2013
Section9-Page3
General Installation Instructions

The installation procedures should be followed
carefully to ensure successful application of
FASLOC resin grouting.
Various factors affect installation. These
instructions are general guidelines. Mine tests
must be conducted with bolts to determine
actual mix and hold times.
Bolts should be installed as soon as possible
in newly-exposed roof. Roof that has shifted
or sagged offers least chance for successful
support.
1 Insert necessary FASLOC

cartridges into the hole.
2 Push the bolt into the hole

to a point just below the roof
line. Slow rotation of the bolt
during insertion is optional.
Do not use ruptured or broken cartridges.

Refer to M.S.D. sheets and Product Bulletin for
additional technical and safety data.
Safe Handling Precautions

Caution: Do not open or puncture cartridge.
Physical contact with liquid contained in cartridge
may cause mild irritation. Safety glasses or eye
shield should always be used when roof bolting
is done. In case of eye contact, immediately fl ush
with plenty of water for at least 15 minutes. Call a
physician.
3 Rotate the bolt as indicated

above.
In case of skin contact, fl ush skin with water.

Prolonged contact with skin may cause mild
irritation. Irritation should subside when material is
removed.
4a Fully Grouted Bolts

Push the bolt upward with
the maximum thrust available
from the machine and hold
until FASLOC hardens. Do not
rotate after Step 3. Damage to
partially gelled resin may result.
For complete safety information, refer to the

Material Safety Data Sheets. Copies will be
furnished upon request.
Cartridges are fi lled with inert fi llers, water,
polyester resin and activator (active ingredients
include low levels of styrene and modifi ed benzoyl
peroxide). FASLOC cartridges are for industrial
use only and are intended for use in conjunction
with bolts. The relationship between hole
dimensions, bolt size and the size and number
of cartridges is critical to good performance.
Your DSI representative will be glad to assist in
determining the proper combinations for specifi c
applications.
4b Tension Rebar & Combination Bolts

Hold the bolt until the resin has
hardened. This period of strength
development will vary depending on
gel time, product temp. and mine
conditions. When resin has hardened,
rotate the bolt until the desired torque
is developed.
4c Resin Point Anchor Bolts

When FASLOC is used to
supplement mechanical shell
anchors, spin-to-lock.
continued
Section9-Page4
May 2013
Uses
Storage Recommendations
FASLOC has been a leading supplier of polyester

resin cartridges to the mining industry for over
30years. FASLOC resin cartridges allow for quick
and reproducible anchoring of many varieties of
bolts and cables. In mine roof support, FASLOC
systems reinforce strata, providing strength and
rigidity in untensioned systems, and ensure a
durable anchorage for FASLOC resin grouted
tensioned bolts. The reinforcement technique
bonds the individual stratified layers of rock
into a single, high strength beam. FASLOC
resin cartridge can also be used in many other
reinforcement, stabilization, and anchoring
applications. The reliability of the anchorage
system, plus ease of use and minimal resin setting
times, will increase productivity and safety.
For maximum shelf life, FASLOC cartridges

should be stored away from direct sunlight in
a reasonably cool, well-ventilated, dry area.
Storage life is up to 1 year, depending on ambient
temperature conditions. Under adverse conditions
shelf-life is reduced. To ensure proper storage, the
product should not be subjected to temperatures
in excess of 85F for prolonged periods. Storage
is recommended under cover, on original pallets
with adequate ventilation. If stored in trailers in hot
weather, door should be left ajar or a sun screen
erected over the trailer. Conversely, while cold
storage does not adversely affect the shelf-life of
FASLOC, it should be warmed to a range of 5060F before using to assure gel times within the
specified range (see Figure 2).
Advantages
The time required for cases of FASLOC to warm

or cool to ambient temperature is dependent on
both the initial temperature and how the cases are
stacked. Where the initial temperature is anywhere
between 25 and 85F, cases will come within 5 of
ambient temperature in 48 hours when stacked in
single columns with 4 sides of each case exposed
to the air. Multiple columns should be separated
by at least 2" to assist air circulation between
columns.
The proprietary FASLOC package has a distinct

advantage over other resin systems due to:
High catalyst/resin ratio
Uniform installation time
Mixing efficiency
Cartridge Diameters
Nominal diameters for both imperial and metric are
available. Diameters are as follows:
Imperial
Metric
0.9"
23 mm
1"
25 mm
11/8"
28 mm
13/16"
30 mm
11/4"
32 mm
13/8"
35 mm
19/16"
40 mm
Cartridge Lengths
Cartridges are available in lengths from 12" to 60".
May 2013
Section9-Page5
Cement Cartridges
Non-shrink Cementitious Anchor Grout
Uses
Physical Properties
Cement cartridges were developed to anchor mine

and tunnel rock bolts (rebar and THREADBAR)
and to anchor steel dowels in concrete.
Characteristics
Package type - Pellon (petroleum based fabric)
Appearance (dry) - firm, dusty
Appearance (wet) - rigid, easy to hold
Soak time - 1.5 minutes maximum
Advantages
Convenient easy to handle cartridge form
Fast curing compared to ordinary
cement grouts
Controlled setting times
No on-site mixing, just immerse in water
Thixotropic and non-shrink
No special grout pumping equipment required
High strength
Non-toxic, non-combustible and chloride free
No rotation
Description
The system consists of an easy to handle
cartridge containing a cementitious compound
encased in a perforated package which, when
immersed in water, will allow controlled wetting
of contents, forming a thixotropic grout. The
cartridge is then inserted into the hole and the
deformed bolt or dowel is pushed in.
Instructions for Use

1. Remove required number of cartridges from
package.
2. Immerse cartridges in water until there are no
signs of air release (bubbling) from the cartridge.
Do not leave for longer than 5minutes in water.
3. The cement grout will begin to set in 20 minutes
after initial water emersion; therefore the bolt
must be installed within this time period.
However, it is recommended that the wetted
cartridges be used within 15 minutes to obtain
optimum results.
4. Insert cartridges into a clean hole. Tamp with a
loading stick.
5. Insert the bolt. Bolt will rupture the cartridges
allowing the grout to fill the annular space
between the bolt and the hole.
After 12 hours the grout will typically withstand
the full yield point load of the deformed bolts or
dowels.
Section9-Page6
May 2013
Compressive strength
2 hours: 1700 psi (12 MPa)
3 days: 5500 psi (35 MPa)
7 days: 6800 psi (43 MPa)
Anchorage Values (typical)
4 hrs: 500 lbs/inch (90 kg/cm)
Shelf Life
12 months or more in a dry location
Packaging
25 mm x 305 mm - 50/bag
28mm x 305 mm - 50/bag
32mm x 305mm - 50/bag
38mm x 305 mm - 50/bag
Mesh
Welded Wire Mesh
to ASTM A185 specifications
wire to ASTM A82 specs (75,000 psi tensile)
minimum weld shear strength (lbs)
= 35,000 x wire cross sectional area (in2)
ends flush cut for safer handling
T = 4 (0.232"), 6 (0.192"), 8 (0.160"),
9 (0.144") and 10 (.0128") gauge
W = 48" to 96" wide
L = 48" to 24' long sheet or to 100' long roll
S = 4" x 4" spacing typical but variable (as shown)
Chainlink Mesh (Frost Fencing)

galvanized to ASTM A392 specifications
T = 6 (0.192"), 9 (0.144"),
11 (0.120") and 12 (0.106") gauge
W = 4', 5', 6', 7', 8' and 10' wide
L = rolls 25', 50' and 100' long
S = 2", 2" and 3" opening size
Expanded Metal Mesh

carbon steel to ASTM A1011 specifications
up to 4x stronger than welded wire mesh at joints
T = 12 gauge (0.106")
W = 4', 5' and 6'
L = 4' to 10'
S = 3" x 6" opening size
Gabion Mesh
galvanized
weight = 0.365 lbs/ft2
T = 11 gauge (0.120")
W = 2m (79") or 3m (118")
L = 30m (99')
S = 3.25" x 4.5" opening size
May 2013
Section10-Page1
Formed Mesh
Mesh Channels
For construction of shotcrete barricades and fill fences
mesh to ASTM A185 specifications
wire strand to ASTM A82 specifications (75,000 psi tensile minimum)
minimum weld shear strength (lbs) = 35,000 x wire cross sectional area (in2)
T = 6 gauge (0.192")
H/W = 3" x 3, 6" x 7.5", 7.5" x 9"
L = 10'
S = 4" x 4" spacing
Mesh Retainers
For construction of soil retaining walls
mesh to ASTM A185 specifications
wire strand to ASTM A82 specifications (75,000 psi tensile minimum)
minimum weld shear strength (lbs) = 35,000 x wire cross sectional area (in2)
support struts hold mesh at 80 angle
T = mesh and support struts 4 gauge (0.225")
H/W = 18" x 18", 18" x 22", 18" x 24" and 20" x 22"
L = 10'
S = 4" x 4" spacing
Section10-Page2
May 2013
Shotcrete Mesh Panels

