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of Valmet 6
Reincarnation of a
paper mill 32
star
Sustainable
Editorial
Passion for
continuous renewal
I recently read a biography of one of the worlds leading
football players. Despite his challenging childhood and
difficulties during his career, he has been able to achieve his
dreams. To me, his story was proof of the importance of
passion and a willingness to continuously improve and renew.
I have previously worked in both the energy and forest
industries, and I have seen a passion for renewal in both
of them. Mitigating climate change means finding ways to
reduce CO2 emissions in energy production, and technology
providers such as Valmet are helping to develop new solutions.
In the forest industry, the increasing consumption of
paperboard packaging and tissue and cooking papers and the
parallel decline in printing and writing paper have demanded
both structural renewal as well as systematic product
development to meet increasing demands for sustainability
and consumer trends.
At Valmet, Renewal is one of our four values. The Valmet
team works hard to continuously renew our technology and
service offering to move our customers production processes
and end product quality forward. In this magazine, we
highlight customer cases and discuss visions of the future. I
hope you find them useful in planning the next steps forward
in your own business!
14
Going
forward with
cutting-edge
technology
Siam Kraft started
up a highly successful
containerboard
investment in Thailand
18
Worlds largest
at Mlarenergi
Recovered fuel-fired boiler
gives fuel flexibility
Bringing the
tissue mill to life
A future tissue mill is
operating in symbiosis with
the society
ANU SALONSAARI-POSTI
SENIOR VICE PRESIDENT
MARKETING AND COMMUNICATIONS
FORWARD 1/2015
44
2 EDITORIAL
4
IN BRIEF
News from Valmet
CEO VOICE
The first year of Valmet
FORWARD 1/2015
In brief
Valmet
acquires
Process
Automation
Systems
from Metso
Valmet and Metso Corporation have signed an
agreement on the sale of
Metsos Process Automation
Systems business to Valmet.
It is estimated that the acquisition will be completed
by April 1, 2015. The completion of the transaction is
subject to approval by the
competition authorities.
As a result of the acquisition, Valmet will become
a stronger and unique
technology and services
company in its field, with
a full automation offering.
The acquisition strengthens
Valmets competitiveness
by combining paper, pulp
and power plant technology
offering, services, process
know-how and automation
into one customer value-adding entity. Approximately 80 percent of Process
Automation Systems sales
comes from Valmets
current customer industries
and the rest from other
process industry clients.
By combining paper,
pulp and energy technology,
process know-how, services
and automation, we can
serve our customers even
better than before and move
our customers performance
forward, says Pasi Laine,
President and CEO of Valmet Corporation.
FORWARD 1/2015
Advantage DCT
tissue line started
up in Russia
A Valmet-supplied tissue line recently
started up at Syktyvkar Tissue Groups
new site in Semibratovo, Yaroslavl region, Russia. The new Advantage DCT
100HS machine adds 30,000 tonnes
of tissue per year to the companys
current production of bathroom tissue,
napkin and towel grades.
Valmet has previously delivered an
Advantage DCT 100 production line
to Syktyvkars mill in the republic of
Komi, which started up in 2008, as well
as a major rebuild of their PM 1 at the
same mill in 2011.
Valmet has decided to build a new services center in Indonesia, which is one of the key markets in Asia-Pacific for
Valmets products and services. The new service center will
be located in the Jakarta area on the island of Java, and it will
be fully operational at the beginning of 2017.
We see good opportunities for services growth in the
Asia-Pacific area. After the investment, well be able to provide
our Asia-Pacific pulp, paper and energy customers with a
much wider services offering. Our offering will expand to
include roll services, boiler services, fiber workshop services,
mill improvement solutions, paper machine clothing, and filter
fabrics, says Jukka Tiitinen, Business Line President, Services.
The center will serve the pulp, paper and energy customers throughout the Asia-Pacific area. Today, Valmet operates
Asia-Pacific service centers in Thailand, South Korea and
Australia.
Mets Board Corporation has selected Valmet as the supplier for its
new folding boxboard production line at Husum mill, Sweden. The new
machine will produce high-quality folding boxboard with an annual
capacity of 400,000 tonnes. The start-up of the machine is scheduled for
the beginning of 2016.
We selected Valmet as the technology provider for this strategic
project because of their advanced and competitive solutions for highquality folding boxboard production and our long history of working
with Valmet, says Mika Joukio, CEO of Mets Board.
Valmets delivery includes a wet end of the latest OptiConcept M
design with headboxes, forming section and press section, as well as a
rebuild of the off-machine coater, winder and roll wrapping line.
Key technology
to Mets Fibres
bioproduct mill
project
Valmet and Mets Fibre have signed a letter
of intent according to which Valmet will
deliver key technology to Mets Fibres
planned nekoski bioproduct mill in
Finland. The letter of intent covers recovery
boiler, pulp drying line, gasification plant,
and lime kiln deliveries. The delivery also
includes a mill wide Metso DNA automation system. The contract is subject to Mets
Fibres investment decision.
