Documente Academic
Documente Profesional
Documente Cultură
1.
Aircraft harware includes various types of fasteners and misc items used in repair and
manufacture of aircraft.
2.
Safe and efficient operation of ac is dependent upon the correct selecion of ac hardware.
3.
Most items of ac hardware are identified by AN (Airforce-Navy), NAS (National aircraft
standards) or MS (Military standards).
4.
Bolts and screws are type of fastening devices that give the required security of attachment and
rigidity.
5.
Bolts are used where great strength is required and screw are used where strength is not the
deciding factor.
6.
Extreme care and caution must be used in selecting substitutes for a/c afsteners.
7.
BOLT
1. Threaded end is always blunt.
2.Nut is screwed to compleate the assy
3.Has short threaded section and a long grip
length.
4.Head of the bolt may or may not be designed
for turning
8.
SCREW
Either blunt or pointed
Fits into a female receptacle
Has long threaded section and no clearly defined
grip length.
Screw is always tightened by turning its head.
The classification of ac bolts,screws and nut threads are as follows:- NC (American National Coarse)
- NF (American National Fine)
- UNC( American standard unified coarse)
SCREW
1.
2.
3.
allen key
by welding
both A & B
(b)
by soldering it is locked
(c)
locked by peening
(b)
(d)
None
(d)
4.
a.
b.
c.
d.
both a & c
5.
A grub screw is a
a)
Headless type set screw
b)
Cap screw with fine threads
c)
Machine screw with flat countersunk head
d)
Cylindrical piece threaded at both ends and is plain in the middle
6.
BOLT
1.
3.
(a)
(b)
(c)
(d)
5.
6.
AN-CRS bolts
(c)
---
8.
9.
10.
NAS-CRS bolts
(d)
--
(c)
ACST
7.
(b)
ALPP
(b)
ALPB
(d)
12 point bolt
(b)
(c)
(d)
shear load
(b)
(c)
none
shear load(123)
(b)
tension load
(c)
(d)
none
tension load
ALSF(125)
(d) all
11.
12
13.
14.
17.
(c)
filler gauge
(b)
All
(b)
(c)
(d)
none
CRS bolt
(b)
(c)
(b)
(c)
(d)
(b)
(c)
(d)
None
18.
When bolts and rivets are used to joint the metal sheets then both should be protected from
corrosion by
(a)
(b)
(c)
(d)
They must be placed separately approximately, two times then the thickness of the metal
being joint.
19.
(b)
(c)
(d)
(e)
20.
bolt will be moved into position when struck with 12 to 14 ounce hammer
both c & d
21.
(a)
23.
Reworked Bolt
When safety-wiring the widely spaced bolts the max number of bolts in a series that can be safety
wired is-
24.
25.
(i)
(ii)
3 (146)
(iii)
24
(iv)
12
(i)
Bolt has a fairly short threaded section and comparatively longer grip length
(ii)
Screws has a longer threaded portion and may have no clearly defined grip length
(iii)
(iv)
M.T.C.S
(i)
(ii)
(iii)
AN hex head bolts and internal wrenching bolts are not inter changeable as they do not
have the required strength.
(iv)
26.
(i)
(ii)
(iii)
Special purpose(122)
( note that clevis bolt, eye bolt , Jo bolt and lock bolt are special purpose bolt)
(iv)
27.
28.
(i)
lock bolts combines the features of a high strength bolt and rivet(124)
(ii)
(iii)
Lock bolts are pull type, press type, stump type and blind type
(iv)
(i)
(ii)
(iii)
Eye bolt is used for attachment of such devices as fork of a turn buckle, a clevis or a
cable shackle (123)
29.
Alloy steel bolts smaller than No.10-32 and AL alloy bolts smaller than inch diameter are not
used in
30.
(i)
(ii)
(iii)
(iv)
When Internal wrenching bolts are used is steel parts, the bolt hole must be
31.
32.
33.
(i)
Spot faced
(ii)
Counter bored
(iii)
(iv)
Slightly counter sunk to seat the large corner radius of the shank at the head (123).
