Documente Academic
Documente Profesional
Documente Cultură
P6
P16
P22
P30
P35
P44
P48
Fertilizer Projects
Chemical Projects
Environment Projects
Professional Teams
Project Example
10
18
26
32
38
48
Who We Are
12
20
System
34
39
Beneficiation Project
27
Engineering, Contracting,
50
13
21
Mono-ammonium Phosphate
40
of The Biggest
Plant
22
28
15
Tailing Pond
42
in The World
23
29
56
16
44
Our Strengths
Plant
30
58
17
24
Multipurpose Use
46
Partial list
Multifunctional Fertilizer
of Phosphogypsum
of Wengfu Projects
Granulation Plant
25
Chemicals Tank Field
Quality Engineering
Who We Are
History
1981: Guizhou Phosphate Development Co. founded.
1984: Guizhou Phosphate Co. founded.
1985: Wengfu construction project leading group formed.
1990: Wengfu Phosphate Mine started construction.
1993: Wengfu Phosphate Fertilizer Plant started construction.
1994: Guizhou Wengfu Chemi-Phos Imp. & Exp. Corp. founded.
1995: Wengfu Phosphate Mine & beneficiation started operation.
1999: Wengfu Fertilizer Complex started operation.
2000: Wengfu Phosphate Fertilizer Plant began to produce DAP.
2001: Wengfu Phosphate Fertilizer Plant passed certification.
2005: Guizhou Tianfu Chemical Co., Ltd. founded.
2006: Wengfu Chemical (Guangxi) Ltd. founded.
2006: Wengfu Purified Phosphoric Acid Plant started operation.
2007: Guizhou Wengfu Lantian Fluorchem Co., Ltd. founded.
2007: Wengfu won EPC of Ma'aden Phosphate Rock Beneficiation plant with capacity
of 12.5 million T/A.
2007: Wengfu Arabia Co., Ltd. founded.
2008: Wengfu (Group) Co., Ltd. founded, & sales revenue of Wengfu Group exceeded
10 billion yuan.
2008: Wengfu (Dazhou) Co., Ltd. in Sichuan founded.
2008: Guizhou Jinglin Chemicals Co., Ltd. founded.
2008: Wengfu Chemcoal (Guangxi) Limited was renamed Gulf Resources (Guangxi) Limited (GRG).
2009: Graceland Industry Pte Ltd (Singapore) founded, & sales revenue of Wengfu Group
Who We Are
The Wengfu Group (Wengfu) primarily engages in phosphate mining & beneficiation, compound fertilizers including
nitrogen & potassium etc, phosphate chemicals, fluorine & iodine chemical production, research, building &
construction, international trade & international engineering contracting services. Wengfu has an annual production
capacity of 5 million tons of phosphate rock, 0.9 million tons of phosphoric acid, 2.0 million tons of sulphuric acid, 2.5
million tons of phosphate compound fertilizers, 0.16 million tons of industrial & food grade phosphoric acid, 0.15 million
tons of sodium tyipolyphosphate. Wengfu also has an annual production capacity of 100 tons of iodine & 0.02 million
tons of anhydrous hydrogen fluoride. It is a leading enterprise in phosphate chemical industry in China & a greatly
favorable influential company in the industry globally as well.
Quality Engineering
Blasting
Shovel-load
Reclamation
Quality Engineering
Superb Beneficiation
Project Name: Xinlongba Phosphate Beneficiation Plant, 2.8 million T/A of phosphate Concentrate
Project Owner: Wengfu Phosphate Mine
Project Location: Xinlongba Town, Fuquan City, Guizhou Province, China
Construction Period: 1992-1995
Construction Mode: BOO
Project Presentation:
The Xinlongba Phosphate Beneficiation Plant is one of the main production units of the Wengfu Phosphate facilities,
which is now the largest phosphate beneficiation plant in China & handles 3.5 million T/A of phosphate rock &
produces 2.8 million T/A of phosphate concentrate.
The designed process was to accept the grade of raw phosphate rock above 30.75% (P2O5). Now, the WENGFU's
independently developed agent, collector WF-01, has lowered the input grade of raw phosphate rock to (231)% while
increases the P2O5 recovery from 90% to 92% & reduces the cost of production, greatly extending the service life
of phosphate mine, which has laid a solid foundation for the sustainable development of Wengfu. In 2005, due to the
successful development of another national patent, modifier WFS, Wengfu has basically realized recirculation of the
acidic waste water within its fertilizer complex. Relying on the successful operation & management experience from
Xinlongba Phosphate Beneficiation Plant, combining with its powerful research & innovative ability, Wengfu is now
providing competitive industrial services support for various phosphate beneficiation projects at home & abroad.