Shotcrete Mesh Panels are constructed with black
or galvanized mesh and burlap cloth. Stiffeners
are incorporated for three-dimensionable stability.
The panels can be various sizes depending on
application. They are lightweight and can be cutto-shape with small bolt-cutters. When Shotcrete
is applied to the panels, the result is a durable wall,
which is resilient to close proximity blasting.
Advantages
Fast and easy to erect
Non-corrosive if galvanized mesh is used.
Concussion-resistant
Uses
Construction of walls for lunchrooms
Utility rooms
Building bulkheads
Protective wall for shaft areas
Installation
Install grouted dowels on 2-4' centers around perimeter of proposed wall
Tie 1/2" rebar to the dowels and form a grid of approximately 2-3' squares
Tie the Shotecrete Mesh Panel forms to the rebar grid using tie wire. The rib stiffener of the panel is
then tied to the rebar. The panels must be butted together and wire tied about every foot. Panels can be
easily trimmed to conform to tunnel of drift irregularities using ordinary bolt-cutters.
Apply Shotcrete through rebar grid.
Can also be attached to existing beams on structures.
May 2013
Section10-Page3
Gun Quip Wall & Support System

Shotcrete panel
ventilation walls - temporary or permanent.
fireproof underground work shops and offices.
provides rock support with rock bolt installation
protective reinforcing around elevators and shafts.
extra protection on walls and roofs near expensive
machinery or electrical substations.
comes complete with backing or plain
manufactured under ASTM A02
panel side view
Technical wire specifications

ASTM 510 wire composition
ASTM A82
wire size 14 gauge (WO.5)
nominal diameter - wire diameter
0.080" (2.032 mm). Specify wire diameter.
0.081" +.001" (2.0574 mm + .0254 mm)
Tensile
maximum: 130,000 psi (896 MPa)
minimum: 110,000 psi (758 MPa)
Section10-Page4
May 2013
Polymesh
DYWIDAG Polymesh is comprised of high tenacity
yarns, woven into a stable interlocking grid
structure and then coated with PVC for protection
during installation.
Polymesh is used for longwall recovery mats as
well as rib and roof control. Longwall recovery
mats are fabricated and assembled to minespecifications.
Light weight - reduces cost and handling time.
No sharp edges, reducing injury hazard
associated with chain link and welded wire.
Conforms easily to the roof or ribs due to the
multifilament yarn design.
Stronger than other polymer grids: Since the
longitudinal and transverse members are
crossed and independent, there is less ripping
out at the intersections than with other polymer
grids.
Both FRAS and Non-FRAS available
(FRAS - Fire Resistant and Anti-Static))
DSI Grades
Polymesh is available in rolls made to custom

length. The typical roll lengths are 30 m, 50 m
and 100 m.The width also can be customized to
specific needs but common are 1.25 m and 2.5 m
with 5 m being the maximum width.
Tensile strength (ASTM-D4595)

MD
XMD
MD
XMD
at 2% strain
ultimate
lbs/ft
kN/m
All Polyester
Minimum aperture size Weight (ASTM-D5261)

ultimate
elongation
inch
mm
oz/yd2
g/m2
55/55
440
440
55
55
18 23%
1.30
33
12
375
55/55
440
440
55
55
18 23%
2.40
60
12
375
80/80
650
650
80
80
18 23%
1.25
31
15
500
80/80
650
650
80
80
18 23%
2.40
60
15
500
200/80
1,600
650
200
80
18 23%
1.25
31
23
780
200/200
1,600
1,600
200
200
18 23%
1.05
26
38
1288
MD = machine direction, XMD = Cross Machine Direction

1
2% strain is equivalent to 10" convergence given 10ft unsupported span during shield recovery.
May 2013
Section10-Page5
Polymer Mining Grid

DSI Polymer Mining Grid is an alternative
to weld wire mesh products and can
be used as a supplemental support
structure between roof/rib bolts in any
underground mining and or tunneling
operation.
It is corrosion resistant and is especially
applicable to any screening project when
it will need to be "mined through" such
as for pillar wrapping or for pilot tunnels.
It is also especially useful in corrosive
environments.
Physical Properties
Physical Characteristics
Test Methods
Data
Structure
Bi-Oriented Geogrids
Mesh Type
Rectangular Apertures
Standard Color
White
Polymer Type
Carbon Black Content
Polypropylene
ASTM D4218
No
Flame Retardant
ISO 9705
Yes
Packaging
ISO 10320
Rolls in Polyethylene
bags with I.D. labels.
Dimensions
Dimensional Characteristics Test Method
Unit
Aperture MD
mm
59.5
b,d
Aperture TD
mm
56.5
b,d
g/m
270
Roll Width
4.0
Roll Length
25.0
Roll Diameter
0.3
Roll Volume
0.4
Gross Roll Weight
kg
61.0
Mass Per Unit Area
ISO 9864
FR 270 Notes
Technical Data
Technical
Characteristics
Peak Tensile Strength
Test Method
ISO 10319
Unit
FR 270
Notes
MD
TD
kN/m
20.0
20.0
a,c,d
13.0
10.0
b,c,d
Yield Point Elongation ISO 10319
Notes:
a) 95% lower confi dence limit values, IS) 2602
b) Typical values
c) Tests performed using extensometers
d) MD: machine direction (longitude to the roll)
TD: transversal direction (across roll width)
Section10-Page6
May 2013
Straps (Mats)
W-Strap (Mat)
T = 12, 14, 16 gauge
W = 5" to 13"
L = 54" to 240"
C = hole size/spacing to customer specs
Rock Bolt Strap

A36 material (36,000 psi yield)
T = 12 gauge to "
W = 4" to 8"
L = 48" to 120"
C = hole/slot size/spacing to spec
Expanded Metal Mesh Strap

1008 material (30,000 psi yield)
T = 8 gauge (0.164")
W = 15"
L = 88.5"
deburred for safer handling
Welded Wire Mesh Strap

T = 0/0 gauge (0.306")
W = 12"
L = 84" and 108"
S = 4" x 4" spacing
Custom sizes and/or galvanizing available on request
May 2013
Section10-Page7
Roof Channel
Description
2 material grades - A36 and 65000psi minimum
yield
Length and hole spacing - to customer
specifi cations
Width - nominal 5-1/2 inches
Thickness
T-2 - minimum 0.100 inc
T-3 - minimum 0.125 inch
Design Features
a) holes punched on the sides for hanging
cables and ventilation materials
b) channel ends have the corners rounded such reducing sharp corners and prevent cuts
to the miners hands and backs in low coal
Section10-Page8
May 2013
Bearing Plates (washers)

Flat Plate - for General Use
A = 4" to 12" square
B = 1/8" to 1" thick
C = hole diameter as required
bent corner, grout slots & keyholes available
Domed Plate - Use with Anchornuts,

Cable Grips or Spherical Seat Washers
A = 5", 6", 8" and 12" square (rect 4" x 6")
B = 1/4" or 3/8" thick
C = hole diameter as required
Friction Bolt Plate - for Use with Friction Stabilizers

A = 6" square
B = FB-33 & FB-39: 3/16" thick; FB-46: " thick
C = FB-33: 36mm (1 7/16") diameter
FB-39: 41mm (1 5/8 ") diameter
FB-46: 48mm (2") diameter
Embossed Plate (Donut plate)

A = 6" and 8" square
C = 13/16" to 11/8 "
available in Gr. 2 or Gr. 3 rating
Push-on-Plate - for installing Screen/Mesh

(Threaded Bolts and OMEGA-BOLT Rockbolts)
heat treated to HRC 45 minimum
A = 5" square
B = 0.068" thick
C = 5/8", " and 7/8" available
magnetic installation tool available
T-Dome Plate - for use with T-Dome Rock Bolts

A = 4", 5" & 6" square
B = " thick
C = 7/8" diameter
May 2013
Section10-Page9
Bearing Plates (washers) continued
Conventional Header Plate

A = 6"
B = 10" and 16"
C = grade 2 and 3
D = hole diameter as required
Low Profile Header Plate

A = 6"
B = 16"
C = grade 2 and 3
Section10-Page10
May 2013
Bearing Plates (washers) continued
8 x 12 Header Plate
A = 8"
B = 12"
C = grade 2 or grade 3
T-Channel Plate

A = 4"
B = 9"
C = grade 2 and 3
May 2013
Section10-Page11
Shotcrete (Spider) Plate (Black & Galvanized)
Description
DSI shotcrete anchor plates are constructed
specifically for use with rock bolts and shotcrete.
Reinforcing bar is custom bent and welded to
conventional rock bolt anchor plates.
Plates are 5" x 5" x ", 6" x 6" x " or 3/8". Hole
size can be from 7/8" to 1". Rise on spider can
be made to any height required for depth of
shotcrete.
Advantages
Installation
Fast and easy to use.

