~v CUiYOM CORPORATION

5PEC NO. 010/00/00/C5/T5/00/007

PAGE NO.
1
OF 31
JOB NO.
21053

SPECIFICATION

GENERAL WELDING REQUIREMENTS AT SITE

CLIENT:

QATAR LIQUEFIED GAS COMPANY LIMITED

PROJECT TITLE: QATARGAS LNG PLANT PROJECT

LOCATION:

RA5 LAFFAN, QATAR

CHIYODA JOB NO. :

CHIYODA PROJECT:

21053

QGL PROJECT

RECEIVED
1 6 MAY

1!~i

D&s

NO.

ISSUE FOR CONSTRUCTION, INCL. COMPANY

COMMENTS (T- He - 22 rs)
ISSUE FOR APPROVAL
ORIGINATION (O)/REVISIONS

CONTROLLED DOCUMENTS

Ju ly 12 '94

Apr i 1 22.' 94

ye~l: .A7'~~: ~~
~~)~L'

~.;~

dZ

BY

CHKD

APVD

f)

DATE

CHIYDOA CORPORATION
SPEC NO. 010/00/00/CS/TS/00/007
PAGE NO. 2 OF 31

SPECIFICATION

CONTENTS

1.

SCOPE

2.

REFERENCES
2.1 Code
2.2
Specification
2.3
BP Standard

3.

WELDING PROCEDURE
3.1 General
3.2 Welding Procedure for Piping
3.3 Welding Procedure for Other than Pipin
3.4 Welding of Carbon Steel and Low Temp ~c~a-rb-o-n-S~t~
Piping
3.5 Welding of Austenitic Stainless Steel (SS 304L & 321) Piping
3.6 Welding of Hastelloy and Cupro-Nickel Piping

4.

WELDER PERFORMANCE QUALIFICATION TEST

4.1
Genera 1
4.2
Preparation for Test Coupon
4.3
Execution of Test Welding
4.4 Required Test and Acceptance Criteria
4.5 Record of Test

5.

WELDER CONTROL
5.1 Registration
5.2
Identification of Welder
5.3
Execution of Welding
5.4
Evaluation of Each Welder's Performance
5.5 Training and Requalification Test for Unacceptable Welder

6.

DOCUMENT CONTROL

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~ CHIYODA CDHPDRAnOI
SPEC NO. 010/00/00/CS/TS/00/007
PAGE NO. 3 OF 31

SPECIFICATION

7.

CONTROL OF WELDtNG CONSUMABLE MATERIALS

7.1 Responsibility of Subcontractor
7.2 Responsibility and Right of Chiyoda/Company
7.3 Storage of Welding Consumables
7.4 Drying and Issuing of Welding Consumable Materials
7.5 Return of Welding Materials to Control Room

8.

QUALITY CONTROL PROCEDURE

8.1
General
8.2 Required Quality Control Procedure

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CHIYODA CDRPDRADOI
SPEC NO. 010/00/00/CS/TS/00/007
PAGE NO. 4 OF 31

SPECIFICATION

1.

SCOPE
This specification covers the requirements~0welding in field
construction, such as welding procedures, welding procedure
qualification tests and welder performance qualification tests~
piping, as well as quality control in field construction work for
QATARGAS LNG PLANT PROJECT for QATAR LIQUEFIED GAS COMPANY LTD.
QATARGAS) at RAS LAFFAN, STAGE OF QATAR.
~

This also specifies the minimum welding requirements for field

structural steel and field erected tanks including welder performance
qualification test.

The requirements for LNG storage tanks are covered by

012/07/71/23/PC/PR/010 IIEngineering Instruction Specification
prepared by LNG tank contractor, thus, those requirements are
excluded from this specification.

2.

ll

REFERENCE
The following codes, standards and specifications shall be applied to
the extent specified hereinafter:

2.1
(a)

ASME Section IX (1992 Ed.+ 1992 Addenda)

IIWelding and Brazing Qualification
ll

(b)

ASME B31.3-C (1992 Addenda)

"Chemical Plant and Petroleum Refinery PipinUIl

(c)

ANSI/AWS 01.1 (1992 Ed.)

"Structural Welding Code

ll

. .... --'.-

..,-

~-

CHIYDDA CORPORATIDN
SPECIFICATION

2.2

SPEC NO. 010/00/00/CS/TS/00/007

PAGE NO. 5 OF 31

(d)

API STANDARD 650 (8th-Ed.)

"Welded Steel Tanks for Oil Storage"

(e)

API STANDARD 620 (8th Ed.)

"Design and Construction of Large, Welded, Low-Pressure Storage
Tanks"

Specification
(a)

003/00/00/ME/TS/00/Oll
"General Welding Requirements"

(b)

003/00/00/SP/TS/00/116
"Fabrication of Pipework"
IIHOLD II

"Fabrication and Installation of Piping"

(d)

OlO/OO/OO/MP/DB/OO/lOl
"Piping Service Class"

(e)

003/00/00/CI/TS/00/019
"Structural Steel - Materials and Fabrication"

(f)

003/00/00/ME/TS/00/00B
"Field Erected Storage Tanks designed per API 650"

(g)

003/00/00/ME/TS/00/009
"Field Erected Storage Tanks designed per API 620"

.')

2.3

BP Standard
(a)

BP Engineering Standard 167

"Fabrication of Pipework - Part 1, Carbon and Carbon Manganese

CHIYODA CORPDRAnOI
SPEC NO. 010/00/00/CS/TS/00/007
PAGE NO. 6 OF 31

SPECIFICATION.

Steel Pipework

ll

IIFabrication of Pipework - Part 2, Alloy Steel Pipework"

IIFabrication of Pipework - Part 3, Austenitic and Duplex Steel
Work, Cupro-Nickel and Nickel base Alloy Pipework
ll

3.

