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StateofPractice:Micropile
StructuralandGeotechnicalDesign
Presentedby:
JonathanK.Bennett,PE,D.GE
Presentedto:
DFI/ADSCMicropile Seminar,SaltLakeCity,UT
March21,2013
Introduction
ThisSessionsObjectives:
Explorethestateofpracticeintermsofdesign.
WellDoThatByCovering:
AQuickIntroductiontoMicropiles inGeneral
CurrentDesignCodesandPractice
DesignExampleandComparison
Micropile ResearchFindingsthatExtendtheStateofPractice
WhatisaMicropile?
WhatisaMicropile?
Saidanotherway,AMicropile isapilethat
Isdrilledandgrouted,
Is12inchesorlessindiameter,
Isareplacementvs adisplacementpile,
Istypicallyreinforced,and
Mayormaynothavesteelcasingleftinplace
permanently.
Micropile Installation
Micropiles aretypicallyinstalledbydrillingtheminto
thegroundusingeithercasedoruncasedconstruction
androtary,rotarypercussiveordownholehammer
drillingsystems.
Temporaryorpermanentcasingcanbeutilizedfor
installationofmicropiles wheresupportofthedrilled
holesidesisrequired(cavingsoils).
Generally,theholeisdrilledandcleaned,the
reinforcingcoreinsertedintotheholeandthenthe
holeisgroutedfromthebottomupusingatremie
groutingmethods.
Whererockdrillingisrequired,rotarypercussiveor
downholehammerequipmentisusedforrapidhole
advancement.
Micropile Features
Micropiles canbeinstalledatanglesandare
abletoresistbothaxialandlateralloads.
Micropiles developtheiraxialcapacity
primarilythroughthebondbetweengrout
andsoilorrockinthebondedzoneofthe
pile.Becauseofthis,micropiles provideboth
tensionandcompressionresistancethus
makingthemusefulinavarietyof
applications.
Theyareinstalledusingmostlythesame
drillingandgroutingequipmentthatisused
fortiebacksandsoilnailing.
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Micropile Features
Becauseoftheinstallationmethodsused
(DHHandrotarypercussivedrilling),
micropiles canbeusedinsoilandrock
conditionswheretheuseofconventional
deepfoundationsystemsarenota
reasonablealternative(suchasKarst
topography,wheremodestobstructionsare
present,orinlowheadroomconditions).
Micropile Origins
Micropile Origins
Dr.Lizzi startedtoworkforthecompanySACIFin1947,butshortlyafterwardswasthefirst(andfor
sometime,theonly)civilengineerofthenewlyformedcompany,Fondedile,whereheremainedas
TechnicalDirectorfornearly50years.Duringthistimewhile,Italyspecifically,andEuropegenerally,
werebeingreconstructed,hedevelopedthetechnologylaternamedpali radice (rootpile,micropile)
fortherestorationofdamagedmonumentsandbuildingsattheScuola Angiulli inNaples.Thefirst
internationalapplicationofmicropiles wasseeninGermanyin1952fortheunderpinningofKrupp,in
EssenBochumandthentheKerkini DaminGreece.Thetechniquewaslaterappliedinhundredsof
worksbyFondedile invariouscountries.Pali radice havebeenusedextensivelyintherestorationof
monuments,e.g.PonteVecchio inFlorencein1966andthestabilizationoftheLeaningTowerof
Burano inVenice.HediedinNaplesonAugust28,2003.[Wikipedia]
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Micropile Origins
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Micropile Origins
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HistoryandIncreaseinUsage
1950s PostWWIIEurope Dr.FernandoLizzi Root
Piles(PaloRadice)
1970s USspecialtycontractorsstarttodabblewith
micropiles andgraduallyincreasecapacity
1990s RapidEmergenceinUSfollowingFHWAResearch
1997FHWAMicropile StateofPracticeDocument
2000FHWAMicropile Guidelines
2003DFIGuideSpecification
2005NHI/FHWAMicropile ReferenceManual
2006IBCMicropile SectionAdoption
2007AASHTOLRFDDesignSpecificationAdoption
Increaseinusesinceinceptionsuchthat2003market
estimatedtobeinexcessof$300MinUSalone.
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TypesofMicropiles
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TypesofMicropiles
TypicalHighCapacity
Micropile
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TypesofMicropiles:HollowBar
HollowBarMicropile
AkaInjectionBoreor
SelfDrillingAnchor
Advantages:
Highbondtransfervalues.