Greatly improves punching shear of
shotcrete.
Provides enlarged bearing area for higher load
carrying capacity.
1. Install DSI shotcrete plates in the same manner

as conventional plates.
2. Apply shotcrete to the rock surfaces and ensure
the plates and rebar wings are embedded at
least 38 mm (1").
Where to Use
Materials
Any areas where bolting precedes shotcreting,

especially in poor rock conditions, where improved
bearing capacity of the ground support is
desirable.
Plate material Grade A-36 (36,000 psi) meets or

exceeds ASTM F432 deflection criteria. Rebar
meets ASTM A-615 and CSA G30.18M specs.
Dimensions
Center Hole
Form
Weight
5" 5" 1/4"
1.2"
Flat
4.5 lbs
6" 6" 1/4"
1.2"
Flat
6.4 lbs
3/8"
1.2"
Flat
9.6 lbs
5" 5"
Custom sizes available upon request
Section10-Page12
May 2013
Butterfly Plate
Length x Width
Thickness
Hole Diameter
Net weight black
Net weight galv.
300 278 mm
12 11 inch
1.9 mm
50 mm = 2 inch
2.87 lbs
2.95 lbs
400 278 mm
15.75 11 inch
1.9 mm
50 mm = 2 inch
3.73 lbs
3.83 lbs
The butterfly plate is a light-weight plate with a

large surface area. It is used as an intermediate
plate to increase the surface coverage of a bolt.
DSI Butterfly plates feature both longitudinal
and transverse V-shaped deformations
for added strength and greater ability to
conform to irregularities in the rock surface.
The deformed design renders a greater
strength, placing the perimeter of
the Butterfly Plate in tension.
User friendly rounded corners.
Can be used with both flat and domed
plates (up to 150mm, 6 in2)
Butterfly plates are can be placed directly to the
rock surface or used with Welded Steel Mesh.
Butterfly plates are supplied with slots
for supporting of light service lines.
Corrosion protection may be provided
by hot-dip galvanizing the finished plate
or by using pre-galvanized material.
Packaging
Butterfly Plates are tied with wire clips and palletized.
Product Code(s)
12 12" black
BUTT300S USA
12 12" galv.
BUTT300GS USA
12 16" black
BUTT400SWA
12 16" galv.
BUTT400GS
May 2013
Section10-Page13
Surface Control Plates

23" and 19"
General Information
the 23" diameter is "special" order
the 19" diameter is stock production
all plates have the "rolled edge" to provide for safe handling
large diameter plates for surface control
these plates are to be used in conjunction with a roof bolt and roof plate
23" Description
23" diameter with a 13/8" center hole
available in a variety of mill thicknesses from 0.022" to 0.050" cold rolled or coated steel
23"
19" Description
19" diameter with a 1" center hole
19" diameter with a 13/8" center hole
available in a variety of mill thicknesses from 0.022" to 0.050" cold rolled or coated steel
19"
Section10-Page14
May 2013
Star Plates
For general use (may require spherical seat washer)
special grade deep draw steel
25 ton capacity
A = 6" diameter
B = only 3/16" thick
C = 1" diameter
weighs only 1.6 lbs
(730 g)
Star Plate Specifications

The most important features of any roof plate are
stiffness, yield strength and area of contact with
the rock, especially under high loads.
To determine these parameters the DSI Research
and Development team have developed a testing
method which very closely simulates underground
coal mining conditions.
Figure 1 illustrates the performance of the new
Star Plate (and compares it with other common
roof plates) for conditions commonly encountered
in Australian underground coal mines. The Star
Plate yield load is close to the yield strength of the
most widely used AX type bolt.
Apart from the high strength of the Star Plate
(despite its relatively thin plate thickness of 5mm)
it has the additional advantage of providing a
larger bearing area when heavily loaded as shown
in Figure 2.
The Star Plate is a further example of DSI
Research and Development Teams world leading
technology in Strata Reinforcement Products,
that seeks safe, cost-effective solutions for the
underground mining industry.
Figure 1: Typical Load vs. Displacement

characteristics of STAR PLATE used with wire
mesh compared with two conventional domed
plates tested on a flat surface of medium strength
bed of 25-30Mpa compressive strength.
* 150X150X8mm Domed Plate

Figure 2: Plates under heavy load.
* 150X150X10mm Domed Plate
* 150X5mm Star Plate
May 2013
Section10-Page15
Eyebolt
Butt Welded Eyebolt
44W material (60,000 psi)
E = 9/16" if 5/8"-11 UNC thread
11/16" if "-10 UNC thread
L = 18" and 24" under eye
5/8" rated for 2,300 lbs
" rated for 3,600 lbs
Welded Return Eyebolt

E = 9/16" if 5/8"-11 UNC thread
11/16" if "-10 UNC thread
Forged Slusher Eyebolt

5140 Alloy (120,000 psi)
E = 11/8"
"-10 UNC thread
rated for 9,000 lbs
Forged Oval Eyebolt

5140 Alloy (120,000 psi)
E = 5/8" and "
5/8"-11 and "-10 UNC thread
Cable Eyebolt
E = 0.6" cable diameter
F = 11/8" fittings, 1045 steel (80,000 psi)
L = approx. 28" overall
5/8"-11 and "-10 UNC thread
continued
May 2013
Section11-Page1
Eyebolt continued
Open Eyebolt & L Bolt

DSI supplies welded, bent, open, and L bolts
as well as custom manufacturing them to your
length and threading requirements.
These bolts are generally used for hanging
piping, cable, and equipment.
High strength steel. Grade 100 K.
Bar diameteres: 5/8", ", 7/8"
Expansion shells: Included.
Section11-Page2
May 2013
Scaling Bars
Hexagonal Solid Steel
AISI 1080 or equivalent steel
T = 7/8" hex (" special order)
weight = 2.3 lbs/ft
angle chisel on one end
moil point (shown) or straight
chisel on other end
optional rubber hand grip
L = 4', 6' and 8'
Hexagonal Solid Aluminum

6061-T6 hexagonal aluminum
T = 1" hex
weight = 1.1 lbs/ft
tips AISI 1080 or equivalent
straight chisel on other end
L = 4', 6', 8', 10' and 12'
Square Steel Tube (Swaged)

HSS tubing ASTM A500C
T = 1" x 1" x 0.100" wall
weight = 1.2 lbs/ft
tips " octagon
AISI 1080 or equivalent
moil point on other end
L = any length to 20'
Square Aluminum Tube (Swaged)

6063-T5 aluminum tubing
T = 1" x 1" x 0.095" wall
weight = 0.4 lbs/ft
tips " octagon
C1080 or equivalent
moil point on other end
L = any length to 20'
May 2013
Section11-Page3
Utility Hangers
Pipehanger (J-Bolt) (J-Hook) - for 3/16" Chain or 1/4" Chain
1060 material (100,000 psi)
E = 9/16"
L = 18" and 24" overall
rated for 2,000 lbs
Bullhorn - Square Timber Support

E = 1", 11/8" and 1"
L = 18", 24", 30" and 36"
S = 8" x 8", 10" x 10" and 12" x 12"
S-Hook Hanger
E = 5/16"
L = 8" overall
also available plastic coated (for electrical use)
Sill Nut (Eye Nut)

available in: ductile iron - 2000 lb rating
5140 alloy - 4000 lb rating
L = 4" overall
5/8" - 11, " - 10, 7/8" - 9, and
1" - 8 UNC thread
J-Nut
available in: ductile iron - 500 lb rating
L = 4" overall
5/8" - 11, " - 10 and 7/8" - 9 UNC thread
Section11-Page4
May 2013
Keyhole and Hanging Brackets

Service Line Keyhole Brackets are used in
conjunction with service line slots pre-punched in
W-Strap vees.
The Keyhole Brackets are used for suspension of
light mine services using chain.
A safety factor of 6:1 has been applied to the
failure load on the design.
Loads are valid for static loads only with no
allowance being made for shock load or vibration.
Corrosion protection may be provided by hot dip
galvanizing.
Notes
For details of Keyhole Brackets, load limitations
and other factors please contact DSI Mining
Products.
Plastic Blasting
Wire Hangers
Hook Type
Pipe Hangers
Screen Hangers
Save on
unnecessary
additional bolting
just to hang screen.
Quick, easy screen
positioning.
Squeeze them shut.
Railbolt
C-1060 Steel
Pipe: " SCH: 40
May 2013
Section11-Page5
Tools & Hardware, Drilling Consumables