WELDING PROCEDURE

3.1

General

3.1.1

Sub-contractors who will undertake field welding work for piping,

structural steel, and tanks shall sUbmit~tailei)Helding Procedure
Specifications (WPSs) to be used and supporting We'lding Procedure
Qualification Test Records (PQRs) to CHIYODA/ COMPANY for approval
prior to commencement of any welding work.

3.1.2

PQRs obtained from other projects shall not be accepted, thus,

qualifications or re-qualifications shall be carried out specifically
for this project.

<0

For piping welding, all the requirements of this specification and

"Genera 1 We 1ding Requ i rements" (003/00/00/ME!TS/OO/Oll) sha 11~

3.1.4

For structural welding, ANSI/AWS 01.1 or ASME IX shall be applied,

though the specification of "Structural Steel - Material and
Fabrication" (003/00/00/CI/TS/00/019) refers to BP Standard.

3.1.5

For field erected storage tank welding,

(()

003/00/00/~1E/TS/00/011

shall

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"

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CHIYDOAcoRPoRAnoN
SPECIFICATION

3.2
(/)

3.2.1

SPEC NO. 010/00/00/CS/TS/00/007

PAGE NO. 7 OF 31

Welding Procedure for Piping

@ 3 s h a l l be in accordance with Attachment-1 "Outline of Welding

Procedure for Piping". Detailed WPSs and their supporting PQRs for
field piping welding shall be prepared by the Sub-contractors in
accordance with Attachment-l and they shall be approved by
CHIYODA/COMPANY prior to use.
3.2.2
)

In addition to the requirements of ASME IX, PQRs shall include the

following test results:
_.---'- -- .. - --- ----- - - -'
~_.-

~.-'--.-----"-

For carbon steel, Vickers hardness survey on a transverse macro

section shall be made on the WELD/HAZ/BASE METAL with maximum
criteria of 238 Hv 10. Production weld hardness on WELD shall
be 225 HB max. for non sour (non NACE) service. Production

(a)

<0
\

weld hardness for sour (NACE) service shall be 200 HB as

~tipulated

(/)

-~--

in the para. ~~~:~~/OO/OO/ME/TS/OO/~~~

All PQRs shall include hardness survey even if PWHT is not
required.

<

\\

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(b)

Impact tested result for the WPS of low temperature carbon

steel (A333 Gr.6 or A671-CC60) at -46C and for the WPS of
austenitic stainless steel in cryogenic service at -196C shall
be required in accordance with 003/00/00/ME/TS/00/011 and Table
323.2.2 & para. 323.3 of ASME B31.3.

(c)

For stainless steel welding consumables used for cryogenic

service, each heat, lot, or batch of filler material and filler
material/flux combination shall be "prequalification" tested
(charpy impact tested) in accordance with para. 5 of
003/00/00/ME/TS/OO/011.

(d)

For low temperature carbon steel in sour (NACE) service (A333

Gr.6 or A671-CC60 at -46C), in addition to the requirement of
above 3.2.2(a) and 3.2.2(b),~metal containing more than 1%

CHlYDDA CORPORATION
SPEC NO. 010/00/00/CS/TS/00/007
PAGE NO. 8 OF 31

SPECIFICATION

nickel shall not be permitted.

(I)

----------

3.2.3

If Sub-contractor wishes to use other welding procedures not listed

in Attachment-I, he shall propose such welding procedures
~bY CHIYOOA/COMPANY.

3.2.4

For butt welding of small diameter plplng (2 NPS & below), all Gas
Tungsten Arc Welding (GTAW) process shall be applied.

3.2.5

For butt welding and fillet welding of pressure retaining parts,

multi-pass welding (min. 2 passes) shall be required.

3.2.6

Brand name and company name of welding consumables to be used shall

be specified in the WPSs and PQRs.

3.2.7

Brand name and company name of welding consumables used for PQR's
shall be({onsidere~as an essential variable for:)

<0

. Low Temp.(arbon Steel (LTCS)~

. Cryogenic Service Stainless Steel (S/S 304L)
3.3

Welding Procedures for Other than Piping

3.3.1

For tanks, Sub-contractor shall prepare detailed WPSs and supporting

PQRs in accordance with ASME IX and other applicable
codes/specifications, and shall submit to CHIYOOA/COMPANY for
approval prior to use.

3.3.2

For steel structures, WPSs and PQRs in accordance v~ith ANSI/AWS 01.1
or ASME IX shall be submitted to CHIYOOA/COMPANY for approval prior
to commencement of welding work.
"prequalified Welding Procedures" as per ANSI/AWS Dl.l may be
acceptable when all the requirements of' ANSI/AWS 01.1 are fully
satisfied, but limited to mild carbon steel of which the minimum
specified tensile strength is 65,000 psi. or less.

~9Y

~ CHIVODA CDRPDRATIDI
SPEC NO. 010/00/00/CS/TS/00/007
PAGE NO. 9 OF 31

SPECIFICATION

3.4

Weldin

3.4.1

All pressure retaining welds and attachment welds to the pressure

retaining parts of piping shall be made bY~GTAW or SMAW processes
using low hydrogen type electrodes except(~~,..t~ root passes of butt
welds and branch connection welds.

3.4.2

Root passes of girth butt welds and branch connection welds where
complete penetration is required, shall be made by the GTAW process.
Root pass~s by the SMAW process with AWS E6010~ctrod~may be~
only for utility service and only when approved by CHIYODA/COMPANY.
For all steam, gas, and process lines, the root~~of butt joints
shall be.~ith~GTAW process.

3.4.3

The WPSs for pip i ng in sour (NACE) serv i ce sha11 be those that can 0
satisfy maximum hardness requirement of 238 HV~for pin point peak
hardness on WELD/HAZ/BASE METAL and 200 HB for production welds (on
WELD). Max. pin point Vickers hardness shall be confirmed by PQR.