This technology delivery for the Mets
Fibre nekoski project is a good sign of
Valmets competiveness and technological
innovativeness. We are delighted to be able
to continue our good and long cooperation
with Mets Group and Mets Fibre, says
Pasi Laine, President and CEO of Valmet.
If materialized, the approximately EUR
1.1 billion bioproduct mill planned by Mets
Fibre would be the largest ever investment in
the forest industry in Finland. The mill would
have an annual pulp production capacity of 1.3
million tonnes.
Key board
machine
solutions for
Zhejiang Long
Chen in China
Lee & Man starts up
Valmets second OptiConcept
M boardmaking line
Lee & Man Paper Manufacturing Ltd. started up their new
Valmet-supplied containerboard production line, PM 20,
at their Chongqing site in Sichuan Province, China. The
new production line produces high-quality board grades
from recycled raw material with excellent strength properties. PM 20 is the worlds second start-up of Valmets
OptiConcept M -type production line. The line combines
high productivity with low operating costs.
Valmets delivery included a complete OptiConcept M
boardmaking line from headbox to reel with related air
systems.
Bertel Karlstedt
to head
Valmets Pulp
and Energy
business line
Bertel Karlstedt(age 52) began
working as the President of Valmets Pulp and Energy business
line on February 1, 2015.He
joins Valmet from Nordkalk Corporation, where he was President
and CEO since January 2006.
During his career he has
gained vast experience in line
management and sales roles.
Furthermore, he has a strong
background in R&D, both in Finland and internationally, having
previously worked for Valmet
and Metso (1988-2005).
I am re-joining Valmet with
great pleasure, and proud of the
new responsibility I have been
entrusted with. The Pulp and
Energy business line is a strong
organization with a high level of
expertise, and it is operating in
an interesting, future-oriented
customer process area. I look
forward to working in close
cooperation with our customers.
Bertel Karlstedt holds a Master of Science degree in Thermodynamics.
FORWARD 1/2015
Valmets first operating year is now complete. The year was marked by strong
development of the company into a new, future-oriented technology and service
company, building on traditions. The development work culminated at the beginning
of this year in the decision to buy Metsos Process Automation Systems business
and incorporate it into Valmet.
CEOs voice
FORWARD 1/2015
FORWARD 1/2015
CUSTOMERS VOICE
Moving forward together
A SUSTAINABLE STAR
IN SOUTH AFRICA
FORWARD 1/2015
FORWARD 1/2015
he Ngodwana mill is
located approximately 50
km west of Nelspruit in
Mpumalanga province.
Due to the limited
water supply in the
vicinity of the mill, the
environmental regulations
have been very strict.
Regular controls are done
in terms of air emissions, water use, effluent discharge and
solid waste management, as well as energy recovery. The
new line is designed to minimize the use of fresh water
and performs in the top 5% of integrated pulp and paper
mills worldwide in this respect.
CUSTOMERS VOICE
Challenges and innovative solutions
EUCALYPTUS
HARDWOODS
The timber
consumption of
Sappi Ngodwana
mill is comprised
primarily of
Eucalyptus
hardwoods. These
fast-growing
trees are grown
in relatively close
proximity to the
mill.
TODAY WE HAVE A
FLEXIBLE PROCESS
WHERE WE CAN RUN A
VARIETY OF SEQUENCES
AND QUALITIES.
HUNPHREY
LANDMAN,
TECHNICAL
SERVICES
MANAGER:
We are very
satisfied with
the washing
performance
of the TwinRoll
presses.
10
FORWARD 1/2015
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11
CUSTOMERS VOICE
By choosing an efficient technology which allows flexibility, reduces the environmental impact to a minimum and
still produces high-quality pulp, the future looks bright for
the Ngodwana mill.
As well as improving our environmental footprint,
this project has improved the mills prospects. The GoCell
project will reduce odors from the mill and the improved
FORWARD 1/2015
CONTACT PERSON
Barry Goodwin
Director
barry.goodwin@valmet.com
Tel. +27 31 539 8640
Dissolving pulp
Sappis speciality
In 2011, the project to expand and modernize the Ngodwana mill began, including the
introduction of 210,000 tpa of dissolving
wood pulp at the mill. Valmet received the
order to supply the main equipment for the
new cooking plant and fiber line and also
equipment for the upgrade of wood hand
ling, evaporation and recausticizing, as well
as a new ash leaching system.
Sappi is today the worlds largest manu
facturer of this specialized cellulose from
two mills in Southern Africa: Ngodwana
and Saiccor, and the Cloquet mill in North
America.
The main part of Sappis dissolving wood
pulp is sold as raw material for the manufacture of viscose staple fiber for clothing and
textiles.
