Documente Academic
Documente Profesional
Documente Cultură
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TABLE OF CONTENTS
1.0
SCOPE
2.0
DEFINITION OF TERMS
3.0
4.0
5.0
6.0
7.0
PROTECTIVE COATINGS
8.0
9.0
10.0
11.0
SPECIAL TOOLS
12.0
SPARES
13.0
DOCUMENTATION REQUIREMENTS
14.0
WEIGHT CONTROL
15.0
SAFETY
ATTACHMENTS:
A.
B.
C.
D.
E.
F.
G.
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UAOT BLOQUE 15
Water Injection Pumps
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1.0 SCOPE
This specification defines the minimum requirements for the design, materials, fabrication,
assembly, inspection, testing, painting, preparation for shipment and supply of base plate
mounted centrifugal pump unit (pump/motor/controls) suitable for installation on an onshore
facility in Eastern Ecuador. The pump unit is to meet the requirements of this specification and
the referenced documents.
The following equipment items are included in the scope of supply:
3.2
API 610 (latest edition) - Centrifugal Pumps for General Refinery Services
API 54I - Form-Wound Squirrel Cage Induction Motors - 250 Horsepower and
larger
COMPANY Specifications
B15-EPF-70-SP-001
B15-EPF-70-SP-011
B15-EPF-60-SP-002
Instrument Design
B15-EPF-60-SP-001
Instrument Installation
B15-EPF-20-SP-003
B15-EPF-20-SP-001
B15-EPF-20-SP-009
3.3
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UAOT BLOQUE 15
Water Injection Pumps
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The COMPANY may choose not to select the lowest bid nor any equipment which is
technically acceptable.
Size, weight, ease of operation, efficiency, ease of
maintenance, previous experience will all be considered in the overall evaluation.
4.2
Prototype or unproven equipment not having a well established operation record will not
be considered. Only standard designs that are in regular and current production and
manufactured for the service and site conditions specified, shall be offered. Equipment,
piping and valves shall meet or exceed the design pressures and temperatures shown
on the drawings and specifications. Per Section 11, CONTRACTOR shall offer, as a
Company purchased options a list with cost; of all special tools for maintenance.
4.3
4.4
CONTRACTOR shall provide the cost for developing country, operation and
maintenance support for 10 days in its proposal to cover on-site alignment check,
commissioning and start-up. In addition CONTRACTOR shall provide rate sheets listing
the charges for personnel and expenses which would be charged for long term
operation and maintenance support after the initial support period has expired.
CONTRACTOR shall also provide the location of its maintenance facility nearest
COMPANY's Ecuador Operation and the name, address, phone and facsimile number
of its customer service representative at that location.
4.5
COMPANY's duly authorized agents and/or representative shall have the following:
4.5.1
4.5.2
Free access and the right to review all records, logs, reports, and certificates
connected or concerned in any manner with construction of the pumps skids
and components under this specification.
4.5.3
4.6
CONTRACTOR shall be responsible for all detailed design together with workmanship
and performance of the pumps, motors and controls.
4.7
In the absence of any applicable codes and standards, it is the intent of the COMPANY
that the CONTRACTOR will adhere to the best engineering practices and that material
and workmanship shall be of a high standard.
4.8
4.9
Conflicts between the requirements of this specification and the data sheets shall be
brought to the COMPANY's attention in writing. The resolution of conflicts will be
forwarded, by the COMPANY, to the CONTRACTOR in writing.
Where the CONTRACTOR's bid deviates from the specifications, this fact shall be
separately stated in the bid under the heading "Exceptions to the Specifications".
Exceptions must address the standards, job specifications and the request for quotation.
Failure to identify exceptions shall be deemed to be acceptance by the CONTRACTOR
of the specification requirements.
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UAOT BLOQUE 15
Water Injection Pumps
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Request for substitutions of any kind shall be complete with all pertinent engineering
information required for COMPANY's evaluation of the superiority, or equivalence of the
substitution. Substitutions may not be made without express approval of COMPANY.
General Requirements
5.1.1
5.1.2
5.1.3
5.1.4
5.1.5
5.2
Tropical
244 meters.
70%-100%
114F
60F
85 mph
UBC Zone IV
Design Requirements
5.2.1
Paragraphs below are clarifications and additions to API Standard 610, AND
PUMPS SHALL BE DESIGNED EACH FOR 1000 GPM @ 2500 PSIG
discharge pressure, Material Class D-1 in accordance the Table H-1 per API
610, 0.97 S.G., 0.33 cP viscosity @ 200 F maximum p umping
temperature.(See attached Existing Pump Curve No. 62197).
5.2.2
5.2.3
5.2.4
The whole pump casing shall have a pressure rating allowing it to be tested at
the hydrostatic test pressure of the discharge side by mounting blinds to the
suction and discharge nozzles.
5.2.5
La informacin del presente documento es propiedad exclusiva del Bloque 15 y no deber ser usada para otros propsitos distintos a los especificados.
UAOT BLOQUE 15
Water Injection Pumps
5.2.6
5.2.7
5.2.8
5.2.9
5.2.10
5.2.11
5.2.12
5.2.14
5.2.15
5.2.16
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Seal Requirements:
For the Water Injection Pumps, the following seals are required:
John Crane Metastream Coupling, SS Shim Pack One Standard Straight Bore,
One long Hub Taper Bore, 7" Spacer, TSCS-0740-0027-1778, Removable NonSparking Brass Guard.A non sparking fixed throttle bushing shall be provided in
the seal gland.
0
A lateral critical speed analysis of the whole train, and a damped response to
unbalance curve shall be provided to the COMPANY for comment at least 6
weeks prior to construction.
A torsional vibration analysis of the completed couple train shall be provided to
COMPANY for comment at least 6 weeks prior to construction.
