Documente Academic
Documente Profesional
Documente Cultură
Mori Seiki
Maintenance Class
Presented by
Lewis Craven
J & H MACHINE TOOL INC. is not a manufacture of parts and does not
warranty the use or the fitness of any product, component, or part installed
during the service or repair of the machine(s) described herein. It is
understood and agreed that J & H is providing only the service of
repairing, replacing, and/or maintaining equipment of the customer. J & H
specifically disclaims all implied warranty including the implied warranty of
MERCHANTABILITY and FITNESS FOR ANY PARTICULAR PURPOSE.
No employee or agent of J &H is authorized to make any warranty
contrary to the foregoing. In no case shall J & H be responsible to the
customer for any special or consequential damage based upon a breach
of agreement between J & H and the Customer or negligence. The
contents of this manual are subject to change without notice. Please bear
in mind that there are discrepancies between the contents of this manual
and the actual machines. If any part of this manual is unclear, Please
contact J & H Service Department at 704-545-7056. J & H will not be
liable for any damages occurring as direct or indirect consequence of
using this manual.
This material is intended for trained qualified
technicians only. ALL MATERIAL CONTAINED IN THIS MANUAL IS
DIRECT COPY FROM THE FOLLOWING MANUAL OR PROCEDURES:
Mori Seiki MAINTENANCE MANUALS, Mori Seiki SERVICE MANUALS
AND SERVICE CD, Fanuc OPERATOR MANUALS, Fanuc
MAINTENANCE MANUALS, Mori Seiki OPERATOR MANUAL, Mori Seiki
PROGRAMMING MANUAL.
CONSTRUCTION OF BALLNUTS
The ballscrews for X, Y and Z axis are all 45mm diameter with a 16 pitch. The major difference
with the ballscrews on the NH5000 (and NV5000) is that the ballnut is a single piece
construction. The backlash on the new design is compensated for by measuring the starting
torque on the screw, then either increasing or decreasing the size of the balls.
On the two piece designed ballnut, preload was compensated for by a ground shim plate
installed between the two pieces of the nut. This caused the force from the grooves to be applied
on the outer, upper edge of the ball bearings.
By utilizing the correct size balls, force is applied to all four corners by the grooves in the screw.
It is more difficult to machine the actual threads of the screw, since even pitch and finish is
critical, but time is saved on the actual assembly of the ballscrew, and there is no loss of
accuracy or repeatability.
Y-AXIS BALLSCREW
The Y-Axis construction on the NH5000 was designed to reduce the need for
the Dynamic Thermal Displacement Control.
The fixed end of the ballscrew is now at the motor side, on the upper part of the
column.
The reason that the need for the DTC option is reduced with this design
is that with the fixed end of the Y-axis ballscrew being at the top, the
ballscrew will expand downward when it heats up. Conversely, when the column
heats up, it will expand upward. Since the fixed end of the ballscrew is located a
long way from the X-axis linear guide (where the column rests), the ballscrew can
develop up to 3 times as much heat as the column and not show the effects of thermal
expansion.
Two Trucks
per side on Z
45MM Wide
Linear Guide
3 Trucks per side on X
The new column is designed to provide little interference for fixtures but still
provide the rigidity expected from Mori Seiki. All covers inside the machine were
designed with chip removal in mind. This machine also offers optional chip
augers on both sides of the table to move chips into the conveyor, which is
located in the front of the machine.
The chip conveyor and coolant tank is easily moved in and out of place by one
person for maintenance or cleaning purposes.
CONSTRUCTION
The NH5000 is constructed using a three-piece level design, like the
SH5000/SH-503/SH-403 designs. All axes are designed using THK linear guides.
The X-axis uses a THK/SNS45LC2QZSSHHC0E+1460LHE-II, the Y-axis a
THK/SHS45LR2QZSSHHC0E+1200LHE-II and the Z-axis a
THK/SNR45LC2QZKKHHC0E+1725LHE-II linear guide.
The ballscrew for all three axes is a 45mm diameter by 16 pitch lead. X-axis has
630mm of travel, Y-axis 600mm and Z-axis has 670 mm.
Note in the picture above that the machine also has a new design for chip
removal. There are two chip augers on either side of the table that run from
under the column all the way through the machine, including the setup station.
There is also a conveyor located between the B-axis and the spindle to move the
chips from the area inside the cutting envelope. This triple trough design is for
maximum chip removal while maintaining high rigidity in the machine base.
The ways for each axis are covered with a new type sliding cover. The material is
like a spring steel, so anything dropped on it will not dent. It is also designed to
flex when chips get under the sliding seals instead of building up and separating
the covers as in the past.
The X/Y cover, when installed or when being replaced, must be indicated in to
ensure flatness. It is adjustable by loosening the screws on the slotted mounting
brackets, adjusting the position, then tightening the bolts back. In the picture
below, you can see the pantographic support of the X and Y axis.
X Axis Cover
Y Axis Cover
All motors on the machine are easily accessible without having to remove but a
single access cover for each.
APC Motor
X-Axis Motor
Y-Axis Motor
Conveyor Motor
ASSEMBLY IDENTIFICATION
TRIPLE COMPLETION LAMP
CONTROL PANEL
SPINDLE
ATC
AIR PANEL
ELECTRICAL CABINET
MAGAZINE
OIL COOLER
HYDRAULIC TANK
COOLANT TANK
COOLANT PUMPS
Inspection Item
Inspection
Interval
50 hours
50 hours
50 hours
50 hours
50 hours
50 hours
50 hours
Reference Information
MAINTENANCE MANUAL
MAINTENANCE MANUAL
500 hours
OPERATION MANUAL
500 hours
500 hours
MAINTENANCE MANUAL
500 hours
MAINTENANCE MANUAL
500 hours
MAINTENANCE MANUAL
500 hours
MAINTENANCE MANUAL
1000 hours
MAINTENANCE MANUAL
1000 hours
1000 hours
1000 hours
1000 hours
1000 hours
1000 hours
1000 hours
Spindle run-out
1000 hours
Backlash
1000 hours
Twisting
1000 hours
Crowning
1000 hours
1000 hours
MAINTENANCE MANUAL
Inspection Item
Inspection
Interval
1000 hours
1000 hours
1000 hours
1000 hours
1000 hours
Reference Information
This chapter
1000 hours
1000 hours
1000 hours
1000 hours
MAINTENANCE MANUAL
1000 hours
This chapter
Lubricator (cleaning)
1000 hours
This chapter
1000 hours
1000 hours
MAINTENANCE MANUAL
Fans (cleaning)
1000 hours
MAINTENANCE MANUAL
1000 hours
MAINTENANCE MANUAL
2000 hours
2000 hours
MAINTENANCE MANUAL
2000 hours
This chapter
Battery (replacement)
1 year
MAINTENANCE MANUAL
OILING CHARTS
3
1
2
6
Oil Point
Oil Type
Quantity
Daphne
Hydraulic Fluid 32
20 L
Daphne
Super Multi 2M
38 L
Coolant tank
5
6
Spindle bearing/ball
screws/APC unit
lubricating oil tank
(oil-air lubrication)
Table lubricating oil
tank (1-degree index
table)
Table lubricating oil
tank (full 4th-axis
rotary table)
ATC unit
Oil Change
Interval
Check oil
level gage
Every 1000
hours of
operation
Every 2000
hours of
operation
Replenishing
Interval
540 L
As required
Replenish as
required
Daphne
Mechanic Oil 32
2L
Daphne
Mechanic Oil 32
2L
2L
Spirax HD 80W-90
20 L
NOTE
(1) The oil indicated in the table above is used when the machine is delivered.
For equivalent oil, refer to "Oil Recommendations".
(2) For the oil handling method, refer to the MATERIAL SAFETY DATA SHEET provided
by the oil manufacturer.
Oil Recommendations
CAUTION
Oil Point
Idemitsu
Mobil
Oil Type
Shell
Castrol
Daphne
Hydraulic Fluid 32
Hyspin AWS32
Daphne
Super Multi 2M
Mobil
Velocite Oil No. 6
Tellus Oil C5
Hyspin AWS10
Spindle bearing
lubricating oil tank
(oil-air lubrication)
Daphne
Mechanic Oil 32
Tellus Oil
R32 (XHVI)
Table
(full 4th-axis rotary
table)
Daphne
Super Multi 68
Mobil
Vactra Oil No. 2
Magna BD68
AW3000-4000
Diaphragm
assembly
O-ring
Cover
Body
IN
OUT
Case O-ring
Deflector
Valve spring
Filter element
Valve assembly
Valve O-ring
Baffle
Case assembly
(with case guard)
Drain
OUT
Clamp
Screw
Glass tube
Clamp cap
Connector terminal B
Connector terminal A
Fluorescent lamps
Fluorescent lamp
lock release button
(2)
CAUTION
(1)
SPECIFICATIONS
X-axis travel
(Longitudinal movement of column)
Y-axis travel
(Vertical movement of spindle head)
Z-axis travel
(Cross movement of table)
Distance from table surface to
spindle center
Distance from table center to spindle
gage plane
Table working surface
Table loading capacity
Maximum workpiece swing diameter
Maximum workpiece height
Table surface configuration
Minimum table indexing angle
Table indexing time
Spindle speed range*2
Number of spindle speed ranges
Max. spindle torque
Type of spindle taper hole
Spindle bearing inner diameter
Rapid traverse rate
feedrate
Jog feedrate
Type of tool shank
Type of retention knob
Tool storage capacity
Maximum tool diameter
(with adjacent tools)
Maximum tool diameter
(without adjacent tools)
Maximum tool length
Maximum tool mass
Maximum moment (from gage line)
Method of tool selection
630
600
670
50~650
100~800
500500
kg (lb.) 500
730
900
M16 24 100 mm
1 (0.001)
sec 2.0 [90]
min-1 14000 (20000)
1
N - m (ft/lbf) 221
1.4(14,000)
7/24 No. 40
65
mm/min (ipm) 50000
0.54(X),0.44(Y),0.58(Z)
mm/min (ipm) 0~50000
mm/min (ipm) 0~1260 [15]
MAS BT-40 (CAT-40)
90
30, 40, 60, 120, 180
80
180
400
kg (lb.) 8 (12)
7.84(14.13)
N-m (ft/lbf)
30 or 40
sec 1
sec 3.2
2 (3)
swing
sec 6
kW (HP) 22/18.5 (15)
kW (HP) X: 4 Y: 4 Z: 4
B: 1.6
kW (HP) 2.2
kW (HP) 1.1+1.1
kVA 54.9
0.5 {5}, 420 [ANR]
MPa (psi), L/min (gpm)
L (gal.) 20
L (gal.) 2 [Spindle/Ballnut], 2 [B Axis]
38 [Spindle Cooling]
L (gal.) 540
2850
1100
2350 4900
kg (Ib.) 10000
0.005
0.001
in. 3
in. 1
0.003
1,110
N {kgf}
N {kgf}
N {kgf}
39200 {4000}
2,450 {990}
N {kgf}
min-1
Air/Oil
SACM645
SACM645
11000~16000 {1120~1630}
6,000
sec
sec
h
1.4 ~ 1.56
1.15 ~ 1.25
1,482
-1
min
min-1
N {kgf}
m/s2
sec
kW(HP)
45/16
10,731{1095}
104(33m/min),160(40m/min),304(50m/mn)
0.54(33m/min),0.43(40m/min),0.28(50m/min)
FANUC/22/3000i/4.0
THK/SNS45LC2QZSSHHC0E+1460LHE-II
497.5
45/16
N {kgf}
kW(HP)
FANUC/22/3000i/4.0
THK/SHS45LR2QZSSHHC0E+1200LHE-II
544
45/16
Deceleration ratio
Axis thrust force (150%)
Time constant
Acceleration/deceleration rate
Maximum speed arrival time
Maximum speed arrival distance
Feed motor (maker/model/output)
Linear guide (maker/model)
Linear guiding span
Deceleration ratio
Deceleration ratio
Axis torque (150%)
Maximum speed arrival time
Maximum speed arrival distance
Hydraulic oil tank capacity
Hydraulic pump motor
Hydraulic pump set pressure
N {kgf}
10,721 {1,094}
56(19m/min),120(35m/min),232(45m/mn),312(50
m/min)
2
m/s 0.58(19m/min),0.50(35m/min),0.33(45m/mn),0.27(
50m/min)
sec
kW(HP)
N-m {kgfm}
sec
L(gal)
kW(HP)
MPa
{kgf/cm2}
L/min
FANUC/22/3000i/4.0
THK/SNR45LC2QZKKHHC0E+1725LHE-II
504
1/120
64
-
20
2.2
5.9 {60}
28/23
kW(HP)
kW(HP)
MTH4-50/2
MPa
{kgf/cm2}
MPa
{kgf/cm2}
L/min
L/min
30 16
m
20
Positioning accuracy
0.005
Repeatability of positioning
0.001
(1) Due to our policy of continuous improvement, NC unit specifications are subject to
change without notice.
(2) Some optional NC specifications and those which require a sequence program
change cannot be installed after shipping. Please contact us in advance for details.
: Standard
: Option
NC Model
1
CONTROLLED AXES
1-1
Controlled axes
X, Y, Z, B
1-2
Positioning/linear interpolation/
circular interpolation
1-3
MSG-501
3/3/2
NC controlled axes
PROGRAMMING METHODS
2-1
2-2
2-3
2-4
Absolute/incremental programming
G90/G91
2-5
2-6
Inch/metric conversion
G20/G21
2-7
2-8
2-9
Tape code
NC tape
2-10
NOTE
*2
*1
The standard least input increment for the B-axis is 1G, 0.001G is availabe as an option
(full 4th-axis rotary table).
*2
NC Model
3
INTERPOLATION
3-1
Positioning
G00
3-2
Linear interpolation
G01
3-3
Circular interpolation
G02/G03 (CW/CCW)
3-4
3-5
G12.1, G13.1
3-6
Cylindrical interpolation
G7.1
3-7
3-8
Involute interpolation
3-9
Helical interpolation
3-10
Helical interpolation B
3-11
3-12
3-13
Bell-shaped acceleration/deceleration
after cutting feed interpolation
3-14
3-15
Spiral/conical interpolation
MSG-501
G2.2/G3.2
FEED
4-1
Cutting feedrate
1 - 50000 mm/min
4-2
F1-digit feed
F1 - F9
4-3
Dwell
G04
4-4
Thread cutting
4-5
4-6
Automatic acceleration/deceleration
4-7
4-8
Feedrate override
4-9
M48, M49
4-10
4-11
NOTE
*1
*1
Cutting feedrate during look-ahead control. The cutting feedrate is 5000 mm/min
when look-ahead control is not applied.
