Documente Academic
Documente Profesional
Documente Cultură
In partial fulfillment
Of the requirement for the degree
Bachelor of science in entrepreneurial management
By :
RATNA DWI PAWESTI (605018)
September 2015
TABLE OF CONTENTS
Table Of Contents..................................................................................................i
List Of Tables.......................................................................................................iv
List Of Figures.......................................................................................................v
Approval Sheet......................................................................................................vi
Preface...................................................................................................................vii
Introduction.........................................................................................................viii
Acknowledgement................................................................................................. ix
LIST OF TABLE
Table 1.1. Time Table And Action Plans..............................................................4
Table 2.1. Project Proponent.................................................................................5
Table 3.1. Job Description.....................................................................................7
Table 3.2. Work And Schedules ..........................................................................8
Table 3.3. Indirect Salary......................................................................................8
Table 3.4. Direct Salary.........................................................................................8
Table 4.1. Demographic.........................................................................................10
Table 4.2..Psychological And Socio Cultural.......................................................10
Table 4.3. Average Temperature & Rain Fall In PONOROGO.............................12
Table 4.4. Population Of PONOROGO District..................................................13
Table 4.5. Actual Demand Of The Product..........................................................13
Table 4.6. Projected Demand.................................................................................14
Table 4.7. Market Potential....................................................................................15
Table 4.8. Market Share.........................................................................................15
Table 4.9. Projected Sales......................................................................................15
Table 4.10. Questionnaire Matrix..........................................................................18
Table 4.11. Result Of Swot Data Processing.........................................................19
Table 4.12. Internal And External Factor Evaluation............................................21
Table 5.1. Desiccated Coconut Of Nutrient Facts.................................................29
Table 5.2. Standard Quality Of Product...............................................................29
Table 5.3. Machines And Equipments..................................................................35
LIST OF FIGURE
Figure 2.1. Proponent Of Share............................................................................5
Figure 3.1. Functional Type Of Organization........................................................7
Figure 4.1. PONOROGO Map.............................................................................11
Figure 4.2. Graph Of Temperature & Rain Fall In PONOROGO.........................12
Figure 4.3. SWOT Matrix......................................................................................16
Figure 4.4. SWOT Analysis Quadrant................................................................ 20
Figure 4.4. Marketing Mix....................................................................................22
Figure 5.1. Desiccated Coconut Medium Grade..................................................25
Figure 5.2. Design Packing...................................................................................27
Figure 5.3. Logo....................................................................................................27
Figure 5.4. Illustration Of One Mature Coconut...................................................30
Figure 5.5. De-Husking Process............................................................................30
Figure 5.6. Shelling Coconut................................................................................31
Figure 5.7. Paring Process....................................................................................31
Figure 5.8. Washing Process.................................................................................32
Figure 5.9. Grating Process..................................................................................32
Figure 5.10. Drying Process.................................................................................33
Figure 5.11. Stand Up Zipper Pouches..................................................................33
Figure 5.12. Packing Process................................................................................33
Figure 5.13. Pre-Processing & Processing ...........................................................34
Figure 5.14. Coconut Trees..................................................................................38
Figure 5.15. Coconut & Coconut Meat................................................................39
Figure 5.16. Map Of The Location........................................................................40
Figure 5.17. Project Layout Floor Plan.................................................................41
APPROVAL SHEET
Preface
All praises and thanks to ALLOH SWT, who has provided grant and
guidance so that we can complete our business plan on time
Small scale industry, it is significant segment of the Indonesian economy
and the objectives underlying its development are increase in the supply of
manufactured goods, the promotion of capital formation, the development of
indigenous entrepreneurial talents and skills and the creation of employment
opportunities.
In this proposed project we have included various concept method of
management business to get success in build a small business / small scale
industry. Doing this project helped us to enhance our knowledge, experiences,
related with our topic concept and we come to know about importance of team
work and role of devotion the work.
I hope this proposal useful for reader and all who are preparing proposal
,also we hope all advices and opinions in order to build this proposal.
Introduction
Acknowledgement
CHAPTER 1
1.2. MISSION
1.3. OBJECTIVES
1.4. GOAL
1.5. HIGHLIGHT
1.5.1. PROJECT BACKGROUND
Price Of Product
= Rectangular
Packaging
Our industry will position products by offering the best quality through
extensive marketing to satisfy and retain a delighted target market. Marketing
team which consists of industry founder will be tasked with marketing programs
which will take place before and during and after launch. Each employee will
target about 2-3 sub district in ponorogo, depending on location by conducting
direct marketing, Advertising & conducing testers in major supermarket/mall of
ponorogo city. This strategy will create brand awareness and also position brand
for potential market in the long run.
Company will investigate competitors in the market to compare value and
satisfaction by value offering and position product through marketing research
and survey. Our management team will be analyzing periodically and monitoring
strategic steps taken by competitors and comparing sales volume to determine
value added conviction from each segment. This strategy will allow team to
innovatively surprise target and potential market with new product development
consistent with brand.
1.5.4. PRODUCTION FEASIILITY SUMMARY
Our industry will lease a building for main office and production place.
Then we will buy some machines, equipments, and utilities to help our work more
effective and efficient. We will buy raw materials need in production from
trenggalek regency and pacitan regency. Waste disposal shall be dealt on
environmentally friendly manners.
1.5.5. FINANCIAL FEASIBILITY SUMMARY
Total capital of HKD 155.400 is needed to operate our proposed project, and
this amount will be finance by three partnerships. Two partners will contribute
about HKD 26.350 each person, one proponent will pay about HKD 52.700, and
Loan HKD 50.000. Projected net income after tax shall be divided based on
capital contribution. Revenue our industry is about HKD 13.600 in the first year
and will be increase becomes HKD 87.900 in the second years.
1.5.6. SOCIO-ECONOMIC FEASIBLITY SUMMARY
The proposed business can absolutely contribute to the municipality of our
proposed location in the form of taxes and license payment. Also we are
supporting some social activities in the community like health programs and
others community programs such as health walk activities, and so on.
Moreover, social responsibilities consist of obligations a business has to do to
society, to the environment, community involvement and human resources.
1.5.7. PROJECT IMPLEMENTATION AND TIME TABLE
Assuming that total opening time frame of the proposed project from the
start until normal is about five month. For details about our time table and action
plans as below:
Table 1.1. Time Table And Action Plans
No
.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
ACTIONS
July
Research on product
Product design
Development of website
Preparing logo and brand ,
order stationary
Link website to key
business site
Open website to public
Pressure test operation
with family and friends
Visit all local coconut
board offices
Place advertising in some
magazines , radio ,etc
Introduce business to local
groups and others
businesses , Distribute
brochure and special offers
Invite writers and
publishers week
Grand opening of
PONOROGO Desiccated
Coconut Industry for local
groups,
Republish brochure
Web specials for future
days to be offered
3rd
Aug
ust
Sept
Oct.
Nov.
Who
1st
Ratna
Wida
Luwes
Wida
10th
Wida
20th
25th
Wida
Luwes
27th
Luwes
5th
20th
2nd
Ratna
7th
Ratna
14th
Ratna
1st
Ratna
3rd
10th
Luwes
Wida
CHAPTER 2
PROJECT BACKGROUND
2.1. PROJECT PROPONENT
PONOROGO desiccated coconut industry is a business partnership that
consist of three proponents. The project proponents feasibility study shown in
table 2.1. Below
Table 2.1. Project Proponent
NAMA
NATIONALITY
ADDRESS
Ratna Dwi
Indonesia
East Java
OWNERSHIP
(%)
50%
Sunarti Wida
Indonesia
East Java
25%
Luwes Erni
Indonesia
East Java
25%
Each proponent invests and participates in running the business and is liable
for entire acts and debts of the business in any situation and condition might
happen in the future . Project proponent of share shown in figure 2.1.below
25%
50%
25%
CHAPTER 3
DIRECTOR
MARKETING & FINANCE MANAGER
PRODUCTION MANAGER
EMPLOYEES
Figure 3.1. Functional Type Of Organization
Table 3.1. Job Description
Job
Requirem
ent
Director
Specifications
Managing both
the revenue
And cost
element of
industrys
income
statement.