FORWARD 1/2015
13
CUSTOMERS VOICE
Siam Kraft
going
forward
with
cutting-edge
technology
14
FORWARD 1/2015
Siam Kraft PM 16
is a highly successful
containerboard
investment in Thailand.
TEXT Marika Mattila
DIVERSE
MARKETS
HIGH PRODUCTIVITY,
LOW ENERGY
CONSUMPTION
Siam Kraft PM 16 in Thailand
is the third OptiConcept
M -type containerboard
production line already
started up. PM 16 combines
high productivity with low
energy usage per produced
tonne of paper.
World-class energy
efficiency
FORWARD 1/2015
15
CUSTOMERS VOICE
READY TO ROLL
The official inauguration of the
line at the Ban Pong mill took
place on January 23, 2015, when
over 400 guests celebrated
the new production line. From
the left Manasak Kirdpoka,
Production Engineer, Weerasak
Thitiwatthisakul, Production
Engineer, Sumate Somjariya,
Production Department 2
Manager, Peerapol Mongkolsilp,
Ban Pong Mill Director, Somboon
Saowalaksirisopa, Paper Machine 16
Manager, Kittipong Arakputtanan,
Production Engineer and Chukiat
Lekwongpiboon, Paper Machine 16
Senior supervisor from SCG Paper.
PEERAPOL
MONGKOLSILP
Mill Director
of SCG Papers
Ban Pong Mill
Complex.
SOMPOB
WITWOR
RASAKUL
Director of the
Engineering
Division, SCG
Paper
FORWARD 1/2015
CONTACT PERSON
Seppo Kaukiainen
Senior Project Manager
seppo.kaukiainen@
valmet.com
Tel. +358 40 589 7964
ROONGROTE RANGSIYOPASH
President of SCG Paper
16
VacuMaster this
high-vacuum suction
box with a curved
cover replaces suction
roll in the forming
section. Maximizing
dryness and minimizing drive power offers
vast energy-saving
potential.
EnergyOperator
A tool connected to
the machine control
system designed to
improve energy efficiency and profitability. Shows the current
state of energy usage
online. Considerable
energy efficiency
improvement was
achieved right from
the start-up.
FORWARD 1/2015
17
CUSTOMERS VOICE
Marjaana
Lehtinen
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FORWARD 1/2015
CONTACT PERSON
Tapani Nummelin
Project Manager
tapani.nummelin@
valmet.com
Tel. +358 10 676 3080
The new boiler plant has turned Mlarenergi into a greener supplier of district heat and electricity, as it replaces old
oil-fired capacity. The company will now able to reduce
fossil-based CO2 emissions by about 300,000 tonnes a
year.
We are proud of our new Unit 6 and the successful
way the project was executed together with our suppliers. The residents of Vsters will benefit from heat and
electricity produced locally with high efficiency and in an
environmentally friendly way, Jansson continues. Cooperation with Valmet has been good throughout the project.
Our relationship has been characterized by a professional
attitude, high technical knowledge, good flexibility, and
the ability to find efficient solutions to the challenges that
arose during the project.
CONSTRUCTION SITE
The new boiler plant under
construction.
TECHNOLOGY IN BALANCE
Valmets technology is a well-balanced
mix between proven solutions and
modern technology, says Simon
Jansson, Project Manager
at Mlarenergi.
FORWARD 1/2015
19
top
Staying on the
CUSTOMERS VOICE
of the game
20
FORWARD 1/2015
CONTACT PERSON
Tuula Ruokonen
Director, Power
Performance and
Components
tuula.ruokonen@
valmet.com
Tel. +358 50 453 27 31
FORWARD 1/2015
21
CUSTOMERS VOICE
boosted
with
iRoll
Dryer cylinder
surface before
and after
coating.
22
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23
CUSTOMERS VOICE
polyurethane, as it has excellent wear
resistance and strength that ensure a
long life time for the cover.
The second part of the solution
was the iRoll pressure-sensitive
sensor strip, embedded below the
roll cover in a spiral pattern. Unlike
traditional paper quality scanners,
following its initial setup, iRoll has
not needed frequent maintenance.
The nip load and related reel hardness profiles are measured continuously and transmitted wirelessly to
a central processing unit, which updates the profiles every half a second.
These profiles are used to control the
profiling of both OptiLoad calender
stacks to meet the targeted hardness
profile. The calender profiling is done
by using Sym-CD zone-controlled
rolls in the top and bottom position
of each calender stack.
FORWARD 1/2015
Well-stocked spare
part warehouse
saves the customers
from keeping spares
in stock themselves
which frees up their
tied-up capital.
Left to right:
Justin Charron
PM1 (Technical
Assistant), Bill
Davis (Operator),
Greg Ryan (PM1
Superintendent),
Mark Chatterton
(Operations
Manager).
