SAW CONSUMABLE

SAW Flux Check Parameter

SAW Wire Check Parameter

1.Chemical analysis of weld deposit

2.As welded remark
3.Mechanical properties-Elongation,Yield Strength,UTS,CVN
4.Radiography test remark

1.Wire Size
2.Chemical Analysis

SAW FLUX Classification

Used
F
7
A
4
5

F7A4 OR F7A5
Meaning Of Each Term
Flux
70000 PSI
As Welded
Impact at -40 C
Impact at -50 C

SAW WIRE Classification

Used

EM12K
Meaning Of Each Term

Low Manganese Electrode

SAW CONSUMABLES
SAW FLUX

Impact testing should be done for 5 test specimens

Highest and lowest value shall be discarded and out of 3

value 2 must be equal to or greater than 27J and 1 value
can be lower than 27 J but not lower than 20J.Average of
these 3 must be equal to or greater than 27J

SAW WIRE

PAINT TC CHECK PARAMETER

Product Code And Name

Component

Specic Gravity

8450
17369
97040

Hempel
Hempel
Hempel

Primer Thinner
Thinner
0.84 TO 0.87 G/ML
Part A Primer
Zinc
3.07-3.13 G/ML
Part B Primer Curing Agent 0.95-0.99 G/ML

8450
17639
97330

Hempel
Hempel
Hempel

8710
55939
98930

Hempel
Hempel
Hempel

Topcoat Thinner
Thinner
0.96 TO 0.98 G/ML
Part A Top-Coat
Top Coat
1.26-1.31 G/ML
Part B Topcoat Curing Agent 1.08-1.10 G/ML

8700
15709
97170

Hempel
Hempel
Hempel

Galvosil Thinner
Thinner
Part A Galvosil
Galvosil
Part B Galvosil Curing Agent

MIO Thinner
Part A MIO
Part B MIO

Thinner
0.84 TO 0.87 G/ML
Oyester White 1.45-1.51 G/ML
Curing Agent 0.93-0.95 G/ML

0.88-089 G/ML
1.12-1.18 G/ML
6.8-7.3 G/ML

Grinding

Viscosity

Sag Index

Dry BKIII

80 Microns

97-101 KU

0.00-0.80 mym

88-93 KU

35-70 MILLS

0.00-7 Hr

0.00-20 mym

80-95 KU

7-12 MILLS

0.00-4 Hr

0-60 mym

125-150 KU

Gloss (60)

Surface Dry

Tack Free@25 C

Expiry (3Yr)
3
1
2
3
2
2

90-100 GU

15-30 Mins

2-2.5 Hrs

3
2
2
3
1
2

DP Material
Total Halogen

Total Sulpher

Penetrant

Less than 1% By Weight Residue

Less than 1% By Weight Residue

Cleaner
Developer

Less than 1% By Weight Residue

Less than 1% By Weight Residue

Less than 1% By Weight Residue

Less than 1% By Weight Residue

Sensitivity Test for Penetrant should be mentioned

Expiry
% By Weight Residue

2 Year

% By Weight Residue
% By Weight Residue

2 Year
2 Year

SMAW ROD
E-7018 ROD
Check Parameter1.Size (Dia,Length)
2.Chemical Analysis of Weld Metal
3.Mechanical Properties (Yield,UTS,Elongation,CVN)
4.Radiography

Used

E-7018 AND E-7018-1

5.Hydrogen Content
6.Moisture Content
7.(Mn+Cr+Ni+Mo+V) not exceed 1.75%
8.Fillet Weld Test Remark
E

Electrode

70

70000 PSI

All Position

AC OR DCEP

-1

Improved ductility and touhness

H18

Diffusible Hydrogen Designator

GMAW AND FCAW

Check Parameter for GMAW and FCAW wire1.Wire Size
2.Chemical Requirement
3.Mechanical Properties (Yield,UTS,CVN,Elongation)
GMAW
Used
ER70S6
Each Above Term Indicate

4.Radiography
5.Fillet (For FCAW only)
FCAW
Used

E71T-1C H8
Each Above Term Indicate

ER

Electrode

Electrode

70

70000 PSI

70000 PSI
All Position

Solid

Chemical Composition

Flux cored

Polarity and general operating characteristic

GMAW WIRE

Impact testing should be done for 5 test specimens

Highest and lowest value shall be discarded and out

of 3 value 2 must be equal to or greater than 27J
and 1 value can be lower than 27 J but not lower
than 20J.Average of these 3 must be equal to or
greater than 27J
FCAW WIRE

100% CO2 Shielding

H8

Diffusible Hydrogen limit 8ml/100gm

CO2 Gas Check Point

Parameter

Purity

Moisture

Odour

Taste

Criteria

99.9% (min)

10 ppm max

Odourless

Tasteless

Impact testing should be done for 5 test specimens

Highest and lowest value shall be discarded and out of 3 value 2 must be equal to or greater than 27J and
1 value can be lower than 27 J but not lower than 20J.Average of these 3 must be equal to or greater than 27J

SS ROD
Used-SS ROD-E309L-16
SS ROD
Check Points 1.Size (Dia,Length)
2,Chemical Analysis
3.Mechanical (Tensile,Elongation)
4.Microstructure

Penetrant
Cleaner
Developer

5.Radiography
6.Fillet Test
7.Intergranular Corrosion Test

DP Material
Total Halogen
Total Sulpher
Less than 1% By Weight Residue
Less than 1% By Weight Residue
Less than 1% By Weight Residue
Less than 1% By Weight Residue
Less than 1% By Weight Residue
Less than 1% By Weight Residue
Sensitivity Test for Penetrant should be mentioned

Expiry
2 Year
2 Year
2 Year

Plate

Material Used (Plate)

S355 JR OR S355 J0 OR S355 J2 OR

S355 K2 OR S355 J2+N OR S355 J2+AR

Steel Making

As per GPR51001 R2
Meaning

Plate Check Parameter

Structural Steel

Plate Dimensional Inspection (Length,Width,Thickness)

Minimum Yield Strength

Standard Specification

JR

27J Impact strength at Room Temp (20)

UT Standard

J0

27J Impact strength at Temp (0)

Grade and Quality

J2

27J Impact strength at Temp (-20)

Impact Test

355

K2

27J Impact strengtht at Temp (-20) OR 27J at -30

Chemical Laddle

AR

As Rolled

Chemical product

Nolmalizing Rolling

CEV

Carbon Equivalent

Mechanical Product-Yield,Tensile,
Percent Elongation (Z Direction if required)
Grain Size (If required)
Process (If Required)
Plate Laddle Chemical Analysis

Plate Product Chemical Analysis

Plate Impact Properties

Carbon Equivalent

Percent Elongation

Flange
Used -S355NL-Z25 OR S355NL-Z35

Material Used (Flange)

Steel Making
S
355
N
NL

Meaning
Structural Steel
Minimum Yield Strength
Impact at -20
Impact at -50

Z25
Z35

Through thickness test

Through thickness test

CEV

Carbon Equivalent Value

3.1
Process

Check point
1.Flange Dimensional Inspection
2.Mechanical Properties (YS,UTS,Elongation,CVN)
3.Chemical Analysis
4.Heat treatment
5.Microstructure (Grain Size)
6.Manufacturing Process
7.NDT (UT,MPT)

Type of Certification 3.1 (3.2 also acceptable)

Relevant Customer Specification
Flange Laddle Chemical

Flange Chemical Product Analysis

Flange Mechanical Prperties

Flange CEV Laddle

Flange Impact Properties