3.4.4

For welding procedure qualification of Low Temp.~~~on s~piping

(A333 Gr.6 or A671-CC60), charpy V-notch impact tests on WELD/HAZ
shall be@at -46CG.~~r~~fug~nspecimen -.
~ Test procedure and accePta~ criter~shall be in accordanCe
with para. 323.3 of ASME B31.3.

3.4.5

For welding procedure qualification of Low T~mp. carbon steel piping

(A333 Gr.6 or A671-CC60) exposed to sour (NACE) service, charpy Vnotch impact test on WELD/HAZ at -46C and pin point peak hardness on

<7) .

of Carbon

'---""""----,

WELD/HAl/BASE METAL with max. 238 HV@Shall be@ @niCkel

content of weld metal shall be max. 1% for sour (NACE) service.

Hardness limitation on production welds (WELD) for sour (NACE)
service shall be 200 HB.
3.4.6

In order to simplify and avoid misuse of welding consumables for

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CHIYDDA CORPORATION
SPEC NO. 010/00/00/CS/TS/00/007
PAGE NO. 10 OF 31

SPECIFICATION

carbon.steel plplng, Low Temp.~arbon s~PiPing, carbon steel sour

(NACE) service piping, and caustic service carbon steel piping, Subcontractor shall consider~type of weldin~~~~~~~l~~
meet all the requirements. \!hese consumables shall be approved by
,--..,
,CH!YODA/COMPANY in advanc~

-- ------------------

3.4.7

AllSwelding shall be uphill forSvertical

~weldinfis~~
3.4.8

(/)

For carbon.stee 1
wit h t hickness of 25. 4mm (1 i' nch) & 0 ver , ~
~OC ~~ preheat sha11 be app 1ied. The preheat temperature sha11
be maintained over a distance of 75mm (3 inch) on either side of
weld. Oxy-acetylene welding or cutting torches shall not be used for
preheat ing, ~ly specif i ca11y des ig;ed heat i ng torches, gas rings or

~~C:l h~a~rs ~ll~be~

3.4.9

Position,~

PWHT shall be required forSwe1ds. 1) if

the~rentiaI:~ut0

weld thickness exceeds 19.05mm (3/4 inch) for carbon steel of general
service (non-sour, non-NACE), 2) if the process is sour (NACE)
service regardless of thickness, 3) if PWHT is required for all welds
from process reason (caustic service, etc).

When PWHT(S

~~for

process reason (sour. caust i c , etc). all

the pressure retaining welds and~attachment welds pressure

parts shall be post weld heat treated regardless of the thickness.
The PWHT condition shall be as follows:
Holding Temp.
625 20C
Holding Time
1 hour per 1 inch thickness (min. 1 hour)
. Heating & Cooling Rate above 400C:
Max. 200C/hr for 1" & below thickness
Max. 200C/hr*t(inch) for above I" thickness
~----

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""" CUIYODA CDRPDRAnDN

SPECIFICATION

o 8

~welding

SPEC NO. 010/00/00/CS/TS/00/007

PAGE NO. 11
OF 31

@GALVANIZEO carbon steel

PiPeJ0~tee:Dwelding

consumables shall be used.

(/)

CfD) @welding@ALUMINIZED

carbon steel pipe, AWS ER309MO/E309MO

welding consumables shall be used.

3.5

Welding of Austenitic Stainless Steel (S/S 304L & 321) Piping

3.5.1

Root and second passes of girth butt welds and branch connection
welds of p.iping{1shall be made by the GTAW process. For the
subsequent passes of groove welds or fillet welds shall be made by
SMAW or GTAW.
For small diameter piping (2 NPS & below),@GTA"W processeD
shall be applied.
Multi-pass welding (at least min. 2 passes) shall be required.