Quality Engineering
Quality Fertilizer
Fertilizer Projects
Project Name: Wengfu Fertilizer Complex, 2.5 million T/A of compound fertilizers
Project Owner: Wengfu Group
Project Location: Machangping Town, Fuquan City, Guizhou Province, China
Construction Period: 1995-2002
Construction Mode: BOO (including expanding)
Project Presentation:
The Wengfu Fertilizer Complex is a key national construction project in the National Eighth Five-Year Plan & the
National Ninth Five-Year Plan of China. The main equipment & technology, which represents the most advanced
level in the world at the age, was imported from Japan, USA, France, Belgium & Norway. Products manufactured by
the Wengfu Fertilizer Complex mainly include diammonium phosphate, mono-ammonium phosphate, sulfuric acid &
phosphoric acid. At present, with standardized management systems & well-functioning facilities, the products of
the Wengfu Fertilizer Complex have enjoyed a stable quality & thus a stable domestic & foreign market share. With
constant research & development of various new products, the product lines have been enriched & a circular economy
in Wengfu is growing.
10
11
Quality Engineering
Fertilizer Projects
Project Name: Diammonium Phosphate Plant, 0.8 million T/A of TSP & 1.2 million T/A of DAP
Project Owner: Wengfu Fertilizer Complex
Project Location: Machangping Town, Fuquan City, Guizhou Province, China
Construction Period: 1995-2002
Construction Mode: BOO (including expanding)
Project Presentation:
The main equipment is imported from the USA & Japan. The advanced distributed control system (DCS) is adopted.
The plant can not only produce diammonium phosphate & granular mono-ammonium phosphate but also produces
triple superphosphate. The current operation of the plant is stable & the product quality reaches the international
advanced level.
Project Name:
Mono-ammonium Phosphate Plant,
0.68 million T/A of MAP
Project Owner:
Wengfu Fertilizer Complex
Project Location:
Machangping Town, Fuquan City,
Guizhou Province, China
Construction Period: 2001-2002
Construction Mode: BOO
Project Presentation:
All the main equipment of the
mono-ammonium phosphate plant
is made in China & the DCS system
developed by Zhejiang University
has been adopted. For the powdered
mono-ammonium phosphate plant,
the Ammonium Phosphate Production
Technology by the Neutralized Slurry
Concentration Process, which has
been independently developed by
the Chemical Engineering College
of Sichuan University, is adopted.
For the granular mono-ammonium
phosphate plant, both the Key
Technology for Clean Phosphate
Production, which was jointly
developed by Wengfu & Sichuan
University (which won the 863 Plan
Achievement Award), & the process
of the Material Spray, Granulation,
Drying & Internal Return Integrated
Technology developed by Sichuan
University are also adopted. The
current operation of the plant is quite
stable & the high quality products
have obtained a stable market share.
12
13
Quality Engineering
Fertilizer Projects
Project Name: Sulphuric Acid Plant, 2.0 million T/A of sulphuric acid
Project Owner: Wengfu Fertilizer Complex
Project Location: Machangping Town, Fuquan City, Guizhou Province, China
Construction Period: 1995-2002
Construction Mode: BOO
Project Presentation:
The sulfuric acid plant uses pyrites & sulfur as the raw materials & adopts the fluidized-bed roasting, dry dedusting,
acid scrubbing, & double-conversion & double-absorption contact technology to produce sulfuric acid. The roasting
technique, the raw material treatment technique & the gas purification technique are respectively provided by
Germany's Lurgi GmbH, Japan's Dowa Holdings Co., Ltd. & Japan's Mitsubishi Heavy Industries, Ltd. The DCS control
system is adopted, which reached the international advanced level in 1990's. The sulfuric acid plant has the advantages
of a high recovery rate & low three wastes (water, gas & solids) discharge. The expected value of the total sulfur
recovery rate can reach 97% & the guaranteed value is 96.7%. The concentration of SO2 in the tail gas is less than or
equal to 300ppm & the concentration of acid mist in the tail gas is less than or equal to 30mg/Nm3, which is far below
the national discharge standard.