For pumps over 2500 HP a pressure lubrication system shall be provided to
supply oil at a suitable pressure to all bearings. The system shall include an
external oil air cooler suitable for the tropical environment sized for 95F, 100%
humidity, etc. A low pressure switch or low lube oil tank level switch shall be
provided to monitor lube system for leakage.
Materials for pump parts shall equal to API-610 class D-1 (Modified). See
Section 5.3 for a discussion of special process conditions related to material
selection for pump components exposed to process fluids.
Full radiographic inspection of suction and discharge nozzle welding shall be
provided. Other welds shall be magnetic particle or dye penetrant.
After final balancing of each assembled rotating element has been completed,
a residual balance check shall be performed and recorded.
Electric motor shall comply with COMPANY Specification No B15-EPF-70-SP011, "Medium Voltage Motors".
Couplings shall be flexible disk non-lubricated type with stainless steel hub
bolts. Acceptable manufacturers are Thomas and Metastream.
All pumps shall have their Best Efficiency Point between rated point and normal
point. The motor will be sized according to this criterion (allowing for testing on
water).
5.2.17 For pumps 2500 HP the pump shall be equipped with non contacting (eddy
current) shaft probes. Radial X-Y probes shall be provided at each bearing and
axial displacement probes (one active and one inactive) at the thrust bearing. A
one event per revolution mark and corresponding phase reference transducer
shall be installed at the pump shaft. The probes shall be wired to the control
module in the Pump Control Panel supplied by CONTRACTOR. The Analog
output (4-20mA) vibration monitoring equipment shall be wired to a terminal box
on the skid for monitoring by the plant PLC. Otherwise, for pumps up to 2500
HP, each bearing housing shall have a velocity probe mounted on the horizontal
joint with the signal wired to the unit control panel and readable without opening
the panel or a panel mounted meter.
5.2.18 The motor will be equipped with casing vibration transducers to measure
absolute vibration of the casing in the vertical plane at each bearing housing
(one inboard and one outboard). The transducers, accessories and installation
will be in accordance with API 670 (latest edition). Both motor and pump shall
use the same system and components.
5.2.19 For pump 2500 HP the pump shall be equipped with 3-wire, 100 ohm,
platinum RTDs. Two (2) RTDs are required in each bearing and two (2) in the
pump case discharge. RTDs shall be wired to temperature monitoring
equipment mounted in pump control panel supplied by pump CONTRACTOR.
(One RTD is spare at each bearing and pump discharge flange).
5.2.20 When selected, the Analog output (4-20mA) from temperature monitoring
equipment shall be wired to a terminal box for monitoring by the plant PLC.
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UAOT BLOQUE 15
Water Injection Pumps
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5.2.21 For pumps applications using RTDs, the electric motor pump driver shall be
equipped with 6 RTDs (2 per phase), 3 wire, 100 ohm, platinum type. One RTD
shall be utilized for temperature measurement of each phase of the stator
winding, with one spare per phase (3 phases). These RTDs shall be wired to a
junction box on the base plate. Wiring from junction box to Motor Protection
Relay in MCC will be by others.
5.2.22 Each pump control panel shall be designed to monitor, alarm, and shutdown the
pump in the event of any unsafe condition existing with pump or motor. The
panel shall have provision for shutdown input from plant ESD panel. The panel
shall have one (1) set of dry contacts for COMPANY use for alarm and one (1)
set of dry contacts to shut unit down. All contacts wired for COMPANY use
shall be wired to a terminal block. 20% spare terminals shall be provided.
Panel enclosure shall be NEMA 4X Stainless Steel. All panel electrical
components shall be suitable for Class I, Div 2, Group D, for Water Injection
Pumps.
5.2.23 The pump case shall be designed with a valved vent & drain arrangement.
5.3
5.4
5.5
5.6
For Water Injection Service, the produced water pumped is a hot (180 F) and saline
(25,000 chlorides) produced water with traces of H2S and oxygen (15 ppb) with
substantial dissolved carbon dioxide resulting in a low pH water (about 6 pH). This is a
very corrosive fluid. Materials of construction for pump internals include materials such
as duplex stainless steel, or super duplex. The pump casing shall be Duplex Stainless
Steel.
The unfiltered and filtered vibration levels defined in the 8th edition of API-610 shall
apply to the pump at the design rates.
Noise levels measured three feet from the pump skid in a free field shall be provided to
COMPANY. No enclosure is required.
CONTRACTOR shall provide Protective shutdowns for each pump including but not
limited to main bill of material, Attachment B.
0
General
6.1.1
All electrical equipment shall be installed in accordance with requirements of
National Electrical Code (NEC-NFPA-70) and per COMPANY Specification
B15-EPF-70-SP-001, Electrical Wiring and Materials.
6.1.2
Electrical Classification is Class I, Div. 2, Group D, for Water Injection Pumps.
6.1.3
Instrument elements used on skid shall be selected from the attached
approved Vendor List found in Attachment F.
6.1.4
Instrumentation design and installation shall be per COMPANY specifications
B15-EPF-60-SP-002 and B15-EPF-60-SP-001, Specification for Instrument
Design and Specification for Instrument Installation.
6.1.5
All electrical equipment shall be functionally tested by CONTRACTOR as
required to assemble complete functional package. COMPANY reserves the
right to witness any and all tests carried out by CONTRACTOR.
6.1.6
Motor starters will be provided by COMPANY and located off-skid in the MCC.
Power and control wiring to motors from the MCC will be by others.
6.1.7
COMPANY will supply 4160 VAC / 3 Ph / 60 Hz and 120 / VAC/ 1 Ph / 60 Hz
power to each pump base plate (if required).
6.1.8
Control, instrumentation, and power wiring (including RTDs, vibration leads),
within the limits of the baseplate shall be installed in rigid conduits and fittings,
properly bracketed to minimize vibration and isolated or shielded to prevent
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UAOT BLOQUE 15
Water Injection Pumps
6.1.9
6.1.10
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CONTRACTOR's shall apply the coating system per the attached specification B15-EPF20-SP-001, Above Ground External Painting/Galvanizing.