Jo-bolts are used to areas which are not often subjected to:
(i)
Tensile load
(ii)
Replacement or servicing
(iii)
(iv)
(i)
Drilling with one size small drill than the lock bolt size
(ii)
Splitting it axially
(iii)
(iv)
Jo-Bolt is
(i)
(ii)
High shear and tensile strength makes it suitable for use in cases of high stresses.(124)
34.
(i)
(ii)
It is type of turnlock fastener which is used to secure plates, doors and other removable
panels.
35.
38.
39.
(iii)
(iii)
Class-1
(b)
Class-2
(c)
Class-3
(d)
Class-5(8-16)
(i)
(iii)
(ii)
(i)
(123)
AL alloy bolts smaller than -inch diameter should not be used in primary structure
(ii)
When tightening castellated nuts or drilled bolts, if the cotter pin holes do no line up, it is
permissible to tighten the nut up to 10 percent over recommended torque to permit alignment of
the next slot with the cotter pin hole
(iii)
(iv)
40.
41.
(i)
(ii)
(iii)
As in (ii) and it consists of three parts, and it is available in three head styles
(iv)
(i)
Pull type lock bolts are used mainly in aircraft primary structures and secondary
structures.
(ii)
Stump type lock bolts are used where clearance will not permit the installation of a pull
type lock bolt
42.
43.
(iii)
Blind type lock bolts are used where only one side of the work is accessible
(iv)
All(124)
Lock bolts are more easily and quickly installed than the conventional rivets or bolts and
eliminate the use of
(i)
(ii)
(iii)
(iv)
(124)
When safety wiring closely spaced bolts the number that can be safely wired
44.
(i)
(ii)
(iii)
(iv)
(ii)
(iii)
Eye bold is used for attachment of such devices as fork of turn buckle, a clevis or a cable
shackle
(iv)
46.
47.
When tightening nuts on bolts, cotter pin hole may not align with the nut slot in case of highly
stressed engine parts
(i)
The nut may be over tightened to align the hole and slot
(ii)
The nut may be under tightened to align the hole and slot
(iii)
(iv)
AN-186
(i)
(ii)
(iii)
(iv)
(v)
48.
MS 20073
(ii)
(iii) As in (ii) and dia is 3/16 (8-19) (iv) It is an eye bolt and dia is 3/8
49.
51.
52.
53.
Decode AN-31-32
(i)
(ii)
(iii)
AN standard clevis bolt dia is 1/6 material is Nickle alloy and length is 31/4
(iv)
(i)
(ii)
(iii)
(iv)
turn clockwise
(i)
1/16 of an inch
(ii)
1/3th of an inch
(iii)
1/64 of an inch
(iv)
In hundredths of an inch
54.
(i)
(iii)
Interference fit
(ii)
Loose fit
(i)
(ii)
(iii)
(iv)
All
BOLT(QB)
1.
b)
d)
by method of securing
all of the above (123)
2.
6.
7.
a)
b)
c)
d)
None of these
b)
Stainless steel
c)
Aluminum alloy
d)
Cadmium or Zinc plated corrosion resistant steel, unplated corrosion resistance steel and
anodised aluminum alloy(122)
8.
10.
11.
12.
13.
None of these(123)
d)
None of these
d)
None of these
c)
d)
15.
Plain nut
c)
b)
d)
Castle nut
16.
17.
18.
Bolt head is of
a
c.
19.
Steel
Al. Alloy
b.
d.
Bolt head is of
a.
Steel
b.
Al. Alloy
c.
d.
20.
Which of the bolt head code marking shown identifies a internal hex head bolt?
a)
b)
1) a
22.
2) b
c)
(122)
3) c
4) none
Loose fit
c)
Close fit(121)
b)
d)
Free fit
Tight fit
30. The hardware pre-lubricated & must not be degreased before assembly is/are
a)
Jo-bolt
b)
Avdelok Fastener
c)
Both a) & b) are correct
d)
Huck mechanical lock rivet
31.
32.
b)
d)
Special bolt
All of these
b)
10 KB 105
a)
Flat head
c)
Countersunk
d)
None
33. 10 KB 107
a)
b)
Flat head
c)
d)
None
b)
c)
d) None
35. The AN-3 to AN-20 (hex head a/c bolt) is
a)
General purpose bolt(122)
c)
Internal wrenching bolt
b)
d)
39.
