Documente Academic
Documente Profesional
Documente Cultură
TO THE READER
This manual is written for an experienced technician
to provide technical information needed to maintain
and repair this machine.
Be sure to thoroughly read this manual for correct product information and service procedures.
ADDITIONAL REFERENCES
Please refer to the materials listed below in addition
to this manual.
The Operators Manual
The Parts Catalog
MANUAL COMPOSITION
This manual consists of three portions: the Technical Manual (Operational Principle), the Technical
Manual (Troubleshooting) and the Workshop Manual.
Information included in the Technical Manual
(Operational Principle):
technical information needed for redelivery and
delivery, operation and activation of all devices
and systems.
PAGE NUMBER
Each page has a number, located on the center
lower part of the page, and each number contains
the following information:
Example : T 1-3-5
Consecutive Page Number for Each Group
Group Number
Section Number
T: Technical Manual
W: Workshop Manual
IN-01
INTRODUCTION
SAFETY ALERT SYMBOL AND HEADLINE
NOTATIONS
In this manual, the following safety alert symbol and
signal words are used to alert the reader to the
potential for personal injury of machine damage.
This is the safety alert symbol. When you see this
symbol, be alert to the potential for personal injury.
Never fail to follow the safety instructions prescribed
along with the safety alert symbol.
The safety alert symbol is also used to draw attention
to component/part weights.
To avoid injury and damage, be sure to use appropriate lifting techniques and equipment when lifting
heavy parts.
CAUTION:
Indicated potentially hazardous situation which
could, if not avoided, result in personal injury or
death.
IMPORTANT:
Indicates a situation which, if not conformed to the
instructions, could result in damage to the machine.
NOTE:
Indicates supplementary technical information or
know-how.
UNITS USED
SI Units (International System of Units) are used in
this manual.
MKSA system units and English units are also
indicated in parenthheses just behind SI units.
Quantity
Length
Volume
Weight
Force
Torque
To Convert
From
mm
mm
L
L
m3
kg
N
N
Nm
Nm
Into
in
ft
US gal
US qt
yd3
lb
kgf
lbf
kgfm
lbfft
Quantity
Multiply By
0.03937
0.003281
0.2642
1.057
1.308
2.205
0.10197
0.2248
1.0197
0.7375
Pressure
Power
Temperature
Velocity
Flow rate
IN-02
To Convert
From
MPa
MPa
kW
kW
C
km/h
min-1
L/min
mL/rev
Into
kgf/cm2
psi
PS
HP
F
mph
rpm
US gpm
cc/rev
Multiply By
10.197
145.0
1.360
1.341
C1.8+32
0.6214
1.0
0.2642
1.0
SAFETY
RECOGNIZE SAFETY INFORMATION
These are the SAFETY ALERT SYMBOLS.
When you see these symbols on your machine or in this
manual, be alert to the potential for personal injury.
Follow recommended precautions and safe operating
practices.
001-E01A-0001
SA-688
SA-1
SA-1223
SAFETY
FOLLOW SAFETY INSTRUCTIONS
Carefully read and follow all safety signs on the machine
and all safety messages in this manual.
Safety signs should be installed, maintained and replaced
when necessary.
If a safety sign or this manual is damaged or missing,
order a replacement from your authorized dealer in the
same way you order other replacement parts (be sure to
state machine model and serial number when ordering).
Learn
how to operate the machine and its controls correctly
and safely.
Allow only trained, qualified, authorized personnel to operate the machine.
Keep your machine in proper working condition.
Unauthorized modifications of the machine may impair
its function and/or safety and affect machine life.
Do not modify any machine parts without authorization.
Failure to do so may deteriorate the part safety, function, and/or service life. In addition, personal accident,
machine trouble, and/or damage to material caused by
unauthorized modifications will void Hitachi Warranty
Policy.
Do not use attachments and/or optional parts or equipment not authorized by Hitachi. Failure to do so may
deteriorate the safety, function, and/or service life of the
machine. In addition, personal accident, machine trouble,
and/or damage to material caused by using unauthorized
attachments and/or optional parts or equipment will void
Hitachi Warranty Policy.
The safety messages in this SAFETY chapter are intended to
illustrate basic safety procedures of machines. However it is
impossible for these safety messages to cover every hazardous situation you may encounter. If you have any questions,
you should first consult your supervisor and/or your authorized dealer before operating or performing maintenance
work on the machine.
003-E01B-0003
SA-2
SA-003
SAFETY
PREPARE FOR EMERGENCIES
Be prepared if a fire starts or if an accident occurs.
Keep a first aid kit and fire extinguisher on hand.
Thoroughly read and understand the label attached on
the fire extinguisher to use it properly.
To ensure that a fire-extinguisher can be always used
when necessary, check and service the fire-extinguisher
at the recommended intervals as specified in the fireextinguisher manual.
Establish emergency procedure guidelines to cope with
fires and accidents.
Keep emergency numbers for doctors, ambulance service,
hospital, and fire department posted near your telephone.
SA-437
004-E01A-0437
006-E01A-0434
SA-434
SA-3
SAFETY
INSPECT MACHINE
Inspect your machine carefully each day or shift by walking
around it before you start it to avoid personal injury.
In the walk-around inspection be sure to cover all points
described in the PRE-START INSPECTION chapter in the
operators manual.
007-E01A-0435
524-E01A-0000
SA-4
SA-435
SAFETY
USE HANDHOLDS AND STEPS
Falling is one of the major causes of personal injury.
When you get on and off the machine, always face the
machine and maintain a three-point contact with the
steps and handrails.
Do not use any controls as hand-holds.
Never jump on or off the machine. Never mount or dismount a moving machine.
Be careful of slippery conditions on platforms, steps, and
handrails when leaving the machine.
SA-439
008-E01A-0439
SA-5
SA-378
SAFETY
FASTEN YOUR SEAT BELT
If the machine should overturn, the operator may become
injured and/or thrown from the cab. Additionally the operator may be crushed by the overturning machine, resulting in
serious injury or death.
Prior to operating the machine, thoroughly examine webbing, buckle and attaching hardware. If any item is damaged or worn, replace the seat belt or component before
operating the machine.
Be sure to remain seated with the seat belt securely
fastened at all times when the machine is in operation to
minimize the chance of injury from an accident.
We recommend that the seat belt be replaced every three
years regardless of its apparent condition.
SA-237
010-E01A-0237
SA-083
011-E01A-0398
SA-6
SA-293
SAFETY
OPERATE ONLY FROM OPERATOR'S SEAT
Inappropriate engine starting procedures may cause the
machine to runaway, possibly resulting in serious injury or
death.
Start the engine only when seated in the operator's seat.
NEVER start the engine while standing on the track or on
ground.
Do not start engine by shorting across starter terminals.
Before starting the engine, confirm that all control levers
are in neutral.
Before starting the engine, confirm the safety around the
machine and sound the horn to alert bystanders.
SA-084
012-E01B-0431
JUMP STARTING
Battery gas can explode, resulting in serious injury.
If the engine must be jump started, be sure to follow the
instructions shown in the OPERATING THE ENGINE chapter in the operators manual.
The operator must be in the operators seat so that the
machine will be under control when the engine starts.
Jump starting is a two-person operation.
Never use a frozen battery.
Failure to follow correct jump starting procedures could
result in a battery explosion or a runaway machine.
SA-032
S013-E01A-0032
014-E01B-0427
SA-091
SA-7
SAFETY
PRECAUTIONS FOR OPERATIONS
Investigate the work site before starting operations.
Be sure to wear close fitting clothing and safety equipment appropriate for the job, such as a hard hat, etc.
when operating the machine.
Clear all persons and obstacles from area of operation and
machine movement.
Always beware of the surroundings while operating.
When working in a small area surrounded by obstacles,
take care not to hit the upperstructure against obstacles.
When loading onto trucks, bring the bucket over the truck
beds from the rear side. Take care not to swing the bucket
over the cab or over any person.
M202-05-014
SA-8
SAFETY
INVESTIGATE JOB SITE BEFOREHAND
When working at the edge of an excavation or on a road
shoulder, the machine could tip over, possibly resulting in
serious injury or death.
Investigate the configuration and ground conditions of
the job site beforehand to prevent the machine from falling and to prevent the ground, stockpiles, or banks from
collapsing.
Make a work plan. Use machines appropriate to the work
and job site.
Reinforce ground, edges, and road shoulders as necessary.
Keep the machine well back from the edges of excavations and road shoulders.
When working on an incline or on a road shoulder, employ a signal person as required.
Confirm that your machine is equipped a FOPS cab before
working in areas where the possibility of falling stones or
debris exist.
When the footing is weak, reinforce the ground before
starting work.
When working on frozen ground, be extremely alert. As
ambient temperatures rise, footing becomes loose and
slippery.
Beware the possibility of fire when operating the machine
near flammable objects such as dry grass.
Make sure the worksite has sufficient strength to firmly support the machine.
SA-085
SA-9
M202-05-015
SAFETY
EQUIPMENT OF HEAD GUARD, ROPS, FOPS
In case the machine is operated in areas where the possibility
of falling stones or debris exist, equip a head guard, ROPS, or
FOPS according to the potential hazardous conditions. (The
standard cab for this machine corresponds to ROPS and FOPS.)
ROPS: Roll-Over Protective Structure
FOPS: Falling Object Protective Structure
SA-686
018-E01A-0481
SA-481
017-E01A-0491
SA-10
SA-092
SAFETY
DRIVE MACHINE SAFELY
Before driving the machine, always confirm that the steering wheel/forward/reverse switch direction corresponds to
the direction you wish to drive.
Be sure to detour around any obstructions.
Avoid traveling over obstructions. Soil, fragments of rocks,
and/or metal pieces may scatter around the machine. Do
not allow personnel to stay around the machine while
traveling.
Driving on a slope may cause the machine to slip or overturn, possibly resulting in serious injury or death.
SA-090
SA-288
020-E02A-0493
SA-11
SA-278
SAFETY
AVOID INJURY FROM BACK-OVER AND SWING
ACCIDENTS
If any person is present near the machine when backing or
swinging the upperstructure, the machine may hit or run
over that person, resulting in serious injury or death.
To avoid back-over and swing accidents:
Always look around BEFORE YOU BACK UP AND SWING
THE MACHINE. BE SURE THAT ALL BYSTANDERS ARE
CLEAR.
Keep the travel alarm in working condition (if equipped).
ALWAYS BE ALERT FOR BYSTANDERS MOVING INTO THE
WORK AREA. USE THE HORN OR OTHER SIGNAL TO WARN
BYSTANDERS BEFORE MOVING MACHINE.
USE A SIGNAL PERSON WHEN BACKING UP IF YOUR VIEW
IS OBSTRUCTED. ALWAYS KEEP THE SIGNAL PERSON IN
VIEW.
Use hand signals, which conform to your local regulations,
when work conditions require a signal person.
No machine motions shall be made unless signals are
clearly understood by both signalman and operator.
Learn the meanings of all flags, signs, and markings used
on the job and confirm who has the responsibility for
signaling.
Keep windows, mirrors, and lights clean and in good condition.
Dust, heavy rain, fog, etc., can reduce visibility. As visibility
decreases, reduce speed and use proper lighting.
Read and understand all operating instructions in the
operators manual.
021-E01A-0494
SA-12
SA-383
SA-384
SAFETY
KEEP PERSON CLEAR FROM WORKING AREA
A person may be hit severely by the swinging front attachment or counterweight and/or may be crushed against an
other object, resulting in serious injury or death.
Keep all persons clear from the area of operation and
machine movement.
Before operating the machine, set up barriers to the sides
and rear area of the bucket swing radius to prevent anyone from entering the work area.
022-E01A-0386
M202-05-014
023-E01A-0487
SA-682
AVOID UNDERCUTTING
Always confirm that ground conditions are strong enough
to support the machine weight when operating near a cliff.
Operate the machine with the chassis frame positioned
perpendicular to the cliff face so that the machine can more
easily evacuate if the cliff face collapses.
If the footing starts to collapse and if retreat is not possible, do not panic. Often, the machine can be secured by
lowering the front attachment, in such cases.
024-E01A-0488
SA-13
SA-683
SAFETY
AVOID TIPPING
DO NOT ATTEMPT TO JUMP CLEAR OF TIPPING MACHINE---SERIOUS OR FATAL CRUSHING INJURIES WILL
RESULT
MACHINE WILL TIP OVER FASTER THAN YOU CAN JUMP
FREE
FASTEN YOUR SEAT BELT
The danger of tipping is always present when operating on
a grade, possibly resulting in serious injury or death.
To avoid tipping:
Be extra careful before operating on a grade.
Prepare machine operating area flat.
Keep the bucket low to the ground and close to the machine.
Reduce operating speeds to avoid tipping or slipping.
Avoid changing direction when traveling on grades.
NEVER attempt to travel across a grade steeper than 15
degrees if crossing the grade is unavoidable.
Reduce swing speed as necessary when swinging loads.
SA-088
025-E03B-0463
SA-684
026-E01A-0519
SA-685
SA-14
SAFETY
DIG WITH CAUTION
Accidental severing of underground cables or gas lines may
cause an explosion and/or fire, possibly resulting in serious
injury or death.
Before digging check the location of cables, gas lines, and
water lines.
Keep the minimum distance required, by law, from cables,
gas lines, and water lines.
If a fiber optic cable should be accidentally severed, do
not look into the end. Doing so may result in serious eye
injury.
Contact your local diggers hot line if available in your
area , and/or the utility companies directly.
Have them mark all underground utilities.
SA-086
027-E01A-0382
028-E01A-0389
SA-15
SA-087
SAFETY
AVOID POWER LINES
Serious injury or death can result if the machine or front attachments are not kept a safe distance from electric lines.
When operating near an electric line, NEVER move any
part of the machine or load closer than 3 m plus twice the
line insulator length.
Check and comply with any local regulations that may apply.
Wet ground will expand the area that could cause any
person on it to be affected by electric shock. Keep all
bystanders or co-workers away from the site.
SA-089
029-E01A-0381
SA-1241
OBJECT HANDLING
If a lifted load should fall, any person nearby may be struck
by the falling load or may be crushed underneath it, resulting in serious injury or death.
When using the machine for craning operations, be sure
to comply with all local regulations.
Do not use damaged chains or frayed cables, sables,
slings, or ropes.
Before craning, position the upperstructure with the travel
motors at the rear.
Move the load slowly and carefully. Never move it suddenly.
Keep all persons well away from the load.
Never move a load over a person's head.
Do not allow anyone to approach the load until it is safely
and securely situated on supporting blocks or on the
ground.
Never attach a sling or chain to the bucket teeth. They
may come off, causing the load to fall.
032-E01A-0132
SA-014
SA-16
SAFETY
PROTECT AGAINST FLYING DEBRIS
If flying debris hit eyes or any other part of the body, serious
injury may result.
Guard against injury from flying pieces of metal or debris;
wear goggles or safety glasses.
Keep bystanders away from the working area before striking any object.
031-E01A-0432
SA-432
SA-093
SA-018
034-E01A-0496
SA-019
SA-17
SAFETY
TRANSPORT SAFELY
Take care the machine may turn over when loading or unloading the machine onto or off of a truck or trailer.
Observe the related regulations and rules for safe transportation.
Select an appropriate truck or trailer for the machine to
be transported.
Be sure to use a signal person.
Always follow the following precautions for loading or
unloading:
1. Select solid and level ground.
Less than 15
SA-094
035-E07A-0454
SA-18
Less than 15
SA-095
SAFETY
PRACTICE SAFE MAINTENANCE
To avoid accidents:
Understand service procedures before starting work.
Keep the work area clean and dry.
Do not spray water or steam inside cab.
Never lubricate or service the machine while it is moving.
Keep hands, feet and clothing away from power-driven
parts.
Before servicing the machine:
1. Park the machine on a level surface.
2. Lower the bucket to the ground.
3. Turn the auto-idle switch off.
4. Run the engine at slow idle speed without load for 5 minutes.
5. Turn the key switch to OFF to stop engine.
6. Relieve the pressure in the hydraulic system by moving
the control levers several times.
SA-028
500-E02C-0520
SA-19
SA-527
SAFETY
Sufficiently illuminate the work site. Use a maintenance
work light when working under or inside the machine.
Always use a work light protected with a guard. In case
the light bulb is broken, spilled fuel, oil, antifreeze fluid, or
window washer fluid may catch fire.
SA-037
501-E01A-0287
SS3076175
SS2045102
SA-527
519-E01A-0527
502-E01A-0026
SA-026
SA-20
SAFETY
PREVENT PARTS FROM FLYING
Travel reduction gears are under pressure.
As pieces may fly off, be sure to keep body and face away
from AIR RELEASE PLUG to avoid injury.
GEAR OIL is hot. Wait for GEAR OIL to cool, then gradually
loosen AIR RELEASE PLUG to release pressure.
503-E01B-0344
SA-344
504-E01A-0034
SA-034
SA-21
SA-249
SAFETY
PREVENT BURNS
Hot spraying fluids:
After operation, engine coolant is hot and under pressure.
Hot water or steam is contained in the engine, radiator and
heater lines.
Skin contact with escaping hot water or steam can cause
severe burns.
To avoid possible injury from hot spraying water. DO NOT
remove the radiator cap until the engine is cool. When
opening, turn the cap slowly to the stop. Allow all pressure to be released before removing the cap.
The hydraulic oil tank is pressurized. Again, be sure to
release all pressure before removing the cap.
SA-039
SA-22
SA-019
SAFETY
AVOID HIGH-PRESSURE FLUIDS
Fluids such as diesel fuel or hydraulic oil under pressure can
penetrate the skin or eyes causing serious injury, blindness
or death.
Avoid this hazard by relieving pressure before disconnecting hydraulic or other lines.
Tighten all connections before applying pressure.
Search for leaks with a piece of cardboard; take care to
protect hands and body from high-pressure fluids. Wear a
face shield or goggles for eye protection.
If an accident occurs, see a doctor familiar with this type
of injury immediately. Any fluid injected into the skin
must be surgically removed within a few hours or gangrene may result.
SA-031
507-E03A-0499
SA-292
SA-044
SA-23
SAFETY
PREVENT FIRES
Check for Oil Leaks:
Fuel, hydraulic oil and lubricant leaks can lead to fires.
Check for oil leaks due to missing or loose clamps, kinked
hoses, lines or hoses that rub against each other, damage
to the oil-cooler, and loose oil-cooler flange bolts.
Tighten, repair or replace any missing, loose or damaged
clamps, lines, hoses, oil-cooler and oil-cooler flange bolts.
Do not bend or strike high-pressure lines.
Never install bent or damaged lines, pipes, or hoses.
SA-019
SA-24
SAFETY
EVACUATING IN CASE OF FIRE
If a fire breaks out, evacuate the machine in the following
way:
Stop the engine by turning the key switch to the OFF
position if there is time.
Use a fire extinguisher if there is time.
Exit the machine.
In
an emergency, if the cab door or front window can not
SA-393
18-E02B-0393
SS-1510
509-E01A-0016
SA-016
SA-25
SA-818
SAFETY
AVOID HEATING NEAR PRESSURIZED FLUID LINES
Flammable spray can be generated by heating near pressurized fluid lines, resulting in severe burns to yourself and
bystanders.
Do not heat by welding, soldering, or using a torch near
pressurized fluid lines or other flammable materials.
Pressurized lines can be accidentally cut when heat goes
beyond the immediate flame area. Install temporary fireresistant guards to protect hoses or other materials before
engaging in welding, soldering, etc..
SA-030
Do not weld or flame cut pipes or tubes that contain flammable fluids.
Clean them thoroughly with nonflammable solvent before welding or flame cutting them.
510-E01B-0030
511-E01A-0029
SA-26
SA-029
SAFETY
BEWARE OF ASBESTOS DUST
Take care not to inhale dust produced in the work site. Inhalation of asbestos fibers may be the cause of lung cancer.
Depending on the wok site conditions, the risk of inhaling
asbestos fiber may exist. Spray water to prevent asbestos
from becoming airborne. Do not use compressed air.
When operating the machine in a work site where asbestos might be present, be sure to operate the machine
from the upwind side and wear a mask rated to prevent
the inhalation of asbestos.
Keep bystanders out of the work site during operation.
Asbestos might be present in imitation parts. Use only
genuine Hitachi Parts.
SA-029
SA-032
Battery electrolyte is poisonous. If the battery should explode, battery electrolyte may be splashed into eyes, possibly resulting in blindness.
Be sure to wear eye protection when checking electrolyte
specific gravity.
512-E01B-0032
SA-27
SAFETY
HANDLE CHEMICAL PRODUCTS SAFELY
Direct exposure to hazardous chemicals can cause serious
injury. Potentially hazardous chemicals used with your machine include such items as lubricants, coolants, paints, and
adhesives.
A Material Safety Data Sheet (MSDS) provides specific details on chemical products: physical and health hazards,
safety procedures, and emergency response techniques.
Check the MSDS before you start any job using a hazardous chemical. That way you will know exactly what the
risks are and how to do the job safely. Then follow procedures and use recommended equipment.
See your authorized dealer for MSDSs (available only in
English) on chemical products used with your machine.
SA-309
515-E01A-0309
516-E01A-0226
SA-28
SA-226
SAFETY
BEFORE RETURNING THE MACHINE TO THE CUSTOMER
After maintenance or repair work is complete, confirm that:
The machine is functioning properly, especially the safety
systems.
Worn or damaged parts have been repaired or replaced
S517-E01A-0435
SA-435
SA-29
SAFETY
(Blank)
SA-30
SECTION 2 UPPERSTRUCTURE
WORKSHOP MANUAL
Group 1 Cab
Group 2 Counterweight
Group 3 Main Frame
Group 4 Pump Device
Group 5 Control Valve
Group 6 Swing Device
Group 7 Pilot Valve
Group 8 Electric Lever
Group 9 Signal Control Valve
Group 10 Travel Shockless Valve
Group 11 Solenoid Valve
Group 12 Pilot Shut-Off Solenoid Valve
Group 13 Steering Valve
Group 14 Brake Valve
Group 15 Accumulator Charging Valve
SECTION 3 UNDERCARRIAGE
SECTION 5 TROUBLESHOOTING
Group 1 Diagnosing Procedure
Group 2 Monitor Unit
Group 3 Dr. ZX
Group 4 ICF
Group 5 Component Layout
Group 6 Troubleshooting A
Group 7 Troubleshooting B
Group 8 Electrical System Inspection
SECTION 1
GENERAL
CONTENTS
Group 1 Precautions for Disassembling
and Assembling
Precautions for Disassembling and
Assembling ................................................ W1-1-1
Maintenance Standard Terminology ......... W1-1-7
Group 2 Tightening
Tightening Torque Specification.................. W1-2-1
Torque Chart................................................ W1-2-3
Piping Joint .................................................. W1-2-6
Periodic Replacement of Parts ............... W1-2-10
Group 3 Painting
Painting ................................................... W1-3-1
CJBW-1-1
(Blank)
CJBW-1-2
DISASSEMBLING
W1-1-1
W1-1-2
W1-1-3
WCJB-01-04-001
tears,
W105-03-05-019
breaks,
Correct
Incorrect
Correct
W105-03-05-020
Incorrect
A
B
a=b
ab
W110-03-05-004
W1-1-4
Correct Eyehole
Lifting Method
W102-04-02-016
Incorrect Eyehole
Lifting Method
W105-04-01-008
Bent Sling
W1-1-5
W162-01-01-009
Damaged Appearance
2. Before using a nylon sling, visually check the nylon sling for any damage corresponding to examples shown to the right. If any damage is found,
cut and discard the sling. Even if no damage is
found, do not use slings older than 7-years.
W162-01-01-002
Scuffing
W162-01-01-003
Fuzz
Broken Sewing
Thread
W162-01-01-004
Broken Sewing
Thread
W162-01-01-005
Broken Sewing
Thread
Scoring
Fuzz
Separation of
Belt
Scuffing
W162-01-01-006
W162-01-01-007
Broken Warp
W162-01-01-008
W1-1-6
Allowable Limit
1. Normal machine performance cannot be accomplished after exceeding this limit.
2. Repair or adjustment is impossible after exceeding this limit.
3. Therefore, in consideration of operation efficiency
and maintenance expense, proper maintenance
shall be carried out before reaching the Allowable Limit.
W1-1-7
W1-1-8
GENERAL / Tightening
TIGHTENING TORQUE SPECIFICATION
No.