The maximum cutting feedrate will be restricted by the cutting conditions.
NC Model
4-12
Spindle orientation
4-13
4-14
Feed stop
4-15
4-16
4-17
MSG-501
5-1
10 m 4 kB in tape length
5-2
Option
5-3
5-4
Search function
5-5
5-6
Option
5-7
Program number:
Program name:
(programs)
Total (programs)
320 (1050)
640 (2100),
1280 (4200),
2560 (8400)
63
125, 200,
400, 1000
4 digits
31 characters
6-1
6-2
Display function
6-3
MDI function
6-4
MDI operation B
6-5
Language (NC)
6-6
m (ft)
10.4-inch color
TFT
Includes display of present position,
command value, offset value, parameters,
comments, and ladder diagram
7-1
7-2
7-3
I/O interface
RS-232-C
7-4
Simultaneous input/output
NC Model
MSG-501
7-5
7-6
7-7
Remote buffer
DNC RS-232-C/RS-422
*1
7-8
*1
7-9
7-10
7-11
7-12
DNC1
7-13
7-14
DNC2
7-15
*1
*1
STM FUNCTIONS
8-1
5-digit S code
8-2
8-3
4-digit T code
8-4
3-digit M code
8-5
8-6
8-7
TOOL OFFSET
9-1
9-2
G45 - G48
9-3
G40 - G42
9-4
9-5
Option
9-6
9-7
3D tool offset
NOTE
*1
Total (sets)
32
NC Model
9-8
Straightness offset
9-9
9-10
9-11
3D coordinate conversion
9-12
MSG-501
G10
10 COORDINATE SYSTEM
10-1
10-2
G28
10-3
G30
10-4
10-5
G27
10-6
G29
10-7
10-8
G92
10-9
G54 - G59
10-10
G52
10-11
G53
10-12
10-13
10-14
Label skip
11-2
Single block
11-3
Optional stop
11-4
11-5
Dry run
11-6
Machine lock
11-7
11-8
Mirror image
11-9
Manual absolute
NOTE
*1
PC parameter
*1
NC Model
11-10
Z-axis neglect
11-11
Set zero
11-12
11-13
Program restart
11-14
11-15
11-16
11-17
BDT2 - BDT9
11-18
Background editing
11-19
11-20
11-21
11-22
11-23
Clock function
Screen display
11-24
Parameter
11-25
11-26
Retrace function
11-27
12-2
12-3
Canned cycle
12-4
Sub-program
12-5
12-6
Custom macro B
12-7
12-8
12-9
G09
12-10
G61/G64
12-11
12-12
Playback
Up to 4 nestings
MSG-501
NC Model
12-13
12-14
Scaling
12-15
12-16
12-17
F15 format
12-18
Retrace
12-19
Chopping function
12-20
12-21
Synchronized tapping
12-22
12-23
12-24
12-25
RISC processor
12-26
12-27
Look-ahead control
12-28
MSG-501
Restrictions apply
G41.1/G42.1
Backlash compensation
13-2
13-3
Uni-directional positioning
13-4
Follow-up
13-5
H9999 pulses
Built-in type PC
14-2
Axis interlock
14-3
External deceleration
14-4
CNC window
14-5
*1
Skip function
NOTE
*1
G31
NC Model
15-2
High-speed skip
15-3
15-4
Emergency stop
16-2
Overtravel
16-3
16-4
Self-diagnosis
16-5
Door interlock
16-6
16-7
16-8
16-9
16-10
16-11
Help function
16-12
16-13
16-14
17-2
Enclosure construction
Environmental conditions
18 SERVO SYSTEM
18-1
Servomotor
18-2
Servo units
18-3
Position detectors
18-4
AC ,i spindle motor
18-5
Spindle inverter
MSG-501
INSTALLATION DRAWING
Make sure there is sufficient maintenance area for opening the CNC and electrical
cabinet doors, for pulling out the coolant tank and chip conveyor, etc.
Unit: mm
(1) Separatedarated units (step-down transformer, etc.) must not be located at exact position as
shown in the drawing as long as interference is avoided.
(2) 30-tool specification
FOUNDATION DIAGRAM
(1) Select a place that can support the weight of the machine.
(2) To obtain and maintain the intended levels of accuracy and performance from the
machine over a prolonged period of time, perform foundation work carefully and
pay attention to machine installation.
Unless foundation work is performed according to the foundation diagram, it will
adversely affect the accuracy (static and dynamic) and the life of the machine.
Unit: mm
ENVIRONMENTAL REQUIREMENTS
Consider the following requirements when selecting a site to install the machine.
<Ambient temperature, humidity, and altitude>
CAUTION
NOTE
Install the machine at a site where the ambient temperature remains within the range
10 to 35GC, the humidity does not exceed 75% RH (with no condensation), and the
altitude is lower than 1000 m. Failure to comply with these conditions could cause
trouble in the electrical systems of the NC unit and peripheral devices and lead to
machine failure.
Install the machine at a site where neither it nor the NC unit is subject to direct sunlight.
Direct sunlight will raise the temperature and cause thermal displacement, adversely
affecting machining accuracy.
<Vibration>
CAUTION
The machine must not be installed at a site subject to excessive vibration (greater than
4.9 m/s2). Excessive vibration could lead to machine failure and will adversely affect
machining accuracy.
<Dust>
CAUTION
(1) Choose an installation site that is as free as possible from dirt, dust, and mist. If
dirt and dust adhere to the cooling fan fitted inside the machine its cooling
capability will be impaired and this could lead to machine failure.
(2) Install the machine at a site where it will not be reached by chips, water, and oil
scattered from other machines. These could cause machine failure.
<Installation ground>
NOTE
Make sure the floor is strong enough to support the machine. The floor must not be
sloped or irregular in any way. Twisting or other distortion of the machine will adversely
affect machining accuracy.
<Maintenance area>
CAUTION
When installing the machine, refer to the installation drawing and other instructions and
provide sufficient maintenance area to allow the chip conveyor (if featured) and coolant
tank to be removed, and the electrical cabinet door to be opened and closed, without
difficulty. If you do not provide sufficient maintenance area it will not be possible to
carry out maintenance work properly and the life of the machine will be shortened.
Refer to the INSTALLATION DRAWING in the DRAWINGS published separately.
FOUNDATION WORK
For the installation of the machine, conventional foundation work using foundation bolts is not
necessary due to its machine construction (three-point support structure) and the rigidity of
machine.
Normally, it is good enough to support the machine if the thickness of the floor concrete is 500 mm
or more. However, if the ground does not have sufficient strength and is not capable of absorbing
the vibrations of other machines, the foundation work for absorbing the vibration is necessary.
Consult a civil engineer to determine the number and depth of piles and concrete thickness
because they differ according to the ground condition.
<Check items>
Machine
Pit cover
(300 - 800)
Depth varies
depending on
the machine
models.
Concrete
Concrete subslab
100
200
Rubble
Ground
Piles (especially, drive them for soft ground.)
The items to be prepared must comply with the local regulations and the specifications of
the machine to be installed.
Item to be Prepared
Reference
Information
Power source
3.1
Power cable
3.2
Grounding cable
3.3
3.4
Air source*
3.5
3.6
NOTE
Check
Power Requirements
The power source must satisfy all of the requirements indicated below.
DANGER
WARNING
(1) For the power supply, provide isolated wiring directly from the input
power supply. If there is an excessive voltage drop, for example due
to insufficient capacity of the factory power supply, the machine may
malfunction, causing accidents involving serious injuries or damage
to the machine.
Item
Range
+10%/
15%*
Voltage drop
H1 Hz
Voltage impulse
7% or less
5% or less, or within 10 V
NOTE
Voltage fluctuation (drop) during spindle or servo system acceleration must be less
than 7%.
If voltage is lower than 200 V during servo system acceleration/deceleration, actual
acceleration/deceleration time may be elongated than the theoretical time.
Power Cable
Prepare a power cable that can supply the total power capacity required by the machine.
For the power capacity required by the machine, refer to APPENDIX 1 "POWER
CAPACITY TABLE" in this manual.
The cable type, wire thickness, and other cable specifications vary according to the insulation
class, ambient temperature, temperature correction coefficient, and wire laying conditions. For
advice on cable selection, consult the cable dealer.
Examples of cable selection are given below.
Conditions:
Conditions:
6.2
11.8
9.2
17.6
10
8.6
16.4
10
12.8
24.4
16
11.6
22.1
16
17.3
32.9
25
15.3
29.0
25
22.7
43.3
35
19.1
36.3
35
28.5
54.1
50
23.8
45.2
50
35.4
67.3
70
29.3
55.8
70
43.7
83.0
95
35.5
67.4
95
52.8
100.3
120
41.4
78.7
120
61.6
117.2
150
47.5
90.3
150
70.7
134.4
185
54.2
103.0
185
80.7
153.3
240
64.3
122.2
300
74.2
141.1
Grounding Cable
For the grounding cable, consult the cable manufacturer to select the one which is sufficient to
take earth for the machine to be installed.
When selecting the grounding cable, observe the applicable local regulations where the machine
is installed.
DANGER
(1) Be sure to carry out the grounding work. If the grounding work is not
done, there will be a danger of electrocution.
(2) The grounding wire should be as short as possible and should have
the same thickness as the power wires. The grounding resistance
should be 100 : or less. If the grounding is ineffective, there will be a
danger of electrocution.
WARNING
Do not connect any other grounding wire to the ground. If a machine such
as an electric welder or electric discharge machine is grounded to the
steel reinforcing rods in the reinforced concrete structure of the plant, do
not connect the grounding wire of the machine to the reinforcing rods too.
Unless the grounding wire is connected to an independent ground, the
machine could malfunction due to noise from other machines, leading to
accidents involving serious injuries or damage to the machine.
Meaning of "Breaker"
This is a device that automatically shuts off the current within 0.1 seconds in the event of
an abnormal current flow such as a leak current.
By installing a breaker in the distribution panel, it is possible to prevent accidents due to
current leakage from electrical equipment and devices.
Since machine tools use many AC inverters, you must select a breaker of a type that will
not be erroneously actuated by the high-frequency leak current from the inverters.
Select the correct circuit breaker and power distribution board capacities by consulting the electric
part manufacturer based on the current consumption calculated by the following formula.
Current (A) =
K 1.25*
(1) Use only clean and dry air, 0.7 MPa, 10GC or less.
If you use air that is moist or has a high concentration of dust, the pneumatic
devices could malfunction, causing damage to the machine. (Applies to machines
with pneumatic devices)
If the compressed air quality is not within the specified range, use a line filter,
dryer, etc. between the machine and the air source.
(2) The pressure setting of the compressor should be in the range from 0.5 to 1.0
MPa.
If the setting is higher than 1.0 MPa, pneumatic actuators used in the machine
could be damaged.
When transporting the machine or if the machine is not installed immediately after its
delivery, store it in a place where the ambient temperature remains within the range
20 to 60GC and the humidity does not exceed 75% RH (with no condensation).
Failure to comply with these conditions could cause troubles in the electrical systems of
the NC unit and peripheral devices and lead to machine faults.
If the package frame is damaged, contact Mori Seiki before unpacking the machine. If the
machine appearance shows damage, contact Mori Seiki, leaving the damage as it is.
CAUTION
If the machine is not moved to the installation site immediately after its delivery, keep it
in a location not exposed to the elements and not subject to dust, dirt, or mist.
Leaving the machine in such places will cause rusting or corrosion.
Preparation
Make the following preparations before moving the machine.
1) Before turning off the power, move each axis to the position where it should be fixed.
2) Turn off the main switch on the electrical cabinet.
3) Turn off the main breaker on the shop power distribution board.
4) Disconnect the power cable and the grounding wire.
5) Fix the machine units with transit clamps.
6) Turn off the compressed air.
7) Remove the compressed air supply hose.
8) Disconnect the cables of the coolant motor and chip conveyor motor.
9) Disconnect the cables and pipes of the oil cooler (fan cooler).
10) Remove the coolant tank and the chip conveyor from the machine.
11) Drain the coolant from the coolant tank.
12) Remove the jack bolts.
WARNING
CAUTION
NOTE
(1) When moving the machine with rollers, set the number of rollers, and the material that
they are made of, so as to ensure that they can support the mass of the machine.
Also use skid and leading boards that can support the mass of the machine. If they
cannot support the mass of the machine the rollers, skid, or leading board may be
distorted, making it impossible to move the machine.
(2) After the machine has been installed, it must be leveled. Adjust the machine's crown
and distortion values according to the Accuracy Test Results Chart delivered with the
machine. If this adjustment is not carried out properly, machining accuracy will be
adversely affected.
DANGER
WARNING
Do not connect any other grounding wire to the ground. If a machine such
as an electric welder or electric discharge machine is grounded to the
steel reinforcing rods in the reinforced concrete structure of the plant, do
not connect the grounding wire of the machine to the reinforcing rods too.
Unless the grounding wire is connected to an independent ground, the
machine could malfunction due to noise from other machines, leading to
accidents involving serious injuries or damage to the machine.
L2
L3
PE
L003
436 V
415 V
400 V
380 V
360 V
200 V
N
L01
L02
L03
L001
N
To the machine
(200 VAC)
of
CAUTION
(1) Terminal blocks L1, L2, and L3 are for 400 VAC system (360 - 436 VAC) and those
L01, L02, and L03 are for 200 VAC system. Never connect the cable to wrong
terminal blocks, otherwise the machine will be damaged.
(2) If the cable is run through the punched hole in the transformer circuit breaker box,
take proper cable protection means conforming to IP54.
NOTE
For the transformer of 24.5 kVA or 34.64 kVA, connect the power cable from L1, L2, and
L3 to the primary side of the breaker. The transformers with larger capacity have terminal
blocks, therefore, connection should be made to the terminal blocks.
5) Connect the ground cable to the terminal block PE in the transformer for grounding the
machine.
6) Check the grounding resistance of the grounding wire.
7) Turn on the main breaker on the shop power distribution board.
If a phase rotation indicator is not available, check the phase order by checking the
direction of rotation of the coolant pump motor.
