Adj6 Anexos Relativos de La Norma de Pintura para Las Unidades y Sus Equipos A

SHCCCS/PR/A1/DE/2012ADJ6
Ecuador Coca Codo Sinclair (CCS)

Hydropower Project
Anexos relativos de la norma de pintura para las

Unidades y sus equipos auxiliares
May.2012
Beijing, China
Catalog
1.Technologicalprocedureofrustpreventionandinnerpackingforthrust
runnerplateofhydrogenerator(0605015)
2.Technologicalprocedureofrustpreventionandinnerpackingforshaftof
hydraulicturbineandhydraulicgenerator(0605016)
3.SigmaZinc102(7402)
4.SigmaCover280(7417)
5.SigmaGuard720(7433)
6.SigmaCover456(7466)
7.SigmaDur550(7537)
8.SigmaShield420(7951)
9.Tectyl506
10.Tectyl890
Rev.A

THE PEOPLE'S REPUBLIC OF CHINA
HARBIN ELECTRIC MACHINERY COMPANY LIMITED
Technological procedure of rust

prevention and inner packing for thrust
runner plate of hydro generator
0605-015
This document contains proprietary information of Harbin Electric

Machinery Co., Ltd.HECand it can not be used in any way or
disclosed to others without the written permission of HEC.
HARBIN
Form No.00
HARBIN ELECTRIC MACHINERY

COMPANY LIMITED
MOD.ADVICENOTE No. REV.
0605-015
Technological
procedure
of
rust
prevention and inner packing for thrust
runner plate of hydro generator
Rev. A
1
PAGE

MODIFICATION CONTENT ABSTRACT

PAGE&ITEM
PREPARED BY &
REVIEWED BY
1
OF
1

DATE
Form No.G

COMPANY LIMITED
0605-015
Technological procedure of rust prevention and
inner packing for thrust runner plate of hydro
generator
Rev. A
1
PAGE
OF
1 Scope
This procedure applies to rust prevention and inner packing of thrust runner plate of hydro
generator.
This procedure excludes the contents of transportation, packing and protection to be done
before the runner plate is transported out of factory.
2 Material
Table 1
description
type
Spec
stretch film
SF/LF-25
width 457 mm
Corrosion inhibiting paper
SF/H104-110PA
width 340 mm
anti-rust compound
Tectyl 890
replaceable anti-rust oil
572#
gasoline
200#
cotton cloth
3 Environmental requirement
3.1
Requirement of ambient temperature and humidity ambient temperature not below 5
and over 45,relative humidity not over 80,temperature of machine part itself at least 3
over dew point.
3.2
Cleanliness of environment
The work place for oil sealing, rust prevention and packing shall be clean, no flying dust;
cleanliness of air shall reach to general requirement.

3.3
Prepared by
Checked by
The work place shall be well ventilated.

Date

Date
Reviewed by
Counter sign
Counter sign
Date
Date
Standardization
Authorized by
Date
Approved by
Date

Date

Date
Form No.01
0605-015
Technological procedure of rust prevention and inner packing for thrust runner
plate of hydro generator
Rev. A
2
PAGE
3
OF
4 Work processes and quality requirement

Table 2
No
Description
quality requirement and inspection
Wipe clean all the surfaces of runner plate All the surfaces shall not have oily dirt
with 200# gasoline
and other contaminants.
Rub wash the surface of runner plate with

Rubbing shall be uniform and thorough
572# replaceable anti-rust oil
Do second rubbing with clean cotton cloth
All metal surfaces shall be uniformly

Apply one layer of Tectyl 890 anti-rust
coated, uncoated sports existed are not
compound
allowed
Wrap work piece with one layer of

corrosion inhibiting paper, paper side shall
face inwards, coat the lapped portion with
Tectyl 890 anti-rust compound
Apply one layer Tectyl 890 anti-rust

All surfaces shall be uniformly coated,
compound out onto the corrosion
any uncoated spots should not existed
inhibiting paper for the second
Wrap with one more layer anti-rust paper,

paper side shall face inwards, paper edge
shall not coincide with the paper edge of The wrapped anti-rust paper shall be tight,
last time applied. lapped area shall be voids and/or raised edge shall not exist
coated with Tectyl 890 anti-rust
compound.
Wrap with one layer of stretchable film Application of stretchable film shall be
( SF/LF -25)
tight, lapped area shall be at least 150mm
After rubbing dry do not directly touch the

metal surface with finger
The wrapped corrosion inhibiting paper

shall be tight, closely touch the surface of
runner plate, voids and/or raised edge
shall not exist
Form No.02
0605-015
Technological procedure of rust prevention and inner packing for thrust runner
plate of hydro generator
Rev. A
3
PAGE
3
OF
5 Safety precaution
5.1
The operators shall wear working clothes, protective gauze mask, globes and goggles,
prevent skin and eye to touch any material used.

5.2
Ventilation must be suitable.
5.3
If the used material touches skin due to carelessness, immediately wash with worm water
and soap. if eye contaminated with used material, rinse with fresh water at least 10 minutes and
immediately see a doctor. It is strictly prohibited to use solvent to rub wash skin.
5.4
Anti-rust agent shall be kept far away from spark and/or flame, smoking is strictly
prohibited at working place.

Anti-rust agent shall be stored as it falls in the category of inflammable and explosive
goods.
Form No.02
Rev.B

THE PEOPLE'S REPUBLIC OF CHINA
HARBIN ELECTRIC MACHINERY COMPANY LIMITED
Technological procedure of rust

prevention and inner packing for shaft
of hydraulic turbine and hydraulic
generator
0605-016
This document contains proprietary information of Harbin Electric

Machinery Co., Ltd.HECand it can not be used in any way or
disclosed to others without the written permission of HEC.
HARBIN
Form No.00

COMPANY LIMITED
MOD.ADVICENOTE No. REV.
0605-016
Technological procedure of rust prevention and
inner packing for shaft of hydraulic turbine
and hydraulic generator
Rev. B
1
PAGE

MODIFICATION CONTENT ABSTRACT

PAGE&ITEM
PREPARED BY &
REVIEWED BY
1
OF
1

DATE
Form No.G
0605-016
Technological procedure of rust prevention and inner

packing for shaft of hydraulic turbine and hydraulic
generator

COMPANY LIMITED
Rev. B
4
PAGE
OF
1 Scope
This procedure applies to rust prevention and inner packing of
hydraulic turbine and
hydraulic generator shaft.