Miners Wrench Holder
mild steel construction
fits onto standard safety belts
holds hammer head and regular wrench models
Muck Scoop (Pelican Pick)

with wooden handle
replacement handles available
L = 32"
Raise Rascals (Folding Degree Rules)

made from heavy duty plastic
both metric and imperial measurements
degrees on one side, 0/0 grade on other
comes with level bubble
6-12" long when folded, 24" (60 cm) unfolded
also available in aluminum (metric only)
Raise Ladders
with 3" standoff legs
T = 1" sched 40 pipe
W = 12"
L = 8' and 10'
custom sizes available
May 2013
Section12-Page1
Tools & Hardware, Drilling Consumables continued
Drill Bits
spade and wing bits
for wet and dry drilling
diameter 26 to 30 mm typical
thread shanks M16 or " whitworth
or spigot shanks in small figure 8, 3/8" square or " x 3/8"
Drill Rods
For dry drilling fabricated scroll or twisted scalloped type
pinned or threaded joints available
different drive ends to suit bolter ( 7/8" hex, square drive, etc)
Section12-Page2
May 2013
Lattice Girders and Steel Arches

3 bar type
Dimensions
O.P. Bar Size Weight
H1
Ix
Sx
ly
By
[in]
[in]
[in]
[in2]
[in2]
[in2]
[in2]
Joint Plate
Size Length
Type S3 S2 S1 [lbs/ft] [in]
Size
Unit Wt
Wt[lbs]
[in]
[lbs]
3/8 5 5
2.7
3/8 6 6
3.8
3/8 7 8
6.0
3/8 8 91/2
8.1
3/8 8 91/2
8.1
3.70 3.94 2.01
3.441
1.716
2.324
1.180
4 9/16
3.2
8.26
3.94
4.676
2.226
2.395
1.216
9/16
3.2
6.95
4.50 5.60 2.42 2.75 5.544
2.295
5.064
1.846
5 5/16
3.5
8.59
4.77
2.20
7.376
2.886
5.135
1.867
5 1/2
3.7
8 11
11.83 5.16
2.69
12.108 4.465
8.226
2.991
5 3/4
3.9
6 8
7.07
5.50 7.09 2.94 3.76 8.937
3.036
8.950
2.526
9/16
4.4
8.70
5.77
2.59
11.741 3.751
9.028
2.548
6 3/4
4.6
12.05 6.16
3.18
18.883 5.854 14.840 4.188
7 1/16
4.8
3.21
11/16
8.0
13/16
8.1
6 10
6 8
0.39
6 10
0.39
6 10
95
Unit
[in]
6.72
8 11
115 6 8
8 11
130 6 8
8 11
0.47
6 10
7.94
6.25 8.66 3.37 4.50 12.182 3.636 13.906
9.58
6.52
2.91
15.849 4.416 13.985 3.229
12.92 6.91
3.69
25.208 6.953 23.342 5.390
7.76
6.87 8.66 3.69 5.12 15.015 4.068 13.906 3.211
9.39
7.14
3.15
19.379 4.929 13.977 3.229
12.73 7.53
3.93
30.623 7.794 23.342 5.390
L5 3 1/2
0.47
6 10
1.88
L4 3 3/8
70
6 8
0.39
50
[in]
Foot Plate
8 1/8
8.4
8 1/8
8.4
5/16
8.6
3/4
9.3
May 2013
Section13-Page1
Lattice Girders and Steel Arches continued
4 bar type
Dimensions
O.P.
0 [mm]
Type
100
140
220
10
10
12
H
[in]
B
[in]
3.94
A
Bars
[in2]
Ix
[in2]
Sx
[in2]
ly
[in2]
Sy
[in2]
1.2
6.42
2.47
3.40
1.72
Joint Plate
Foot Plate
Size Length Unit W

[in]
[in]
[lbs]
7.61
5.19
8.88
5.44
1.8
9.77
3.59
4.56
2.31
51/4
5.6
10.23
5.69
2.4
10.04
4.94
5.75
2.92
51/2
5.9
6.1
13.43
5.94
3.1
19.34
6.52
6.97
3.54
53/4
10
17.16
6.44
4.9
33.50 10.41
9.34
4.75
6.4
61/2
6.9
1.2
11.54
3.42
7.32
2.66
63/4
7.2
7.01
1.8
17.32
4.95
10.03
3.65
7.5
10.51
7.26
2.4
24.55
6.77
12.98
4.72
71/4
7.7
13.71
7.51
3.1
33.38
8.90
16.10
5.66
71/2
10
17.42
8.01
4.9
56.39 14.10 22.65
8.24
8.5
83/8
8.9
7.88
6.76
9.14
5.51
L5 3 1/2
180
10
S Weight
Bar [lbs/ft]
Size
8.51
8.34
1.2
20.28
4.64
12.85
3.63
9.78
8.59
1.8
30.13
6.70
17.82
5.03
85/8
9.2
11.51
8.84
2.4
42.29
9.14
23.34
6.58
87/8
9.6
14.35
9.09
3.1
56.94 11.99 29.32
8.27
81/8
9.7
85/8
10.3
7.09
10
18.06
9.59
4.9
94.44 18.89 42.33 11.94
9.80
9.91
1.2
28.45
5.55
19.84
4.58
915/16
10.6
11.06
10.16
1.8
42.06
8.01
27.71
6.40
103/16
10.9
12.43
10.41
2.4
58.75 10.93 36.57
8.44
107/8
11.1
11.8
11.9
6.66
15.63
10.66
3.1
78.74 14.32 46.29 10.65
1011/16
10
19.34
11.16
4.9 129.41 22.51 67.88 15.68
118/16
Section13-Page2
May 2013
Size
[in]
Unit Wt
[lbs]
1/2 5 7
5.0
1/2 7 9
8.3
1/2 8 101/2
11.9
5/8 10 12
21.2
Steel Rib Supports
*Other variations available on request.
DSI Underground Systems Inc. can bend I,WF,

H sections ranging from 4" to 27" in depth
(DSIUndergroundSystems Inc. has formed
W14x287 lb ft with 2" flanges).
Curvatures range from a minimum radius of
10times the beam depth for 4" and 6" sections
to 14 times the depth of section for larger beams.
While DSIUnderground Systems Inc. has worked
with 30' sections, it is recommended the sections

not exceed 22'. DSI Underground Systems Inc.
also recommends against the use of lighter-weight
sections when the radius of curvature is less than
25 times the depth of section.
DSI Underground Systems Inc. also fabricates
straight beams, forepoling sheets, steel lagging,
tie rods, foot plates and pipe spacers.
May 2013
Section13-Page3
Accessories Used with Ribs

Butt Joint
Butt plate height: Rib Depth plus 1"
Width: Flange width plus 1"
Thickness: 4" and 5" sections 3/8"

6" sections "
8" sections 5/8"

10" sections "
12" sections 1"
Bolt size (A325) and quantity:

4" sections: (2) " dia
5" and 6" sections: (2) 1" dia
8" and 10" sections: (4) 1" dia
12" sections: (6) 1" dia
The above are for normal loading conditions. For extreme
conditions, a full-moment strength joint may be required.
Foot Plate
4" sections: " x 7" x 7"
5" sections: 5/8" x 9" x 9"
6" sections: 5/8" x 9" x 9"
8" sections: " x 12" x 12"
10" sections: 1" x 14" x 14"
12" sections: 1" x 16" x 16"
Tie Rods
A529 rod stock with 4" N.C. thread each end
Length=rib spacing + 6"
With 4" and 6" sections: " dia.
With 8" and 10" sections: " dia.
With 12" and above: structural spreaders are recommended
Pipe Spacers
Schedule 40 pipe stock
Length=rib spacing web thickness
With " dia. Tie rods: 2" dia.
With " dia. Tie rods: 2" dia.
Section13-Page4
May 2013
Adjustable Support Jacks

FastJax
12" Adjustable Tops
100 Ton Yield Strength
Available in 6" increments from 4' to 9' high
Can be fitted with yieldable dish, yolk to suit box
beam or flat plate top
No loose pieces or grout bags
RBS Posts
SUPPORT LOAD, klps
6" or 9" Adjustable Tops

90 Ton Yield Element
10 Ton Setting Load
Diameters available from 6" to 10"
Pine Posts
No loose pieces or grout bags
DISPLACEMENT, inches
May 2013
Section13-Page5
Mastercast and Traditional Overcasts