A 316 stainless steel equipment nameplate shall be securely attached to the pump in a
prominent position. Stainless steel rivets or screws shall be used to secure the
equipment nameplate. Adhesives or welding as methods of attachment are not
permitted. The equipment nameplate shall not be fixed to a part of the pump unit that is
removed to provide access for maintenance. An outboard main skid member is the
preferred location for nameplates attached to skid packages.
8.2
Each equipment nameplate shall carry the name of the CONTRACTOR and the tag
number(s) of the equipment engraved in 1/2" high letters and numerals. The tag
numbers for the equipment shall be as indicated on the Reference Drawings and Data
Sheets. In addition to the tag number, the equipment nameplate shall also contain:
Project Name:
Equipment Type:
Model Number:
Serial Number:
Purchase Order Number:
Functional Title:
Year Manufactured:
Rating [HP, Q, TDH (Pumps) ] [HP, Bearing P/N (Motors)]
8.3
CONTRACTOR shall submit a panel front facsimile with a panel nameplate schedule for
approval. Schedule shall show nameplate wording, size and color of letters/background.
La informacin del presente documento es propiedad exclusiva del Bloque 15 y no deber ser usada para otros propsitos distintos a los especificados.
UAOT BLOQUE 15
Water Injection Pumps
9.1
9.2
9.3
9.4
0
9.5
9.6
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After the completion of assembly, tests and coating the pump packages shall be dried
and thoroughly cleaned of all grease and loose debris. All openings, machined surfaces,
flanges, and threaded connections shall be protected by coating with rust preventative
and installing gasketed metal flange covers. All completely sealed components shall
have desiccant or equivalent inside prior to sealing. Additional requirements for
shipment preparation shall be in accordance with COMPANY's General Specification No.
B15-EPF-20-SP-009, Structural Steel Skid Mounted Assemblies.
10.2 CONTRACTOR shall be responsible for providing any bracing, clips and/or brackets
necessary for temporary support during transportation. CONTRACTOR shall also
provide the magnitude of all temporary loads at the support points. Final details of
temporary bracing, clips and brackets shall be subject to approval by COMPANY.
10.3 CONTRACTOR will be responsible for load out, tie down and securing for shipment of
the completed packages and equipment on CONTRACTOR furnished transport.
CONTRACTOR shall be responsible for supplying any required spreader bars or frames
and all required rigging for the loadout and tie down at the CONTRACTOR's facility.
CONTRACTOR shall be responsible for transport to the COMPANY designated
receiving location on U.S. Gulf Coast (for bid purposes quote delivery to the port of
Houston). Removal from conveyance upon arrival at designated receiving location shall
be by COMPANY.
10.4 Completed units shall not ship until released by COMPANY.
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Water Injection Pumps
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12.0 SPARES
12.1 Within 14 days after receipt of order, CONTRACTOR shall provide two (2) priced
recommended spare parts lists for each pump unit specified herein. One (1) list shall
cover commissioning.
The second list shall cover the first year of operation.
CONTRACTOR shall provide both commissioning and operation spare parts as specified
on the lists subject to review and confirmation by COMPANY. The proposed
equipment price shall not include the cost of recommended spare parts.
COMPANY will place future orders for spare parts based on CONTRACTORs submittals
and recommendations.
12.2 All spare parts furnished by CONTRACTOR shall be wrapped and packaged to preserve
an original as-new condition under site conditions of storage. The spare parts shall be
properly tagged with stainless steel tags and coded so that later identification as to their
intended equipment usage will be clear. The tags may be of the inexpensive stainless
steel (Dymo Tape) imprinted tape variety, provided that they are wired with stainless
steel wire or permanently taped to the component or box. All items supplied shall be
packaged separately and clearly marked as "Spare Parts" and shipped with the
equipment in accordance with the instructions from the COMPANY. Packing lists shall
be furnished complete and in detail so that parts can be handled without uncrating, if
desired.
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UAOT BLOQUE 15
Water Injection Pumps
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14.2 Approval drawings shall include the C.G. and weight for the motor/pump assembly.
14.3 CONTRACTOR shall provide "as-built" measured weight of the pump unit with a
complete description of what is included in the weight.
14.4 The "as-built" weight shall be painted on base plates or equipment supports (on a "sign
board" if required) in clearly visible letters at least four inches (4") high. If different, the
shipping weight, including export packing, shall be shown on a similar board, using the
same lettering, also shown in Pounds.
15.0 SAFETY
It is the intent of the COMPANY that operational hazards be reduced to a minimum.
CONTRACTOR shall use sound engineering judgment in the design, fabrication/assembly of
the pump package to ensure that it will perform the required process function without
compromising this aim. If so equipped, piping, valves, electrical conduit/cable and instrument
tubing shall be arranged in such a manner as to avoid tripping and overhead hazards, yet still
be operational. Piping, tubing and conduit of insufficient mechanical strength for standing,
shall be protected from personnel traffic.
ATTACHMENTS
The following documents are attached to and are a part of this Specification:
A)
B)
C)
D)
Inspection Matrix
G)
H)
Company Specifications
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UAOT BLOQUE 15
Water Injection Pumps
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ATTACHMENT A
EQUIPMENT DATA SHEET INDEX
NUMBER
REV.
A0115-003D
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UAOT BLOQUE 15
Water Injection Pumps
FACILITY: EDEN YUTURI DEVELOPMENT
ITEM NO.
OPERATING CONDITIONS
GENERAL
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PROJECT
P-305
APPLICABLE TO:
ESTIMATE
SERVICE
LOCATION
MOTOR DRIVE
PURCHASE
AS BUILT
ITEM NO.