Bolt Dia
Descriptions
mm
Torque
Qty
Wrench
Size (mm)
Nm
(kgfm)
(lbfft)
(Pump Upper)
18
27
360
(37)
(265)
(Pump Lower)
16
24
210
(21.5)
(155)
14
22
140
(14.0)
(103)
10
17
50
(5.1)
(37)
16
24
210
(21.5)
(155)
16
24
210
(21.5)
(155)
17
24.5
(2.5)
(18)
19
30
(3.1)
(22)
22
40
(4.1)
(30)
27
95
(9.7)
(70)
32
140
(14.3)
(105)
36
175
(17.8)
(130)
41
210
(21.5)
(155)
10
17
50
(5.1)
(37)
16
24
210
(21.5)
(155)
16
24
210
(21.5)
(155)
20
12
30
500
(51)
(370)
10
12
(Hex.
Wrench)
10
90
(9.2)
(66)
11
10
17
50
(5.1)
(37)
12
13
16
24
210
(21.5)
(155)
20
32
30
510
(52)
(380)
20
36
30
490
(50)
(360)
16
24
270
(27.5)
(200)
14
15
16
16
(Hex.
Wrench)
14
270
(27.5)
(200)
17
10
16
14
76
(8)
(60)
18
10
17
50
(5.1)
(37)
19
24
36
950
(97.0)
(700)
20
22
40
30
600
(61)
(440)
21
6
10
12
10
17
19
10
50
90
(1)
(6.1)
(9.2)
(7.4)
(37)
(66)
22
4 pairs
13
10.3 to 12.4
(1.05 to
1.26)
(7.59 to
9.11)
23
7
11
5.9
5.9
(0.6)
(0.6)
(4.3)
(4.3)
W1-2-1
GENERAL / Tightening
NOTE 1.Apply lubricant (e.g. white zinc B dissolved into spindle oil) to bolts and nuts to
reduce friction coefficient of them.
(Except for Sprocket mounting bolt.)
2.Make sure bolt and nut threads are clean
before installing.
W1-2-2
GENERAL / Tightening
TORQUE CHART
CAUTION: Use tools appropriate for the
work to be done. Makeshift tools and procedures can create safety hazards. For loosening and tightening nuts and bolts, use correct size tools. Otherwise, tightening tools
may slip, potentially causing personal injury.
Bolt Types
Tighten nuts or bolts correctly to torque specifications.
Four different types and grades of bolt are employed.
Make sure to employ correct bolts and tighten them
correctly when assembling the machine or components.
Hexagon T Bolt
SA-040
Hexagon H Bolt
Hexagon M Bolt
Socket Bolt
W162-01-01-001
Bolt Dia.
Wrench
Size
Hexagon
Wrench
Size
M552-07-091
M552-07-092
M552-07-090
Socket Bolt
Nm
(kgfm)
(lbfft)
Nm
(kgfm)
(lbfft)
Nm
(kgfm)
(lbfft)
M6
10
M8
13
30
(3.0)
(21.5)
20
(2.0)
(14.5)
10
(1.0)
(7.2)
M10
17
65
(6.5)
(47)
50
(5.0)
(36)
20
(2.0)
(14.5)
3.3 to 4.2
M12
19
10
110
(11)
(80)
90
(9.0)
(65)
35
(3.5)
(25.5)
M14
22
12
180
(18)
(130)
140
(14)
(101)
55
(5.5)
(40)
M16
24
14
270
(27)
(195)
210
(21)
(152)
80
(8.0)
(58)
M18
27
14
400
(40)
(290)
300
(30)
(215)
120
(12)
(87)
M20
30
17
550
(55)
(400)
400
(40)
(290)
170
(17)
(123)
M22
32
750
(75)
(540)
550
(55)
(400)
220
(22)
(159)
M24
36
950
(95)
(690)
700
(70)
(510)
280
(28)
(205)
M27
41
1400
(140)
(1010)
1050
(105)
(760)
400
(40)
(290)
M30
46
1950
(195)
(1410)
1450
(145)
(1050)
550
(55)
(400)
M33
50
2600
(260)
(1880)
1950
(195)
(1410)
750
(75)
(540)
M36
55
3200
(320)
(2310)
2450
(245)
(1770)
950
(95)
(690)
W1-2-3
GENERAL / Tightening
IMPORTANT: The following items are applied to
both fine and coarse pitch threads.
1. Apply lubricant (i. e. white zinc B
dissolved Into Spindle oil) to
nuts and bolts to reduce their
friction coefficients.
The plated bolts require no lubricant.
2. Torque tolerance is 10 %.
3. Be sure to use bolts of correct
length. Bolts that are too long
cannot be tightened, as the bolt
tip comes into contact with the
bottom of the bolt hole. Bolts
that are too short cannot develop
sufficient tightening force.
4. The torques given in the chart
are for general use only. Do not
use these torques if a different
torque is given for a specific application.
5. Make sure that nut and bolt
threads are clean before installing.
Remove dirt or corrosion, if any.
Bolt Tightening Order
When tightening two or more bolts, tighten them alternately, as shown, to ensure even tightening.
Equally tighten upper and lower alternately
Tighten diagonally
1
1st to 4th
14
13
10
11
4
2
2nd to 3rd
W105-01-01-003
W1-2-4
GENERAL / Tightening
Service Recommendations for Split Flange
IMPORTANT: 1. Be sure to clean and Inspect
sealing surfaces. Scratches /
roughness cause leaks and seal
wear.
Unevenness causes seal extrusion. If defects cannot be polished out, replace the component.
2. Be sure to use only specified
O-rings. Inspect O-rings for any
damage. Take care not to file
O-ring surfaces. When installing
an O-ring into a groove, use
grease to hold it in place.
3. While lightly tightening split
flange halves, check that split is
centered and perpendicular to
the port. Hand-tighten bolts to
hold parts in place. Take care not
to pinch the O-ring.
4. Tighten bolts alternately and diagonally, as shown, to ensure
even tightening.
5. Do not use air wrenches. Using
an air wrench often causes tightening of one bolt fully before
tightening of the others, resulting in damage to O-rings or uneven tightening of bolts.
W105-01-01-015
WRONG
W105-01-01-016
W105-01-01-008
WRONG
RIGHT
RIGHT
WRONG
RIGHT
Lock Plate
IMPORTANT: Do not reuse lock plates. Do not try
to bend the same point twice.
Cotter Pin
IMPORTANT: Do not reuse cotter pins. Match the
holes in the bolt and nut while tightening, not while loosening.
RIGHT
Lock Wire
IMPORTANT: Apply wire to bolts in the
bolt-tightening direction, not in the
bolt-loosening direction.
RIGHT
RIGHT
WRONG
Loosen
W105-01-01-009
WRONG
Tighten
W105-01-01-010
W1-2-5
GENERAL / Tightening
PIPING JOINT
M202-07-051
Joint Body
Union Joint
Metal sealing surfaces (4) and (5) of adapter (1) and
hose (2) fit together to seal pressure oil. Union joints
are used to join small-diameter lines.
37
30
Description
30male
37female
Wrench Size
mm
Union Nut
17
19
22
27
32
36
41
17
19
22
27
32
36
41
Wrench Size mm
Joint Body
17
19
22
27
32
36
41
14
17
19
22
27
32
36
Tightening
Torque
Nm (kgfm, lbfft)
24.5 (2.5, 18)
29.5 (3.0, 21.5)
39 (4.0, 28.5)
78 (8.0, 58)
137 (14.0,101)
175 (18.0, 129)
205 (21.0,1 51)
24.5 (2.5, 18)
29.5 (3.0, 21.5)
39 (4.0, 28.5)
78 (8.0, 58)
137 (14.0, 101)
175 (18.0, 129)
205 (21.0, 151)
W1-2-6
O-ring (6) seats against the end face of adapter (7) to seal
pressure oil.
IMPORTANT: 1. Be sue to replace O-ring (6) with a
new one when reconnecting.
2. Before tightening nut (9), confirm
that O-ring (6) is seated correctly in
O-ring groove (e). Tightening nut (9)
with O-ring (6) displaced will damage
O-ring (6), resulting in oil leakage.
3. Take care not to damage O-ring
groove (e) or sealing surface (10).
Damage to O-ring (6) will cause oil
leakage.
4. If nut (9) is loose and oil is leaking,
do not re-tighten nut (9). Replace
O-ring (6) with a new one and check
that O-ring (6) is correctly seated in
place, tighten nut (9).
W1-2-7
Wrench Size
mm
Union Nut
19
22
27
32
36
41
46
Wrench Size
mm
Joint Body
17
19
22
27
30, 32
36
41
Hose Fittings
M104-07-033
Tightening Torque
Nm (kgfm, lbfft)
29.5 (3.0, 21.5)
69 (7.0, 51)
93 (9.5, 69)
137 (14.0, 101)
175 (18.0, 129)
205 (21.0, 151)
205 (21.0, 151)
PT
30
PF
W105-01-01-018
Wrench Size
mm
Hose Fittings
19
22
27
36
41
50
60
Internal Thread
External Thread
Clearance
Application Procedure
W105-01-01-019
M114-07-041
T-Bolt Type
M114-07-043
W1-2-8
M114-07-042
WRONG
CAUTION: When replacing hoses, be sure to use
only genuine Hitachi service parts. Using hoses
other than genuine Hitachi hoses may cause oil
leaks, hose rupture or Separation of fitting, possibly resulting in a fire on the machine.
Do not install hoses kinked. Application of high
oil pressure, vibration, or an impact to a kinked
hose may result in oil leaks, hose rupture or
separation of fitting. Utilize Print marks on hoses
when installing to prevent hose from being
kinked.
W105-01-01-011
RIGHT
WRONG
Rubbing Against
Each Other
WRONG
Clamp
RIGHT
Clamp
Rubbing Against
Each Other
W105-01-01-013
WRONG
Rubbing Against
Each Other
RIGHT
Clamp
W105-01-01-014
W1-2-9
Base Machine
Hydraulic
System
Front-End
Attachment
W1-2-10
Replacement
Intervals
Every 2 years
Every 2 years
Every 2 years
Every 2 years
Every 2 years
Every 2 years
Every 2 years
Every 2 years
Every 2 years
Every 2 years
Every 2 years
GENERAL / Painting
PAINTING
Painting specification
Surfaces to Be Painted
Painting Colour
YR-01 [TAXI yellow]
HG Beige Deep
Black
YR-01 [TAXI yellow]
N1.0 [Black]
M/F Cation (allowed)
HG Beige Deep
Shining Silver
[KANSAI PAINT LF-113-230B
(Charcoal series black, half glossy)]
[N2.0 (Black)]
High Grade Black
High Grade Black
HG Beige Deep
HG Beige Deep
High Grade Brack
KANSAI PAINT Amilac 1400 (Deep Black)
HG Beige Deep
HG Beige Deep
W1-3-1
GENERAL / Painting
Engine Cover
Mirror Stay
Camera Cover
WCJB-01-03-002
Decal
[TAXI Yellow]
Mirror Stay
Handrail
Step
Mirror Stay
WCJB-01-03-001
Decal
[Shining Silver]
Decal
[Shining Silver]
W1-3-2
Right Side
Cover
GENERAL / Painting
Paint all circumference in the hinge
swing position shining silver.
Shaded Area
[Shining Silver]
Door
W178-01-03-005
Section A
WCJB-01-03-004
Nonslip Cover
KANSAI PAINT
Amilac 1400
(Deep Black)
Panel
WCEB-01-03-003
Front Attachment
YR-01 (TAXI Yellow)
WCJB-01-03-003
W178-01-03-007
W1-3-3
GENERAL / Painting
(Blank)
W1-3-4
WCJB-01-04-001
1
2
WCEB-01-04-001
Vacuum Pump
Hose
Adapter
W562-02-03-008
W1-4-1
W1-4-2
MEMO
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MEMO
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........................................................................................................................................................................
SECTION 2
UPPERSTRUCTURE
CONTENTS
Group 1 Cab
Group 2 Counterweight
Removal and Installation of
Counterweight ...................................... W2-2-1
CJBW-2-1
CJBW-2-2
UPPERSTRUCTURE / Cab
REMOVAL AND INSTALLATION OF CAB
Removal
CAUTION: Seat (1) weight: 40 kg (90 lb)
1
WCEB-02-01-001
WCEB-02-01-017
2
WCEB-02-01-002
W2-1-1
WCEB-02-01-003
UPPERSTRUCTURE / Cab
4. Remove sems bolts (10) (2 used) from cover (9).
: 13 mm
10
W1JB-02-01-004
11, 12
11, 12
W1JB-02-01-005
13
14
16
13
16
15
17
WCEB-02-01-008
13
17
15
17
W2-1-2
WCEB-02-01-018
WCEB-02-01-019
UPPERSTRUCTURE / Cab
18
19
20, 21
W1JB-02-01-001
22
23
24
15
WCEB-02-01-016
23
25
26
WCJB-02-01-001
25
27
28, 29, 30
WCJB-02-01-003
W2-1-3
UPPERSTRUCTURE / Cab
31
32
WCJB-02-01-004
33
34
35
WCJB-02-01-005
7
36
37
34
38
WCEB-02-01-013
17. Remove vinyl hose (32) through the cab (7) side.
32
WCJB-02-01-004
W2-1-4
UPPERSTRUCTURE / Cab
39
40
41
42
WCJB-02-01-002
43
44
WCEB-02-01-014
Lifting Bracket
47
Lifting Bracket
45, 46
45, 46
47
45, 46
W1JB-02-01-006
48, 49
47
34
WCJB-02-01-006
W2-1-5
UPPERSTRUCTURE / Cab
Installation
CAUTION: Cab (7) weight: 550 kg (1220 lb)
1. Attach a nylon sling onto cab (7). Hoist and align
cab (7) with the mounting hole on main frame
(34).
34
WCJB-02-01-006
Lifting Bracket
47
Lifting Bracket
45, 46
45, 46
47
45, 46
W1JB-02-01-006
48, 49
47
22
23
24
15
23
W2-1-6
WCEB-02-01-016
UPPERSTRUCTURE / Cab
18
19
20, 21
13
17
W1JB-02-01-001
13
17
15
17
WCEB-02-01-018
WCEB-02-01-019
13
14
16
10. Install cover (9) to cab (7) with screw (12) (6 used).
Install caps (11) (6 used) to screws (12) (6 used).
16
15
WCEB-02-01-008
7
11, 12
11, 12
W1JB-02-01-005
W2-1-7
UPPERSTRUCTURE / Cab
11. Install cover (9) to cab (7) with sems bolts (10) (2
used).
: 13 mm
: 20 Nm (2 kgfm, 15 lbfft)
10
W1JB-02-01-004
43
44
WCEB-02-01-014
13. Secure cab (7) to main frame (34) with anchor bolt
(38), washer (37) and spacer (36).
: 32 mm
: 550 Nm (55 kgfm, 406 lbfft)
7
36
37
34
38
WCEB-02-01-013
31
WCJB-02-01-004
W2-1-8
UPPERSTRUCTURE / Cab
15. Install cover (33) to main frame (34) with sems
bolts (35) (7 used).
: 17 mm
: 50 Nm (5 kgfm, 37 lbfft)
33
34
35
WCJB-02-01-005
25
27
28, 29, 30
WCJB-02-01-003
25
26
WCJB-02-01-001
18. Install seat (1) to plate (2) with socket bolts (3) (4
used).
: 6 mm
: 20 Nm (2 kgfm, 15 lbfft)
2
WCEB-02-01-002
W2-1-9
UPPERSTRUCTURE / Cab
1
WCEB-02-01-001
WCEB-02-01-017
21. Install cover (39) to stay (42) with sems bolts (41)
(4 used).
: 17 mm
: 50 Nm (5 kgfm, 37 lbfft)
39
40
WCEB-02-01-003
41
42
WCJB-02-01-002
W2-1-10
UPPERSTRUCTURE / Cab
(Blank)
W2-1-11
UPPERSTRUCTURE / Cab
DIMENSIONS OF CAB GLASS
NOTE: Unit: mm (1 mm=0.039 in)
Black Ceramic
Coating Range
115
70
21
60
C0.5
107
2-R50
2-R250
2-R50
2-R20
2-R10
2-R127
70
C0.5
Black Ceramic
Coating Surface
106.6
1081
W1JB-02-01-013
R50
(4 mm)
R2975
Section A
R800
28
R75
R120
Black
Ceramic
Coating
Surface
R40
2R-5
271
268
20 70
16.5
50
W1JB-02-01-011
21
847
214
21
Black Ceramic
Coating Range
R1075
W1JB-02-01-009
372.9
(4 mm)
22
50
54.1
25
W1JB-02-01-012
84
25
865
C0.5
R2
C0.5
W1JB-02-01-014
W1JB-02-01-019
Black Ceramic
Coating Surface
Section C
Section B
W2-1-12
UPPERSTRUCTURE / Cab
NOTE: Unit: mm (1 mm=0.039 in)
360.7
4-R4
3-R4
(4 mm)
R150
2-12.2 +0.5
-0
139.7
50
6445
(4 mm)
50
400
WCEB-02-01-012
631
37
228.2
50
50
WCEB-02-01-011
383.2
312.6
C0.5
4-4
C0.5
R2800
Black Ceramic
Coating Surface
(4 mm)
Section A
W1JB-02-01-013
644.5
400.5
WCEB-02-01-004
228.2
93
50
50
WCEB-02-01-010
460.2
Glass Mark (Back)
860.8
Black Ceramic
Coating Range
833
506
63.5
581
64.5
R50
448
R964
R75
R58
R250 185
R103
R42 R329
R10
17
2-R4
R150
R2854
498.5
26.5
438.5
353.5
50
2-21
327.5
173
109.5
(4 mm)
R60
R25
1
102.5
R60
W2-1-13
R10
R5004
152.5
R5031
118
336
34
82
W1JB-02-01-018
UPPERSTRUCTURE / Cab
NOTE: Unit: mm (1 mm=0.039 in)
Black Ceramic
Coating Range
30
R30
39
29
652
87.5
(4 mm)
R200
87.5
R200
R500
R500
R50 185
185
45
70
R50
4-R10
205
848
W1JB-02-01-021
WCEB-02-01-015
Black Ceramic
Coating Range
567.5
496
123.5 80
C0.5
3-R4
75.5
Black Ceramic
Coating Surface
Section A
R25
100
C0.5
R25
R20 R25
87.7 R75
W1JB-02-01-013
R25
R4139.5
887 1008
R4044.5
19.5
1127.3
59.5
85
1099
1145.5
(4 mm)
R40
C0.5
R35
R135
C0.5
R100
R35
R550
83
13
112
109
W1JB-02-01-014
A
228
105
65
Section B
R250
R20
102
W1JB-02-01-017
R60
R70
76
140
78.5
57
195
447
483
W2-1-14
UPPERSTRUCTURE / Cab
NOTE: Unit: mm (1 mm=0.039 in)
C1
C1
Black Ceramic
Coating Surface
Section A
W1JB-02-01-013
W1JB-02-01-009
1646.47
1599.44
50
106
2-R25
50
R75
R3025
R20
R30
90
R30
R50
158
R2875
R575
R125
R1040
R10
R50
R30 R50
28
R1525
R30
R55
393
400
807.65
963.7
W2-1-15
1636.3
40
A
1496.7
R2940
(5 mm)
R25
1205
50
873.14
R30
150 145
696.73
R300
R2145
1230
R20
313.6
900
187
W1JB-02-01-020
UPPERSTRUCTURE / Cab
Removal of Cab Glass
Right-Hand Glass
W1JB-02-01-009
Rear Glass
Rear
Left-Hand
Glass
Garnish
Garnish
Lower Door
Glass
Resin Panel
WCEB-02-01-015
Adhesive
W1SE-02-01-033
Piano Wire
(or Metal Wire)
W1SE-02-01-034
W2-1-16
UPPERSTRUCTURE / Cab
4. Wind the both ends of piano wire onto the
screwdriver. Draw the wire back and forth in order
to cut the adhesive between cab and glass.
Remove the glass from the cab.
NOTE: Cut off the middle of adhesive between
glass and cab.
Piano wire is easily broken if a part of piano
wire turns hot. Change the position and cut
the adhesive.
Cab
Cab Glass
Adhesive
(Cab Inside)
W1SE-02-01-035
W2-1-17
UPPERSTRUCTURE / Cab
Installation of Cab Glass
Right-Hand Glass
W1JB-02-01-009
Rear Glass
Lower Door
Glass
Rear Left-Hand
Glass
W1JB-02-01-010
Cab
Cutter Knife
W2-1-18
Cab
Apply Primer 24 by
using a brush.
Cutting Edge of
Adhesive at Cab
Side
W1SE-02-01-038
UPPERSTRUCTURE / Cab
4. Clean the mating edge of new glass by using
clean rag and ethyl alcohol.
IMPORTANT: Primer (Sika Primer Z06G+P) should
be shaken for about 1 minute and
mix thoroughly before opening the
cap.
After opening Primer, apply Primer
as quickly as possible and replace
the cap immediately after using.
After opening Primer, all the
contents should be used within 180
days (or 2 hours with the cap off).
5. Apply Primer for glass (Sika Primer Z06G+P) to
the cutting edge of adhesive at cab side by using
a brush. Wait for about 15 minutes in order to let it
dry by itself.
(As for the position to apply Primer, refer to
W2-1-21.)
W2-1-19
UPPERSTRUCTURE / Cab
NOTE: Unit: mm (1 mm=0.039 in)
Right-Hand Glass
Rear Glass
250
350
300
500
100
200
200
500
200
200
200
200
250
300
W1JB-02-01-029
200
200
100
100
W1JB-02-01-030
500
200
W1JB-02-01-035
W2-1-20
W1JB-02-01-038
UPPERSTRUCTURE / Cab
NOTE: Unit: mm
(1 mm=0.039 in)
Spacer C
Spacer B
Spacer A
20
20
20
Two Side
Adhesive Tape
R0.5
R5
84
75
R0.5
R10
78
10.5
12
Two Side
Adhesive Tape
R8
R0.5
W1JB-02-01-024
W1JB-02-01-023
10.5
W1JB-02-01-022
Dam Rubber
30
6.4
6
W1JB-02-01-025
Right-Hand Glass
Suction Lifter
Spacer A
Rubber
Dam
Rubber
Spacer A
Spacer A
Spacer B
Spacer B
Dam
Rubber
W1JB-02-01-039
Spacer B
Rear Glass
Spacer C
W1JB-02-01-027
W1JB-02-01-026
W1JB-02-01-042
8 to 9 mm
13 to 15 mm
Adhesive
Cut nozzle
end into
V-shaped.
W1SE-02-01-027
Apply adhesive
evenly.
Remove
the seal.
12
W1JB-02-01-031
Adhesive
Cartridge
W1SE-02-01-028
W2-1-21
W1SE-02-01-043
Panel
UPPERSTRUCTURE / Cab
13. The required amount (just for reference) of adhesive and primer
Adhesive
Sika Tack-Drive
(Sika Tack-Drive)
310 ml Cartridge
310 ml
150 ml
250 ml
100 ml
210 ml
Painted Surface or
Adhesive Surface
Primer
Sika Aktivator DM-1
(Sika Aktivator DM-1)
250 ml Can
0.75 ml
0.5 ml
0.65 ml
1 ml
0.5 ml
W2-1-22
Glass Surface
Primer
Sika Primer 206G+P
30 ml Bottle
0.67 ml
0.45 ml
0.6 ml
0.9 ml
0.45 ml
UPPERSTRUCTURE / Cab
Installation of Upper Door Glass
1. Before installing the glass, remove the garnish
around sash assembly from the cab inside for
easy removal. Push the sash assembly by hands
and remove the sash outside.
Sash
Assembly
Garnish
W2-1-23
Glass A
Glass B
W1JB-02-01-010
UPPERSTRUCTURE / Cab
Installation of Upper Front Glass
W1JB-02-01-034
Cemedine Super
X Seal Here
Upper
Glass
Cemedine Super X
Seal (1)
Seal (1)
Lower
Glass
Lower
Glass
W1JB-02-01-032
W2-1-24
Upper
Glass
W1JB-02-01-033
UPPERSTRUCTURE / Counterweight
REMOVAL
AND
COUNTERWEIGHT
INSTALLATION
OF
Removal
1. Open cover (1).
WCJB-02-02-002
WCJB-02-02-003
WCJB-02-02-004
WCJB-02-02-001
WCJB-02-02-005
W2-2-1
UPPERSTRUCTURE / Counterweight
6
WCJB-02-01-001
WCEB-02-02-006
10
11
12
WCEB-02-02-004
10
12
13
W2-2-2
WCEB-02-02-005
UPPERSTRUCTURE / Counterweight
Installation
CAUTION: Counterweight (10) weight:
ZX210W-3: 3850 kg (8490 lb)
ZX220W-3: 4950 kg (11000 lb)
1. Hoist and align counterweight (10) with the
mounting holes on main frame (13).