WARNING
Check the overall phase order of the input voltages L1, L2, L3 (R, S, T)
using a phase rotation indicator. If the phase order is incorrect, the
machine will malfunction, causing serious injury or damage to the
machine.
The transit clamps that cannot be removed before turning on the power should be
removed immediately after turning on the power. Attempting axis feed while the transit
clamps are in place will damage the machine.
Keep the removed transit clamps so that they will not be lost.
LEVEL ADJUSTMENT
Carry out level adjustment to level the machine.
CAUTION
<Adjusting procedure>
1) Place a level on the pallet or the table.
2) Loosen the lock nuts that fix the jack bolts.
Spanner for
lock nuts
Lock nut
10 mm
NOTE
Key
(1) Make sure that all jack bolts hold the machine
uniformly. Lack of uniformity among the bolts
may cause machining defects when the
machine is used.
(2) Do not unscrew the jack bolts too far. This
could also lead to machining defects when
the machine is used.
(3) When turning a jack bolt, insert a key to
prevent the base from turning.
Breaker and power distribution board capacities are determined using the current
calculated by the following formula.
Current (A) =
K 1.25*
Machine Model
NH5000
NC Model
MSG-501
Spindle output
Manufacturer
FANUC
Model
[PSM-37i] A06B-6110-H037
Motor model
Power
supply
module
Servo
motor
Inverter model
- inverter 1
- inverter 2
[,8/3000i]
A06B-0227-B000
Y-axis
Z-axis
[,22/3000i]
A06B-0247-B100
[SVM2-80/80i] A06B-6114-H209
Manufacturer
FANUC
Motor model
[,B132M/15000i] A06B-1713-B100#037Z
Output
(30 min/continuous rating)
(kW)
22/18.5
[SPM-37i] A06B-6111-H037#H550
(kVA)
Motor model
43.0
[-6/2000] A06B-0034-B175#E0008
Magazine
Inverter model
[,22/3000i]
A06B-0247-B100
Inverter model
Inverter model
1
B-axis
[SVM2-40/80i] A06B-6114-H208
Motor model
Spindle
X-axis
Motor model
1.4
[-6/2000] A06B-0034-B075#E0008
APC
Inverter model
(kVA)
(1.4)
Electrical cabinet
(kVA)
2.8
Machine Model
NH5000
NC Model
MSG-501
Spindle output
Standard
Other
unit
motor
(kW)
(kW)
(2.2)
1.04
Shower coolant
pump motor (kW)
1.04
Chip conveyor
(kW)
0.1 K 3 = 0.3
Hydraulic pump
motor
(kW)
2.2
Oil-air lubricating
pump
(kW)
0.017
Oil cooler
(kW)
1.5
Through-spindle
coolant unit
(kW)
7.35
Automatic coupler
(kW)
0.0
Coolant gun
(kW)
0.52
Chip conveyor
outside machine
(kW)
0.1
Option
(kVA)
Continuous rating
(kVA)
220 V 50 Hz transformer
(kVA)
Machine Model
NH5000
NC Model
MSG-501
Spindle output
Manufacturer
FANUC
Model
[PSM-37i] A06B-6110-H037
Motor model
Power
supply
module
Servo
motor
Inverter model
- inverter 1
- inverter 2
[,8/3000i]
A06B-0227-B000
Y-axis
Z-axis
[,22/3000i]
A06B-0247-B100
[SVM2-80/80i] A06B-6114-H209
Manufacturer
FANUC
Motor model
[,B132M/15000i] A06B-1713-B100#037Z
Output
(30 min/continuous rating)
(kW)
22/18.5
[SPM-37i] A06B-6111-H037#H550
(kVA)
Motor model
43.0
[-6/2000] A06B-0034-B175#E0008
Magazine
Inverter model
[,22/3000i]
A06B-0247-B100
Inverter model
Inverter model
1
B-axis
[SVM2-40/80i] A06B-6114-H208
Motor model
Spindle
X-axis
Motor model
1.4
[-6/2000] A06B-0034-B075#E0008
APC
Inverter model
(kVA)
(1.4)
Electrical cabinet
(kVA)
2.8
Machine Model
NH5000
NC Model
MSG-501
Spindle output
(kW)
(2.2)
1.04
Shower coolant
pump motor (kW)
1.04
Chip conveyor
(kW)
Standard
Hydraulic pump
motor
(kW)
Oil-air lubricating
pump
(kW)
Oil-air lubricating
pump (option) (kW)
Other
unit
motor
(kW)
0.1 K 3 = 0.3
2.2
0.017
0.017
(kW)
1.5
Through-spindle
coolant unit
(kW)
7.35
Automatic coupler
(kW)
0.0
Coolant gun
(kW)
0.52
Chip conveyor
outside machine
(kW)
0.1
Oil cooler
Option
(kVA)
Continuous rating
(kVA)
220 V 50 Hz transformer
(kVA)
No.
Frame
Size
100 (A)
Mori
Seiki
Dwg. No.
Manufacturer's
Type
Current
Rating (A)
E57658
BU3EDG050FMA02155
50
E57659
E57660
E57661
E57662
E57663
225 (A)
E57664
E57588
E57665
E57666
400 (A)
E57667
E57668
E57669
BU3EDG060FMA02155
BU3EDG075FMA02155
BU3EDG100FMA02155
BU3GDG125FMA02155
BU3GDG150FMA02155
BU3GDG175FMA02155
BU3GDG200FMA02155
BU3GDG225FMA02155
BU3KDG250FRA02155
BU3KDG300FRA02155
BU3KDG350FRA02155
BU3KDG400FRA02155
60
75
AWG size:
14 - 1 (AWG)
mm2 size:
2.1 - 42.4 (mm2)
100
125
150
175
AWG size:
2 (AWG) - 4/0 (kcmil)
2
mm size:
33.6 - 107.2 (mm2)
200
225
250
300
350
AWG size:
3/0 (AWG) - 500 (kcmil)
2
mm size:
85 - 253 (mm2)
400
Tightening Torque
Cable Size
Tightening Torque
AWG
mm2
14
2.1
12
3.3
10
5.3
8.4
13.3
21.2
26.7
42.4
1/0
53.5
2/0
67.4
3/0
85
4/0
107.2
250
127
350
177
500
253
N m
588
2648
4707
Select the compressor which can supply the required volume with sufficient margin.
Otherwise, it will cause failure or damages of the machine.
<Standard>
No.
Location
Operating Time
(sec)
Consumption L
(ANR)
(1)
60
140 L/min
(2)
1.3
4.1
(3)
1.0
0.34
(4)
1.2
0.26
(5)
6.0
43
In
0.5
0.14
(6)
0.5
0.14
60
20
Operating Time
(sec)
Consumption L
(ANR)
(7)
<Option>
No.
Location
(1)
T1
470 K T1 K 60
(2)
T2
496 K T2 K 60
(3)
T3
368 K T3 K 60
<60-tool specification (items (3) and (4) in the table for standard specification are replaced with
the following items for 60-tool specification)>
No.
Location
Operating Time
(sec)
Consumption L
(ANR)
(1)
1.0
0.34
(2)
1.2
0.47
(3)
0.2
0.01
(4)
0.2
0.02
<Rack magazine specification (items (3) and (4) in the table for standard specification are
replaced with the following items for rack magazine specification)>
No.
Location
Operating Time
(sec)
Consumption L
(ANR)
(1)
1.0
0.34
(2)
1.0
0.09
(3)
Tool unclamping
0.2
0.03
(4)
0.2
0.03
(5)
0.1
0.02
(6)
0.2
0.03
(7)
0.2
0.03
= (1) + 5 ((2) + (3) (open) + (4) (magazine side) + (4) (spindle side)
+ (3) (close)) + (5) + (7)
= 340 + 5 (4.1 + 0.34 + 0.26 + 0.26 + 0.34) + 43 + 20
= 429.5 L/min
According to the calculation above, the maximum air consumption volume of NH5000 is 429.5 L/
min.
NOTE
In this calculation example, the volume of air consumed by optional devices is not
considered. Therefore, if the machine is equipped with options, add the air consumption
volume of the selected options, known from the table above, to the calculated value given
here.
Metric
1 mm
1m
1 mm/min
1 m/min
SI
1 mm
1m
1 mm/min (0.017 mm/s)
1 m/min (0.017 m/s)
Yard/Pound
0.0394 in.
3.281 ft
0.0394 in./min
3.281 ft/min
1 m2
1 m2
10.764 ft2
1 mm
1 mm
0.0016 in.2
10-3
1 L (liter) (1 K
1 L/min
m3 )
0.264 gal.
Volume
1 L (liter)
1 L/min
Mass
Force
Torque
1 kg
1 kgf
1 kgfm
1 kgf/cm2
Output
1 ton/m2
1 kW
9.80665 K 103 Pa
1 kW
Temperature
1GC
1GC (274.16 K)
204.4 lb./ft2
1.34 HP
33.8GF
GF = (1.8 K GC) + 32
Kinematic viscosity
1 cSt
1 K 10-6 m2/s
Rotational speed
-1
Pressure
1 min
Angle
(rpm)
1 min
-1
-1
(1/60 s )
0.264 gpm
gal.: US gallon
1 rpm
1G (5/180 rad)
1G (deg)
1 kcal
Power
1 kgfm
1 kcal/h
4.186 K 103 J
9.80665 J
1.16 W
7.233 ftlbf
1 kcal/h
Acceleration
1G
9.80665 m/s2
1G
CAUTION
gal.: US gallon
2.2 lb.
2.2 lbf
7.233 ftlbf
1G
Work
Remarks
1 kcal
Different from torque
In the texts and drawings in this manual, there are dimensions and other values
specific to inch specification machines. In the case of these specific dimensions and
values, converting the corresponding values for the metric specification machines into
inch system dimensions or values using the conversion table will not give the correct
dimensions or values.
<Example>
The dimensions and values specific to the inch system machines include cutting
feedrate per spindle revolution, manual jog feed rate, tool dimensions, zero point
(NC lathe only), and T-slot and pallet dimensions (machining center only).
For these values, refer to the values specified in the machine specification table. If the
required value is not found in the table, contact Mori Seiki.
NOTE
Units and numerical values in ( ) in the SI column indicate the formal expression of the SI
unit system.
However, they are not used usually and the units described above the expression in ( ) are
used instead of the formal SI unit expression. These units are also approved as SI unit
system expression.
D1
C1
D2
SH500
MH400
Spreader Bar
Spreader Bar
C2
B2
B1
A1
A2
R55042
A1,A2
B1,B2
C1,C2
D1,D2
A1
(mm)
2620
1980
1130
950
A2
l(mm)
350
350
250
250
B1
B2
MACHINE INSTALLATION
The main body of the machine is a three point support structure.
1700mm
740mm
2284.3mm
740mm
4742.8mm
The female screw for the jack bolt is not in the bed, but the leveling plate.
JACK BOLT
N22083A
LOCK NUT
N71024A
30mm
()
PLATE
B27144B
2720.4mm
125mm
125mm
50mm
The NH5000 rests on three leveling bolts like the SH-500 and SH-400. The jack
bolts themselves are the same as used on the NV5000. This design precludes
the need to turn the casting over to drill and tap the holes for conventional
leveling jacks.
PNEUMATIC SYSTEM
An overview of the PNEUMATIC SYSTEM is presented below.
The pneumatic system consists of the air filter, regulator, air solenoid valve, and piping.
1) The compressed air supplied to the air supply port has moisture and dust removed from it by
the air filter, generating clean, dry air.
2) Next, the air pressure is adjusted to the appropriate pressure for the pneumatic devices by
the regulator.
3) The adjusted compressed air is sent to the air solenoid valves, which determine its route, and
the various pneumatic devices are operated.
<B>
<A>
NOTE
<Detail of A>
<Detail of B>
Lubrication Points
The lubrication points are indicated below:
(1) Ball screw nut of X-axis ball screw
(2) Ball screw nut of Z-axis ball screw
(3) Ball screw nut of Y-axis ball screw
(4) Table indexing unit
(a) For 1-degree index table
N 3-piece coupling
N Air blow for pallet positioning coupling
(b) For full 4th-axis rotary table
N Turcite on disk brake slides
N Air blow for pallet positioning coupling
(5) APC arm up/down unit
LUBRICATION
The NH5000 has two lubrication units. One is for the spindle bearings and ballnut and the
second is for the B axis lubrication.
Increased maintenance intervals over the full range of loads from light to heavy.
To ensure proper lubrication for the linear guides, the design group for the
NH5000 have decided to add preventative measures to assist the QZ bearing
seals. There is one zerk fitting block each for X, Y and Z axis to allow
replenishment of the lubricating grease on the linear bearing blocks once per
year.
HYDRAULIC SYSTEM
An overview of the HYDRAULIC SYSTEM is presented below.
The hydraulic system comprises the hydraulic unit, the valve units, the hydraulic devices, and the
piping.
When the power is turned on, the hydraulic motor starts and the pump draws hydraulic fluid.
The hydraulic fluid that flows out of the pump is supplied through the piping to the valve units.
The valve units reduce the pressure of the hydraulic fluid and determine its course, and the
hydraulic devices are actuated by the hydraulic fluid.
The hydraulic fluid is returned to the tank through the tank port.
Hydraulically-operated Actuators
The hydraulically-operated actuators are indicated below:
(1) Pallet clamp/unclamp
(2) Table clamp/unclamp
(3) APC arm up/down
(4) Pre-load changeover (20000 min
1 specification)
(5) Fixture clamp/unclamp inside setup station (auto-coupler and 2-/3-station APC specifications)
(6) Fixture clamp/clamp inside machine (auto-coupler and 2-/3-station APC specifications)
<B>
<A>
NOTE
<Detail of A>
<Detail of B>
Solenoid valve
24 VDC
<General view>
Unit: mm
6 - Rc3/8
(A1, B3 End plug)
2 - Rc3/8
End plug
2 - Rc3/8
End plug
Unit Name
Qty
Type
Manufacturer
81
Solenoid valve
SLD-G01-C6-C1-G30
NACHI
82
Solenoid valve
SLD-G01-A3X-C1-G30
NACHI
83
Pressure reducing
valve
OG-G01-AC-5645D
NACHI
84
Relief valve
OR-G01-P3-20
NACHI
85
OCP-G01-A1-21
NACHI
87
Orifice
2.0
NACHI
88
Base block
SIZE 01 3
NACHI
90
Solenoid valve
SLD-G01-C9-C1-30
NACHI
91
Pressure gage
NAGANO KEIKI
92
Dumper
FD10-771
NAGANO KEIKI
94
Check valve
OC-G01-T1-20
NACHI
95
Pressure switch
valve
OW-G01-P1-R-D2-30
NACHI
97
Pressure switch
valve
OW-G01-B1-R-D2-30
NACHI
98
Bolt kit
OTH-01-85-10
NACHI
99
Bolt kit
OTH-01-165-10
NACHI
<Circuit diagram>
Set
0.4 MPa
2 - Rc3/8
End plug
UNCLAMP
CLAMP
Tool UNCLAMP
UNCLAMP
Pallet CLAMP/UNCLAMP
UNCLAMP
CLAMP
Table CLAMP/UNCLAMP
HYDRAULICS TO HEADSTOCK
The picture below shows what each line is for that is located on top of the headstock casting.
