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  • 07 - Welding Ultra High Strength Steels

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    This document discusses the history and current state of welding ultra high strength steels. It begins by outlining the key parties involved - steel producers, welding consumable and equipment manufacturers, and fabricators. It then provides a brief history of welding technologies from wrought iron in the 1850s to current and future advanced high strength steels. Key challenges in welding newer ultra high strength steels include controlling heat input to retain material properties and managing issues like porosity. Current welding processes capable of welding steels up to around 600 MPa include conventional gas metal arc welding and flux-cored arc welding using appropriate consumables. Future progress will rely on continued development of higher strength welding consumables and more sophisticated equipment by manufacturers to enable

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    This document discusses the history and current state of welding ultra high strength steels. It begins by outlining the key parties involved - steel producers, welding consumable and equipment manufacturers, and fabricators. It then provides a brief history of welding technologies from wrought iron in the 1850s to current and future advanced high strength steels. Key challenges in welding newer ultra high strength steels include controlling heat input to retain material properties and managing issues like porosity. Current welding processes capable of welding steels up to around 600 MPa include conventional gas metal arc welding and flux-cored arc welding using appropriate consumables. Future progress will rely on continued development of higher strength welding consumables and more sophisticated equipment by manufacturers to enable

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    71 vizualizări17 pagini

    07 - Welding Ultra High Strength Steels

    Încărcat de

    X
    This document discusses the history and current state of welding ultra high strength steels. It begins by outlining the key parties involved - steel producers, welding consumable and equipment manufacturers, and fabricators. It then provides a brief history of welding technologies from wrought iron in the 1850s to current and future advanced high strength steels. Key challenges in welding newer ultra high strength steels include controlling heat input to retain material properties and managing issues like porosity. Current welding processes capable of welding steels up to around 600 MPa include conventional gas metal arc welding and flux-cored arc welding using appropriate consumables. Future progress will rely on continued development of higher strength welding consumables and more sophisticated equipment by manufacturers to enable

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    din 17

    Welding Ultra High Strength

    Steels
    History
    A Manufacturers point of view
    Carl Occhialini 2-18-2004
    carl_occhialini@lincolnelectric.com

    A TEAM OF THREE
    1. STEEL PRODUCERS
    2. MANUFACTURERS OF WELDING
    CONSUMABLE & EQUIPMENT
    3. FABRICATORS

    How to Weld Them


    Wrought (Iron)
    Low-Med-High
    Carbon Steels
    High Strength Low
    Alloy Steels
    Ultra High Strength
    Steels

    1850
    1925

    1935
    1980

    1965

    Current

    1985

    Future

    WROUGHT
    Best Processing Rolled Slag Into The Steels
    Used Consumables With Cleaning
    Capabilities
    Welding De-gassed-slagged
    Impurities Were Part Of The Process
    Used High Heat Inputs

    CARBON STEELS
    LOW-MED-HIGH

    Better Quality Steels


    More Refined
    More Homogeneous
    Welding De-gassed Re-refined
    SMAW-FCAW-GMAW-SAW
    From Ductile To Hard To Weld
    Welding With High Heat Input

    High Strength Low Alloy


    HSLA

    Better Quality
    More Refined
    GMAW-FCAW-SAW-SMAW
    Better Properties By Processing Steel
    Limit Heat Input To Retain Properties

    Advanced High Strength Steel


    AHSS

    High Quality
    High To Ultra High Properties
    Heat Treated In The Process
    GMAW-FCAW
    Relies On Controlling Heat Input To Retain
    Properties

    Automated Design of Experiment (DOE)

    Properties of Base Metals


    WROUGHT

    CARBON

    HSLA

    AHSS

    45-75,000

    60-140,000

    30,000

    45,000

    60-140,000

    25%

    22%

    16-27%

    TENSILE

    30-46,000

    30-60,000

    YIELD

    26,000
    ELONGATION

    35%

    Wrought to AHSS
    300
    250
    200

    WS/BM
    W-D
    H-I

    150
    100
    50
    AHSS

    HSLA

    Carbon

    Wrought

    WS/BM Weld strength


    higher than base metal
    W-D Weld
    discontinuities
    acceptable.
    H-I The more heat
    input, the better.

    Mechanical and metallurgical evaluation of


    DP590 arc welds

    DP590T lap joint hardness tranverse - C2 (DP590T, 1.5mm)


    260
    240

    VHN @500g load

    220
    200
    180
    160

    Base Metal
    HAZ
    Weld Metal

    140
    120
    100
    0

    Samples (0.38 mm spacing)

    10

    11

    12

    13

    14

    CURRENT CONSIDERATIONS
    210 MPa 30,000 psi

    SMAW

    GMAW-MC

    FCAW

    310 MPa 45,000 psi

    ALL

    ALL

    ALL

    430 MPa 60,000 psi

    ALL

    ALL

    ALL

    480 MPa 70,000 psi

    ONLY 70

    ALL

    ALL

    70187028--

    E70S364--

    E70T71T

    550 MPa 80,000 psi

    ONLY 80

    ONLY 80

    ONLY 80

    E8018C1B2C3

    ER80SNi 1D2

    E80&81T--

    FUTURE CONDITIONS
    SMAW

    GMAW

    FCAW

    620 MPa

    90 k psi

    E9018B3

    E09SD2

    E91T1K2

    690 MPa

    100 k psi

    E11018-M

    ER100-110-S

    E110C-G

    760 MPa 110 k psi

    E11018-M

    ER110S-1

    E110T-1-5

    830 MPa 120 k psi

    E12018-M-M1

    ER120S-1

    E120T-1-5

    900 MPa 130 k psi

    TBD
    TBD

    ?
    ?

    TBD
    TBD

    965 MPa 140 k psi

    AUTOMOTIVE APPLICATIONS
    AHSS

    Frames
    Engine Cradles
    Cross Members
    Bumpers
    Suspension Members
    Unibody Structures

    INCREASE STRENGTH
    DECREASE WEIGHT
    CORROSION

    WELDING COATED STEELS


    GMAW
    Easy to use
    Clean

    FCAW
    Easy to alloy
    Wider properties

    Spatter
    Porosity
    Lack of fusion

    Feedability
    Smoke
    Slag

    Conclusion Welding
    AHSS UP TO 600 MPa

    Conventional Consumables
    70,000 PSI

    Higher Quality Welds


    Porosity

    More Attention to Details


    Heat Input
    Heat Affected Zone

    Choose Your Process


    GMAW Pulse

    Readjust For Coatings


    Zinc

    Manufacturers

    Better High Strength Products


    More Sophisticated Equipment
    Upgrade Weld Engineering
    GMAW- MC- FCAW

    QUESTIONS :
    www.lincolnelectric.com
    THANK YOU

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