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The FD inlet transition duct to APH was cut open to access & attend the cracks.
Partition plate between FD & PA ducts at APH inlet was cut opened for 0.5 mtr width and
height of 4.0 mtr.
The bottom plate of inlet transition duct was cut opened for the width of the duct.
New plates were prepared at ground to close all the above-mentioned opening.
At rear side the opening was closed with new plate and welding completed inside and
outside.
The furnace inside was inspected for the healthiness of bed coils, air nozzles, thermo
couples and furnace wall refractory and found perfect.
The new bed ash cooler conveyor layout was discussed with Customer. The changes
requested by customer would be checked and replied.
Piping from deaerator outlet to BFP to HP heater in the old system and new system
installed by BC was studied for knowledge sake.
The full second half of the day was disturbed by heavy rain, but welding inside duct was
continued.
Test pieces of various locations of failure area has been collected for testing.
Self & Mr Rameshkumar left site on 16 July 2009 around 18.00 hrs.
Note: Please see the photos in H:/ PROJECTS / WB029M / PHOTOS / BOILER SHUTDOWN JULY
09 APH PROBLEMS