)0

3.5.2

<2>
3.5.3

Internal gas purging with pure Argon gas shall be required for
~~~ra~connection welding by GTAW.
For the selection of welding materials for SIS 304L in cryogenic
service, special care shall be taken in accordance with para. 3.2.2
(b) & (c) above.
The ferrite content of SMAW consumable for cryogenic service should
be 3-5% by SCHAEFFLER diagram.
However, for GTAW consumable, the ferrite content may be relaxed to
3-10% taking into account the nature Of@VGTAW process with
generally higher impact values than those of SMAW.
Prequalification of welding consumable per each heat, lot, or batch
and filler material/flux combination at -196C sha'll be followed in
accordance with para. 5 of 003/00/00/ME/TS/00/Oll.

<;)

3.5.4

AllSweldi~~ shall be uphill for vertical Position,~

'~ing is not ~ermitte0

//

~ CHIYDDA CDRPDRADDI
SPEC NO. 010/00/00/CS/TS/00/007

SPECIFICATION

PAGE NO.

12

OF

31

for~t:~ic~eld0

3.5.5

PWHT is not required

3.5.6

Max. interpass temperature shall be 177C (350F) for austenitic

stainless steel welding. The interpass temperature shall be checked
by temperature indication crayon or equivalent.

3.5.7

Welding between austenitic stainless steel and galvanized carbon

steel or zinc rich primer coated carbon steel shall be prohib;ted~
~s to avoid liquid metal embrittlement (LME).

3.5.8

Niobium stabilized austenitic nickel steel weld metal (5/5 347) shall

o
)

not be~~for SS30~yogenic pipe _weldin~

3.5.9 (Grinding machine~with grinding wheels, wire brushes, files, etc.,

~
for austenitic stainless steels shall be completely separated from
those for ferritic steels and shall be clearly marked by attaching
colour tape or other suitable means.
3.6

Welding of Hastelloy and Cupro-Nickel Piping

3.6.1

All passes including root pass~ of girth buttG) branch connection and
fillet welds of piping shall be made by@VGTAW process only, since
maximum pipe size of Hastelloy and Cupro-Nickel is approximate~NPS

.0
')

and
NPS respect ive ly.
Mu 1t i -pass we 1di nq (at least mi n. 2 passes 'Grequ ired.
3.6.2

<0

3.6.3

<0

3.6.4

Internal gas purging with pure Argon gaSrequired for butt

branch connection welding by GTAW.

&

Internal and external~f~C~Of pipes to be welded shall be clean

for a distance at least 25mm from the fusion face.

(G~~hi~ith grinding

wheels, wire brushes, and files for

Hastelloy and Cu-Ni material shall be completely separated from those
for ferritic steels and shall be clearly marked by attaching colour

/~
.......... ;.-:

~ CHIYODA CDRPDRAnUN
SPECIFICATION

SPEC NO. 010/00/00/CS/TS/00/007

PAGE NO. 13 OF 31

-----------.....,..-..-- -_._-

_.,.............

.....

tape or other suitable means. To avoid contamination of stainless

)
steel, and other high nickel alloys, tools for CU/Ni shall be marked,
segregated and kept only for Cu/Ni.

-------------------"--------- _-------_._---------....

4.

WELDERS PERFORMANCE QUALIFICATION TEST

4.1

General

4.1.1

All welders and welding operators engaged in field welding work

(hereinafter called welder) shall be newly qualified in accordance
with applicable codes and the requirements herein under the witness
of CHIYODA/COMPANY's representatives before the commencement of any
welding work. Welder qualification record for previous jobs is not
effective for thiS~

4.1.2

~Sub-contractor shall be wholly responsible for qualifying his own

welders&prOje~

<0
4.1.3

._)

Standard test procedure and qualification range for piping welder and
structural welder are listed in Attachment-2 .
Classification of welders are as follows:
(a)

Piping Welder:
Welder who can make the pressure retaining butt welds, branch
connection welds, socket welds and attachment welds to the
pressure retaining parts of piping and equipment within the
qualified range of ASME IX and Attachment-2.
Classification of piping welders are following four types:

:,

.:

--.:.'-~";

Carbon Steel Piping Welder: (for P-No.1 mati 1)

(incl. low Temp.~

-_ .. _

-'.'06-'''~''''''

"

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. - "~ .._,--~.!:,~

-~

..-_---~~

.~--r

'.....-

-~,,~-

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~v

y CHIYODA CORPORADOI
SPEC NO. 010/00/00/CS/TS/00/007
PAGE NO. 14 OF 31

SPECIFICATION

Stainless Steel Piping Welder:

(for SIS 304L & 321)

(for P-No.8 matll)

Hastelloy Steel Piping Welder:

(for P-No.44)

Cupro-Nickel Piping Welder:

(for P-No.34)

Qualification Test for each type of welder shall be performed

respec~ively. These qualifications are not(i~terchangeable:)
eve~~o~the F-No. of ASME IX is same. ~

</)
(b)

Structural Welder:
Welder who can make structural steel welding of mild carbon
steel. Classification of structural welder are as follows:
. Structural Welder for Groove Welding
. Structural Welder for Fillet Welding only
Structural welder qualified for groove welding shall be
required for all load bearing structural members such as pipe
rack, duct, steel stack, pipe support, etc.
Structural welder qualified for fillet welding only is
acceptable for non load carrying member or minor load carrying
member, such as instrument/electrical support, ladder,
handra i 1, etc.

4.1.4

<0

For field erected storage tank welding, welders and welding operators
shall be qualified in accordance with ASME IX.

4.l.S00nly qualified welders

canE~3tack welds.

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, . . . . . -

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"'. CHIYDDA CORPORATION

SPEC NO. 010/00/00/CS/TS/00/007
PAGE NO. 15 OF 31

SPECIFICATION

4.2

Preparation for Test Coupon

Test coupons for piping welder shall be prepared in accordance with
the applicable welding procedure specification, pipe diameter and
thickness listed in Attachment-2.
For structural welder for groove welding, standard test coupon as
shown in Fig. 5.19A or 5.19B of ANSI/AWS 01.1 should be prepared.
However, the material thickness of test coupon may be 9-25 mm depend
on production weld thickness, in lieu of backing plate, back chipping
and back welding method may be used.

For structural welder for fillet weld only, test coupon shall be
150 mm length by 100 mm width carbon steel and 6-12 mm thickness.
For tank welder performance qualification test, Sub-contractor shall
propose to CHIYODA/COMPANY their test procedures for approval.
4.3

Execution of Test Weldinq

Test welding shall be carried out at the witness of CHIYOOA/COMPANY's
representative. Each welder shall be clearly marked on his back with
the assigned test Nos. or name for identification.
No grinding shall be allowed;;;Vthe compietedl~~

4.4

Required Test and Acceptance Criteria

4.4.1

Piping Welder:
----~.---."..-.....,.--.----

r:.

"Rad ioqr aph i ca l ----------l y". Test ' \

SG for GTAW and SMAW process.
~

__._-_.-----

weld~~~~~~IIVisuallylland

~tions shall be 2G +

(a)

-----.

Visual Inspection:

During and after welding, each

welder's~~;nce

and

---/--------~

,
- ..-

-.

~~

;--.-- .--..."

-:.-.

-~.

..-....

~.

----

"" CHIYODA CDRPDRATIOI

SPEC NO. 010/00/00/CS/TS/OO/007
PAGE NO. 16 OF 31

SPECIFICATION

G:it i t~~ sha 11 be checked. Externa 1 we 1d re i nforcement and

