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It is envisaged that by the end of this course of training the learner will be able to answer
questions on and perform the following:
Have a basic understanding of the industry, the dangers of working in the industry and
their responsibilities as a Crane / Lift Supervisor
Explain the importance of locating and identifying different types of lifting equipment and
lifting accessories. Explain their basic construction, uses, applications and functions
Demonstrate how to interpret and extract information on all relevant documentation
Explain and demonstrate diverse types of communication methods used for lifting
purposes
Explain procedures for placing non-serviceable items out-of-service
Explain the function and use of the RCIs and Anti-Collision systems and use the
information provided
Explain setting up, erection, levelling and dismantling requirements for diverse types of
lifting equipment and lifts
Set up exclusion Zone explaining actions required for emergency actions and identify
overhead hazards
Identify potential hazards and unsafe lifting practices using different lifting scenarios
Explain the importance of checking the security of various types of loads and lifting
accessories, explain the procedures ensuring load balance and integrity
Supervise the movement of loads to different types of locations using different methods
of communication
Explain all Environmental considerations and explain how factors such as the external
area to the lift zone can affect the planning of the lifting operation
Carry out all out-of service and securing procedures
Learning Outcome
Instructor Notes
Explain the structure of the course and the need to comply with your instructions
at all times Explain that the industry is very dangerous and that only safe
working practices will be adopted throughout the course Personal safety is not
just the absence of physical injury, can be affected by noise, vibration and can
lead to lost time, lost income, expense for the employer, etc. Explain Health &
Safety at Work Act 1974, PUWER 98, LOLER 98, COSHH, Working at Heights
Regulations 2005, BS 7121 part 1 to 5, ACOP 113, BS 7212 / 8460, risk
assessments, method statements, duties, responsibilities, limitations and other
relevant legislation Remind learners that operators have moral obligations,
legal obligations and environmental obligations Explain reporting structures,
the importance of good communication on site (colleagues, management, and
other workers on site)
Explain the different types of lifting equipment and accessories Explain the
function of the components and how they all contribute to the safety and
operational integrity of the lifting equipment Explain their various uses for
different types of loads limitations, de-rating, lifting frames etc.
Explain the importance of the ability to extract information form the test
certification thorough examination certification, lift plan, method statements, risk
assessments, lifting charts, test certs both in and out of dates amend lift plan
procedures and other relevant paperwork etc.
Learning Outcome
Instructor Notes
Explain the function and use of the RCIs and Anti-Collision Explain and demonstrate procedures to be adopted including:
Explain how to check the settings of an RCI unit in various codes extracted
systems and use the information provided.
from the load chart including the main jib extensions, Fly and Luffing Jibs, swing
away / stinger, etc. Explain different types of warning devices and anticollision systems
Explain the importance of SWL / WLL of the load Load lifting points
protection for lifting accessories Correct slinging procedures Load
protection Limitations De-rating Lifting frames etc.
Learning Outcome
Instructor Notes
Environmental considerations.
The learning outcomes listed should not be considered in isolation and may be added to, in order to accurately
reflect the learners duties and working environment
N405
Registration No:
Forename(s):
Surname:
Home Address:
From:
To:
Tel:
Date of Birth:
Email Address:
NI No:
Required:
Card
Certificate
ASSESSMENT REPORT
Task
certificate)
Training Location:
Postcode:
Tel:
Achieved
Yes / no
Pre-Shift Inspection: Checked & follow Method Statement, Company Safety Policy 2. Stopped job if
operations fall outside Method Statement / Safety Policy.
Mandatory
Mandatory
Carried out site safety checks. i.e. Other site personnel & vehicles / Ground conditions / Overhead
obstructions / Overhead power lines / Underground Services.
Check Ample Room to manoeuvre Equipment, Check valid test certificates for all equipment used
Carried out load safety checks 1. Weight, Size, Location, Lifting Points, Heavy Ended, Any Loose
Items or moving parts. 2. All Pre Lift Forms Completed Satisfactory
Liaise with Crane / lifting Equipment operator / Signaller to assist with the lifting operations. Agree
signal code before loading.