Spindle Oil In
Coolant
Motor Oil In
Spindle Face
Air Blow
Spindle Taper Air Blow
Oil Shot 1
Tool Tip Air Blow
Spindle Taper Air Blow
They are controlled by solenoids located on the rear of the machine. Note the tie wrap colors on
the hoses (yellow, red, white) match the hoses in the previous picture.
Behind Column
Top of Magazine
On Electrical Cabinet
Rear of Spindle
NO DRAWING NO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
1
2
3
4
5
6
7
9
10
27
11
13
28
32
29
33
34
36
30
31
24
Detail Drawing A
25
12
26
39 CAT
DIN
35 MAS
37
12
38
15
14
16
17
18
19
20
21
22
23
Detail Drawing B
Y
F
Y
R
F
S
F
R
Y
H
F
W
Y
W
R
R
S
W
S
F
Y
Y
P
Y
R
P
R
F
Y
B
Y
P
P
B
R
Y
B
Y
R
0
6
3
2
4
0
3
3
0
5
6
0
2
0
6
3
1
0
0
5
0
0
3
7
3
3
0
5
2
5
0
4
4
6
3
0
5
2
3
1
6
2
0
7
6
6
8
9
6
7
7
4
8
5
7
9
6
3
8
2
3
3
3
0
0
0
5
4
9
2
0
0
0
1
0
1
4
1
0
4
0
0
4
1
0
0
2
4
6
1
0
0
2
1
0
0
4
5
0
0
9
0
1
0
0
2
0
3
0
1
1
2
3
3
1
0
3
3
1
0
2
4
5
2
8
1
4
2
3
1
0
1
2
0
1
7
0
3
4
5
4
3
2
7
7
1
1
2
3
3
1
3
1
0
1
3
0
2
6
8
7
8
2
5
4
1
0
5
0
7
2
0
3
2
5
6
0
0
4
8
9
9
3
6
2
0
5
5
6
7
0
2
6
2
1
A
B
A
A
A
A
B
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
B
A
A
A
A
A
A
A
A
A
B
A
A
T I T L E
HEXAGON SOCKET HEAD CAP BOLT
M6*30
FLANGE
FLAT POINT SOCKET SET SCREW
M6*6
SHAFT
FLANGE
CYLINDRICAL ROLLER BEARING
RN1125HST6XKC0NAUP-1
COLLAR
ROTOR WITH SLEEVE
HEXAGON SOCKET HEAD CAP BOLT
M6*14
CLAMPING PLATE
SLEEVE
O RING
G-135
M5*10
O RING
S-7
DIE
HOUSING
STEEL BALL
10(GRADE28)
O RING
P-12
M8*30
M10*40
COOLANT NOZZLE
SNA4
COMPRESSION SPRING
A-140 0.655.01
PISTON
VALVE
SPINDLE
COVER
COUNTERSUNK HEAD SCREW
M5*12
POSITIONING BLOCK
HEXAGON SOCKET HEAD CAP BOLT
M8*25
PLUG
PA6-S
SLEEVE
PB6-S
KEY
PLUNGER
HEXAGON SOCKET HEAD CAP BOLT
M5*12
CLAMPING PLATE
COUNTERSUNK HEAD SCREW
PLUNGER
M5*12
MAKER
6
1
6
6
1
1
1
1
2
1
1
2
4
4
4
1
1
1
1
1
6
8
5
2
2
2
1
1
4
1
2
4
4
2
2
2
2
2
2
*
*
*
*
*
*
*
*
*
*
*
2
*
2
*
*
*
2
*
*
*
*
*
2
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
NO DRAWING NO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
1
2
3
W
5
W
6
W
7
8
9
10
11
12
37
13
38
W
17
18
39
19
20
21
22
43
40
41
42
44
Y
W
R
W
W
W
W
E
F
E
F
Y
F
Y
Y
Y
W
P
R
Y
F
R
W
S
W
S
R
W
W
F
Y
N
H
Y
Y
Y
B
E
H
Y
Y
Y
Y
N
H
Y
N
Y
0
0
3
0
0
0
0
4
5
7
4
0
4
0
7
7
0
3
2
0
6
3
0
2
0
2
3
0
0
5
0
7
5
0
7
7
7
6
9
0
7
7
6
2
8
0
2
6
3
6
7
6
7
7
7
0
7
1
7
1
7
0
0
1
7
0
7
1
6
1
6
2
6
0
3
6
6
2
1
0
0
0
0
1
0
6
6
0
0
1
0
5
7
9
5
2
0
0
1
0
2
2
2
4
8
0
4
0
4
3
0
0
1
3
3
0
4
3
0
0
0
0
3
0
0
2
0
1
2
3
0
0
2
5
5
3
0
0
0
0
7
2
0
2
3
1
1
1
7
6
3
1
6
1
5
1
4
2
0
0
6
3
1
5
1
5
7
2
2
6
1
2
9
2
3
2
8
1
0
0
8
6
1
1
0
0
1
5
9
1
4
0
0
2
9
2
0
0
0
9
5
7
7
4
6
0
5
5
0
4
8
0
9
1
0
8
5
0
7
1
0
6
0
7
1
2
5
5
2
5
8
2
5
5
2
1
1
4
8
2
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
B
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
B
A
A
A
A
A
A
A
A
A
T I T L E
HEXAGON SOCKET HEAD CAP BOLT
M10*30
O RING
P-12
P-12
O RING
G-270
O RING
G-260
O RING
G-230
M6*14
FLANGE
HEXAGON SOCKET HEAD CAP BOLT
M5*20
CIRCULAR WASHER
M5
SPRING WASHER
M5
O RING
G-160
ROTARY JOINT
ESX-20-4793
SHAFT
HEXAGON SOCKET HEAD CAP BOLT
M6*50
FLANGE
PISTON
O RING
P-70
U PACKING
USH70806
O RING
P-25
U PACKING
USH25335
CYLINDER
O RING
P-21
O RING
P-90
FLANGE
HEXAGON SOCKET HEAD CAP BOLT
M6*30
LOCK NUT
PROXIMITY SWITCH MOUNTING PLATE
HEXAGON SOCKET HEAD CAP BOLT
M5*12
CIRCULAR WASHER
M5
SPRING WASHER
M5
FL7M-2J6HD L=2000
MOUNTING PLATE
HEXAGON SOCKET HEAD CAP BOLT
M5*12
CIRCULAR WASHER
M5
SPRING WASHER
M5
HEXAGON NUT
M12(P=1.25)
SHOULDER BOLT
COVER
HEXAGON SOCKET HEAD CAP BOLT
M6*14
SHOULDER BOLT
MSR NUT
M20*1.5
A
25
26
14
15
16
27
28
47
29
48
30
31
23
45
24
46
32
33
34
35
36
MAKER
10
5
1
15
2
2
1
1
1
1
1
3
1
2
2
2
1
1
1
4
1
1
1
1
1
1
1
1
1
1
6
1
1
2
2
2
2
2
2
8
8
8
2
2
2
4
2
2
*
2
*
2
2
2
2
*
*
*
*
*
*
*
*
*
2
*
*
*
*
*
2
2
2
2
*
2
2
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
NO DRAWING NO
12
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
X
1
15
14
13
2
MAS1
MAS2
DIN
16 DIN
3 MAS1
MAS2
90
90
W
4
W
6
10
11
F
K
R
Y
W
W
F
Y
R
W
F
Y
K
K
K
R
4
6
7
3
0
0
6
7
7
0
5
0
6
6
6
7
7
0
9
0
6
6
0
3
9
6
7
0
0
0
0
9
4
1
3
0
0
0
1
5
3
0
8
3
1
1
1
3
4
9
2
0
2
3
9
3
2
4
4
2
9
9
9
2
8
5
3
8
0
2
8
4
0
1
0
0
7
9
8
5
A
A
B
A
A
A
A
A
C
A
B
A
A
A
A
A
T I T L E
SLEEVE
COLLET CHUCK
DRAW BAR
FLAT POINT SOCKET SET SCREW
M4*8
O RING
P-20
O RING
P-32
COLLAR
INITIALLY CONED DISK SPRING
5000-03171 R1
DRAW BAR
O RING
P-41
FLANGE
HEXAGON SOCKET HEAD CAP BOLT
M5*20
COLLET CHUCK
DIN-40(BAIRIKI SIYOU
COLLET CHUCK
BT-40 MAS-2(BAIRIKI
COLLET CHUCK
BT-40 MAS-1(BAIRIKI
DRAW BAR
Q
1
1
1
2
2
2
1
1
1
1
1
4
1
1
1
1
MAKER
C
*
*
*
*
2
2
*
*
*
2
*
*
*
*
*
*
KM Spindle
KM Drawbar
BT Taper Spindle
BT Drawbar
The drawbar on the NH5000 develops 12,000N of clamping pressure, which is
1.5 times greater than previous models. Using the same tapered collet/sleeve
design as is used on the NV5000 develops the additional clamping force.
The dimensions of the tool are critical to ensure the drawbar decompresses the
correct amount in order to develop the correct clamping force. The proper
dimensions are illustrated by a drawing later in this chapter.
The rear of the drawbar is machined with a dog used to activate the tool clamp
proximity switches. These are used to ensure the spindle does not rotate
unless the tool is securely clamped in the spindle taper.
SQ123
DGN X5.1
OFF
ON
ON
OFF
SQ124
DGN X5.2
ON
ON
OFF
OFF
Dog
CONDITION
Clamp Without Tool
Clamp With Tool
Miss-clamp
Unclamp
2mm
4mm
79mm
912mm
SQ124
SQ123
SQ124=STILL ON
SQ123=JUST ON
SQ124=ON
Miss clamp
Position of ideal
SQ123=ON
SQ124=JUST OFF
Unclamp
Position of ideal
SQ123=STILL ON
SQ124=OFF
SQ123=JUST OFF
SQ123
SQ124
OFF
OFF
or
ON
condition
1mm
ON
1.78mm
ON
ON
or
OFF
10
Miss clamp
OFF
ON
or
OFF
12
(mm)
Unclamp
OFF
VIEW B
DISK SPRING
Y73534A01
2 x 27 = 54pcs
COLLET SLEEVE
TAPER
F60198A01
B
VIEW A
TAPER
COLLET(TRIPLE FORCE)
#40 MORI-90 : K60195A01
#40 DIN : K60197A01
<This spindle is for the NV5000, but the principle is the same.>
The tool clamping force changes by the state of friction of the taper.
The following greases are applied on the taper at factory shipment.
Shell Alvania EP No.1
The stroke at the rear end of the draw bar changes by five times the amount of the change in the collet
position.
GAUGE LINE
Therefore, please use the tool and the retention knob suitable for the standard.
It greatly influences the tool clamping signals.
Output
Rated time
Spindle speed
Manufacturer
NOTE
Motor Specifications
22/18.5 kW
15 min, 30 min/Continuous
14000 min1 (max.)
FANUC
Spindle speed outputs are expressed in 15 min. rating for low-speed range winding
and in 30 min. rating for high-speed range winding.
Set K33.1="1"
Parameter 4077
After adjusting close to spindle stop position with eye, use the pick gauge to adjust (see the
picture below).
Spindle stop position: make the drive keys on the spindle to be parallel with Y axis.
0.1mm
0.1mm
When fine-tuning the stop position, repeat orientation command twice to measure the
parallelism.
measurement
location
measurement
location
NOTE
(1) ATC operation with a maximum size tool is not possible when a maximum size
workpiece is loaded.
(2) Max. load: 500 kg
NOTE
(1) The drawing shows the axis movable range with interference between the spindle
head and a pallet taken into account in the state the B-axis is positioned at the zero
point. Interference with the edge locator is disregarded.
(2)
CAUTION
(2) For the machine with the through-spindle coolant system, use the tool holders
corresponding to the coolant system (center-through type or side-through type)
equipped with the machine.
If the tool holder not corresponding to the machine specifications is used, throughspindle coolant will not be discharged correctly, causing damage to the machine.
MAS
No. 40 Taper
Unit: mm
0
30 15 30 15
l5
v
l4
y1
x
x1
l2
Gage surface
y
l3
l1
Shank
l1
D1
BT40
44.450
d2
d1
D4
D5
D6
Screw
0.15
d1
65.4
19
l4
l2
l3
H8
g
6H
(min.)
(min.)
+0.5
0
17
M16
30
43
d2
r
(max.)
Tenon
D5
D4
BT40
h8
53
63
NOTE
x1
v
0.1
+0.1
0
25
16.6
10
(1) n*1
y
0.4
2
y4
0
0.4
2
b
H12
(min.)
0.5
16.1
21
7/24 Taper
angle
Flange
+AT4
0
l5
C
(max.)
t
0
0.2
22.6
0.12
References
tolerance *1
ATD
Dia. at
small
end
D6
+0.0041
0
25.375
10
75.679
AT4).
(2) Unless otherwise specified, the allowance should be middle class specified by JIS
B0405.
CAT
No. 40 Taper
Unit: in.
D1
D2
D3
D4
d1 (Basic dimension)
Shank
Dimensions Tolerance Dimensions Tolerance Dimensions Tolerance Dimensions Tolerance Dimensions Tolerance
CAT-40
2.500
0.002
0.010
2.219
d3
d2
0.010
1.750
0.002
2.863
1.750
0.002
0.625
11
0.060
l2
Shank
Dimensions Tolerance Dimensions Tolerance Dimensions Tolerance Dimensions Tolerance
CAT-40
0.010
0.720
0.015
0.641
l3
0.010
2.682
b1
0.040
1.12
t7
t8
Reference
Shank
Dimensions Tolerance Dimensions Tolerance Dimensions Tolerance Dimensions Tolerance
CAT-40
0.188
0.010
0.645
0.010
0.985
0
0.015
0.890
0
0.015
d5
0.86
0.030
NOTE
*1
If surface finish accuracy is not adequate, coolant leak problem might occur.
