M

Machine
achine Identification
Ide ntific ation
FRONT END
ATTACHMENT
UPPER

DIPPER
LOWER

P&H
P&H 4100A
4100A

P
P&H
&H Model
Model 4100A
4100A The
Market
Leader
T
he M
arket L
eader
4100A

4100ALR

P
P&H
&H 4
4100A
100A

4100TS

P&H Truck Match Comparison

2300XPB

2800XPB

50T/45MT
70T/64MT
4 passes
3 passes
200T/182MT 210T/191MT

P
P&H
&H 4100A

4100A

4100TS

4100XPB

90T/82MT
100T/91MT
100T/91MT
3 passes
3-4 passes
3-4 passes
270T/245MT 290/363T/290/363MT 290/363T/290/363MT

0DUNHW6KDUH
WRQ&ODVV6KRYHOV
Bucyrus Intl
23%

Marion
3%

P&H
B-I
Marion

P&H
74%
3 +$

&RSSHU0DUNHW6KDUH
Bucyrus Intl
32%

P&H

P&H
68%
3 +$

B-I

*ROG0DUNHW6KDUH

P&H
100%
3 +$

,URQ2UH0DUNHW6KDUH

P&H
100%
3 +$

&RDO0DUNHW6KDUH
Bucyrus Intl
16%

P&H
78%
3 +$

Marion
6%

P&H
B-I
Marion

RAMP
RAMP
Reliability
Availability
Maintainability
Productivity

P&H
P&H 4100A
4100A

Machine Population
P opulation
Machine
Over 80 sold
through 1997 no other 80 ton
shovel comes
close

P&H
P&H 4100A
4100A

M
Machine
achine Range
Range Data
Data
DIGGING RADIUS, MAX.
80-2
(24.43 M)
SWING
RADIUS
REAR END
33-4
(10.16 M)

DUMPING RADIUS, MAX.

70-8
(21.54 M)

4100A

P
P&H
&H 4
4100A
100A

CL ROTATION

CUTTING
HEIGHT, MAX.
56-10
DUMPING (17.32 M)
HEIGHT,
MAX. 32-10
(10.01 M)

M
Machine
achine Lower
Lower

P&H

RING
GEAR

4100A
FRONT
IDLER

DRIVE
TUMBLER
P&H
P&H 4100A
4100A

REAR
IDLER

CRAWLER
TRACKS

SIDE
FRAME

LOWER
ROLLERS

Propel Drive
Drive Features
F e atur e s
Propel
Dual
independent
Propel
Very
maneuverable
Low
Maintenance
P&H built
transmissions
16% continuous
gradability
P&H
P&H 4100A
4100A

P
Propel
ropel Transmission
T ransmission

RING
GEARS

PLANETARY
CARRIER

ALL ANTIFRICTION
BEARINGS
P
P&H
&H 4
4100A
100A

SEALED
MODULAR
GEARCASE
ALL
FORGED
GEARING
COMMON
GEARING WITH
THE SWING
TRANSMISSION

ALL EXTERNAL GEARS CASE

HARDENED AND GROUND

P
Planetary
lanetary Propel
Propel Transmission
T ransmission
THIRD
REDUCTION

FIRST
REDUCTION

SECOND
REDUCTION

P&H
P&H 4100A
4100A

Planetary Propel
Propel Transmissions
T r ans m is s ions
Planetary
Conservatively
designed
Excellent life
Rebuildable
Over 60,000
hours experience
Rebuild centers
around the world
P&H designed
and built
Modular design
P&H
P&H 4100A
4100A

F
Final
inal Driveshaft
Driv eshaft
THIRD
REDUCTION
CARRIER

HIGH STRENGTH
DRIVE TUMBLER

TWO STAGE
SEALING SYSTEM

BUSHING FREE PROPEL

SYSTEM

P
P&H
&H 4
4100A
100A

EASY SHAFT
REPLACEMENT

ENCAPSULATED
SPHERICAL
BEARINGS

Final Drive
Drive Tumbler
T umb ler
Final
Insert style
Controls shoe
location
More pitch tolerant
Reduces track
wear and noise