14
15
Quality Engineering
Fertilizer Projects
Project Name: Multifunctional Fertilizer Granulation Plant, 0.15 million T/A of NPK compound fertilizer
Project Owner: Wengfu Fertilizer Complex
Project Location: Machangping Town, Fuquan City, Guizhou Province, China
Construction Period: 2004-2005
Construction Mode: BOO
Project Presentation:
The Multifunctional Fertilizer Granulation Plant adopts the spray granulation technology, which can produce phosphate
products such as triple superphosphate, enriched superphosphate, super phosphate, feed-grade dicalcium phosphate,
urea phosphate, mono-ammonium phosphate & NPK compound fertilizers, & it can also serves as industrial test plant
of other various fertilizers.
Project Name: Phosphoric acid Plant, 0.9 million T/A of phosphoric acid
Project Owner: Wengfu Fertilizer Complex
Project Location: Machangping Town, Fuquan City, Guizhou Province, China
Construction Period: 1995-1999, 2004-2005
Construction Mode: BOO
Project Presentation:
The Phosphoric Acid Plant adopts the Prayon fourth-generation dihydrate technology & the Low-Position Flashing,
Cooling & Heat Transfer process. The filtration system adopts the tilting-pan vacuum filter & wet-process slag
discharge technology. The concentration system adopts the typical Forced Circulation Vacuum Evaporation
Concentration technology. The plant adopts the DCS for centralized control, which has reached a high level of
automation. Through times of technical reforms, the stable production capacity of 0.9 million T/A of phosphoric acid
has been attained, increased by 200,000 ton from the designed.
16
17
Quality Engineering
Advanced Equipment
Chemical Projects
Project Name: Purified Phosphoric Acid Plant, 0.16 million T/A of purified phosphoric acid
Project Owner: Wengfu Group
Project Location: Machangping Town, Fuquan City, Guizhou Province, China
Construction Period: 2004-2005
Construction Mode: BOO
Project Presentation:
In 2005, Wengfu grafted the independently developed wet-process phosphoric acid purification pilot test
technology, certified by the National Committee of Experts, onto the phosphoric acid purification technology
imported from foreign countries, & constructed the wet-process phosphoric acid purification plant, i.e. the 0.16
million T/A phosphoric acid purification plant. It is the largest phosphoric acid purification plant in the world & the
very first phosphoric acid purification plant in China. Therefore, a key technical breakthrough is firstly made in the
domestic phosphorus chemical industry; the wet-process phosphoric acid industry in China is promoted to edge
into the advanced rank in the world. In addition, the enterprise's industrial-grade phosphoric acid purification standard
formulated by Wengfu is recognized as the national standard in China.
18
19
Quality Engineering
Chemical Projects
21
Chemical Projects
23
Quality Engineering
Chemical Projects
Chemicals Tank
24
25
Quality Engineering
Environment Projects
Harmonious Environment
Project Name: Water Treatment System for Saudi Ma'aden
Project Owner: Ma'aden Phosphate Company, Saudi Arabia
Project Location: Al Jalamid, Saudi Arabia
Construction Period: 2008-2009
Construction Mode: EPC
Project Presentation:
The water treatment system project aims at supplying purified, living & drinking water to the phosphate beneficiation
plant, & to electric power plants & mines in Al Jalamid, Saudi Arabia, with a treatment capacity of 450,000 tons per
year. In desert areas, suffering severe water shortages, the water resource is 1,010 meters under the ground. The water
contains much chlorine, with an average temperature of 50 throughout the year. The project consists of a cooling
system, preprocessing system, two-level RO system & mixed-bed system. Once it is processed, the water quality
meets the standards of the U.S. & the Kingdom of Saudi Arabia. Through adopting full automatic control, automatic
operation will be realized for the project.
26
Project Presentation:
Adopting a two-level lime precipitation method, the Industrial Wastewater Treatment System mainly deals with waste
water from the phosphoric acid plant, sulfuric acid plant, & phosphogypsum site. In 2005, through continuous research
& development, Wengfu has summarized the WFS Wastewater Beneficiation Technique, & waste water can completely
satisfy the regulations of Emission Standards of Water Pollutants of Phosphate Industry . The treatment capability is
greatly improved, 2,700,000 m3/a of fresh water is saved, & treatment expenses of 2,700,000 m3/a of waste water &
50,000 tons of sulfuric acid are also saved, which can result in a total economic benefit of 60 million Yuan per year. In
August 2009, Wengfu fertilizer complex achieved zero-discharge, which was a new breakthrough of energy saving &
recycling economy with strengthened producing technique & lower cost.