MANUFACTURER
EASTERN ECUADOR
NO. REQUIRED
AC MOTOR
1 (ONE)
TURBINE
PUMP SIZE
NO. STAGES
PRODUCED WATER
API 610
ANSI
6 x 8 x 12 MSD
LIQUID
10
11
VISCOSITY @ PT:
8 psia @ 180 F
16
17
RATED
2500
RATED
cp
DIFFERENTIAL PRESSURE (psi)
14
15
100' +
12
13
ANSI
12 STAGES
0.33
B73.1
B73.2
2500
5954
HYDRAULIC
UNUSUAL CONDITIONS 100% R.H.
LOCATION:
INDOOR
HEATED
OUTDOOR
UNHEATED
WITH ROOF
w/o ROOF
18
19
20
21
22
23
SPEED (rpm)
24
25
RATED bhp
26
27
28
MD
3560
21
1870
2321
STABLE
500
CW
CCW
10700
6600
29
30
QUOTATION MAY NOT BE CONSIDERED IF MANUFACTURER DOES NOT COMPLETE
FORM
SPEC NO.
REV. _B
SHEET
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AO115-003D
OF
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UAOT BLOQUE 15
Water Injection Pumps
FACILITY: EDEN YUTURI DEVELOPMENT
ITEM NO.
31
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PROJECT
P-305
CASING MOUNT:
NOZZLES
SIZE
RATING FACING
LOCATIO
N
32
CENTERLINE
NEAR CENTERLINE
33
VERTICAL
IN LINE
34
VERTICAL BARREL
35
CASING SPLIT:
AXIAL
36
CASING TYPE:
VOLUTE
37
38
FOOT
BRACKET
SUMP PUMP
OTHER
RADIAL
SINGLE
DIFFUSER
RTJ
RTJ
STAGGERED
RADIAL
SLEEVE
THRUST
LUBRICATION TYPE:
RING
PRESSURE
psig @ F
psig @ PT
MANUFACTURER METASTREAM
TYPE
MAXIMUM
44
PACKING:
BETWEEN
MODEL
DRIVER HALF-COUPLING MANUFACTURED BY:
PUMP MANUFACTURER
45
MANUFACTURER
46
TYPE
47
48
MINIMUM
OVERHUNG
DRIVER MANUFACTURER
PURCHASER
FLUSH
DRAIN
VENT
REMARKS:
MECHANICAL SEAL:
49
50
MODEL
51
MFR. CODE
52
53
54
MIST
FLINGER
BALL
OIL
FLOOD
IMPELLER MOUNT:
OIL
COUPLING:
41
43
SIDE
40
42
SIDE
BEARINGS (TYPE/NO.):
DOUBLE
39
SUCTION
DISCHARGE
SH/105 E1
REMARKS:
AUXILIARY PIPING
55
1
41/62
316 SS
MATL
THREADED
Tubing
MATL
SOCKET
US gpm
MATL
/ psig
N/A
/ psig
7
8
QUOTATION WILL NOT BE CONSIDERED IF MANUFACTURER DOES NOT COMPLETE FORM
SPEC NO.
B
SHEET
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OF
REV.
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UAOT BLOQUE 15
Water Injection Pumps
FACILITY: EDEN YUTURI DEVELOPMENT
ITEM NO.
PROJECT
P-305
10
BARREL CASE
11
12
IMPELLER
13
14
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DUPLEX
SHAFT/SLEEVE
316SS
500 K MONEL /
BASEPLATE (MATERIAL/TYPE)
API STANDARD 610 STANDARD BASEPLATE NO.
DUPLEX
DUPLEX
REMARKS:
15
INSPECTION REQUIRED FOR NOZZLE WELDS:
16
TEST NONWITNESSED
WITNESSED OBSERVED
17
PERFORMANCE
18
HYDROSTATIC
19
NPSH
MAGNETIC PARTICLE
(ONE PUMP)
RADIOGRAPHIC
ULTRASONIC
20
SHOP INSPECTION
MATERIAL
CERTIFICATION
21
MAGNETIC PARTICLE
RADIOGRAPHIC
22
23
DYE PENETRANT
REMARKS:
24
25
26
27
ITEM NO.
28
HP 2000
29
MFR. RELIANCE
SUPPLIER
RPM 3600
TURBINE DRIVER BY
MTD BY SUPPLIER
ITEM NO.
MTD BY
FRAME L9500
HP
MATL
RPM
TYPE
30
31
TYPE INDUCTION
32
ENC TEAAC-XT
INSUL: F
TEMP
TEMP F
EXHAUST psig
STEAM RATE FL
lb/BHP/HR
RISE: 8 F
33
VOLTS/PHASE/HERTZ
34
BEARINGS
35
SLEEVE
4160 / 3PH / 60 Hz
LUBE OIL RING
36
37
BEARINGS
LUBE
NOZZLES
INLET
EXHAUST
REMARKS:
38
QUOTATION WILL NOT BE CONSIDERED IF MANUFACTURER DOES NOT COMPLETE FORM
SPEC NO.
B
SHEET
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AO115-003D
OF
REV.
Departamento:
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UAOT BLOQUE 15
Water Injection Pumps
FACILITY: EDEN YUTURI DEVELOPMENT
ITEM NO.
39
40
PROJECT
P-305
PIT OR SUMP DEPTH (in.)
N/A
41
COLUMN PIPE
FLANGED
42
LINE SHAFT
OPEN
43
GUIDE BUSHINGS
44
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BOWL
CARBON STEEL
THREADED
/ ENCLOSED
N/A
STAINLESS STEEL
LINE SHAFT
46
REMARKS:
WATER
FLOAT SWITCH
AT RUNOUT:
OIL
NONE
45
BRONZE
AT DESIGN FLOW
DOWN
GREASE
47
48
DELIVERY, WEEKS
49
PUMP PRICE
50
DRIVER PRICE
51
EST. FREIGHT
52
53
TOTAL PRICE
THE SOUND LEVELS GENERATED BY THE PUMP AND DRIVER SHALL BE WITHIN THE LIMITS OF THE ATTACHED
SPECIFICATION
54
55
56
QUOTATION WILL NOT BE CONSIDERED IF MANUFACTURER DOES NOT COMPLETE FORM
SPEC NO.