i nterna 1 protru s ion sha 11 be fu sed wi th and .sha11 be merged
smoothly into the component surface. Cracks., incomplete
penetration, surface porosity, exposed slag inclusion and
undercutting (over 0.4 mm depth) shall not be permitted.
Radiographic Examination:

(b)

Acceptance criteria shall be in accordance "'ith the Table

341~3.2A~evere Cyclic c~nditio~Of ASME 831.3.
4.4.2

Structural Welder:
Structural welder for groove weld shall be judged by "Visual and
IIRadiographic examination. Acceptance criteria for radiographic
examination shall be in accordance with the QW-191.2.2 of ASME IX.
ll

ll

For fillet welder, the weld shall be examined by IIVisual

IIFracture
Test and IIMacro Examination with the acceptance criteria of QW-182
& QW-184 of ASME IX. However, the fracture test and macroexamination may be omitted, if visual test shows satisfactory with
the consensus of CHIYODA/COMPANYs representative.
ll

ll

4.4.3

ll

Tank Welder:
In addition to visual inspection, radiographic examination shall be
carried out in accordance with QW-191.2. of ASME IX and the
acceptance criteria shall be to QW-191.2.2 of ASME IX.
The method of radiographic examination on first production weld shall
not be allowed for the welder performance tests fOl~ this project,
even if QW-304.1 of ASME IX gives its permission.

4.5

Record of Test
After@welder's performance qualification test, Sub-contractor shall

.,.-;.

. . CUIYOM CDRPDRAOOI
SPECIFICATION

SPEC NO. 010/00/00/C5/T5/00/007

PAGE NO.

17

OF

31

provide ~Manufacturer's Record of Welder or Welding Operator

Qualification Test" (Attachment-3) with the photograph of each
welder, and submit to CHIYODA/COMPANY for approval prior to
commencement of any field production welding work.

5.

WELDER CONTROL

5.1

Registration
After review of "Manufacturer's Record of Welder or Welding Operator
Qualification Test" (Attachment-3) at field site, his name, his
classes of qualification and his photograph shall be registered with
stamp number in each welder's personal record (Attachment-4). The
history of qualification such as changes of class at field site
shall also be recorded in the welder's personal record.

5.2

Identification of Welder
Welder's Identification Label;
Each welder shall affix the colored and marked "WELDER's
IDENTIFICATION LABEL" (Attachment-5) showing his classes of
qualification onto the right side of welder's goggles mask.
Discrimination of "WELDER'S IDENTIFICATION LABEL" is indicated in
Tab le-l.

CHlYDOA CDRPDHAnD~
SPEC NO. 010/00/00/CS/TS/00/007
PAGE NO. 18 OF 31

SPECIFICATION

Table-1
Color of
Label

(/)

Discrimination of "WELDER IDENTIFICATION LABEL"

Type of Qualification
Material

Application

Welding Process,
F-No. & Position

Piping Welder &

Structure Welder
(groove weld)

White

Carbon Steel

Pink

Carbon Steel

do

Structure Welder
(fillet weld)

Blue .

Stainless Steel

do

Piping Welder

Yellow

Hastelloy C-276

do

Piping Welder

do

Piping Welder

Red

Marked on each
label

(90/10) Cu-N i
"-----"

5.3

<0

Execution of Welding
Each qualified pipe welder shall perform actual~od~tio~welding in
accordance with the qualified welding procedures.
For identification~welds, each welder shall mark his stamp number
adjacent to the weld immediately after completion of the welding.
"Daily Welding Report" (Attachment-6) and IIIsometric Drawing or Spool
Drawing (attachment-7) shall be submitted to CHIYODA/COMPANY every
day for the purpose of weld quality control check.
Attachment-6 & -7 are only samples. Sub-contractor may modify these
documents for his convenience, but subject to approval from
CHIYODA/COMPANY.
ll

5.4

Evaluation of Each Welder's Performance

5.4.1

Evaluation Method
Each Welder's performance shall be evaluated by the result of
radiographic examination.
Overall work flow for control of welders shall be referred in

_.-.~

..

,.

'... .

.,--"')-

...

CUIYODA CDHPDRAnON
SPEC NO. 010/00/00/CS/TS/OO/007
PAGE NO. 19 OF 31

SPECIFICATION

attached CHART-I.
Acceptance criteria of radiographic examination shall be in
accordance with para. 341.3.2 and Table 341.3.2A of ASME 831.3.
CHIYODA/COMPANY's welding engineer has the right to reject welders
after consideration of the result of radiographic examination, cause
of defect and circumstance stipulated hereinafter.
")

5.4.2

Extent of ~adiographic Examination and Recording

For initial evaluation, first 3 production welds (9irth butt welds)
of each newly qualified welder shall be~ograp~~examined,
regardless of material service class. After that, extent of
radiographic examination shall be in accordance with the requirement
of relevant specifications and piping service class.
For welder's performance evaluation, in principle, the welds to be
examined shall be selected to ensure that not less than 5% of each
welder's actual production welds (girth butt welds) are included.

(/)

And also, for random radiographic examination, ~repairs are fOU~

progressive examination shall be carried out in accordance with para.
341.3.4 of ASME 831.3.
This progressive examination should be limited to the welds made
within every two weeks.
For recording of radiographic examination results, "Radiographic
Examination Report (Attachment-8 and 9), "Welder's Control Sheet by
Radiographic Examination (every 2 weeks)1I (Attachment-IO), and
"Radiographic Examination Report (Monthly)" (Attachment-II) shall be
prepared by Sub-contractor.
ll

I:;
- ..

-:';'9---"';$',7" .,"."." -; . . .

_.r';

'YCHlYDDA CDRPDRAnON
SPECIFICATION

5.4.3

SPEC NO. 010/00/00/CS/TS/00/007

PAGE NO. 20 OF 31

Initial Evaluation
First 3 (three) actual production welds of each newly qualified
welder shall be radiographic examined regardless of material service
class and evaluated according to the procedure indicated in attached
CHART-2, that;
-_.-------------------~------_.---..
'.

(1)

The results of the first 3 production welds are to be submitted

to CHIYODA for review. All 3 production welds are acceptable,
the welder shall be allowed to continue with production
welding.

.....

--"""------- -------------------_._-~

5.4.4

(2)

If one of 3 production welds is rejected, additional 2 joints

made by the same welder shall be radiographic examined. If all
of the second group are acceptable, the welder shall be
acceptable. If any of the second group reveal defects
requiring repair, the welder shall be unacceptable and
disqualified.

(3)

If 2 (two) or all of 3 (three) production welds are rejected,

the welder shall be unacceptable and disqualified.

Periodical Evaluation
A welder who passed the initial evaluation mentioned in para. 5.4.3
can continue production welding. Extent of radiographic examination
for evaluation of welder's performance shall be in accordance with
para. 5.4.2.
Periodical evaluation shall consist of two types of evaluation as
shown in attached CHART-3.

5.4.4.1 Evaluation by Result of Radiographic Examination

One of the periodical evaluation method of welder's performance shall

~ CHIYDDA CDRPDRlTIDN
SPECIFICATION

(()

SPEC NO. 010/00/00/CS/TS/00/007

PAGE NO. 21
OF 31

be based on the acceptance ratio of~iap~c~ll~examination

every 2 weeks. Acceptance ratio shall be defined as the ratio of