10
13
WCEB-02-02-005
10
Torque Wrench
Power Wrench
WCEB-02-02-006
10
WCEB-02-02-007
W2-2-3
UPPERSTRUCTURE / Counterweight
5
WCJB-02-02-005
WCEB-02-02-006
WCJB-02-02-001
WCJB-02-01-001
WCJB-02-02-004
W2-2-4
UPPERSTRUCTURE / Counterweight
9. Connect plug (2).
WCJB-02-02-003
WCJB-02-02-002
W2-2-5
UPPERSTRUCTURE / Counterweight
(Blank)
W2-2-6
Counterweight
Bolt
WCEB-02-02-005
Monoblock Boom
2-Piece Boom
WCJB-02-03-002
W2-3-1
Connector
Slip Ling
Hose
Stopper
Bolt
Center Joint
WCJB-03-03-001
Wire Rope
WCEB-02-03-003
Wire Rope
WCEB-02-03-005
WCJB-02-03-003
Bolt
W2-3-2
WCJB-02-03-003
Bolt
Connector
Slip Ling
Hose
W2-3-3
Stopper
Bolt
Center Joint
WCJB-03-03-001
Counterweight
Washer
Bolt
WCEB-02-02-005
Monoblock Boom
WCJB-02-03-001
2-Piece Boom
WCJB-02-03-002
W2-3-4
Removal
1. Open cover (1).
WCJB-02-02-002
WCJB-02-02-001
WCJB-02-04-007
W2-4-1
10
11
WCJB-02-04-003
9
12
14
WCJB-02-04-001
13
12
WCJB-02-04-001
15
WCJB-02-04-002
7
16
WCJB-02-04-003
W2-4-2
18
19
18
17
16
20, 21
22
WCJB-02-04-003
23
24
WCEB-02-04-009
24
23
28
29
27
WCJB-02-04-004
26
29
30
31
23
WCEB-02-04-009
W2-4-3
33
23
34
WCEB-02-04-009
35
WCJB-02-04-003
36
37
38
WCEB-02-04-009
40
W2-4-4
39
WCJB-02-04-003
41
42
16
WCJB-02-04-004
43
16
WCJB-02-04-003
23
44
45
46
WCEB-02-04-009
47
48
23
46
49
WCEB-02-04-008
W2-4-5
51, 52, 53
50
54
WCJB-02-04-006
50
57
56
WCJB-02-04-005
23
23
Eyebolt
Mounting
Hole
WCEB-02-04-003
58
59
23
W2-4-6
WCJB-02-04-005
Eyebolt
Mounting
Hole
WCEB-02-04-003
58
50
59
57
56
23
WCJB-02-04-005
51, 52, 53
50
54
55
WCJB-02-04-006
W2-4-7
48
23
49
WCEB-02-04-008
23
32
33
34
WCEB-02-04-009
23
44
37
45
46
WCEB-02-04-009
38
W2-4-8
43
16
WCJB-02-04-003
13
41
42
16
36
24
23
28
29
27
WCJB-02-04-004
26
29
30
31
23
24
WCEB-02-04-009
W2-4-9
35
40
18
17
39
36
19
18
16
20, 21
22
WCJB-02-04-003
W2-4-10
12
14
13
12
WCJB-02-04-001
15
WCJB-02-04-002
16
WCJB-02-04-003
10
11
WCJB-02-04-001
7
6
16
WCJB-02-04-003
W2-4-11
WCJB-02-04-007
WCJB-02-02-001
WCJB-02-02-002
W2-4-12
W2-4-13
18
15 16 17
14
13
12
58
10
11
14
57
15
56
54
55
16 17
19
8
12
53
51
10
52
51
50
22
21
24
23
22
11
20
21
28
27
26
49
25
30
48
37
29
26 35
31
36
40
39
38
34
47
33
32
41
44
46
44
W2-4-14
43
42
45
WCEB-02-04-014
68
67
66
69
72
71
70
73
74
71
65
75
60
62
63
64
63
60
61
69
62
68
60
62
82
59
78
63
76
81
63
60
60
83
61
60
59
77
62
79
82
80
60
72
83
WCEB-02-04-011
22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 -
Plug (2 Used)
O-Ring
Stopper
Plug
Retaining Ring (2 Used)
Gear
Gasket
Gear
Plug
Elbow
Plug
O-Ring
Gasket
Socket Bolt (2 Used)
Pipe
Level Gauge
Socket Bolt (2 Used)
Spring Washer (2 Used)
Washer (2 Used)
Pilot Pump
Retaining Ring
43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 -
W2-4-15
Retaining Ring
Ball Bearing (2 Used)
Gear
Gear Shaft
Retaining Ring
Oil Seal
Gear Casing
Spring Pin (2 Used)
Oil Seal (2 Used)
Retaining Ring (2 Used)
Pump Casing
Spring Washer (6 Used)
Bolt (6 Used)
Spring Pin (2 Used)
O-Ring (2 Used)
O-Ring (2 Used)
Pin (2 Used)
Retaining Ring (12 Used)
Pin (2 Used)
Lever (4 Used)
Pin (4 Used)
64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 -
6
70
58
7
57
53
49
25
37
30
35
31
36
40
39
38
34
32
41
WCEB-02-04-013
W2-4-16
W2-4-17
16
53
72
68
66
65
69
70
73
71
74
71
75
69
68
79
80
72
WCEB-02-04-012
W2-4-18
Stopper
W178-02-11-082
W2-4-19
18
16 17
13
54
15
55
16 17
19
53
50
28
27
49
70
29
62
60
63
75
64
63
60
61
62
60
62
82
59
78
63
76
81
63
60
60
83
61
60
59
62
77
82
60
83
WCEB-02-04-012
W2-4-20
W2-4-21
13
12
10
19
53
12
10
21
24
23
22
21
22
27
26
70
26
29
WCEB-02-04-012
W2-4-22
13
29
19
W137-02-04-007
W2-4-23
ST 1470
ST 1471
13
19
53
W178-02-04-054
13
10
11
12
19
12
53
20
10
51
11
52
51
49
48
47
44
46
44
W2-4-24
43
42
45
WCEB-02-04-014
ST 3058
46
44
W137-02-04-023
W178-02-11-085
40. Remove gear (45) and ball bearing (44) from gear
casing (49).
42. Remove retaining ring (47) and oil seal (48) from
gear casing (49).
W2-4-25
66
65
18
16
15
17
12
20
11
10
51
29
26
19
52
13
26
27
64
72 73 71 74
60, 63
8
62
56
57
18
82
16
15
17
12
61
60
59
58
67 22
21
83
14
11 10
51
53
70
79
76
78
79
W178-02-11-086
80
72
W2-4-26
24
23
38, 39, 40
41
32, 33
34, 35, 36
31
30
43
42
45
44
37
46
25
47
48
50
49
68
12345678910 11 12 13 14 15 16 17 18 19 20 21 -
75
22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 -
Plug (2 Used)
O-Ring
Stopper
Plug
Retaining Ring (2 Used)
Gear
Gasket
Gear
Plug
Elbow
Plug
O-Ring
Gasket
Socket Bolt (2 Used)
Pipe
Level Gauge
Socket Bolt (2 Used)
Spring Washer (2 Used)
Washer (2 Used)
Pilot Pump
Retaining Ring
43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 -
W2-4-27
55
Retaining Ring
Ball Bearing (2 Used)
Gear
Gear Shaft
Retaining Ring
Oil Seal
Gear Casing
Spring Pin (2 Used)
Oil Seal (2 Used)
Retaining Ring (2 Used)
Pump Casing
Spring Washer (6 Used)
Bolt (6 Used)
Spring Pin (2 Used)
O-Ring (2 Used)
O-Ring (2 Used)
Pin (2 Used)
Retaining Ring (12 Used)
Pin (2 Used)
Lever (4 Used)
Pin (4 Used)
54
64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 -
28
WCEB-02-04-004
42
44
45
44
32, 33
49
WCEB-02-04-004
12
11 10
19
13
12
W2-4-28
11 10
W178-02-11-089
W2-4-29
WCEB-02-04-004
53
12
20
10
19
13
12
W2-4-30
10
W178-02-11-089
10
W178-02-11-090
10
W178-02-11-091
W2-4-31
12
10
51
19
52
13
51
Regulator Mounting Surface
24
W2-4-32
53
23
W178-02-11-092
Special Tool
ST 2650
51
M8, Pitch 1.25 mm
53
19
W178-02-11-094
ST 2649
Wooden Block
Wooden Block
W178-02-11-093
W2-4-33
50
49
WCEB-02-04-004
75
53
55
54
28
29
53
26
19
13
26
17
W2-4-34
27
W178-02-11-096
13
W178-02-11-097
W2-4-35
41
41
38
39, 40
49
WCEB-02-04-004
62
83
15
14
17
53
70
19
13
62
59, 61
83
15
14
W2-4-36
17
W178-02-11-096
59
61
53
Parallel
Surface
Parallel
Surface
W178-02-11-098
W2-4-37
62
16 79 18 15
14
17
53
63
81
64
60, 63
8
65
62 18
83 16 15 14 17
18
W178-02-11-099
53
19
70
67
14
W2-4-38
W178-02-04-016
35. Insert the round file into the center hole on center
shaft (15). While rotating center shaft (15) by
using the round file, insert pin (14) into the groove
of rotor (18). (Both right and left pumps)
NOTE: If pin (14) does not enter into the groove on
rotor (18), selector head (70) cannot be
installed to pump casing (53).
36. Insert pins (63) (2 used) of right valve plate (64)
into the hole on levers (62) (2 used) for right
regulator (2). Install retaining rings (60) (2 used).
Check the direction to install right valve plate (64).
81
64
Upward
W178-02-11-100
W2-4-39
Eyebolt
Mounting Hole
75
WCEB-02-04-004
70
72
71
73
74
75
18
53
70
77
76
78
Mounting Surface for
Suction Pipe
W178-02-04-016
79
72
64, 81
80
67
14
W2-4-40
W2-4-41
47
19
48
49
WCEB-02-04-004
53
56
57
61
58
5
83
W2-4-42
WCEB-02-04-015
61
53
48
Sleeve
83
56
W178-02-11-101
W178-02-11-103
W2-4-43
31
30
37
36
25
49
WCEB-02-04-004
68
W178-02-04-016
W2-4-44
30
31
W1V1-02-04-010
W2-4-45
Left Regulator
Right Regulator
13
WCEB-02-04-016
10
11
14
12
15
4
16
17
6
7
8
24
20
23
22
19
18
28
21
25
29
26
30
32
31
34
27
37
28
39
36
33
35
38
40
41
WCEB-02-04-019
42
12345678910 11 -
Pipe
Socket Bolt (2 Used)
Solenoid Valve
O-Ring
Low Pressure Sensor
O-Ring
O-Ring
O-Ring
Piston
O-Ring
Backup Ring
12 13 14 15 16 17 18 19 20 21 22 -
Cylinder
O-Ring
Piston
Sleeve
Spool
Spring
Spring
O-Ring
Stopper
O-Ring
Adjuster
23 24 25 26 27 28 29 30 31 32 -
W2-4-46
Lock Nut
Lock Nut
Cover
Set Bolt
Lock Nut
Socket Bolt (8 Used)
O-Ring
Cylinder
Piston
Casing
33 34 35 36 37 38 39 40 41 42 -
Lock Nut
Lock Nut
Cover
Adjuster
O-Ring
Stopper
O-Ring
Spring
Spool
Sleeve
W2-4-47
3, 6, 7, 8
4, 5
WCEB-02-04-016
24
23
22 19
21
20
18
17
15
16 32
10 11
12
13
14
35
26
38
27
28
WCEB-02-04-017
25
29
1 - Pipe
2 - Socket Bolt (2 Used)
3 - Solenoid Valve
4 - O-Ring
5 - Low Pressure Sensor
6 - O-Ring
7 - O-Ring
8 - O-Ring
9 - Piston
10 - O-Ring
11 - Backup Ring
30
12 13 14 15 16 17 18 19 20 21 22 -
31
Cylinder
O-Ring
Piston
Sleeve
Spool
Spring
Spring
O-Ring
Stopper
O-Ring
Adjuster
41
42
23 24 25 26 27 28 29 30 31 32 -
W2-4-48
40
37
Lock Nut
Lock Nut
Cover
Set Bolt
Lock Nut
Socket Bolt (8 Used)
O-Ring
Cylinder
Piston
Casing
39
33 34 35 36 37 38 39 40 41 42 -
34
Lock Nut
Lock Nut
Cover
Adjuster
O-Ring
Stopper
O-Ring
Spring
Spool
Sleeve
36 33
W2-4-49
9
8
6
3
10
11
12
13
7
14
2
1
15
17
WCEB-02-04-018
16
15
13
17
16
14
10
12
W2-4-50
WCEB-02-04-010
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Part Name
Plate Seal
Backup Ring
Side Plate
Rear Drive Gear
Driven Gear
Kmock Pin
Gear Plate
Cover
Socket Bolt
Coupling
Stabilizer
Center Plate
Driven Gear
Front Drive Gear
Flange
Oil Seal
Retaining Ring
Qty
Wrench Size
(mm)
4
4
4
1
1
8
2
1
4
1
2
1
1
1
1
1
1
W2-4-51
Tightening Torque
Nm
(kgfm, lbfft)
Remark
W2-4-52
INSTALLATION
OF
WCJB-02-01-002
W2-5-1
10
WCJB-02-05-001
WCJB-02-05-022
12
11
12
11
16
14
15
13
14
15
WCJB-02-05-002
W2-5-2
Installation
WCJB-02-05-022
12
11
11
W2-5-3
12
14
15
13
14
15
WCJB-02-05-002
WCJB-02-05-001
10
WCJB-02-05-001
WCJB-02-05-001
W2-5-4
WCJB-02-01-002
W2-5-5
Check Valve
(Arm Regenerative
Circuit)
13
12
11
10
9
14
11
12
15
16
15
17
18
19
8
11
42
48
15
12
43
44
45
20
21
17
22
43
35
44
45
24
26
27
28
29
30
23
36
46
37
47
49
25
38
39
31
32
33
34
6
40
51
39
50
39
39
40
39
52
53
39
40
Bucket
39
40
52
54
55
56
39
Arm (2)
57
58
Boom (1)
41
59
Travel
41
41
41
59
63
60
62
61
WCJB-02-05-003
W2-5-6
70
63
67
63
71
72
71
67
63
73
67
59
59
59
63
16
15
74
1
66
65
15
74
64
15
59
Bypass
Shut-Out
Valve
103
104
106
107
11
11
11
105
12
108
12
12
113
99
109
87
114
115
116
117
115
116
122
77
77
119
117
118
120
121
123
124
100
101
102
87
77
18
110
111
112
127
75
85
86
87
88
89
77
78
18
84
18
128
129 90
121
91
120
125
126
116
121 120
115
117
98
76
83
82
77
18
78
92
93
79
94
80
95
96
81
97
6
98
WCJB-02-05-004
W2-5-7
Housing
Poppet
Spring (2 Used)
O-Ring (4 Used)
Flange
Socket Bolt (13 Used)
Plug (2 Used)
O-Ring (2 Used)
Poppet
Spring
O-Ring (6 Used)
Plug (6 Used)
Flange
Poppet
O-Ring (6 Used)
Valve (2 Used)
Overload Relief Valve (2 Used)
O-Ring (12 Used)
O-Ring
Spring
Seat
Poppet
Backup Ring
O-Ring
O-Ring
Backup Ring
Sleeve
Spool
O-Ring
Body
Spring
Poppet
O-Ring
34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 -
Plug
Spool
O-Ring
Backup Ring
Plug
Spring Seat (8 Used)
Spring (4 Used)
Bolt (4 Used)
Plug
Backup Ring (2 Used)
O-Ring (2 Used)
Spring (2 Used)
Poppet
Spool
Plug
Poppet
Spool
Spool
Spring Seat (2 Used)
Spring
Spool
O-Ring
Backup Ring
Spool
Spring
O-Ring (8 Used)
O-Ring
Plug
Cap
Socket Bolt (14 Used)
Cap
O-Ring
66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 -
W2-5-8
Plug
Cap (3 Used)
Socket Bolt (2 Used)
Cap
Bolt
Spring Seat (2 Used)
Spring
Spool
Overload Relief Valve (2 Used)
Poppet
Spring
O-Ring (5 Used)
O-Ring (2 Used)
Body
O-Ring
Plug
O-Ring
Plug
Poppet
Poppet
Spring
Plug
Spring (3 Used)
Sleeve
Plug
O-Ring
Body
Spool
Spring
Spring Seat
O-Ring
Plug
W2-5-9
Check Valve
(Arm Regenerative
Circuit)
2
7
13
12
8
10
11
14
11
12
15
16
15
17
18
8
11
12
15
20
21
17
22
24
25
26
27
28
29
23
30
31
32
35
34
47
51
33
50
54
55
56
59
57
63
59
58
Arm Regenerative Valve
62
WCJB-02-05-003
W2-5-10
Disassembly of Spool
1. Remove socket bolts (63) (6 used) from cap (62).
Remove cap (62), O-rings (59) (4 used) and
O-ring (4) from housing (1).
: 8 mm
2. Put the matching marks on the spool (35, 47, 50,
51, 54) assemblies and housing (1). Remove the
spool (35, 47, 50, 51) assemblies, spring (58) and
the spool (54) assembly from housing (1).
NOTE: Do not disassemble the spool (54)
assembly unless necessary.
W2-5-11
42
48
43
44
45
43
44
35
45
36
46
37
47
49
38
39
40
51
39
50
39
39
40
39
52
53
39
40
Bucket
39
40
52
39
Arm (2)
Boom (1)
Travel
41
41
41
41
WCJB-02-05-003
W2-5-12
W157-02-05-049
W2-5-13
70
67
63
71
72
71
67
63
73
67
59
59
59
63
16
15
74
1
66
65
15
74
64
15
59
113
99
109
110
111
112
87
114
115
116
77
119
117
115
116
122
117
118
120
121
123
124
100
101
102
87
77
18
77
84
85
86
87
88
89
77
78
18
127
18
128
129 90
121
91
120
125
126
116
121 120
115
117
98
92
93
94
95
96
97
98
WCJB-02-05-004
W2-5-14
W2-5-15
103
Bypass
Shut-Out
Valve
104
106
107
11
11
11
105
12
108
12
12
75
76
77
18
78
79
WCJB-02-05-004
W2-5-16
W2-5-17
CONTROL
VALVE
63
60, 61
15, 16
15, 17
124 34
15, 17
63
59, 67
59, 62
63
59, 67
63
59, 64
65, 66
WCJB-02-05-006
15, 17
79
WCJB-02-05-005
15, 17
11, 12
9, 10, 11, 12
3, 4, 13, 14
6
105
92
11, 12
7, 8
106, 107
108
98
124
View A
15, 74
98
2, 3, 4, 5
1
WCJB-02-05-007
W2-5-18
View B
WCJB-02-05-008
J I
8
A
W1V1-02-05-038
J I
Section C-C
(4-Spool Side)
WCJB-02-05-005
Bucket
Travel
Boom 1
41
39
40
39
17
16
15
15
50
47
B
1
35
15
16
WCJB-02-05-020
Section D-D
(4-Spool Side)
46
49
45
45
1
15
43, 44
15
43, 44
42
74
48
Section E-E
(4-Spool Side)
W2-5-19
W1V1-02-05-036
74
Section F-F
(4-Spool Side)
W1V1-02-05-028
61
Arm 2
62
60
41
39
17
52
53
52
15
39
51
1
65
W1V1-02-05-029
Section G-G
(4-Spool Side)
66
Section H-H
(4-Spool Side)
W1V1-02-05-030
62
58
57
103
104
4
105
56, 55
54
107, 108
106
Section I-I
(4-Spool Side)
W1V1-02-05-071
W2-5-20
Section J-J
(4-Spool Side)
WCJB-02-05-021
97
73
96
95
94
92
93
4
71
72
91
71
90
89
69
84
70
85
77 18
W1V1-02-05-033
W1V1-02-05-040
Detail A
86 87 88
Detail B
34
33
30
32
77
18
120
31
28
29
27
22
18
26
25
24
23
21
20
121
1
18
78
119
124
81
118
80
117
116
79
115
82
75
77
76
99 100 101
102
87
83
Detail C
78
W1V1-02-05-032
Detail D
W1V1-02-05-031
115
127
120
116
117
121
126
125
123
122
117
116
121
109
110
111
77
112
120
87
Detail E
115
124
W1V1-02-05-042
W2-5-21
113
114
77
Detail F
18
124
W1V1-02-05-034
34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 -
Plug
Spool
O-Ring
Backup Ring
Plug
Spring Seat (8 Used)
Spring (4 Used)
Bolt (4 Used)
Plug
Backup Ring (2 Used)
O-Ring (2 Used)
Spring (2 Used)
Poppet
Spool
Plug
Poppet
Spool
Spool
Spring Seat (2 Used)
Spring
Spool
O-Ring
Backup Ring
Spool
Spring
O-Ring (8 Used)
O-Ring
Plug
Cap
Socket Bolt (14 Used)
Cap
O-Ring
66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 -
W2-5-22
Plug
Cap (3 Used)
Socket Bolt (2 Used)
Cap
Bolt
Spring Seat (2 Used)
Spring
Spool
Overload Relief Valve (2 Used)
Poppet
Spring
O-Ring (5 Used)
O-Ring (2 Used)
Body
O-Ring
Plug
O-Ring
Plug
Poppet
Poppet
Spring
Plug
Spring (3 Used)
Sleeve
Plug
O-Ring
Body
Spool
Spring
Spring Seat
O-Ring
Plug
W2-5-23
63
65, 66
WCJB-02-05-005
59, 67
63
59, 67
63
59, 64
Arm 2
Boom 1
Buckets
WCJB-02-05-006
Travel
41
39
41
39
52
40
40
53
39
52
39
47
51
35
50
49
46
45
45
43, 44
43, 44
59
63
64
59
67
65
66
63
48
Section K-K
W2-5-24
42
WCJB-02-05-009
W157-02-05-049
W2-5-25
63
60, 61
59, 62
Control Valve (Upper)
63
WCJB-02-05-005
WCJB-02-05-006
61
60
62
58
57
59
59
4
55, 56
54
WCJB-02-05-009
Section K-K
W2-5-26
W2-5-27
6
105
98
92
15, 74
69
68
1
Control Valve (Front)
WCJB-02-05-007
103
97
WCJB-02-05-008
104
96
95
94
92
93
105, 6
91
1
90
89
84
85
77 18
86 87 88
W1V1-02-05-033
WCJB-02-05-021
73
4
71
1
72
71
70
68, 69
W2-5-28
W1V1-02-05-040
17. Install spring (94), spool (93), spring seat (95) and
plug (97) to body (92).
18. Install plug (90) to body (92).
19. Install poppet (85), spring (86) and plug (87) to
poppet (84). Install the poppet (84) assembly,
spring (88) and sleeve (89) into housing (1).
20. Install O-rings (18, 77) into housing (1). Install
body (92) to housing (1) with socket bolts (98) (4
used).
: 8 mm
: 613 Nm (6.20.3 kgfm, 452 lbfft)
W2-5-29
9, 10, 11, 12
3, 4, 13, 14
11, 12
1
7, 8
106, 107
108
Control Valve (Side)
1
WCJB-02-05-007
2, 3, 4, 5
Control Valve (Front)
W1V1-02-05-033
WCJB-02-05-008
WCJB-02-05-021
W2-5-30
W1V1-02-05-040
W2-5-31
34
30
WCJB-02-05-007
77
18
120
121
31
28
29
27
22
18
26
25
24
23
21
20
1
18
78
119
81
118
80
117
124
116
79
115
82
75
77
76
Boom Anti-Drift Valve (Detail C)
78
99 100
101
102
87
W1V1-02-05-032
83
W1V1-02-05-031
115
127
120
116
117
121
126
109
110
111
77
112
125
123
121
122
117
116
120
87
124
W1V1-02-05-042
115
113
114
77
18
124
W1V1-02-05-034
W2-5-32
30. Install backup rings (23, 26) and O-rings (24, 25)
to sleeve (27).