This procedure excludes the contents of transportation, packing and protection to be done
before the shaft is transported out of factory.
2 Material
Table 1
description
type
spec
Water proof paper
SF/FO-175 PL
width 2250 mm
Aluminum foil composite film
LB cloth PE
width 1m~1.2m
Antirust paper
SF/H104-110PA
width 1020 mm
anti-rust compound
Tectyl 890
Pearl-like floss
EPE
thickness 5 mm
3M adhesive tape
6969#
width 50 mm
gasoline
200#
cotton cloth
stretch film
Prepared by
Checked by

Date

Date
Reviewed by
Counter sign
SF/LF-25
Counter sign
Date
Date
Standardization
width 457 mm
Authorized by
Date
Approved by
Date

Date

Date
Form No.01
0605-016
Technological procedure of rust prevention and inner packing for shaft of hydraulic
turbine and hydraulic generator
Rev. B
2
PAGE
4
OF
3 General requirement
3.1
Requirement of ambient temperature and humidity
ambient temperature not below 5 and over 45,relative humidity not over 80,temperature
of machine part itself at least 3 over dew point.
3.2
Cleanliness of environment
The work place for oil sealing, rust prevention and packing shall be clean, no flying dust;
cleanliness of air shall reach to general requirement.
3.3
The work place shall be well ventilated.
3.4
During handling the shaft, avoid damaging the oil sealed packing.
4 Work processes and quality requirement

4.1
Support the two side flanges, oil sealing and antirust packing for the shaft body ( see
Table 2).
4.2
Support the shaft body, perform oil sealing and anti-rust packing for the flanges at both
ends of shaft ( see Table 3).

5 Safety precaution
5.1
The operators shall wear working clothes, protective gauze mask, globes and goggles,
prevent skin and eye to touch any material used.

5.2
Ventilation must be suitable.
5.3
If the used malarial touches skin due to carelessness, immediately wash with worm water
and soap. if eye contaminated with used material, rinse with fresh water at least 10 minutes and
immediately see a doctor. It is strictly prohibited to use solvent to rub wash skin.
5.4
Anti-rust agent shall be kept far away from spark and/or flame, smoking is strictly
prohibited at working place.

5.5
Anti-rust agent shall be stored as it falls in the category of inflammable and explosive
goods.
Form No.02
0605-016
Rev. B
3
PAGE
4
OF
Table 2
1
2
Description
Quality requirement and inspection
#
Wipe clean all the surfaces of shaft with 200 All the surfaces shall not have oily dirt
gasoline
and other contaminants.
All metal surfaces shall be uniformly
Apply two layers of Tectyl 890 anti-rust
coated, uncoated sports existed are not
compound
allowed
Wrap and adhere with one layer of corrosion

inhibiting paper, with the paper side facing
inwards, joint area shall be lapped at least
150mm, brush Tectyl 890 anti-rust compound
onto the lapped area; seal the jointed area
with 3M 6969# adhesive tape
Apply one layer Tectyl 890 anti-rust

All surface shall be uniformly coated,
compound onto the corrosion inhibiting
uncoated spots existed are not allowed
paper for the second
Wrap one more layer of corrosion inhibiting

paper, its joint area should not coincide with
joint area of formerly wrapped layer of
corrosion inhibiting paper, lapped area should
be at least 150mm wide, brush Tectyl 890
anti-rust compound onto the lapped area; seal
the joint area with 3M 6969# adhesive tape
Wrap with one

film( SF/LF-25)
The wrap with one layer of aluminum foil

Adhesive tape at the sealed area should be
composite film(LB-PE), seal both ends and
smooth and tight
jointed area with 3M 6969# adhesive tape
Wrap with one layer of pearl-like floss, seal

Adhesive tape at sealed area should be
both ends and joint area with 3M 6969
smooth and tight
#
adhesive tape
Wrap with one layer of water proof

Adhesive tape at sealed area should be
paper(SF/FO-175PL), at both ends and
smooth and tight
jointed with 3M 6969# adhesive tape
layer
of
The corrosion inhibiting paper should be

tightly wrapped onto shaft surface, any
voids and/or raised edge is not allowed.
Adhesion of adhesive tape at joint area
should be smooth and tight
The corrosion inhibiting paper should be

tightly wrapped, any voids and/or raised
edge is not allowed, adhesion of adhesive
tape at joint area should be smooth and
tight
stretchable Application of stretchable film shall be

tight, lapped area shall be at least 150mm
Form No.02
0605-016
Rev. B
4
4
PAGE
OF
Table 3
Description
Quality requirement and inspection
Rub wash all metal surfaces with 200# All surfaces should not have oily dirt and other
gasoline
contaminants.
Apply two layers of Tectyl 890 anti-rust All metal surfaces should be coated uniformly,
compound
any uncoated sports should not existed
At internal side of flange on already

Adhere with one layer of rust inhibiting
shaft body surface, adhere with 3M
paper, with the paper side facing inwards,
adhesive tape . At external side of
seal the joint area with 3M 6969#
adhere with 3M 6969# adhesive tape,
adhesive tape
flange surface up to center hole
Apply one more lager of anti-rust

Coating should be uniform, any uncoated spots
compound onto the already adhered rust
should not existed
inhibiting paper
Then apply one more layer of rust

inhibiting paper, the joint area of this
layer should not coincide with joint area
of formerly applied paper, with the paper
side facing inwards, seal the joint area
with 3M 6969 #adhesive tape
Wrap with one layer of stretchable film Application of stretchable film shall be tight,
(SF/LF-25)
lapped area shall be at least 150 mm
The internal side of flange on already packed