P&H
P&H 4100A
4100A

C
Crawler
rawler Shoes
Shoes
INLINE PEENING
GROOVES

REDUCED COLLAPSE
& TOE NAILING
HEAVIER
DUTY PIN
LUGS

FOUR SHOE SIZES AVAILABLE

IMPACT RESISTANT
MANGANESE STEEL

P
P&H
&H 4
4100A
100A

C
Crawler
rawler Components
Components
HIGH DRIVE
CRAWLER DRIVE
SHAFT ASSEMBLY

REAR IDLER
SHAFT ASSEMBLY
P
P&H
&H 4
4100A
100A

CARBODY FRAME
ASSEMBLY
CRAWLER
FRAME
ASSEMBLY

LOWER
ROLLERS

FRONT IDLER SHAFT

ASSEMBLY

Crawler Frame
Frame Features
F e atur e s
Crawler
Pin on slide
rails
Larger rod bolts
New bolt
tensioning
system
No shear bar
kits
Optional Super
Nuts available
P&H
P&H 4100A
4100A

F
Front
ront Idler
Idler Roller
Roller
SIMPLE ADJUSTMENT
MECHANISM

H.D. MANGANESE
FRONT IDLER ROLLER
P
P&H
&H 4
4100A
100A

L
Lower
ower Roller
Roller
SPIN HARDENED
ROLLER (50 Rc)

V-RING SEALS
EXCLUDE
CONTAMINATES

30
DIAMETER
GREATER
WEAR LIFE

P
P&H
&H 4
4100A
100A

HARDENED
WASHERS
PROTECT FRAME
0

Carbody Features
F e atur e s
Carbody
H.D. full depth
center casting
Simple radial
construction
Larger, high
strength shear
ledge
Full depth roller
path support
Heavy top plate
P&H
P&H 4100A
4100A

L
Lower
ower Assembly
Assembly
H.V. COLLECTORS
H.D. SHEAR
LEDGE
LARGER
ROD
BOLTS

H.D. CENTER
GUDGEON
SUPPORT
P
P&H
&H 4
4100A
100A

IMPROVED
TENSIONING
SYSTEM

L
Lower
ower Benefits
Benefits
Planetary

Propel

- Long Life
- Rebuildable
- Modular
- P&H Designed and Built

P
P&H
&H 4
4100A
100A

L
Lower
ower Benefits
Benefits
Crawler

Frames

- Replaceable Upper Slide Rails

- Improved Bolt Tensioning
- Lower Ground Bearing Pressure
(when compared with optional
84" shoes)
P&H

Designed and Built

Propel Motors

P
P&H
&H 4
4100A
100A

M
Machine
achine Upper
Upper
OPERATORS
CAB

GANTRY
VENTILATION
DUCTS
P&H
MACHINERY
HOUSE

BOARDING
LADDER
P&H
P&H 4100A
4100A

4100A

D
Deck
eck Layout
Layout - Electrical
E le c tr ic al
R.P.C.
TRANSFER CABINET
CABINET