Canbeinstalledincavingsoils
withoutcasing.
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TypesofMicropiles:HollowBar
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TypesofMicropiles:HollowBar
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TypesofMicropiles
FHWADesignApplicationClassifications
Case1 Micropile isloadeddirectlyandthat
loadisresisteddirectlybythemicropile andits
reinforcement(normalfoundationmicropile).
Case2 Micropile elementscircumscribeand
internallyreinforcethesoilsoastotheoretically
makeareinforcedsoilcompositethatresists
externalloads(reticulatedmicropile structure).
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TypesofMicropiles
FHWAConstructionTypeClassifications
TypeA GravityGrouted
TypeB PressureGroutedThroughCasing
TypeC SingleGlobalPostGrout
TypeD MultipleRepeatablePostGrout
TypeE* HollowBar
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Micropile Materials
PipeCasing(typicallymillsecondaryoilfieldcasing)
SolidorHollowReinforcingBars
NeatCementGrout
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Micropile Materials:Casing
Typically,80ksi MillSecondary
OilfieldTubularisthenational
normformicropile casing.
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Micropile Materials:CoreSteel
CoresteelcanbesolidorhollowbarsandistypicallyASTM
A615grades75,80or95orASTMA722Grade150.
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Micropile Materials:Grout
Groutusedformicropiles istypicallyaneatwater cementmixthat
mayormaynotcontainplasticizingadmixturesforflowability.
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Micropile InstallationEquipment
Useessentiallythesameorsimilardrillingandgroutingequipment
usedforinstallationofdrilledandgroutedgroundanchors.Thereis
awiderangeofsizesandconfigurationsformicropile drills.
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Micropile InstallationEquipment
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Micropile InstallationEquipment
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Micropile InstallationEquipment
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Micropile InstallationEquipment
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Micropile InstallationEquipment
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Micropile InstallationEquipment
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Micropile InstallationEquipment
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Micropile InstallationEquipment
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Micropile InstallationEquipment
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Micropile InstallationEquipment
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Micropile InstallationEquipment
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Micropile InstallationEquipment
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Micropile InstallationEquipment
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Micropile InstallationEquipment
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Micropile InstallationEquipment
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Micropile InstallationEquipment
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Micropile InstallationEquipment
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Micropile InstallationEquipment
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Micropile Applications
FoundationPiles
FoundationSupportthroughDifficultSubsurface
Conditions
FoundationUnderpinning/Retrofit
SlopeStabilization
EarthRetention(AFrame&ReticulatedStructures)
VerticalSoilReinforcement Micropiles forSettlement
ControlinSoftSoils
GroundSourceHeating/Cooling EnergyPiles
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Micropile Applications
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DifficultSubsurfaceConditions
Karstisadistinctivetopographyinwhichthelandscapeislargelyshapedbythedissolving
actionofwateroncarbonatebedrock(usuallylimestone,dolomite,ormarble).
Thisgeologicprocess,occurringoverlongperiodsoftime,resultsinunusualsurfaceand
subsurfacefeaturesrangingfromsinkholes,verticalshafts,disappearingstreams,and
springs,tocomplexundergrounddrainagesystemsandcaves.
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KarstFeatures
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KarstFeatures:PinnacledLimestone
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KarstFeatures:PinnacledLimestone
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KarstMap
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Micropile Feasibility
Micropiles aremostcosteffectivewhenoneormoreofthe
followingconditionsexist:
Difficultsubsurfaceconditions,e.g.soilswithboulders,or
debris,existingfoundations,highgroundwater,etc.
Restrictedaccessorlimitedoverheadclearance.
Subsurfacevoids(karst).
Vibrationsandnoisemustbeminimized.
Settlementmustbeminimized.
Relativelyhighunitloadsarerequired(50k 1000k)and
otherdrillingmethodsareineffective.
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Micropile Design
Fundamentally,Micropile designistheprocessof
properlymatchingmicropile componentsand
overallconfigurationtotheloadsrequired.
Intheinterestoftimeandforsimplicity,wewillbe
examiningdesignfromtheperspectiveof
structuralandgeotechnicaldesignforresisting
axialloadsonly.