PM 1 is
equipped with a
Valmet OptiReel
Plus with iRoll.
expanding in Chile
FORWARD 1/2015
CUSTOMERS VOICE
Energy from
100%
The new FuelDiet KCl
corrosion control solution
enables the use of
full biomass potential
at Kuopion Energias
Haapaniemi 3 power
plant. TEXT Heli Anttila
biomass
K
Production Director Peter Seppl
explains the easy use of FuelDiet in
front of the equipment: Everything
goes automatically, and Valmet takes
care of everything. We just monitor the
sulfur/chlorine ratio and take action if
needed.
uopion Energia is a
power plant company
in Kuopio, eastern
Finland, producing heat
and energy from biomass and peat.
The company chose Valmets new
FuelDiet KCl corrosion control
solution for their Haapaniemi 3
power plant. This allows them to
use even 100% bio-based fuels in
the biomass firing boiler, with no
increase in superheater corrosion.
Kuopion Energia produces district
heat for Kuopios residents. In winter,
reliable production is the top priority.
FuelDiet allows us
to use more bio-based
fuels
26
FORWARD 1/2015
Real-time information
on sulfur/chlorine ratio
prevents corrosion
CONTACT PERSON
Jaani Silvennoinen
Manager, Plant and Process
Solutions
jaani.silvennoinen@valmet.com
Tel. +358 40 709 2019
FORWARD 1/2015
27
CUSTOMERS VOICE
PressPolar keeps
the rolls
turning
The new press roll cover enables
ultra-low rolling resistances in a
board machine.
TEXT Juha Ruotsi
28
FORWARD 1/2015
Minimized rolling
resistance and drive
energy
PressPolar the
energy-saving roll
cover
FORWARD 1/2015
29
CUSTOMERS VOICE
MILL SITE
The BillerudKorsns
mill in Gruvn,
in the heart of
Swedens paperproducing region,
has clearly detailed
targets for shortand long-term
sustainability.
One of the targets
focuses on
energy-efficient
production.
An investment
quickly paid back
in saved drive
energy costs.
Cost comparison
Drive energy
cost difference
Cover price
Cover price
Traditional rubber
PressPolar
Comparison of costs involved in roll cover purchase and operation: traditional rubber vs.
PressPolar (special polyurethane with low rolling resistance).
30
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EVERYTHING IN
ORDER
Oskari Sdergrd
is checking
the drilling on
a PressPolar
covered roll.
Decreased
drive power at
BillerudKorsns
Gruvn mill in
Sweden
Short payback as
promised
FORWARD 1/2015
31
It
CUSTOMERS VOICE
When a papermaking line is rebuilt into a boardmaking line, the rebuild task
is very seldom a simple and straightforward project. Every single section of the
papermaking line needed to be evaluated for its suitability for boardmaking. In
the case of Blue Paper, almost no section of the machine remained untouched.
REINCARNATION
OF A PAPER MILL
32
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33
CUSTOMERS VOICE
GRADE
CHANGE
REBUILD
The rebuilt Blue
Paper line is
today producing
fluting and
testliner.
safe side as far as risks are concerned. Because the designed forming section was first of its kind, the prototype
was tested at the Paper Technology Center in Jyvskyl,
Finland. With the promising results of the pilot tests, Blue
Paper was willing to risk the rebuild with Valmet.
Valmet Technology Centers provide a comprehensive
range of testing and piloting services to manufacturers
of board and paper worldwide. The pilot plants have the
entire process covered, from stock preparation to winding
and everything in between, providing customers with excellent service and reliable results to support them in their
investment decisions.
34
FORWARD 1/2015
Safe working
Safety at work has become ever more important in the papermaking industry. In the case of a new machine, safety is easily
taken into account, but rebuilds are a bit different. When
existing and new equipment are combined, it may be more
difficult to get an overall picture of safety aspects. In other
words: In a rebuild, safety is to be enhanced, not weakened.
As a part of the project, Valmet performed a safety
audit for the recycled fiber (OCC) and the whole paper
machine line, from short circulation to pope, to support
the customer in improving safety level. The target of the
study was to identify safety risks and to propose actions to
improve safety without decreasing the level of operations.
The audit report gave directions on how to remove the
safety hazards identified.
because the tolerances are small and quite often you have to
improvise a solution simply because the drawings did not
match the reality. In grade conversion projects, the changes
are not made around just one item in the machine; almost
every section requires some modifications. The changes in
the layout drawing may seem to be quite simple, but the
reality often couldnt be further from simple.
Valmet is one of the companies who can cope with these
types of projects. Planning the project is a highly sophisticated process: Every single step, from the initial designs
to installation and start-up and beyond, is always scheduled. But even with a detailed plan, there will be surprises
that need to be taken care of at the site. Whenever an old
machine is rebuilt into something new, something totally
unexpected will almost certainly happen. Having long experience is an asset no obstacle is then too difficult to handle.
