III B.

Tech II Sem Supplemntary examinations

Nov/Dec-2015
Design of Machine Elements II
Code: 12AME22
Max Marks = 70
Advantages of Rolling Contact Bearings Over Sliding Contact
Bearings
Low starting and running friction except at very high
speeds.
Ability to withstand momentary shock loads.
a
Accuracy of shaft alignment.
Low cost of maintenance, as no lubrication is required
while in service.
Small overall dimensions.
Reliability of service.Easy to mount and erect.
Cleanlines
Calculation of
life of the bearing in hours = 15000 hours
in revolutions = 1440 X 106 rev

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b Where X = 0.56 and Y = 1

W= 7240 N
Calculation of basic dynamic load rating
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=
= 81.76 KN
The bearing number 319 having C = 120 kN, may be selected
b Exapnation
It is a four barmechanism in which the crossed links OA and
O1B are of
equal length. The point P, which is the mid-point of AB traces
out an approximately straight line parallel to OO1. The
proportions of the links are, usually, such that point P is
exactly above O or O1 in the extreme positions of the
mechanism i.e. when BA lies along OA or when BA lies along
BO1.

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Calculation of indicated power =

Calculation of diameter and length
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Indicated power =
D = 115 mm
L= 172.5 mm
Calculation of
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2
Calculation of pitch and diameter of studs
Force acting on the cylinder head= 32 702 N
The number of studs = 6
Resisting force offered by all the studs = 216 d2 N
Diameter of the stud = 14 mm
pitch of the studs= 82.2mm
Minimum pitch of the studs = 71.1 mm
Maximum pitch of the studs=106.6mm
3

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Drawing of I section

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Calculation of
Maximum piston force due to gas pressure

= 23758 N
Calculation of bulking load by taking factor of safety as 6
= 142549 N
Using Rankins formula

Bulking load =
Solving t= 6.9 mm say 7 mm

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B= 28 mm
H= 35 mm
Dimensions of the crankpin or the big end bearing and piston
pin or small end bearing
load on the crankpin or big end bearing
= Projected area Bearing pressure
= dc .lc . pbc = dc 1.3 dc 10 = 13 (dc)2
dc = 43.6 say 44 mm
lc = 1.3 dc = 1.3 44 = 57.2 say 58 mm
load on the piston pin or small end bearing
= Project area Bearing pressure
= dp . lp . pbp = dp 2 dp 15 = 30 (dp)2
dp = 28.7 say 29 mm
and lp = 2 dp = 2 29 = 58 mm
Size of bolts for securing the big end cap
force on the bolts

Calculation of inertia force due to reciprocating parts

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Solving above equations

d= around 12 mm
Thickness of the big end cap =12 mm
4 a Assumptions
The material of the beam is perfectly homogeneous and
isotropic.
The cross section has an axis of symmetry in a plane
along the length of the beam.
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The material of the beam obeys Hookes law.
The transverse sections which are plane before
bending remain plane after bending also.
Each layer of the beam is free to expand or contract,
independent of the layer above or below it.
Youngs modulus is same in tension & compression.
b Drawing of rectangular section
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Writing of formulas

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Calculation of
Ri= 15 mm, Ro= 35 mm, Rc= 25 mm, R= 23.6 mm
E = 1.4, yi= 8.6 mm, yo= 11.4 mm

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Calculation of maximum and minimum bending stress

Bending stress at inside fiber =102.38 MPa

Bending stresses at outside fiber =58.16 MPa

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Calculation of ratio maximum and minimum bending stress

=1.76
Plot

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Drawing of figure

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Finding of diameter of pulley on the motor shaft

Calculation of angle of lap on the smaller pulley

= 2.76 rad
Centrifugal tension= mv2=267 N
maximum tension in the belt= sigma A = 937 N
Tension in the tight side of the belt= 670 N
Tension in the slack side of the belt= 67 N

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Calculation of
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Calculation of length of belt

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=5.65 m
Writing some points

Strength of the gear in order to avoid failure at starting

torques or under dynamic loading during running
conditions.

Gear teeth must have good wear characteristics.

Selection of material combination.

Proper alignment and compactness of drive

Provision of adequate and proper lubrication

arrangement.
a

High tensile strength to prevent failure against static

loads

High endurance strength to withstand dynamic loads

Low coefficient of friction

Good manufacturability

b Calculation of pitch line velocity

= .261 m m/sec
Tangential load

= 114942/m N
Calculation of velocity factor

Tooth form factor for pinion

= 0.108
Tooth form factor for gear

= 0.1516

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= 10.8
= 8.33

Writing Lewis equation

Substituting all the values and solving

Module m = 5.67 mm
say 6 mm
Face width = 12.5 module= 75 mm

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= 120 mm
Simillrly pitc circle diameter of gear = 240 mm
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Drawing of figure

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Calculation of twisting moment on the spring =

6875 d
Calculation of d = 9.49 mm
Mean diameter of the spring coil = 47.45 mm
Outer diameter of the spring coil = 56.94 mm
Inner diameter of the spring coil = 37.96 mm
Calculation of Number of turns of the spring coil

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n = 10 or 12
Calculation of Free length of the spring
= 152 mm
Calculation of Pitch of the coil

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= 13.8 mm
Writing of advantages

square threads is that they have a much higher intrinsic

efficiency
Due to the lack of a thread angle there is no radial
pressure, or bursting pressure
having the least friction
used for screws that carry high power etc

4 Marks

Calculation of mean diameter

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=
=21.5 mm
Tan = p/ (pi X d)=0.074
Tan == 0.12
Force required to over come friction

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5 Marks

b
= 489.3 N
Torque required = 5260 N.mm
Calculation of
Power required = T.w =16.52 Kw
Efficiency = 37.8 percent

Prepared by
K Reddi Prasad
Assist professor
Department of mechanical engineering
SVCET
CHittoor

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