Mastercast
Rapid Assembly as few as six major pieces
All sizes available in 12" increments
Reusable and galvanized panels
Chanel ends for wingwalls
Light and Heavy Duty versions
Ships complete with all tools
Traditional Overcasts
Strong - Made with Wide Flange Beam
All Steel - No Aluminum
Quick Erection - 2-4 Hours
Most Sizes
Reuseable
Section13-Page6
May 2013
VTS Props
The pressure flows through the setting gun and
filling valve into the interior of the prop and causes
the internal prop and the piston to telescope. After
having been set against the support (articulated
bar) the prop is braced with the setting force
existing in the setting line, thus immediately
supporting the roof.
The Salzgitter Hydraulic Props, now produced

by VTS and marketed in North America by DSI
Underground Systems Inc., offer safety on the
face. They can be easily maintained and operated,
and, according to the requirements and depending
on the prop type, readily extended with slip-on
extension pieces.
The VTS Props are set by hydraulic pressure
pump and fed into the setting gun via a setting line
installed in the face. The setting gun will be put on
the filling valve of the prop, mechanically secured
with a one-hand locking mechanism, and operated
by one hand.
Due to the rock pressure the prop can now be

loaded till the set pressure on the operating valve
will have been reached. If the nominal pressure is
reached, the operating valve will open and some
hydraulic fluid will be sprayed off till a pressure
spring will close the operating valve again.
Thisprocess repeats itself every time the nominal
pressure is reached. Thus, the prop remains
always protected from overload by the rock
pressure.
Large lifting heights permit a large range of
convergences.
Due to the possible extensions according to the
prop types, the prop length can be readily adapted
underground to the changes of the face heights.
The prop can be withdrawn with a releasing key
that extended by means of a rope or a chain
actuates the releasing valve from a safe place
of the miner and lets the hydraulic fluid escape
from the cylinder. An installed return spring rapidly
retracts the internal prop. Herewith, the prop is
ready for use again for a new setting operation.
continued
May 2013
Section13-Page7
VTS Props continued
Section13-Page8
May 2013
VTS Props continued
May 2013
Section13-Page9
Crib Systems
Tri-Log Wood Crib
Tri-Log Crib System
Introducing the Tri-Log System, the new cribbing

method from DSI Underground Systems Inc.
that saves you time and money. It is designed
to replace four and nine point cribs as well as
other four-sided structural wood systems. This
system uses only three pieces to build each
course compared to four or more pieces for the
competitive systems. Thats 25% fewer pieces, so
youll benefit from significant reductions in labor,
handling and transportation costs.
Lowest cost system

Capacities up to 1,000 tons
100% contact area
Stable triangle base
Single specie hardwood
Pieces lock together
Less pieces to haul
Less pieces to erect
Patent No. 6,079,910
The unique interlocking design delivers 100%

contact between the nested timber layers. This
efficiency means Tri-Log cribs give up to 50%
more support than the average four point crib.
The tripod configuration and interlocking design
provide superior stability, allowing higher aspect
ratios than conventional cribbing.
The angle-cuts of the notches reduces stress
at the overlap and maximizes carrying capacity
throughout the load cycle.
Tri-Log cribs are slid into place tight to the roof
rather than having to be lifted over the previous
course and can also be used with ACI prestressing
grout bags or headers.
The finished wedge-shaped cribs promote more
efficient ventilation and air flow than solid square
or rectangular cribs.
Tri-Logs are available in standard lengths up to
60 in either 4" or 6" sizes to handle capacities in
excess of 800 tons. Custom designs for virtually
any capacity can be produced.
Section13-Page10
May 2013
Steel 4-Flange Liner Plates

DSI Underground Systems Inc. selection of underground supports, the widest in the world, affords
the contractor, the designer, and the owner a
matchless combination of high performance and
tunneling at low cost.
One of these products alone - liner plates - offers
these outstanding advantages:
Economy of construction in time, excavation,
material, manpower.
Maximum support per given length with
minimum weight of steel.
Standard variation of plate design for all shapes
of tunnels in dry or wet ground.
Predictable strength, fire resistant.
Continuous support during the critical mining
phase in soft ground tunneling.
Easy to store, handle and erect, whether the
tunnel is straight, curved, circular, elliptical or
horseshoe in shape.
Gasket plates that seal joints, stop water
leakage and reduce air loss when water is a
problem.
Steel liner plates provide a relatively light-weight,
easy-to-handle, safe support for soft ground
tunneling because the ground that supplies the
loading also supplies the resistance to the load.
The liner plate assembly simply distributes and
transmits the load to the surrounding earth. As a
steel liner plate ring takes load vertically, it tends
to deflect inward at the top and outward at the
sides. The ground resists deflection of the lining by
developing a passive force equal in magnitude and
opposite in direction to the force exerted by that
of the lining. The diagram on the left illustrates this
principle.
The ability of the surrounding ground to resist the
outward bulge of the liner plate ring is the key
to vertical load support. With the ring confined
to a small amount of deflection, the thrust line
induced by the load is forced to follow the ring
of liner plates. Thus, the ability of the assembly
to withstand the applied load depends upon its
ability to transmit ring thrust from plate to plate
around the ring. Obviously, this ability is enhanced
by the four-flange design of DSI Underground
Systems Inc. plates.
There are various methods for determining the

required strength of tunnel linings. Nevertheles, the
type of ground, the location and depth of cover,
the size and length of the tunnel, level of ground
water, superimposed loading, and history always
guide these calculations.
DSI Underground Systems Inc. liner plates can be

purchased in 16" and 24" widths as corrugated
or smooth plates. Liner plates are formed from
one piece of metal to provide longitudinal and
circumferential flanges. The plates can be
galvanized and/or bituminously coated and grout
holes with plugs can be included. For special
conditions gasketed liner plates and tapered liner
plates can also be manufactured. Liner plates can
be installed alone or in conjunction with steel ribs
if additional support is required.
Corrugated and Smooth
Liner Plates
continued
May 2013
Section13-Page11
Steel 4-Flange Liner Plates continued
General Specifications
The following paragraphs are offered as a guide
for those who write and issue specifications for
steel liner plates as underground supports.
Scope
Material Specifications
Thickness tolerances shall conform to AASHTO
specification for Highway Bridges, Section 16,
or comparable AREMA Manual for Railway
Engineering, Chapter 1, Section 4~15.
These specifications are intended to cover the

fabrication and installation of liner plates in
tunnels constructed by conventional methods.
Tunnels excavated by full face, heading and
bench, or multiple drift procedures are considered
conventional methods. Liner plates used with any
construction method utilizing a full or partial shield,
a tunneling machine, or other equipment which will
exert a force upon the liner plates to propel, steer,
or stabilize the equipment are considered special
cases and are not covered by these specifications.
The Tunnel Liner Plates shall be fabricated from

structural quality, hot rolled, carbon steel sheets
or plates conforming to the specification of ASTM
designation A1011.
Description
All plates shall be formed from one piece of

metal to provide longitudinal and circumferential
flanges. They shall be punched for bolting on
both longitudinal and circumferential flanges in
accordance with the manufacturer's standard
spacing, and shall be a multiple of the plate length
so that plates having the same curvature shall be
interchangeable and will permit staggering of the
joints.
Cold-formed steel liner plates conforming to the

specifications below shall be furnished to the sizes
and dimensions required on the plans. Such plates
shall be installed at the locations designated on
the plans or as designed by the engineer or the
responsible authority.
Design and shape of the liner plates shall be
such that erection and assembly of the liner plate
structure can be completely and readily erected
from inside the tunnel.
The mechanical properties of the flat plate and

sheets before cold forming shall be:
Tensile Strength psi 42,000 Min.
Yield Strength psi 28,000 Min.
Elongation in 2", % 30 Min.
Forming and Punching of Liner Plates
Grout holes with plugs shall be provided at

spacing sufficient to allow filling of all voids with
grouting material.
Plates shall be accurately curved to suit the tunnel

cross section, and all dimensions are of such size
and accuracy that plates of similar curvature will
be interchangeable.
Bolts on both the longitudinal and circumferential
joints shall connect all plates.
Grout holes 2" in diameter shall be provided, as
shown on the plans, to permit grouting as the
erection of tunnel liner plates proceeds.
continued
Section13-Page12
May 2013
Steel 4-Flange Liner Plates continued
Galvanizing and Coating

Where liner plates are used as temporary
supports, and the permanent support is monolithic
concrete or reinforced concrete pipe, and the
opening between the back of the pipe and the
inside of the liner plate is filled with grout or sand,
liner plates are furnished black, not coated.
When so specified, the liner plates will be
galvanized to meet the current ASTM Specification
A 123. In addition, the liner plates when so
specified, shall be bituminous coated to meet the
current AASHTO Specification M190.
Bolts and Nuts

Bolts and nuts used with four-flange liner plates
shall be not less than " diameter for 7 gage
plates and lighter, and not less than 5/8" diameter
for liner plates heavier than 7 gage. They shall
be quickacting coarse thread with material
conforming to ASTM Specification A307.
When required, the bolts and nuts shall be hot
dip galvanized to conform to ASTM Specification
A 153.
Installation
Liner plates shall be assembled in accordance
with the manufacturer's instructions.
Voids occurring between the liner plates and the
surrounding ground shall be pressure grouted as
directed by the engineer in charge to completely
fill all voids. The grout shall be forced through the
grouting holes provided in the liner plates.
May 2013
Section13-Page13
Typical Liner Plate Installations