Production Budgeting,
Manager
scheduling work
and coordinating
the various
production
departments.
Marketing To develop,
& Finance establish
Manager
marketing
strategies to
meet objectives.
RESPONSIBILITIES
Working hours
08.00 am -17.00 WIB
08.00 am 17.00 WIB
08.00 am 12.00 WIB
Break time
12.00 13.00 WIB
12.00 13.30 WIB
-
Basic salaries.
Incentives.
Meal allowances.
For employees who are work overtime will receive additional overtime fee
calculated based on rates. In addition, company provides a health insurance and
other allowances such as IDHUL FITRI allowance (THR). Proposed salary of
employees and other personnel shown in table 3.3. And table 3.4.
Table 3.3. Indirect Salary Of Employees
Job position
1. Director
2. Production manager
3. Marketing & finance manager
Total
Business must look ahead, not behind. Its not just the big company need to
do, but every business must innovatively to compete. They must create new
products and services for new markets. They must be creative, and come up with
new ideas that never would have been thought before. (by Scott McFarland).
As new industry we know that its not easy to enter to the market and
compete with competitors, but we would do our best to grow our industry. We will
develop new products and improve our quality for consumers satisfaction.
Market centered organization is desirable for our industry with a horizontal
structure that will encourage empowerment, higher accountability of overall
quality of relationships and employees freedom to take action in satisfying
customers individually. (By KOTLER and KELLER, 2012).
Beside those concepts we also believe other concepts:
CHAPTER 4
MARKETING FEASIBILITY
4.1. GENERAL MARKET DESCRIPTION
4.1.1. TARGET MARKET
By using the data gathered in our research and studying the current facilities
around the city, we have identified that urban areas are our primary target market.
Why urban areas?
4.1.2. DEMOGRAPHIC
Our demographic market segmentation shown in table 4.1.
Table 4.1. Demographic
DEMOGRAPHIC
1.
2.
3.
4.
5.
6.
CRITERIA
15-70 years old
Male and Female
All categories
All categories
All categories
All categories
Age
Sex
Marital status
Income
Education
Occupation
categories
Personality
Culture
Religion
Native
Social class
Family type
criteria
Open minded
Urban culture
All categories
Java
All categories
All categories
10
East Side
: Trenggalek Regency.
South Side
: Pacitan Regency.
West Side
: Wonogiri Regency.
11
CLIMATE
Tightly climatology is bearing with the situation of the place. Therefore,
Ponorogo regency has tropical climate and partly small sub tropical. Table 4.3.
Showing average weather in ponorogo sub districts in Celsius (C) and
centimeters change to Fahrenheit (F) and inches. Table 4.3. Average weather in
Ponorogo Regency
Table 4.3. Average Temperature & Rain fall in PONOROGO
MONTH
January
February
March
April
Mei
June
July
August
September
October
November
December
TEMPERATURE
C
F
28.3
82.9
28.4
83.1
28.4
83.1
28.6
83.5
28.3
82.9
27.7
81.9
27.3
81.1
27.6
81.7
28.3
82.9
29.1
84.4
28.7
83.7
28.6
83.5
RAIN FALL
cm
inches
444.8
175.1
399.2
157.2
393
154.7
281.9
111
161
63.4
101.1
39.8
41.1
16.2
28.2
11.1
48.1
18.9
103.4
40.7
276.4
108.8
403.5
158.9
.
Figure 4.2. Graph Of Temperature & Rain Fall In PONOROGO
Population
Age group
Income level
Job categories
12
MALE
FEMALE
TOTAL
POPULATION
2010
443,305
456,023
899,328
2011
427,592
427,689
855,281
2012
428,900
430,400
859,300
2013
430,300
431,500
861,800
2014
431,400
432,500
863,900
Source: Central board of statistic of Ponorogo regency in 2015.
According to the demographic ( sex, age, income, social class) our target
market only 40% from total population. Actual demand based on total population
of Ponorogo regency shown in table 4.5.
Table 4.5. Actual Demand Of Products
Year
2010
2011
2012
2013
2014
Total Population
899,328
855,281
859,300
861,800
863,900
Actual Demand
(40%x Total population)
359,731
342,112
343,720
344,720
345,560
13
3. Where t = period ,Dt-1 = demand before the year, Dt= demand current year, Dt =
forecast demand.
Exception: for period 1, the demand before the year should be same with actual
demand period 1.
The calculation will be like this, (in here we using = 0.2):
Period 1 (2015)
Period 2 (2016)
and so on.
CALCULATION
PROJECTED DEMAND
71,946 + 287,785
68,422 + 287,785
68,744 + 273,690
68,944 +274,976
69,112 + 275,776
359,731
356,207
342,434
343,920
344,888
We will choose the highest projected demand for next analysis that is
projected demand in 2015 =359,731.
14
Table 4.7. Showing the market potential that we can supply, so we can estimate
our production and capital needed.
Table 4.7.MARKET POTENTIAL
PERIODE
MARKET POTENTIAL
YEARLY
MONTHLY
DAILY
240,000
20,000
800
MARKET SHARE
50% x 240,000 =120,000
50% x 20,000 =10,000
50% x 800 = 400
Unit
Price
Daily
Monthly
Yearly
250
HKD 6
1,500
45,000
540,000
100
HKD 15
1,500
45,000
540,000
50
HKD 30
1,500
45,000
540,000
4,500
135,000
1,620,000
400
15
STRENGTH
WEAKNESSES
THREATS
OPPORTUNITIES
16
= DANI,ELI,LISA,YULI,DEWI
Age
= 30,25,26,35,37
phone
Point 3 Satisfactory(S)
Point 1 Unsatisfactory(US)
STATEMENTS
STRENGTHS
Adequate availability of raw materials
High consumers retention rate
Being a natural product, coconut industries have a
potential future
Price competitive and reasonable
WEAKNESSES
Seasonal availability fruits
Lack of brand acknowledgement
Lack of experience and market penetration
OPPORTUNITIES
Participation with growing industries
Competitive advantage over fresh grated coconut
(more convenient & versatile)
PONOROGO community like to cook using
coconut product
Developing market by internet
New international markets
THREATS
Unstable government policies
New competitors & tax increases
Raising global warming, pests/ diseases
17
4
4
4
4
3
4
4
4
4
4
3
4
4
4
4
2
2
1
2
1
1
3
1
2
1
2
3
2
1
1
4
4
3
4
4
4
4
3
4
3
3
4
3
4
4
4
3
4
3
4
2
2
3
2
3
1
2
2
1
2
3
1
2
1
2
Respondent
2
3
4
rating
answer
averag
e
4
4
4
4
4
3
4
4
4
4
4
4
4
3
4
4
4
4
4
4
4
3.6
4
4
4
4
4
4
VS
VS
VS
VS
2
2
1
2
1
1
3
1
2
1
2
3
2
1
1
2
1.4
1.6
2
1
2
AS
US
AC
4
4
4
3
4
3
4
3
3
4
4
4
3
4
4
4
3
3
3
4
4
3
3
3
4
3.8
3.6
3.2
3.2
4
4
4
3
3
4
VS
VS
S
S
VS
2
2
3
2
3
1
2
2
1
2
3
1
2
1
2
2
2.2
1.6
2
2
2
AC
AC
AC
18
No
Factors
19
Integrit
y
Ratin
g
Score
0.5
0.2
0.2
4
4
4
2
0.8
0.8
0.1
1
0.4
4
0.6
0.2
0.2
2
1
2
1.2
0.2
0.4
1.8
0.2
0,3
4
4
0.8
1.2
0.2
0.6
0.2
0.1
1
3
4
0.6
0.4
3.6
0.5
0.3
0.2
1
2
2
2
1
0.6
0.4
2
20
market, in the other hand tapping the market is easy, our industry in a good
position.