AN 4 - 7 bolt shows
a)
40.
c) 4 length
d) 1/4" dia(123)
41.
NUT
1.
(i)
(ii)
(iii)
By a fiber insert held firmly in place at the base of the load carrying section
(iv)
By making the threads in the fiber insert slightly smaller than those in the load carrying
section(128)
2.
3.
4.
5.
(i)
(ii)
(iii)
(iv)
(i)
(ii)
(iii)
(iv)
(i)
(ii)
(iii)
(iv)
Used with AN hex head bolt, Clevis bolt, eye bolts, drilled head bolt or studs.
(v)
(i)
To provide tight connection which will not shake loose under severe vibration
6.
7.
(ii)
(iii)
(iv)
All (127)
(i)
5/8 dia
(iii)
10 TPI
(ii)
(iv)
10/32 dia
10 shank length
Self locking nuts are acceptable for use on certificated Aircraft subject to the
(i)
(ii)
As in (i) and which will not shake loose under severe vibration
(iii)
(iv)
As in (i), (ii) and (iii) and these nuts should not be used at joints which subject either the
nut or bolt to rotation(127)
8.
After the self locking nut has been tightened, make sure:
(i)
Four threads of the bolt are visible out side the nut
(ii)
The rounded or cham-fered end of the bolt extend at least the full round or chamfer
through the nut
9.
(iii)
Flat end bolts should extend at least 1/32 through the nut
(iv)
10.
11.
13.
(i)
(ii)
(iii)
(iv)
Al alloy washer may be used under bolt heads or nuts on Al alloy or Mg structure
(i)
(ii)
(iii)
Will resist the cutting action of nut or bolt head on the structure
(iv)
When tightening nuts on bolts, cotter pin hole may not align with the nut slot. In case of highly
stressed engine parts
(i)
The nut may be over tightened to align the hole and slot
(ii)
The nut may be under tightened to align the hole and slot
(iii)
(iv)
(i)
(ii)
By a fiber insert held firmly in place at the base of the load carrying section.
(iii)
By making the threads in the fiber insert slightly smaller than those in the load carrying
section
(iv)
15.
(i)
16.
None
Dzus
(ii)
Cam Lock
(iii)
Airlock(142)
(iv)
None
i)
Rivnuts are commonly available with flat heads and with 80 degree counter shunk heads
(ii)
As in (i) and counter shunk Rivnuts are made with both 0.048 and 0.063 head
thickness
(iii)
As in (ii) and the thinner head used when it is necessary to install a Rivnut in a machined
countersunk hole in thin material
(iv)
Closed end Rivnuts are available for installation in a pressurized structure or scaled
compartment(8-15)
17.
18.
When reusing elastic stop nuts be sure the fibre has not lost its locking friction. If a nut can be
(i)
(ii)
(iii)
(iv)
19.
(i)
(ii)
(iii)
(iv)
(ii)
(iii)
Where failure would permit the opening of a joint to the air flow
(iv)
Any of the above(131) (Used with machine screws or bolts where self locking or
castellated type nut is not appropriate)
22.
23.
(b)
(c)
(d)
none
(b)
(c)
(d)
NUTS (QB)
1.
2.
Both a) & b)
d)
None of these
3.
a)
b)
c)
d)
None of these
4.
a)
b)
c)
d)
5.
6.
a.
b.
c.
d.
7.
c)
8.
9.
a)
c.)
Subject to rotation
Plain nut
(c)
(b)
(d)
Castle nut
Self-locking nut
(c)
Acme
Square
Worm
Buttress
WASHERS
1.
5.
6.
b) AN 935
c) AN 970(130)
(131)
7.
8.
AN 935 is
a. Plain washer
d. None of above
AN 936 is
a. Shake proof washer
c. Plain washer
d. None of above
d) AN 960
TURNLOCK FASTENERS
1. Dzus Fastners consist of a stud, grommet and receptacle. The stud length is measured in
a) Tenth of an inch
b) Sixteenth of an inch
c) Hundredth of an inch
d) Thousandth of an inch
2. The marking found on the head of the stud
a) Body diameter, length & shank type
b) Body diameter, length & head type (141)
c) Only length
d) None of these
PINS
1.