B
SHEET
La informacin del presente documento es propiedad exclusiva del Bloque 15 y no deber ser usada para otros propsitos distintos a los especificados.
AO115-003D
OF
REV.
UAOT BLOQUE 15
Water Injection Pumps
Departamento:
Cdigo No.:
Revisin :
Pgina No.:
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B15-EPF-20-SP-063-0
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ATTACHMENT B
MAIN BILL OF MATERIALS FOR WATER DISPOSAL PUMP
ITEM
ITEM DESCRIPTION
SKID-MOUNTED ELECTRIC MOTOR DRIVEN MULTISTAGE CENTRIFUGAL WATER INJECTION PUMPS AND
RELATED EQUIPMENT PER THE SCOPE OF SUPPLY AS DETAILED ON THE ATTACHED BILL OF MATERIALS.
SULZER MULTI-STAGE CENTRIFUGAL PUMP: RATED 1000 GPM @ 2500 PSIG DISCHARGE PRESSURE, MD# MSD
6X8X12A - 12 STAGES, MATERIAL CLASS D1, DUPLEX STAINLESS STEEL CASE, IMPELLER WITH WEAR RINGS,
K-MONEL SHAFT WITH 316 SS SLEEVE, SLEEVE / BALL BEARINGS, JC 1648-RS MECHANICAL SEAL, PLAN 41
SEAL FLUSH, PLAN 62 AUXILIARY FLUSH, NON WITNESSED HYDROTEST, NON WITNESSED
PERFORMANCE/NPSH TEST, MATERIAL TEST REPORTS: CASE, IMPELLERS, SHAFT. NOTE 1
ELECTRIC MOTOR, RELIANCE SQUIRREL CAGE INDUCTION MOTOR, HORIZONTAL FOOT MOUNTED, 2000
HORSEPOWER, 3600 RPM, 4160 VOLT, TEAAC CLASS F INSULATION, 1.15 SF, FRAME 9500, API THIRD EDITION
PER SPEC. 5011, ENDURASEAL SEALED STATOR INSULATION, FOOT PLANE PER API 541, VERTICAL JACKING
PROVISIONS, DUAL INSULATING BEARINGS WITH GROUND STRAP, API CONSTANT LEVEL OILERS, PREMIUM
BALANCE PER API, COAST TO REST SEALS, SLEEVE BEARINGS, COOPER BAR ROTOR, SPANISH NAME PLATE,
85 DBA @ 1 METER, SS HARDWARE, 2 PIECE SOLE PLATE, BEARINGS RTD'S - 2 PER PHASE, SPACE HEATER,
OVERSIZED MAIN BOX W/SPACE HEATER & ATANDOFF INSULATORS / QUICK DISCONNECT, UNWITHNESSED
ROUTINE TEST PER NEMA. NOTE 2
JOHN CRANE METASTREAM COUPLING, SS SHIM PACK ONE STANDARD STRAIGHT BORE, ONE LONG HUB
TAPER BORE, 7" SPACER, TSCS-0740-0027-1778, REMOVABLE NON-SPARKING BRASS GUARD.
VALVES:
ONE 8" G2JF, BALL VALVE - 1500# RTJ FLANGED ENDS, CS BALL/STEM INTERNALLY COATED - FIRESAFE.
ONE 6" G2J BALL VALVE, 1500# RTJ FLANGED ENDS, REDUCED PORT NICKEL PLATED CS BALL/STEM,
INTERNALLY COATED CS BODY, GEAR OPERATED FIRESAFE.
ONE 6" G5J SWING CHECK VALVE, 1500# RTJ FLANGED ENDS, CS BODY/COVER, 316 SS DISC, INTERNALLY
COATED.
ONE 4" G5J SWING CHECK VALVE, 1500# RTJ FLANGED ENDS, CS BODY/COVER, 316 SS DISC, INTERNALLY
COATED.
10
ONE 2" G2J BALL VALVE, 1500# RTJ FLANGED ENDS, REDUCED PORT, NICKEL PLATED CS BALL/STEM,
INTERNALLY COATED CS BODY, GEAR OPERATED FIRESAFE.
11
ONE EACH 1/2" NEEDLE VALVE - 6000 PSIG, NPT CONNECTIONS 316 SS BODY AND STEM, METAL, METAL SEAT.
12
TWO EACH 3/4" GAUGE VALVE, 6000 PSIG, NPT CONNECTIPONS316 CONNECTIONS SS BODY AND STEM,METAL,
METAL SEAT, MULTIPORT W/BLEED
13
ONE 3" CHOKE VALVE, 1500# RTJ FLANGED ENDS, CS BODY WITH SUITABLE ORIFICE, COR_VAL OR EQUAL.
14
ONE 4" G2J BALL VALVE, 1500# RTJ FLANGED ENDS, REDUCED PORT, NICKEL PLATED CS BALL/STEM,
INTERNALLY COATED CS BODY, GEAR OPERATED FIRESAFE.
La informacin del presente documento es propiedad exclusiva del Bloque 15 y no deber ser usada para otros propsitos distintos a los especificados.
UAOT BLOQUE 15
Water Injection Pumps
Departamento:
Cdigo No.:
Revisin :
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FIC
B15-EPF-20-SP-063-0
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15
INSTRUMENTS:
16
THREE PUMP RTD'S: 3-WIRE, 100 OHM, PLATINUM 385 WITH XP HEAD- MINCO. ONE SLEEVE BEARING RTD
INBOARD, ONE SLEEVE BEARING RTD OUTBOARD AND ONE PUMP CASING RTD.