Then wrap with one layer of aluminum shaft body surface, adhere with 3M 6969 #
foil composite film(LB-PE), seal both adhesive tape . Adhere with 3M 6969 # adhesive
ends and jointed area with 3M 6969# tape, and aluminum foil composite film on the
two end surface of shaft. Adhesive tape at
adhesive tape
sealed area should be smooth and light
The internal side of flange on already packed

Wrap with one layer of water proof shaft body surface, adhere with 3M 6969 #
paper(SF-F0-175PL), at both ends jointed adhesive tape , water proof paper and 3M 6969#
adhesive tape on two ends of shaft, adhesive
area with 3M 6969# adhesive tape
tape at sealed area should be smooth and tight
packed
6969 #
flange,
on the
At internal side of flange on already packed

shaft body surface, adhere with 3M 6969#
adhesive tape . At external side of flange,
adhere with 3M 6969# adhesive tape on the
flange surface up to center hole
Form No.02
DATA
SIGMAZINC 102
(SIGMACOVER ZINC PRIMER)
4 pages
DESCRIPTION
September 2005
Revision of April 2005
two component polyamide cured zinc epoxy primer
PRINCIPAL CHARACTERISTICS
economical zinc epoxy primer for various paint systems

good corrosion prevention properties
quick drying, can be overcoated after a short interval
can serve as a holding primer for various maintenance systems for a total
repair
the superimposed system must be unsaponifiable
COLOURS AND GLOSS
grey - flat
BASIC DATA AT 20C
(1 g/cm = 8.25 lb/US gal; 1 m/l = 40.7 ft/US gal)

(data for mixed product)
Mass density
Volume solids
VOC (supplied)
2.1 g/cm
55 2%
max. 193 g/kg (Directive 1999/13/EC, SED)
max. 410 g/l (approx. 3.4 lb/gal)
25 - 50 m depending on blasting profile; dfts of more then 50 m are not
recommended
22 m/l for 25 m *
15 min. at 20C *
min. 6 hours *
max. several months *
7 days
Recommended dry film

thickness
Theoretical spreading rate
Touch dry after
Overcoating interval
Curing time
(data for components)

Shelf life (cool and dry place)
Flash point
at least 12 months
base 46C, hardener 32C
RECOMMENDED
SUBSTRATE CONDITIONS
AND TEMPERATURES
steel; blast cleaned to ISO-Sa2

blasting profile; (Rz) 40 - 70 m
substrate temperature should be above 10C and at least 3C above dew
point
INSTRUCTIONS FOR USE
mixing ratio by volume: base to hardener 78 : 22

the temperature of the mixed base and hardener should preferably be
above 15C, otherwise extra solvent may be required to obtain
application viscosity
too much solvent results in reduced sag resistance and slower cure
thinner should be added after mixing the components
Induction time
none
Pot life
24 hours at 20C, 6 hours at 35C
Page 1/4
DATA
SIGMAZINC 102
September 2005
AIRLESS SPRAY
Recommended thinner
Volume of thinner
Nozzle orifice
Nozzle pressure
Sigma thinner 91-92

0 - 20%, depending on required thickness and application conditions
approx. 0.43 - 0.48 mm (= 0.017 - 0.019 in)
15 MPa (= approx. 150 bar; 2130 p.s.i.)
AIR SPRAY
Recommended thinner
Volume of thinner
Nozzle orifice
Nozzle pressure
Sigma thinner 91-92

1.8 - 2.2 mm
0.3 - 0.6 MPa (= approx. 3 - 6 bar; 43 - 85 p.s.i.)
BRUSH/ROLLER
Recommended thinner
Volume of thinner
Sigma thinner 91-92

0 - 5%
CLEANING SOLVENT
Sigma thinner 90-53
SAFETY PRECAUTIONS
for paint and recommended thinners see safety sheets 1430, 1431 and
relevant material safety data sheets
this is a solvent based paint and care should be taken to avoid inhalation of
spray mist or vapour as well as contact between the wet paint and exposed
skin or eyes
ADDITIONAL DATA
Page 2/4
Film thickness and spreading rate

theoretical
22
spreading rate m/l
dft in m
25
15.7
11
7.3
35
50
75
DATA
SIGMAZINC 102
September 2005
Overcoating table for dft 25 - 50 m

substrate
5C
10C
20C
30C
40C
temperature
minimum
24 hours 8 hours 6 hours 4 hours 3 hours
interval
maximum
several months when free from zinc salts and
interval
contamination
interior
maximum
14 days in clean conditions
interval
exterior
zinc rich primers can form zinc salts on the surface; preferably they
should not be weathered for long periods before overcoating
an interval of several months can be allowed under clean interior
exposure conditions
in industrial or marine conditions or if a long recoat interval is required,
it is recommended to apply a suitable sealer direct after the minimum
recoating interval
before overcoating visible surface contamination must be removed by
high pressure water cleaning, sweep blasting or mechanical cleaning
Curing table
substrate
temperature
10C
15C
20C
30C
touch dry
dry to handle
full cure
40 min.
30 min.
15 min.
10 min.
4 hours
2 hours
2 hours
1 hour
20 days
10 days
7 days
5 days
SigmaZinc 102 can be applied at temperatures between 5C and 10C,

but the curing rate will be very low
for applications below 5C alternative zinc rich primers are
recommended: e.g. SigmaZinc 19
adequate ventilation must be maintained during application and curing
(please refer to sheet 1433 and 1434)
Worldwide availability
Page 3/4
Whilst it is always the aim of Sigma Coatings to supply the same product on
a worldwide basis, slight modification of the product is sometimes
necessary to comply with local or national rules/circumstances.
Under these circumstances an alternative product data sheet is used.
DATA
SIGMAZINC 102
September 2005
REFERENCES
Explanation to product data sheets

Safety indications
Safety in confined spaces and health safety
Explosion hazard - toxic hazard
Safe working in confined spaces
Directives for ventilation practice
Cleaning of steel and removal of rust
see information sheet 1411