Three types of pins are used viz. taper pin, flathead pin and cotter pin.
2.
1.
Cotter pins
2.
3.
4.
(ii)
(iii)
(iv)
If safetying with cotter pin, the prong bent over the bolt and should not exceed beyond the
(i)
Nut diameter
(ii)
(iii)
(iv)
(i)
(ii)
(iii)
Pressure exerted by it against the hole walls keeps it in place and has to be removed with
a punch.
(iv)
5.
a. 1 in 48
8.
10.
c. 1 in 50
d. 1 in 60
AN 406
(i)
It is made of cadmium plated steel and have grip length in 1/16 inch increment.
(ii)
(iii)
(iv)
11.
b. 1 in 10
taper pin(145)
roll pin
(a)
(b)
as in (a) & washer must be placed at the opposite end and insert cotter pin through the
hole to lock the pin in place
(c)
as in (a) & (B) and used in tie rod terminals and in secondary controls which are not
subject to continous operation.(8-29)
12.
15.
(a)
steel/CRS
(b)
(c)
(b)
(c)
(d)
as in (a) and made of spring steel and is rolled into cylindrical shape (8-28)
RIVETS
1.
damage due to
(b)
(c)
2.
4.
5056 al-alloy
(b)
2024
(c) monel
(d)
maximum 5 times
(b)
maximum 15 times
(c)
infinite times
(d)
none
none
5.
6.
7.
8.
9.
If countersunk is not possible to use on thin sheet to get flush surface, then.. use
(a)
(c)
(b)
(d)
flat head
(b)
(c)
(d)
(b)
(c)
(d)
(b)
(c)
(d)
riveting hammer
(b)
(c)
(d)
10.
11.
12.
13.
flat head
(c)
(b)
countersunk head
10 KB-107 rivet is
(a)
flat head
(b)
(c)
(d)
Dia of rivet is
(a)
(b)
(c)
(d)
14.
5056-T (b)
2117-T (c)
2024-T(8-6)
(d) 5056-W
In selecting rivets
(a)
(b)
as in (a) and tensile strength and does not depends on
bearing strength
(c)
rivet dia should be twice the thick ness of metal being
joined
(d)
15.
16.
(i)
(ii)
(iii)
(iv)
(i)
(ii)
(iii)
As in (ii) + contains a metal collar, which is swaged onto the grooved end effecting a firm
tight fit.(163)
(iv)
17.
(i)
Dissimilar metal corrosion would occur.(152)(Copper can be used with copper alloy or
non metallic material.
18.
(ii)
(iii)
(iv)
M.T.C.S
(i)
If an ice box rivet is removed from the refrigerator, it should not be mixed with the rivets
still in the cold storage.
(ii)
Ice box rivets should always be used after 10 min from the removal from the refrigerator
(iii)
Ice box rivets should necessarily be used with in 15 min after its removal from the
refrigerator other wise be re-heat treated.(152)
(iv)
19.
20.
21.
23.
(i)
(ii)
(iii)
(iv)
(i)
riveting Mg structure(8-5)
(ii)
(iii)
(iv)
One raised dot or the head of a rivet indicates its material is:
(i)
2024-T
(iii)
2017-T(8-5)
(i)
(ii)
(ii)
CRS
24.
(iii)
(iv)
(i)
(iii)
1/16 and 1/8
1/16 (8-3)
25.
26.
27.
(ii)
(iv)
Ice box rivets attain about one half their max strength in approximately after driving
(i)
(iii)
12 hours
(ii)
Two hours
(iv)
Five hours
The protective coating on a rivet is identified by its colour. A rivet coated with :
(i)
(ii)
(iii)
In blind riveting, the thickness of the material being riveted determines the overall length of the
shank of the rivet. The shank of the rivet should extend beyond the material thickness
approximately :
(i)
3/64 to 1/8(160)
(iii)
3/32 to 1/8
(ii)
(iv)
3/32 to 3/16
1/32 to 3/16
28.
29.
(i)
(iii)
31.
32.
(i)
30.
(ii)
1/16
(ii)
1/32 (8-3)
(iii)
3/32
(iv)
3/64
To replace a high shear rivet and no facilities to install a new hi-shear rivet, you may use
(i)
(ii)
(iii)
(iv)
How would you prepare the hole to use 1/8 flush rivet to fasten a piece of 0.032 skin to a
0.064 frame.