Three basic ways sof installing plates in tunnels or shafts are illustrated here; each has its
advantage in a particular application or ground condition.
Liner Plates Only
The most obvious advantages of
this structure are that maximum
support per foot of tunnel is
obtained with minimum weight
of steel. Liner plates, properly
grouted or backfilled as tunneling
progresses, form a dependable
structure in either cohesive or
non-cohesive ground. Liner plate
structures generally require no
additional support in tunnels up to
14' in diameter.
Ribs Inside Liner Plates

To give extra support to a liner
plate structure in large diameter
or heavy load conditions, ribs can
be added inside the ring. Liner
plates then act as lagging and are
normally lighter in gage.
This additional support usually
requires an increase in the
diameter of the driven bore to
maintain the dimensions of the
finished inside diameter. This
method is often used in shaft
construction.
Liner Plates Between Ribs

This type of structure is less
common than ribs inside liner
plates because it is harder to erect.
It does offer a practical trade-off
under certain tunneling conditions.
Section13-Page14
May 2013
Grouting Pump Systems

ICTUS
Pump
Model ICT 060G
Ratio : 8,1
Inlet Pressure : 4bar
Output Pressure : 28bar
Delivery JMin. Grout : 30 litres min.
Delivery JMin. Water : 37 litres min
Mixer
Model ICT 5001 mixer
Capacity : 3 HP
Bucket Capacity : 85 litre
May 2013
Section14-Page1
VK Grout Plugs
VK Grout Plugs Type A
Product No.
Hole Diameter
Pipe Size
13"
17"
21"
24"
30"
36"
48"
60"
72"
84"
96"
A125L-A125R
11/4"
1/2"
A138L-A138R
13/8"
1/2"
A150L-A150R
11/2" EX
1/2"
A175L-A175R
13/4"
1/2"
A187L-A187R
157/64" AQ
1/2"
A200L-A200R
2"
1/2"
A212L-A212R
21/8"
1/2"
A225L-A225R
21/4"
1"
A238L-A238R
223/64" BQ
1"
A250L-A250R
21/2"
1"
A275L-A275R
23/4"
11/4"
A300L-A300R
263/64" NQ
11/4"
A350L-A350R
31/2" NC
11/4"
A375L-A375R
325/32" HQ
11/4"
A387L-A387R
329/32" HW
11/4"
A483L-A483R
353/64" PQ
2"
Product Numbers shown above are for standard plug lengths - 13" for EX and AQ; 17" for BQ; 21" for NQ, NC, HQ, HW
Section14-Page2
May 2013
Margo Type Plugs

Product No.
Hole Diameter
Pipe Size
18"
24"
36"
48"
60"
72"
84"
96"
108"
120"
M-112
11/4"
1/2"
M-125
13/8"
1/2"
M-137
11/2" EX
1/2"
M-162
13/4"
1/2"
M-175
17/8" AQ
1/2"
M-187
2"
1/2"
M-200
21/8"
1/2"
M-212
21/4"
1"
M-225
23/8" BQ
1"
M-237
21/2"
1"
M-262
23/4"
1"
M-287
3" NQ
1"
M-337
31/2" NC
2"
M-350
33/4" HQ
2"
M-387
4"
2"
M-437
41/2"
2"
M-450
43/4"
2"
M-462
47/8"
2"
M-487
5"
2"
To order, add the overall length to the product no.: e.g.: an AQ plug 36" long is Product No. M-175-36
Margo Plugs - to Seal Drill Holes
tightening the nut expands the rubber sleeves

plug is hollow for drainage
ball valve (sold separately) may be threaded onto end
May 2013
Section14-Page3
Drill Hole Safety Plug

Product Number
Drill Hole Size
Item
P-125
XRP
Safety Plug
P-138
13/8"
Safety Plug
P-150
EX
Safety Plug
P-175
13/4"
Safety Plug
P-187
AQ
Safety Plug
P-200
2"
Safety Plug
P-212
21/8"
Safety Plug
P-238
BQ
Safety Plug
P-300
NQ
Safety Plug
P-387
HQ
Safety Plug
Wrenches are available for above plugs.
Section14-Page4
May 2013
DIAMOND SEAL
Absorbent Polymer for Lost Circulation
Description
DIAMOND SEAL is a water-swellable but not water-soluble, 100% crystalline synthetic polymer. DIAMOND
SEAL absorbs hundreds of times its own weight in water. It is intended for use primarily as a lost circulation
material for horizontal directional drilling.
Applications/Functions
Lost circulation material for horizontal directional drilling
Prevent inadvertent returns in river crossing applications
Stabilize borehole in cobble and gravel
Stabilize unconsolidated formations
Advantages
Rapid water absorption
Effective in mitigating lost circulation
Economical-small quantity yields large volume
Easy to use
Non-fermenting
Recommended Treatment
For slug treatment
Add to 1 pound (0.25 - .5 kg) DIAMOND SEAL per joint
As a pill:
Add DIAMOND SEAL at 10 20 lb/100 gallons of drilling fluid
Add DIAMOND SEAL at 12 24 kg/m3 of drilling fluid
Treatment for Loss of Circulation or Inadvertent Returns in HDD Operations:
(Prior to pumping, remove all in-line screens in circulating system)
Add the following to existing drilling fluid and displace:
BAROLIFT
- 0.25 0.5 lb/100 gallons (0.3 0.6 kg/m3)
TM
N-SEAL
- 3 5 lb/100 gallons (3.6 6.0 kg/m3)
DIAMOND SEAL
- 10 20 lb/100 gallons (12 24 kg/m3)
May 2013
Section15-Page1
EZ-MUD DP
Borehole Stabilizing Dry Polymer
Description
EZ-MUD DP is a free-flowing, dry granular synthetic polymer containing partially hydrolyzed polyacrylamide/
polyacrylate (PHPA) copolymer. EZ-MUD DP, a water-soluble polymer, disperses and dissolves in fresh
water rapidly. When mixed with fresh water, EZ-MUD DP hydrates quickly and forms a clear, viscous fluid.
With its high molecular weight and optimum charge density, EZ-MUD DP provides excellent borehole
stability through a coating mechanism (encapsulation).
Stabilize reactive clay and shale formations
Keep trench excavation open during the construction
Produce high viscosity solids-free slurry
Enhances rheological properties of a low-solids drilling mud
Enhance core recovery in continuous wireline coring operations
Flocculate non-reactive solids in reserve pit at low concentrations
Reduces torque and drag
Advantages
Disperses easily with minimal shear
Efficient shale/clay stabilizer and viscosifier
Imparts high degree of lubricity
Compatible with other drilling fluid additives when added in proper sequence
Non-fermenting
No petroleum distillates involved
Breaks down chemically with bleach (sodium hypochlorite)
NSF/ANSI Standard 60 Certified
Section15-Page2
May 2013
EZ-MUD PLUS
Polymer Emulsion
Description
EZ-MUD PLUS is a high molecular weight version of EZ-MUD with improved properties. EZ-MUD PLUS, a
liquid polymer emulsion containing partially hydrolyzed polyacrylamide/polyacrylate (PHPA) copolymer, is
used primarily as a viscosifier and borehole stabilizer to prevent reactive shales and clays from swelling and
sloughing. The liquid form makes mixing easy. EZ-MUD PLUS is also added to low-solids drilling fluids to
increase lubricity and to improve the carrying capacity of air/foam injection fluids.
Stabilize reactive shale and clay formations
Improve borehole and excavation stability
Enhance slurry rheological properties
Alleviate mud rings, bit balling and booting-off in clay formations
Reduce drill pipe torque and pumping pressure
Minimize rod chatter in diamond core drilling
Create stiff-foam and maintain foam integrity
Flocculate non-reactive solids in reverse pit at low concentrations
Advantages
Mixes easily with minimum shear in fresh water
Non-fermenting
Cost effective - small amounts produce desired results
NSF/ANSI Standard 60 Certified
Notes
Make-up water used to mix EZ-MUD PLUS should meet the following quality:
Water pH between 8.5 - 9.5
Reduce total hardness of make-up water by adding soda ash (sodium carbonate)
at 0.5 to 1 pound per 100 gallons (0.6 1.2 kg/m3) of make-up water.
EZ-MUD PLUS can be chemically broken down with liquid bleach in regular household concentration
(5% sodium hypochlorite). Use one gallon of liquid bleach per 100 gallons (10 liters/m3) of fluid
formulated with EZ-MUD PLUS. Do not use perfumed liquid bleach or solid calcium hypochlorite.
May 2013
Section15-Page3
HOLEPLUG
Graded Sodium Bentonite
Description
HOLEPLUG is a naturally occurring Wyoming sodium bentonite clay that is a sized and graded chip
material used to seal and plug earthen boreholes.
HOLEPLUG is available in two particle size grades:
HOLEPLUG " (100% of particles pass through " screen; all particles retained on 3/8" screen)
HOLEPLUG 3/8" (100% of particles pass through 3/8" screen; all particles retained on a " screen)
Highly recommended for use in grouting annulus in all types of wells, particularly environmental
monitoring well applications
Seal above gravel packs
Plug decommissioned boreholes
Stemming shotholes
Seal around conductor pipe
Seal lost circulation zones
Shut off artesian flow
Advantages
Prevents entry of surface water into boreholes
High swelling potential
In situ swelling to provide a superior seal with excellent casing stabilization
Easier to apply than pellets
Cost effective
Simple to apply, mixing not required
Prevents vertical movement of fluids in the hole between porous zones
Forms a permanent, flexible downhole seal
Allows hole re-entry
Rehydratable
NSF/ANSI Standard 60 certified
Plugging and Stemming Drill Holes
Due to shipping and handling, a small amount of fine bentonite particles may be present. For optimum
results, HOLEPLUG should be poured over a mesh or screen with " (6.4 mm) openings to sift out the
smaller particles. The screen should be large enough (approx. 1 yd2 or 1m2) to be folded into a V shape
to allow sifting while the product is being poured into the hole. Also, HOLEPLUG should be poured slowly.
Allow approximately two minutes to pour a 50-lb (22.7 kg) bag.
Section15-Page4
May 2013
HOLEPLUG continued
Application Amounts
Amounts of HOLEPLUG Required for Plugging Applications