27
Quality Engineering
Environment Projects
29
Quality Engineering
Project Name:
Multipurpose Utilization
of Phosphogypsum
Project Owner:
Wengfu Fertilizer Complex
Project Location:
Fuquan City, Guizhou Province, China
Construction Mode: BOO
Environment Projects
Project Presentation:
With the advanced beneficiation technology of Wengfu, the phosphogypsum is a kind of favorable reclaimed gypsum
resource with high quality & little impurity. The annual utilization rate for the phosphogypsum planned by the group is
4.6 million tons, which will be used to produce four series of products, i.e. building materials, compound fertilizer with
magnesium, phosphorus & sulfur, ammonium sulfate, & sulphuric acid. After the projects are completely implemented
within 3-5 years, the discharge problem for Wengfu of approximately 3.6 million T/A of phosphogypsum shall be fully
resolved. The existing stock of the phosphogypsum in the slag site can be utilized & decreased at the speed of 1
million T/A. While turning waste into profit & creating economic benefits, the current pressure of the occupied arable
land & environment pollution shall be greatly relieved.
Phosphogypsum Blocks
Constructioning Building
Completed Building
Providing Phos-gypsum stack construction, operation & maintenance is among Wengfu competitive services for the
phosphate industry.
30
31
Quality Engineering
Phosphate Concentrate
Slurry Pipeline
Wengfu has the capacity to build pipelines in the mountains, plateaus, deserts & other geological conditions, & to ensure the quality of these projects.
32
33
Quality Engineering
Community Construction
Utilities Construction
While conducting research & development, design, construction, commissioning, production, sales & other businesses
for almost 20 years, Wengfu has obtained a deep understanding of various industrial systems & the shared utilities,
such as the planning & construction of power supply systems, roads, field leveling, gas supply systems, water supply,
irrigation, industrial automation, sewage & industrial waste treatment, tank farm erection, steel structure supply &
erection etc.
Transformer Substation
34
35
Quality Engineering
Utilities for
Saudi Ma'aden
Project
Ma'aden Project
Industrial
Architecture
Flotation Facilities
36
Ore Grinder
37
Quality Engineering
Professional Teams
rocurement
ervic
ngineering
onstruction
Engineering, Contracting,
& Construction Team
Since 1981, Wengfu has established good strategic partnerships with a number
of design institutes, construction companies & suppliers with considerable
strength both at home & abroad during its engineering construction practice
for more than two decades. Wengfu is now able to provide domestic &
foreign customers with a full range of comprehensive engineering services
integrating consulting, feasibility study, planning, design, procurement,
construction, operation & maintenance etc, to meet the various service
demands of customers at home & abroad.
38
39
Quality Engineering
Professional Teams
Pe
rfo
nc
ma
se
e As
Qu
nt
io n
Execution
rvis
S
eme
pr ov
y Im
Supervision,
examination &
evaluation
HSE performance
a li t
Investigation by
managers
HSE management
strategy
S ys te m
Wengfu has a mature & sound quality management system & is committed
to providing the owner with first-class quality management services. For
planning, implementation, inspection, handling & many other aspects, Wengfu
has many outstanding, experienced management, directors & engineers. With
many years of experience in engineering construction & production, they can
detect potential quality problems existing in the engineering construction &
equipment operation processes, find out the main factors affecting the quality
by a number of analysis methods, put forward rectification plans, develop
specific measures, implement & check carefully, & finally, give standard
treatment for work results through the information management platform
of Wengfu, reaching the international advanced level for quality assurance
& control. The sound quality management system enhances the quality
awareness of the staff, improves the product quality & market acceptance
degree, speeds up the production process, increases the device productivity,
reduces operation costs & liability accidents, & increases the popularity &
reputation of Wengfu on general international engineering contracting.
ss m ent
HSE management
system
e
up
Comparison between
performance data & target
With matured project time management systems, Wengfu can give rational
layout & prediction statistics in the project planning stage according to
contract provisions & requirements of the owner, coordinate the equipment
utilization in detail & arrange time rationally in the construction process so
as to ensure the construction progresses. For management, the optimized
approval process & the vertical & efficient management system can mobilize
the enthusiasm of staff & accelerate the construction progress. For personnel,
the staff with high comprehensive quality & extremely strong executive
power can ensure the smooth implementation of schedule management. For
construction plans, the well-experienced project manager can make correct
determinations for project schedules, prepare close construction plans,
ensure the team executive power through effective incentive mechanism, &
predict & avoid any potential risks. Through mature & effective project time
management, Wengfu can effectively control the project quality & cost so
as to meet requirements of the owner & improve economic benefits for both
parties.