LIMITATION OF LIABILITY
The information in this data sheet is based upon laboratory tests we believe to be accurate and is intended for guidance
only. All recommendations or suggestions relating to the use of the products made by Sigma Coatings, whether in technical
documentation, or in response to a specific enquiry, or otherwise, are based on data which to the best of our knowledge
are reliable. The products and information are designed for users having the requisite knowledge and industrial skills and
it is the end-user's responsibility to determine the suitability of the product for its intended use.
Sigma Coatings has no control over either the quality or condition of the substrate, or the many factors affecting the use
and application of the product. Sigma Coatings does therefore not accept any liability arising from loss, injury or damage
resulting from such use or the contents of this data sheet (unless there are written agreements stating otherwise).
The data contained herein are liable to modification as a result of practical experience and continous product development.
This data sheet replaces and annuls all previous issues and it is therefore the user's responsibility to ensure that this sheet
is current prior to using the product.
The English text of this document shall prevail over any translation thereof.
DS
179384
Page 4/4
7402
0000001800
DATA
SIGMACOVER 280
(SIGMA UNIVERSAL PRIMER - SIGMACOVER PRIMER)
5 pages
DESCRIPTION
September 2005
Revision of July 2005
two component polyamide cured epoxy primer
PRINCIPAL CHARACTERISTICS general purpose epoxy primer in protective coating systems for steel and
non ferrous metals
good adhesion to steel and galvanised steel
good adhesion to non ferrous metals
good flow and wetting properties
good water and corrosion resistance
cures at temperatures down to +5C
suitable for touching up of weld seams and damages of epoxy coatings
during construction
long recoating intervals are possible when overcoating with epoxy and
polyurethane coatings (under cover)
can be overcoated with most alkyd-, chlorinated rubber-, vinyl-, epoxyand two component polyurethane coatings
suitable on wet blast cleaned substrates (damp or dry)
compatible with well designed cathodic protection systems
COLOURS AND GLOSS
yellow/green (redbrown on request) - eggshell
BASIC DATA AT 20C

Mass density
Volume solids
VOC (supplied)
1.3 g/cm
57 2%
50 - 100 m depending on system

thickness
Touch dry after
Full cure after
11.4 m/l for 50 m, 5.7 m/l for 100 m *

1.5 hours
min. see tables *
max. see tables *
7 days *

Flash point
at least 24 months
base 26C, hardener 26.5C
* see additional data
Page 1/5
DATA
SIGMACOVER 280
September 2005
RECOMMENDED
AND TEMPERATURES
for immersion exposure:

steel; blast cleaned (dry or wet) to ISO-Sa2
steel with approved zinc silicate shop primer; pretreated according to
SPSS or powertool cleaned to SPSS-Pt3
coated steel; hydrojetted to VIS WJ2 L (blasting profile; (Rz) 40 - 70
m)
for atmospheric exposure conditions:
steel; pretreated preferably to ISO-Sa2 or according to ISO-St3
coated steel; hydrojetted to VIS WJ2/3 L (blasting profile; (Rz) 40 - 70
m)
shop primed steel; pretreated to SPSS-Pt3
galvanised steel; removal of (zinc)salts, freshwater wash, drying and
roughening up
substrate temperature should be above 5C and at least 3C above dew
point during application and curing
SYSTEM SPECIFICATION
marine
system sheets
3101, 3102, 3103, 3104,

3105, 3106, 3107, 3108

Induction time
Pot life
none
8 hours at 20C *
AIRLESS SPRAY
Recommended thinner
Volume of thinner
Nozzle orifice
Nozzle pressure
Sigma thinner 91-92

approx. 0.46 mm (= 0.018 in)
AIR SPRAY
Recommended thinner
Volume of thinner
Nozzle orifice
Nozzle pressure
Sigma thinner 91-92

1.5 - 2 mm
0.3 - 0.4 MPa (= approx. 3 - 4 bar, 43 - 57 p.s.i.)
Page 2/5
DATA
SIGMACOVER 280
September 2005
BRUSH/ROLLER
Recommended thinner
Volume of thinner
no extra thinner is necessary,

but up to 5% Sigma thinner 91-92 can be added if desired
CLEANING SOLVENT
Sigma thinner 90-53
SAFETY PRECAUTIONS
skin or eyes
ADDITIONAL DATA

theoretical
11.4
spreading rate m/l
dft in m
50
7.6
5.7
75
100
max. dft when brushing:
for various two pack epoxy- or

polyurethane paint
Overcoating table for SigmaCover 280 for dft up to 100 m

substrate
5C
10C
20C
30C
temperature
minimum
36 hours 16 hours 8 hours 6 hours
interval
maximum
6 months 6 months 6 months 4 months
interval when
not exposed to
sunshine
maximum
3 months 3 months 3 months 2 months
interval when
exposed to
direct sunshine
surface should be dry and free from any contamination
Page 3/5
50 m
40C
4 hours
3 months
2 months
DATA
SIGMACOVER 280
September 2005
Overcoating table for SigmaCover 280 for dft up to 100 m

for other types of paint like: most substrate
5C
10C
20C
30C
40C
chlorinated rubber-, vinyl-, alkyd temperature
paint
minimum
16 hours 10 hours 5 hours 3 hours 2 hours
interval
maximum
21 days 21 days 10 days 7 days
4 days
interval
glossy finishes require a corresponding undercoat
Curing table
substrate
temperature
5C
10C
20C
30C
40C
touch dry
dry to handle
full cure
8 hours
4 hours
2 hours
1 hour
45 min.
13 hours
6 hours
2.5 hours
1.5 hour
1 hour
21 days
14 days
7 days
5 days
3 days

Pot life (at application viscosity)
15C
20C
30C
35C
10 hours
8 hours
5 hours
4 hours
REFERENCES