SWING
MOTOR

DIPPER TRIP
RESISTORS

HOIST
MOTORS

AIR
COMPRESSOR
L.V.
COLLECTOR
120 VAC LOAD
CENTER

CONVERTER
CABINET

CONTROL
CABINET

FIELD BREAKER

AUX.
CABINET

AUX. LOAD
CENTER

PLC
CABINET

GROUND FAULT
CABINETS

H.V CABINET

AUX. TRANSFORMER
P
P&H
&H 4
4100A
100A

SUPPRESSOR
CABINET

MAIN
TRANSFORMER

D
Deck
eck Layout
Layout - Mechanical
Mechanical
SWING
TRANSMISSION

AIR
COMPRESSOR

SEALED LUBE
ROOM
LUBE TANKS

HOIST
TRANSMISSION
SEALED
ELECTRONICS
ROOM
HOIST
DRUM
P
P&H
&H 4
4100A
100A

CENTER GUDGEON /
L.V. COLLECTOR

H
House
ouse Assembly
Assembly
H.D. TRUSS STYLE
CONSTRUCTION

REMOVABLE HATCHES
CONVENIENTLY PLACED
ABOVE ALL MACHINERY

EXPANSION JOINT
PREVENTS HOUSE
CRACKING

P
P&H
&H 4
4100A
100A

H
House
ouse Ventilation
V entilation
INLET BELL

ADJUSTABLE
BLADE BLOWER

PLENUM
BOX

SELF
CLEANING
FILTER
EXPANSION
JOINT

P
P&H
&H 4
4100A
100A

DUCTED
BLEED AIR

Standard Air
Air Conditioner
Conditione r
Standard
Mine Air SystemsTM Provides:
Modularity
Exchangeability
Serviceability
Reliability
Operator
Productivity

P&H
P&H 4100A
4100A

Main Machinery
Mac hine r y
Main
Excellent lighting,
visibility
Spacious - access
for maintenance
Clean deck with
raised floor
troughs

P&H
P&H 4100A
4100A

H
Hoist
oist Gear
Gear Train
T rain
SECOND REDUCTION
GEAR (SPUR)
FIRST
REDUCTION
GEARS
(HELICAL)

DUAL HOIST MOTORS

P
P&H
&H 4
4100A
100A

SECOND
REDUCTION
PINION (SPUR)
HOIST DISC
BRAKE

FIRST
REDUCTION
PINION
(HELICAL)
0

Hoist Gearcase
Ge ar c ase
Hoist
All gearing
running in oil
Isolated from
frame deflection
Easily installed
with 2 pins
Self contained
lube system
Fully modular
gearcase
P&H
P&H 4100A
4100A

Hoist Lube
Lube System
Sy ste m
Hoist
Low speed pump
(no cavitation)
Bearings gravity
fed
Gears splash
lubed
Machinery not
dependent on
pump
Proven cold
weather system
P&H
P&H 4100A
4100A

Hoist Motors
Motors
Hoist
Dual hoist motors
Greater H.P.
capability
Lower inertia than
single motor
P&H designed and
built motors

P&H
P&H 4100A
4100A

Hoist Machinery
Mac hine r y
Hoist
All gearing
- Forged
- Machined
- Case hardened
- Ground
Greater H.P.
capacity in less
space
All mounted on
anti-friction
bearings
P&H
P&H 4100A
4100A

H
Hoist
oist Drum
Drum Assembly
Assembly
FATIGUE
RESISTANT HUBS
REVERSIBLE
GEAR

FERRULE
BECKETT STD
ADJUSTABLE
PILLOW BLOCK
SPHERICAL
BEARINGS

TORQUE
DIRECTLY
TO DRUM

65 DRUM GROOVED
FOR 2.62 / 2.75 ROPE
FLAME HARDENED
GROOVES
3-STAGE SEALING SYSTEM
P
P&H
&H 4
4100A
100A

IIntermediate
ntermediate Hoist
Hoist Shaft
Shaft
REVERSIBLE 1ST
REDUCTION GEAR

INPUT PINION
SHAFT
FLOATING
BEARING

FIXED
BEARING

PLS
RESOLVER
PREADJUSTED
BEARINGS

P
P&H
&H 4
4100A
100A

CASE HARDENED
AND GROUND
GEARS

H
Hoist
oist Input
Input Shaft
Shaft
FORGED, CASEHARDENED & GROUND
PINION SHAFT

HIGH RUNOUT
CAPACITY GEAR
COUPLING
P
P&H
&H 4
4100A
100A

FIXED
BEARING

PRE-ADJUSTED
BEARINGS

ENCAPSULATED
BEARINGS

HIGH
CAPACITY
DISC
BRAKE

Hoist Brakes
Br ake s
Hoist
H.D. dual disc
brakes
Three valves
set hoist
brakes
Assures brake
set even if a
valve fails