Inves
tigation System
40
41
Quality Engineering
Professional Teams
Study on synthesis
of perfluoralkyl iodine
The Institute
of Fine Chemicals
of East China
University
Of Science
& Technology
Sichuan University
Technology
center &
post-doctoral
research station
Guizhou University
42
Institute
of Process
Engineering,
Chinese
Academy
of Sciences
By 2009, the Group has achieved totally applied 218 patents on the field of mining & beneficiation in phosphorus
& deep processing, wet-process phosphoric acid production, purification & utilization of resources, environmental
protection, energy-saving & discharge reduction & recycling economy. It has formed a large number of
international & domestic leading technological innovation & intellectual property.
No.
Name
01
1999-09-10
ZL99115133.X
02
2004-12-24
2004100816001
03
A method to comprehensively utilize waste water from phosphate fertilizer & chemical production
2005-06-08
200510003102.X
04
2007-04-20
200710077736.9
05
2006-05-25
200610051073.9
06
2005-05-27
200510003085.X
07
A method to produce high efficiency expansive wood fire retardant consisting of nitrogen & phosphorous
2007-07-27
200710077859.2
08
2007-10-08
200710077963.1
09
2008-05-07
200810068737.1
10
2008-05-07
200810068735.2
11
2008-05-07
200810067736.7
12
2008-06-26
2008103023599
43
Quality Engineering
Professional Teams
45
Quality Engineering
Professional Teams
Wengfu is rich in the experience of plant construction, maintenance & operation. It has been dedicated to the research
of several complex plants & their process in the phosphate chemical industry, & has abundant experience & strong
innovation capability on technology in the aspects of plant introduction, technical promotion of equipment & problem
solving. This ensures a high level of project management & technical parameters of process from design, construction
to commissioning in every stage of a project. This ensures a shorter the time between the construction & operation, a
smoother production after acceptance, stable product quality, & the safe & stable operation of plants.
Equipment
Maintenance
46
47
Quality Engineering
Project Example
50
51
Quality Engineering
Project Example
52
53
Quality Engineering
54
Project Example
55
Quality Engineering
Project Example
56
57
Quality Engineering
Project Example
Construction Mode
Construction Location
Completion Time
BOO
1995
BOO
2008
EPC
2010
BOT
2011
DAP plant, 0.8 million T/A of TSP & 1.2 million T/A of DAP
BOO
2002
BOO
2002
EPCM
2013
BOO
2002
BOT
2009
BOT
2011
EPCM
2013
EPCM
2013
BOT
2005
BOO
2009
BOO
2009
EPC
2010
Chemical projects
58
Phosphorus-Sulfur-Based Chemical
The phosphorus-sulfur-based chemical industrial base in Dazhou City, Sichuan Province will be completed within
2 years. The main chemical facilities include a phosphate beneficiation plant with a capacity of processing 1.5
million T/A of raw rock, a sulphuric acid plant with a capacity of producing 0.8 million T/A of sulphuric acid, a
purified phosphoric acid plant with a capacity of 0.15 million T/A of purified phosphoric acid, & DAP, MAP, AHF
plants will also be constructed accordingly.
Phosphorus-Coal-Based Chemical
The phosphorus-coal-based chemical industrial base in Zhijin County, Guizhou Province will concentrate on
diversified chemical products & downstream fine chemical products based on phosphate & coal resources, with
a capacity of producing 0.53 million T/A of phosphoric acid, 0.18 million T/A of synthesis ammonia, 1.45 million
T/A of sulphuric acid, 0.24 million T/A of mono-ammonium phosphate, 0.6 million T/A of diammonium phosphate,
25,000 T/A of anhydrous hydrogen fluoride & 100,000 T/A of purified phosphoric acid according to the market
demand.
59
Quality Engineering
60