17
FOUR, PROXIMITY PROBES: NON-CONTACT TYPE FOR X AND Y POSITION ON INBOARD/OUTBOARD (4 EA. PER
MOTOR) PUMP BEARING HOUSING WIRED TO JUNCTION BOX OR CONTROL PANEL ON SKID, 1/4" - 28 MALE
MOUNTING CONNECTION, 0.5 METER LENGTH WITH CONNECTOR AND SS ARMOR
18
FOUR PROXIMITY TRANSMITTERS: LOCATED IN PANEL TO CONVERT PROXIMITY PROBE SIGNAL TO 4-20 MA.
TO OFF SKID PLC.
19
ONE PRESSURE INDICATOR: 4" DIAL FACE, PHENOLIC CASE, SOLID FRONT, BLOWOUT BACK, 316 SS WETTED
PARTS, 1/2" NPT CONNECTION, LIQUID FILLED , ASHCROFT.
20
ONE PRESSURE INDICATOR: 4" DIAL FACE, PHENOLIC CASE, SOLID FRONT, BLOWOUT BACK, 316 SS WETTED
PARTS, 1/2" NPT CONNECTION, LIQUID FILLED , ASHCROFT.
21
ONE LOW SUCTION PRESSURE SWITCH: 1/2" NPT CONNECTION, STAINLESS STEEL CONSTRUCTION, 120 VAC,
NEMA 4X- BARSDALE OR EQUAL.
22
ONE, FLOW SWITCH : 3/4" NPT CONNECTION, STAINLESS STEEL CONSTRUCTION, FIELD CONFIGURABLE DUAL
SWITCH POINT(SPDT) RELAYS FOR FLOW OR SINGLE SWITCH POINT (DPDT), 24 VDC INPUT, NEMA 4X, SET AT
525 GPM/550 GPM.
23
ONE LOW DISCHARGE PRESSURE SWITCH: 1/2" NPT CONNECTION, SS CONSTRUCTION, 24 VDC, NEMA 4X,
SPDT, SET AT 2349# FALLING.
24
ONE FISHER RECIRCULATION FLOW CONTROL VALVE: 2" 1500# RTJ CONNECTION , CS/SS CONSTRUCTION,
SIZE 46 PNEUMATIC ACTUATOR, 4-20 MA POSITIONER , NEMA 4X.
25
ELECTRICAL:
26
ONE RELIANCE ELECTRIC MOTOR: 2000 HP, 3600 RPM, 4160 VOLTS, TEAAC CLASS F INSULATION, 1.15 SF,
FRAME 9500, BEARINGS RTD`S - ONE PER BEARING, STATOR RTD'S - 2 PER PHASE, 85 DBA @ 1 METER.
27
SPACE HEATER
28
29
NEMA 4 SS JUNCTION BOX FOR TERMINATION OF VIBRATION AND TEMPERATURE OUTPUTS TO THE PLC ,\.
30
RELAY BASED PANEL PACKAGED IN 316 SS NEMA 4X, ENCLOSURE, PANEL TO ACCOMMODATE THE PSI, PSH
AND VSH SHUTDOWN FUNCTIONS, START/STOP AND E-STOP.
31
FABRICATED STEEL, SINGLE LIFT SKID, A-36 CARBON STEEL, 1/4" CHECKERED FLOOR PLATE W/4" CURB AND
(2) 2" DRAIN COUPLINGS, FOUR LIFTING LUGS, COMPLETE ASSEMBLY OF ALL ON SKID COMPONENTS.
La informacin del presente documento es propiedad exclusiva del Bloque 15 y no deber ser usada para otros propsitos distintos a los especificados.
UAOT BLOQUE 15
Water Injection Pumps
Departamento:
Cdigo No.:
Revisin :
Pgina No.:
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32
MISCELLANEOUS:
33
ONE TEMPORARY STRAINER CONE, 8 IN., 600# SS CONSTRUCTION WITH 1/8 INCH PERFORATIONS
34
ALL INTERCONNECTING PIPING AS SHOWN WITHIN THE SKID AREA ON THE P&ID THAT ACCOMPANIED THE
INQUIRY IS SUPPLIED
35
ONE 3/4", 1500# THREADED BALL VALVE, STD. PORT. ANSI 316 SS BALL/ ANSI 316 STEM, DURAFIL SEAT
36
PAINT/PREPARATION FOR SHIPMENT: PAINT PER SPECIFICATION B15-EPF-20-SP-001 TO INCLUDE PAINT OVER
OF PUMP AND MOTOR.
NOTES:
1. Only Sulzer Pump according to "Item Description" is accepted as a valid option.
It is not
accepted other manufacturer brand. The Materials of the pump shall be in accordance with "Item
Description", It is not accepted the option of an internally coated C.S. case.
* Seal to be John
La informacin del presente documento es propiedad exclusiva del Bloque 15 y no deber ser usada para otros propsitos distintos a los especificados.
UAOT BLOQUE 15
Water Injection Pumps
Departamento:
Cdigo No.:
Revisin :
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ATTACHMENT C
CONTRACTOR DOCUMENTATION REQUIREMENTS
NOTES:
1. The CONTRACTOR shall furnish the specified documentation with the original and each copy
of their quotation as tabulated on pages 2 and 3 (Contractor Documentation Requirements) as
well as any other technical information which they deem necessary and appropriate.
2. CONTRACTOR shall furnish for approval and record the specified documentation in the number
of copies indicated and within the number of calendar days indicated following receipt of
Purchase Order.
3. All CONTRACTOR documentation shall be submitted in original form on clear and legible
copies. Prints with white lines and dark background are not acceptable. Maximum drawing size
shall be 24 x 36 unless approved by COMPANY. Preferred sizes for final documentation are
8-1/2x11 or 11x17.