W2-5-33
98
Control Valve (Side)
WCJB-02-05-007
120
124
115
Boom Anti-Drift Valve (Detail C)
W1V1-02-05-031
115
W1V1-02-05-032
120
120
115
W1V1-02-05-042
W2-5-34
W1V1-02-05-034
W2-5-35
7
6
5
11
10
9
12
13
14
15
1
16
14
17
15
18
12
19
13
20
21
31
27
28
29
26
33
35
30
32
25
24
Check Valve
(5-Spool Side Parallel Circuit)
23
37 22
34
38
36
39
40
41
42
8
46
43
44
48
43
47
43
43
44
50
45
43
43
49
Blade/Outrigger
45
44
51
43
44
49
43
Auxiliary
45
43
Boom 2
45
44
43
Arm 1
45
Swing
53
52
54
52
55
56
WCJB-02-05-010
W2-5-36
57
58
57
59
79
60
62
63
64
9
66
67
68
69
70
71
63
64
65
72
77
8
73
7
6
10
9
76
Check Valve
85
78
75
20
92
89
93
94
97
90
94
3
2
53
13
96
53
102
99
104
53
105
106
107
52
100
87
Load Check Valve
(Travel)
91
95
98
101
103
86
88
92
93
65
9
66
67
81
82
83
84
74
13
12
25
12
107
13
12
52
1
99
53
80
20
20
102
60
61
101
59
52
53
99
52
52
13
12
99
WCJB-02-05-011
W2-5-37
Housing
O-Ring
Plug
Poppet
Spring
O-Ring (3 Used)
Flange (3 Used)
Socket Bolt (22 Used)
O-Ring (5 Used)
Spring (2 Used)
Poppet
O-Ring (4 Used)
Plug (4 Used)
O-Ring (2 Used)
Overload Relief Valve (2 Used)
O-Ring
Backup Ring
Plug
Main Relief Valve
O-Ring (6 Used)
O-Ring
Spacer
Backup Ring
O-Ring
Spring
Poppet
Spring
28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 -
Seat
Poppet
Backup Ring
O-Ring
O-Ring
Backup Ring
Sleeve
Spool
O-Ring
Body
Spring
Piston
O-Ring
Plug
Spool
Spring Seat (10 Used)
Spring (5 Used)
Bolt (5 Used)
Spool
Spool
Spool
Spring Seat (2 Used)
Spring
Spool
O-Ring (10 Used)
Socket Bolt (16 Used)
O-Ring
55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 -
W2-5-38
Plug
Cap
Socket Bolt (8 Used)
Plug (2 Used)
O-Ring (2 Used)
Body (2 Used)
Spool
Spring
Spring Seat (2 Used)
O-Ring (2 Used)
Plug (2 Used)
Sleeve (2 Used)
Spring (2 Used)
Plug
Spring
Poppet
Poppet
Plug
O-Ring
Flange
Spring
Poppet
Flange (2 Used)
Poppet (2 Used)
Spool
Spring
Plug
82 - Spring
83 - Poppet
84 - Poppet
85 - Poppet
86 - Cover (2 Used)
87 - O-Ring (2 Used)
88 - Plug
89 - O-Ring
90 - Spring
91 - Poppet
92 - Socket Bolt (4 Used)
93 - Cap (2 Used)
94 - Spring Seat (2 Used)
95 - Spring
96 - Spool
97 - Spring
98 - Spool
99 - Cap (4 Used)
100 - Cap
101 - Overload Relief Valve (2 Used)
102 - O-Ring (2 Used)
103 - Plug
104 - Backup Ring
105 - O-Ring
106 - Plug
107 - O-Ring
W2-5-39
7
6
4
5
11
10
9
14
15
1
14
15
19
20
21
31
27
28
29
26
33
35
30
32
34
25
23
37 22
38
36
Check Valve
(5-Spool Side Parallel Circuit)
24
39
40
41
42
8
46
48
47
Blade/Outrigger
51
Auxiliary
Boom 2
Arm 1
Swing
53
52
52
56
WCJB-02-05-010
W2-5-40
Disassembly of Spool
1. Remove socket bolts (53) (6 used) from cap (56).
Remove cap (56) and O-rings (52) (5 used) from
housing (1).
: 8 mm
2. Put the matching marks on spools (42, 46, 47, 48,
51) and housing (1). Remove the spools (42, 46,
47, 48, 51) assemblies from housing (1).
W2-5-41
12
13
1
16
17
18
12
13
42
46
43
44
48
43
47
43
43
44
50
45
44
51
43
44
49
43
45
43
43
49
Blade/Outrigger
Auxiliary
45
43
Boom 2
45
44
43
Arm 1
45
Swing
WCJB-02-05-010
W2-5-42
W2-5-43
57
58
57
59
60
79
59
60
20
61
62
20
63
64
9
66
67
81
82
83
84
65
9
66
67
68
69
70
71
80
63
64
65
8
7
6
5
Check Valve
74
85
75
76
92
92
93
6
94
97
94
95
98
101
96
53
102
99
53
52
100
101
52
53
102
20
99
53
52
53
99
52
52
99
WCJB-02-05-011
W2-5-44
W2-5-45
8
77
9
10
78
8
88
86
89
87
90
91
13
103
104
105
13
12
25
12
107
13
12
99
WCJB-02-05-011
W2-5-46
25
107
13
W1V1-02-05-016
W2-5-47
CONTROL
VALVE
53
54, 55
52, 56
53
53
52, 99
53 52, 100
53
52, 99 53
52, 99
53
52, 99
1
WCJB-02-05-006
WCJB-02-05-005
19
15
18
15
41
12, 13
37
8
7, 9, 10, 11
8
1
8
8
74
2, 3
57
57
4, 5, 6, 7
12, 13
93
W1V1-02-05-068
101
60 103 77 93
View A
60
101
99
53
WCJB-02-05-012
W2-5-48
View B
19
1
12, 13
5
6
7
98
6
97
94
93
85
W1V1-02-05-043
WCJB-02-05-005
Section C-C
(5-Spool Side)
Blade/Outrigger
Boom 2
Auxiliary
56
55
45
43
14, 15
54
14, 15
44
43
86
52
78
10
47
46
42
52
99
107
8
86
Section D-D
(5-Spool Side)
1
99
106
WCJB-02-05-013
101, 102
9
77
8
101, 102
Section E-E
(5-Spool Side)
W2-5-49
WCJB-02-05-014
W1V1-02-05-046
Section F-F
(5-Spool Side)
Arm 1
Swing
45
43
49
50
44
15
49
78
14
43
48
10
51
9
D
77
1
102
101
W1V1-02-05-052
W1V1-02-05-051
Section G-G
(5-Spool Side)
Section H-H
(5-Spool Side)
W1V1-02-05-050
Section I-I
(5-Spool Side)
88
89
90
91
65
64
63
80
60
79
59
58
66
84
83
20
82 81 67
W1V1-02-05-033
Detail A
13
12 2
Detail B
W2-5-50
W1V1-02-05-053
41
40
39
37
65
38
29
35
20
70
71
63
62
61
30
28
27
60
73
64
36
34
33
32
31
20
66 67
72
75
76
58
59
68
20
69
WCJB-02-05-015
Detail D
W1V1-02-05-054
Detail C
12345678910 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 -
Housing
O-Ring
Plug
Poppet
Spring
O-Ring (3 Used)
Flange (3 Used)
Socket Bolt (22 Used)
O-Ring (5 Used)
Spring (2 Used)
Poppet
O-Ring (4 Used)
Plug (4 Used)
O-Ring (2 Used)
Overload Relief Valve (2 Used)
O-Ring
Backup Ring
Plug
Main Relief Valve
O-Ring (6 Used)
O-Ring
Spacer
Backup Ring
O-Ring
Spring
Poppet
Spring
28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 -
Seat
Poppet
Backup Ring
O-Ring
O-Ring
Backup Ring
Sleeve
Spool
O-Ring
Body
Spring
Piston
O-Ring
Plug
Spool
Spring Seat (10 Used)
Spring (5 Used)
Bolt (5 Used)
Spool
Spool
Spool
Spring Seat (2 Used)
Spring
Spool
O-Ring (10 Used)
Socket Bolt (16 Used)
O-Ring
55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 -
W2-5-51
Plug
Cap
Socket Bolt (8 Used)
Plug (2 Used)
O-Ring (2 Used)
Body (2 Used)
Spool
Spring
Spring Seat (2 Used)
O-Ring (2 Used)
Plug (2 Used)
Sleeve (2 Used)
Spring (2 Used)
Plug
Spring
Poppet
Poppet
Plug
O-Ring
Flange
Spring
Poppet
Flange (2 Used)
Poppet (2 Used)
Spool
Spring
Plug
82 - Spring
83 - Poppet
84 - Poppet
85 - Poppet
86 - Cover (2 Used)
87 - O-Ring (2 Used)
88 - Plug
89 - O-Ring
90 - Spring
91 - Poppet
92 - Socket Bolt (4 Used)
93 - Cap (2 Used)
94 - Spring Seat (2 Used)
95 - Spring
96 - Spool
97 - Spring
98 - Spool
99 - Cap (4 Used)
100 - Cap
101 - Overload Relief Valve (2 Used)
102 - O-Ring (2 Used)
103 - Plug
104 - Backup Ring
105 - O-Ring
106 - Plug
107 - O-Ring
53
54, 55
52, 56
53
53
52, 99
53 52, 100
53
52, 99 53
52, 99
53
52, 99
1
WCJB-02-05-005
Blade/Outrigger
WCJB-02-05-006
Auxiliary Boom 2
55
54
Arm 1
Swing
45
45
43
49
50
44
49
43
56
43
44
43
52
51
42
48
46
47
52
52
53
99
107
106
100
99
Section L-L
W2-5-52
99
99
WCJB-02-05-016
W2-5-53
16, 17, 18
86, 87
85
57
60
7
8
92
1
93
86, 87
8
77
Control Valve (Side)
Check Valve
W1V1-02-05-047
WCJB-02-05-012
65
66 67
83
84
64
63
98
80
79
1
97
94
66
58
59
81
20
82
WCJB-02-05-015
93
Auxiliary Flow Combiner Valve
77
10
WCJB-02-05-017
78
1
Load Check Valve
W1V1-02-05-049
W2-5-54
12. Install spring (80), spool (79), spring seat (63) and
plug (65) to body (60).
13. Install plug (58) to body (60).
14. Install poppet (83), spring (82) and plug (81) to
poppet (84). Install the poppet (84) assembly,
spring (67) and sleeve (66) to housing (1).
15. Install O-rings (9, 20) into housing (1). Install body
(60) to housing (1) with socket bolts (57) (4 used).
: 8 mm
: 613 Nm (6.20.3 kgfm, 452 lbfft)
W2-5-55
60
57
W1V1-02-05-068
WCJB-02-05-012
41
40
39
78
38
35
29
1
36
34
33
32
31
20
20
30
28
27
Section of Load Check Valve (Detail B)
W1V1-02-05-053
73
72
75
76
W1V1-02-05-054
66 67
70
71
64
63
62
61
W1V1-02-05-055
60
58
59
68
20
69
WCJB-02-05-015
W2-5-56
W2-5-57
14, 15
14, 15
12, 13
8
7, 9, 10, 11
2, 3
4, 5, 6, 7
1
101, 102
101, 102
88
89
90
12
12, 13
Control Valve (Front)
WCJB-02-05-012
W1V1-02-05-068
91
13
3
W1V1-02-05-053
77
10
W1V1-02-05-054
78
1
WCJB-02-05-015
W2-5-58
W1V1-02-05-055
W2-5-59
4
4
4
5
4
4
4
4
6
6
5
W1V1-02-05-023
W2-5-60
6-
O-Ring (3 Used)
W2-5-61
4
4
5
W1V1-02-05-011
2
3
3
3
3
WCJB-02-05-018
W2-5-62
6-
O-Ring (3 Used)
W2-5-63
W2-5-64
OF
WCJB-02-05-019
WCEB-02-05-011
Installation
1. Install valve (3) to bracket (4) with sems bolts (2)
(3 used).
: 17 mm
: 50 Nm (5 kgfm, 37 lbfft)
WCEB-02-05-011
W2-5-65
OF
POSITIONING
24
10
27
28
26
23
22
21
20
19
25
37
15
14
12
16
17
34
33
32
31
30
29
35
41
13
36
42
43
44
11
51
38
39
18
40
52
53
54
55
56
45
46
47
48
62
61
60
50
49
58
59
57
W198-02-05-001
12345678910 11 12 13 14 15 16 -
Nut
Bolt
O-Ring
Spring
Valve
Sleeve
Backup Ring (2 Used)
O-Ring
O-Ring
Spring
Spring
Pin
Valve
O-Ring
Backup Ring (2 Used)
Valve
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 -
Sleeve
O-Ring
Nut
Bolt
O-Ring
Spring
Valve
Sleeve
Backup Ring (2 Used)
O-Ring
O-Ring
Spring
Spring
Pin
Valve
O-Ring
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 -
W2-5-66
48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 -
Socket Bolt
Socket Bolt
Cover
End Spool
Seat
Spring
Spring
Seat
O-Ring
Spool
O-Ring
Plug
Rivet
Plate
Housing
W2-5-67
37
39 40
38
41
43
42
A1
44
A1
1 to 18
62
19 to 36
B1
B1
W198-02-05-003
57
W198-02-05-002
Section W-W
50 51
48
53 55 56 62
47
45
Nut
Bolt
O-Ring
Spring
Valve
Sleeve
Backup Ring (2 Used)
O-Ring
O-Ring
Spring
Spring
Pin
Valve
O-Ring
Backup Ring (2 Used)
Valve
57 59 58 46
W198-02-05-004
49
12345678910 11 12 13 14 15 16 -
54
52
W198-02-05-005
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 -
Sleeve
O-Ring
Nut
Bolt
O-Ring
Spring
Valve
Sleeve
Backup Ring (2 Used)
O-Ring
O-Ring
Spring
Spring
Pin
Valve
O-Ring
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 -
W2-5-68
48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 -
Socket Bolt
Socket Bolt
Cover
End Spool
Seat
Spring
Spring
Seat
O-Ring
Spool
O-Ring
Plug
Rivet
Plate
Housing
W2-5-69
W2-5-70
WCJB-02-01-002
8, 9
W2-6-1
10, 11
5
12
14
13
WCJB-02-06-005
16, 17
15
18
19
20
21
WCJB-02-06-006
Installation
CAUTION: Swing device (15) weight: 220 kg
(490 lb)
1. Hoist and align swing device (15) with the
mounting holes on main frame (18). Install swing
device (15) to main frame (18) with bolts (16) (12
used) and washers (17) (12 used).
: 30 mm
: 500 Nm (50 kgfm, 37 lbfft)
IMPORTANT: Apply THREEBOND #1102 onto the
mounting surface of the swing
device and main frame (18).
W2-6-2
15
16, 17
18
WCJB-02-06-006
14
13
19
20
WCJB-02-06-006
8, 9
10, 11
5
12
WCJB-02-06-005
W2-6-3
WCJB-02-01-002
22
23
24
2
3
32
25
21
31
5
20
26
7
19
27
9
18
28
10
17
29
30
11
16
12
15
13
14
W178-02-06-004
12345678-
Motor
First Stage Planetary Gear
Thrust Plate
Pin (3 Used)
Spring Pin (3 Used)
Needle Bearing (3 Used)
Planetary Gear (3 Used)
Thrust Plate (3 Used)
910 11 12 13 14 15 16 -
Pin (3 Used)
Spring Pin (3 Used)
Thrust Plate (6 Used)
Needle Bearing (6 Used)
Planetary Gear (3 Used)
Roller Bearing
Bearing Nut
Lock Plate
17 18 19 20 21 22 23 24 -
W2-6-4
Bolt (2 Used)
Second Stage Carrier
Thrust Plate
Second Stage Sun Gear
First Stage Carrier
Socket Bolt (8 Used)
Socket Bolt (12 Used)
Ring Gear
25 26 27 28 29 30 31 32 -
Housing
Roller Bearing
Oil Seal
Sleeve
O-Ring
Shaft
Drain Plug
Pipe
W178-02-06-005
Stopper
ST 5097
W178-02-06-012
W2-6-5
23
25
21
4
5
6
7
8
18
10
17
16
30
11
12
15
W178-02-06-004
W2-6-6
15
W178-02-06-008
(25)
assembly
Press
25
ST 1464
W2-6-7
25
26
27
28
29
30
14
W178-02-06-004
W2-6-8
Outer Race of
Roller Bearing
(26)
ST 1461
Oil Passage
W178-02-06-001
W178-02-06-010
30
26
ST 1460
28
ST 1461
W178-02-06-009
W2-6-9
22
3
21
7
6
20
18
10
24
11
19
12
23
13
17
11
16
15
14
32
26
25
31
27
28
29
30
12345678-
Motor
First Stage Planetary Gear
Thrust Plate
Pin (3 Used)
Spring Pin (3 Used)
Needle Bearing (3 Used)
Planetary Gear (3 Used)
Thrust Plate (3 Used)
WCJB-02-06-001
910 11 12 13 14 15 16 -
Pin (3 Used)
Spring Pin (3 Used)
Thrust Plate (6 Used)
Needle Bearing (6 Used)
Planetary Gear (3 Used)
Roller Bearing
Bearing Nut
Lock Plate
17 18 19 20 21 22 23 24 -
Bolt (2 Used)
Second Stage Carrier
Thrust Plate
Second Stage Sun Gear
First Stage Carrier
Socket Bolt (8 Used)
Socket Bolt (12 Used)
Ring Gear
W2-6-10
25 26 27 28 29 30 31 32 -
Housing
Roller Bearing
Oil Seal
Sleeve
O-Ring
Shaft
Drain Plug
Pipe
27
25
Press
W178-02-06-007
ST 2923
26
28
30
W2-6-11
24
23
15
14
25
27
30
WCJB-02-06-001
W2-6-12
14
10. Tap and install the inner race of roller bearing (14)
into shaft (30) by using a bar and hammer. Tap the
inner race until the upper end of inner race
reaches two threads for bearing nut (15) in shaft
(30).
NOTE: The fitting between inner race and shaft
(30) is tight.
11. Tighten bearing nut (15) to shaft (30) by hand.
NOTE: Prevent shaft (30) from falling off when
hoisting housing (25).
CAUTION: Housing (25) + shaft
bearing total weight: 122 kg (270 lb)
(30)
W178-02-06-011
25
ST 5097
Stopper
W2-6-13
W178-02-06-012
5
22
3
21
7
6
8
18
10
11
19
12
13
17
11
16
15
30
WCJB-02-06-001
W2-6-14
ST 2926
15
Slit
W178-02-06-002
W178-02-06-008
17. Install lock plate (16) to bearing nut (15) with bolts
(17) (2 used). In case the splines of lock plate (16
and shaft (30) are not aligned, tighten bearing nut
(15) in tightening direction until both splines are
aligned.
IMPORTANT: Check the direction to install thrust
plate (19).
18. Install thrust plate (19) to second stage carrier
(18) with the oil groove surface facing outside.
W2-6-15
22
21
20
18
24
23
16
32
31
25
30
WCJB-02-06-001
W2-6-16
16
30
W178-02-06-014
33. Add gear oil to ring gear (24) until gear oil reaches
the middle part of first stage sun gear (2). (Approx.
6.9 L, 1.8 US gal)
34. Apply THREEBOND #1215 onto the motor (1)
mounting surface of ring gear (24). Clean old
adhesive in advance.
28. Install ring gear (24) into housing (25) with socket
bolts (23) (12 used).
: 14 mm
: 210 Nm (21.5 kgfm, 16 lbfft)
Eyebolt
Mounting
Position
W2-6-17
11
3
2
24
25
26
29
27
15
14
27
17
Casing
Oil Seal
Bearing
Shaft
Shoe Plate
Plunger (9 Used)
Plate
Retainer
910 11 12 13 14 15 16 -
26
25
24
12
16
12345678-
31
28
23
13
30
Rotor
Friction Plate (3 Used)
Plate (4 Used)
O-Ring
Piston
Spring
Ball
Plug (2 Used)
17 18 19 20 21 22 23 24 -
18
19
20
O-Ring
O-Ring
Brake Piston
Spring (24 Used)
Valve Plate
Bearing
O-Ring
Plug (2 Used)
W2-6-18
21
22
32
W178-02-06-015
25 26 27 28 29 30 31 32 -
O-Ring (2 Used)
Spring (2 Used)
Poppet (2 Used)
Valve Casing
Socket Bolt (4 Used)
O-Ring (2 Used)
Plug (2 Used)
Relief Valve (2 Used)
motor
assembly
Notch A
Port B
WCJB-02-06-003
W2-6-19
10
9
8
7
6
5
4
11
3
2
1
15
14
13
W178-02-06-015
W2-6-20
W2-6-21
26
25
12
24
13
14
15
16
29
WCJB-02-06-003
WCJB-02-06-002
31
30
32
28
22
21
23
20
18
19
17
11
10
7
5
3
1
4
12345678-
Casing
Oil Seal
Bearing
Shaft
Shoe Plate
Plunger (9 Used)
Plate
Retainer
WCJB-02-06-004
910 11 12 13 14 15 16 -
Rotor
Friction Plate (3 Used)
Plate (4 Used)
O-Ring
Piston
Spring
Ball
Plug (2 Used)
17 18 19 20 21 22 23 24 -
O-Ring
O-Ring
Brake Piston
Spring (24 Used)
Valve Plate
Bearing
O-Ring
Plug (2 Used)
W2-6-22
25 26 27 28 29 30 31 32 -
O-Ring (2 Used)
Spring (2 Used)
Poppet (2 Used)
Valve Casing
Socket Bolt (4 Used)
O-Ring (2 Used)
Plug (2 Used)
Relief Valve (2 Used)
W2-6-23
27
26
25
24
13
14
15
29
WCJB-02-06-003
WCJB-02-06-002
32
28
22
21
23
1
4
WCJB-02-06-004
W2-6-24
W2-6-25
WCJB-02-06-007
Item
1
2
3
4
5
6
7
Parts Name
Swing Damperner
Assembly
Plug
Casing
O-Ring
Backup Ring
Case
Plug
Qty
valve
Wrench Size
(mm)
Nm
Tightening Torque
(kgfm)
(lbfft)
2
3
1
2
2
2
2
: 4
(0.9)
(7)
: 24
: 8
69
(7)
(51)
W2-6-26
Remark
D-d
Standard
Allowable Limit
W107-02-06-139
Allowable Limit
0 mm
Plunger
Shoe
W107-02-06-140
W2-6-27
Allowable Limit
W107-02-06-142
Allowable Limit
W107-02-06-143
W2-6-28
WCEB-02-01-001
WCEB-02-01-017
WCEB-02-01-002
2
7
W1JB-02-07-002
W2-7-1
12
11
WCEB-02-07-001
12
11
13
14
WCEB-02-07-003
11
13
12
W2-7-2
13
WCEB-02-07-004
15
16
17
7. Loosen lock nut (16). Remove lever (15) assembly from pilot valve (19).
: 19 mm, 22 mm
18
19
20
W1JB-02-07-005
21
19
W1JB-02-07-005
21
W2-7-3
21
19
20
W1JB-02-07-005
21
15
3. Install lever (15) assembly to pilot valve (19). Secure lever (15) assembly to pilot valve (19) with
lock nut (16).
: 22 mm
: 55 Nm (5.5 kgfm, 41 lbfft)
16
17
18
8
19
W1JB-02-07-005
12
11
13
8
14
WCEB-02-07-003
W2-7-4
12
11
WCEB-02-07-001
W1JB-02-07-002
WCEB-02-01-002
2
1
WCEB-02-01-001
W2-7-5
3, 4
6
WCEB-02-07-006
8
3, 4
2
1
7
9
WCEB-02-07-005
10
7
11
W1JB-02-07-002
12
7
8
W1JB-02-07-016
W2-7-6
13
14
15
8. Loosen lock nut (14). Remove lever (13) assembly from pilot valve (17).
: 19 mm, 22 mm
16
17
W1JB-02-07-005
7
19
18
WCEB-02-07-009
21
17
20
W1JB-02-07-005
21
W2-7-7
21
17
W1JB-02-07-005
21
13
3. Install lever (13) assembly to pilot valve (17). Secure lever (13) assembly to pilot valve (17) with
lock nut (14).