Drawing No.
Standard
BIG
MAS Mori 90
N29009
CAT Mori 90
N29014
DIN
As specified by
the standard
Compatible to
the MAS
specification
N29025
Compatible to
the MAS
specification
N29030
Compatible to
the CAT
specification
N29023
Compatible to
the CAT
specification
N29028
Compatible to
the DIN
specification
N29024
Compatible to
the DIN
specification
N29029
MAS I
As specified by
the standard
MAS II
As specified by
the standard
NOTE
(1) For the side through-spindle coolant specification, use retention knobs of the standard
specification.
(2) For the center through-spindle coolant specification of No. 40 taper, only DIN type
retention knobs are available. Choose the one that meets the standard (MAS, CAT, or
DIN).
MAS Mori 90
CAUTION
The dimensions given below are only for reference purpose and the tool holders must
not be manufactured by simply referring to the indicated dimensions. Mori Seiki is not
responsible for any loss and problem arising from the user of tool holders
manufactured in such a manner.
No. 40 Taper
Unit: mm
(N29009 A04)
CAT Mori 90
CAUTION
The dimensions given below are only for reference purpose and the tool holders must
not be manufactured by simply referring to the indicated dimensions. Mori Seiki is not
responsible for any loss and problem arising from the user of tool holders
manufactured in such a manner.
No. 40 Taper
Unit: mm
(1) Use only the retention knob that meets the machine specifications. Since retention
knobs of different specifications have different clamp mechanism, the one that
does not meet the machine specification must not be used. If such retention knob
is used, the collet will break and unexpected accidents will occur, causing damage
to the machine.
The shapes of the retention knobs as following illustration vary depending on
specifications.
90
Retention knob
TOOL RESTRICTIONS
CAUTION
The dimensions and mass of the tools used with the machine are restricted by mainly
the capacity of magazine. Use the tools which are within the limits indicated below.
Tool Restrictions
MAS
CAT
DIN
A (mm)
400
B (mm)
80
Tool limitation
C (mm)
32
34.925
35
Tool limitation
D (mm)
63
44.45
50
(kg)
8
7.84
(Nm)
55
G.L
R65
Standardspindle
(BIGPLUS)
P.C.D.
10
37.5
18
+0.03
-0.01
ViewB
19.60.01
10
19
10
G.L
10
19
12
20
31
31
Spindlecoolantnozzle
Oilshotnozzle
Through-spindlecoolant
Tooltipairblow
Oil-holedrillcoolant
Positioningblock
12
SectionA-A
0.98(BIGPLUSspindlegageplane)
1
2
3
4
5
6
Standardspindle
(BIGPLUS)
STD
OPT
OPT
STD
OPT
OPT
NU-YEC112BMH01
Cooling capacity
4650 W
Room temperature: 35C, Oil temperature: 38C
200 V, 60 Hz
Compressor
Condenser
Cooler
R407C 800 g
Capillary tube
External dimensions
Coating
Powder coating
Mass
94 kg
Power source
Rated power
3.4 kVA
Fuses
Room temperature
(operating range)
5 - 40C
Liquid temperature
(operating range)
5 - 40C
Noise level
Max. 70 dB (A)
Liquid used
Model
NU-YEC112BMH01
Inlet: Rc 3/4
Outlet: Rc 3/4
Protective devices
Terminal block
Remarks
This unit is not waterproof and must be kept away from water.
Splashing water may cause serious damage to the unit.
Rc1/4
Drain
Oil
supply
port (1)
Suction
Suction
Exhaust
Exhaust
Inlet 3/4
Outlet 3/4
Exhaust
Exhaust
<General view>
Clean lubricant
Evaporator
Max. operating pressure: 2.0 MPa
Withstand pressure:
10.5 MPa
Thermostat
Capillary tube
Compressor
Max. operating pressure: 3.2 MPa
Withstand pressure:
10.6 MPa
Condenser
Max. operating
pressure: 3.2 MPa
Withstand pressure:
10.5 MPa
Unit Name
M81
Compressor
F3R
Compressor internal
thermostat
M83
S2F
Type
Qty
Manufacturer
4KS250MAA, 1100 W
3, 2P, 200 V, 50/60 Hz
Matsushita
Electric
FELQ-8T, 400 W
3, 4P, 200/200, 220 V, 50/60 Hz
Yaskawa
Electric
High-pressure pressure
switch
Saginomiya
Seisakusho
K81M
Fuji Electric
K83M
Fuji Electric
F81R
Fuji Electric
F83R
Fuji Electric
K1H
Alarm relay
HH62S-100V
VDE approved
Fuji Electric
N1
Thermostat
T6DIK-A610A, 200 V
46-W24070
Negative phase prevention relay,
40 sec. with built-in OFF timer
Taiko Sangyo
R3
Thermistor
(Machine temperature)
06-W26381
R2
Thermistor
(Oil temperature)
06-W24731
R1
Temperature adjusting
variable resistor
W-247 B2K
Q1F
Circuit protector
CP31E/2, 2 A
250 VAC, 50/60 Hz
TV approved
Fuji Electric
Z1
Z2
Z3
Spark quencher
3CRE-50500
3CRE-50500
CRE-30680
VDE approved
1
1
1
Okaya Electric
H1
MB105 WFU
Metro Electric
H2
MB105 OFU
Metro Electric
X1
Terminal block
AYBN016-1
AYBN011-1
IEC conformed
1
1
Fuji Electric
Code
XP306
XP307
Unit Name
Connector
Type
Han 6E
Housing
Insert
Contact
Han 7D
Housing
Insert
Contact
Qty
1
09300060302
09330062602
09330006103
09330006105
3 pcs.
2 pcs.
1
09200030320
09210073031
09150006102
09150006104
09150006101
2 pcs.
2 pcs.
1 pc.
Manufacturer
Harting
Electronic
Terminal for
external lines
(M3.5 screws)
OFF at
abnormal status
Temperature adjusting
variable resistor
Machine
temperature sensor
Circuit protector
Thermostat
Compressor
Alarm
Alarm lamp
Pump
Power lamp
(white)
BT Taper Spindle
BT Drawbar
The rear of the drawbar is machined with a dog used to activate the tool clamp proximity switches. These
are used to ensure the spindle does not activate unless the tool is securely clamped in the spindle taper.
SQ123
DGN X5.1
OFF
ON
ON
OFF
SQ121 DGN X5.6
SQ124
DGN X5.2
ON
ON
OFF
OFF
CONDITION
Clamp Without Tool
Clamp With Tool
Miss-clamp
Unclamp
The tool Clamp and Unclamp push buttons are found on the option panel. To assign the correct buttons,
go to the CUSTOM PCMDI menu and type in [9][0], then press INPUT. This will take you to the Custom
Panel assignment screen. Tool Clamp should be assigned to the 1-1 position, and Unclamp assigned to
the 1-2 position shown on the screen.
D. Open the ATC charge pressure gauge. It should read between 0.37 ~ 0.39 MPa.
E. Go to the Field Adjustment Mode and set D123.1 to a 1. This will allow you to Clamp/Unclamp the
spindle with the Operator door closed.
F. On the option panel, press the Tool Unclamp button. The light on the button will illuminate.
G. After verifying that ATC charge pressure becomes 0 MPa, close the valve for the ATC charge pressure
gauge and push the Tool Clamp button.
H. Adjust the gap of the Tool Clamp proximity switch end face using the 12 mm
MSR nut.
12 mm MSR Nut
I.
#1
Unclamp the tool and verify the unclamping operation of the spindle. If unclamping (the pushing
amount at the time of the Unclamp lamp) and tool knockout is outside the value 0.45 - 0.55
mm, make an adjustment by loosening or tightening the MSR nut until the knockout is inside
the standard range.
During the Unclamp lamp state, the MSR nut (on both sides) adjusts the stroke of the cylinder evenly.
J. When in the unclamp state, tighten the Sphan rings on the MSR nut evenly.
K. When in the clamp state, screw in the two bolts (shown as #1 above) by hand until they bottom out, then
tighten the locking nuts.
L. For the second time, verify whether the Sphan rings on the MSR nut (both sides) are locked securely. Use
locktite on the M6 hollow set screw, which is on the side of the nut.
M. Install SQ121 (tool clamp verification) and adjust the gap to 0. 5mm. Secure it using two cap screws M5 x
12 (Y00312), two lock washers M5 (Y71005) and 2 M5 flat washers (Y70005).
N. After adjusting the tool knockout amount, please measure tool clamp force using a clamp force checker.
Record the clamp force on the check sheet.
There are two types of adjustments on the rear of the unclamp cylinder. One is for stroke and the
other is for the pressure.
2
Stroke adjustment
The oil volume adjustment changes the hydraulic pressure by increasing or decreasing the area
behind the piston. The smaller the cavity area, the higher the pressure during automatic tool
change cycles.
1.5 5.5Mpa
The stroke adjustment allows you to set the distance the unclamp cylinder will move during
clamp/unclamp. (0.50.7)
ATC
0.50.7
Acceleration time
1.74 sec
(0 - 12,000min-1)
Tool clamp force
8,000 N
SV-503
790
Motor power 22/18.5kW
Max. torque 235.5N
Acceleration time
NV5000
550
0.97 sec
(0 - 12,000min-1)
Tool clamp force
12,000 N
The taper design of the collet fingers and drawbar is shown in the drawing below.
Collet taper
As the Belleville washers decompress, the taper on the collet fingers move
forward on the taper of the drawbar end. This multiplies the clamp force of the
Belleville washers (400 N) by a factor of 3, allowing us to develop 12,000 N of
clamping force.
3. Remove the clamped (SQ124), clamped with tool (SQ123) and unclamp
(SQ121) switches and brackets.
4. Remove the unclamp cylinder. The flange (Cup) which collects coolant, was
screwed onto the unclamp cylinder on the prototype machine (shown). On
production machines, this flange will be held on by screws.
7. Move one of the unclamp cylinder support posts 180 degrees from another
one, and use the manual unclamp jig to unclamp tool. There are already prethreaded holes for this.
3. Remove the 8 screws that mount the spindle to the headstock from the face
of the spindle. Also, disconnect the oil/air lines so they can slide through the
headstock along with the spindle.
4. After placing wooden blocks on the table to support the spindle, use Z axis to
remove the spindle from the machine. It may be necessary to set NC
parameter 4001.2 to a 0 to prevent getting a spindle alarm. This parameter
tells the machine that no sensor is used on the spindle.
Even after selecting the PMC softkey, the controls still appear to be identical.
However, after pressing the PMCLAD softkey, the differences between the iMA
and the iMB control become apparent.
NOTE: You will still be prompted to enter the password L when selecting the
PMCLAD function.
This is the PMC Program List Viewer screen. From this screen, you can select to
view only the high speed sequence of the ladder (LEVEL1), the second order
sequence (LEVEL2) or the entire ladder (GLOBAL).
The most useful selection will be the GLOBAL screen. Using the up/down cursor
keys, move the cursor to highlight the GLOBAL selection, as shown above. Press
the ZOOM softkey, and the ladder will be displayed.
This is the first screen that will appear differently from the one on an iMA control.
This display will denote the true status of an address by highlighting it in purple.
The coil R0056.2 above shows the cursor (yellow) is set on the coil, which is
true or ON.
The status of the address that the cursor is lined up on is also shown on the last
line of the screen (in yellow). In the above screen, the coil R0056.2 is highlighted
with the cursor and also shows purple, and the bottom line of the ladder states
R0056.2 = ON.
In the screen displayed above, note that the cursor is set on the coil R0053.3.
Since the address X0003.0 is not true (ON), there is no purple showing on
R0053.3. The bottom line also clearly shows that R0053.3 is OFF.
All iMB controls will display the ladder in this manner.
If the PMCDGN selection is made from the PMCMDI menu screen, and STATUS
is pressed, the diagnostic screen appears and works in the same fashion as the
iMA control screen.
Type in the address (minus the bit number) that you want to look at and press the
SEARCH softkey.
The difference in DGN screens is found when you select the TRACE function
instead of pressing the STATUS softkey.
The SIGNAL TRACE setup screen is completely different from the iMA control
screen. One option for MODE is to select SIGNAL TRANSITION. Then by
setting the STOP condition on None, it will allow the Trace Screen to continue
displaying the status no matter how many times the signal changes states.
If TIME CYCLE is selected, the TRACE function will sample at the rate set up
under RESOLUTION for a period of time selected under TIME. In the example
above, any address that is selected will be sampled every 8msec for 392 seconds.
Pressing the SIGNAL softkey will bring you to the Sampling Address screen. This
is where you will select the signal addresses that you want to monitor. Notice that
you are allowed to monitor up to 32 different addresses.
You are also able to change the priority of which signal should be monitored first
by using the MV. UP or MV. DWN softkey with the cursor highlighting the
address you want to move.
The PMC SIGNAL TRACE screen is brought up by pressing the far left softkey.
The addresses that were selected on the previous screen are now displayed on
this screen. The TRACE function is started by pressing the START softkey.
In the example above, X0102.5 (Cycle Start button) has been pressed 5 times.
Each white square denotes a transition change of the signal coming on and the
space between each square denotes the signal turning off.
ELECTRICAL SYSTEM
An overview of the ELECTRICAL SYSTEM is presented below.
General
An outline of the electrical system is shown below.