Hole
Diameter
Hole
Volume
Pounds HOLEPLUG
Needed to
Fill One Foot
Feet Filled by One Bag

HOLEPLUG
Bags HOLEPLUG
Needed to
Fill 100 ft
(inches)
(ft/ft)
0.022
1.6
32.6
3.2
2.5
0.034
2.4
20.5
5.0
0.049
3.5
14.3
7.0
3.5
0.067
4.8
10.4
9.6
0.087
6.3
7.9
12.6
4.5
0.110
7.9
6.3
15.8
0.136
9.8
5.1
19.6
5.5
0.165
11.9
4.2
23.8
0.196
14.1
3.5
28.2
6.5
0.230
16.6
3.0
33.2
0.267
19.2
2.6
38.4
7.5
0.307
22.1
2.3
44.2
0.349
25.1
2.0
50.2
8.5
0.394
28.4
1.8
56.8
0.442
31.8
1.6
63.6
9.5
0.492
35.4
1.4
70.8
10
0.545
39.2
1.3
78.4
11
0.660
47.5
1.1
95.0
12
0.785
56.5
0.89
113.0
15
1.227
88.3
0.57
176.6
18
1.767
127.2
0.39
254.4
20
2.182
157.1
0.32
314.2
25
3.409
245.1
0.20
490.8
30
4.909
353.4
0.14
706.8
May 2013
Section15-Page5
PENETROL
Wetting Agent
Description
PENETROL, a water miscible, non-ionic wetting agent, is designed to counteract the
sticking tendencies of clay.
Reduce or eliminate bit balling
Reduce surface tension of drilling fluid, which allows faster chip
removal without continuously grinding the hard shale formations
Improve drilling efficiency by preferentially coating the bottom-hole assembly and drill string
Minimize differential sticking
Increase bit life and reduce drill pipe and bottom-hole assembly wear
Advantages
Easy to mix
Effective in low concentrations
Compatible with other Baroid drilling fluid additives
Biodegradable
Added uniformly through entire circulation system
1 to 4 quarts of PENETROL per 100 gallons of drilling fluid
2.5 to 10 liters of PENETROL per m3 of drilling fluid
As a slug down drill rods to counteract the sticking tendencies of clay
1 to 2 quarts of PENETROL per drill rod
1 to 2 liters of PENETROL per drill rod
Alternate Application
Dilute 1 gallon of PENETROL with 10 gallons of water and inject one gallon of mixture
per minute into the pump suction
Dilute 3.8 liters of PENETROL with 38 liters of water and inject 3.8 liters of mixture per
minute into the pump suction
Section15-Page6
May 2013
POLY-BORETM
Borehole Stabilizing Dry Polymer
Description
POLY-BORE is a free flowing, water-soluble, easy mixing, 100% dry granular polymer. POLY-BORE is a very
high molecular weight partially hydrolyzed polyacrylamide (PHPA) polymer. When mixed with fresh water, a
small quantity of POLY-BORE provides a clear, solid-free, viscous borehole stabilizing fluid for use in drilled
shaft, auger drilling, horizontal directional boring, trenching excavation and reverse circulation (RC) rotary
drilling. POLY-BORE is not designed to be used in conjunction with bentonite based fluids.
Provide a clay-free boring fluid
Stabilize reactive clay and shale formations
Enhance core recovery in continuous wireline coring operations
Provide high cohesiveness to bind excavated sandy soil and gravel
Facilitate the removal of drilled spoils from augers and increase excavation rate
Maximize load transfer for drilled shaft application
Advantages
Disperses easily with minimal shear
Does not require solids control unit to clean the slurry
Promotes stable and gage borehole
Results in maximum skin friction and ultimate end bearing capacity for a drilled shaft
Non-fermenting
No petroleum distillates involved
Drilling
Add 0.5 to 1 pound of POLY-BORE dry polymer per 100 gallons of fresh
water (0.6 - 1.2 kg/m3 ) slowly through the hopper. (See Mix Instructions below)
Mix Instructions
15 to 20 minutes to allow POLY-BORE to hydrate
Measure the funnel viscosity of the polymer slurry and adjust according to required specifications
Notes:
Water pH between 8.5 9.5
Reduce total hardness of make-up water by adding soda ash (sodium carbonate) at 0.5 to 1 pound per
100 gallons (0.6 - 1.2 kg/m3) of make-up water.
May 2013
Section15-Page7
QUIK-GEL
Viscosifier
Description
QUIK-GEL is an easy-to-mix, finely ground (200-mesh), premium-grade, high-yielding Wyoming sodium
bentonite. QUIK-GEL imparts viscosity, fluid loss control and gelling characteristics to freshwater-based
drilling fluids.
Mix with fresh water to form a low-solids drilling fluid for general drilling applications
Viscosify water-based drilling fluids
Reduce filtration by forming a thin filter cake with low permeability
Improve hole-cleaning capability of drilling fluids
Mix with foaming agents to make gel/foam drilling fluids for air/foam drilling applications
Advantages
Single-sack product and cost effective
Provides lubricity for drilling fluids
Mixes easily and quickly reaches maximum viscosity
Yields more than twice as much mud of the same viscosity as an
equal weight of API oilfield grades of bentonite
Mix slowly through a jet mixer or sift slowly into the vortex of a high-speed stirrer.
Approximate Amounts of QUIK-GEL Added to Freshwater

Application/Desired Result
lb/100 gal
lb/bbl
kg/m3
Normal Drilling Conditions
15-25
6-10
18-30
Unconsonlidated Formations
35-50
15-21
42-60
Make-Up for Gel/Foam Systems
12-15
5-7
14-18
1 bbl = 42 U.S. gallons
Additional Information
Note:
For optimum yield, pre-treat make-up water with 1 - 2 pounds of soda ash per 100 gallons of water
(1.2 - 2.4 kg/m3)
Section15-Page8
May 2013
QUIK-GEL GOLDTM
Viscosifier
Description
QUIK-GEL GOLDTM high-yield viscosifier is a selectively mined, premium sodium bentonite designed for
water well, minerals exploration and other industrial drilling applications. QUIK-GEL GOLD high-yield
viscosifier provides an optimized grind size which results in easy mixing and rapid hydration characteristics.
The enhanced viscosity development, filtration properties and resultant fluid stability make QUIK-GEL
GOLD high-yield bentonite viscosifier the new benchmark in the industrial drilling applications market.
Viscosify freshwater-based drilling fluids
Mix with fresh water to form a low-solids drilling fluid for general drilling applications
Reduce filtration by forming a thin filter cake with low permeability
Improve hole-cleaning capability of drilling fluids
Mix with foaming agents to make gel/foam drilling fluids for air/foam drilling applications
Advantages
Single-sack product and cost effective
Optimized grind size for enhanced mixing and yield
Easy to mix and quickly reaches maximum viscosity
Yields more than twice as much drilling fluid of the same
viscosity as an equal concentration of API grade bentonite
Mix slowly through a jet mixer or sift slowly into the vortex of a high-speed stirrer.
May 2013
Section15-Page9
QUIK-GEL GOLDTM continued
Approximate Amounts of QUIK-GEL GOLDTM High-Yield

Viscosifier Added to Freshwater
Application/Desired
Application/DesiredResult
Result
lb/100 gal
lb/bbl
kg/m
kg/m33
NormalDrilling
Drilling Conditions
Conditions
Normal
15-25
15-25
6.3-10.5
6.3-10.5
18-30
18-30
UnconsonlidatedFormations
Formations
Unconsolidated
25-40
25-40
10.5-16.8
10.5-16.8
30-48
30-48
Make-Up for Gel/Foam Systems