: 22 mm
: 56 Nm (5.5 kgfm, 41 lbfft)
14
15
16
17
W1JB-02-07-005
6
WCEB-02-07-006
W2-7-8
7
9
19
18
WCEB-02-07-009
12
7
5
W1JB-02-07-016
10
7
11
W1JB-02-07-002
2
1
3, 4
6
WCEB-02-07-006
W2-7-9
22
WCEB-02-01-002
23
21
23
22
24
25
26
WCEB-02-01-001
26
24
25
23
22
WCEB-02-01-017
W2-7-10
OF
2
WCEB-02-01-003
Auxiliary
Pedal
Brake Pedal
WCEB-02-07-002
3
4
W2-7-11
WCEB-02-07-007
10
WCEB-02-13-001
11
12
13
14
11
WCEB-02-07-008
W2-7-12
11
12
13
14
11
WCEB-02-07-008
3
4
WCEB-02-07-007
Auxiliary
Pedal
Brake Pedal
WCEB-02-07-002
2
WCEB-02-01-003
W2-7-13
10
WCJB-02-13-001
W2-7-14
W2-7-15
1
11
12
12
13
13
3
14
5
5
15
6
6
16
17
8
18
9
19
19
20
20
W1F3-02-07-001
12345-
Screw Joint
Cam
Universal Joint
Plate
Oil Seal (4 Used)
678910 -
Bushing (4 Used)
O-Ring (4 Used)
Pusher (4 Used)
Spring Seat (4 Used)
Spring (4 Used)
11 12 13 14 15 -
W2-7-16
Spring (4 Used)
Washer (4 Used)
Spool (4 Used)
Casing
O-Ring
16 17 18 19 20 -
Bushing
Spring Pin
Port Plate
Sealing Washer (2 Used)
Socket Bolt (2 Used)
Section A-A
ST 7260
W577-02-06-003
W2-7-17
11
11
12
12
13
13
14
15
16
17
18
9
20
W1F3-02-07-001
W2-7-18
13
11
WCEB-02-07-010
W2-7-19
1
3
2
8
5
4
6
7
9
11
10
12
13
14
16
15
17
18
19
20
12345-
Screw Joint
Cam
Universal Joint
Plate
Oil Seal (4 Used)
678910 -
Bushing (4 Used)
O-Ring (4 Used)
Pusher (4 Used)
Spring Seat (4 Used)
Spring (4 Used)
11 12 13 14 15 -
Spring (4 Used)
Washer (4 Used)
Spool (4 Used)
Casing
O-Ring
W2-7-20
16 17 18 19 20 -
W1F3-02-07-002
Bushing
Spring Pin
Port Plate
Sealing Washer (2 Used)
Socket Bolt (2 Used)
13
WCEB-02-07-010
W2-7-21
1
3
2
8
14
W1F3-02-07-002
W2-7-22
W2-7-23
20
20
8
6
19
19
18
10
18
17
16
17
16
15
6
15
4
11
14
14
3
12
13
2
21
W1LA-02-06-001
123456-
O-Ring (2 Used)
Bushing (2 Used)
Packing (2 Used)
Bushing (2 Used)
Steel Ball (2 Used)
Socket Bolt (2 Used)
78910 11 -
Boot
Set Screw
Cam
Pin
Cover
12
13
14
15
16
Plug
O-Ring
Spring (2 Used)
Spool (2 Used)
Washer (2 Used)
W2-7-24
17
18
19
20
21
Shim (2 Used)
Spring (2 Used)
Spring Guide (2 Used)
Pusher (2 Used)
Casing
W2-7-25
10
20
3
6
2
11
1
19
18
14
17
16
12
13
15
W1LA-02-06-002
21
123456-
O-Ring (2 Used)
Bushing (2 Used)
Packin (2 Used)
*Bushing (2 Used)
Steel Ball (2 Used)
Socket Bolt (2 Used)
78910 11 -
Boot
Set Screw
Cam
Pin
Cover
12 13 14 15 16 -
Plug
O-Ring
Spring (2 Used)
Spool (2 Used)
Washer (2 Used)
W2-7-26
17 18 19 20 21 -
Shim (2 Used)
Spring (2 Used)
Spring Guide (2 Used)
Pusher (2 Used)
Casing
Lip
W585-02-06-005
W2-7-27
W2-7-28
INSTALLATION
OF
1
WCJB-02-13-001
WCEB-02-08-002
WCEB-02-01-003
11
W2-8-1
10
WCEB-02-08-001
14
13
12
WCEB-02-08-001
11
15
WCEB-02-08-002
11
15
WCEB-02-08-002
14
W2-8-2
13
12
WCEB-02-08-001
11
10
WCEB-02-08-001
WCEB-02-01-003
WCEB-02-08-002
2
3
WCJB-02-13-001
W2-8-3
4, 5
WCEB-02-07-006
9
WCEB-02-07-009
10
8
11
3
1
W1JB-02-07-002
12
10
8
W1JB-02-07-016
W2-8-4
WCEB-02-08-004
13
14
15
16
18
17
WCEB-02-08-003
19
15
17
WCEB-02-08-004
W2-8-5
19
17
WCEB-02-08-004
13
14
15
16
18
17
WCEB-02-08-003
10
12
8
3
W1JB-02-07-016
10
8
11
W1JB-02-07-002
W2-8-6
8
9
1
WCEB-02-07-009
4, 5
W2-8-7
WCEB-02-07-006
9
10
11
12
6
5
13
14
15
16
17
18
3
2
1
19
20
W1MG-02-07-003
12345-
Screw (2 Used)
Plate
Screw (2 Used)
Potentiometer
Pin
678910 -
Bushing (2 Used)
Screw
Arm
Boot
Set Screw
11 12 13 14 15 -
W2-8-8
Cam
Socket Bolt (2 Used)
Holder
O-Ring (2 Used)
Bushing (2 Used)
16 17 18 19 20 -
Bushing (2 Used)
Spring (2 Used)
Housing
Clip
Screw
W2-8-9
9
11
5, 6
16
14
12
15
13
17
18
T1MG-03-09-008
20
12345-
*Screw (2 Used)
*Plate
Screw (2 Used)
Potentiometer
Pin
678910 -
Bushing (2 Used)
Screw
Arm
Boot
*Set Screw
11 12 13 14 15 -
19
Cam
Socket Bolt (2 Used)
Holder
O-Ring (2 Used)
Bushing (2 Used)
W2-8-10
16 17 18 19 20 -
Pusher (2 Used)
Spring (2 Used)
Housing
Clip
Screw
13. Install pin (5) to holder (13). Secure pin (5) to cam
(11) with screw (10).
: 2.5 mm
: 7 Nm (0.7 kgfm, 5 lbfft)
14. Apply grease to the gap between arm (8) and the
link part of potentiometer (4).
W2-8-11
W2-8-12
OF
WCJB-02-01-002
W2-9-1
WCJB-02-09-001
9
WCJB-02-09-001
WCJB-02-01-002
W2-9-2
W2-9-3
12
7
11
4
10
9
8
7
6
2
4
W1JB-02-10-002
W2-9-4
15
16
14
16
16
17
17
17
18
19
21
19
18
19
20
20
20
14
22
23
24
25
26
27
19
20
5
19
21
20
19
18
17
16
29
18
20
19
28
17
17
17
14
16
16
16
W1JB-02-10-003
12345678-
Bolt (3 Used)
Body 1
Gasket
Filter (17 Used)
Body 2
Gasket
Shuttle Valve (2 Used)
Spring (4 Used)
910 11 12 13 14 15 16 -
Body 3
Gasket
Body 4
Gasket
Body 5
Socket Bolt (11 Used)
Plate
Plug (7 Used)
17 18 19 20 21 22 23 24 -
W2-9-5
O-Ring (7 Used)
Spring (4 Used)
Spring Guide (7 Used)
Spool (6 Used)
Spring (2 Used)
Plate
O-Ring
Shuttle Valve
25 26 27 28 29 -
O-Ring
Spring
Spool
Spring
Plate
W2-9-6
10
WCEB-02-10-003
10
W2-10-1
8, 11
WCEB-02-10-003
10
3
8, 11
WCEB-02-10-003
WCEB-02-10-003
WCJB-02-15-001
W2-10-2
W2-10-3
13
1
14
2
3
B
4
4
T1F3-03-08-004
T1F3-03-08-005
Section A
6
7
T1F3-03-08-006
10
11
12
Section B
W2-10-4
Part Name
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Solenoid
O-Ring
Spool
Body
Spring
Plug
Orifice
Plug
Steel Ball
Spring
O-Ring
Plug
Nut
Tube
Q ty
2
2
2
1
2
6
2
2
2
2
4
2
2
2
Wrench Size
Nm
Tightening Torque
(kgfm)
(lbfft)
1B P14
1.6 to 2.0
13.2 to 17.6
(0.16 to 0.2)
(1.3 to 1.8)
(1.2 to 1.5)
(9.7 to 13)
13.2 to 17.6
4.9
30 to 37
(1.3 to 1.8)
(0.5)
(3 to 4)
(9.7 to 13)
(3.6)
(22 to 27)
9/32
1B P8
: 19 mm
W2-10-5
W2-10-6
OF
WCJB-02-01-002
WCJB-02-11-001
WCJB-02-11-002
10, 11
W2-11-1
WCJB-02-11-002
10, 11
WCJB-02-11-001
WCJB-02-01-002
W2-11-2
WCJB-02-11-003
B
A
WCJB-02-11-004
Filter
Plug
Plug
Filter
WCEB-02-11-011
View A
Section B
WCEB-02-11-010
W2-11-3
4
5
6
7
8
9
12
14
13
10
15
11
16
17
18
19
W18G-02-08-012
3, 5
12
13
17
10
18
19
W18G-02-08-013
7
12345-
678910 -
Solenoid
Spring
O-Ring
Diaphragm
Spool
14
11 12 13 14 15 -
W2-11-4
Orifice
Washer
Spring
O-Ring
O-Ring
15
16
16 17 18 19 -
11
O-Ring
Sleeve
Plate
Wave Spring
W2-11-5
WCEB-02-05-002
WCJB-02-11-005
WCJB-02-11-006
W2-11-6
8, 9
10
Installation
1. Install solenoid valve unit (6) to bracket (10) with
bolts (8) (4 used) and washers (9) (4 used).
: 17 mm
: 50 Nm (5 kgfm, 37 lbfft)
WCJB-02-11-006
8, 9
10
WCJB-02-11-006
WCJB-02-11-005
WCEB-02-05-002
W2-11-7
1
WCEB-02-11-006
Section A
Wrench Size
(mm)
WCEB-02-11-007
Nm
Tightening Torque
(kgfm)
(lbfft)
19.5+50
(2+0.50)
(14+40)
18
4.9+50
(0.5+0.50)
(4+40)
4.9+50
(0.5+0.50)
(4+40)
Item
Part Name
Qty
Socket Bolt
Washer
End Plate
Socket Bolt
Lock Nut
:6
W2-11-8
Remark
WCJB-02-15-001
6
7
WCEB-02-12-001
7, 9
WCEB-02-12-001
W2-12-1
7, 9
WCEB-02-12-001
WCJB-02-15-001
W2-12-2
W1JB-02-08-001
2
1
9
W1JB-02-08-002
Item
1
2
3
4
5
6
7
8
9
Part Name
Plug
O-Ring
Spring
Spool
Filter
Body
O-Ring
Solenoid
Socket Bolt
Qty
1
1
1
1
1
1
1
1
2
Wrench Size
(mm)
: 6
: 4
Tightening Torque
Nm
(kgfm)
(lbfft)
26.5
(2.7)
(20)
3.92
W2-12-3
(0.4)
(3)
Remarks
W2-12-4
INSTALLATION
OF
Removal
1. Open door (4) and upper front glass (2).
2. Remove lower front glass (1) from cab (3).
4
1
WCEB-02-01-004
WCEB-02-01-003
W2-13-1
WCEB-02-08-001
10, 11
12, 13, 14
9
15
WCEB-02-13-002
15
18
17
19
WCEB-02-13-003
20
WCJB-02-13-001
21
22
WCEB-02-13-006
W2-13-2
WCEB-02-13-004
21
WCEB-02-13-006
24
25, 26
21
WCEB-02-13-005
W2-13-3
Installation
1. Install priority valve (25) to steering valve (21) with
O-rings (26) (5 used) and socket bolts (24) (2
used).
: 39 Nm (4 kgfm, 29 lbfft)
25, 26
21
WCEB-02-13-005
23
15
WCEB-02-13-004
21
22
WCEB-02-13-006
18
19
20
WCJB-02-13-001
W2-13-4
16
15
17
WCEB-02-13-003
10, 11
15
WCEB-02-13-002
15
WCEB-02-13-002
W2-13-5
WCEB-02-08-001
WCEB-02-01-003
WCEB-02-01-004
W2-13-6
INSTALLATION
OF
WCEB-02-01-003
WCJB-02-13-001
6, 7
9
10
12
WCEB-02-14-005
10
13
14, 15
W2-14-1
12
WCEB-02-14-006
12
10
13
12
6, 7
WCEB-02-14-006
9
10
11
WCEB-02-14-005
WCJB-02-13-001
WCEB-02-01-003
W2-14-2
W2-14-3
29
11
3
28
5
27
10
9
12
13
14
15
16
26
25
17
3
30
24
16
31
23
32
22
33
18
34
43
35
36
42
37
19
41
44
45
38
20
40
46
47
48
21
29
39
44
45
46
47
49
48
W2-14-4
WCEB-02-14-004
Rubber
Brake Pedal
Split Pin (4 Used)
Stopper Bolt
Bushing
Lock Nut
Bushing (2 Used)
Pin
Bushing (2 Used)
Pin
Boot
Pin
Spring Pin
14 15 16 17 18 19 20 21 22 23 24 25 -
Bushing
Yoke
Pin (2 Used)
Link
Roller Assembly
Bracket
Brake Switch
Socket Bolt (2 Used)
Seat
Stopper
Boot
Socket Bolt (4 Used)
26 27 28 29 30 31 32 33 34 35 36 37 -
W2-14-5
Bracket
Oil Seal
Flange
O-Ring (2 Used) (1B, G45)
Rod
Return Spring
Holder
Spring
Balance Spring
Retainer
Retainer
Pilot Piston
38 39 40 41 42 43 44 45 46 47 48 49 -
Push Rod
Cylinder
Cylinder
O-Ring (1B, P32)
Plug
Socket Bolt (4 Used)
Spring (2 Used)
Retaining Ring (2 Used)
Retainer (2 Used)
Plunger (2 Used)
Spool (2 Used)
Spring
29
11
3
28
4
27
10
9
12
13
14
15
16
26
25
17
3
30
24
16
31
23
32
22
33
18
34
43
35
36
42
37
19
41
44
45
38
20
40
46
47
48
21
29
39
44
45
46
47
49
48
W2-14-6
WCEB-02-14-004
W2-14-7
12
11
8
15
14
26
28
39
43
40
16
A
10
42
21
17
19
16
18
20
22
22 23
24
25
31
30
29
48
49
47
45
46
44
WCEB-02-14-001
42
47
41
38
27
37
36
35
13
33
34
32
46
29
48
45
WCEB-02-14-002
5
12
15
8
9
26
17
10
21
16
18
19
View A
W2-14-8
WCEB-02-14-003
Rubber
Brake Pedal
Split Pin (4 Used)
* Stopper Bolt
Bushing
* Lock Nut
Bushing (2 Used)
Pin
Bushing (2 Used)
Pin
Boot
Pin
Spring Pin
14 15 16 17 18 19 20 21 22 23 24 25 -
Bushing
Yoke
Pin (2 Used)
Link
Roller Assembly
Bracket
Brake Switch
Socket Bolt (2 Used)
Seat
Stopper
Boot
Socket Bolt (4 Used)
26 27 28 29 30 31 32 33 34 35 36 37 -
Bracket
Oil Seal
Flange
O-Ring (2 Used) (1B, G45)
Rod
Return Spring
Holder
Spring
Balance Spring
Retainer
Retainer
Pilot Piston
W2-14-9
38 39 40 41 42 43 44 45 46 47 48 49 -
Push Rod
Cylinder
Cylinder
O-Ring (1B, P32)
Plug
Socket Bolt (4 Used)
Spring (2 Used)
Retaining Ring (2 Used)
Retainer (2 Used)
Plunger (2 Used)
Spool (2 Used)
Spring
12
11
8
15
14
26
28
39
43
40
16
A
10
42
21
17
19
16
18
20
22
22 23
24
25 31
30
29
48
49
47
45
46
44
WCEB-02-14-001
42
47
41
38
27
37
36
35
13
33
34
32
46
29
48
45
WCEB-02-14-002
5
12
15
8
9
26
17
10
21
16
18
19
View A
W2-14-10
WCEB-02-14-003
W2-14-11
12
11
8
15
26
28
40
16
A
10
21
17
19
16
18
20
22
22 23
WCEB-02-14-001
24
25
WCEB-02-14-002
13
12
15
3
26
17
10
21
16
18
19
View A
W2-14-12
WCEB-02-14-003
26. Secure stopper bolt (4) to link (17) with lock nut
(6).
: 6.0 to 10 Nm (0.6 to 1 kgfm, 4 to 7 lbfft)
27. Install rubber (1) to brake pedal (2).
28. Install brake switch (20) to bracket (19). Install the
bracket (19) assembly to bracket (26) with socket
bolts (21) (2 used).
: 6 mm
: 58.8 to 73.5 Nm
(6 to 7.5 kgfm, 43 to 54 lbfft)
20. Install yoke (15) to brake pedal (2) with pin (12)
and spring pin (13).
21. Install roller assembly (18) to link (17) with pin (16).
Secure pin (16) to link (17) with split pin (3).
22. Install the link (17) assembly to bracket (26) with
pin (10). Secure pin (10) to bracket (26) with split
pin (3).
23. Install boot (11) to the brake pedal (2) assembly.
Install brake pedal (2) to bracket (26) with pin (8).
Secure pin (8) to bracket (26) with split pin (3).
24. Install yoke (15) to link (17) with pin (16). Secure
pin (16) to link (17) with split pin (3).
25. Adjust play of link (17) to 0 mm with stopper bolt
(4).
W2-14-13
W2-14-14
WCJB-02-15-001
5, 6
7
8
W2-15-1
WCEB-02-15-001
5, 6
7
8
WCEB-02-15-001
WCJB-02-15-001
W2-15-2
W2-15-3
3, 4
5, 6
1, 2
A
B
C
D
3, 4
5, 6
WCEB-02-15-002
10
10
11
11
1
6
5
2
Section A
18
15
19 20
Section B
16 17
21
22
23
14
24
26
6
5
13
9
27
25
28
12
29
37
36
35
34
33 32
31
30
Section D
W2-15-4
WCEB-02-15-003
Section C
Part Name
Plug
O-Ring
Plug
O-Ring
Plug
O-Ring
Body
Plug
O-Ring
Spring
Plunger
Plug
Screw
Lock Nut
O-Ring
Spring
Needle Valve
O-Ring
Backup Ring
O-Ring
O-Ring
Backup Ring
Sleeve
Piston
Orifice
Plug
Spring
Plunger
Sleeve
Plunger
O-Ring
Washer
Spring
Spring
Plug
O-Ring
Plug
NOTE: Tools
Qty
Wrench Size
(mm)
4
4
3
3
5
5
1
2
3
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
: 22 mm, 24 mm, 32 mm
: 1/8, 4 mm, 5 mm, 6 mm
W2-15-5
Tightening Torque
Nm
(kgfm)
(lbfft)
4.9
(0.5)
(4)
26.5
(3)
(20)
9.8
(1)
(7)
12
(1.2)
(9)
58.8
(6)
(43)
9.8
12
(1)
(1.2)
(7)
(9)
48.5
(5)
(36)
48.5
(5)
(36)
Remark
W2-15-6
MEMO
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MEMO
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SECTION 3
UNDERCARRIAGE
CONTENTS
Group 1 Swing Bearing
Group 4 Transmission
Removal and Installation of
Transmission.........................................W3-4-1
Disassembly of Transmission ..................W3-4-6
Assembly of Transmission..................... W3-4-18
Group 5 Axle
Removal and Installation of Axle .............W3-5-1
Disassembly of Front Axle .................... W3-5-10
Assembly of Front Axle......................... W3-5-18
Disassembly of Rear Axle ..................... W3-5-28
Assembly of Rear Axle ......................... W3-5-34
Disassembly of Differential ................... W3-5-42
Assembly of Differential........................ W3-5-44
Disasembly of Steering Cylinder ........... W3-5-46
Assembly of Steering Cylinder .............. W3-5-48
CJBW-3-1
(Blank)
CJBW-3-2
INSTALLATION
OF
Matching Mark
Removal
1. Put the matching marks on inner race (1) of the
swing bearing and track frame (2).
WCJB-02-03-003
WCJB-03-01-003
ST 0050
W110-03-01-004
Swing Bearing
W3-1-1
Swing Bearing
1. Apply THREEBOND #1102 onto the swing bearing mounting surface of track frame (2).
W110-03-01-004
Machine
Front
Position for
Grease Fitting
25
49
25.8
31
Position for
Grease Fitting
S (Soft Zone)
Marking Position
Position for
Plug
Position for
Knock Pin
WCJB-03-01-002
W3-1-2
Swing Bearing
Grease Level
Pinion
28 mm (1.1 in)
Grease Bath
W3-1-3
WCEB-03-01-004
WCJB-03-01-001
9
3
W157-03-01-002
123-
Plug
Pin
Seal
45-
Outer Race
Ball (111 Used)
67-
W3-1-4
Seal
Inner Race
89-
4
3
A
W105-03-01-007
W105-03-01-009
B
1
W105-03-01-010
W105-03-01-008
W3-1-5
WCJB-03-01-001
9
3
W157-03-01-002
123-
Plug
Pin
Seal
45-
Outer Race
Ball (111 Used)
67-
W3-1-6
Seal
Inner Race
89-
2. Tap and install plug (1) into outer race (4). Secure
plug (1) to outer race (4) with pin (2). Crimp the
head of pin (2) by using a punch.
2
4
W142-03-01-007
5
6
W142-03-01-005
W142-03-01-006
W3-1-7
W3-1-8
INSTALLATION
OF
2
3
1
W3-2-1
WCGB-03-05-030
W3-2-2
2
3
1
WCGB-03-05-030
W3-2-3
47
10
11
12
13
46
45
44
14
43
42
15
41
40
39
16
37, 38
17
36
18
35
19
34
20
33
32
31
30
29
28
27
26
25
24
23
22
21
WCGB-03-02-004
37, 38
48
37, 38
View A
56
28, 53, 54
4, 55
49
52
49
50
50
51
WCGB-03-02-002
51
W3-2-4
WCGB-03-02-001
Adjusting Screw
Lock Nut
Pin
Solenoid Valve
O-Ring
Adjusting Screw
Lock Nut
Housing
Plunger (7 Used)
Retainer Plate
Bearing
Ring
Bearing
Oil Seal
15 16 17 18 19 20 21 22 23 24 25 26 27 28 -
Shim
Retaining Ring
Adjusting Shim
Retaining Ring
Screw Bolt (7 Used)
Drive Shaft
Center Shaft
Spring
Rotor
Lock Nut
Adjusting Screw
O-Ring
Piston
Cover
29 30 31 32 33 34 35 36 37 38 39 40 41 42 -
W3-2-5
Socket Bolt
Ring (2 Used)
Servo Piston
Lock Pin
Pin
Valve Plate
Spring
Head Cover
Brake Valve
O-Ring (2 Used)
Spring
Collar
Bushing
Spring
43 44 45 46 47 48 49 50 51 52 53 54 55 56 -
Spring Collar
Retaining Ring
Control Piston
Sleeve
Retaining Ring
Socket Bolt (2 Used)
Relief Valve (2 Used)
Plug (2 Used)
Socket Bolt (8 Used)
Socket Bolt (4 Used)
O-Ring
O-Ring
O-Ring (4 Used)
Socket Bolt (4 Used)
47
46
45
44
43
42
41
40
39
37, 38
36
35
20
WCGB-03-02-004
28
48
37, 38
View A
37, 38
56
28, 53, 54
52
49
4, 55
50
49
50
WCGB-03-02-001
WCGB-03-02-002
W3-2-6
W1GL-03-02-006
W3-2-7
14
15
16
36
20
26
25
24
23
21
WCGB-03-02-004
A
View A
51
WCGB-03-02-002
51
W3-2-8
WCGB-03-02-001
Screw Bar
Lock Nut
Washer
9
26
25
21
9
6
W1GL-03-02-003
W1GL-03-02-005
25
21
W1GL-03-02-004
W3-2-9
36
34
33
32
31
30
29
WCGB-03-02-004
27
A
View A
WCGB-03-02-001
WCGB-03-02-002
W3-2-10
W3-2-11
47
10
11
12
13
46
45
44
14
43
42
15
41
40
39
16
37, 38
17
36
18
35
19
34
20
33
32
31
30
29
28
27
26
25
24
23
22
21
WCGB-03-02-004
48
37, 38
37, 38
View A
56
28, 53, 54
49
52
4, 55
49
50
50
51
WCGB-03-02-002
51
W3-2-12
WCGB-03-02-001
1 - Adjusting Screw
2 - Lock Nut
3 - Pin
4 - Solenoid Valve
5 - O-Ring
6 - Adjusting Screw
7 - Lock Nut
8 - Housing
9 - Plunger (7 Used)
10 - Retainer Plate
11 - Bearing
12 - Ring
13 - Bearing
14 - Oil Seal
15 16 17 18 19 20 21 22 23 24 25 26 27 28 -
Shim
Retaining Ring
Adjusting Shim
Retaining Ring
Screw Bolt (7 Used)
Drive Shaft
Center Shaft
Spring
Rotor
Lock Nut
Adjusting Screw
O-Ring
Piston
Cover
29 30 31 32 33 34 35 36 37 38 39 40 41 42 -
W3-2-13
Socket Bolt
Ring (2 Used)
Servo Piston
Lock Pin
Pin
Valve Plate
Spring
Head Cover
Brake Valve
O-Ring (2 Used)
Spring
Collar
Bushing
Spring
43 44 45 46 47 48 49 50 51 52 53 54 55 56 -
Spring Collar
Retaining Ring
Control Piston
Sleeve
Retaining Ring
Socket Bolt (2 Used)
Relief Valve (2 Used)
Plug (2 Used)
Socket Bolt (8 Used)
Socket Bolt (4 Used)
O-Ring
O-Ring
O-Ring (4 Used)
Socket Bolt (4 Used)
47
28
27
46
45
44
43
42
41
40
39
36
35
34
33
32
31
30
29
WCGB-03-02-004
A
View A
56
28, 53, 54
4, 55
52
WCGB-03-02-001
WCGB-03-02-002
W3-2-14
W1GL-03-02-006
W3-2-15
14
15
16
36
20
25
24
23
21
WCGB-03-02-004
A
View A
51
WCGB-03-02-002
51
W3-2-16
WCGB-03-02-001
21
25
18. Remove the screw bar, the lock nut and the
washer from rotor (23).
