DECEMBER Edition 2013

MINISTRY OF EDUCATION, MALAYSIA

VOCATIONAL COLLEGE STANDARD CURRICULUM
COURSE INFORMATION

COURSE NAME

SAFETY PRACTICE AND PROCEDURES 2,

MATERIAL AND CONSUMABLE 2 AND
QUALITY CONTROL / INSPECTION 2

CODE NAME

MTK 501

LEVEL

3 SEMESTER 5

CREDIT UNIT

4.0

CONTACT HOUR

FACE TO FACE

: 6.0 HOURS / WEEK

NON FACE TO FACE :

COURSE TYPE

VOCATIONAL

PRE-REQUISITE

CORE REQUISITE

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DECEMBER Edition 2013

COURSE OUTCOMES:
At the end of the course, the students should be able to:1.
2.
3.
4.

Conduct welding safety briefing

Audit welding safety practices
Monitor use of welding electrodes
Plan outgoing quality control system

COURSE DESCRIPTION :
This unit identifies the competence required to conduct welding safety briefing to welders before carrying out fabrication activities and
audit welding safety practices by checking related document so that safety precautions and practices related to welding and fabrication is
delivered clearly to the welders and welding safety and procedures is traceable, compliance and non-compliance practices are identified and
revision is recommended whenever necessary
This unit identifies the competence required to monitor use of welding electrodes by identifying, distributing, storing and replenishing
electrodes so that availability of electrodes required for welding is assured at all times.
This unit identifies the competence required to plan outgoing quality control system by developing documentation so that quality control
on finished product can be evaluated.

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DECEMBER Edition 2013

CONTENT AND LEARNING STANDARDS

PROGRAMME

WELDING TECHNOLOGY

COURSE NAME

SAFETY PRACTICES AND PROCEDURES 2

CODE NAME

MTK 501

CONTENT STANDARD
1. CONDUCT WELDING
SAFETY BRIEFING

LEARNING STANDARD

PERFORMANCE CRITERIA

1.1

Identify the information to be

delivered.

1.1.1 Apply safety precaution related to handling of welding

machine, electrical conductors and equipment in
compliance with the requirement of Occupational Safety &
Health Act (OSHA)
1.1.2 Describe type of personal protective equipment and its
application in compliance with the requirement of OSHA
1.1.3 Describe internal welding safety regulation in compliance
with the requirement of OSHA
1.1.4 Compile relevant information in compliance with the
requirement of OSHA

1.2

Prepare notes for briefing.

1.2.1
1.2.2

1.3

Deliver briefing to welders

1.3.1
1.3.2
1.3.3

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List down items for briefing in compliance with the

requirement of OSHA
Identify visual aid required in compliance with the
requirement of OSHA
Explain basic communication technique in compliance
with the requirement of OSHA
Use visual aid appropriately
Demonstrate safety practices in compliance with the
requirement of OSHA

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DECEMBER Edition 2013

CONTENT AND LEARNING STANDARTS

PROGRAMME

WELDING TECHNOLOGY

COURSE NAME

SAFETY PRACTICES AND PROCEDURES 2

CODE NAME

MTK 501

CONTENT STANDARD
2. AUDIT WELDING
SAFETY PRACTISE

LEARNING STANDARD
2.1

Identify related document in safety

practices and procedures.

PERFORMANCE CRITERIA
2.1.1
2.1.2
2.1.3

2.2

Check compliance of safety

practices.

2.2.1
2.2.2

2.3

Recommend to management to
rectify non-compliance.

2.3.1
2.3.2
2.3.3

2.4

Recommend revision welding

safety practices and procedures.

2.4.1
2.4.2

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Describe related safety statutory requirement e.g. OSHA,

Standard safety practices and operating safety manuals.
Describe safety practices, procedures and documentation
Interpret relevant safety document in compliance with the
requirement of OSHA
Identify in house safety practice procedures in compliance
with the requirement of OSHA
Distinguish compliance and non compliance practices in
compliance with the requirement of OSHA
Determine basic technical report writing in compliance with
the requirement of OSHA
Prepare report accoding to the requirement of OSHA
Present report orally
Describe weakness on condition of situation leading to non
compliance according to OSHA
Justify for improvement in compliance with the requirement
of Occupational Safety & Health Act (OSHA)

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DECEMBER Edition 2013

CONTENT AND LEARNING STANDARDS

PROGRAMME

WELDING TECHNOLOGY

COURSE NAME

MATERIAL AND CONSUMABLE 2

CODE NAME

MTK 501

CONTENT STANDARD
3.

MONITOR USE OF
FILLER WIRE

LEARNING STANDARD
3.1

Identify type of filler wire

PERFORMANCE CRITERIA
3.1.1
3.1.2
3.1.3

3.2

Distribute filler wires for intended

use

3.2.1
3.2.2
3.2.3
3.2.4

3.3

Control filler wire consumption

3.3.1
3.3.2
3.3.3

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Describe filler wire classification and application in

accordance to AWS / BS
Interpret specification code of filler wire in accordance to
AWS / BS
Practise accountability and cautious in accordance to
standard work requirement
Estimate filler wire consumption in accordance towork
requirement
Describe packaging and size of filler wire in market in
accordance to AWS / BS
Determine filler wire required in accordance to work
requirement
Practise accountability and cautious in accordance to
specific work reuirement
Issue filler wire as per requirement in accordance to AWS /
BS
Record outgoing filler wire in accordance to specification
standard for job requirement
Practice accountability and cautious

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3.4

Store filler wire

3.4.1 Describe method of storage filler wire In accordance to

AWS / BS
3.4.2 State application of filler wire In accordance to AWS / BS
3.4.3 Determine type and storing method for various type of filler
wires In accordance to AWS / BS
3.4.4 Practise accountability and cautious

3.5

Replenish welding filler wires

3.5.1
3.5.2
3.5.3

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Identify inventory of stock for storage filler wires In

accordance to AWS / BS
Identify buffer stock in accordance to AWS / BS
Practise accountability and cautious

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DECEMBER Edition 2013

CONTENT AND LEARNING STANDARDS

PROGRAM

WELDING TECHNOLOGY

COURSE NAME

QUALITY CONTROL / INSPECTION 2

CODE NAME

MTK 501

CONTENT STANDARD
4.

PLAN OUTGOING
QUALITY CONTROL
SYSTEM

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LEARNING STANDARD

PERFORMANCE CRITERIA

4.1

Develop quality control system

based on quality assurance
system

4.1.1 Describe preparation of WPS (Welding Procedure

specification), PQR (Procedure Qualification Record) and
WQT (Welding Qualification Test) in accordance to
BS/AWS
4.1.2 Describe various type of weld testing (destructive and no
destructive tests) in accordance to BS/AWS
4.1.3 Describe quality assurance and quality control systems in
accordance to BS/AWS
4.1.4 Identify codes and standards in accordance to BS/AWS
4.1.5 Interpret quality assurance manual in accordance to
BS/AWS
4.1.6 Prepare quality assurance manual in accordanceto
BS/AWS
4.1.7 Practise accountability and cautious.

4.2

Document for mechanical test

(Face, Root Bend and Nick Break
Tests)

4.2.1
4.2.2

Perform mechanical test (FB, RB & NB tests) in

accordance to AWS / BS
Practise accountability and cautious

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4.3

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Identify and interpret end result

4.3.1 Interpret test results in accordance to AWS / BS

4.3.2 Practise accountability and cautious

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