IFE
EFE
OPPORTUNITIES
Participation with
growing industries.
Competitive
advantage over
fresh grated
coconut (more
convenient and
versatile).
PONOROGO
community like
cooking
dishes/culinary
foods uses coconut
products.
Developing market
by internet.
New international
markets
THREATS
Unstable
government
policies.
New competitors &
tax increases.
Rising global
STRENGTHS (S)
Adequate availability
of raw materials.
High consumers
retention rate.
Being a natural
product, coconut
industries have a
potential future.
Price competitive and
reasonable.
WEAKNESSES (W)
STRATEGY SO
Produce high quality
product with nice
packing and
competitive price.
Produce customer
oriented products.
STRATEGY WO
Bring new products
to market to get
better position
globally.
Focus on high
value segment to
avoid cost
competition.
Feature
development by
local team.
STRATEGY ST
Provide high value
than competitors and
create strong supplier
relationships.
Take local supplier.
New model for
STRATEGY WT
Basic certification
HALAL of
products.
Hire more sales to
promote our
products.
21
Seasonal
availability fruits.
Brand
acknowledgment.
Lack of experience
and market
penetration.
warming &
pest/disease
competitive price.
P
R
I
C
I
N
G
P
PR
RO
OM
DO
UT
CI
TO
N
P
L
A
C
E
M
A
R
K
E
T
I N
G
M
I X
22
b) We will use stand up foil zipper pouches for packaging our products, stand up
foil zipper pouches are the best display packaging option, these pouches stand
on their own with a durable bottom gusset and can be sealed perfectly with a
zip closure to keep the product inside as airtight as possible. It will preserve
the quality and will not affect by adverse weather conditions.
c) We have three kind of packaging :
Small Package
Medium Package
Large Package
100 Grams
250 Grams
500 Grams
= HKD 6
Medium Package
= HKD 15
Large Package
= HKD 30
23
2) SALES PROMOTION
For sales promotion , we will use consumer-oriented technique, use the
sampling that is mean we will offer free amount of our products to
consumers through direct door to door.
3) FREE TRIALS
We will invite prospective consumers to try free products at major
supermarkets or mall, public entertainment or recreation areas in
PONOROGO city in hope that they eventually purchase products.
4) INTERNET.
Face book page
We will create face book page to promote our products, we choose face
book because it is very convenient media and free charges. Recently
most people like to view face book more than other media.
Websites
We will also create our own website to promote our products. It will
make our consumers easier to find out any information about our
products such as seasonal discount, promotion, benefit information,
our new products and also we provide online order services.
24
CHAPTER 5
PRODUCTION FEASIBILITY
5.1.
PRODUCT OR SERVICES
25
26
27
others coconut foods. In baking, desiccated coconut can be added to a recipe for
texture and an added coconut flavor. These products also use in preparation of
chocolates, sweets, puddings, ice creams, cakes, cupcakes, biscuits, and so on.
2. HEALTH BENEFITS AND NUTRIENT FACTS
Some of many health benefits of coconut are:
28
100 gram
660 kcal
64.53 gram
57.21 gram
0 mg
37.00 mg
23.7 gram
16.4 gram
7.40 gram
6.9 gram
6s 206
Vitamin A
Calcium
0 mg
0.15 mg
Iron
Vitamin E
Magnesium
Phosphorus
Water
Copper
Zink
3.32 mg
0.44 mg
90 mg
206 mg
3 gram
0.796 mg
2.01 mg
mg
Potassium
Sodium
Source: www.healthaliciousness.com
Criteria quality
Description
Color
Granulation
Free fatty acid (FFA)
PH
Water
Natural white
34-47 %
Maximal 0.3%
6.1-6.7
Maximal 3 %
29
543 mg
37 mg
PRE-PROCESS PRODUCTION
Removing Husk / De-Husking Process
Removing husk of coconut use coconut de-husking machine, this coconut coir
machine automatically beats and split the coconut husk into fine.
Shelling Coconut
30
Shelling coconut means prying the flesh out of coconut using shelling
machine, the flesh may have a thin brown skin attached from where it was
touching the sell called paring.
II.
Soaking Process
Soaking is the initial process in the production of desiccated coconut, after
paring process soaks the coconut meat in the tub containing a mixture of
water and chlorine. The goal of this process is to sterilize the coconut meat
from germs.
31
Put clean coconut meat in the warm water of tub to be wash again
using warm water in temperature about 70C.
Grated Process
After washing process, the coconut meat should be grated using
HAMMER MILL Machine. Bring the coconut meat after washing use
conveyor belt to hammer hill machine. This process will change the shape
and size of coconut meat become smaller granules, then after grating
process put grated coconut in the shelter box to be move to drying
machine.
Drying Process
Put grated coconut in the dryer machine for drying process at temperature
about 80C for 5 minutes. This process is to reduce the water content of
grated coconut become 2-3%.
32
Packing Process
Desiccated coconut should be packed in airtight condition , it will preserve
the quality of the product and makes product durable. So we use stand up
zipper pouches with bottom gusset that have good quality of packing. The
proposed packing product without brand or design and packing process
shown in figure below :
33
PROCESSING
COCONUT MEAT
START
SOAKING
REMOVING
C SHELL OF
COCONUT
GRATING
DRYING
PARING PROCESS
PACKING
COCONUT MEAT
STORANGE
FINISH
34
The machinery and equipment used by our proposed Coconut Industry are
as follows:
Table 5.3. Machines and Equipments
SPECIFICATION
ADDRESS OF
MACHINES
STORES
HAMMER MILL
PT ARGOWINDO
Grated machine
Ruko laguna kav.6-7
Capacity = 500 kg/ hours
Jl. Sunandar priyo
Speed = 1764 rpm
sudarmo 31 Malang,
Energy = 36 KW
jawa timur.
Voltage = 380/460 volt
Telp: (0341)472248,
Quantity = 1 unit
081233777646.email:
Function = grating coconut
marketing@mesinpert
meat become grated coconut
anian.com . website:
www.argowindo.com
SOAKING TUBE
Quantity = 10 units
Function = As a container for
soaking the coconut meat
PT AGROWINDO
Ruko laguna kav.6-7
Jl. Sunandar priyo
sudarmo 31 Malang,
jawa timur.
Telp: (0341)472248,
081233777646.email:
marketing@mesinpert
anian.com . website:
www.argowindo.com
WASHING TANK
MACHINE
Dimension = 180x75x80cm
Capacity = 0.8-1.2 ton/hours
weight = 80kg
Energy = 1500 watt/220 v
Quantity = 1 unit
Function = cleaning coconut
meat
PT ALVINA
CHITRA YAPARDI
DES-SHELLING
MACHINE
Dimension = 900x50x100mm
Capacity = 200 unit/hours
Energy = 1/2HP
Voltage = 220 volt 50 Hz
Quantity = 2 units
Function = Detaches the hard
coconut shell from dehusked
coconut
PT ARENA MESIN
Jl.Wonosari km 8,
potorono,
Banguntapan, bantul,
Yogyakarta.