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Micropile Design
LoadTransferMechanism
Formicropiles,theaxialloadisresistedprimarilyby
thegrouttosoilorgrouttorockbondcapacityin
thebondedzoneofthepile.Thisallowsresistance
tobothtensionandcompressionforces.
Endbearingisnottypicallyconsideredexceptinthe
caseofacasingonlymicropile withaminimalrock
socket.Inthatcase,werelyontheconfinement
conditionoftherocksockettoprovideresistancefar
inexcessofwhatwouldtypicallybeconsidered
basedonpublishedbearingcapacities.
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Micropile Design
LoadTransfer FullyBonded
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Micropile Design
LoadTransfer SocketedCasing
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Micropile Design
LoadTransfer Casedw/Reinforcing
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Micropile Design
BasicConsiderationsforMicropile Design
DeterminationofAxialandLateralLoading
Conditions
Micropile StructuralDesign
CasedSection
UncasedSection
GeotechnicalDesignCapacity
PiletoFoundationConnection
Deformations/Serviceability
VerificationofAssumptionsthroughTestingandQC
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Micropile Design
Micropile DesignGuidesandSpecifications
1997FHWAMicropile StateofPractice
2000FHWAMicropile Guidelines
2003DFIGuideSpecification
2005NHI/FHWAMicropile ReferenceManual
2006IBCMicropile Section(2009Rev)
2007AASHTOLRFDDesignSpecification(2010Rev)
ForthcomingADSC/DFIMicropile Specification
ForthcomingAASHTOLRFDConstructionSpecification
ForthcomingNHI/FHWAReferenceManualRevions (LRFD)
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Micropile Design
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Micropile Design
CurrentDesignApproachesforMicropiles
ServiceLoadDesign
FederalHighwayAdministrationManuals
InternationalBuildingCode
MostLocalBuildingCodes
LRFDDesign
AASHTOLRFDBridgeDesignSpecifications
ForthcomingFHWA/NHIManual
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Micropile Design
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ServiceLoadorWorkingLoadDesign
ServiceLoadUltimateLoad/FS
AllowableStressorWorkingStressDesign
ActualStressYieldorUltimateStress/FS
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LoadandResistanceFactorDesign(LRFD)
utilizesvariousLoadFactorswithmagnitudes
basedontypeofloadtoaccountforvariability
inloadingandvariousResistanceFactorsof
varyingmagnitudesbasedonmaterialor
resistancetypetoaccountforvariabilityin
resistance.
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(FHWA,1997)
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LRFDLoadCombinations
D+F
1.4(D+F)
D+H+F+L+T
1.2(D+F+T)+1.6(L+H)+0.5(Lr orSorR)
D+H+F+(Lr orSorR)
D+H+F+0.75(L+T)+0.75(Lr orSorR)
1.2D+1.6W+L+0.5(Lr orSorR)
D+H+F+(Wor0.7E)
1.2D+1.0E+L+0.2S
D+H+F+0.75(W or0.7E)+0.75L+0.75(Lr or
SorR)
0.9D+1.6W+1.6H
0.6D+W+H
0.9D+1.0E+1.6H
0.6D+0.7E+H
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Micropile StructuralDesign
BasicConsiderationsforMicropile Structural
Design
CasedLengthAnalysis/Design
UncasedLengthAnalysis/Design
DesignofComponentsinthosezones
Youmightincludepilecapconnectiondesignin
thestructuraldesigncategory.
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Micropile StructuralDesign
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Micropile StructuralDesign
CompressionStrength(Ultimate)
Puc =fcAg +Fy As
CompressionStrength(Allowable)
Pac =AfcAg +BFy Ac +CFy Ab
TensionStrength(Ultimate)
Put =Fy As
TensionStrength(Allowable)
Pat =DFy As
WhereA,B,CandDarereductionfactorswhichexpresstheallowablestressesasa
percentageofultimatestress.Themagnitudeofthesereductionfactorsvariesdependingon
whichdesigncodeyouareusing.
Thecoreassumptionwithregardtotheabovecompressivestrengthformulasisthatthepile
issufficientlysupportedalongitslengthbysoilorrocksuchthatbucklingcannotoccur.Most
soilswillprovidealevelofsupportthatissufficienttoprecludeoutrightbuckling.However,
thestiffnessoftheoverburdensoilscaneffecttheactualpilecapacity.Thisisnottakeninto
accountintheformulas.