4. CONTRACTOR shall furnish all requested documentation in proper form and quantity in
accordance with the specified requirements. Each document must be properly identified by
name of manufacturer, purchase order number, project identification, plant name and location,
complete equipment name, and tag number located on the cover sheet or first page of said
document or, in the case of drawings, on each drawing.
5. All documentation transmitted must specify its intended use such as for approval, for
fabrication, for construction, as-built drawings, certified prints, spare parts list, type of
manual, etc.
6. CONTRACTOR shall furnish final documentation as printed matter on 8 x 11 or 11 x 17
size. Where original drawings must be reduced in size to meet these requirements, a full-size,
certified, reproducible transparency of each drawing shall be supplied in addition to the
reduced-size copy.
7. Documentation or drawings for approval shall be accurate. Preliminary documentation is not
acceptable. Any part of work subject to approval must have a signed release, dated and
issued, before any fabrication begins.
8. Final CONTRACTOR documentation
Documentation Receipt Form.
must
be
accompanied by the
CONTRACTOR
La informacin del presente documento es propiedad exclusiva del Bloque 15 y no deber ser usada para otros propsitos distintos a los especificados.
UAOT BLOQUE 15
Water Injection Pumps
Departamento:
Cdigo No.:
Revisin :
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WITH
FIC
B15-EPF-20-SP-063-0
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CERTIFIED PRINTS
PROPLS.
ITEM
DOCUMENT
PRINTS
ELECT
RONIC
PRINTS
DAYS
ARO
ELECT
RONIC
PRINTS
Descriptive Literature
1 ea
14
28
Dimensional Drawings
28
28
28
Component Details
28
28
10
28
11
Piping Drawings
12
13
14
Radiograph Records
15
Hydrostatic Test
16
17
18
Welding Procedures
14
19
14
20
Wiring Diagrams
28
21
Control Schematic
28
22
28
23
1 ea
La informacin del presente documento es propiedad exclusiva del Bloque 15 y no deber ser usada para otros propsitos distintos a los especificados.
UAOT BLOQUE 15
Water Injection Pumps
Departamento:
Cdigo No.:
Revisin :
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WITH
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B15-EPF-20-SP-063-0
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22 de 28
CERTIFIED PRINTS
PROPLS.
ITEM
DOCUMENT
PRINTS
ELECT
RONIC
PRINTS
DAYS
ARO
ELECT
RONIC
PRINTS
24
180
25
28
26
27
14
28
14
29
Installation Instructions
30
Operating Instructions
28
31
Maintenance Instructions
28
32
33
Nameplate Rubbing
34
35
36
1 ea
37
1 ea
38
1 ea
1 ea *
4
3
60
28
39
Structural Calculations
28
40
Insurance Certificate
41
1 ea *
42
1 ea *
43
44
28
1 ea
1 ea
La informacin del presente documento es propiedad exclusiva del Bloque 15 y no deber ser usada para otros propsitos distintos a los especificados.
Departamento:
Cdigo No.:
Revisin :
Pgina No.:
UAOT BLOQUE 15
Water Injection Pumps
FIC
B15-EPF-20-SP-063-0
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ATTACHMENT D
INSPECTION MATRIX
ITEM
NO
ACTIVITY
DESCRIPTION
WITNESS/
VERIFY
REVIEW OF
DOCUMENTS
OBTAIN
CERT.
AND/OR
TEST
RECORDS
WELDING PROCEDURES
WELDER
RECORDS
WORKMANSHIP, DIMENSIONS
MATERIALS / BOM
COMPLIANCE
SPECIFICATIONS
RADIOGRAPHS
10
ULTRASONIC TESTING
11
HYDROSTATIC TESTING
12
RUN TESTING
13
PERFORMANCE TESTING
14
AUXILIARY
TESTING
15
NON-DESTRUCTIVE TESTING
16
17
18
SOUND LEVEL
19
PROTECTIVE COATING
20
21
NAMEPLATE / TAGGING
22
TORSIONAL/LATERAL
ANALYSIS
QUALIFICATION
COMMENTS
Case,
Wheels
Impeller
Shaft,
WITH
EQUIPMENT
ROTOR
23
24
25
La informacin del presente documento es propiedad exclusiva del Bloque 15 y no deber ser usada para otros propsitos distintos a los especificados.
Departamento:
Cdigo No.:
Revisin :
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UAOT BLOQUE 15
Water Injection Pumps
FIC
B15-EPF-20-SP-063-0
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ATTACHMENT E
EQUIPMENT TAG NO
P-305
WEIGHT
DATA
(POUNDS)
ESTIMATED
WEIGHT
% CONTINGENCY
ALLOWANCE
WEIGHT *
STATUS
(1, 2 or 3)
DRY
LIFT
OPERATING
TEST
SIZE DATA (OVERALL DIMENSIONS ANTICIPED) IN FEET, INCHES
A
X
DIM
Plan
C.G.
DRY
(, )
OPERATING
(, )
DRY
OPERATING
A =
B =
C =
Elevation
DIM
C.G.
C.G. Co-ordinates
to be clearly shown on
General Arangement Drawings
X =
Y =
Z =
ITEM
1.0 SKID STEELWORK
YES / NO
3.0
INSULATION
YES / NO
THERMAL
YES / NO
YES / NO
YES / NO
YES / NO
YES / NO
YES / NO
YES / NO
REMARKS
WEIGHT STATUS *
1 = PRELIMINARY
ESTIMATE
2 = DETAILED
DESIGN ESTIMATE
YES / NO
BY
ESTIMATED WEIGHT
(IF NOT INCLUDED)
REV.
BY
La informacin del presente documento es propiedad exclusiva del Bloque 15 y no deber ser usada para otros propsitos distintos a los especificados.
=
WEIGHED
INFORMATION
REMARKS
Departamento:
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UAOT BLOQUE 15
Water Injection Pumps
FIC
B15-EPF-20-SP-063-0
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ATTACHMENT F
DRAWINGS
Drawing No.