Safety indications
Page 4/5

DATA
SIGMACOVER 280
September 2005
DS
179083 yellow/green
179085 redbrown
Page 5/5
7417
4009002200
6137002200
DATA
SIGMAGUARD 720
(SIGMAGUARD EHB)
4 pages
DESCRIPTION
September 2005
Revision of January 2003
two component high solids polyamine cured epoxy coating
PRINCIPAL CHARACTERISTICS tank coating with good chemical resistance against a wide range of
chemicals
short curing periods
good low temperature curing
easy to clean
Recognized corrosion control coating (Lloyd's register), see sheet 1886
COLOURS AND GLOSS
light green, grey - gloss
BASIC DATA AT 20C

Mass density
Volume solids
VOC (supplied)
1.4 g/cm
78 2%
125 m *

thickness
Touch dry after
Full cure after
6.2 m/l for 125 m *

7 - 8 hours at 5C, 5 - 6 hours at 10C, 2 - 3 hours at 20C
min. 8 hours *
max. 28 days *
see curing table *

Flash point
at least 12 months
RECOMMENDED
AND TEMPERATURES
steel; blast cleaned to a minimum of ISO-Sa2,

blasting profile (Rz) 40 - 70 m
previous coat; dry, free from any contamination and sufficiently
roughened if necessary
substrate temperature must be above 5C and at least 3C above dew
tankcoatings
Page 1/4
system sheet 3320
DATA
SIGMAGUARD 720
(SIGMAGUARD EHB)
September 2005

Induction time
Pot life
allow induction time before use

15C - 15 min.
20C - 10 min.
25C - 5 min.
1.5 hours at 20C *
AIRLESS SPRAY
Recommended thinner
Volume of thinner
Nozzle orifice
Nozzle pressure
Sigma thinner 91-92

up to 10% for a one coat application of 125 m dft
approx. 0.53 - 0.68 mm (= 0.021 - 0.027 in)
AIR SPRAY
Recommended thinner
Volume of thinner
Nozzle orifice
Nozzle pressure
Sigma thinner 91-92

5 - 15% for a one coat application of 125 m dft
1.8 - 2 mm
BRUSH
not recommended, only for spot repair and stripe coating
CLEANING SOLVENT
Sigma thinner 90-53
SAFETY PRECAUTIONS
skin or eyes
ADDITIONAL DATA

theoretical
7.8
spreading rate m/l
dft in m
100
Page 2/4
6.2
125
100 m
DATA
SIGMAGUARD 720
(SIGMAGUARD EHB)
September 2005
Overcoating table
substrate
5C
10C
20C
temperature
minimum
32 hours 24 hours 8 hours
interval
maximum
28 days 28 days 28 days
interval
30C
40C
4 hours
3 hours
14 days
7 days

Curing table
substrate temperature min. curing time of SigmaGuard 720 tankcoating
system before transport of
aliphatic petroleum
cargoes without note 4,
products and ballast
7, 8 or 11
water and tanktest with
seawater
5C
10 days
17 days
10C
7 days
14 days
15C
5 days
8 days
20C
3 days
5 days
30C
2.5 days
4 days
40C
1.5 day
3 days
minimum curing time of SigmaGuard 720 tankcoating system before
transport of cargoes with note 4,7,8 or 11: 3 months
for detailed information on resistance and resistance notes, please refer
to the latest issue of the Cargo Resistance List
15C
20C
25C
30C
Page 3/4
3 hours
1.5 hour
1 hour
30 min.
DATA
SIGMAGUARD 720
(SIGMAGUARD EHB)
September 2005
REFERENCES

Safety indications
Cleaning of steel and removal of rust
Specification for mineral abrasives

DS
179122 grey
180730 green
Page 4/4
7433
5000002200
4000002200
DATA
SIGMACOVER 456
(SIGMA CM COATING - SIGMACOVER CM COATING)
5 pages
DESCRIPTION
September 2005
Revision of September 2004
two component high build polyamide cured recoatable epoxy coating
PRINCIPAL CHARACTERISTICS general purpose epoxy build coat or finish in protective coating systems
for steel and concrete structures exposed to atmospheric land or marine
conditions
easy application, both by airless spray and brush
cures even at temperatures down to -10C
a high relative humidity max. 95%, during application and curing does
not influence the quality of the coating
good adhesion on most aged, sound alkyd-, chlorinated rubber- and
epoxy coatings
can be recoated with various two component and conventional coatings
even after long weathering periods
resistant to water and splash of mild chemicals
excellent durability
tough, with long term flexibility
COLOURS AND GLOSS
white and various other colours (see also Marine shade card) - semigloss
BASIC DATA AT 20C

Mass density
Volume solids
VOC (supplied)
1.4 g/cm
65 2% (white); 62 - 65 2% (colours)

thickness
Touch dry after
Curing time
6.5 m/l for 100 m, 8.7 m/l for 75 m *

2 hours
min. 3 hours *
max. unlimited
4 days *

Flash point
at least 24 months
base 26C, hardener 26.5C
Page 1/5
DATA
SIGMACOVER 456
September 2005
RECOMMENDED
AND TEMPERATURES
previous coat; dry and free from any contamination

during application and curing a substrate temperature down to -10C is
acceptable provided substrate is dry and free from ice
substrate temperature should be at least 3C above dew point
marine
system sheets 3102, 3103, 3104, 3105

too much solvent results in reduced sag resistance
Induction time
Pot life
none
6 hours at 20C
AIRLESS SPRAY
Recommended thinner
Volume of thinner
Nozzle orifice
Nozzle pressure
Sigma thinner 91-92

approx. 0.48 - 0.58 mm (= 0.019 - 0.023 in)
AIR SPRAY
Recommended thinner
Volume of thinner
Nozzle orifice
Nozzle pressure
Sigma thinner 91-92

1.5 - 3 mm
BRUSH/ROLLER
Recommended thinner
Volume of thinner
Sigma thinner 91-92