DANGER
CAUTION
Device
OCAL
ATCAL
Dgn
X15.1
X10.6
Name
OIL COOLER ALARM
ATC INVERTER ALARM
FOOT SWITCH
SF8
X11.3
FLOAT SWITCH
SL12
SL2
SL9
X14.4
X18.3
X15.2
PRESSURE SWITCH
SP12
SP16
SP2
SP23
SP36
SP37
SP38
SP5
SP98
X14.0
X10.2
X15.3
X10.3
X6.5
X6.6
X6.7
X18.3
X7.0
PROXIMITY SWITCH
SQ100
SQ105
SQ106
SQ112
SQ121
SQ123
SQ124
SQ133
SQ247
SQ248
SQ251
SQ252
SQ29
SQ301
SQ302
SQ32
SQ33
X5.4
X19.0
X19.1
X8.7
X5.6
X5.1
X5.2
X5.3
X11.2
X11.1
X19.5
X12.4
X17.0
X12.3
X12.3
X17.1
X17.2
SQ447
SQ562
SQ563
SQ71
SQ72
SQ730
SQ875
X14.5
X8.3
X10.7
X12.1
X12.0
X10.0
X10.1
YV2011
YV2041
YV2181
YV2281
YV2650
YV2651
YV3081
YV680
YV681
YV91
Y6.6
Y6.0
Y8.1
Y7.0
Y11.1
Y11.0
Y10.4
Y11.6
Y11.5
Y8.7
AIR BLOW
ATC AIR BLOW
COUPLING AIR BLOW
O/A LUBE AIR SUPPLY
ATC SHUTTER CLOSE
ATC SHUTTER OPEN
SETUP STATION LOCK PIN DOWN
POT MAGAZINE SIDE
POT SPINDLE SIDE
OIL HOLE DRILL
OPTIONS
PRESSURE SWITCH
SP7
X12.5
FOOT SWITCH
SF14
X9.0
PROXIMITY SWITCH
SQ447
SQ547
SQ563
SQ562
SQ112
X14.5
X16.7
X10.7
X8.3
X8.7
SOLENOIDS
YV131
YV141
YV5231
Y6.4
Y6.5
Y8.5
OIL SHOT 1
OIL SHOT 2
DUST COLLECTOR AIR BLOW
SOLENOIDS
LOCATION OF SOLENOIDS
YV2041 (Y6.0) ATC Air Blow & YV2011 (Y6.6) Air Blow
YV2651 (Y11.0) ATC Shutter Open & YV2650 (Y11.1) Shutter Close
ELECTRICAL CABINET
FAQ
SV02-660-12-002 1/3
Machine Model:
Title:
NH5000
Objective:
Publication:
CONTROL LAYOUT
K.Minami
UNIT 6
UNIT 5
UNIT 4
UNIT 3
UNIT 2
UNIT 1
MG
APC
SVM2
SVM1
SPM
PSM
Y&Z
X&B
KM1 / KM101
UNIT 31
ATC
AP-POW 1
AP-POW 2
Service TM
AP-POW 3
QF7
QF9
QM7
QF31
QF24
FOR OPTION
QM84,QM86,QM94
QM84,QM86,QM94 etc
QF12
QF14
QM36
OUTSIDE
CONVEYOR
X16.2
QM35
INSIDE
CONVEYOR
SPIRAL
X16.1
QM34
INSIDE
CONVEYOR
X16.1
QM80
OIL COOLER
ON
QM35A
INSIDE
CONVEYOR
SPIRAL
X16.1
QM70
HYDRALIC
PUMP
X15.4
QM63
COOLANT
PUMP
X15.6
QM75
SHOWER
COOLANT
X15.7
LED
7 LED
7-Segment LED
TC
type
maker
A81L-0001-0159
26450/
2002.6.14 H. Yonekawa
Qty
remark
E30069
A01
E30070
A02
TRANSFORMER
E30071
A01
INVERTER
ED3L-G24A2F
STN0.63/G/D05691BJ01@5E01
FVR3.7C11S-2MO
E36046
A02
PUSHBUTTON SWITCH
OBS-13
E50051
B02
NAME PLATE
E50161
A01
E50212
B01
E53071
A01
NAME PLATE
TK2001-B35A
REPRESENTATIVE NAME
PLATE
MANUAL PULSE GENERATOR OLM-01-2AZ9-16A
E54009
A02
OPERATION PANEL
AB12C-4144/AN0
E54073
A02
OPERATION PANEL
TK2001-PA3
E54130
A01
ZY1E-SS5170-1
E54131
A01
ZY1E-SS5170-2
E54132
A01
ZY1E-SS5170-3
E54133
A01
OPERATION PANEL
ZY1E-SS5169
E54134
A01
OPERATION PANEL
TK2001-Y08
E54135
A01
OPERATION PANEL
SS3433-0A01
E54139
A01
OPERATION PANEL J)
ZY1E-SS5170-7
E54140
A01
OPERATION PANEL E)
ZY1E-SS5170-8
E54141
A01
ZY1E-SS5170-9
E55048
A03
FAN MOTOR
US15F22-ZMGW
E55120
A02
FAN MOTOR
KTCHBO-52B3B-03
E57378
A01
BREAKERCOVER
BU-CKD-02155
0
TuV
BU3KDGR2-02155
1
1
1 / 3
1
1
*
*
*
*
new
*
*
type
maker
Qty
remark
QOU310
QOU330
E57494
A01
BREAKER
E57538
A01
E57538
A01
A01
E57585
A01
E57596
A01
E57598
A02
CIRCUIT PROTECTOR
CP33FS/10
E57584
E57667
A01
BU3KDG300FRA-02155
A01
E57687
A01
E57687
A01
E57688
A01
E57689
A01
ELECTROMAGNETIC
CONTACTOR
E57690
A01
E57735
A01
E57737
A01
ELECTROMAGNETIC
CONTACTOR
LC1D1156F7UNIT2
E57949
A02
CIRCUIT PROTECTOR
FAZ-S2
E57979
A02
BREAKER HANDLE
BZ-V60C-E-02155
E57673
BREAKER
ELECTROMAGNETIC
CONTACTOR
ELECTROMAGNETIC
CONTACTOR
ELECTROMAGNETIC
CONTACTOR
E61110
A01
PUSHBUTTON SWITCH
HA9Z-P1G-TK1711-4
E61111
A01
PUSHBUTTON SWITCH
HA9Z-MS11-TK1711-4
E61114
A01
PUSHBUTTON SWITCH
HA9Z-P1R-TK1711-4
E61115
A01
PUSHBUTTON SWITCH
HA9Z-MS14-TK1711-4
E61134
A01
KEY-SWITCH
AH165-RJM2A22A
E61135
B01
TEN KEY
KS-6MSM02B
LC1K1201K72
LP4K0901BW3
LP4K0901BW3
LC1-D1156M7
2 / 3
*
*
*
1
1
1
1
new
1
1
1
1
1
LA1-KN31()
*
*
*
*
*
*
*
*
*
*
parts #
edition name
type
E61177
A02
ROTARY SWITCH
BADP-057
E61316
B01
PUSHBUTTON SWITCH
M22-PV/K02
E61316
B01
PUSHBUTTON SWITCH
M22-PV/K02
E63206
A10
LINE FILTER
A81L-0001-0083#3C
E65891
A02
LSC FRAME
LSC-C-600-4STS1330
E76086
A02
P.C. BOARD
SRB-MS-ILK5
E76090
A01
P.C. BOARD
MR-AP-POW1
E76091
A01
P.C. BOARD
MR-AP-POW2
E76104
B01
P.C. BOARD
AP-DTP-NH5-1
E76105
B01
P.C. BOARD
AP-DTP-NH5-2
E76107
B01
P.C. BOARD
MR-AP-POW-NH5000
E77155
A01
MEMORY CARD
BN-040AB
E77190
C01
DISPLAY UNIT
H26106
A01
H26107
maker
Qty
remark
1
1
1
1
1
1
PA03220-B050
PFU
ENCLOSURE PARTS
DA-44399
A01
ENCLOSURE PARTS
DA-44535
H26108
A01
ENCLOSURE PARTS
DA-44536
H26200
A01
ENCLOSURE PARTS
DA-44400A1
H26211
A01
ENCLOSURE PARTS
DA-44628A1
H40162
A02
NAME PLATE
NITTO 5000N
H40628
B02
NAME PLATE
NITTO 5000N
H45417
A01
NAME PLATE
TK2001-B34A
H45417
A01
NAME PLATE
TK2001-B34A
3 / 3
new
NH5000AP-DTP1
NH5000AP-DTP2
NH5000AP-POW
*
*
*
*
*
*
*
*
1
1
MT1500
*
*
*
*
UNIT NAME
NAME OF
MOTOR
ATC Assembly
2200 [W]
200-60Hz
Okubo Gear
Sanki
M31
QF31
M34
BF4GT000A
U18116
INSIDE CHIP
CONVEYOR 1
QM34
ENOMOTO
M35
QM35
M35A
QM35A
INSIDE CHIP
CONVEYOR 2
TOKYO SEIMITU
HATUJOU
U11267
INSIDE CHIP
CONVEYOR 2
TOKYO SEIMITU
HATUJOU
TC-EX
CYCRO
MOTOR
SUMITOMO
HEAVY IND.
U11267
COOLANT PUMP
GRUNDFOS
TC-EX
COOLANT
PUMP MOTOR
GRUNDFOS
E55503
MTH2-60/6
COOLANT PUMP
GRUNDFOS
COOLANT
PUMP MOTOR
GRUNDFOS
E55503
MTH2-60/6
HYDRAULIC PUMP
HYD PUMP
MOTOR
NACHIFUJIKOSHI
UVN-1A-1A42.2-4-11
PUMP-MOTOR
SHOWA
LCB4-8297E
M63
QM63
M75
QM75
M70
NACHI-FUJIKOSHI
QM70
U00237
M69
LUBRICATION UNIT
SHOWA
U27014
11/11/11A
3
4P
CHIP
CONVEYOR
MOTOR
FUJI
ELECTRIC
MGX1M01A200
AZR
CYCRO
MOTOR
SUMITOMO
HEAVY IND.
U10481
200V-50Hz/200-60/220-60
VOLTAGE CURRENT
PHASE
POLE
11
0.4 ~ 0.63 [A]
0.1 [Kw]
200V-6-Hz 220-60
0.55A
3
0.54A
4P
0.62
0.55
0.54
0.4 ~ 0.63 [A]
0.62
0.55
0.54
0.4 ~ 0.63 [A]
0.1 [Kw]
200V-6-Hz 220-60
0.55A
3
0.54A
4P
0.1 [Kw]
200V-6-Hz 220-60
0.55A
3
0.54A
4P
0.62
0.55
4.0 ~ 6.3 [A]
0.54
5.8
6.0
6.0
2P
2P
5.8
2200 [W]
200V-50Hz 200-60 220-60
9.0 / 8.7 / 8.2 [A]
3
2P
17 [W]
100V-50Hz / 100V-60Hz
1.5 / 1.2 / 1.5 [A]
3
2P
6.0
6.0
9.0
8.7
8.2
1.5
1.2
1.5
QM80
OIL COOLER
WAKAYAMA
PRECISION
NU-YEC112BMN01
U07252
QM81
QM81R
M83
1100 [W]
200V-50Hz/200-60/220/60
5.15/5.80/5.80 [A]
3
2P
11.0
11.0
400 [W]
200V-50Hz/200-60/220-60
7.5
7.5
YASUKAWA
F83R
FELQ-8T
M300
FAN
SUTAIRU DENNSHI
M301
US15F22-ZMGW
E55048
HEAT EXCHANGER
KAMIYA
KTCHBO-52B3B
E55120
2.2/1.93/1.95 [A]
3
4P
STYLE FAN
SUTAIRU
DENNSHI
US15F22-ZMGW
E55048
STYLE FAN
SUTAIRU
DENNSHI
UZS15D22-MGW
E67021
37 / 34 / 34 [W]
200V-50Hz/200-60/220-60
STYLE FAN
37 / 34 / 34 [W]
200V-50Hz/200-60/220-60
0.210/0.200/0.230 [A]
1
2P
35 / 33 / 33 [W]
200V-50Hz/200-60/220-60
0.190/0.170/0.206 [A]
1
2P
M302
M303
Y AXIS COOLING
FAN
SUTAIRU DENNSHI
US15F22-ZMGW
E55048
SUTAIRU
DENNSHI
US15F22-ZMGW
E55048
0.210/0.200/0.230 [A]
1
2P
2.2
2.2
2.2
AP-POW BOARDS
AP-POW-1
XPOWP
XTRNS
XCX1A
XGS1P
XGS2P
L11A
L11A
L51
L11A
L11A
L12A
L12A
L52
L12A
L12A
L13A
GND
GND
GND
XGS3P
GND
XM300
XM301
XM302
XM303
L11A
L51
L51
L51
L51
L12A
L52
L52
L52
L52
GND
GND
GND
GND
GND
XCONS
XQM80
XKM63
XKM73
XKM75
R12B
R12
24NC
24NC
24NC
L12A
R12A
CLTH1
CLTH2
CLTH2
24NC
CLT
CHIP
SWCLT
CLTH1
N24
N24
N24
CLT
N24
CHIP
CLTH2
SWCLT
9
10
AP-POW-2
XM70A
XM63A
XM73A
XM75A
U70
U63
U73
V70
V63
V73
W70
W63
W73
XM70
XM63
XM73
XM75
U70
U63
U73
U75
V70
V63
V73
V75
W70
W63
W73
W75
GND
GND
GND
GND
AP-POW-3
XM36A
XM34A
XM35A
XM351A
U36
U34
U35
U35A
V36
V34
V35
V35A
W36
W34
W35
W35A
XM36
XM34
XM35
XM351
U36
U34
U35
U35A
V36
V34
V35
V35A
W36
W34
W35
W35A
GND
GND
GND
GND
This is a dogless zero return machine so the Zero Point Set function is active on this
control.
The ATC Manual screen is also identical to the iMA control. Although we are using an
Okubo gearbox driven by a Fuji Inverter, the manual recovery procedure is the same.
The SYSTEM COMPONENT screen is arrived at by pressing the SYSTEM button. The
menu selections available are displayed above. For this picture, SYSTEM COMP. was
chosen.
The information contained on this screen shows every version of software that is
currently loaded into the machine. When updating software, always check this screen
when finished to ensure the correct version has actually been loaded.
Timer Screen
This is the PMC Timer screen arrived at by pressing the SYSTEM button, PMC softkey,
PMCPRM softkey and then Timer (as shown above). The following screens will be of
the Counter, Keep Relay and Data screens.
Counter Screen
The Data Table C. Data screen is where you set up the Group Table Count. This will
determine how the G. Data tables are sequenced.
Fanuc load monitor screen is displayed above, and the MAPPS load monitor screen is
in the lower picture.
B-AXIS TABLE
The B-Axis table was developed using the proven design of the SH-500. We have had tremendous
success with this table design, and felt there was little room for improvement.