P&H
P&H 4100A
4100A

S
Swing
wing Machinery
Machinery
HIGH CAPACITY
DISC BRAKE
SWING
MOTOR
SWING
MOTOR
BLOWER

SWING
MOTOR
COUPLING
P
P&H
&H 4
4100A
100A

MODULAR
PLANETARY
SWING
TRANSMISSION

Swing Motor
Motor & Transmission
T r ans m is s ion
Swing
Dual swing
drives
1670 total
peak H.P.
Fully modular
planetary
transmission

P&H
P&H 4100A
4100A

S
Swing
wing Transmission
T ransmission
ALL FORGED
GEARING

COMMON GEARING WITH

PROPEL TRANSMISSION
FOUR PLANET
PINIONS
SHARE LOAD

INPUT
PINION
SHAFT

RING
GEAR

ALL ANTIFRICTION
BEARINGS

ALL EXTERNAL GEARS CASE

HARDENED AND GROUND
P
P&H
&H 4
4100A
100A

PLANETARY
CARRIER

SEALED
MODULAR
GEARCASE

Swing Shaft
Shaft Assembly
A ssemb ly
Swing
Shaft removable
with transmission
in place
Encapsulated
bearing
Non-adjustable
spherical bearing
Case hardened
pinion with computer optimized
crown
P&H
P&H 4100A
4100A

Roller Circle
Circle Assembly
A sse mb ly
Roller
One piece ring
gear
Tapered roller
circle
One piece upper
and lower path
Bath lubrication of
rollers and paths

P&H
P&H 4100A
4100A

R
Ring
ing and
and Roller
Roller Circle
Circle
UPPER ROLLER PATH

SWING
RING GEAR

TAPERED
ROLLER

CYLINDRICAL
SHEAR PINS
AND BOLTS

NYLATRON
ROLLER
BUSHING
P
P&H
&H 4
4100A
100A

CLAMP

LOWER
ROLLER
PATH

C
Center
enter Gudgeon
Gudgeon Assembly
Assemb ly
H.D. ACME
THREADS
ROBUST
LOCKING
MECHANISM

H.D. CAST
CENTER HUBS
FINE
ADJUSTMENT
CAPABILITY
ADJUSTING
NUT
SPHERICAL
WASHER

THRUST
WASHER
P
P&H
&H 4
4100A
100A

FORGED ALLOY
CENTER GUDGEON

CENTER
GUDGEON
BUSHING

GREASE
SEAL

Revolving Frame
Frame Construction
Cons tr uc tion
Revolving
Robust
construction
Full depth
diaphragms
support roller
circle
Heavy duty
center hub
Emphasis on
simplicity and
accessibility
P&H
P&H 4100A
4100A

Revolving Frame
Frame Assembly
A sse mb ly
Revolving
One piece
upper path
Fatigue resistant
swing housings
Redundant
lubrication
system
Balanced loading
from front/rear
swing drives

P&H
P&H 4100A
4100A

Lube Room
Room
Lube
Lincoln 75:1 pumps STD.
138 gal. reservoirs STD.
PLC controlled lube
settings from operator
station
Fully enclosed and
insulated
Three pumps
- Upper grease
- Lower grease
- Open gear
P&H
P&H 4100A
4100A

Boarding Stairway
Stair way
Boarding
Fully functional
stairway
Completely air
operated from
ground or platform
No power required
Complete with
handrails
Emergency ladder
on opposite side
P&H
P&H 4100A
4100A