Email:
arenamesin@gmail.co
m
www.arenamesin.tk
35
De-Husking coconut
Machine
Dimension = 86x58x10 cm
Capacity = 200 / hour
Energy = 3 HP
Voltage = 220 volt
Quantity = 1 units
Function = Automatically
beats and splits the husk into
fine
CONVEYOR
Dimension = 5000 x 2000 x
700 mm.
Energy
= E motor 2 HP
Quantity = 1 units
Function = Conveyance to
move the materials.
TROLLEY
Dimension = 1240 x 790
X 290 mm.
Capacity = 400 kg
Quantity = 3 units
Wheel
= 4 wheels
Function = Conveyance
to move the coconut meat
from the immersion into the
washing
SHOVEL
Quantity = 8 units
Function = As a tool to move
the grated coconut in a dryer
KARYA MITRA
MULIA
Ruko taman yasmin
sector 4, Jl.Ring road
utara no.134 ,
bogor,jawa barat
Telp : 081298216070/
(0251)7538483
Pin BB: 28B3EE1C
CV MANDIRI
SUKSESTAMA
Jl Mayjend panjaitan
No.111 , Purbalingga,
jateng.
Telp. (0281)896076
O85329994170
Email:
dwiandri_anto@yaho
o.com
PT RAXI
INDONESIA
Jl.Raden Ajeng
kartini, Surabaya,
Gresik, jawa timur
60264, Indonesia.
Telp: (031)5013309
081330118084
Fax:(031)5677746
Email: sby@raxi.co.id
Web: www.raxi.co.id
WIJAYA
HARDWARE
Jl. Kalimati wetan,
no.8 , Surabaya
60162, jatim
36
BASKET
Quantity = 10 units
Function = As a container of
coconut meat to be brought
into the washing
Web: www.cv-lumaga.com
VACUUM PACKAGING
Brand = RAMEISA
Quantity = 1 unit
Energy = 750 watt
Voltage = 220 volt
Quantity = 1 unit
Function = To vacuum the
plastic packing ,make it
airtight condition. website:
www.ramesiamesin.com
VACUUM SEALER
CV LUMAGA
Jl. Raya Rajeg km 1,
No. 37 , RT 01/01,
Pasar kemis 15560,
Tanggerang,
Banten,Indonesia.
Telp: 081380591032
PT RAMESIA
INDONESIA
Pertokoan KUD no.8,
Jl. Raya bogor km
36,Kel.Sukamaju,Cilo
dog, Depok 16415.
Telp: (021)8763040
Email:
depok@ramesiamesin.
com
PT RAMESIA
INDONESIA
Brand = RAMESIA
Quantity = 1 unit
Function = To wrap the
plastic packing
DRYER MACHINE
Capacity = 250 kg/hours
Speed = 1400 rpm
Energy = 2HP/1,5KW
Voltage = 220/380 volt
Quantity = 1 unit
Function = drying grated
coconut.
Web:
www.pabrikasipertanian.com
CV KENCANA
JAYA TEKNIK
Jl. Raya kalimurni
kencana block J,
no.6 , Bogor,J awa
barat , Indonesia,
16267.
Telp: (0251)9664 664
081380144040
Pin BB : 2291BC66
Email:
kencana.jatek@yahoo.
com
5.3 2. UTILITIES
Utilities are supporting facilities that are used to smooth in the production
process. The supporting facilities used in our Industry are the electricity and
37
water. The source of electricity is the main source used in production processes,
working areas, office lighting with 400 KVA.
While the electric current generated by the generator serves to backup in
case of electricity impaired. Generator machine owned by our Industry is brand
DONGWA with type DW7000DX and has a 690 KW power that has dimensions
of 680 x 510 x 590 mm . The source of water used in the production process and
Others process comes from drilled wells owned by PONOROGO desiccated
coconut industries.
5.4. MATERIALS
REUIREMENT
1. RAW MATERIALS
Coconut (cocos Nucivera) is the raw materials of desiccated coconut. The
raw materials are main ingredients used in the manufacturing process of products
which have the greatest percentage than other materials. It directly participates in
the production process until its product finished. Thus, our industry will use good
quality of fresh coconut meat, the coconut must be told about 11-12 month and
the coconut meat should be white, clean (no skin , shell) / fresh coconut meat
without epidermis. Sources of raw materials obtained from PACITAN and
TRENGGALEK regency, both districts was known as the largest producer of
coconut fruits in east java.
38
2. SUPPORTING MATERIALS
A substance / materials that indirectly affect the quality and functionality of
products (improve the product qualities).
CHLORINE
Chlorine is used as a mixture during soaking process for killing germ on
the coconut meat.
WATER
Water is used to clean the coconut meat from impurities in the washing
process and remove chlorine scent of soaking process.
PLASTIC BAG
It is used for placing dried grated coconut that ready for selling; in here we
use stand-up foil zipper pouches that very convenient and preserve the
quality of products.
CARTOON BAG
It is used for wrapping plastic packing coconut ready to be sent to the
consumer and retail stores.
5.5.
PROJECT LOCATION
39
Source: www.google.com/jalanseloaji
Figure 5.16. Map of the Location
5.6.
PROJECT LAYOUT
40
Chapter 6
41
FINANCING FEASIBILITY
6.1.
Capital
Item
Category
Total ( IDR)
1
2
3
30000
4000
121400
155,400
pre-operatng expenses
machines &equipment
preparaton & other civil
works
42
6.2.
Percentage
Amount (HKD)
77%
23%
100%
97,800
30,000
127,800
Share/Capital
Loan
Total
Item
1
2
3
6.3.
Category
Debt (equity)
contribution
48,900
24,450
24,450
97,800
50%
25%
25%
100%
Machines &
Equipment
Hammer mill machine
De-shelling machine
De-husking machine
Soaking tube
Washing tube
Conveyor
Trolley
Shovel
Basket
Vacuum packing
Vacuum sealer
Dryer machine
Price
( HKD)
TOTAL
6.4.
Quantit
y
1
2
1
10
1
1
3
8
10
1
1
1
Total
(HKD)
30,000
MATERIALS
43
Price (HKD)
Coconuts
Packing
Bag
Others
Daily
(HKD)
750
TOTAL
NB: we assume that one month is 25 working days
6.5.
Monthly
(HKD)
22,500
2,000
500
400
25,400
Yearly
(HKD)
270,000
24,000
6,000
4,800
304,800
LABOR SALARY
Monthly
500
500
500
500
500
2500
Yearly
6,000
6,000
6,000
6,000
6,000
30,000
Monthly
1,500
1,100
1,100
Yearly
18,000
13,200
13,200
3,700
44,400
DEPRECIATION
Cost (HKD)
Expected life
44
depreciation
Machines &
equipments
30,000
6.6.2. OFFICE
20
1,500
DEPRECIATION
Table 6.9 Depreciation
ITEMS
Computer
Furniture & AC
Total
6.7.