0 - 5%
CLEANING SOLVENT
Sigma thinner 90-53
SAFETY PRECAUTIONS
skin or eyes
Page 2/5
DATA
SIGMACOVER 456
September 2005
ADDITIONAL DATA

theoretical
8.7
spreading rate m/l
dft in m
75
6.5
4.3
100
150
60 m
Overcoating table at 75 m dft

for SigmaCover 435, SigmaCover substrate
-5C
5C
456
temperature
minimum
36
10
interval
hours hours
maximum
no limitation
interval
10C
20C
30C
40C
4
hours
3
hours
2
hours
2
hours
surface should be dry and free from chalking and contamination
for various chlorinated rubbers

and vinyls, Sigma Vikote 46,
SigmaDur 550, SigmaDur 520
and Sigmarine 40
for Sigma Vikote 56 *

and Sigmarine 48 *
Overcoating table at 75 m dft

substrate
-5C
5C
temperature
minimum
interval
maximum
interval
maximum
interval
10C
20C
30C
40C
72
24
hours hours
no limitation
16
hours
8
hours
5
hours
3
hours
17
days
10
days
7
days
4
days
2
days
14
days

finishes require a corresponding undercoat
SigmaCover 456 should not be overcoated with coal tar epoxy coatings
* colour of SigmaCover 456 should be adapted to the colour of Sigma Vikote 56 or
Sigmarine 48
Page 3/5
DATA
SIGMACOVER 456
September 2005
Curing table
substrate temperature
-10C
-5C
0C
5C
10C
15C
20C
30C
40C
dry to handle
24-48 hours
24-30 hours
18-24 hours
18 hours
12 hours
8 hours
6 hours
4 hours
3 hours
full cure
20 days
14 days
10 days
8 days
6 days
5 days
4 days
3 days
2 days

10C
20C
30C
40C
12 hours
6 hours
4 hours
2 hours
REFERENCES

Safety indications
Page 4/5

DATA
SIGMACOVER 456
September 2005
DS
179073 white
Page 5/5
7466
7000002200
DATA
SIGMADUR 550
4 pages
DESCRIPTION
September 2005
Revision of April 2005
two component aliphatic acrylic polyurethane finish
unlimited recoatable
excellent resistance to atmospheric exposure conditions
excellent colour and gloss retention
non-chalking, non-yellowing
cures at temperatures down to -5C
resistant to splash of mineral and vegetable oils, paraffins, aliphatic
petroleum products and mild chemicals
can be recoated even after long atmospheric exposure
good application properties
COLOURS AND GLOSS
white and various other colours (see also Marine shade card) - gloss
BASIC DATA AT 20C

Mass density
Volume solids
VOC (supplied)
1.3 g/cm
56 2%

thickness
Touch dry after
Full cure after
11.2 m/l for 50 m *

1 hour
min. 6 hours *
max. unlimited
4 days *

Flash point
at least 24 months
RECOMMENDED
AND TEMPERATURES
Page 1/4
previous coat; (epoxy or polyurethane) dry and free from any

contamination and sufficiently roughened if necessary
during application and curing a substrate temperature down to -5C is
acceptable provided the substrate is dry and free from ice
substrate temperature should be at least 3C above dew point
maximum relative humidity during application and curing is 85%
premature exposure to early condensation and rain may cause colour
and gloss change
DATA
SIGMADUR 550
September 2005

too much solvent results in reduced sag resistance
Induction time
Pot life
none
5 hours at 20C *
AIRLESS SPRAY
Recommended thinner
Volume of thinner
Nozzle orifice
Nozzle pressure
Sigma thinner 21-06

approx. 0.44 - 0.49 mm (= 0.017 - 0.019 in)
AIR SPRAY
Recommended thinner
Volume of thinner
Nozzle orifice
Nozzle pressure
Sigma thinner 21-06

1 - 1.5 mm
BRUSH/ROLLER
Recommended thinner
Volume of thinner
Sigma thinner 21-06

0 - 5%
CLEANING SOLVENT
Sigma thinner 90-53
SAFETY PRECAUTIONS
skin or eyes
contains a toxic polyisocyanate curing agent
avoid at all times inhalation of aerosol spraymist
Page 2/4
DATA
SIGMADUR 550
September 2005
ADDITIONAL DATA

theoretical
11.2
spreading rate m/l
dft in m
50
9.3
60
Overcoating table for SigmaDur products

substrate
-5C
0C
10C
temperature
minimum
24
16
8
interval
hours hours hours
maximum
unlimited
interval
20C
30C
40C
6
hours
5
hours
3
hours

Curing table
substrate temperature
-5C
0C
10C
20C
30C
40C
dry to handle
24 hours
16 hours
8 hours
6 hours
5 hours
3 hours
full cure
15 days
11 days
6 days
4 days
3 days
2 days

premature exposure to early condensation and rain may cause colour
and gloss change
10C
20C
30C
40C
Page 3/4
7 hours
5 hours
3 hours
2 hours
DATA
SIGMADUR 550
September 2005
REFERENCES

Safety indications

DS
238761 white
238763 white
Page 4/4
7537
7000001400
7000002200
SIGMASHIELD 420
(SIGMA MULTIGUARD)
4 pages
DESCRIPTION
January 2008
Revision of January 2007
two component reinforced high solids polyamine adduct cured epoxy coating
coating for cargo tanks of bulk- or oil carriers and storage tanks
buildcoat for underwater- and boottop systems
excellent abrasion and impact resistance
excellent water resistance
easy to clean
good low temperature curing
COLOURS AND GLOSS
grey, redbrown (other colours on request) - gloss
BASIC DATA AT 20C

Mass density
Volume solids
VOC (supplied)
1.6 g/cm
81 2%
5.4 m/l for 150 m, 4.1 m/l for 200 m *
3 hours
min. 10 hours *
max. 14 days *
5 days *
Recommended dry film thickness

Touch dry after
Full cure after

at least 12 months
RECOMMENDED
AND TEMPERATURES
previous coat; (e.g. SigmaCover 280 or SigmaShield 220) dry and free from
any contamination
substrate temperature should be at least 5C and at least 3C above dew
marine
system sheets: 3101, 3102, 3103, 3107
the temperature of the mixed base and hardener should preferably be above
15C, otherwise extra solvent may be required to obtain application viscosity
Induction time
Pot life
none
1.5 hour at 20C *
page 1/4
SIGMASHIELD 420
(SIGMA MULTIGUARD)
January 2008
AIRLESS SPRAY
Recommended thinner
Volume of thinner
Nozzle orifice
Nozzle pressure
Sigma thinner 91-92