(i)
(ii)
(iii)
(iv)
33.
34.
35.
(i)
(ii0
(iii)
(iv)
In riveting counter sinking is employed where sheet thickness is greater than the depth of the rivet
head but for thinner sheets
(i)
(ii)
Dimpling is required
(iii)
(iv)
(i)
(ii)
(iii)
(iv)
In solid rivet riveting an allowance of I.S.D. is sufricient to form a shop head for counter sunk
(i)
O.S.D. is sufficient
(ii)
I.S.D. is sufficient
(iii)
O.T.S.D. is suficnet
(iv)
I.D. is sufficient
RIVETS
1.
2.
Pin rivets
(a) are Hi-shear rivets
(b) Used where access to both side of the material is required
(c) They are approximately three times as strong as solid shank rivets
(d) All. (163)
3.
4.
a.
b.
c.
d.
b) Raised dash
d) No marking on head
5.
6.
7.
b) brazier head
d) as in c) & is AN-442. (153/8-3)
8.
9.
d) Mild steel
12. Which one of the following rivet is ready for use as received &
need no further heat treatment.
a) 2117-T. (151)b) 2017-T
c) 2024
d) 1100
13. Ice-Box rivets are
a)2017-T
b) 2117-T
c) 2024-T
d) all
b) 8d
c) 6d
39.
40.
42.
(b) 6d to 8d
(c) 1 x d
43.
The amount of the length required to form the head of the rivet
is
(a) 2 d
(b) 4 d
(c) 1 x d
(d) 8 d
44.
45.
(b) 0.5
46.
47.
48.
(d) 0.4
(b) 5/32
(c) 3/16
(b) 2024 T
49.
A) Rivet smaller than 3/32 diameter are never used on stressed structure.
(B) Never replace 2024T rivet with 2117rivet.
50.
(d) 5/16
Transverse pitch is
(a) twice the rivet diameter
51.
Rivet pitch is
(a) distance between center of rivet in a row
(b) distance between edge to center of rivet
(c) four times the rivet diameter
(d) both (a) & (c) are correct
Note.
1.
Control cable are the most widely used linkage in primary flight control system. Also
used in engine controls, emergency extension for LG etc.
2.
Cable type linkage has several advantages viz: strong and light in weight, flexible and
easy to route .
3.
A/c cable has high mechanical efficiency and can be set up without backlash which is
very important for precise control.
4.
Cables may be equipped with several different types of fittings such as terminals,
thimbles, shackles and bushings.
2.
(i)
1/8 3/8
(ii)
1/16 0- 3/16
(iii)
1/16 3/8(144)
(iv)
3/8
4.
1.
8.
(i)
Carbon steel
(ii)
(iii)
(iv)
In engine controls, trim tab controls & indicator controls, the type of cable used is:
(i)
7 x 19 extra flexible
(ii)
7 x 7 medium flexible(143)
(iii)
1 x 19
(iv)
1x7
Extra flexible cable (7x19) is used in primary control surfaces and in places where operation over
pulleys is
(i)
Seldom
(iii)
Slow
(ii)
Frequent(143)
(iv)
Abruptly
9.
Which maintenance record entry best describes the action taken for a control cable showing
approximate 20% wear on several of the individuals outer wires at a fairlead?
(i)
( flexible or non flexible cables will be replaced when the individual wires in each strand appear
to blend toether or when the outer wires are worn out 40 to 50 %.)
10.
(ii)
Removed and replaced the control cable and rerigged the system
(iii)
(iv)
(i)
(ii)
(iii)
(iv)
7X19 cable is extra flexible and is used in primary control systems systems and in other
places where operation over pulley is frequent.
(v)
16.
14.
(i)
Clevis pin
(ii)
Cottor pin
(iii)
(iv)
Welding or brazing
Turn buckle
(a)
is a mechnical screw device consisting of two threaded terminals and a threaded barrel.
(b)
(b)
(c)
(d)
15.
7.
3.