23
W1GL-03-02-008
Screw Bar
Lock Nut
Washer
C
W1GL-03-02-003
25
8
24
7
W1GL-03-02-005
W3-2-17
WCGB-03-02-004
48
37, 38
View A
37, 38
49
49
50
50
WCGB-03-02-001
WCGB-03-02-002
W3-2-18
W3-2-19
View A
Brake Valve
7
Brake Valve
5, 6
WCGB-03-02-001
WCGB-03-02-002
10
1
Section C
11
12
13
17
16
15
14
7
Section B
WCGB-03-02-005
12345-
Cover
Socket Bolt (4 Used)
Valve Casing
Counterbalance Valve
Plug
6789-
Orifice
Plug
O-Ring (2 Used)
Cover
10 11 12 13 -
W3-2-20
14 15 16 17 -
O-Ring (2 Used)
O-Ring
Shuttle Valve
Check Valve (2 Used)
W3-2-21
View A
Brake Valve
7
Brake Valve
5, 6
WCGB-03-02-001
WCGB-03-02-002
10
1
Section C
11
12
13
17
16
15
14
7
Section B
WCGB-03-02-005
12345-
Cover
Socket Bolt (4 Used)
Valve Casing
Counterbalance Valve
Plug
6789-
Orifice
Plug
O-Ring (2 Used)
Cover
10 11 12 13 -
W3-2-22
14 15 16 17 -
O-Ring (2 Used)
O-Ring
Shuttle Valve
Check Valve (2 Used)
W3-2-23
W3-2-24
3, 4
WCJB-03-03-002
9, 10
11
12
WCJB-03-03-001
W3-3-1
13
14, 15
13
WCJB-03-03-001
16
16
WCJB-03-03-002
18, 19
5
17
WCJB-03-03-003
W3-3-2
16
18, 19
5
17
16
WCJB-03-03-003
16
16
W3-3-3
WCJB-03-03-002
13
14, 15
13
WCJB-03-03-001
9, 10
11
12
W3-3-4
WCJB-03-03-001
3, 4
W3-3-5
WCJB-03-03-002
1, 2
3
3
3
4
5
6
13
12
11
11
11
8
WCGB-03-03-001
1234-
Plug (2 Used)
O-Ring (2 Used)
Spindle
O-Ring
567-
10
Body
Oil Seal (15 Used)
Cover
8 - Bolt (4 Used)
9 - O-Ring
10 - Plate
W3-3-6
3. Remove bolts (8) (4 used) from plate (10). Remove plate (10) from spindle (3).
: 19 mm
4. Install eyebolts (M14, Pitch 2.0 mm) (2 used) to
the socket bolt (11) hole (2 places) on body (5).
Hoist and hold body (5).
IMPORTANT: Do not damage the seal sliding surface of spindle (3).
5. Install the puller to the body (5). Remove body (5)
from spindle (3).
NOTE: There is a hole for the harness at the center of spindle (3). Prepare a cover in order
to cover the hole on spindle (3). Place the
cover between the puller and spindle (3).
Remove spindle (3).
Puller
5
4, 13, 6
W105-03-03-015
W202-03-03-011
W3-3-7
1, 2
3
3
3
4
5
6
13
12
11
11
11
8
WCGB-03-03-001
1234-
Plug (2 Used)
O-Ring (2 Used)
Spindle
O-Ring
567-
10
Body
Oil Seal (15 Used)
Cover
8 - Bolt (4 Used)
9 - O-Ring
10 - Plate
W3-3-8
W3-3-9
W3-3-10
UNDERCARRIAGE / Transmission
REMOVAL
AND
TRANSMISSION
INSTALLATION
OF
Removal
IMPORTANT: Remove the transmission with the
travel motor together in order to
keep the balance of weight.
1. Loosen nuts (1) (20 used). Raise the machine
until tire (3) at the rear axle side is raised. Place a
stand under frame (4).
CAUTION: Tire (3) weight: 98 kg (220 lb)
Tire ring (2) weight: 25 kg (60 lb)
2. Remove nuts (1) (20 used). Remove tires (3) (4
used) and tire rings (2) (2 used).
W3-4-1
W1GL-03-05-003
UNDERCARRIAGE / Transmission
3. Remove plugs (8, 9). Drain oil from the
transmission.
: 14 mm
Transmission
12
WCGB-03-05-033
11
assembly
10
Transmission
Rear Axle
W3-4-2
13
WCGB-03-05-032
UNDERCARRIAGE / Transmission
Installation
CAUTION: Transmission weight: 135 kg (300
lb)
Transmission
W3-4-3
12
WCGB-03-05-033
11
10
9
Transmission
Rear Axle
13
WCGB-03-05-032
UNDERCARRIAGE / Transmission
CAUTION: Propeller shaft (11) weight: 35 kg
(80 lb)
Transmission
W3-4-4
WCGB-03-05-033
11
10
UNDERCARRIAGE / Transmission
(Blank)
W3-4-5
UNDERCARRIAGE / Transmission
DISASSEMBLY OF TRANSMISSION
Part A
WCGB-03-04-001
Part A
3
10 9 11 12 13 14, 15
20
21
22
23
24
25
26
54
27, 28
52, 53
51
50
27, 28
49
29
48
30, 31
47
46
45
44 43 42
41 40
39 38
37 36
35
34
33
32
WCGB-03-04-002
W3-4-6
UNDERCARRIAGE / Transmission
Part B
55
Part B
56
57
WCGB-03-04-001
58
59
60
61
74
62
73
72
70, 71
63
69
68
22
67
66
W3-4-7
65
64
WCGB-03-04-003
UNDERCARRIAGE / Transmission
12345678910 11 12 13 14 15 16 17 18 19 20 -
Cover
Bolt (5 Used)
O-Ring (5 Used)
Oil Seal
Pin (2 Used)
Oil Seal
Oil Seal
Seal Ring
O-Ring (2 Used)
Gasket
Plate (7 Used)
Friction Plate (6 Used)
Disc Plate
Retaining Ring
Shim
Planetary Gear (3 Used)
Retaining Ring (3 Used)
Washer (3 Used)
Bearing
Retaining Ring
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 -
Bearing
Housing
Bearing
O-Ring (2 Used)
Bolt (4 Used)
Shift Interlock Controller
Socket Bolt (5 Used)
Washer (5 Used)
Plate
Bearing
Washer (2 Used)
Planetary Carrier
Slot Pin (6 Used)
Ring Gear
Retaining Ring
Retaining Ring
Bearing
Collar
Disc Plate
Plate (9 Used)
41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 -
W3-4-8
61 62 63 64 65 66 67 68 69 70 71 72 73 74 -
Bearing
Pinion
Shim
Bushing
Shaft Seal
Cover
Screen Sheet
Flange
O-Ring
Bolt (2 Used)
Washer (2 Used)
Plate
Plate
Shaft Seal
UNDERCARRIAGE / Transmission
(Blank)
W3-4-9
UNDERCARRIAGE / Transmission
Part A
WCGB-03-04-001
Part A
22
24
26
27, 28
27, 28
WCGB-03-04-002
W3-4-10
UNDERCARRIAGE / Transmission
Disassembly of Transmission
CAUTION: Transmission weight: 135 kg (300
lb)
1. Attach a nylon sling onto the transmission. Hoist
the transmission. Lower the transmission onto a
workbench.
2. Remove bolts (75, 77) (2 used for each) and seal
rings (76, 78) (2 used for each) from the
transmission. Disconnect pipes (79) (2 used) from
the transmission.
: 22 mm, 24 mm
Transmission
82
22
79
77, 78
75, 76
WCGB-03-04-005
WCGB-03-04-013
W3-4-11
WCGB-03-04-006
UNDERCARRIAGE / Transmission
Part A
WCGB-03-04-001
Part A
3
22
2
1
54
47
46
45
WCGB-03-04-002
W3-4-12
UNDERCARRIAGE / Transmission
7. Remove bleeder (85), spring (87), steel ball (88),
plug (90) and O-rings (86, 89) from housing (22).
: 27 mm
: 8 mm
2
85
94, 95, 96
1
86
22
87
88
90
89
WCGB-03-04-014
WCGB-03-04-007
91
93
92
97
WCGB-03-04-013
93
WCGB-03-04-013
W3-4-13
UNDERCARRIAGE / Transmission
Part A
WCGB-03-04-001
Part A
6
10
11
12 13
21
20
22
23
25
52, 53
51
50
49
29
48
30, 31
45
44 43 42
41 40
39 38
37 36
35
34
33
32
WCGB-03-04-002
W3-4-14
UNDERCARRIAGE / Transmission
15. Remove oil seals (6, 48) from brake piston (45).
IMPORTANT: Do not remove bearing (52) unless
necessary.
16. Remove bearing (52) and plales (53) (2 used)
from shaft (49).
17. Remove holder (51) and spring (50) from shaft
(49).
W3-4-15
UNDERCARRIAGE / Transmission
Part B
55
Part B
56
57
WCGB-03-04-001
58
59
60
61
74
62
73
72
70, 71
63
69
68
22
67
66
W3-4-16
65
64
WCGB-03-04-003
UNDERCARRIAGE / Transmission
35. Remove bleeder valves (98) (2 used), plugs (99)
(2 used), plugs (101) (3 used), seal rings (100) (2
used) and O-rings (102) (3 used) from housing
(22).
: 17 mm
22
99, 100
: 8 mm
98
W3-4-17
UNDERCARRIAGE / Transmission
ASSEMBLY OF TRANSMISSION
Part A
WCGB-03-04-001
Part A
20
21
22
23
24
25
26
54
27, 28
52, 53
51
50
27, 28
49
29
48
30, 31
47
46
45
44 43 42
41 40
39 38
37 36
35
34
33
32
WCGB-03-04-002
W3-4-18
UNDERCARRIAGE / Transmission
Part B
55
Part B
56
57
WCGB-03-04-001
58
59
60
61
74
62
73
72
70, 71
63
69
68
22
67
66
W3-4-19
65
64
WCGB-03-04-003
UNDERCARRIAGE / Transmission
12345678910 11 12 13 14 15 16 17 18 19 20 -
Cover
Bolt (5 Used)
O-Ring (5 Used)
Oil Seal
Pin (2 Used)
Oil Seal
Oil Seal
Seal Ring
O-Ring (2 Used)
Gasket
Plate (7 Used)
Friction Plate (6 Used)
Disc Plate
Retaining Ring
Shim
Planetary Gear (3 Used)
Retaining Ring (3 Used)
Washer (3 Used)
Bearing
Retaining Ring
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 -
Bearing
Housing
Bearing
O-Ring (2 Used)
Bolt (4 Used)
Shift Interlock Controller
Socket Bolt (5 Used)
Washer (5 Used)
Plate
Bearing
Washer (2 Used)
Planetary Carrier
Slot Pin (6 Used)
Ring Gear
Retaining Ring
Retaining Ring
Bearing
Collar
Disc Plate
Plate (9 Used)
40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 -
W3-4-20
61 62 63 64 65 66 67 68 69 70 71 72 73 74 -
Bearing
Pinion
Shim
Bushing
Shaft Seal
Cover
Screen Sheet
Flange
O-Ring
Bolt (2 Used)
Washer (2 Used)
Plate
Plate
Shaft Seal
UNDERCARRIAGE / Transmission
(Blank)
W3-4-21
UNDERCARRIAGE / Transmission
Part B
55
Part B
57
WCGB-03-04-001
58
60
61
63
22
67
66
W3-4-22
65
WCGB-03-04-003
UNDERCARRIAGE / Transmission
Assembly of Transmission
1. Hoist housing (22) with the rear axle mounting
side facing upward.
2. Install the outer race of bearing (55) to housing
(22).
5. Apply grease onto the seal and the dust lip part of
shaft seal (65). Apply gear oil onto the outer
circumference of shaft seal (65). Install shaft seal
(65) to cover (60).
NOTE: Dimension A: 69.5-0.5 mm (2.7-0.02 in)
65
60
22
WCGB-03-04-015
WCGB-03-04-009
66
60
WCGB-03-04-016
W3-4-23
UNDERCARRIAGE / Transmission
Part B
55
Part B
WCGB-03-04-001
56
59
60
61
62
72
70
69
68
22
64
W3-4-24
WCGB-03-04-003
UNDERCARRIAGE / Transmission
10. Install the cover (60) assembly to housing (22).
Temporarily tighten with nuts (103) (2 used) and
washers (104) (2 used).
: 19 mm
60
22
103, 104
WCGB-03-04-010
W3-4-25
UNDERCARRIAGE / Transmission
Part B
WCGB-03-04-001
55
Part B
60
74
62
73
72
70, 71
69
68
WCGB-03-04-003
22
W3-4-26
UNDERCARRIAGE / Transmission
20. Apply grease onto the seal and the dust lip part of
shaft seal (74). Apply gear oil onto the outer
circumference of shaft seal (74). Install shaft seal
(74) to housing (22).
21. Install plate (73) to housing (22).
NOTE: Dimension B: 17.6-0.5 mm (0.7-0.02 in)
Dimension C: 27.5+0.3 mm(1.1+0.01 in)
74
22
103, 104
55
22
C
WCGB-03-04-010
73
WCGB-03-04-011
D
E
60
22
WCGB-03-04-012
W3-4-27
UNDERCARRIAGE / Transmission
Part A
WCGB-03-04-001
Part A
13 14, 15
20
22
21
23
25
49
29
30, 31
39 38
37 36
35
34
33
32
WCGB-03-04-002
W3-4-28
UNDERCARRIAGE / Transmission
26. Install the outer race of bearing (23) to housing
(22).
29. Apply grease onto slot pin (33). Install slot pins
(33) (6 used) to planetary carrier (32).
NOTE: Dimension F: 28-1.0 mm (1.1-0.04 in)
33
32
W3-4-29
UNDERCARRIAGE / Transmission
Part A
WCGB-03-04-001
Part A
11
12
22
54
52, 53
51
49
47
46
45
41 40
WCGB-03-04-002
W3-4-30
UNDERCARRIAGE / Transmission
45. Install friction plates (12) (6 used) and plates (11)
(7 used) to housing (22).
46. Remove friction plates (41) (10 used) and plates
(40) (9 used) from housing (22).
47
22
WCGB-03-04-018
45
46
22
WCGB-03-04-018
H
G
22
WCGB-03-04-018
W3-4-31
UNDERCARRIAGE / Transmission
Part A
WCGB-03-04-001
Part A
10 9
22
2
1
54
52, 53
51
50
49
48
47
46
45
44 43 42
WCGB-03-04-002
W3-4-32
UNDERCARRIAGE / Transmission
56. Apply hydraulic oil onto the seal surface of ring
(43) and O-ring (9). Install O-ring (9) to ring (43).
57. Install ring (43) to housing (22) by using a plastic
hammer.
22
WCGB-03-04-013
94, 95, 96
WCGB-03-04-014
W3-4-33
UNDERCARRIAGE / Transmission
Part A
WCGB-03-04-001
Part A
22
WCGB-03-04-002
W3-4-34
UNDERCARRIAGE / Transmission
71. Install O-rings (86, 89), plug (90), steel ball (88)
and spring (87) to housing (22).
: 8 mm
: 24 Nm (2.4 kgfm, 18 lbfft)
2
1
86
22
87
88
90
89
WCGB-03-04-007
99, 100
98
101, 102
WCGB-03-04-008
W3-4-35
97
85
93
92
91
WCGB-03-04-013
UNDERCARRIAGE / Transmission
Part A
WCGB-03-04-001
Part A
22
26
27, 28
27, 28
WCGB-03-04-002
W3-4-36
UNDERCARRIAGE / Transmission
74. Install travel N sensor (82) to housing (22) with
socket bolt (83) and O-ring (84).
: 6 mm
: 23 Nm (2.3 kgfm, 17 lbfft)
85, 86
84
22
WCGB-03-04-006
79
77, 79
75, 76
WCGB-03-04-005
W3-4-37
UNDERCARRIAGE / Transmission
(Blank)
W3-4-38
UNDERCARRIAGE / Axle
REMOVAL AND INSTALLATION OF AXLE
Removal of Front Axle
W1GL-03-05-003
Steering Cylinder
Front Axle
W3-5-1
UNDERCARRIAGE / Axle
5. Disconnect grease hose (8) from pin (7).
: 17 mm
WCGB-03-05-024
Front Axle
11
9, 10
WCGB-03-05-028
13
7
12
WCGB-03-05-027
W3-5-2
UNDERCARRIAGE / Axle
Installation of Front Axle
4
13
7
12
WCGB-03-05-027
WCGB-03-05-024
Front Axle
Steering Cylinder
WCEB-03-05-021
Front Axle
11
9, 10
WCGB-03-05-028
W3-5-3
UNDERCARRIAGE / Axle
CAUTION: Tire (3) weight: 98 kg (220 lb)
Tire ring (2) weight: 25 kg (60 lb)
7. Install tire (3), tire ring (2) and tire (3) to the front
axle in this order. Temporarily tighten with nuts (1)
(10 used).
: 30 mm
8. Install tire ring (2) and tires (3) (2 used) to the
other side of the front axle in the same way as
step 7.
W3-5-4
UNDERCARRIAGE / Axle
Removal of Rear Axle
1. Loosen nuts (1) (20 used) for tires (3) (4 used)
and tire rings (2) (2 used).
: 30 mm
4
3
2
3
W1GL-03-05-003
7, 8
WCGB-03-05-033
10
W3-5-5
11
9
WCGB-03-05-030
UNDERCARRIAGE / Axle
CAUTION: The transmission (5) assembly
weight: 220 kg (490 lb)
6. Hold the lower side of the transmission (5)
assembly by using a forklift. Remove bolts (12)
(14 used). Remove the transmission (5) assembly
from the rear axle.
: 19 mm
7. Disconnect brake pipings (13) (2 used) from the
right and left sides of the rear axle.
: 19 mm
Rear Axle
5
12
WCGB-03-05-032
13
WCGB-03-05-023
14
15
WCGB-03-05-022
W1GL-03-05-003
W3-5-6
UNDERCARRIAGE / Axle
Installation of Rear Axle
13
WCGB-03-05-023
14
15
W3-5-7
Rear Axle
5
12
WCGB-03-05-032
10
11
9
WCGB-03-05-030
UNDERCARRIAGE / Axle
CAUTION: Propeller shaft (6) weight: 35 kg
(80 lb)
WCGB-03-05-033
4
3
2
1
W3-5-8
W1GL-03-05-003
UNDERCARRIAGE / Axle
(Blank)
W3-5-9
UNDERCARRIAGE / Axle
DISASSEMBLY OF FRONT AXLE
6
7 8
10
5
4
2
11
12
7
21
20
22
19
13
23
25 26 27
24
17
18
29
28
16
14
15
30
31
32
33
43
37 38
34
35
39
40
41 42
44
36
45
46
48
69
68 67 66
65
64
63
59 58
62 61 60
W3-5-10
57
51
56 55 54 53 52
50
47
49
WCGB-03-05-001
UNDERCARRIAGE / Axle
1 - Axle Casing
2 - Bolt (16 Used)
3 - Washer (16 Used)
4 - Plug (2 Used)
5 - O-Ring (2 Used)
6 - Drive Housing
7 - Roller Bearing
8 - Shim
9 - O-Ring
10 -Bearing
11 -Bearing
12 -Tie Rod
13 -Tie Rod
14 -Bushing
15 -Shaft Seal
16 -Double Joint Shaft
17 -Shaft Seal
18 -Bushing
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 -
Knuckle
Bolt (4 Used)
Bearing Pin
O-Ring
Seal
O-Ring
Bearing Nut
Thrust Plate
Thrust Plate
Socket Bolt
Retaining Ring
Seal
O-Ring
Shim
Bearing Pin
O-Ring
Shaft Seal
Bearing
37 - Hub Carrier
38 - Bushing
39 - Bearing
40 - O-Ring
41 - Friction Plate (6 Used)
42 - Plate (5 Used)
43 - Disc Plate
44 - Planetary Carrier
45 - Plug
46 - O-Ring
47 - Socket Bolt (2 Used)
48 - Retaining Ring (3 Used)
49 - Planetary Gear (3 Used)
50 - Washer (3 Used)
51 - Roller Bearing (3 Used)
52 - Washer (3 Used)
53 - Retaining Ring (3 Used)
54 - Retaining Ring (3 Used)
W3-5-11
55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 -
Washer
O-Ring
Ring Gear
Knock Pin (4 Used)
Backup Ring
U-Ring
U-Ring
Backup Ring
Piston
Spring (8 Used)
Spring (8 Used)
Spring Seat (8 Used)
Bolt (8 Used)
Disc Carrier
O-Ring
UNDERCARRIAGE / Axle
6
5
4
12
19
13
25 26 27
29
28
43
40
41 42
37
44
45
46
47
69
68
67 66
65
62
64 63
61
60 59
W3-5-12
58
54 53 52
57 56 55
51 50
48
49
WCGB-03-05-001
UNDERCARRIAGE / Axle
Disassembly of Front Axle
8. Remove retaining ring (29) and thrust plates (26,
27) from knuckle (19).
W3-5-13
UNDERCARRIAGE / Axle
10
11
1
20
19
21
22
23
24
16
30
31
32
33
37 38
34
35
39
36
WCGB-03-05-001
W3-5-14
UNDERCARRIAGE / Axle
CAUTION: Hub carrier (37) weight: 38 kg (84
lb)
16. Attach a nylon sling onto hub carrier (37). Hold
hub carrier (37). Hoist and remove hub carrier
(37) from knuckle (19).
17. Remove O-ring (34) from knuckle (19).
IMPORTANT: Do not remove bearings (36, 39)
unless necessary.
18. Remove shaft seal (35) from hub carrier (37).
Remove the outer race of bearing (36) and
bearing (39).
IMPORTANT: Do not remove bearing (36) unless
necessary.
19. Remove bushing (38). Remove the inner race of
bearing (36) from knuckle (19).
IMPORTANT: When removing bearing pin (21), the
inner race of bearing (10) is removed
with bearing pin (21) together. Do
not damage the inner race of bearing
(10) and bearing pin (21).
20. Remove bolts (20) (4 used) from the upper side of
knuckle (19). Remove bearing pin (21), O-rings
(22, 24) and seal (23) from knuckle (19).