0 - 5% for 200 m dft,
10% for 100 m dft
approx. 0.53 - 0.68 mm (= 0.021 - 0.027 in)
AIR SPRAY
Recommended thinner
Volume of thinner
Nozzle orifice
Nozzle pressure
Sigma thinner 91-92

1.7 - 2 mm
0.3 - 0.4 MPa (= approx. 3 - 4 bar; 43 - 57 p.s.i.)
BRUSH/ROLLER
Recommended thinner
Volume of thinner
Sigma thinner 91-92

0 - 5%
CLEANING SOLVENT
Sigma thinner 90-53
SAFETY PRECAUTIONS
for paint and recommended thinners see safety sheets 1430, 1431 and relevant
material safety data sheets
this is a solvent borne paint and care should be taken to avoid inhalation of
spray mist or vapour as well as contact between the wet paint and exposed skin
or eyes
ADDITIONAL DATA

theoretical spreading rate m/l
8.1
5.4
4.6
4.1
dft in m
100
150
175
200
75 m
Overcoating table for SigmaShield 420 for dft up to 150 m

substrate
temperature
5C
10C
20C
30C
40C
with epoxy coatings
minimum
interval
14 hours
7 hours
3.5 hours
2 hours
1.5 hour
with polyurethanes
minimum
interval
22 hours
14 hours
10 hours
6 hours
4 hours
maximum
interval
28 days
28 days
14 days
7 days
4 days
page 2/4
SIGMASHIELD 420
(SIGMA MULTIGUARD)
January 2008
Curing table for SigmaShield 420 for dft up to 150 m

substrate
temperature
dry to handle
full cure
for immersion in
seawater
full cure
5C
10C
20C
30C
40C
15 hours
8 hours
3.5 hours
2 hours
1.5 hour
10 days
7 days
5 days
4 days
3 days
17 days
14 days
7 days
5 days
3 days
for cargo hold application: for full cure for hard angular cargoes, please
contact your nearest SigmaKalon Marine & Protective Coatings sales office
adequate ventilation to remove solvent must be maintained during
application and curing (please refer to sheet 1433 and 1434)
should SigmaShield 420 or the total coating system (2 x 125 m) be applied
in excess of the specified dry film thickness, then the time necessary to
reach full cure will be increased
10C
20C
30C
3 hours
1.5 hour
45 min.
Whilst it is always the aim of SigmaKalon Marine & Protective Coatings to

supply the same product on a worldwide basis, slight modification of the product
is sometimes necessary to comply with local or national rules/circumstances.
REFERENCES

Safety indications
page 3/4

SIGMASHIELD 420
(SIGMA MULTIGUARD)
January 2008
The information in this data sheet is based upon laboratory tests we believe to be accurate and is intended for
guidance only. All recommendations or suggestions relating to the use of the Sigma Coatings products made by
SigmaKalon Marine & Protective Coatings, whether in technical documentation, or in response to a specific enquiry,
or otherwise, are based on data which to the best of our knowledge are reliable. The products and information are
designed for users having the requisite knowledge and industrial skills and it is the end-user's responsibility to
determine the suitability of the product for its intended use.
SigmaKalon Marine & Protective Coatings has no control over either the quality or condition of the substrate, or
the many factors affecting the use and application of the product. SigmaKalon Marine & Protective Coatings does
therefore not accept any liability arising from loss, injury or damage resulting from such use or the contents of this
data sheet (unless there are written agreements stating otherwise).
The data contained herein are liable to modification as a result of practical experience and continous product
development.
This data sheet replaces and annuls all previous issues and it is therefore the user's responsibility to ensure that this
sheet is current prior to using the product.
190960
192367
PDS
grey
redbrown
7951
5177052200
6179052200
page 4/4
TECTYL 506
Description
TECTYL 506 is a solvent cutback, wax base, corrosion
preventive compound. The dry film is firm, amber, waxy
and translucent. TECTYL 506 is excellent for long term
Protection of metallic surfaces against corrosion in

either indoor or outdoor exposure and during
domestic and international shipments.
Laboratory Data
Flash, PMCC, Minimum

Specific Gravity @ 60? (15.6? )
Recommended Dry Film Thickness
Theoretical Coverage
Non Volatile % by Weight
Approximate Air Dry Time @ 77? (25? )
High Temperature Flow Point, Minimum
Low Temperature Flexibility,
(90 Bend-No flaking or cracking)
Volatile Organic Content (VOC)
Typical Properties
English
100?
0.88
1.3 mils
630 sq. ft./
U.S gallon
53-57
1hour
300?
Metric
38?
0.88
32.5 microns
15.4 sq. meters/
liter
1hour
150?
-10?
3.24lbs./
U.S gallon
-23?
400 grams/
liter
Accelerated Corrosion Tests:

5% Salt Spray (Hours)
(A) *ASTM B-117 @ 1.3 mils,
(2 4 1/8 in. Polished Steel Panels)
(B) **DIN 50021 @ 32.5 microns,
(125 200mm. DIN 1623 Panels)
2000
360
**ASTM (American Society for Testing and Materials)

* DIN (Deutsche Industrie Normen)
Benefits
Easy Application
TECTYL 506 is formulated for easy application by
spray, dip or brush.
Low Cost Protection

TECTYL 506 is a one-coat rust preventive. The thin
film provides high coverage and low cost protection.
Long Term Protection