Cost
7,500
2,500
10,000
Expected life
10
10
Depreciation
750
250
1,000
PROJECTED SALES
Table 6.10 Projected sales
N
Items
o
1 Desiccated coconut
100 gram
2 Desiccated coconut
250 gram
3 Desiccated coconut
500 gram
Total
Unit
Price
Daily
Monthly
Yearly
250
HKD 3
750
22,500
270,000
100
HKD 7
700
21,000
252,000
50
HKD 13
650
19,500
234,000
400
23
2,100
63,000
756,000
6.8. AMORTIZATION
Table
6.11
Amortiz
ationXY
EARS
0
1
2
3
4
5
LOAN
30000
25968
21129.6
15323.52
8356.224
Interest
Expense
payment of
principle loan
6000
5193.6
4225.92
3064.704
1671.2448
4032
4838.4
5806.08
6967.296
8360.7552
45
tot.
Amortization
10032
10032
10032
10032
10032
MONTHLY
3,700
4,000
200
300
400
300
200
9,100
YEARLY
44,400
48,000
2,400
3,600
4,800
3,600
2,400
109,200
MONTHLY
500
500
200
700
YEARLY
6,000
6,000
2,400
8,400
1,900
1,500
24,300
MONTHLY
25,400
2,500
1,900
YEARLY
304,800
30,000
22,800
9,100
38,900
109,200
466,800
46
Cash In
Cash Out
Net Cash
Cumulative Net Cash
Cumulative Cash Out
38,900
-38,900
-38,900
77,800
63,000
38,900
24,100
-14,800
63,000
38,900
24,100
9,300
63,000
38,900
24,100
33,400
CHAPTER 7
SOCIO ECO FEASIBILITY
47
CHAPTER 8
11
12
ACTIONS
July
Research on product
Product design
Development of website
Preparing logo and brand ,
order stationary
Link website to key
business site
Open website to public
Pressure test operation
with family and friends
Visit all local coconut
board offices
Place advertising in some
magazines , radio ,etc
Introduce business to local
groups and others
businesses , Distribute
brochure and special offers
Invite writers and
publishers week
Grand opening of
PONOROGO Desiccated
Coconut Industry for local
3rd
August
Sept
Oct.
Nov.
5th
20th
1st
10th
20th
25th
27th
2nd
7th
14th
1st
48
13
14
groups,
Republish brochure
Web specials for future
days to be offered
3rd
10th
ACTIONS
Cost (HKD)
Research on product
Product design
Development of website
Preparing logo and brand , order stationary
Link website to key business site
Open website to public
Pressure test operation with family and friends
Visit all local coconut board offices
Place advertising in some magazines , radio ,etc
Introduce business to local groups and others
businesses , Distribute brochure and special offers
Invite writers and publishers week
Grand opening of PONOROGO Desiccated Coconut
Industry for local groups,
Republish brochure
Web specials for future days to be offered
TOTAL
400
300
300
500
300
500
500
400
1000
1000
300
1000
5000
ACTIONS
In Charge
Research on product
Product design
Development of website
Preparing logo and brand , order stationary
Link website to key business site
49
Wida,ratna
Luwes
Luwes
Luwes
Luwes
6
7
8
9
10
11
12
13
14
Wida
Ratna
Wida, ratna
Ratna
Ratna
Ratna
Wida ,ranta
Luwes
Ratna
CHAPTER 9
CONCLUSION
50
51
PONOROGO
KELAPA PARUT KERING
1. PENDAHULUAN
1
Indonesia adalah sebuah Negara yang kaya akan komoditas pertanian ssalah
satu komoditas pertanian yang terbesar di Indonesia adalah kelapa. Kelapa
merupakan komoditas pertanian yang tersebar luas di Indonesia karena kelapa
dapat tumbuh dan berkembang dengan perawatan oleh manusia ataupun tumbuh
secara alami di daerah yang jarang penduduknya. ( by amin, 2009)
Indonesia merupakan Negara yang mempunyai lahan tanaman kelapa
terbesar di dunia dengan luas area sekitar 3,88 juta Ha ( 97% merupakan
perkebunan rakyat) . Di tahun 1969-2005 ,selama 34 tahun luas lahan tanaman
kelapa meningkat dari 1,66 juta Ha menjadi 3,8 juta Ha ,meskipun demikian
tingkat produktivitas hasil tanaman kelapa cenderung menurun di tahun 2001
sekitar 1,3 ton/Ha ,dan di tahun 2005 adalah sekitar 0,7 ton /Ha. Ini dikarenakan
karena perkebunan kelapa rakyat di Indonesia di cirikan memiliki pemeliharaan
seadanya atau tidak sama sekali dan tidak ada skala komersial, sedangkan
permintaan produk berbasis kelapa terus meningkat baik untuk ekspor luar negri
ataupun pasar domestic, maka itun perlu dikembangkan diversifikasi produk
olahan kelapa seperti kelapa parut kering (desiccated coconut) di Indonesia,
disamping dapat meningkatkan kualitas juga dapat meningkatkan harga jual
kelapa.
Menurut APCC (ASIAN AND PACIFIC COCONUT
COMMUNITY)perolehan produk kelapa di Indonesia masih lebih rendah
dibandingkan dengan Negara pesaing utaman yaitu Filipina. Padahal bila
dibandingkan tingkat harga ekspor antar kedua Negara ,produk Indonesia lebih
murah. Hal ini mengindikasikan dalam perolehan manfaat prdagangan kelapa di
Indonesia bukan karena factor harga tetapi terkait dengan factor kualitas produk
belum maksimal. Berikut data produksi kelapa oleh Negara Negara anggota
APCC tahun 2012.
No
Negara
Luas produksi
(000 Ha)
1 Micronesia
17
2 Fiji
60
3 India
1,890
4 Indonesia
3,810
5 Kiribati
29
6 Malaysia
109
7 Pulau marshall
8
8 Papua nugini
221
9 Filipina
3,562
10 Samoa
99
11 Pulau solomon
38
12 Sri langka
395
13 Thailand
216
14 Tonga
8
15 Vanuatu
96
16 vietnam
155
17 Kenya
205
18 Jamika
51
(Sumber : Data APCC ,Tahun 2012)
Jumlah produksi
(000)
4,0000
16,5000
1,694,3000
15,429,000
131,300
577,000
34,000
1,101,000
15,248,000
20,000
100,000
1,833,000
845,000
44,400
307,700
940,000
169,599
96,000
Dari table di atas terlihat bahwa area perkebunan meningkat dari tahun 1990
sebesar 1,595 juta ha menjadi 3,697 juta ha .
Peluang pengembangan agribisnis kelapa dengan produk bernilai ekonomi
tinggi sangat besar . alternative produk yang dapat di hasilkan salah satunya
adalah desiccated coconut, contoh lainya adalah virgin coconut oil ,coconut
milk/cream,coconut fiber,brown sugar dan sebagainya yang dapat diusahakan
secara parsial ataupun terpadu. Pelaku agribisnis produk produk tersebut mampu
meningkatkan pendapatannya 5-10 kali dibandingkan dengan bila hanya menjual
buah kelapa segar/kopra. Berangkat dari kenyataan luasnya potensi
pengembangan produk kelapa di tingkat makro maupun mikro tampaknya akan
semakin menuntut dukungan pengembangan industri kelapa secara kluster sebagai
prasyarat.