3 piece coupling
Bearing
Indexing Table
Gear
Drive
Clamping
Hooks
Clamping
Piston
Worm Wheel
Worm Shaft
Rotary Table
The B-Axis table will come standard as a 1 indexer with a full fourth axis offered as an option, as
shown above.
You can see the three piece coupling on the picture of the indexing table, which is not used on the full
4th axis table. The rotary table is using a hydraulic brake, as is normally the case, to hold the table in
position.
You can also see the difference in drive mechanisms between the two different tables. The Indexer
uses a gear train mechanism to rotate the table, while the rotary table uses a belt drive attached to a
worm shaft.
NO DRAWING NO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
1 Degree Indexer
1
2
5
6
7
9
10
11
12
13
14
15
16
17
19
18
20
R
H
Y
H
Y
E
U
B
Y
H
U
Y
P
Y
B
Y
B
Y
H
Y
4
5
0
1
0
6
4
1
0
5
4
0
4
0
1
0
4
0
5
0
9
6
9
3
9
6
0
1
1
6
0
0
0
1
1
2
5
1
6
9
2
6
2
8
2
0
0
2
0
6
8
3
4
0
3
0
4
0
6
2
3
1
1
7
1
8
7
1
3
1
5
1
3
2
8
4
9
3
1
2
1
2
4
6
4
2
1
4
5
4
4
2
1
0
9
0
2
0
3
5
A
A
A
A
A
A
B
A
A
A
A
A
A
A
A
A
A
A
A
A
T I T L E
PIPE
MOUNTING PLATE
HEXAGON SOCKET HEAD CAP BOLT
M6*14
M6*14
PROXIMITY SWITCH
FL2B-2J6/E
PRESSURE SWITCH
PG-35-102R-PR2-104
BLOCK JOINT
HEXAGON SOCKET HEAD CAP BOLT
M6*35
MOUNTING PLATE
REGULATOR
AR2000-01B
M5*12
PLUNGER
DPB13(0.1CC-0.16CC*2
M6*20
BLOCK JOINT
HEXAGON SOCKET HEAD CAP BOLT
M8*40
BLOCK
HEXAGON SOCKET HEAD CAP BOLT
M6*30
BRACKET
HEXAGON SOCKET HEAD CAP BOLT
M8*20
Q
1
1
2
1
2
2
1
1
2
1
1
2
1
2
1
4
1
2
1
6
MAKER
C
*
*
*
*
*
2
2
*
*
*
*
*
*
*
*
*
*
*
*
*
NO DRAWING NO
26
23
24
25
22
21
10
19
17
15
13
20
18
16
14
11
12
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
B
Y
B
Y
B
Y
B
Y
B
Y
B
Y
H
Y
F
Y
H
Y
H
Y
Y
A
Y
Y
Y
E
5
0
4
0
5
0
3
0
5
0
5
0
4
2
7
0
4
2
9
0
0
2
0
7
7
4
7
4
5
4
7
4
5
4
7
4
7
4
1
9
0
1
1
9
5
9
3
4
2
0
1
6
2
0
3
0
2
0
1
0
2
0
2
0
0
1
0
0
0
1
9
2
0
2
0
0
0
3
8
4
1
3
5
4
4
4
5
4
5
4
3
8
5
1
3
8
0
1
4
2
3
0
0
0
7
0
0
0
9
0
3
0
9
0
1
0
0
6
8
2
0
6
4
4
0
4
0
8
8
9
B
A
A
A
A
A
B
A
A
A
B
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
T I T L E
HOOK
HEXAGON SOCKET HEAD CAP BOLT
M12*40
EDGE LOCATER
HEXAGON SOCKET HEAD CAP BOLT
M12*30
HOOK
HEXAGON SOCKET HEAD CAP BOLT
M12*40
EDGE LOCATER
HEXAGON SOCKET HEAD CAP BOLT
M12*40
HOOK
HEXAGON SOCKET HEAD CAP BOLT
M12*40
HOOK
HEXAGON SOCKET HEAD CAP BOLT
M12*40
NAME PLATE
HEXAGON SOCKET TRUSS HEAD MACHINE SCREW M6*8(IVORY)
LID
HEXAGON SOCKET HEAD CAP BOLT
M6*12
NAME PLATE
HEXAGON SOCKET TRUSS HEAD MACHINE SCREW M6*8(IVORY)
LID
HEXAGON SOCKET HEAD CAP BOLT
M6*14
M10*40
BASE
HEXAGON SOCKET HEAD CAP BOLT
M8*30
CIRCULAR WASHER
M8
SPRING WASHER
M8
SERVO MOTOR
A06B-0227-B000
Q
1
2
1
2
1
2
1
3
1
2
1
1
1
2
1
4
1
2
1
5
3
1
4
4
4
1
MAKER
C
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
NO DRAWING NO
101
102
103
28
104
27
105
26
25
1
10
11
12
13
15
14
16
17
18
19
20
21
22
23
24
29
30
31
32
33
35
34
36
Detail Drawing A
37
38
Supply gasket
39
40
41
42
43
44
45
100
47
Clearance 0.5 mm
0.5 mm
Clearance -0.03 mm
-0.03 mm
99
48
98
97
49
Travel 2 mm
2 mm
46
50
96
51
Apply Grease(ALVANIA EP)
(EP)
95
52
94
53
54
55
93
92
56
57
58
59
60
61
91
90
89
88
69
68
67
66
65
70
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
72
71
64
63
62
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
Y
Y
R
Y
P
B
F
S
B
B
Y
W
F
Y
W
Y
F
R
Y
A
F
W
Y
F
B
Y
Y
Y
W
H
F
W
N
W
G
F
Y
F
W
Y
G
B
W
Y
Y
F
A
W
W
G
R
W
W
W
W
F
Y
W
R
S
F
W
R
Y
W
Y
R
W
R
W
P
W
W
F
W
Y
W
W
W
W
P
F
Y
F
S
G
F
Y
F
F
B
Y
Y
Y
G
G
Y
W
Y
W
Y
P
Y
P
W
0
0
2
0
0
0
5
2
5
5
0
0
6
0
0
0
7
2
7
0
5
0
0
4
5
0
6
7
0
3
3
0
1
0
4
6
2
6
9
5
4
7
0
5
0
4
1
0
0
4
3
0
0
0
0
6
5
0
2
1
6
0
2
5
0
0
3
0
3
0
3
0
0
5
0
0
0
0
0
0
3
5
0
5
1
2
5
0
5
3
7
5
0
0
4
4
7
0
0
0
7
3
7
3
0
2
3
1
1
4
9
1
1
7
7
0
7
4
0
7
0
2
0
3
4
4
6
3
3
4
1
0
1
8
8
0
6
0
8
0
6
8
5
0
2
1
2
6
9
0
2
5
9
9
1
3
9
9
6
6
7
2
6
1
9
1
8
1
3
7
2
1
9
3
6
0
7
6
6
9
1
6
6
7
6
0
7
2
7
5
4
7
2
7
9
2
2
3
3
0
0
3
9
3
9
5
0
3
0
6
0
0
2
0
1
0
0
0
4
4
3
0
0
3
0
3
0
0
1
2
1
0
0
2
3
5
1
0
0
2
2
0
0
0
0
1
4
1
9
7
0
8
3
6
3
2
0
9
8
0
0
9
8
0
0
6
7
0
0
5
0
1
0
5
0
0
3
1
3
0
0
1
0
1
1
0
0
0
1
0
0
7
0
3
5
0
8
1
1
1
2
7
0
0
0
0
1
9
1
4
0
0
0
0
0
1
5
2
6
1
5
9
0
6
6
3
3
7
1
4
1
4
9
4
6
0
4
3
5
2
5
0
0
0
6
4
0
2
1
5
9
1
2
0
5
5
6
2
2
1
3
9
2
0
3
7
2
0
1
1
3
6
1
9
1
6
4
8
2
8
4
3
0
0
4
5
0
3
2
0
2
2
2
1
1
5
5
1
0
5
2
9
2
4
2
3
4
3
5
3
3
6
0
1
5
1
2
5
2
0
6
0
7
0
6
5
2
5
6
7
0
5
0
2
5
2
9
0
5
6
7
0
0
5
9
0
6
6
6
4
0
9
8
6
8
5
5
5
1
0
4
6
0
1
2
9
0
5
4
5
9
4
3
2
2
5
0
2
9
8
7
5
7
0
5
0
9
2
6
8
2
5
0
7
3
0
2
6
5
2
1
9
6
9
1
7
9
0
3
3
6
0
0
0
3
4
8
1
0
0
4
6
4
7
5
A
A
A
A
A
A
A
A
A
A
A
A
B
A
A
A
A
B
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
B
A
A
A
A
A
A
A
A
A
A
A
C
B
A
C
E
B
A
A
A
A
A
A
A
A
A
A
B
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
E
A
A
C
A
C
A
A
A
D
C
A
A
A
A
A
A
A
A
A
T I T L E
HEXAGON SOCKET HEAD CAP BOLT
M8*16
M10*50
PIN
HEXAGON SOCKET HEAD CAP BOLT
M6*60
4 + PA-4 +
LEVER
FLANGE
DUST SEAL
DKI4052710
BLOCK
BLOCK
HEXAGON SOCKET HEAD CAP BOLT
M5*30
O RING
G-35
COLLAR
HEXAGON SOCKET HEAD CAP BOLT
M5*12
O RING
G-45
M5*12
LID
SHAFT
COMPRESSION SPRING
A340
PALLET
FLANGE
O RING
P-40
M10*30
COLLAR
ARM
HEXAGON SOCKET HEAD CAP BOLT
M6*50()
HEXAGON NUT
M6-1
SPRING WASHER
M6
O RING
S-6
TABLE COVER
LID
O RING
P-9
S-16
COUPLING
COLLAR
FLUSH HEAD SCREW
M6*15
FLANGE
TAPER PIN
10*50(Threaded)
COUPLING
LINER
O RING
P-320
SPRING PIN
6*56
M5*12
COLLAR
TABLE COVER
D RING
BACKUP RING
COUPLING
CYLINDER
D RING
BACKUP RING
O RING
P-12
O RING
P-12
BASE
TAPER PIN
10*60(Threaded)
O RING
P-12
SHAFT
ROLLER
8*8L
CAGE
O RING
S-145
SHAFT
TAPER PIN
12*20(Threaded)
O RING
G-85
M8*40
PISTON
SEAL
CYLINDER
O RING
P-48
PLUG
MB700-070
O RING
G-105
O RING
P-30
FLANGE
SEAL
SPGY 42.5 50 3
M6*20
O RING
P-22
O RING
P-26
O RING
G-115
O RING
P-12
PLUG
MB700-050
FLANGE
HEXAGON SOCKET HEAD CAP BOLT
M8*16
FLANGE
CROSS ROLLER BEARING
RE20025CCOP5
BEVEL GEAR
FLANGE
HEXAGON SOCKET HEAD CAP BOLT
M8*120
FLANGE
LINER
LINER
TAPER PIN
10*40(Threaded)
M10*30
M10*50
COUPLING
COUPLING
COMPRESSION SPRING
TB12*50
CORD RING
3*1000
M10*110
V RING
VL-0450
R-14(TH-A-14)
CHECK VALVE
COMPRESSION SPRING
THS6310-2
CHECK VALVE
O RING
P-5
MAKER
2
10
8
8
2
4
1
1
1
1
6
1
1
6
1
1
2
1
1
1
1
2
8
16
4
8
16
8
3
1
3
3
16
16
1
2
8
1
1
4
1
1
1
4
6
1
1
1
1
1
1
1
1
6
6
1
3
6
2
20
1
1
2
4
3
8
1
3
1
1
5
1
2
1
6
8
1
3
5
6
1
1
8
1
1
1
1
12
1
1
1
4
24
12
1
1
24
1
18
2
4
4
4
4
4
*
*
*
*
*
*
*
2
*
*
*
2
*
*
2
*
*
*
2
*
*
2
*
*
*
*
*
*
2
*
*
2
*
2
*
*
*
*
*
*
*
2
*
*
*
*
2
2
*
*
2
2
2
2
*
*
2
*
2
*
2
*
*
2
*
*
*
*
2
*
2
2
*
*
*
2
2
2
2
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
2
2
*
2
2
*
2
*
2
NO DRAWING NO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
B
C
25
B
1
10
19
20
12
11
13
14
17
21
22
23
27
28
29
C-C
15
18
16
26
24
G
S
F
W
B
S
Y
G
Y
F
Y
Y
G
F
W
F
S
S
G
R
S
W
Y
R
R
S
F
R
Y
2
0
6
0
7
0
6
0
8
5
0
6
0
4
0
5
1
1
1
2
1
0
0
4
2
1
5
2
7
4
7
7
6
2
7
2
4
0
4
1
0
1
8
7
7
4
4
9
8
0
7
1
9
3
8
2
5
3
0
3
1
0
2
3
4
1
1
0
0
1
0
5
0
8
0
0
1
0
0
0
1
2
0
0
0
3
0
2
1
2
6
1
1
0
0
0
4
2
1
9
0
6
9
0
5
7
7
0
3
4
3
7
0
9
9
6
8
5
9
7
9
5
6
1
1
1
2
0
5
5
0
1
6
3
4
1
3
5
5
2
6
7
6
6
0
C
A
B
A
B
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
B
B
A
A
A
T I T L E
BEVEL GEAR
TAPERED ROLLER BEARING
HR32007XJ P5
FLANGE
O RING
P-67
LINER
TAPERED ROLLER BEARING
HR32007XJ P5
KMT NUT
KMT7(M35*1.5)
SPUR GEAR
SPAN RING
SCE300 30*35
FLANGE
HEXAGON SOCKET HEAD CAP BOLT
M6*22
HEXAGON NUT
M10-1
SPUR GEAR
ECCENTRIC RING
O RING
G-60
BUSHING
THRUST CYLINDRICAL ROLLER BEARING
NTB 2035