numbers of film accepted by total numbers of film taken in a certain
period.
(1)

Individual acceptance ratio in 2 weeks is 90% and above, the

welder shall be acceptable.

(2)

Individual acceptance ratio in 2 weeks is less than 90% but 80%

and above, a warning shall be given to the welder.

(3)

Individual acceptance ratio in 2 weeks is less than 80%, the

we 1der sha 11 be unacceptab 1e bas; ca lly, (@ consi d~rat; on @
the total numbers of film taken in 2 weeks, cause of defects,
etc .... shall be made by CHIYODAls welding engineer before
disqualifying the welder.

5.4.4.2 Evaluation by Progressive Examination

--...-----....-

<0

.----._--_._-_

---_.~--_._--~--.,.,-_

-. --_.-.._.."

.._._-

....

~ond method of ~oduction evaluation relates to theJrandom

radiographic examination and progressive examination described in
para. 341.3.4 of ASME 831.3 and modified hereunder, that is;

(1)

When the random radiographic examination reveals a defect

requiring repair, two additional joints made by the same welder
shall be radiographic examined.

(2)

If the second group examined is acceptable, all items

represented by these additional examinations shall be accepted
and the welder shall be acceptable.

(3)

For each of the second group of items which reveals~

requiring repair, two additional joints shall be
radiographically examined.

....

__.. __
~

-:_,'~4".~",<_,_.r.

__..

~-.,

-,

"?". -

..

-'

_'.~~------'_

CHIYDDA CDRPDRATION
SPECIFICATION

5.5

SPEC NO. 010/00/00/CS/TS/00/007

PAGE NO. 22 OF 31

(4)

If all of the third group of items examined are acceptable, the

items requiring repair shall be repaired and all items
represented by the examined items shall be accepted. And the
welder shall be acceptable.

(5)

If any of the third group of items examined reveal

requiring repair, all production welds made by the
in 2 weeks shall be 100% radio raphically examined
repaired. ~welder shall be deemed unacceptable
disqualified.

defects
same welder
and
and

Training and Regualification Test for Unacceptable Welder

_-..-----.

--~--------------------_._----_._- ~~ ..

({)

'-'-

If a welderl~ evalu~tion indicates unacceptable performance, he shall

cease production welding. The welder shall be given further training
to improve his performance by Sub-contractor. He may be downgraded
from butt welding to fillet welding at the option of Sub-contractor.

-'j

~---------._-------------------'

~requalification
test shall be carried out for a welder who
..,J
completed acprogr~mme o!jtraining established by Sub-contractor and
submitted to CHIYODA/COMPANY's welding engineer for approval. ~
~elder who passed the requalification test, shall be
carefully checked and evaluated according to this welder control
procedure.

6.

0.

DOCUMENT CONTROL
The documents mentioned in this specification shall be prepared and
kept in accordance with the~thod~ shown in Table 2.
~
CHIYODA/COMPANY's welding engineer and inspector shall have the right
to check the document control and filing system of Sub-contractor at
any time as necessary.

./

CHIYODA CORPORATION
SPEC NO. 010/00/00/CS/TS/00/007
PAGE NO. 23 OF 31

SPECIFICATION

Table 2 Preparation and .Custody of Document

CUSTODY
KIND OF DOCUMENT

(/)

PREPARATION
SUBCONTRACTOR

CHIYODA'S
QC GROUP

1. MANUFACTURER'S RECORD OF WELDER OR

WELDING OPERATOR QUALIFICATION TESTS
(Attachment-3)

SUB-CONTRACTOR

ORIGINAL

COpy

2. WELDER'S PERSONAL RECORD

(Attachment-4)

SUB-CONTRACTOR

ORIGINAL

COpy

3. DAILY WELDING REPORT

(Attachment-6)

SUB-CONTRACTOR

ORIGINAL

COpy

4. ISOMETRIC DWG OR SPOOL DWG

(Attachment-7)

SUB-CONTRACTOR

ORIGINAL

COpy

5. RADIOGRAPHIC EXAMINATION REPORT

(Attachment-8)

SUB-CONTRACTOR

ORIGINAL

COpy

6. RADIOGRAPHIC EXAMINATION REPORT

(EVERY 2 WEEKS)
(Attachment-9)

SUB-CONTRACTOR

ORIGINAL

COpy

7. WELDER CONTROL SHEET BY

RADIOGRAPHIC EXAMINATION
(EVERY 2 WEEKS)
(Attachment.10)

SUB-CONTRACTOR

ORIGINAL

COpy

8. RADIOGRAPHIC EXAMINATION REPORT

(MONTHLY)
(Attachment-11 )

SUB-CONTRACTOR

ORIGINAL

COpy

7.

CONTROL OF WELDING CONSUMABLE MATERIALS

7.1

Responsibility of Sub-contractor
( 1)

(2)

(3)

Sub-contractor shall~whOllY responsible for the control of

welding materials to be used.
Sub-contractor shall submit the "Control Procedure of Welding
Materials" to CHIYODA and obtain CHIYODA's approval before
starting~~welding work ..

"cont~~ced.~~_~.!. __~~.~~.~~~.lC~'

. .!.:-.to

be es tab 1i shed
to~event use of inconnect welding consuma?_~ and to provide
~--........

-....

_-_._--~.

'T CHIYDOA

COHPORlnO.

SPECIFICATION

SPEC NO. 010/00/00/CS/TS/00/007

PAGE NO.

24

OF

31

~~--------------------...

welders with welding consumables in good condition in order to

make sound welds.

--------- --------~---------------,j

<0

(4)

)
(5)

"Contro 1 Procedure of We 1ding ~um~b 1

sha 11 conta i n the
organization, flow chart of control, name of welding~nsumabl~
controllers, layout drawing of welding (Consumable')
control room,
---..-/
storage, drying, re-drying, holding, delivery and return
procedure~ welding consumables type and number of drying
oven,(~)ovens and portable dryers according to this
specification. (Attachment-12, -13, -14 & -15)
Sub-contractor shall assign sufficient numbers of welding
(~nsumab< contro llers in charge.

(1)

(6)

Sub-contractor shall establish the weldingCconsumab~~control

room. (Attachment-I3)

(7)

Sub-contractor shall prepare the drying ovens

ovens. (Attachment-13)

and~~

(8)

Sub-contractor shall provide each welder with the portable

------~
~ated dryer. (quiv~

(9)

Sub-contractor shall maintain and control the flow of welding

(~~as shown on "Flow Chart for a Typical Consumable
Control Procedure". (Attachment-12)

(10)

(11) ~ecauti~shall be taken care for:

Sub-contractor shall issue and fulfil IIwelding~~'

Request Card" as shown on Attachment-14.

(a)

Storing

welding(~s~mabl~shall be stored indoors free from

--

.,/

' " CHlYODA CORPORATIOI

SPEC NO. 010/00/00/CS/TS/00/007
PAGE NO. 25 OF 31

SPECIFICATION

moisture. The package of welding~shall not be

opened until just before use.
~packages of welding(c-o-~-s-~-m-ab-l-e-~hall not be stored
directly on the ground.
(b)

Drying
Prior to issuing LOW HYDROGEN TYPE ELECTRODES for carbon
steels and LIME-TITANIA TYPE ELECTRODES for austenitic
stainless steels, they shall be dried to reduce the
'~~wh;ch is contained in the flux coating in
accordance with Attachment-15 "DRYING CONDITION OF
ELECTRODES
II

Instructions from welding consumable suppliers shall be

followed.

(e)

~d5)
After drYing,~types~electrodesmentioned above
shall be kept at a temperature range of 100-150C to
preven~~ture re-a~orptio~ Refer to Attachment-15.
HIGH CELLULOSE TYPE ELECTRODE shall also be stored in~
~at a temperature range of 70-100C.

(d)

Re-drying
Re-drying of~typeS of electrodes mentioned in para.
7.1(11)(b) shall(not be more thar0once.

(e)

Quantity control of welding materials

Only the welding materials required for one day use shall
be issued and any remaining materials unused shall be

.. _----.~ "."

""':".,

- : -

~-

..

.:.....

'T CHIYODA CllHPDHAnD~

SPEC NO. 010/00/00/CS/TS/OO/007

SPECIFICATION

return~ and

PAGE NO.

stored at the

26

OF

31