Ditingkat rumah tangga usaha tani kelapa dapat memberikan penghasilan
kotor sekitar 1,7 juta /ha/tahun/bulan. Mengingat usaha tani kelapa umumnya
1999
2000
2001
2002
3586
3602
3607
3607
14
14
14
14
78
81
81
81
3,679
3,697
3,702
3,702
2,904
2,951
3,023
3,098
12
11
11
79
88
88
88
2,995
3,048
3,197
Areal (ha)
Produksi (ton)
292,928
293,644
293,750
296,921
297,632
294,975
248,260
250,391
257,891
271,768
277,119
261,086
Produktivitas
(ton/ha)
1,390
1,388
1,396
1,494
1,456
1,425
Skala
Nata de coco
Coconut fiber
Actived carbon
Brown sugar
Desiccated coconut
Kecil
Menengah
Menengah
Kecil
Besar
Npv
(Rp.juta)
953
2,462
2,924
1,396
8,670
B/C
1.32
2.30
1.12
2.45
1.54
IRR
(%)
32
52.4
21
73
22
PBP
(Tahun)
1
2
4
1
4
2. POLA PEMBIAYAAN
Untuk pembiayaan usaha industry kelapa parut kering ponorogo ini
( PONOROGO DESICCATED COCONUT) kami akan mengadakan kerja sama
modal / mencari patner modal usaha. Di sini kami sudah memiliki tiga partner
usaha yang masing masing akan memberikan kontribusi modal sesuai kemampuan
masing masing pihak, dan kekurangannya akan kami akan melakukan pinjaman
modal ke Bank. Pembiayaan bank hanya untuk modal usaha industry kecil dan
besar, bank akan sangat berhatai hati dalam memberkan pinjaman kepada
nasabahnya . dari hasil survey kami bank yang biasanya memberikan pinjaman
modal kepada industry kecil di Indonesia adalah bank BRI.
Dalam penialian kredit untuk para pengusaha industry BRI menggunakan
criteria 5C yaitu : capital, capacity, collateral, dan condition. Dari kelima C
tersebut BRI memprioritaskan penilaian karakter dan agunan yang dimiliki
peruasaan.
3.1. PERMINTAAN
Permintaan terhadap produk berbasis kelapa baik dipasar domestic maupun
di luar negeri masih cukup prospektif, terutama terhadap produk olahan kelapa
dengan nilai tambah tinggi seperti desiccated coconut terus meningkat. Total nilai
ekspor dunia produk turunan kelapa tahun 2005 sekitar USD 1,2 milyar ,dengan
eksportir utama Filipina yaitu 65% dan Indonesia sekitar 20%, produk ekspor
Indonesia ini meningkat 34% dari tahun 2004.
Secara tradisional, penggunaan produk kelapa adalah untuk konsumsi
segar, dibuat kopra atau minyak kelapa. Seiring perkembangan pasar dan
dukungan teknologi, permintaan berbagai produk turunan kelapa semakin
meningkat seperti dalam bentuk tepung kelapa (desiccated coconut), serat
sabut, arang tempurung dan arang aktif. Dalam sepuluh tahun terakhir,
penggunaan domestik kopra dan butiran kelapa masih meningkat tetapi
dengan laju pertumbuhan sangat kecil. Penggunaan tepung kelapa
meningkat dengan laju 21,9%/tahun. Sebaliknya penggunaan domestik
minyak kelapa cenderung berkurang (Tabel 2). Penggunaan minyak kelapa
DC
0.0
0.0
0.0
0.1
0.1
0.0
-
Butir
11,947
13,276
14,935
15,114
15,160
15,973
3.1
CF
0.0
0.0
0.0
0.1
0.1
0.0
-
CCL
0.0
0.0
1.0
0.0
0.0
0.0
-
AC
0.0
0.0
0.0
0.0
0.0
0.0
-
Keterangan :
CC
DC : Desiccated coconut
CO : Coconut charcoa
AC : Actived carbon
Pada tahun 2002 penggunaan domestik kopra mencapai 1,2 juta ton,
sedangkan CCO sebesar 263 ribu ton. Penggunaan domestik kelapa butir pada
tahun yang sama mencapai 15,9 juta ton. Pada tepung kelapa dan serat sabut,
penggunaan dalam negeri justru berasal dari produk impor karena produksi dalam
negeri seluruhnya diekspor.
Selama periode tahun 1993-2002, ekspor berbagai produk kelapa Indonesia
cenderung meningkat kecuali untuk kelapa butir dan serat sabut (table di bawah).
Produk olahan CCO, DC, dan bungkil kopra merupakan produk ekspor dominan.
Pada tahun 2004, misalnya, ekspor ketiga produk tersebut masing-masing
mencapai 447,1 ribu ton; 31,2 ribu ton; dan 267 ton dengan nilai ekspor sebesar
US$ 264,9 juta; US$ 21,2 juta; dan US$ 23,5 juta. Penurunan ekspor serat sabut
lebih karena kurang terpenuhinya mutu baku ekspor, mengingat serat sabut ini
10
sebagian besar masih dihasilkan oleh industri kecil dan menengah. Bila baku mutu
dapat dipenuhi dengan mesin yang skala ekonominya lebih besar maka ekspor
akan dapat meningkat, karena permintaan serat sabut di pasar internasional terus
meningkat, dengan persaingan yang terbatas.
Tabel 3.2 Volume Ekspor Produk Kelapa Di Indonesia
Tahun 1993- 2002 (Ton)
Tahun
Kopra
CCO
DC
1993
8744
254,400
19,596
1996
0
378,800
24,150
1999
42,619
349,600
23,533
2000
34,579
734,600
31,373
2001
23,884
359,100
34,820
2002
40,045
446,300
48,550
2003
25,107
364,280
36,833
2004
36,139
447,113
31,168
Sumber : Bps, 2003 ; Ditjenbun,2002
Butir
19,522
2,264
38,136
5,334
507
8,694
17,981
1,180
SS
88
866
59
102
191
191
AT
12,362
15,855
17,742
26,735
23,452
29,493
AC
7,163
12,235
11,283
10,205
12,104
11,553
35,341
Jenis produk
CCO
2
3
COPRA
Desiccated
coconut
Coconut shell
Actived carbon
4
5
Negara tujuan
1999
Belanda , USA
Belanda ,Jerman
Singapura
2003
Belanda
,cina,malaysia
Filipina ,malaysia
Singapura
Jepang ,korsel,Malaysia
Jepang ,taiwan, italia
Jepang ,malaysia
Jepang ,korea
11
3.2. PENAWARAN
Statistik jumlah usaha kelapa parut kering didaerah ponorogo
masih belum tersedia. Produk kelapa parut kering yang beredar di
ponorogo adalah berasal dari industri luar daerah. Sehingga kami
yakin bahwa peluang berhasilnya bisnis ini adalah sangat
menjanjikan.
12
SUPLIER/DISTRIBUTOR
RETAILER/ SUPERARKET
KONSUMEN
13
konsumen
Contoh produk
Persetujuan konsumen
Pembayaran
Kontrak
Pengambilan
Pembayarn Dengan Uang Muka
Produksi Masal
Pelunasan
Pengambilan /pengirimanproduk
14
Semakin jauh jarak antara produsen dan konsumen, semakin panjang saluran
yang ditempuh produk.
Cepat tidaknya produk rusak
Produk yang cepat atau mudah rusak harus segera diterima konsumen dan
dengan demikian menghendaki saluran pemasaran yang pendek dan cepat.
Skala produksi
Bila produsi berlangsung dengan ukuran-ukuran kecil, maka jumlah yag
dihasilkan berukuran kecil pula, hal ini tidak akan menguntungkan bila
produse langsung menjual ke pasar.
Posisi keuangan pengusaha
Produsen yang mempunyai modal yang banyak cenderung untuk
memperpendek saluran pemasaran (Rahim , 2007)
Semakin banyak lembaga tataniaga yang terlibat, semakin panjang rantai
tata niaga dan semakin besar biaya pemasaran komodit i tersebut . Secara teknis
dapat dikatakan bahwa semakin pendek rantai tata niaga suatu barang
hasil
pertanian, maka:
a. biaya tata niaga semakin rendah,
b. margin tata niaga juga semakin rendah,
c. harga yang harus dibayarkan konsumen semakin rendah,
d. harga yang diterima produsen semakin tinggi (Daniel, 2002).