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TensionStrength(Allowable)
Pat =0.55Fy Ab
MaximumTestLoad(Allowable)
Ptc =0.8(fcAg +Fy As)
Ptt =0.8Fy Ab forASTMA615material
Ptt =0.8Fu Ab forASTMA722material
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TensionLoading
Pat =0.60Fy Ab(sameasPTI)
Steelyieldstresslimitedto80ksi.
Steelreinforcementmustcarryatleast40%of
theload.
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Micropile StructuralDesignComparison
FHWADesignCriteria
Compression:
Tension:
Pa =0.40fcAg +0.47FyAb
Pa =0.55FyAb
DFI/IBCDesignCriteria
Compression:
Tension:
Pa =0.33fcAg +0.40FyAb
Pa =0.60FyAb(sameasPTI)
ImposedLimitations
FHWACompression:
DFICompression:
IBCCompression:
IBCCompression:
Fy =87ksi max(straincompatibility)
Fy =87ksi max(straincompatibility)
Fy =80ksi max
0.40FyAb >=0.40Pa
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Micropile StructuralDesign
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7ODX0.500
N80MillSecondary
Fy =80ksi minimum
CoreSize:
CoreStrength:
#18FullLength
ASTMA615Gr 80
Fy =80ksi
GroutStrength:
fc=4000psi
CasedLength:
40.00
RockType:
Limestone
SocketDiameter:
7.5=0.625
PlungeLength:
1.00
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Compression
AllowableService
Load Uncased
Length
Tension
Allowable
ServiceLoad
FHWAASD
573k
215k
176k
IBCASD
487k
181k
192k
AASHTOLRFD
(LFavg=1.50)
518k
194k
171k
AASHTOLRFD
(LFavg=1.42)
547k
205k
180k
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560
AxialLoad(kips)
540
520
500
480
460
440
FHWAASD
IBCASD
AASHTOLRFD(LF=1.50)
AASHTOLRFD(LF=1.42)
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210
AxialLoad(kips)
200
190
180
170
160
FHWAASD
IBCASD
AASHTOLRFD(LF=1.50)
AASHTOLRFD(LF=1.42)
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190
AxialLoad(kips)
185
180
175
170
165
160
FHWAASD
IBCASD
AASHTOLRFD(LF=1.50)
AASHTOLRFD(LF=1.42)
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Micropile /FoundationConnection
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Micropile GeotechnicalDesign
Fordesignpurposes,micropiles areusuallyassumed
totransfertheirloadtothegroundthroughgrout
togroundskinfriction,withoutanycontribution
fromendbearing(FHWA,1997).
Thisassumptionresultsinapilethatisforthemost
partgeotechnically equivalentintensionand
compression.
SuggestedbondvaluescanbefoundintheFHWA
ManualsaswellasinthePTIRecommendationsfor
Prestressed RockandSoilAnchors.
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Micropile GeotechnicalDesign
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Micropile GeotechnicalDesign
AllowableGeotechnicalCapacity FHWA
IBCCodedoesnotofferspecificguidancefor
bondvaluesforgeotechnicaldesignofmicropiles.
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Micropile GeotechnicalDesign
Summary of Typical Grout to Ground Bond Values for Preliminary Micropile Design
Soil / Rock Description
Type A
English (psi)
SI (kPa)
min max avg min max avg
Silt and Clay (some sand)
soft, medium plastic
Silt and Clay (some sand)
stiff, dense to very dense
Sand (some silt)
fine, loose-medium dense
Sand (some silt, gravel)
fine-coarse, med-very dense
Gravel (some sand)
medium-very dense
Glacial Till (silt, sand, gravel)
medium-very dense, cemented
Soft Shales
fresh-moderate fracturing
little to no weathering
Slates and Hard Shales
fresh-moderate fracturing
little to no weathering
Limestone
fresh-moderate fracturing
little to no weathering
Sandstone
fresh-moderate fracturing
little to no weathering
Granite and Basalt
fresh-moderate fracturing
little to no weathering
Type D
English (psi)
SI (kPa)
min max avg min max avg
5.1
10.2
7.6
35
70
52.5
5.1
13.8
9.4
35
95
65
7.3
17.4
12.3
50
120
7.3
21.0
14.1
50
145
97.5
7.3
17.4
12.3
50
120
85
10.2
27.6
18.9
70
190
130
13.8
27.6
20.7
95
190
142.5 13.8
27.6
20.7
95
190
142.5
167.5
107.5 10.2
85
10.2
21.0
15.6
70
145
27.6
18.9
70
190
130
13.8
27.6
20.7
95
190
142.5 13.8
34.8
24.3
95
240
13.8
31.2
22.5
95
215
155
17.4
52.2
34.8
120
360
240
21.0
52.2
36.6
145
360
252.5 21.0
55.8
38.4
145
385
265
13.8
38.4
26.1
95
265
180
17.4
52.2
34.8
120
360
240
21.0
52.2
36.6
145
360
252.5 21.0
55.8
38.4
145
385
265
13.8
27.6
20.7
95
190
142.5 13.8
45.0
29.4
95
310
202.5 17.4
45.0
31.2
120
310
215
17.4
48.6
33.0
120
335
227.5
29.7
79.8
54.8
205
550
377.5
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Micropile GeotechnicalDesign
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Micropile GeotechnicalDesign
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Micropile Testing
Itistypicalforanysubstantialmicropile projecttoinclude
somesortoftestingprogram.