~~~~~_~_E~~a~ control

room.[~mu~b~J:id to ~~ misu~

different kinds of welding~ No welaing

(consumabies\ shall be left on the work site after the daily
work is finished.
~

7.2

7.3

Responsibility and Right of CHIYODA/COMPANY

(1)

Prior to commencement of the sub-contractorijs welding work,

CHIYODA/COMPANY's welding engineer or supervisor shall check
the" sub-contractor's weldingtf~~umabl!0control room and its
facilities, as well as, review of IIControl Procedure of Welding
~a~lejll issued by the sub-contractor.

(2)

CHIYODA/COMPANY's welding engineer or welding supervisor shall

have the rights to monitor and check the actual welding
~control and organization at any time and t~e,
instruct and require the improvement of all welding ~~
control activities and organization of the Sub-contractor.

Storage of Welding Consumables

( 1)

Warehouse
Welding electrodes and rods shall be stored in~n a~~of Subcontractor's warehouse approved by CHIYODA/COMPANY.
Welding electrodes and rods shall be stored orderly and
separately with labels or markings so that they can be
identified easily to avoid mixing.
Welding electrodes and rods may be stored in the welding

Cc~mab1~contro L"!~~.~: __~: \i~~t.00--=.~~~.~ge .~?nd i t ~ ons

(/)

~a~hiYOda

~a~tion is taken~

can
shall approve this arrangement before - )

--------~~--------

~v

CHIYDDA CDRPDRAnOI
SPEC NO. 010/00/00/CS/TS/00/007
PAGE NO. 27 OF 31

SPECIFICATION

(2)

Storage Conditions
Same conditions as mentioned in para. 7.1(11)(a) shall be
considered.