15
16
Bahan baku utama yang digunakan disini adalah daging buah kelapa
segar,yang berasal dari buah kelapa yang sudah di bersinkan sabut dan tempurung
maupun kulit cokelat nya. Pada umumnya buah kelapa berbentuk bulat telur dengan
berat antara 3 4 kg dan bervolume air 3 - 4 liter sesudah berumur 9 10 bulan. Pada
umur 12 14 bulan, buah sudah tua dengan berat rata-rata 2 kg dimana volume airnya
berkurang
.
Ciri ciri buah kelapa yang sudah tua adalah sebagai berikut :
Jika buah kelapa dibelah dua, maka akan terlihat bagian bagian sebagai berikut :
A. Kulit Luar (Epicarp)
Keras dan licin serta tipis (0,14 mm). Warna ada yang hijau, kuning, atau jingga.
B. Kulit Tengah Atau Sabut (Mesocarp)
Bagian ini berserabut dan terdiri dari jaringan dengan sel serat yang keras, antara
sel sel terdapat jaringan lunak. Dikenal dengan nama sabut, tebalnya 3 - 5 cm.
C. Kulit Dalam (Endocarp)
Dikenal dengan nama tempurung. Merupakan lapisan yang keras karena
mengandung banyak Silikat (SiO). Dibagian pangkal terdapat 3 buah ovalu
(lubang tumbuh) atau mata, yang membuktikan bahwa bakal buah asalnya
beruang tiga dan yang tumbuh biasanya 1 buah.
D. Kulit Daging Buah
Kulit daging buah akan terlihat setelah tempurung dikupas. Kulit berwarna coklat
membungkus seluruh daging buah kelapa.Kulit tipis ini biasanya dibuang ketika
daging buah akan diolah. Kalau diikutkan dalam pembuatan minyak, maka akan
menyebabkan minyak berwarna coklat. Namun kulit ini dapat diolah menjadi
minyak goreng kualitas nomor 2
E. Putih Lembaga (Endosperm)
Putih lembaga merupakan daging kelapa berwarna putih, lunak dan enak
dimakan.
Tebal putih lembaga 8 10 mm. Putih lembaga adalah jaringan yang berasal dari
inti lembaga yang dibuahi sel kelamin jantandan membelah diri. Jaringan ini
berisi cadangan makanan lembaga sebelum lembaga dapat mencari makanan
sendiri. Kandungannya adalah : air 52 %, minyak 34 %, protein 3 %, zat gula 1,5
%, dan zat abu 1%.
F. Air Kelapa
17
Pada saat buah kelapa masih muda disebut air degan. Air degan ini mengandung
mineral 4 %, gula 2% (glugosa, fruktosa, dan sukrosa), abu dan air. Kandungan
gula terbanyak sewaktu masih muda, sehingga airnya terasa manis dan makin tua
rasa tersebut semakin berkurang. Jumlah air kelapa makin berkurang sesuai
dengan pertambahan umur buahnya, yaitu 18 gr setiap buah sebelum buah
berdaging, 30 gr setiap buah muda, dan 8 10 gr setiap buah yang sudah tua.
Demikian pula warna airnya, makin tua airnya akan makin keruh.
18
Kelapa jingga, dengan warna kulit buah orange semu kemerahan, misalnya
: varitas rubescens, kelapa raja dan kelapa raja Malabar.
4. Menurut Genotipnya
Kelapa dalam dengan variasi ; kelapa hijau, kelapa gading , dan kelapa
jingga.
Kelapa genjah dengan variasi : kelapa hijau, kelapa gading, dan kelapa
jingga atau lebih lengkap dengan istilah genjah hijau.
19
20
Tunjangan makan
Tunjangan hari raya idhul fitri
Tunjangan tahun baru
Asuransi jiwa (JAMSOSTEK)
Cuti sakit / melahirkan dan hari libur seminggu sekali
Pembagian jam kerja karyawan kantor dan karyawan produksi industri kami
dapat dilihat pada tabel berikut :
Tabel 4.2 Jadwal kerja karyawan
HARI
Senin- kamis
Jumat
sabtu
JAM KERJA
08.00-17.00
08.00-17.00
08.00-12.00
ISTIRATAH
12.00-13.00
12.00-13.30
-
4.3. TEKNOLOGI
Teknologi pembuatan kelapa parut kering ini terdiri dari 3 kelompok mesin ,
yaitu :
Mesin pra- proses produksi , seperti : mesin pengupas batok,mesin
pengupas sabut kelapa,
Mesin proses produksi ,seperti : mesin pemarut daging kelapa, mesin
pengering kelapa parut(dryer),
Mesin paking/kemasan,seperti : alat sealer ,alat vacum kemasan ,dan
lainya.
Adapun mesin dan perlatan yang digunakan dalam industri kelapa parut kering ini
selengkapnya dapat dilihat dalam tabel dibawah ini :
No
1
Jenis mesin
HAMMER MILL/
Mesin pemarut
Kuantitas
Keterangan
1
Memarut daging kelapa
menjadi kelapa parut
21
De-shelling
machine/Mesin
pengupas batok
De-husking machine/
Mesin pengupas
sabut kelapa
Dryer machine/
Mesin pengering
Washing tank
machine
Bak perendaman
Conveyor
Troli ( roda 4)
Shovel (garuk)
10
Keranjang
10
11
Mesin paking
12
Mesin sealer
3
4
5
1
1
1
kering
Memisahkan daging
kelapa dengan
batok/tempurungnya
Secara otomatis
menghancurkan sabut
kelapa menjadi halus
Mengeringkan kelapa
parut
Mencuci dan
membersihkan daging
kelapa sebelum diparut
Sebagai wadah untuk
merendam daging kelapa
sebelum di cuci
Memindahkan daging
kelapa ke proses
pencucian
Untuk memindahkan
daging kelapa dari bak
perendaman untuk dicuci
Untuk memindahkan
kelapa parut ke dryer dan
wadah penampunagn
semsntara sebelum di
paking
Sebagai wadah daging
kelapa
Untuk memvakum
plastik kemasan
Untuk menutup/
merekatkan kemasan
22
3) Proses Paring
Merupakan proses penghilangan kulit berwarna coklat yang menempel pada
daging kelapa dengan menggunakan pisau biasa.
II.
2) Proses Pencucian
Proses pencucian daging kelapa dibagi menjadi dua tahap :
Pencucian dengan air dingin
Setelah proses perendaman, daging kelapa di pindahkan ke bak pencucian
air dingin dengan troli/ basket dan di cuci secara manual. Tujuan
pencucian ini adalah untuk menghilangkan kotoran yang menempel pada
daging kelapa.
3) Proses Pemarutan
Setelah proses pencucian air hangat, daging kelapa dipindahkan ke dalam
mesin pemarut / hammer mill dengan menggunakan conveyor. Tujuan
pemarutan adalah untuk merubah size daging kelapa menjadi bentuk parutan
kecil
4) Proses Pengeringan
Setelah itu kelapa parut di pindahkan ke dalam mesin pengering (dryer) untuk
dikeringkan pada suhu 80 derajat celsius selama kurang lebih 5 menit.
Tujuanya untuk menurunkan kadar air kelapa parut menjadi 2-3 %
23
5) Pengemasan Paking
Kelapa parut kering yang sudah berada dalam wadah penampungan di
masukan dalam plastik kemasan dan di timbang sesuai dengan berat yang
diinginkan lalu direkatkan dengan alat sealer.