GenerallybasedonASTMD1143QuickTest.
TheolderFHWAspecificationsprescribedtestingto2.5X
ServiceDesignLoad.
NewerFHWApublicationsrecommend2.0XDL.2.0DLis
appropriateinmostcases.Testto2.0DLforbesteconomy.
Tensiontestingisgenerallyconsideredtobeconservative
comparedtocompressiontestingbecauseitneglectsanyend
bearingandisoftenmoreeconomicalforcheckingcapacity.
Howevertensiontestresultswillnotgiverepresentative
movementresultsforcompressioncase.
Compressiontestingrequiresanchorstoholddowntesting
apparatusaddingtocostbutgivesrepresentativeresultsfor
compressionloading.
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Micropile Testing
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Micropile Testing
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Micropile NewFrontiers
ADSC/DFIJointMicropile Committee
TheMicropile Committeeisajointcommitteecomprisedof
membersfromboththeADSCIAFDandtheDeepFoundations
Institute(DFI),andiscomprisedofinterestedengineering
professionalsdedicatedtoproviding:
primaryassistanceinthewritingofapplicablespecifications
review,commentaryandformalacceptanceofdesignand
constructionspecifications
anetworkofindustryprofessionalstoperformresearch
necessaryfortheadvancementofMicropile technologies
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Micropile NewFrontiers
CommitteeObjectives
Havefour(4)committeemeetingsperyeartoconductthe
businessoftheCommittee,
Sponsorandexecuteone(1)totwo(2)industryeducational
seminarseachyear,
Canvasthecommitteemembershiptoinvestigatefutureresearch
activitiesandneedsthatmaybesuitabletoparticipateinor
recommendtotheADSCIASC(IndustryAdvancementSteering
Committee)orDFICommitteeProjectFund forsponsorship.
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Micropile NewFrontiers
Specifications
DFI/ADSCGuidetoDraftingaSpecificationforMicropiles
AASHTOLRFDBridgeDesignSpecification Micropiles
AASHTOLRFDBridgeConstructionSpecifications Micropiles
InputonDevelopmentandMaintenanceofIBCMicropiles Section
CurrentlyupdatingDFI/ADSCMicropile GuideSpecification
WillprovideinputonNewFHWA/NHIMicropile Manual
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Micropile NewFrontiers
Research
Micropile StrainCompatibilityTesting
Micropile BearingPlates:AreTheyNecessary
PositionPaperontheUseofMillSecondaryCasing
ReticulatedMicropile StateofPractice
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Micropile NewFrontiers
Micropile StrainCompatibilityTesting
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Micropile NewFrontiers
Micropile BearingPlates:AreTheyNecessary
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Micropile NewFrontiers
PositionPaperontheUseofMillSecondaryCasing
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Micropile NewFrontiers
ReticulatedMicropile StateofPractice
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Questions?
Whatsa
Micropile?
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Questions?
GeneralQ&A
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Questions?
Formoreinformationonmicropiles:
ContactmeandIwillscheduleatimetocometoyourofficeandprovide
specificmicropile trainingtailoredtoyourneeds.
JonBennett j_bennett@brayman.com
(724)4431533x54107Office/(304)7074840Mobile
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Questions?
THANKYOU!
forYourTimeandAttention
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