(b)
(c)
(d)
All turn backle terminals be screwed in to the barrel until not more than:
(i)
three threads are exposed on either side of the turn buckle barrel(144)
(ii)
Five threads are exposed in either side of the turn buckle barrel
(iii)
Three threads are exposed on one side of the turn buckle barrel
(iv)
In a Turn buckle
(i)
Left hand threaded end is identified by a groove or knurl around that end(144)
(ii)
When installing a turn buckle in a control system, it is necessary to screw both the
terminals a equal number of turns into the barrel.
(iii)
4.
(i)
(iii)
0000
(ii)
40
(iv)
60
(a)
(b)
(c)
(d)
CONTROL CABLES(QB)
1. 7x19 & 7x7 cables is made up
a) Seven strands of 7 wires
b) Nineteen strands of seven wires each
c) Seven strands of nineteen wires each & Seven strands of seven wires each (143)
d) 19 strands of 19 wires each
3. Turnbuckle assembly is a
(a)
(b)
(c)
(d)
2.
Mechanical screw
Making minor adjustment in cable length and adjusting cable tension
Consisting two threaded terminals and a threaded barrel
All the above(144)
For safetying turnbuckles, locking wire is used in
a) Single wrap
b) Double wrap
c) Double wrap spiral d) All are correct
(b)
(c)
(d)
Note. Push pull tubes are used as linkage in various types of mechanically operated systems. This type
of linkage eliminates the problem of varying tension and permits the transfer of either compression or
tension stress through a single tube.
5.
b)
c)
d)
HARDWARE MISC
1.
2.
3.
Do not install elastic stop in place where the temperature is higher than
(i)
250 degree F
(ii)
300 degree F
(iii)
350 degree F
(iv)
400 degree F
(i)
60 degree
(ii)
29 degree
(iii)
90 degree
(iv)
45 degree
steel
(b)
(c)
Stainless steel
(b)
rubber
5.
Cleco clamps are used to align parts prior to being riveted to an a/c th ecolour of the cleco
clampos indicate the dia rivet to be use4d with . The colour glod denotes
(i)
6.
7.
5/32
(ii)
3/16
(iii)
1/8
(iv)
3/32
(i)
Torsion loads
(ii)
(iii)
Bending loads
(iv)
tensile loads
Dia and length of the screws is decoded by the dash number -516-10
(i)
(ii)
(iii)
(iv)
8.
When power is to be transmitted inn one directionally and the force is transmitted parallel to axis
ie use
9.
9.
10.
11.
(i)
Square thread
(iii)
Buttress
(ii)
ACME thread
(iv)
Knuckle
(i)
(ii)
(iii)
(iv)
Washers as safety device often used in lightly loaded applications in instrument and electrical
instrument and electrical installations are
(i)
Plain washers
(ii)
Spring washers
(ii)
Tab washers
(iv)
Crinkle washers
(i)
(ii)
(iii)
(iv)
(i)
29 deg
12.
(ii)
90 deg
(iii)
(iv)
one and one half times the thickness of the material through which they extend
(b)
13.
(c)
(d)
For repairing the oversize hole with sleeve, the hole must be drilled oversized by
(a)
14.
15.
16.
3/16
(b)
1/32
(c) 1/64
(d)
7 wires of 19 strand
(b)
7 strand of 19 wire
(c)
7 strand of 19 strand
(d)
none
An 12 H5 indicates
(a)
(b)
(c)
(d)
AN 12115 indicates
3/64
17.
(a)
(b)
(c)
(d)
18.
19.
20.
21.
center punch
(b)
template
(c)
hole finder
Edge distance is
(a)
(b)
(c)
(d)
none
center punch
(b)
prick punch
(c)
(d)
alignment punch
center pitch
(b)
template
(c)
hole finder
(d)
Edge distance is
(a)
(b)
22.
(c)
(d)
none
For repairing the oversize hole with sleeve, the hole must be drilled oversized by
(a)
23.
(c)
25.
(b)
1/32
(c) 1/64
(d)
3/64
24.
3/16
taper pin
roll pin
AN 12115 indicates
(a)
(b)
(c)
(d)
one and one half times the thickness of the material through which they extend
(b)
(d)
1.
(a)
(c)
2.
AN 818-5
AN-818-8
(b)
AN 818-2
(a)
(b)
(c )
if the diameter of fitting is too small it has been over swaged and cable fitting must be
..ed.