: 24 mm
W3-5-15
16
19
WCGB-03-05-002
UNDERCARRIAGE / Axle
7 8
10
11
19
17
18
16
14
15
WCGB-03-05-001
W3-5-16
UNDERCARRIAGE / Axle
25. Remove double joint shaft (16) from knuckle (19).
70
WCGB-03-05-003
W3-5-17
UNDERCARRIAGE / Axle
ASSEMBLY OF FRONT AXLE
6
2, 3
2, 3
1
16
Planetary Carrier
35 24
36
40 38 37 68
WCGB-03-05-019
41 42 43 61, 62 63
Detail A
22, 23
53
54
52
50
44
10
48
1
49
51
Drive
Housing
25
27
29
16
55
14
26
15
28
45
30, 31
20
11
33
32 19 17
18 39 69 34
W3-5-18
59, 60
56
57
46
WCGB-03-05-005
UNDERCARRIAGE / Axle
1 - Axle Casing
2 - Bolt (16 Used)
3 - Washer (16 Used)
4* - Plug (2 Used)
5* - O-Ring (2 Used)
6 - Drive Housing
7 - Roller Bearing
8 - Shim
9 - O-Ring
10 - Bearing
11 - Bearing
12* - Steering Cylinder
13* - Steering Cylinder
14 - Bushing
15 - Shaft Seal
16 - Double Joint Shaft
17 - Shaft Seal
18 - Bushing
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 -
Knuckle
Bolt (4 Used)
Bearing Pin
O-Ring
Seal
O-Ring
Bearing Nut
Thrust Plate
Thrust Plate
Socket Bolt
Retaining Ring
Seal
O-Ring
Shim
Bearing Pin
O-Ring
Shaft Seal
Bearing
37 - Hub Carrier
38 - Bushing
39 - Bearing
40 - O-Ring
41 - Friction Plate (6 Used)
42 - Plate (5 Used)
43 - Disc Plate
44 - Planetary Carrier
45 - Plug
46 - O-Ring
47* - Socket Bolt (2 Used)
48 - Retaining Ring (3 Used)
49 - Planetary Gear (3 Used)
50 - Washer (3 Used)
51 - Roller Bearing (3 Used)
52 - Washer (3 Used)
53 - Retaining Ring (3 Used)
54 - Retaining Ring (3 Used)
W3-5-19
55 - Washer
56 - O-Ring
57 - Ring Gear
58*- Knock Pin (4 Used)
59 - Backup Ring
60 - U-Ring
61 - U-Ring
62 - Backup Ring
63 - Piston
64 - Spring (8 Used)
65 - Spring (8 Used)
66 - Spring Seat (8 Used)
67 - Bolt (8 Used)
68 - Disc Carrier
69 - O-Ring
UNDERCARRIAGE / Axle
6
9
2, 3
2, 3
1
16
Planetary Carrier
21
WCGB-03-05-019
Detail A
22, 23
10
1
Drive
Housing
16
14
15
30, 31
11
33
32
19 17
WCGB-03-05-005
18
W3-5-20
UNDERCARRIAGE / Axle
Assembly of Front Axle
5. Tap and install the outer races of bearings (10, 11)
to axle casing (1) by using a plastic hammer.
WCGB-03-05-003
7. Apply grease onto the seal and the dust lip part of
shaft seal (17). Apply LOCTITE #574 onto the
shaft seal (17) contact surface on knuckle (19).
Install bushing (18) and shaft seal (17) to knuckle
(19).
8. Install seal (30), O-ring (31), the inner race of
bearing (11) and washer (32) to bearing pin (33).
9. Apply anticorrosive (Weicon Antiseize (Never
Seez) ZF special tool No. 0671 196 001) onto the
collar part of bearing pin (33). Install seal (23) and
O-ring (22) to bearing pin (21).
W3-5-21
UNDERCARRIAGE / Axle
Planetary Carrier
WCGB-03-05-019
21
35
24
36
40
38 37 68
Detail A
Drive
Housing
25
16
20
33
19
39
69
W3-5-22
57
WCGB-03-05-005
UNDERCARRIAGE / Axle
CAUTION: Knuckle (19) weight: 55.5 kg (130
lb)
IMPORTANT: When inserting double joint shaft
(16) to knuckle (19), do not damage
the seal.
10. Apply grease onto bearing pin (33). Install
eyebolts (M16, Pitch 1.75 mm) (2 used) to the bolt
(20) hole on the upper side of knuckle (19). Hoist
knuckle (19). Install knuckle (19) to axle casing (1).
Install bearing pin (33) to the lower side of knuckle
(19) with bolts (20) (4 used).
: 24 mm
: 280 Nm (28 kgfm, 205 lbfft)
37
35
WCGB-03-05-006
W3-5-23
UNDERCARRIAGE / Axle
Planetary Carrier
WCGB-03-05-019
37
41 42 43 61, 62 63
Detail A
44
Drive
Housing
25
27
29
55
26
28
19
W3-5-24
59, 60
56
57
WCGB-03-05-005
UNDERCARRIAGE / Axle
19. Remove bearing nut (25) from knuckle (19).
Remove ring gear (57) from knuckle (19).
: 41 mm
25. Align the marks and install the ring gear (57)
assembly to knuckle (19).
57
Mark
19
WCGB-03-05-008
58
B
WCGB-03-05-007
W3-5-25
UNDERCARRIAGE / Axle
Planetary Carrier
WCGB-03-05-019
Detail A
54
53
52
50
44
48
49
51
Drive
Housing
45
46
W3-5-26
WCGB-03-05-005
UNDERCARRIAGE / Axle
31. Install retaining rings (48, 53) (3 used for each),
washers (50, 52) (3 used for each) and roller
bearings (51) (3 used) to planetary gears (49) (3
used).
32. Install planetary gears (49) (3 used) to planetary
carrier (44) with retaining rings (54) (3 used).
CAUTION: Planetary carrier (44) weight: 30
kg (70 lb)
33. Hoist planetary carrier (44). Install planetary
carrier (44) to the front axle with socket bolts (47)
(2 used).
: 10 mm
: 90 Nm (9 kgfm, 66 lbfft)
34. Assemble the other side of the front axle in the
same way as steps 2 to 33.
35. Assemble tie rods (12, 13). (Refer to ASSEMBLY
OF STEERING CYLINDER on W3-5-48.)
36. Add gear oil to drive housing (6) and planetary
carriers (44) in the left and right sides. Install plugs
(4) (2 used) and O-rings (5) (2 used) to drive
housing (6). Install plug (45) and O-ring (46) to
planetary carriers (44) in the left and right sides.
: 14 mm
: 50 Nm (5 kgfm, 37 lbfft)
W3-5-27
UNDERCARRIAGE / Axle
DISASSEMBLY OF REAR AXLE
1
5
1
10
8
9
12
13 14
15
16
11
17 18 19
20
28
24
21 22 23
25
26 27
29
30
31
54 53 52
51 50 49 48 47 46
43 42
45 44
W3-5-28
40 39 38 37 36
41
34
35
33
32
WCGB-03-05-009
UNDERCARRIAGE / Axle
1 - Axle Casing
2 - O-Ring
3 - Shim
4 - Roller Bearing
5 - Drive Housing
6 - Washer (14 Used)
7 - Bolt (14 Used)
8 - Axle Shaft
9 - Plug
10 - O-Ring
11 - Washer (16 Used)
12 - Bolt (16 Used)
13 - O-Ring
14 - Knuckle
15 - Bearing Nut
16 - Washer
17 - Socket Bolt
18 - Sun Gear Shaft
19 - O-Ring
20 - Shaft Seal
21 - Bearing
22 - Hub Carrier
23 - Bushing
24 - Bearing
25 - O-Ring
26 - Friction Plate (6 Used)
27 - Plate (5 Used)
28 - Disc Plate
29 - Planetary Carrier
30 - Plug
31 - O-Ring
32 - Socket Bolt (2 Used)
33 - Retaining Ring (3 Used)
34 - Planetary Gear (3 Used)
35 - Washer (3 Used)
36 - Roller Bearing (3 Used)
37 - Washer (3 Used)
38 - Retaining Ring (3 Used)
39 - Retaining Ring (3 Used)
40 - Washer
41 - O-Ring
42 - Ring Gear
W3-5-29
43 44 45 46 47 48 49 50 51 52 53 54 -
UNDERCARRIAGE / Axle
1
5
1
10
9
29
22
14
15
18
17
30
31
52
51
50
49
48 47
45 44 43 42
46
W3-5-30
41
35
36
39 38 37
40
33
34
32
WCGB-03-05-009
UNDERCARRIAGE / Axle
Disassembly of Rear Axle
1. Remove transmission (55) from the rear axle.
(Refer to REMOVAL OF TRANSMISSION on
W3-4-1.)
CAUTION: Rear axle weight:
ZX210W-3: 600 kg (1330 lb)
ZX220W-3: 630 kg (1390 lb)
W3-5-31
UNDERCARRIAGE / Axle
1
5
2
4
7
6
8
12
13
28
22
14
11
19
54
20
23 24
25
26 27
21
53
WCGB-03-05-009
W3-5-32
UNDERCARRIAGE / Axle
14. Remove disc plate (28) from hub carrier (22).
Remove plates (27) (5 used) and friction plates
(26) (6 used).
W3-5-33
55
WCGB-03-05-011
UNDERCARRIAGE / Axle
ASSEMBLY OF REAR AXLE
Detail of Drive Housing Inside
1
12
11
11
12
Planetary Carrier
WCGB-03-05-012
13 14 20 21
22
25
23
24
48
44, 45
42
29
46, 47
41
15
40
Drive
Housing
16
18
34
54
53
19
T21W-03-05-022
W3-5-34
UNDERCARRIAGE / Axle
1 - Axle Casing
2 - O-Ring
3 - Shim
4 - Roller Bearing
5 - Drive Housing
6 - Washer (14 Used)
7 - Bolt (14 Used)
8 - Axle Shaft
9* - Plug
10* - O-Ring
11 - Washer (16 Used)
12 - Bolt (16 Used)
13 - O-Ring
14 - Knuckle
15 - Bearing Nut
16 - Washer
17* - Socket Bolt
18 - Sun Gear Shaft
19 - O-Ring
20 - Shaft Seal
21 - Bearing
22 - Hub Carrier
23 - Bushing
24 - Bearing
25 - O-Ring
26 - Friction Plate (6 Used)
27 - Plate (5 Used)
28 - Disc Plate
29 - Planetary Carrier
30* -Plug
31* -O-Ring
32* -Socket Bolt (2 Used)
33* -Retaining Ring (3 Used)
34 - Planetary Gear (3 Used)
35* -Washer (3 Used)
36* -Roller Bearing (3 Used)
37* -Washer (3 Used)
38* -Retaining Ring (3 Used)
39* -Retaining Ring (3 Used)
40 - Washer
41 - O-Ring
42 - Ring Gear
W3-5-35
UNDERCARRIAGE / Axle
11
12
Planetary Carrier
WCGB-03-05-012
6 13
14 20 21
22
23
24
42
Drive
Housing
16
18
54
53
19
T21W-03-05-022
W3-5-36
UNDERCARRIAGE / Axle
Assembly of Rear Axle
1. Install differential (55) to drive housing (5).
55
WCGB-03-05-011
22
20
WCGB-03-05-006
W3-5-37
UNDERCARRIAGE / Axle
Planetary Carrier
WCGB-03-05-012
14
22
25
48 44, 45
42
46, 47
41
15
Drive
Housing
18
T21W-03-05-022
W3-5-38
UNDERCARRIAGE / Axle
12. When installing bearing nut (15), apply lubricant
(ZF special tool No. 0671 195 042 MOLYKOTE
PASTE 1000) onto the thread part of knuckle (14).
Install sun gear shaft (18) and bearing nut (15) to
knuckle (14) by using special tool (ZF special tool
No. 5870 656 097). At this time, turn hub carrier
(22) in both directions several times in order to fit
the rotor.
: 1400 Nm (140 kgfm, 1040 lbfft)
13. Remove bearing nut (15) from knuckle (14).
Remove ring gear (42).
: 41 mm
Mark
14
WCGB-03-05-008
43
WCGB-03-05-007
W3-5-39
UNDERCARRIAGE / Axle
Planetary Carrier
WCGB-03-05-012
14
29
15
40
Drive
Housing
34
T21W-03-05-022
W3-5-40
UNDERCARRIAGE / Axle
22. Install socket bolt (17) into bearing nut (15). If it is
difficult to align the holes on knuckle (14) and
bearing nut (15), retighten bearing nut (15).
: 8 mm
: 50 Nm (5 kgfm, 37 lbfft)
23. Install washer (40) to planetary carrier (29).
24. Install retaining rings (33, 38) (3 used for each),
washers (35, 37) (3 used for each) and roller
bearings (36) (3 used) to planetary gears (34) (3
used).
25. Install planetary gears (34) (3 used) to planetary
carrier (29) with retaining rings (39) (3 used).
CAUTION: Planetary carrier (29) weight: 30
kg (70 lb)
26. Hoist planetary carrier (29). Install planetary
carrier (29) to the rear axle with socket bolts (32)
(2 used).
: 10 mm
: 90 Nm (9 kgfm, 66 lbfft)
27. Assemble the other side of the rear axle in the
same way as steps 2 to 26.
28. Add gear oil to drive housing (5) and planetary
carriers (29) in the left and right sides. Install plugs
(9, 30) and O-rings (8, 31) to drive housing (5) and
planetary carriers (29) in the left and right sides.
: 14 mm
: 50 Nm (5 kgfm, 37 lbfft)
W3-5-41
UNDERCARRIAGE / Axle
DISASSEMBLY OF DIFFERENTIAL
NOTE: Disassembly of the differential is common
to the front axle and the rear axle.
The illustration shows the front axle.
13
8
9
10 11
12
1
15
16
18
17
14
19
20
21
22
23
24
25
26
27
28
WCGB-03-05-013
1234567-
Bevel Gear
Differential Case
Washer (2 Used)
Side Gear (2 Used)
Pinion Gear (2 Used)
Washer (2 Used)
Washer (2 Used)
8910 11 12 13 14 -
15 16 17 18 19 20 21 -
W3-5-42
22 23 24 25 26 27 28 -
Spacer
Bearing
Seal
Guard
Flange
Washer
Nut
UNDERCARRIAGE / Axle
Disassembly of Differential
1. Remove nut (28) and washer (27) from drive
pinion (19).
: 41 mm
30
Differential
WCGB-03-05-014
W3-5-43
UNDERCARRIAGE / Axle
ASSEMBLY OF DIFFERENTIAL
NOTE: Assembly of the differential is common to
the front axle and the rear axle.
The illustration shows the front axle.
14
15
12
13
17, 18
11
4
10
16
9
19
20
21
22
23
24
25
27
1 - Bevel Gear
2 - Differential Case
3 - Washer (2 Used)
4 - Side Gear (2 Used)
5* - Pinion Gear (2 Used)
6* - Washer (2 Used)
7 - Washer (2 Used)
28
15 16 17 18 19 20 21 -
W3-5-44
WCGB-03-05-015
26
22 23 24 25 26 27 28 -
Spacer
Bearing
Seal
Guard
Flange
Washer
Nut
UNDERCARRIAGE / Axle
Assembly of Differential
1. Install spring pins (17, 18) (4 used for each) to
differential case (2).
Differential
29
WCGB-03-05-014
W3-5-45
UNDERCARRIAGE / Axle
DISASSEMBLY OF STEERING CYLINDER
1
T1GL-03-05-020
Connection
Part
10
Connection Part
11
15
14
13
12
16
19
18
17
20
WCGB-03-05-016
12345-
Axle Casing
Drive Housing
Tie Rod
Piston Rod
Retaining Ring
6 - U-Ring
7 - Wiper Ring
8 - O-Ring
9 - Guide Ring
10 - Piston
11 12 13 14 15 -
W3-5-46
Rod
Wiper Ring
U-Ring
Retaining Ring
Flange
16 17 18 19 20 -
Cylinder Tube
Guide Ring
Guide Ring
Seal
Bolt (5 Used)
UNDERCARRIAGE / Axle
Disassembly of Steering Cylinder
1. Remove nut (21). Remove tie rod (3) from axle
casing (1).
: 41 mm
3
21
1
WCGB-03-05-017
11. Remove U-ring (6), wiper ring (7), guide rings (9,
17, 18) and seal (19) from piston (10) and rod
(11).
22
1
4
Connection
Part
WCGB-03-05-018
W3-5-47
UNDERCARRIAGE / Axle
ASSEMBLY OF STEERING CYLINDER
1
T1GL-03-05-020
11
12345-
Axle Casing
Drive Housing
Tie Rod
Piston Rod
Retaining Ring
15
Connection
Part
14
16
Connection Part
19 18 17
13
12
T21W-03-05-020
10
6 - U-Ring
7 - Wiper Ring
8 - O-Ring
9 - Guide Ring
10 - Piston
11 12 13 14 15 -
W3-5-48
Rod
Wiper Ring
U-Ring
Retaining Ring
Flange
16 - Cylinder Tube
17 - Guide Ring
18 - Guide Ring
19 - Seal
20* - Bolt (5 Used)
UNDERCARRIAGE / Axle
Assembly of Steering Cylinder
1. Install U-ring (13) and wiper ring (12) to cylinder
tube (16).
2. Install U-ring (6), wiper ring (7), guide rings (9, 17,
18) and seal (19) to piston (10) and rod (11).
3. When installing the rod (11) assembly to cylinder
tube (16), apply hydraulic oil onto the seals. Install
the rod (11) assembly to cylinder tube (16).
22
4
Connection Part
WCGB-03-05-018
21
1
WCGB-03-05-017
12. Install other tie rod (3) in the same way as steps
10 to 11.
W3-5-49
UNDERCARRIAGE / Axle
(Blank)
W3-5-50
Removal
1. Disconnect hoses (1) (2 used) from operate check
valve (3). Cap the open ends.
: 19 mm
IMPORTANT: Do not remove operate check valve
(3). If removing operate check valve
(3), rod (4) may come off due to the
entering air.
2. Remove socket bolts (2) (2 used) from operate
check valve (3). Install eyebolts (M8, Pitch 1.25
mm) (2 used) into the hole. Attach a nylon sling
onto eyebolts. Hoist and hold operate check valve
(3).
: 6 mm
WCEB-03-06-001
WCEB-03-06-003
5
Pulling-Out Hole
6, 7
9
Pulling-Out Hole
WCEB-03-06-001
W3-6-1
5
Pulling-Out Hole
Pulling-Out Hole
WCEB-03-06-001
W3-6-2
10
6, 7
WCEB-03-06-001
WCEB-03-06-003
WCEB-03-06-001
W3-6-3
8, 9
10
A
6
8, 9
10
5
4
3
2
View A
123-
WCEB-03-06-003
WCEB-03-06-002
Retaining Ring
Dust Seal
Air Ring (4 Used)
456-
Dust Seal
Seal Ring
Rod
78-
W3-6-4
Housing
Operate Check Valve
9 - O-Ring
10 - Socket Bolt (4 Used)
1. Install seal ring (5), dust seal (4) and air rings (3)
(4 used) to housing (7).
2. Install dust seal (2) and retaining ring (1) to
housing (7).
IMPORTANT: Apply hydraulic oil onto the inner
surface of housing (7), dust seals (2,
4), seal ring (5) and air ring (3).
3. Install rod (6) to housing (7).
W3-6-5
W3-6-6
3, 4
WCEB-03-06-001
Installation
1. Apply grease onto O-ring (4). Install O-ring (4) to
operate check valve (3).
2. Install operate check valve (3) to axle lock cylinder
(5) with socket bolts (2) (4 used).
: 6 mm
: 29.4 to 34.3 Nm
(3 to 3.5 kgfm, 22 to 25 lbfft)
3, 4
W3-7-1
10
11
12
13
WCEB-03-06-004
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
Part Name
Plug
O-Ring
Plug
O-Ring
Piston
Body
Poppet
Sleeve
Spring
O-Ring
Plug
O-Ring
Plug
Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
Wrench Size
(mm)
: 6.2
Nm
20.5
Tightening Torque
(kgfm)
(lbfft)
(0.20.05) (1.50.4)
Remark
1A P11
: 27
12012
(121.2)
(899)
1B P18
1B P11
: 36
50050
(515)
(36937)
1B P26
:6
34.33.4
W3-7-2
(3.50.3)
(252.5)
Removal
1. Disconnect hoses (3) (8 used) from solenoid valve
units (4) (2 used). Cap the open ends. Attach an
identification tag onto the disconnected hoses for
assembling.
: 19 mm, 22 mm
2. Disconnect connectors (1) (4 used) from solenoid
valve units (4) (2 used).
3. Remove sems bolts (7) (4 used) from plate (2).
Remove the plate (2) assembly from track frame
(6).
: 17 mm
W1F3-04-04-004
W3-8-1
4, 5
WCEB-03-08-001
W1F3-04-04-004
W3-8-2
4, 5
WCEB-03-08-001
T1F3-03-08-001
5
6
No.
1
2
3
4
5
6
Part Name
Solenoid
Piston
O-Ring
Body
Spool
Spring
Qty
Wrench
Size (mm)
Nm
2
2
2
1
2
2
Tightening Torque
(kgfm)
(lbfft)
Remarks
1B P14
W3-8-3
W3-8-4
Removal
1. Disconnect connectors (1) (2 used).
2. Disconnect hoses (2) (4 used) from transmission
changeover solenoid valve (3). Cap the open ends.
Attach an identification tag onto the disconnected
hoses for assembling.
: 19 mm
3. Remove socket bolts (4) (3 used) from
transmission changeover solenoid valve (3).
Remove transmission changeover solenoid valve
(3) from bracket (5).
: 6 mm
Installation
1. Install transmission changeover solenoid valve (3)
to bracket (5) with socket bolts (4) (3 used).
: 6 mm
: 20 Nm (2 kgfm, 15 lbfft)
WCEB-03-09-001
W3-9-1
WCEB-03-09-001
W3-9-2
OF
Preparation
1. Place the machine on a solid, level surface.
Lower the front attachment onto the ground.
2. Lower the blade and the outrigger onto the
ground.
3. Place the blocks in front of and behind the axle in
order to secure the machine.
WCJB-03-10-004
W3-10-1
5
3
Rear Axle
6
8
B
A
C
D
W1GL-03-08-001
10
1
View A
WCJB-03-10-001
View B
12
11
WCJB-03-10-002
View D
WCJB-03-10-003
13
3
Detail C
1234-
Flange
Nut (8 Used)
Propeller Shaft
Socket Bolt (4 Used)
5678-
14
15
16
Detail B
WCJB-03-10-005
910 11 12 -
W3-10-2
Nut (8 Used)
Flange
Bearing Assembly
Yoke
13 14 15 16 -
Nut
Spline Seal
Grease Fitting
Fork
WCEB-03-10-007
W3-10-3
Front Axle
5
3
Rear Axle
6
8
B
A
C
D
W1GL-03-08-001
10
1
View A
WCJB-03-10-001
View B
12
11
WCJB-03-10-002
View D
WCJB-03-10-003
13
3
Detail C
14
15
Detail B
WCJB-03-10-005
W3-10-4
16
WCEB-03-10-007
W3-10-5
W3-10-6
MEMO
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SECTION 4
FRONT ATTACHMENT
CONTENTS
Group 1 Front Attachment
Group 2 Cylinder
Hydraulic Circuit Pressure
Release Procedure .............................. W4-2-1
Removal and Installation of Cylinder ..... W4-2-2
Disassembly of Boom, Arm and
Bucket Cylinders ................................ W4-2-26
Assembly of Boom, Arm and
Bucket Cylinders ................................ W4-2-32
Disassembly of Positioning Cylinder.... W4-2-38
Assembly of Positioning Cylinder ........ W4-2-42
Disassembly of Outrigger and
Blade Cylinders .................................. W4-2-46
Assembly of Outrigger and
Blade Cylinder .................................... W4-2-48
Maintenance Standard ......................... W4-2-54
CJBW-4-1
(Blank)
CJBW-4-2
W4-1-1
WCEB-02-01-002
OF
Removal
1. As for the lubrication hoses to the front attachment, disconnect hoses (1) (2 used) to the boss
at the boom cylinder (3) rod side from the
adapter.
: 17 mm
3
WCGB-04-01-001
5
6
W4-1-2
WCGB-04-01-002
Stand
3
Wire
WCGB-04-01-002
Cap
Hydraulic
Oil Tank
WCJB-01-04-002
W4-1-3
10
WCEB-02-05-002
11
12
13
14
16
15
WCJB-04-01-002
12
15
16
17
WCJB-04-01-003
18
WCJB-04-01-004
19
20
15
21
22
WCJB-04-01-005
W4-1-4
26
Boom
17. Attach a wire rope onto the boom. Hoist and hold
the boom.
WCJB-02-03-001
2-Piece Boom
Boom
WCJB-02-03-002
W4-1-5
26
Plate
W4-1-6
Insert a Bar.