MILL SITE
The Blue Paper
mill is situated
in Strasbourg,
France.
CONTACT PERSON
Rauno Hnninen
Senior Project
Manager
rauno.hanninen@
valmet.com
Tel. +358 40702 2227
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CUSTOMERS VOICE
INTERESTING
DESIGN
The guest
attending the
plant tour during
the inauguration
found many
details in the
plant design
interesting.
CO2 emissions
Starting shows strength,
completing requires power
with this motto Zwickau
Sd GmbH & Co. KG officially
inaugurated its biomass power
plant in September 2014.
TEXT Jutta Rubach PHOTO Zwickauer Energieversorgung GmbH
36
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37
CUSTOMERS VOICE
trials was that we were able to compare two solutions with totally different technical concepts. This meant
we could evaluate them and make the
right decision. This is something you
cant just discuss in a meeting room.
PILOT
TRIALS
A reliable basis
for successful
anfred Tiefengruber,
Paper Production
Manager at Sappis
Gratkorn mill in
Austria, participated in pilot runs for
their PM11 rebuild at Valmets board
and paper Technology Center during
spring 2014.
Carrying out pilot trials means
you get a real piece of paper in your
hand, giving you much more confi-
When we eventually
compared both rebuild
concepts, the outcome
was very clear.
38
FORWARD 1/2015
business
decisions
with Valmet about different technical
solutions for the press section to
eliminate those free draws. We had
two choices, and the pilot process
gave us the advantage of being able to
test two alternative concepts on two
pilot machines. When we eventually
compared both concepts, the outcome was very clear, Tiefengruber
comments. Its about customer and
supplier sharing the risks.
Flexible concept
variations allow
comparisons
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39
CUSTOMERS VOICE
It was relatively easy to modify the
concepts on the pilot machine the
modifications only took a couple of
hours, states Tiefengruber.
Valmets facilities for paper and
board piloting allow paper and board
makers to run tests on a set-up which
mirrors what they have at their own
facilities, or alternatively the type of
configuration they are looking to
set up. Valmet even encourages the
customers to bring in their own base
materials, from pulp to coatings, to
ensure a realistic testing result that will
illustrate the true suitability to their
specific process and needs.
Excellence based on
experience
Reliable reporting
40
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FIRST
OPTIBIN
The first OptiBin
Valmet has
delivered is
operating at
Nordic Paper,
Bckhammars
mill.
Finishing
Technology,
Jrvenp, Finland
GOOD
START-UP
Jonas Lindqvist
(left) and
Valmets David
Elfman are
satisfied with
the successful
start-up of
OptiBin.
reduced emissions
Valmets newly developed chip bin OptiBin was started
up at the Nordic Paper Bckhammar pulp and paper mill,
nearby Kristinehamn, Sweden. Ulf Eriksson
TEXT
Air Systems
Technology, Raisio,
Finland
Fiber Technology,
Inkeroinen, Finland
Laboratory and
Analysis Services
Start-up curve
according to plans
Results: Productivity
up, emissions down
The OptiBin chip bin has now been running
at the Bckhammar mill for several months.
The results of the installation after trouble
free operation are notable. Kappa number
has increased by a number of points while
rejects have been substantially reduced,
which means higher fiber yield. Whats
more, the total production has increased by
approximately 30 adt/day.
The previous bin was the cause of nearly
half of the weak-gas emissions from the mill
while emissions from the new OptiBin are
zero.
After a recent two-day stop, the OptiBin,
filled with white liquor and chips, was started up again without any tendency of the
chips getting stuck. All we had to do was
press on the start button, precisely as we
did when we started the OptiBin the first
time, says Bengt-Erik Larsson, technician
at the fiberline.
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41
CUSTOMERS VOICE
Unplanned
shutdown
time
production of kraftliner in a basis weight range
tail threading times have been completely
shortened by 30%
of 120250 g/m2. However, in 2010, there was a
achieved! We are happy to have made the right
change in plans, and the group eventually built
decision.
PM 15 in Hongmei, China, to produce low
basis weight grades of 100140 g/m2.
SymRun upgrade brings
Due to the challenging packaging
significant energy savings
LEE & MAN PM 15
paper market, Lee & Man wanted to start
Lee & Man is the paper and board market
AT A GLANCE
producing paper of below 100 g/m2. Unleader in China, and we therefore have a strong
fortunately, trials resulted in poor machine
Wire width: 7,250 mm
responsibility to reduce CO2 emissions, points
runnability and a high number of breaks
Design speed: 1,150 m/min
out Chen Liming, Senior Manager of the Project
Basis weight range: 50110 g/m2
during production. A rebuild of the dryer
Department at Lee & Man.
Start-up: 2011
section seemed to offer a solution, and the
During the technical clarification phase, Lee
mill chose Valmet for the job.