MULAI
Perendaman
Buah Kelapa
Pengupasan Batok
Perendaman
Paring
Pemarutan
Daging Kelapa
Pengeringan
Pengemasan
Penyetokan
24
SELESAI
Kriteria kwalitas
Warna
Granulasi
Free fatty acid (FFA)
PH
Air ( kadar air)
25
Deskripsi
Putih alami
34- 47%
Maksimal 0,3 %
6,1-6,7 %
Maksimal 3%
26
Untuk mengetahui layak tidaknya bisnis kelapa parut kering ini, maka perlu
diadakn analisis kelayakan usaha. Hasil analisi ini juga akan bermanfaat bagi
pihak pihak yang bermaksud memulai usaha kelapa parut kering.
Tabel 4.5. Asumsi Yang Digunakan Untuk Analisis Keuangan
No
1
2
3
4
6
7
9
10
Asumsi
Periode proyek
Jumlah hari kerja/ bulan
Jumlah bulan pertahun
Skala usaha
a). input
b). produksi
Tenaga kerja
a). tetap
b). manajemen
direktur
karyawan
Upah tenaga kerja
(perbulan)
a). tetap
b). manajemen
direktur
karyawan
Produksi kelapa parut
kering
Kebutuhan bahan baku
a) Bahan baku
b) Bahan penolong
total
c) Bahan tambahan
Harga bahan baku
a) Bahan baku
b) Bahan penolong
c) Bahan tambahan
Harga produk
Diskon faktor
Satuan
Jumlah
Keterangan
Tahun
Hari
Bulan
5
25
12
Umur ekonomis
Butir
Bungkus
5.000
10.000
Bahan baku
Hasil produksi
Orang
Orang
Orang
1
2
Rp/orang
800 rb
Rp/orang
Rp/orang
1,6 jt
1,2 jt
Bungkus
10.000
Per bulan
Butir
Kg
5000
10
Per bulan
Per bulan
Item
10.000
Paking
Rp /butir
Rp /kg
Rp/bulan
Rp/bks
2500
22.000
800.000
3500
10 %
Kelapa
Kaporit
Kemasan
Per bungkus
27
Jenis biaya
Perizinan & persiapan
Sewa tanah & bangunan
Mesin& peralatan
Furniture & perlengkapan tetap
Total
persentase
8.3 %
33.3 %
42 %
16.4 %
100 %
Nilai (rupiah)
5,000,000
20,000,000
25,000,000
10,000,000
60,000,000
28
Jenis biaya
Biaya tenaga kerja total
Telepon
Promosi
Asuransi
Perlengkapan
Air,gas dan listrik
Pemeliharaan
Bahan baku
Bahan penolong
Bahan tambahan
Lain-lain
TOTAL
(%)
33.3
1.3
1.3
0.8
0.8
4.2
1.3
52
0.9
3.3
0.8
100
Nilai (rupiah)
8,000,000
300,000
300,000
200,000
200,000
1000,000
300,000
12,500,000
220,000
800,000
200,000
24,020,000
Dari tabel di atas terlihat bahw abiaya operasional yang dibutuhkan dalam
satu bulan adalah sekitar Rp 24,020,000 atau dalam satu tahun di butuhkan biaya
operaional sebesar Rp 288,240,000
Berdasarkan perhitungan arus kas biaya operasional diatas maka kebutuhan
modal kerja awal produksi sebelum industri menghailkan laba adalah
Rp 24,020,000.
5.3. Kebutuhan Dana Investasi Dan Modal Kerja
Biasanya pengusaha industri kecil, menengah, besar akan mengambil
pinjaman di bank untuk keperluan modal kerja dan akan menggunakan modal
sendiri untuk kebutuhan investasi usaha.
Namun di sini kami akan mengajukan kredit ke bank untuk seluruh kekurangan
modal usaha kami,baik untuk keperluan investasi ataupun modal kerja. Perincian
kebutuhan dana modal kerja & investasi adalah sebagai berikut :
Tabel 5.4 Kebutuhan Dana Investasi Dan Modal Kerja
29
No
1
2
3
Dari tabel diatas diketahui bahwa kebutuhan total investasi dan modal kerja
adalah Rp 84,020,000 rupiah, yang berasal dari dana pinjaman/ kredit sebesar
36% dan modal sendiri sebesar Rp 54,020,000 (64%).
Kredit yang diterima industri kami baik kredit investasi ataupun modal kerja
berjangka 5 tahun dengan tingkat suku bunga 5%, suku bunga flat dimana
perincian angsuranya dapat dilihat pada tabel berikut :
Tabel 5.5 Perhitungan Angsuran Pinjaman ( Rupiah)
Tahun
0
1
2
3
4
5
Saldo
Pinjaman
30,000,000
24,000,000
18,000,000
12,000,000
6,000,000
Angsuran
Bunga
1,500,000
1,500,000
1,500,000
1,500,000
1,500,000
Angsuran
Pokok
Total
Angsuran
6,000,000
6,000,000
6,000,000
6,000,000
6,000,000
7,500,000
7,500,000
7,500,000
7,50,000
7,500,000
Input
Unit/
hari
Harga
30
Jumlah
Per
bulan
Per tahun
3,500
Sabut
Air kelapa
Total pendapatan
1,400,00
0
35,000,
000
420,000,0
00
600,00
0
300,00
0
100,00
0
36,000,
000
7,200,000
3,600,000
1,200,000
432,000,0
00
Nilai
191,760,000
44%
259,200,000
74,057
Hasil proyeksi laba rugi menunjukkan bahwa laba produksi pertahun adalah
sekitar Rp 191,760,000 rupiah, dengan profit margin 44%.
Break event point/ titik impas terjadi pada penualan senilai Rp 259,200,000
dengan jumlah unit adalah sekitar 74,057 unit.
5.8. ASPEK SOSIAL EKONOMI
Dalam aspek sosial keberadaan industri ini mempunyai manfaat yang besar.
Analisis sosial ekonomi memiliki ckupan yang luas, yaitu meliputi kesejahteraan
masyarakat secara keseluruhan sebagai satu kesatuan. Usaha industri kelapa parut
kering ini memberikan penghasilan tambahan kepada petani/masyakat ponorogo,
karena pada umumnya didaerah ponorogo perkebunan kelapa adalah usaha
sampingan. Sehingga pendapatan dari penjualan buah kelapa menjadi tambahan
pendapatan bagi masyarakat. Selain itu masyarakat disekitar industri juga
menerima manfaat lain yaitu terbukanya lapangan kerja baru di daerah tersebut.
Dengan demikian industri kelapa parut kering kmai memberikan kontribusi dalam
mensejahterakan masyarakat melalui penyerapan tenaga kerja.
Usaha industri ini juga memberikan kontribusi kepada pemerintah daerah
baik dalam penyediaan lapangan kerja juga dalam bentuk pembayaran pajak dan
perizinan usaha.
31
Kami juga menyisihkan sedikit dari penghasilan industri kami untuk anak yatim/
orang orang yang tidak mampu disekitar lokasi usaha industri.
5.9. ASPEK DAMPAK LINGKUNGAN
Industri kelapa parut kering ini tidak menghasilkan limbah air kelapa / gas
/limbah jenis lainnya, karena air kelapa, batok kelapa, tempurung kelapa akan
dijual lagi ke industri lainnya yang memerlukan. Adapun limbah pencucian akan
di tangani dengan cara yang ramah lingkungan dan tidak akan memberikan
dampak negatif pada lingkungan dan masyakat sekitar.
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