Operators Cab
Cab
Operators
Large front window
Extra upper and lower
windows
Front window removable
with frame outside
Foldout walkway for cleaning
Offset for left side visibility
Canted inward for operator
comfort
Fully isolated and sound proof
P&H
P&H 4100A
4100A

Operators Cab
Cab Inside
I ns ide
Operators
Slide back seat
assembly
Ergonomic
control station
- Easy reach
- Heavy duty
controllers
- Back lit
switches
Fully adjustable
seat
P&H
P&H 4100A
4100A

U
Upper
pper Benefits
Benefits
Fully

Modular Planetary Swing

Easy

Swing Shaft Removal

- Removal Without Removing Swing

Transmission
Modular
Dual

Hoist Gearcase

Drive, Fully Enclosed

Hoist Gearing

P
P&H
&H 4
4100A
100A

U
Upper
pper Benefits
Benefits

Large

65" Hoist Drum with

Ferrule Becket Std.

Case

Hardened Ground
Gearing
- P&H Designed and Built

Self

Aligning, Pre-Adjusted,
Encapsulated Bearings

P
P&H
&H 4
4100A
100A

U
Upper
pper Benefits
Benefits
Robust

Revolving Frame
Construction

Easy

Access Machinery Deck

Layout

High

Capacity Swing & Hoist

Disc Brakes

P&H

Designed and Built Swing

& Hoist Motors

P
P&H
&H 4
4100A
100A

F
Front
ront End
End Attachment
A ttachment
BOOM
SADDLE
BLOCK

BOOM
POINT
SHEAVE

P&H

4100A
SHIPPER
SHAFT

P&H
P&H 4100A
4100A

CROWD
GEAR CASE

DIPPER
HANDLE

B
Boom
oom Features
Features
PINNED
BOOM
FEET

SMOOTH
OUTER
SKIN

WELDABLE LOW
TEMPERATURE
STEEL

MODULAR
GEARCASE

INTEGRAL
LIFTING LUGS
P
P&H
&H 4
4100A
100A

H.D. WEAR
RESISTANT
WEAR BOXES

H.D. BOOM
POINT
BLOCKS

Boom Structure
Struc ture
Boom
Fatigue
resistant
design
64 ft. long
for improved
cutting force
Designed
with FEA

P&H
P&H 4100A
4100A

C
Crowd
rowd Gear
Gear Case
Case
INTEGRAL
DISC
BRAKE

FULLY
INTERCHANGEABLE
MODULAR GEARCASE

FIRST REDUCTION
GEAR

CROWD INPUT
SHAFT

P
P&H
&H 4
4100A
100A

BOOM

H.D. SHIPPER SHAFT

B
Boom
oom Foot
Foot Pins
Pins
SHIMS PREVENT
BOOM MOVEMENT
REPLACEABLE
THRUST WASHER
PIN IS
FREE TO
ROTATE

P
P&H
&H 4
4100A
100A

SPLIT COLLARS
PREVENT PIN
AXIAL MOVEMENT

PIN LUBED
THROUGH
BOOM FOOT

C
Crowd
rowd Machinery
Machinery
DIPPER
HANDLE
SADDLE
BLOCK

CROWD INPUT
SHAFT

CROWD MOTOR

SHIPPER
SHAFT
ASSEMBLY
SECOND
REDUCTION
SHAFT
BELT CASE

P
P&H
&H 4
4100A
100A

P
Power
ower Band
Band Drive
Drive
P&H PATENTED
POWERBAND DRIVE
ABSORBS SHOCK LOADS
MOTOR WEIGHT
TENSIONS BELT

EASY ACCESS
OVERSIZED
BLOWER

P
P&H
&H 4
4100A
100A

CROWD
TRANSMISSION

B
Belt
elt Adjustment
A djustment
HYDRAULIC TENSIONING ASSURES
EASY, ACCURATE BELT ADJUSTMENT