GS 2035
GEAR
ECCENTRIC SHAFT
SHELL TYPE NEEDLE ROLLER BEARING
TLA2020Z
O RING
G-35
M6*145
PIPE
DOG
FLANGE
DOG
COMPRESSION SPRING
A-259
Q
1
1
1
1
2
1
1
1
2
1
4
1
1
1
1
1
2
4
1
1
2
1
1
1
1
1
1
1
1
MAKER
C
*
2
*
2
*
2
*
*
*
*
*
*
*
*
2
*
2
2
*
*
2
2
*
*
*
*
*
2
NO DRAWING NO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1
2
5
6
10
11
12
13
15
14
16
R
H
Y
P
Y
U
U
Y
P
Y
R
E
B
Y
B
Y
4
5
0
4
0
4
4
0
4
0
4
7
4
0
4
0
9
6
9
0
1
0
0
0
0
1
9
3
5
1
4
1
2
5
2
4
0
0
8
3
0
0
2
6
4
0
1
0
2
6
2
3
2
7
5
1
9
2
2
7
9
3
7
3
6
1
5
1
0
1
4
2
5
0
7
5
2
0
9
0
A
B
A
A
A
B
A
A
A
A
A
B
A
A
A
A
T I T L E
PIPE
BRACKET
HEXAGON SOCKET HEAD CAP BOLT
M8*20
PLUNGER
DPB13(0.1CC-0.16CC*2
M6*20
PRESSURE SWITCH
PG-35-102R-PR2-104
REGULATOR
AR2000-01B
M5*12
PLUNGER
DPB-12-0.16CC
M6*20
PIPE
SCALE
ADP-20G10-B
BLOCK
HEXAGON SOCKET HEAD CAP BOLT
M6*30
BLOCK
HEXAGON SOCKET HEAD CAP BOLT
M6*30
Q
1
1
7
1
1
1
1
2
1
1
1
1
1
2
1
2
MAKER
C
*
*
*
*
*
2
*
*
2
*
*
*
*
*
*
*
NO DRAWING NO
1
2
26
25
24
23
22
21
19
17
15
13
20
18
16
14
9
10
11
12
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
B
Y
B
Y
B
Y
B
Y
B
Y
B
Y
H
Y
H
Y
B
Y
Y
Y
Y
A
E
Y
Y
Y
5
0
4
0
5
0
3
0
5
0
5
0
4
2
4
2
4
0
0
6
0
2
4
0
7
7
7
4
5
4
7
4
5
4
7
4
7
4
1
9
1
9
3
1
2
0
4
2
6
2
0
1
2
0
3
0
2
0
1
0
2
0
2
0
0
1
0
1
2
0
5
1
0
2
3
0
0
0
8
4
1
3
5
4
4
4
5
4
5
4
3
8
3
8
4
2
4
0
4
8
0
3
0
0
7
0
0
0
9
0
3
0
9
0
1
0
0
6
0
6
9
0
0
6
0
0
9
0
8
8
B
A
A
A
A
A
B
A
A
A
B
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
T I T L E
HOOK
HEXAGON SOCKET HEAD CAP BOLT
M12*40
EDGE LOCATER
HEXAGON SOCKET HEAD CAP BOLT
M12*30
HOOK
HEXAGON SOCKET HEAD CAP BOLT
M12*40
EDGE LOCATER
HEXAGON SOCKET HEAD CAP BOLT
M12*40
HOOK
HEXAGON SOCKET HEAD CAP BOLT
M12*40
HOOK
HEXAGON SOCKET HEAD CAP BOLT
M12*40
NAME PLATE
HEXAGON SOCKET TRUSS HEAD MACHINE SCREW M6*8(IVORY)
NAME PLATE
HEXAGON SOCKET TRUSS HEAD MACHINE SCREW M6*8(IVORY)
MOUNTING PLATE
HEXAGON SOCKET HEAD CAP BOLT
M6*20
M8*40()
HEXAGON NUT
M6-1
M12*40
MOTOR BASE
SERVO MOTOR
A06B-0227-B000
M8*30
CIRCULAR WASHER
M8
SPRING WASHER
M8
Q
1
2
1
2
1
2
1
3
1
2
1
2
1
2
1
2
1
2
1
1
2
1
1
4
4
4
MAKER
C
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
NO DRAWING NO
105
106
Apply Screw Lock(Three Bond)
26
1344
107
25
108
24
23
109
1
10
11
12
13
14
15
16
17
18
19
20
21
27
22
28
31
30
29
32
33
34
Detail Drawing A
104
103
Supply gasket
102
Starting torque 3.94.4Nm
3.94.4Nm
101
35
36
100
37
99
38
98
39
97
40
96
41
95
94
42
93
43
Apply Grease(ALVANIA EP)
(EP)
92
91
44
Travel
0.050.1mm
0.050.1mm
90
45
46
Apply Grease(ALVANIA EP)
(EP)
89
88
47
48
87
49
86
50
85
51
84
52
53
83
82
81
80
79
77
78
76
75
1344
Apply worm gear oil at assembling
Apply Grease(ALVANIA EP)
(EP)
74
73
72
71
70
69
68
66
67
65
64
63
1344
Apply Grease(ALVANIA EP) Apply Grease(ALVANIA EP)
(EP)
(EP)
Adjust based accuracy test results chart belong inductosyn
62
61
58
59
60
57
56
55
54
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
X
Y
P
Y
B
S
F
B
B
Y
W
F
W
Y
Y
F
R
Y
A
F
W
F
B
Y
Y
Y
Y
W
H
F
F
W
G
F
G
W
F
W
Y
Y
A
Y
F
B
W
W
W
W
F
W
W
W
W
F
G
R
R
F
H
Y
W
S
W
W
R
F
Y
W
N
R
Y
F
W
F
E
N
Y
Y
S
W
Y
W
Y
A
G
W
Y
Y
W
F
F
W
W
W
F
F
R
B
Y
Y
N
Y
W
Y
Y
P
Y
P
W
0
0
0
0
0
2
5
5
5
0
0
6
0
0
0
7
2
7
0
5
0
4
5
0
6
7
0
0
3
6
3
0
4
6
4
9
6
0
5
0
1
0
4
6
0
0
0
0
6
1
1
0
0
5
2
3
3
5
5
0
0
2
0
0
3
5
0
0
1
2
0
3
0
7
7
7
0
0
0
0
0
0
0
0
2
0
7
5
0
5
5
0
0
0
3
5
2
7
5
2
1
0
0
0
7
3
7
3
0
2
1
4
1
9
1
1
7
7
0
7
4
7
0
0
2
0
3
4
4
6
3
4
1
0
1
3
8
8
1
0
6
0
6
1
0
5
6
9
0
5
3
2
0
9
9
9
9
7
4
4
8
8
1
6
0
1
7
1
0
6
2
6
6
3
6
0
9
0
6
1
7
6
1
3
3
2
0
7
6
3
7
3
4
5
7
3
7
7
5
1
9
9
9
9
3
1
2
2
8
0
2
8
3
5
0
3
0
6
0
0
1
0
0
0
0
4
4
3
0
0
0
3
3
0
0
1
2
1
0
2
3
5
1
0
0
0
2
0
2
0
0
1
0
9
1
3
6
3
0
0
2
1
9
8
9
8
6
5
5
1
1
2
0
3
3
8
6
3
0
0
0
0
3
1
3
1
0
3
0
0
0
2
5
0
0
3
3
0
0
2
0
6
1
1
1
6
0
2
0
9
4
9
3
2
2
8
7
4
0
0
0
0
0
0
0
0
0
4
6
1
2
5
0
9
6
6
3
3
7
4
1
1
4
9
4
6
0
4
5
2
5
0
0
3
0
6
5
4
0
5
9
5
0
2
2
2
1
9
3
4
7
9
1
9
1
2
5
5
4
4
7
6
0
4
1
2
1
4
3
3
0
0
2
3
2
9
1
2
5
2
4
0
3
2
1
1
2
3
5
6
2
1
1
5
2
6
3
9
0
5
3
9
8
2
6
5
1
2
1
1
5
1
2
5
2
0
7
0
6
0
5
5
2
7
6
0
5
0
5
2
2
9
0
5
6
7
0
5
9
0
6
6
0
6
4
6
0
9
8
5
4
1
5
0
1
2
0
5
4
3
1
4
0
3
8
7
6
5
5
2
5
1
5
5
1
2
8
7
0
7
8
7
0
5
6
1
5
7
2
3
9
5
5
6
3
6
5
0
0
5
1
5
5
0
5
0
3
1
0
6
2
5
7
6
0
5
8
6
6
0
4
6
4
7
5
D
A
A
A
A
A
A
A
A
A
A
B
A
A
A
A
B
A
A
A
A
A
A
A
A
A
A
A
A
D
A
A
B
A
A
A
A
A
A
A
C
A
A
A
A
A
A
A
A
B
A
A
A
A
B
A
A
A
A
A
A
B
A
A
A
A
A
A
A
A
A
B
A
A
D
A
A
A
A
A
A
A
A
B
A
A
A
A
A
B
C
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
T I T L E
CIRCULAR PACKING
HEXAGON SOCKET HEAD CAP BOLT
M6*60
4 + PA-4 +
M6*20
LEVER
DUST SEAL
DKI4052710
FLANGE
BLOCK
BLOCK
HEXAGON SOCKET HEAD CAP BOLT
M5*30
O RING
G-35
COLLAR
O RING
G-45
M5*12
M5*12
LID
SHAFT
COMPRESSION SPRING
A340
PALLET
FLANGE
O RING
P-40
COLLAR
ARM
HEXAGON SOCKET HEAD CAP BOLT
M6*50()
HEXAGON NUT
M6-1
SPRING WASHER
M6
M10*30
O RING
S-6
TABLE COVER
COLLAR
LID
O RING
P-9
COUPLING
COLLAR
COUPLING
FLANGE
O RING
P-320
SPRING PIN
6*56
M5*12
TABLE COVER
HEXAGON SOCKET HEAD CAP BOLT
M10*35
COLLAR
KEY
D RING
DR 362 379.6 8
BACKUP RING
DR 362 379.6 8
D RING
DR 408 425.6 8
BACKUP RING
DR 408 425.6 8
BASE
TURCITE B
TURCITE B
O RING
S-145
O RING
S-145
LINER
WORM WHEEL
PISTON SHAFT
PISTON
FLANGE
LOCK PLATE
HEXAGON SOCKET HEAD CAP BOLT
M5*12
O RING
P-48
OIL SEAL
TC13016014(AE4451F0)
O RING
P-30
O RING
P-7
CYLINDER
FLANGE
HEXAGON SOCKET HEAD CAP BOLT
M5*30
SEAL
SPGY 30 36 2.2
M6*25
COLLAR
O RING
P-22
FLANGE
SCALE
MPR-736B-E2
LOCK NUT
HEXAGON SOCKET HEAD CAP BOLT
M8*25
M5*16
HR32020XJP5
O RING
P-26
M10*35
O RING
G-250
M10*60
TABLE
WORM GEAR
O RING
G-115
COMPRESSION SPRING
TB 12*20
STRAIGHT PIN
5*20
O RING
G-65
FLANGE
CYLINDER
CORD RING
3*1000
V RING
VL-0450
V RING
V-425L
COLLAR
LID
PIN
LINER
TAPER PIN
10*50(Threaded)
M6*15
M8*16
O RING
S-16
M10*50
R-14(TH-A-14)
CHECK VALVE
COMPRESSION SPRING
THS6310-2
CHECK VALVE
O RING
P-5
Q
1
8
2
8
4
1
1
1
1
6
1
1
1
6
1
1
1
1
1
1
2
16
4
8
16
8
8
3
1
1
3
3
1
2
1
1
1
1
4
6
1
8
1
1
1
1
1
1
1
2
4
1
1
1
1
1
1
1
2
2
1
1
2
2
1
1
8
6
2
1
2
1
1
1
1
1
6
8
2
3
6
1
1
1
1
4
20
20
2
1
1
1
1
1
1
1
8
1
4
8
16
2
16
10
4
4
4
4
4
MAKER
C
2
*
*
*
*
2
*
*
*
*
2
*
2
*
*
*
*
2
*
*
2
*
*
*
*
*
*
2
*
*
*
2
*
*
*
*
2
*
*
*
*
*
*
2
2
2
2
*
*
*
2
2
*
*
*
*
*
*
*
2
2
2
2
*
*
*
*
*
*
*
*
2
*
*
*
*
*
2
2
*
2
*
*
*
2
2
*
2
*
*
2
2
2
*
*
*
*
*
*
*
*
2
*
2
*
2
*
2
NO DRAWING NO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
C
B
C
26
28
27
C-C (S=1/2)
10
11
12
13
B-B (S=1/1)
14
15
16
17
18
19
20
21
22
23
24
25
G
Y
Y
F
W
F
F
F
W
S
S
W
S
Y
S
W
F
S
Y
S
F
G
Y
F
Y
W
G
Y
2
6
0
7
0
5
3
5
0
0
1
0
0
7
1
0
3
1
7
2
5
6
8
5
0
0
6
6
5
2
1
1
7
7
3
1
7
8
0
7
8
5
0
7
4
0
5
1
7
8
0
4
1
1
8
0
1
2
0
1
0
8
0
1
0
0
0
0
0
0
0
0
1
0
0
0
8
4
1
0
0
1
4
1
1
0
2
1
7
6
7
0
8
2
2
7
2
5
2
7
1
2
5
0
6
3
0
4
2
1
3
1
1
5
0
6
5
4
6
7
5
6
8
5
7
0
8
0
8
8
0
2
3
3
1
1
5
6
2
0
A
A
A
B
A
A
A
B
A
A
A
A
A
A
A
A
A
A
A
B
A
A
A
A
A
A
A
A
T I T L E
WORM GEAR
MSR NUT
M35(P=1.5)
M6*20
LID
O RING
G-75
SLEEVE
COLLAR
LINER
O RING
G-85
BALL BEARING
51207P5
HMK4030
O RING
G-75
BALL BEARING
51209P5
TH-A-50
HMK4030
O RING
G-70
COLLAR
SHELL TYPE NEEDLE ROLLER BEARING
HMK4030
TH-A-50
OIL SEAL
TC356012(AE2107E1
SLEEVE
TIMING PULLEY
32S8M0300A
SPAN RING
SCE300 30*35
FLANGE
HEXAGON SOCKET HEAD CAP BOLT
M6*25
TIMING BELT
STS-300S8M600
TIMING PULLEY
24S8M0300AF
HEXAGON NUT
M10-1
Q
1
1
6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
4
1
1
1
MAKER
C
*
*
*
*
2
*
*
*
2
2
2
2
2
2
2
2
*
2
2
2
*
*
*
*
*
*
*
*
PALLET DIMENSIONS
Tap Pallet Specification
Unit: mm
NOTE
Unit: mm
NOTE
Unit: mm
NOTE