End Of Shift Procedures: Ensure all equipment is shut down / stowed properly
Mandatory
Mandatory
Mandatory
Mandatory
Mandatory
Mandatory
Mandatory
Wheeled Mobile
Lorry Mounted
Crawler
Tower
Other
Reason for Restriction
(Delete as Appropriate)
Includes.attachment
Commercial
Reasons
Training
Limitations
Restricted to.....only
Equipment:
Make:
Model:
Capacity:
5
Total
Marks
(Circle Answer)
6
7
8
9
10
11
12
13
14
15
a
a
a
a
a
a
a
a
a
a
b
b
b
b
b
b
b
b
b
b
c
c
c
c
c
c
c
c
c
c
Marks
(Circle Answer)
16
17
18
19
20
21
22
23
24
25
a
a
a
a
a
a
a
a
a
a
b
b
b
b
b
b
b
b
b
b
c
c
c
c
c
c
c
c
c
c
Total
The required pass mark is 80%
Pass / Fail
Data Protection Act 1998: We may obtain, use, process and disclose personal data about you in order that we may discharge the services and
/or products offered by NPORS Ltd., and for other related purposes including updating and maintaining your records, crime prevention, legal and
regulatory compliance. You have the right of access, under the data protection legislation, to the personal data we hold about you. For the
purposes of the Data Protection Act 1998, Data Controller in relation to personal data supplied about you is National Plant Operators
Registration Scheme.
CANDIDATES DECLARATION
INSTRUCTORS DECLARATION
1.
2.
3.
4.
5.
Signature
Name..Reg. No
Signature
Test Questions
TQ405
Crane/Lift Supervisor
Questions
No:
1
List 4 types of documentation that should be checked when a Crane / lifting equipment arrives on site.
List 4 periods when a Crane / lifting equipment should undergo a thorough examination.
Can a Crane / lifting equipment be used to hold a load during welding operations?
a) Yes, providing the earth return on the welding set is fixed as close as possible to the arcing point
b) Yes, providing the load is at least 10m radius from the cab
c) Not under any circumstances
When a Crane / lifting equipment with a telescopic jib is left on site overnight how should the jib be
configured?
a) With the jib in its shortest position and the slew is locked
b) Any configuration as long as the slew is locked
c) In the condition specified by the manufacturer
What safety device should be fitted (where applicable) to a hook block to prevent slings from
dislodging?
a) A safety catch on the mouth of the hook
b) Mouse the hook
c) Does not require any safety device
When lifting using outriggers, should the Crane / lifting equipment wheels be resting on the ground?
a) Yes, as long as they are not taking the full weight of the Crane/Lifting Equipment
b) Yes, as long as they are not all touching the ground
c) No, all tyres should be clear of any supporting surface
10
If lifting accessories are used to lift Molten Metal, by how much should they be De-rated?
a) 25%
b) 50%
c) No de-rating required
11
If the Rated Capacity Indicator fails during a lift, what action would you take?
a) Stop the job, report it and then continue
b) Carry on lifting using the duty charts
c) Stop the job until it can be rectified
12
13
Are Rated Capacity Indicators accurate enough to be used as Load Weighing Instruments?
a) Yes
b) No
c) Refer to the manufacturers instructions
14
The minimum exclusion zone distance from overhead power lines suspended from Steel Towers as
stated in GS6 is:
a) 15m + the maximum jib length
b) 15m + the operating radius
c) 7m + the maximum jib length
TQ405 Issue 14 NPORS Ltd Feb 2014
TQ405
Crane/Lift Supervisor
15
16
When can a Crane / Lift Supervisor decide to carry out a Tandem Lift?
a) If they have watched another Crane / Lift Supervisor carry out such a lift previously
b) Where no-one else is available
c) Never, the decision to carry out a Tandem Lift should come from the employing organisation
17
18
If a Crane has a Max SWL of 40t using 8 falls, what would the Max SWL be if the block was reduced to 6
falls?
a) 18t
b) 28t
c) 30t
19
At the end of the shift, where should the lifting accessories such as chain slings etc. be stored?
a)
Attached to the crane hook or lifting appliance
b)
In a clean, dry, well ventilated environment kept off the floor out of direct sunlight
c)
On the ground close to the crane or lifting appliance
20
21
22
What is the minimum distance a Crane/Lifting Equipment can be sited from an airfield before you have
to gain permission from the Airfield Manager?
a) 6 km
b) 100m
c) Any distance
23
The Crane/Lift Supervisor should arrange for an appropriate Occupation Period when working near:
a) Highways or other roads used by pedestrians
b) Railways
c) Nuclear installations or refineries
24
25
Test Answers
TA405
No:
List 4 types of documentation that should be checked when a Crane / Lifting Equipment arrive on site.
Certificate of conformity, Certificate of thorough examination, Manufactures / Operators handbook, Crane
operator qualifications, Certificates of all lifting equipment to be used
List 4 periods when a Crane / Lifting equipment should undergo a thorough examination.
Every 12 Months / 6 months if Lifting Persons, After accident, Before use for the first time, If exposed to
conditions causing deterioration likely to cause danger
7
8
16
17
18
19
10
20
11
21
12
13
22
23
a
b
14
24
15
25