& Man and Valmet reached a common underThe targets for the rebuild were to imstanding about reducing electricity consumption
prove production efficiency, produce lower
in the dryer section and related air systems.
basis weight fluting and liner under
We have been paying much attention to energy
100 g/m2, decrease the number of breaks, and cut unplanned shutdown time.
consumption ever since the project kick-off meeting. As a
Valmet converted the fourth and fifth dryer groups from double-felted to
single-felted cylinders. Valmet upgraded the cylinders to VacRoll vacuum rolls
by drilling and grooving them on site, resulting in better runnability. The roll
geometry was optimized and the mechanical drives modified, and the rebuild
also included new SymRun blow boxes and pocket ventilators.
To improve web stabilization and cleanliness in the first, second and third
dryer groups, Valmet upgraded the existing SymRun blow boxes and improved
tail threading with SingleForce Plus and doctoring by installing an innovative
LiteCompact doctor blade holder.
Valmets scope of supply also included installation and erection supervision,
commissioning, and start-up support.
GOOD PROJECT
Chen Liming, Senior Manager of the
Project Department, Lee & Man (left)
and Zhang Yanchuan, Director of Mill
Improvement, Valmet China, shake
hands following the successful project.
42
FORWARD 1/2015
result, the fan power of supply air after the SymRun blow
box upgrade has decreased by about 30%, while the vacuum level has improved. This has all been made possible
thanks to Valmets technology, Chen Liming explains.
After the dryer section rebuild, the future looks bright for
PM 15.
We are very confident that Lee & Man Hongmei will
now be able to deliver fluting to the
market in a full basis weight range,
CONTACT PERSON
remarks Chen Liming. Moreover,
Hu Huijun
after the dryer group rebuild, there
Production and
Application Engineer
is less web shrinkage, resulting in a
hu.huijun@
wider web than before. We are now
valmet.com
Tel. +86 510 8522
studying whether this wider sheet
5939
will allow us to make more sellable
paper.
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43
INNOVATORS VOICE
Get inspired
Bringing the
tissue mill
to
life
44
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45
To make tissue, fresh water, raw material, electricity and thermal energy are
needed. But you also have to take care of what comes out as waste, excess water,
sludge, or waste heat. The solutions described are examples of already commercialized technologies currently in use around the world. Depending on
location, market needs and resource supply, the tissue mill can apply the most
suitable techniques to achieve the highest sustainable level and maximize the
environmental footprint reduction.
Interaction with the community is a vital parameter in sustainability work.
Finding these points of interaction and symbiosis between the mill, society and
other companies requires a comprehensive view and will also result in more
sustainable solutions.
is produced from salty seawater through reverse osmosis using mostly solar
power instead of fossil fuels. The desalination plant produces enough potable
water to supply both the mill and the city with fresh water. Utilizing seawater
means that industry does not burden freshwater sources, which can be used for
food production and personal health.
tissue mill is used to irrigate the local football field, green areas and olive cultivation.
Recycling wastewater reduces the load on the freshwater well and improves quality
of life, reduces air pollution, and increases business opportunities.
Sugar residues turned into toilet paper. As an alternative to traditional fibers,
nonwood fibers and residue from other businesses can be converted into raw
material for tissue paper. The mill can produce paper from
bagasse, the residue from the local sugar cane industry. This
fast-growing and renewable nonwood resource helps to capture CO2 from the atmosphere.
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S OC
IE T Y
Excess heat in the form of low-grade energy can still be valuable for homes and companies as district cooling or heating.
A nearby tomato producer is using free excess heat to warm
their greenhouses during winter. This makes them independent of seasonal changes and facilitates steady food production
and employment, regardless of the year around.
For most people, the main concern is their overall wellbeing and quality of life. Let us
bring the tissue mill to life by
CONTACT PERSONS
adopting a more comprehensive
Bjrn Magnus
look beyond our normal boundSales Director
aries, stretching out to other busibjorn.magnus@valmet.com
Tel. +46 54 17 79 83
nesses, involving the community
Ulf Jonsson
and benefiting from already
Manager, Mill Technology
ulf.jonsson@valmet.com
commercialized technology to
Tel. +46 76 829 16 95
become more sustainable.
EC
NT
ME
Interaction with the community is a vital parameter in sustainability work. Finding these
points of interaction and symbiosis between the mill, society and other companies requires
a comprehensive view and will also result in more sustainable solutions.
OM
INNOVATORS VOICE
E N V IR
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INNOVATORS VOICE
Daily maintenance
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MIIKKA KETTUNEN:
In vendor-supplied maintenance, many KPIs
are jointly monitored.
MARKUS WEINZIERL:
We have to continuously find new
optimization potential to support the
customers competitiveness.
our customers.
Valmet goes that extra mile in daily
maintenance operations to enable the
customer to perform better. According to
Weinzierl, Valmets way of operating, working methods, implementation, and use of
maintenance systems are all unique: When
we agree with the service team how to carry
out daily maintenance, we also monitor that
everything goes as planned. Otherwise all
the effort taken and energy spent will be
wasted.