Bracket
W178-04-01-001
WCJB-02-03-001
2-Piece Boom
Boom
WCJB-02-03-002
26
25
24
23
27
W178-04-01-001
W4-1-7
19
20
15
21
WCJB-04-01-005
13
12
15
16
17
WCJB-04-01-003
18
WCJB-04-01-004
11
12
13
14
16
15
WCJB-04-01-002
WCEB-02-05-002
W4-1-8
WCJB-04-01-001
Wire
WCEB-04-01-003
5
7
W178-04-01-004
W4-1-9
3
WCGB-04-01-001
14. Apply grease onto the boom cylinder (3) rod side,
the bottom side and the boom foot side.
Arm Cylinder
Bottom Side
Right Boom
Cylinder
Rod Side
WCGB-04-01-004
W4-1-10
Arm
WCJB-02-03-001
Piece Boom
Boom
Arm
23
23
24
24
M157-07-157
W4-1-11
F
C
E
A
B
E
D
G
C
D
E
A
B
K
J
H
WCJB-02-03-001
Part Name
D
I
Pin
Bushing
Pin
Boss (Main Frame)
Bushing (Boom Cylinder)
Pin
Bushing (Boom Cylinder)
Boss (Boom)
Pin
Bushing
Pin
Boss (Arm)
Bushing (Arm Cylinder)
Pin
Boss (Boom)
Bushing (Arm Cylinder)
Standard
90 (3.5)
90 (3.5)
80 (3.1)
80 (3.1)
80 (3.1)
90 (3.5)
90 (3.5)
90 (3.5)
90 (3.5)
90 (3.5)
80 (2.8)
80 (2.8)
80 (2.8)
80 (2.8)
80 (2.8)
80 (2.8)
W4-1-12
Allowable Limit
89.0 (3.5)
91.5 (3.6)
79.0 (3.1)
81.5 (3.2)
81.5 (3.2)
89.0 (3.5)
91.5 (3.6)
91.5 (3.6)
89.0 (3.5)
91.5 (3.6)
79.0 (3.1)
81.5 (3.2)
81.5 (3.2)
79.0 (3.1)
81.5 (3.2)
81.5 (3.2)
WCJB-02-03-002
Unit: mm (in)
Remedy
Replace
Part Name
G
H
I
J
K
L
M
Standard
71 (2.8)
71 (2.8)
71 (2.8)
80 (3.1)
80 (3.1)
80 (3.1)
71 (2.8)
71 (2.8)
80 (3.1)
80 (3.1)
80 (3.1)
80 (3.1)
100 (3.9)
100 (3.9)
100 (3.9)
100 (3.9)
Pin
Boss (Arm)
Bushing (Bucket Cylinder)
Pin
Bushing
Bushing (Bucket Cylinder)
Pin
Bushing
Pin
Bushing
Pin
Bushing
Pin
Bushing
Pin
Bushing
W4-1-13
Allowable Limit
70.0 (2.9)
72.5 (2.9)
72.5 (2.9)
79.0 (3.1)
81.5 (3.2)
81.5 (3.2)
70.0 (2.9)
72.5 (2.9)
79.0 (3.1)
81.5 (3.2)
79.0 (3.1)
81.5 (3.2)
99.0 (3.9)
101.5 (4.0)
99.0 (3.9)
101.5 (4.0)
Unit: mm (in)
Remedy
Replace
W105-04-01-020
A
B
C
D
Standard
215
95 (3.7)
108
95
Allowable Limit
107.5 (4.2)
-
Unit: mm (in)
Remedy
Replace
Side Cutter
B
C
D
A
W155-04-01-002
A
B
C
D
Standard
278 (10.9)
295 (11.6)
433 (17)
135 (5.3)
Allowable Limit
181 (7.0)
-
W4-1-14
Unit: mm (in)
Remedy
Replace
Section A
Section B
W1CF-04-01-007
a
b
c
d
e
f
g
h
i
j
k
l
m
n
o
p
q
Unit: mm (in)
450 (17.7)
0
604 (23.8)
580 (22.8)
1471 (57.9)
433 (17)
305.5 (12)
80 (3.2)
475 (18.7)
31 (1.2)
433 (17)
307 (12)
80 (3.2)
3.7
3.7
449 (17.7)
W4-1-15
C
WCJB-04-01-006
Section C
W1GL-04-01-010
s
t
u
Unit: mm (in)
90 (3.5)
352 (13.9)
490 (19.3)
W4-1-16
W4-2-1
WCEB-02-01-002
3
2
3
W554-04-02-006
6
W158-04-02-006
W4-2-2
W102-04-02-005
10
15
11
13
W4-2-3
W187-04-02-004
10
15
14
11
13
Arm
2. Install stopper (14) and pin (11) to the arm. Secure with bolt (15) and nuts (13) (2 used).
: 24 mm
: 270 Nm (27.5 kgfm, 200 lbfft)
3. Connect bucket cylinder hoses (12) (2 used).
: 36 mm
: 175 Nm (18 kgfm, 140 lbfft)
12
W187-04-02-004
W4-2-4
W102-04-02-005
16
17
18
W4-2-5
6
W158-04-02-006
19
19
18
18
W157-04-01-015
10
W187-04-02-005
5
1
W4-2-6
W187-04-02-010
1
11
12
WCGB-04-01-001
W102-04-02-016
17
13
14
15
W187-04-02-007
W4-2-7
16
W4-2-8
15
W187-04-02-007
1
11
14
13
12
WCGB-04-01-001
5. Install thrust plate (4) and pin (5). Secure pin (5)
and stopper (9) with bolt (10) and nuts (8) (2
used).
: 30 mm
: 550 Nm (56 kgfm, 410 lbfft)
IMPORTANT: When completing the work, operate
arm cylinder (1) to the stroke end
several times and bleed air from the
circuit.
3
9
10
W187-04-02-010
18
8
W187-04-02-006
W4-2-9
Boom
WCGB-04-01-002
2
W158-04-02-013
Stand
2
W105-04-02-035
W4-2-10
2
W105-04-02-036
11
9
12
10
10
W178-04-02-009
2
W105-04-02-040
W4-2-11
2
W105-04-02-040
11
W4-2-12
9
9
12
10
10
W178-04-02-009
7. Secure pin (4) and stopper (6) with bolt (7) and
nut (5).
: 30 mm
: 550 Nm (56 kgfm, 410 lbfft)
2
W158-04-02-013
7
4
6
W4-2-13
2
Boom
WCGB-04-01-002
3
6, 7
4, 5
W1GL-04-01-008
W4-2-14
W1GL-04-03-004
10
11
W4-2-15
14
13
12
W1GL-04-03-004
W4-2-16
11
14
13
12
W1GL-04-03-004
5. Align the pin holes of stopper (4) and pin (2). Install bolt (6) and nuts (7) (2 used).
: 30 mm
: 550 Nm (56 kgfm, 410 lbfft)
6. Connect lubrication hose (1) to positioning cylinder (3).
: 17 mm
: 24.5 Nm (2.5 kgfm, 18 lbfft)
: 19 mm
: 29.5 Nm (3 kgfm, 22 lbfft)
3
6, 7
W4-2-17
4, 5
W1GL-04-01-008
2, 3
4
WCEB-04-02-001
10
11
WCEB-04-02-002
7
12
13
W4-2-18
10
WCEB-04-02-001
11
WCEB-04-02-002
10
11
WCEB-04-02-002
7
12
13
10
WCEB-04-02-001
WCEB-04-02-002
W4-2-19
2, 3
4
WCEB-04-02-001
W4-2-20
4, 5, 6
2. Disconnect hoses (1) (4 used) from outrigger cylinder (2). Cap the open ends. Attach an identification tag onto the disconnected hoses for assembling.
: 19 mm, 27 mm
3. Remove operate check valve (9) from outrigger
cylinder (2). (Refer to REMOVAL AND INSTALLATION OF OPERATE CHECK VALVE on
W4-4-1.)
7, 8
WCEB-04-02-004
5. Attach a nylon sling onto the rod side of the outrigger cylinder (2) tube. Hoist and hold outrigger
cylinder (2).
WCEB-04-02-003
W4-2-21
10, 11
12
13, 14
(12)
15, 16
assembly
WCEB-04-02-003
17
17
10, 11
2
Wooden Block
12
W1GL-04-02-006
18
17
W4-2-22
WCEB-04-02-003
18
17
19, 20, 21
WCEB-04-02-003
4. Install operate check valve (9) to outrigger cylinder (2). (Refer to REMOVAL AND INSTALLATION
OF OPERATE CHECK VALVE on W4-4-1.)
5. Connect hoses (1) (4 used) to operate check
valve (9).
: 19 mm
: 29.5 Nm (3 kgfm, 22 lbfft)
: 27 mm
: 78 Nm (8 kgfm, 58 lbfft)
6. Install cover (3) to outrigger cylinder (2) with sems
bolts (4) (3 used), washers (5) (2 used) and collars (6) (2 used).
: 17 mm
: 50 Nm (5 kgfm, 37 lbfft)
7, 8
WCEB-04-02-004
4, 5, 6
WCEB-04-02-004
W4-2-23
17
10, 11
13, 14
2
15, 16
Wooden Block
12
W1GL-04-02-006
9. Remove the wooden block from the inside of outrigger beam (17).
17
10, 11
12
W4-2-24
WCEB-04-02-003
W4-2-25
20
22
23
26
25
17
18
24
19
21
19
18
10
11
W1V1-04-02-007
17
1
20 19
12
Arm Cylinder
22
23
16
15
14
13
10
11
12
W1V1-04-02-008
26
25
17
18
24
19
21
18
17
W4-2-26
19
22
23
18
10 11
12
W1V1-04-02-009
17
1234567-
18
24
Piston Rod
Wiper Ring
Backup Ring
U-Ring
Buffer Ring
Socket Bolt (12 Used)
Cylinder Head
19
21
8910 11 12 13 14 -
20
Bushing
Snap Ring
Backup Ring
O-Ring
Cylinder Tube
Stopper (2 Used)
Cushion Bearing
17
15 16 17 18 19 20 -
W4-2-27
Cushion Seal
Snap Ring
Slide Ring (2 Used)
Slide Ring (2 Used)
Backup Ring (2 Used)
O-Ring
21 22 23 24 25 26 -
Seal Ring
Set Screw
Steel Ball
Piston Nut
Cushion Bearing
Cushion Seal
14
12
W1V1-04-02-008
24
W4-2-28
W102-04-02-027
W4-2-29
W158-04-02-022
20
22
23
19
16
18
17
15
14
10
11
13
W1V1-04-02-008
26
25 17
18
24
19
21
W4-2-30
W158-04-02-022
W4-2-31
Boom Cylinder
1
12
25
17
10, 11
26
18
19
24
18
17
20, 21
23
22
W1V1-04-02-005
Arm Cylinder
1
12
10, 11
25
17
26
18
24
19
18
20, 21
17 22
23 16
14
15
W1V1-04-02-003
Bucket Cylinder
1
12
17
18
19
18
17
22
20, 21
10, 11
23
W1V1-04-02-001
W4-2-32
Piston Rod
Wiper Ring
Backup Ring
U-Ring
Buffer Ring
Socket Bolt (12 Used)
Cylinder Head
8910 11 12 13 14 -
Bushing
Snap Ring
Backup Ring
O-Ring
Cylinder Tube
Stopper (2 Used)
Cushion Bearing
15 16 17 18 19 20 -
W4-2-33
Cushion Seal
Snap Ring
Slide Ring (2 Used)
Slide Ring (2 Used)
Backup Ring (2 Used)
O-Ring
21 22 23 24 25 26 -
Seal Ring
Set Screw
Steel Ball
Piston Nut
Cushion Bearing
Cushion Seal
17
18
19
18
17
14
13
10, 11
24
W4-2-34
20, 21
16
15
W1V1-04-02-003
W4-2-35
12
25
26
W4-2-36
22
24
23
W1V1-04-02-003
11. Install steel ball (23) to piston rod (1). Tighten with
set screw (22). Crimp set screw (22) by using a
punch at 2 places.
: 6 mm
: 57 Nm (5.8 kgfm, 42 lbfft)
CAUTION: Align the piston rod (1) assembly
with the center of cylinder tube (12) and insert straight in order not to damage the rings.
12. Secure cylinder tube (12) horizontally on a workbench. Insert the piston rod (1) assembly into
cylinder tube (12).
13. Install cylinder head (7) to cylinder tube (12) with
socket bolts (6) (12 used).
: 14 mm
: 265 Nm (27 kgfm, 195 lbfft)
IMPORTANT: When replacing the bushing from
piston rod (1) or cylinder tube (12)
by using a hammer, the bushing may
be damaged. Use a press and special tool (ST 1454) when removing
and installing the bushing.
W158-04-02-022
W4-2-37
14
15
16
17
18
19
20
10
11
12
13
21
22
WCGB-04-02-010
123456-
Piston Rod
Socket Bolt (14 Used)
Cylinder Head
Retaining Ring
Dust Seal
Backup Ring
78910 11 12 -
U-Ring
Buffer Ring
Bushing
Retaining Ring
O-Ring
O-Ring
13 14 15 16 17 -
Backup Ring
Piston
Slide Ring (2 Used)
Wear Ring (2 Used)
Seal Ring
W4-2-38
18 19 20 21 22 -
O-Ring
Backup Ring (2 Used)
Set Screw
Piston Nut
Cylinder Tube
W102-04-02-027
W4-2-39
14
15
16
17
18
19
20
10
11
12
13
21
22
WCGB-04-02-010
W4-2-40
W4-2-41
6, 7
9, 10
2, 11
12, 13
22
14
15
16
17
18, 19
21
20
4, 5
1
WCJB-04-02-002
123456-
Piston Rod
Socket Bolt (14 Used)
Cylinder Head
Retaining Ring
Dust Seal
Backup Ring
78910 11 12 -
U-Ring
Buffer Ring
Bushing
Retaining Ring
O-Ring
O-Ring
13 14 15 16 17 -
Backup Ring
Piston
Slide Ring (2 Used)
Wear Ring
Seal Ring
W4-2-42
18 19 20 21 22 -
O-Ring
Backup Ring (2 Used)
Set Screw
Piston Nut
Cylinder Tube
W4-2-43
22
14
21
20
WCJB-04-02-002
W4-2-44
W4-2-45
2
3
10
11
12
13
14
15
16
17
18
19
20
WCGB-04-02-002
12345-
Piston Rod
Cylinder Head
Retaining Ring
Dust Seal
U-Ring
678910 -
Seal
Bushing
Retaining Ring
O-Ring
Backup Ring
11 12 13 14 15 -
W4-2-46
O-Ring
Piston
Seal Ring
Wear Ring
Dust Ring
16 17 18 19 20 -
O-Ring
Set Screw
Piston Nut
Backup Ring (2 Used)
Cylinder Tube
W102-04-02-027
W4-2-47
3, 4
7, 8
10, 11
20 12
13
14
15
16, 19
18
17
WCGB-04-02-004
Blade Cylinder
3, 4
7, 8
10, 11
20 12
13 14 15
16, 19
18
17
WCGB-04-02-003
W4-2-48
Piston Rod
Cylinder Head
Retaining Ring
Dust Seal
U-Ring
678910 -
Seal
Bushing
Retaining Ring
O-Ring
Backup Ring
11 12 13 14 15 -
W4-2-49
O-Ring
Piston
Seal Ring
Wear Ring
Dust Ring
16 17 18 19 20 -
O-Ring
Set Screw
Piston Nut
Backup Ring (2 Used)
Cylinder Tube
3, 4
7, 8
10, 11
12
13
14
15
16, 19
18
17
WCGB-04-02-004
W4-2-50
W4-2-51
20
WCGB-04-02-004
W4-2-52
W4-2-53
Piston Rod
Dial Gauge
A
Piston Rod
W166-04-02-022
W105-04-02-094
1m
Cylinder Name
Unit: mm (in)
Recommended Size After
Re-Manufacturing (A)
Boom
85
Arm
95
Bucket
80
Positioning
95
Blade
120
Outrigger
120
+0.027
-0.057
+0.027
-0.057
+0.027
-0.053
+0.027
-0.057
+0.023
-0.043
+0.023
-0.043
(3.3
(3.7
(3.1
(3.7
(4.7
(4.7
+0.001
-0.002
+0.001
-0.002
+0.001
-0.002
+0.001
-0.002
+0.001
-0.002
+0.001
-0.002
)
)
V Block
Bend
Unit: mm (in)
Run Out
Remedy
Repair
Replace
)
)
)
)
W4-2-54
PRESSURE
W4-3-1
WCEB-02-01-002
3, 4
Removal
1. Disconnect hoses (1) (2 used) from hose rupture
valve (3). Cap the open ends.
: 19 mm
Installation
1. Apply grease onto O-ring (4). Install O-ring (4) to
hose rupture valve (3).
2. Align hose rupture valve (3) with the mounting
holes on arm cylinder (7) and piping (5). Install
hose rupture valve (3) to arm cylinder (7) and
piping (5) with socket bolts (2, 6) (4 used for
each).
: 8 mm
: 5210 Nm (5.21 kgfm, 387 lbfft)
3. Connect hoses (1) (2 used) to hose rupture valve
(3).
: 19 mm
: 29.5 Nm (3 kgfm, 21.5 lbfft)
W4-3-2
7
WCEB-04-03-003
3, 4
7
WCEB-04-03-003
Removal
1. Remove bolts (4) (2 used) from clamp (5).
Remove clamp (5) from bracket (6).
: 22 mm
2. Disconnect hoses (3) (3 used) from hose rupture
valve (8). Cap the open ends. Attach an
identification tag onto the disconnected hoses for
assembling.
: 19 mm
3. Remove socket bolts (1) (4 used). Disconnect
piping (2) from positioning cylinder (7). Remove
hose rupture valve (8) and O-ring (9) from
positioning cylinder (7). Cap the open ends.
: 10 mm
W4-3-3
8, 9
WCJB-04-03-003
W4-3-4
8, 9
WCJB-04-03-003
Removal
1. Remove bolt (4) from clamps (3) (2 used).
Remove clamps (3) (2 used) from bracket (2) and
piping (5).
: 19 mm
2. Disconnect hoses (6) (6 used) from hose rupture
valve (8). Cap the open ends. Attach an
identification tag onto the disconnected hoses for
assembling.
: 17 mm, 19 mm, 27 mm
3. Remove socket bolts (7) (4 used) from piping (5).
Disconnect piping (5) from boom cylinder (1).
Remove hose rupture valve (8) and O-ring (9)
from boom cylinder (1). Cap the open ends.
: 10 mm
W4-3-5
8, 9
WCEB-04-03-002
W4-3-6
8, 9
WCEB-04-03-002
W4-3-7
10
11
12
13
14
15
16
8
17
18
19
47
20
21
46
22
45
23
44
24
43
25
42
26
41
27
40
28
29
39
30
38
31
37
32
36
35
33
34
WCEB-04-03-006
W4-3-8
No.
Part Name
Qty
Spacer
Plug
O-Ring
Backup Ring
O-Ring
Orifice
Backup Ring
O-Ring
Lock Nut
10
Poppet
11
Set Screw
12
Spring
13
O-Ring
14
Washer
15
Adapter
16
O-Ring
17
Backup Ring
18
O-Ring
19
Casing
20
O-Ring
21
Plug
22
Stopper
23
Spool
24
Sleeve
25
Backup Ring
26
O-Ring
27
O-Ring
28
Plug
Wrench Size
(mm)
:5
: 17
:6
: 24
: 32
W4-3-9
Tightening Torque
Nm
(kgfm, lbfft)
Remark
47
46
45
44
43
42
41
40
29
39
30
38
31
37
32
36
35
33
34
WCEB-04-03-006
W4-3-10
No.
Part Name
Qty
Wrench Size
(mm)
29
Backup Ring
30
Spring
31
Holding Valve
32
Orifice
33
Body
34
O-Ring
35
O-Ring
36
Backup Ring
37
O-Ring
38
Backup Ring
39
Spring Seat
40
O-Ring
41
Piston
42
O-Ring
43
Cover
44
Stopper
45
Set Screw
:3
46
Lock Nut
: 10
47
Spring
: 32
:8
W4-3-11
Tightening Torque
Nm
(kgfm, lbfft)
Remark
9
3
10
11
12 13 14
15
16
17
2
18
19
47
20
46
21
45
22
23
44
24
25
43
26
27
42
28
41
29
40
30
39
38
31
37
32
36
35
33
34
W1V1-04-03-001
W4-3-12
No.
Part Name
Qty
Spacer
Plug
O-Ring
Backup Ring
O-Ring
Orifice
Backup Ring
O-Ring
Lock Nut
10
Poppet
11
Set Screw
12
Spring
13
O-Ring
14
Washer
15
Adapter
16
O-Ring
17
Backup Ring
18
O-Ring
19
Casing
20
O-Ring
21
Plug
22
Stopper
23
Spool
24
Sleeve
25
Backup Ring
26
O-Ring
27
O-Ring
28
Plug
Wrench Size
(mm)
:5
: 17
:6
: 24
: 32
W4-3-13
Tightening Torque
Nm
(kgfm, lbfft)
Remark
47
46
45
44
43
42
41
29
40
30
39
38
31
37
32
36
35
33
34
W1V1-04-03-001
W4-3-14
No.
Part Name
Qty
Wrench Size
(mm)
29
Backup Ring
30
Spring
31
Holding Valve
32
Orifice
33
Body
34
O-Ring
35
O-Ring
36
Backup Ring
37
O-Ring
38
Backup Ring
39
Spring Seat
40
O-Ring
41
Piston
42
O-Ring
43
Cover
44
Stopper
45
Set Screw
:3
46
Lock Nut
: 10
47
Spring
: 32
:8
W4-3-15
Tightening Torque
Nm
(kgfm, lbfft)
Remark
10
11
12 13 14
15
16
17
2
18
1
19
50
20
49
21
48
22
23
47
24
46
25
26
45
27
44
28
29
43
30
42
31
32
41
33
40
34
39
35
38
36
37
WCJB-04-03-002
W4-3-16
No.
Part Name
Qty
Spacer
Plug
O-Ring
Backup Ring
O-Ring
Orifice
Backup Ring
O-Ring
Lock Nut
10
Poppet
11
Set Screw
12
Spring
13
O-Ring
14
Washer
15
Adapter
16
O-Ring
17
Backup Ring
18
O-Ring
19
Casing
20
O-Ring
21
Plug
22
Stopper
23
Spool
24
Sleeve
25
Backup Ring
26
O-Ring
27
O-Ring
28
Plug
29
Backup Ring
30
O-Ring
31
Plug
32
Orifice
Wrench Size
(mm)
:5
: 17
:6
: 24
: 32
W4-3-17
Tightening Torque
Nm
(kgfm, lbfft)
Remark
50
49
48
47
46
45
44
43
42
41
33
40
34
39
35
38
36
37
WCJB-04-03-002
W4-3-18
No.
Part Name
Qty
Wrench Size
(mm)
33
Spring
34
Holding Valve
35
Orifice
36
Body
37
O-Ring
38
O-Ring
39
Backup Ring
40
O-Ring
41
Backup Ring
42
Spring Seat
43
O-Ring
44
Piston
45
O-Ring
46
Cover
47
Stopper
48
Set Screw
:3
49
Lock Nut
: 10
50
Spring
: 32
:8
W4-3-19
Tightening Torque
Nm
(kgfm, lbfft)
Remark
W4-3-20
Outrigger Beam
Lock Pin
Float
Removal
CAUTION: Lower the blade onto the ground
before doing any work.
Outrigger
WCEB-04-04-002
1, 2
3
WCEB-04-02-001
7, 8
10
11
WCEB-04-02-002
10
11
6
W4-4-1
7, 8
WCEB-04-04-001
10
11
WCEB-04-02-002
10
11
6
7, 8
WCEB-04-04-001
1, 2
3
WCEB-04-02-001
Outrigger Beam
Lock Pin
Float
11
Outrigger
WCEB-04-04-002
W4-4-2
10
11
12
13
WCEB-04-03-001
Item
Part Name
Qty
Plug
O-Ring
Plug
O-Ring
Spring
Sleeve
Poppet
Piston
O-Ring
10
Plug
11
Casing
12
Plug
13
O-Ring
Wrench Size
(mm)
: 6 mm
Tightening Torque
Nm
(kgfm)
(lbfft)
34.33.4 (3.50.3)
(253)
Remark
1B P11
: 36 mm
50050
(515)
(36937)
1B P26
1B P18
: 36 mm
24024
(242.4)
(182)
: 36 mm
24024
(242.4)
(182)
1B P18
W4-4-3
W4-4-4
MEMO
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