(d)
3.
4.
None
(a)
(c)
15)
(a)
(b)
(c)
(d)
(e)
All (10-
5.
(a)
(b)
(c)
(d)
6.
7.
9.
smoothness
more concentric
seats better
all (10-6)
The rigid fluid tubes are sized by
(a)
(b)
(c)
(d)
(i)
(ii)
(iii)
(iv)
(i)
(ii)
(iii)
(iv)
2+3
10.
(a)
11.
12.
13.
Al-alloy
(b)
Cu
(c)
Steel
(d)
(a)
(b)
(c)
(d)
(a)
(b)
(c)
(d)
none
Fusible metals are used for tube (1/4 inch and below) bending has
(a)
(b)
(c)
(d)
14.
15.
(a)
(b)
(c)
(d)
(a)
16.
17.
16
(b)
21
(c)
(d)
36
All long extruded parts such as bar, tube, pipe etc are stored
(a)
horizontally
(b)
(c)
(d)
all
(a)
(c)
working pressure
(b)
all (10-20)
18.
While testing for magnetic testing it was found non magnetic. In nitric acid it was found rapid
action greenish blue color. The material is
(a)
(b)
18-8 steel
(c)
18.8
20.
21.
(c)
(b)
(d)
(a)
2 to 3 % of total length
(b)
(c)
3 to 9 % of total length
(d)
10 % of total length
(a)
(b)
Red
(c)
yellow
(d)
green
22.
23.
24.
(i)
(ii)
(iii)
Tempered steel
(iv)
None
(i)
-65 degree F
(ii)
(iii)
(iv)
(ii)
(iii)
(iv)
(v)
(i)
(ii)
(iii)
(iv)
None
26.
27.
28.
(i)
Gray
(ii)
Blue
(iii)
Black
(iv)
The rigid pipe lines can be identified for the material by a colour band
the Al alloy is 2024 the colour is
(i)
Red (100)
29.
(iv)
Black
(ii)
Green (iii)
Purple (100)
(iv)Red
The rigid pipe lines can be identified for the material by a colour band painted on the tube. If the
Al alloy is 7075, the colour is
(i)
Green
(iii)
(ii)
Grey
Maximum distance between support for fluid tubing of 1/8 (2/16) size of steel is
a) 12
30.
(ii)
The rigid pipe lines can be identified for the material by a colour band painted on Tube . If the Al
alloy is 5052 , the colour is
(i)
29.
Black
b) 14
c) 9.5
d) 11.5(119)
The max distance between supports for steel tubing of 3/16 dia is
(i)
31.
61.
31.
11 (iii)
12
(iv)
14 (119)
12
(ii)22 (iii)
15 (119)
(iv)
18
The max distance between supports for Al alloy tubing of 3/8 (6/16) dia tubing is as
(i)
52.
(ii)
The maximum distance between supports for aliuminium alloy tubing of 5/16 dia is
(i)
64.
12
(ii)
15
(iii)
19
(iv)
16 (119)
(i)
(ii)
(iii)
(iv)
Tubing may be beaded with a hand beaded tool if the tube dia is not more than
(i)
to 1 (10-10)
(ii)
to 1
(iii)
to 1
9iv)
1/8 to
32.
33.
(i)
PHDAN
(iii)
FUEL (10-13)
36.
(iv)
FLAM (10-13)
FLEM
(i)
paint removal from the tube is not recommended as it will inhibit corrosion
(ii)
(iii)
(iv)
(i)
34.
(ii)
Hot flow
(iii)
None
Excessive stress on fluid or pneumatic metal tubing caused by expansion & contraction due to
temperature changes can best be avoided by
(i)
(ii)
(iii)
(iv)
If a/c hose is removed from the system and to reinstall that hose it should have
(i)
(ii)
(iii)
(iv)
37.
38.
39.
When bending oxygen pipes, to avoid contamination are generally filled with
(i)
(ii)
Wax
(iii)
Sand
(iv)
With the hose assy suspended from one end ball should pass truly through and check should be
repeated from other end. If the ball fails to pass through the hose, the hose must be
(i)
Pressure tested
(ii)
(iii)
(iv)
Rejected as unserviceable
(i)
By cutting out the damaged area and inserting a replacement section of same size and
material utilizing a flared tube fitting to join the tube ends using standard unions, sleeves and
nuts. (10-13)
(ii)
Only by replacing the entire tubing using the same size and
material as the original.