Drawing Title
Revision
B15-EPF-01-100
B15-EPF-101A
Instrument Detail
B15-EPF-101B
Instrument Details
FO3-EPF-01 109E
HSP-1011871-41
62197
La informacin del presente documento es propiedad exclusiva del Bloque 15 y no deber ser usada para otros propsitos distintos a los especificados.
UAOT BLOQUE 15
Water Injection Pumps
Departamento:
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FIC
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ATTACHMENT F
APPROVED VENDOR LIST FOR INSTRUMENTATION
CATEGORY EQUIPMENT/ FUNCTION
MANUFACTURER
Electrical
2301 A, sharing load and speed control
Woodward
Electrical
Amp-meters
Yokogawa
Electrical
Amps recorders
Bristol
Electrical
Battery charger
La Marche
Electrical
Central load panels
Square D
Electrical
Conduit and accessories
Crouse-Hinds
Electrical
Current transducers
Yokogawa
Electrical
Electrical motors (high capacity)
Reliance,Siemens
Electrical
Electrical motors (low capacity)
Baldor,Marathon,Reliance,Siemens
Electrical
Ignition transformer
Webster
Electrical
Lamps, explosion proof
Crouse-Hinds
Electrical
Portable electric plants
Yanmar
Electrical
Power supplies
Power one
Electrical
Starters, soft starters
Westinghouse Cutler Hammer
Electrical
Transformer current/voltage indicators
Simpson
Electrical
Transformers (high capacity)
Powell Esco
Electrical
Transformers (low capacity)
General Electric/ Westinghouse
Electrical
UPS (CPF plant), 90 S series
Deltec
Electrical
UPS (Islands)
Ferrups Best Power
Electrical
Voltage regulator
Basler
Electrical
Voltmeters
Yokogawa
Electrical
Watt-meters
Yokogawa
Instrument Actuators, crash valves
Bettis Controls & Actuators
Instrument Actuators, valves
Automax
Instrument BS&W monitor
Invalco
Instrument Control devices
Allen Bradley
Instrument Control valves, regulators, I/P controllers
Fisher
Instrument Crash valves and process shut-in valves
W-K-M Dynacentric
Instrument Device Net, Control Net, Ethernet
Allen Bradley
Instrument Differential pressure switches
Mid West
Instrument Differential pressure transmitters
Rosemount
Instrument ESD push buttons
Crouse-Hinds
Instrument Fire Detection System (FDS, control panel)
Cerberus Pyrotronics
Instrument Flame detectors UV/IR (ESD system)
General Monitors
Instrument Flame detectors, ignitor, pilots
Fireeye
Instrument Floats
Omega
Instrument Flow meters, turbine
Halliburton
Instrument Gas flow transmitters
Yokogawa
Instrument Pressure vacuum safety valves (PVSVs)
Varec
Instrument Human Machine Interface (HMI)
Wonderware Intouch
Instrument Instrumentation ball & needle valves, SST316
Whitey
Instrument Instrumentation tubing connectors and fittings
Swagelok
Instrument LACT unit
Daniel
Instrument Level controls (sumps)
Magnetrol
Instrument Level indicators, liquid
K-TEK
Instrument Level indicators, tank
Major
Instrument Level interface transmitters
Drexelbrook
Instrument Level sight glasses
Kenko
Instrument Level sight glasses, high pressure
Penberthy
Instrument Level switches
Drexelbrook
La informacin del presente documento es propiedad exclusiva del Bloque 15 y no deber ser usada para otros propsitos distintos a los especificados.
UAOT BLOQUE 15
Water Injection Pumps
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Instrument
Mechanical
Mechanical
Mechanical
Mechanical
Mechanical
Mechanical
Mechanical
Mechanical
Mechanical
Mechanical
Mechanical
Mechanical
Mechanical
Mechanical
Mechanical
Mechanical
Mechanical
Mechanical
Mechanical
Mechanical
Mechanical
Mechanical
Departamento:
Cdigo No.:
Revisin :
Pgina No.:
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Babbit
Rosemount
Microwave Data System MDS
Daniel
Ronan
Hoffman
Allen Bradley
Daniel
Noth American
Allen Bradley
Ashcroft
Watlow Controls
ITT Barton
Crosby by Anderson Greenwood
SOR
Barksdale
Murphy
Omega
Rosemount
Nupro
Fike
TDW Pig-Sig
Fenwall Kidde
Asco
Versa
Watlow Controls
SOR
Rosemount
Omega
Ashcroft
Ashcroft
Panasonic
Spirax Sarco
Ingersoll Rand
Hydroflow
Texteam
Pulsatron
Petrofac
Caterpillar
L-G Agoulds
Aurora
Fill-Rite
Ariel
Zurn Industries
Kvaerner
Deltech
Gardner Denver
ABS
Pennram ESS
Balmac
Wemco
Deltech
Franklin
La informacin del presente documento es propiedad exclusiva del Bloque 15 y no deber ser usada para otros propsitos distintos a los especificados.
UAOT BLOQUE 15
Water Injection Pumps
Departamento:
Cdigo No.:
Revisin :
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FIC
B15-EPF-20-SP-063-0
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ATTACHMENT H
COMPANY SPECIFICATIONS
SPECIFICATION
NUMBER
DATE
REV
SPECIFICATION TITLE
B15-EPF-70-SP-001
01/06
B15-EPF-70-SP-011
01/06
B15-EPF-60-SP-002
01/06
Instrument Design
B15-EPF-60-SP-001
01/06
Instrument Installation
B15-EPF-20-SP-003
01/06
B15-EPF-20-SP-001
01/06
B15-EPF-20-SP-009
01/06
La informacin del presente documento es propiedad exclusiva del Bloque 15 y no deber ser usada para otros propsitos distintos a los especificados.