Make-Up
For Gel/Foam Systems
12-15
12-15
5.0-6.3
5.0-6.3
14-18
14-18

Additional Information
Note:
For optimum yield, pre-treat make-up water with 1 - 2 pounds
of soda ash per 100 gallons of water (1.2 - 2.4 kg/m3).
Packaging
QUIK-GEL GOLDTM high-yield viscosifier is packaged in 50-lb (22.7-kg) multiwall paper bags.
Section15-Page10
May 2013
CORE-LUBETM
Core Tube Lubricant
Description
CORE-LUBE is a natural, linseed-based soft soap used as a core tube lubricant on diamond core drills.
Facilitate the core sliding into the inner tube
Lubricate the core lifter
Minimize wear on the inner tube
Formulate a non-polluting water-based solution for cleaning inner tube components and rig equipment
Advantages
Improves core recovery
Extends length of core run in broken ground
Lengthens useable life of downhole wireline components
As aid in core recovery
A handful or saturated swab of CORE-LUBE may be smeared inside the bottom of the inner tube
before it is inserted into the drill rods. Also, a liberal amount may be applied to the core lifter parts.
As a cleaning solution for drill rig components
Mix one quart of CORE-LUBE with 50 gallons of water or 5 litres of CORE-LUBE per m3 of water.
Packaging
CORE-LUBE is packaged in 25-lb (11.4 kg) resealable plastic pails with wire bail handles.
May 2013
Section15-Page11
Unit Conversion Chart
Unit Conversion
Metric
Metric
Imperial
Imperial
millimeter (mm)
11millimeter
(mm)
0.3048 meter (m)
0.3048 meter (m)
0.9144 meter (m)
0.9144 meter (m)
1 meter (m)
1 meter (m)
1 kilogram (kg)
1 kilogram (kg)
1 tonne (t)
1 tonne (t)
1 megapascal (MPa)
1 megapascal (MPa)
0.03937 inch
inch (in)
(in)
0.03937
1 foot (ft)
1 foot (ft)
1 yard (yd)
1 yard (yd)
1.0936 yd
1.0936 yd
2.2046 pounds (lb)
2.2046 pounds (lb)
0.9842 ton
0.9842 ton
145 pounds/square inch (psi)
145 pounds/square inch (psi)
May 2013
Section16-Page1
USA
DSI Underground Systems, Inc.
9786 S Prosperity Road
West Jordan, UT 84081, USA
Phone: +1-801 973-7169
Fax:
+1-801 973-7172
447 DuPont Rd.
Martinsburg, WV 25404, USA
Phone: +1-800 332-3308
Fax:
+1-304 274-4194
700 Technology Drive
South Charleston, WV 25309, USA
Phone: +1-800 547-4751
Fax:
+1-304 553-0924
5400 Foundation Blvd.
Evansville, IN 47725, USA
Phone: +1-812 214-2968
Fax:
+1-888 309-0882
9344 Sunrise Road
Cambridge, Ohio 43725, USA
Phone: +1-800 457-7633
Fax:
+1-740 432-2827
26161 Old Trail Road
Abingdon VA 24210-7631, USA
Phone: +1-276 623-2784
Fax:
+1-276 623-8273
1774 Mellwood Ave
Louisville KY 40206-1756, USA
Phone: +1-502 473-1010
Fax:
+1-502 473-0707
1032 East Chestnut Street
Louisville KY 40204-1019, USA
Phone: +1-502 583-1001
Fax:
+1-502 583-7865
Canada
DSI Canada Ltd.
3919 Millar Avenue
Saskatoon SK S7P 0C1, Canada
Phone: +1-306 244-6244
Fax:
+1-306 931-3481
DSI Canada Ltd.

199 Mumford Road
Unit C&D
Lively ON P3Y 1L2, Canada
Phone: +1-705 692-6100
Fax:
+1-705 692-0441
DSI Canada Ltd.
853 Boulevard Rideau
Rouyn-Noranda, QC J9Y 0G3, Canada
Phone: +1-819 762-0901
Fax:
+1-819 797-1367
Mexico
DS International S.A. de C.V.
Carretera a Base Area Militar No. 1002
Bodegas 13, 14 & 15
Parque Industrial FERRAN
San Juan de Ocotn, Zapopan, Jalisco
Mxico CP 45010
Phone: +52-33-3366-57-94
Fax:
+52-33-3366-58-03
Brazil
DSI Underground Brasil
Rua Um, 276
Distrito Industrial da bela Fama
Nova Lima/MG, Brazil
Phone: +55-31-35 42 02 00
Fax:
+55-31-35 42 08 10
Chile
DSI Chile Industrial Ltda.
Las Encinas #1387
Valle Grande
Lampa, Santiago de Chile, Chile
Phone: +56-2-596 96 20
Fax:
+56-2-596 96 69
Colombia
DSI Colombia S.A.S
Carrera 43A No. 8 sur 15 Oficina 403
Edificio Torre Oviedo
Medelln, Colombia
Phone: +57-4-403 12 00
Fax:
+57-4-403 12 01
Peru
DSI Peru S.A.C.
Calle Rodolfo Beltran No. 947
Lima 1, Per
Phone: +51-1-431 3157
Fax:
+51-1-638 3201
ARGENTINA
AUSTRALIA
AUSTRIA
BELGIUM
B O S N I A A N D H E R Z E G O V I N A
BRAZIL
CANADA
CHILE
CHINA
COLOMBIA
C O S T A R I C A
CROATIA
C Z E C H R E P U B L I C
DENMARK
EGYPT
ESTONIA
FINLAND
FRANCE
GERMANY
GREECE
GUATEMALA
HONDURAS
H O N G K O N G
INDONESIA
ITALY
JAPAN
KOREA
LEBANON
LUXEMBOURG
MALAYSIA
MEXICO
NETHERLANDS
NORWAY
OMAN
PANAMA
PARAGUAY
PERU
POLAND
PORTUGAL
QATAR
RUSSIA
S A U D I A R A B I A
SINGAPORE
S O U T H A F R I C A
SPAIN
SWEDEN
SWITZERLAND
TAIWAN
THAILAND
Please Note:
This brochure serves basic information
purposes only. Technical data and information
provided herein shall be considered
non-binding and may be subject to change
without notice. We do not assume any liability
for losses or damages attributed to the use
of this technical data and any improper
use of our products. Should you require
further information on particular products,
please do not hesitate to contact us.
TURKEY
U N I T E D A R A B E M I R A T E S
U N I T E D K I N G D O M
URUGUAY
USA
VENEZUELA

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Mining and Tunneling Products Catalogue

Mechanical Rock Bolts, Extension Bolts & Stelpipe Bolts

Rebar Rock Bolts

Friction Stabilizers & Expandable Bolts

Trusses & Slings

Resins & Cement Cartridges

Mesh, Straps & Plate Washers

Eyebolts, Scaling Bars & Utility Hangers

Tools & Hardware, Drilling Consumables

Lattice Girders, Steel Arches & Props

High Performance Grouts & Application Equipment

Mechanical Rock Bolts (Forged Head & Threaded)

" (6 mm) up to 10' (3 m)

length as specified +1/ 4" (13 mm) over 10' (3 m)

33/4" (95 mm) min.

USA manufactured bolts: made to ASTM F432 and MSHA approved

T-Dome (1 5/16" Square)

Threaded Both End (TBE)

I Thread Size, left & right

1.244" - 1.326" (31.60 - 33.68 mm)

0.40" (10.16 mm)

11/8" Square & T-Dome

0.40" (10.16 mm)3

Tensile Strength, min.

A29 (gr75 for USA)

Yield Strength, min.

Mechanical Rock Bolts (Forged Head & Threaded) continued

Yield Strength, min.

Tensile Strength, min.

Ultimate Axial Strain

A29 (Gr.75 for USA)

Yield Strength, min.

Tensile Strength, min.

Ultimate Axial Strain

Hardened Round Washers

Spherical Seat (Compensation) Washers

Installation Tools - for Stopers/Jacklegs

Extension Bolt (7/8" High Tensile)

High Tensile Extension Bolt

0.88" (22.3 mm)

Thread Size (left and right) I1

Thread Size (left and right) I2

High Tensile Extension Bolt

Minimum Yield Strength

57,200 (254 kN)

Typical Ultimate Strength

74,500 (330 kN)

Ultimate Axial Strain

Torquing Pinch (optional)

Hardened TSW-1 Spherical

Stelpipe Bolts (Groutable Rock Bolts)

(19 mm) Stelpipe

1" (25 mm) Stelpipe

0.68" (17.3 mm)

0.92" (23.4 mm)

Grout Hole Diameter F

0.34" (8.6 mm)

0.40" (10.2 mm)

Thread Size (left and right) I

Standard UNC 2A Values

(19 mm) Stelpipe

1" (25 mm) Stelpipe

Minimum Tensile Strength

Recommended Hole Diameter