(iii)
(iv)
40.
41.
(i)
Vaporizing fule.
(ii)
(iii)
(iv)
(I)
(ii)
Is a high pressure line . The letters mean pressure high. Discharge a nacelle.
(iii)
(iv)
42.
Which maintenance record entry best describe the action taken by FAR when a 0.125 dent in a
straight section of alloy tubing is found.
44.
(a)
(b)
dented section removed and replaced with identical new tubing flared 45.
(c)
Dent removed by drawing appropriate size bullet through the tubing. (10-12S)
(d)
A new piece of tubing should be cut ..longer than the tube to be replaced to provide for
minor variations in bending.
(i)
10% (10-3)
(iii)
5 to 8% longer
(ii)
15%
(iv)
20% longer
45.
46.
47.
48.
If a tube cutter is not available and tubing is of hard material, is to be cut, use a hacksaw
preferably
(i)
(ii)
(iii)
(iv)
(i)
(ii)
(iii)
(iv)
As in (ii) and the stripe should not spiral around the hose (10-15)
(i)
(ii)
(iii)
(iv)
(i)
(ii)
(iii)
(iv)
None
BUTYL - Synthetic rubber compound made from petroleum raw materials. Excellent
material to use with phosphste easter based hydraulic fluid.
TEFLON Du Pont trade name for terafluoroethylene resin. It is compatible with every
substance or agent used. It offers little resistance to flow. Sticky viscous materials will not
adhere to it. It has less volumetric expansion then rubber and the shelf service life is
practically limitless.
49.
(i)
51.
53.
(ii)
(iii)
(iv)
(i)
(ii)
(iii)
(iv)
None
(i)
In Al metal tube lines nicks, deeper than 10% of the wall thickness is permissible if they
are in the heel
(ii)
In Al metal tube lines nicks no deeper than 20% of the wall thickness is permissible if
they are not in the heel
(iii)
In Al metal tube lines nicks not deeper than 10% of the wall thickness is permissible if
they are not in the heel (10-12)
(iv)
54.
(i)
A dent of less than 20% of the tube dia is not permissible in the heel of a bend
(ii)
As in (i) + a dent less than 20% of the tube dia is not objectionable useless it is in the
heel of a bend (10-12)
55.
56.
(iii)
A dent more than 20% of the tube dia is permissible in the heel of a bend
(iv)
A certain amount of slack be left in a flexible hose during installation because, when under
pressure, it
(i)
(ii)
(iii)
(iv)
17)
As in (iii) and a slack of 5 to 8 % of its length will allow for freedom of movement (10-
In most aircraft hydraulic systems , two-piece type connectors consisting of a sleeve and a B nut
are used when a tubing flare is required. The use of this type of connector eliminates
(i)
(ii)
The damage to the flare caused by the wiping or ironing during the tightening process
(10-3)
58.
(iii)
(iv)
Teflon hoses
(i)
(ii)
59.
60.
1.
(iii)
(iv)
As in (i), (ii) & (iii) and the shelf and service life is practically limitless (10-14)
Tube fitting which has a shoulder between the end of the threads and the flare cone is of:
(i)
A.C. Standard
(ii)
M.S. Standard
(iii)
AN Standard(10-8)
(iv)
As in (ii) and (iii) and the AC fitting does not have shoulder
(i)
In case of emergency
(ii)
(iii)
(iv)
(a)
(b)
Tension is undesirable because pressurisation will cause is to expand and shift (10-17)
(c)
A tube may be pulled in if the nut will start on the threaded coupling
2.
5.
6.
To protect packing rings or seal from damage, when it is necessary to install them over or inside
threaded section, the
7.
a)
8.
b)
c) 3/8
d)
a) 5052-O Al-alloy
b) 6061-T Al-alloy tubing with size from 1/8 3/8 OD
c) 7075-T
d) Both a) and b) (111)
9.
48.
flared tublar
(b)
plateless fitting
(c)
(b)
(c)
(d)
all