TECTYL 506 provides outstanding external
protection of machinery, machinery, machine rolls,
machine tools, automotive parts, dies, tubing, and
spare parts. TECTYL 506 has a dielectric (insulating)
strength of approximately 1000 volts per dry mil of film
thickness
and
therefore
protects
electrical
connections and helps prevent galvanic corrosion.
Surface Preparation
The maximum performance of TECTYL 506 can
only be achieved when the metal surfaces, to be
protected, are clean and dry. Remove dirt, rust,
scaling paint and other contaminants before applying
506.
Application
Ensure Uniform consistency prior to use.
Continuous stirring or thinning is generally not
required. If product thickens due to cold storage or
loss of solvent during use, add only aliphatic mineral
spirits and only if necessary to restore consistency.
Do not apply heat; fire or explosion may result. Apply
at 50-95? (10-35? ) by spray, dip or brush.
Removal
TECTYL 506 can be removed with mineral spirits
or any similar petroleum solvent, vapor degreasing.
TECTYL 506 can be removed from fabrics by normal
dry cleaning procedures. Avoid using chlorinated or
highly aromatic solvents when removing from
painted surfaces as these solvent may adversely
affect paint.
Caution: Combustible
TECTYL 506 cures by solvent evaporation. Keep
away from heat, sparks and open flames. Use with
adequate ventilation. If applied to the interior of an
enclosed vessel adequate ventilation is required for
cure and to ensure against formation of an explosive
atmosphere. For further information, consult Korea
Houghton Corporation. Refer to Korea Houghton
Corporation Material Safety Data Sheet for health
and safety instructions.
Examples of Application
Bombardier. Chrysler. Ford. HUNDAI Heavy Industry.
DOOSAN Heavy Industry.
Coverage
The theoretical coverage is 630 sq. ft./gallon(15.4
sq. meters/liter) at the recommended dry film
thickness of 1.3 mils (32.5 microns). Material losses
during application will vary and must be considered
when estimating job requirements.
CAUTION:
The data, statements
and recommendations set forth in this
product information sheet are based
on testing, research and other
development work which has been
carefully conducted by us , and we
believe such data, statements and
recommendations will serve as
reliable guidelines. However, this
product is subject to numerable uses
under varying conditions over which
we have no control, and accordingly,
we do NOT warrant that this product
is suitable for any particular use.
Users are advised to test the product
in advance to make certain it is
suitable for their particular production
conditions and particular use or uses.
WARRANTY: Korea Houghton corporation warrants all products manufactured by it to be free from
defects in material and workmanship. KOREA HOUGHTON CORPORATION MAKE NO OTHER
WARRANTIES, WHETHER, EXPRESSED OR IMPLIED, WITH RESPECT TO SUCH
RPODUCTS, AND ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING, BUT
NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE AND IMPLIED WARRANTIES ARISING FROM A COURSE OF
DEALING OR USAGE OF TRADE, ARE DISCLAIMED BY KOREA HOUGHTON CORPORATION.
All claims hereunder must be made in writing within 30 days after receipt of the products at the
buyer
s plant and prior to further processing the products or combining them with other materials or
products. Korea Houghton corporation liability, whether under this warranty or in contract, tort,
negligence or otherwise, is limited to the return of the net purchase price paid for any products
proven defective or, at Korea Houghton corporation option, to the repair or replacement of said
products upon their return, transportation prepaid, to Korea Houghton corporation. THE REMEDY
HEREBY PROVIDED SHALL BE THE EXCLUSIVE AND SOLE REMEDY OF THE BUYER, AND
UNDER NO CIRCUMSTANCES SHALL KOREA HOUGHTON CORPORATION BE LIABLE FOR
CONSEQUENTIAL OR INCIDENTAL DAMAGES, No Korea Houghton corporation representative
or other person is authorized to change this warranty in any way or to assume for Korea Houghton
corporation any other liability in connection with the sale or use of its products.
REFER TO MATERIAL SAFETY DATA SHEET FOR HEALTH AND SAFETY INFORMATION
KHC 01/2001 (Supersedes all previous printings)

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Anexos relativos de la norma de pintura para las

HARBIN ELECTRIC MACHINERY COMPANY LIMITED

Technological procedure of rust

This document contains proprietary information of Harbin Electric

HARBIN ELECTRIC MACHINERY

MOD.ADVICENOTE No. REV.

HARBIN ELECTRIC MACHINERY

Corrosion inhibiting paper

replaceable anti-rust oil

Requirement of ambient temperature and humidity ambient temperature not below 5

cleanliness of air shall reach to general requirement.

The work place shall be well ventilated.

4 Work processes and quality requirement

quality requirement and inspection

Rub wash the surface of runner plate with

Do second rubbing with clean cotton cloth

All metal surfaces shall be uniformly

Wrap work piece with one layer of

Apply one layer Tectyl 890 anti-rust

Wrap with one more layer anti-rust paper,

After rubbing dry do not directly touch the

The wrapped corrosion inhibiting paper

prevent skin and eye to touch any material used.

Ventilation must be suitable.

prohibited at working place.

HARBIN ELECTRIC MACHINERY COMPANY LIMITED

Technological procedure of rust

This document contains proprietary information of Harbin Electric

HARBIN ELECTRIC MACHINERY

MOD.ADVICENOTE No. REV.

Technological procedure of rust prevention and inner

HARBIN ELECTRIC MACHINERY

hydraulic turbine and

hydraulic generator shaft.

Water proof paper

Aluminum foil composite film

Requirement of ambient temperature and humidity

The work place shall be well ventilated.

4 Work processes and quality requirement

ends of shaft ( see Table 3).

prevent skin and eye to touch any material used.

Ventilation must be suitable.

prohibited at working place.

Wrap and adhere with one layer of corrosion

Apply one layer Tectyl 890 anti-rust

Wrap one more layer of corrosion inhibiting

Wrap with one

The wrap with one layer of aluminum foil

Wrap with one layer of pearl-like floss, seal

Wrap with one layer of water proof

The corrosion inhibiting paper should be

The corrosion inhibiting paper should be

stretchable Application of stretchable film shall be

Quality requirement and inspection

At internal side of flange on already

Apply one more lager of anti-rust

Then apply one more layer of rust

The internal side of flange on already packed

The internal side of flange on already packed

At internal side of flange on already packed

two component polyamide cured zinc epoxy primer