Creating world-class
maintenance
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49
INNOVATORS VOICE
SprintMaster A next-generation
SprintMasters
optimized base
fabric consists of
two woven bases with
a special sublayer on
the paper side.
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THREE SPRINTMASTER
HIGH-SPEED MACHINES
Case 1 / Press section: conventional 3 nips + 4th
press/paper grade: SC/PU press felt: SprintMaster
Fast start-up, very good nip dewatering
Good water capacity in the first and second presses less water to
the third press
No edge issues, good runnability, about 10% lower draw
SprintMaster now used as the standard felt with a 100% market share
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INNOVATORS VOICE
HEAT PRODUCTION
INCREASES
With flue gas heat recovery,
combined heat and power
plants can achieve increases
of up to 25% in their heat
production.
FUEL SAVINGS
With advanced flue gas condensing technology, our
customers can save fuel or increase district heating
capacity, says Teemu Toivo of Valmet.
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escaping
into air
Heat recovery stops energy from
Instead of releasing heat into the air with flue gases, it is possible
to harness it with Valmets flue gas condensing technology and
use it in a number of processes. Marjaana Lehtinen
TEXT
Efficient flue gas condensing has environmental benefits, too. Integrated with wet flue
gas cleaning, it not only improves energy
efficiency, but also minimizes emissions
caused by the combustion process. The
emissions regulations are continuously
tightening.
With modern, high-tech air pollution
control solutions, energy producers and
paper mills can aim for zero emissions,
Hmlinen stresses. The results gained
with new flue gas condensing technology show that even the tiniest remaining
particles and acid gases produced in the
combustion processes can be removed. A
Tube condenser or
condensing scrubber?
Experience and
expertise in flue
gas cleaning and
condensing
Valmet has been delivering flue
gas condensing plants based on
its own cutting-edge technology
since 1972. Today, the company has
matchless experience and broad
expertise in challenging process environments and corrosion management. The wide product portfolio
includes solutions for both wet and
dry flue gas cleaning, heat recovery,
flue gas desulfurization and NOX
reduction.
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INNOVATORS VOICE
FILTER
BAGS
improve power plant filtration
S
BioStar
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EcoStar
CONTACT PERSON
Rui Coelho
Senior Sales Manager,
Filtration
rui.coelho@valmet.com
Tel. +351 96 7449076
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55
Valmet AshLeach
ESP ash
Ash leaching
Two-stage ash leaching or adding sulfuric acid both increase performance to match that of
crystallization. In a crystallization plant, performance is controlled by the design of the crystallizer and the performance of the liquid/solid separation.
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Heater
Liquids
Centrifuge
Liquids
Solids
Leaching
tank
When only a minimum amount of water is added, the chloride and potassium content in the
treated ash is reduced to almost half, while most of the cooking chemicals remain. When
the maximum amount of water is added, more cooking chemicals are lost, but more of the
non-process elements are also removed from the ash.
Single-stage ash leaching, operating strategy
and theoretical performance
Minimum water
Maximum water
Chlorides
% removed
44
78
Potassium
% removed
44
78
Sodium
% recovered
88
55
Ash leaching
with acid
Crystalli
zation
with acid
Chlorides
% removed
44
68
63
88
Potassium
% removed
44
68
62
66
92
Sodium
% recovered
88
88
86
87
88
96
% removed
78
91
82
98
96
Potassium
% removed
78
91
82
98
92
Sodium
% recovered
55
58
71
60
88
Solids
Solids
Liquids
Dissolving
tank
Mother
liquor
tank
CONTACT PERSON
Martin Wimby
Director, Recovery Technology
martin.wimby@valmet.com
Tel. + 46 706 45 23 40
Carbonates
Centrifuge
Water
Centrifuge
Bleed
Leaching
tank
ESP ash
Bleed
Steam
ickener
Condensate
Water
Solids
Steam
ESP ash
When the water content decreases, the useful chemicals solidify and are then separated
and returned to the mill. The remaining
solution is purged to wastewater treatment.
Ash crystallization
Centrifuge
Leaching
tank
Liquids
Crystallizer
TEXT
Water
Ash produced by combustion in the recovery boiler contains high levels of non-process elements such as potassium and
chloride. The chlorides increase the risk of
corrosion in many parts of the mill. The potassium makes the ash sticky, causing it to
adhere to boiler surfaces, and plugging the
boiler. These issues can be avoided thanks
to proper ash treatment systems.
Valmet solutions
Valmet can provide both leaching and crystallization technologies. In the field of leaching,
Valmet has a solid track record with installations
in mills all over the world. Ash treatment plants
using AshLeach Duo have recently been installed at a few mills, and Valmet is also currently building the worlds largest ash crystallization
plant. This plant is designed to treat 920 tonnes
of ash every day, and is expected to start in 2016.