CYLINDER

ADJUSTING ROD

REAR VIEW
P
P&H
&H 4
4100A
100A

HAND PUMP
ASSEMBLY

F
First
irst Reduction
Reduction Crowd
Crowd Shaft
Shaft
FORGED, CASE-HARDENED
AND GROUND PINION

SEALS
PREVENT
LEAKAGE

FULLY MACHINED
AND BALANCED
SHEAVE

DISC
BRAKE

ENCAPSULATED
BEARINGS
P
P&H
&H 4
4100A
100A

PRE-ADJUSTED
BEARINGS

ENCAPSULATED
BEARINGS

S
Second
econd Reduction
Reduction Crowd
Crowd Shaft
Shaft

ENCAPSULATED
BEARINGS

FORGED, CASEHARDENED AND

GROUND GEARING

PLS
MOUNTING

PREADJUSTED
BEARINGS

P
P&H
&H 4
4100A
100A

S
Shipper
hipper Shaft
Shaft Assembly
Assemb ly
H.D. BOOM
HUBS
OVERSIZED
SPLINES

SECOND
REDUCTION
GEAR

P
P&H
&H 4
4100A
100A

INDUCTION
HARDENED
SHAFT
JOURNALS

IMPACT RESISTANT
FORGED PINIONS

ENCAPSULATED
SHIPPER SHAFT
BUSHING

S
Saddle
addle Block
Block Adjustment
A djustme nt
EASY TO REMOVE ONEPIECE SADDLE BLOCK

HYDRAULIC
ASSIST FOR
SADDLE BLOCK
ADJUSTMENTS
ADJUSTABLE
HANDLE
FLOAT

HYDRAULIC
ADJUSTMENT
P
P&H
&H 4
4100A
100A

B
Boom
oom Point
Point Assembly
Assemb ly
FLAME HARDENED
FORGED
SEAMLESS RIMS
SPLIT BEARING
BLOCKS

P
P&H
&H 4
4100A
100A

SPLIT BEARING
BLOCKS

PRE-ASSEMBLED AND
PRE-ADJUSTED IN SHOP

D
Dipper
ipper Handle
Handle Features
Features
H.D. DIPPER
CONNECTING LUGS
SMOOTH
TORSION
BOX
BOLT-ON
GREENHORN
H.D. PLATE
CONSTRUCTION
H.D. MANGANESE
RACKS

P
P&H
&H 4
4100A
100A

Dipper Handle
Handle FEA
FEA
Dipper
Straight leg
design
Significantly
lower stresses
Fatigue
resistant
design

P&H
P&H 4100A
4100A

Dipper Handle
Handle
Dipper
Wide spread
legs reduce
moment forces
Straight legs
25% deeper
Easily weldable
manganese
racks
Excellent rack
life
P&H
P&H 4100A
4100A

D
Dipper
ipper Handle
Handle Features
Features

WIDE SPREAD LEGS

REDUCES MOMENT
FORCES

LOWER STRESS WITH

STRAIGHT LEG DESIGN

P
P&H
&H 4
4100A
100A

SIMPLIFIED FRONT
TERMINATION

68.4
7

D
Dipper
ipper Trip
Trip System
System

TRIP
CABLE
DRUM / MOTOR
ASSEMBLY
P
P&H
&H 4
4100A
100A

DIPPER
DOOR

IMPROVED
DIPPER TRIP
LEVER

A
Attachment
ttachment Benefits
Benefits
Twin

Leg Dipper Handle

Designed for HARD ROCK
DIGGING

Efficient

Spur Gear Crowd

Drive
Powerband

Crowd Belt Drive

- Absorbs Shock Loading

P
P&H
&H 4
4100A
100A

A
Attachment
ttachment Benefits
Benefits
Lower

Crowd Maintenance
Operating Costs
- 20,000 Hour Rack Life
- No Crowd Ropes to Replace
(20-30 sets required in 20,000
hour operation
- Higher Availability

P&H

Designed & Built Crowd

Motor

P
P&H
&H 4
4100A
100A