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EXPERTS VOICE
Food for thought
bio
Researching for
economy
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59
EXPERTS VOICE
HERBERT
SIXTA:
The industry has
well understood
the necessity of
investing in bioeconomy R&D.
One option is to utilize renewables all way down to the final product. The other manner is to convert
renewables into intermediate platform chemicals that can be refined
further at existing plants. We will
only discover later which one is the
most successful approach, he adds. It
is highly likely that both options will
play a role in the future.
Fortunately, there is a lot of room
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Developing the
biorefinery concept
International
cooperation
come from the US, because the funding situation is more coherent there.
In Europe, we are gathered in
small units, and that makes developing breakthrough technologies more
difficult here. However, the Nordic
countries and the Netherlands in particular are pioneers in the biorefinery
field, for example.
Emerging countries, especially
China, India, Brazil and Chile, are
also actively developing biomaterials.
Researchers from different locations
are very well connected with each
other. Global business also means a
global research network, he concludes.
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What is happening in the global pulp, paper and energy industries? Around
the world demonstrates some of the events and projects where Valmet has
worked together with its customers to move their performance forward.
Stronger services
presence in China
Valmet and Nokianvirran Energia have signed a letter of intent for a delivery of a biomass-fired boiler
plant to a new steam heating station in Nokia,
Finland. The investment enables the currently used
natural gas to be replaced with more cost-efficient
biofuels, such as forest residue and wood chips.
Domtar to upgrade
its evaporation
plant
Domtar Pulp & Paper will
upgrade the evaporation
plant at the Ashdown Mill in
Arkansas, USA with leading
EVAPS-technology. The
supply includes two Tube
Evaporators and a number of
smaller pressure vessels that
will be integrated into the
evaporation train.
Flue-gas cleaning
and condensation
plant to Tampere
Originated as Tamfelt
Clothing Days in 2000, this
well-established seminar
gathers papermakers from all
over the world to Tampere,
Finland, on June 2-4, 2015,
to share experiences with
colleagues and hear about
the newest trends in papermaking.
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New winding
technology for
Stora Enso
Stora Enso has ordered a
new winder and auxiliaries
for its BM 5 board machine
in the companys Tainionkoski unit in Imatra, Finland.
The target of the project
is to increase the winding
capacity and upgrade the
winding technology for
improved safety and more
efficient maintenance.
Valmet scholarships
to university
students in China
Valmet has provided
scholarships to top industry
universities since 2009. Last
year the company paid visits
to four universities in South,
East, North and West China.
39 students won a Valmet
scholarship in 2014.
Stock Preparation
workshop to new
location in China
Tampereen Energiantuotanto
Oy has ordered a flue-gas
cleaning and condensation
plant for its Naistenlahti
power plant in Finland. The
investment will increase the
plants energy efficiency and
production capacity, as well
as decrease the emissions.
Valmet Clothing
Days in June
Two boardmaking
lines started up at
Anhui, China
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About Valmet
Global network
Key figures
EUR million
2014
2013
Orders received
3,071
2,182
1,998
1,398
Net sales
2,473
2,613
106
54
% of net sales
4.3%
2.1%
42
60
% of net sales
1.7%
2.3 %
Personnel, Dec. 31
10,484
11,765
Personnel by area
Technology Centers
Innovative technologies
and services
Valmets offering is based on leading technology and a continuous drive to develop new,
innovative solutions for improving our customers performance in terms of both competitiveness and sustainability. The services range
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Forward
VA L M E T S C U S T O M E R M A G A Z I N E
FORWARD
Valmets customer magazine
MANAGING EDITOR
Elisa Lomperi
PUBLISHED BY
Valmet Corporation
PO Box 11
FI-02151 Espoo, Finland
Tel. +358 10672 0000
ASSOCIATE EDITORS
Annica Borstell, Marianne
Kasjan, Taisa Noetzold, Marika
Mattila, Kaisamaija Marttila,
Eero Halmari, Pauliina Purola,
Katarina Ahsberg , Anne
Paloheimo-Seppanen, Riitta
Pntynen, Gunnar Vesterlund,
Kerstin Eriksson, Andreas
Liedberg, Satu Lamminen, Eric
Tetreault, Juha M Virtanen,
John Della-Bosca, Gaurav
Ghosh, Jingwei Liu, Sara Li
ADDRESS CHANGES
www.valmet.com/infocenter/
downloads/customer
magazine
EDITOR-IN-CHIEF
Anu Salonsaari-Posti
PRINTING
Libris Oy
Copyright
Valmet Corporation
All rights reserved
Reproduction permitted
quoting Forward as source.
All product names used
herein are trademarks of their
respective owners.
ADDRESSES
Valmet Corporation, customer
data
ISSN
0356-2751 (Printed)
1458-8013 (Electronic version)
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