7.4

Drying and Issuing of Welding Consumables~

(1)

Request of
(a)

Welding~SUmableiO

When request i ng we 1ding ~mab~ the superv i sor or

welding foreman shall fill the "welding~Request
Card" showing the required type and quantity of welding
~~mab\~to be us"ed for next day's welding work of each
welder, and submit it to the welding~nsumable)
controller.
Refer to Attachment-14.
Attachment-14 is typical form of "welding~s~~
Request Card", then it may be modified for Subcontractor's convenience.

(b)

In case of requesting the welding~nsu~}j~s:>other than

mild carbon steel (ex. Low Temp.~ STAINLESS STEEL,
HIGH Ni ALLOY, Cu-Ni), the supervisor or welding foreman
shall ask their welding engineer or CHIYODA welding
engineer and shall confirm the correct type of welding

~!ble~
(c)

(2)

Welders shall not request the weldingC9~i~~~bl~0directly

from the welding~s~mabJiWcontroller.

Upon receipt of the "welding~ Request Card", the

welding material controller shall prepare for issuing on the
next day as follows:

_...._ _

.0 _ _

. . ~~

'Y CHIYODA

CORPORAnO.

SPECIFICATION

(a)

(I)

- SPEC NO. 010/00/00/CS/TS/00/007

PAGE NO. 28 OF 31

Check the total quantity and type of the welding

(Consumabl~ requested.

-------

(b)

Check the stock quantity and type dried and re-dried on

the day.

(c)

In the case of lack of ;;perly

.~:;;;-;-~~~e_l~in~)

consumables, new consumables shall be dried for issuing on

the next day.
(d) Also, the Sub-contractor's welding~onsumable controller
shall report their consumed welding ~s~mabl~quantity to
CHIYODA welding engineer or welding supervisor every week
for CHIYODA's checking.

--

(3)

(1)

(/)

Delivery from Welding~Control Room;

(a)

A portable(:lectrode dryer qu~shall be provided to

each welder,
storage of his welding electrodes.

(b)

On delivery, only supervisors or welding foremen shall

receive the welding~~s~~abl~in order to avoid any
confusion in the welding~ns~~~control room.

(c)

Supervisors or welding foremen shall come to the welding

~control room to receive the portable dryers for
each welder under his supervision.

(d) Maximum delivery amount of electrodes for one time is

normally limited 5 kg per each portable dryer.

,
--------_/

.",_ _ '

. . -_ _

J'

' ....

<0

(e)

Electrodes which have been re-dried shall be used within

the manufacturers time limit.

(f)

Prior to delivery, the

welding~~~controller shall

CHIYODA CORPORATION
SPEC NO. 010/00/00/CS/TS/00/007
PAGE NO. 29 OF 31

SPECIFICATION

check the following points:

Confirm the contents of the
Request Card
ll

"Welding~--;~

Check the quantity and brand name against the request

card.
7.5

<1)

l~?)>'Contro1 Room
Return of We 1di ngceonsumab
<

(1)

Supervisors or welding foremen shall gather the portable dryers

of their welders and return toSthe designated place eGO: the:J
welding~n~~abl~control room after finishing work at the end
of each day.
No we 1ding ~~suma sha11 be 1eft on the work site.

(2)

Prior to returning the portable dryer, supervisors or welding

foremen shall dispose~ny~~am
When electrodes unused on that day remain in the portable
dryer, the welding consumable controller shall take out the
remai~e1ectrodes from the portable dryer and Gtor~
separately for re-drying.
~

8.

QUALITY CONTROL PROCEDURE

8.1

Genera 1
Sub-contractor is wholly responsible for the quality of welding, he
shall establish the quality control system and shall prepare the
quality control procedure and its supporting procedure or instruction
documents which shall also be subject to approval by CHIYODA/ COMPANY
before commencement of work.

T' CUIYODA

CDRPDRATIOW

SPEC NO. 010/00/00/CS/TS/00/007

PAGE NO. 30 OF 31

SPECIFICATION

CHIYODA/COMPANY shall have the right to monitor and check all the
Sub-contractor's quality control activities, documentation and
organization at any time throughout the construction stage and to
advise, instruct and require the improvement of the quality control
system of the Sub-Contractor.
8.2

(/)

Required Quality Control Procedure

In addition to the quality control requirements specified in para. 4,
5, 6 &7 of this specification, Sub-contractor's quality control
procedure shall assure ~hat:
._.~_.J

(a)

o
o
(0

----

L--

The correct material (incl. pipe dia., schedule) is welded in

accordance with the established WPS by qualified piping welders
with properly controlled and correct welding~~~m~les~

==)

~
~ ~ <.~~ d~'t.d .

~ ~required Non-destructive Examination (100% Visual, RT,

PT/MT, etc.) and PWHT are properly performed at correct timing
in accordance with the approved NDT/PWHT procedure by the
qualified personnel without oversight.

@"work/control flow for PWHT" and "Work/Control flow for RT"

are shown in Attachment-16 & 17, respectively.

" " - _

........ _

. - -_ _ a

~.

- - ...

. . - . - . -

---- -

_.

The instruction of Attachment-18 for Selection of Welds for RT

is followed.

(I)

-----

.'

..

--

-.

....

@~~jOin!~~ering

...

. .-_ ..

.-

, ..._-~._._~.

-",-----

--

system on each ISO Dwg. or spool Dwg.

enables traceability\to welder records and inspection results

including visual inspection, NOT and PWHT.

(I)

0jl ~~r~]~s_~uc[edho~to-i~~ate~repairweids
when unacceptable weld defects are found by NOT.

(I)

~3fabrication

sequence including the timing of all the

---/'

CHIYDDA CORPORlnD~
SPECIFICATION

SPEC NO. 010/00/00/C5/T5/00/007

PAGE NO. 31
OF 31

weld inspection/PWHT and its control document is fully

implemented.

(>

~ ~heck t~all welding and the required inspection/PWHT have

been satisfactorily completed before pressure test.

<;)

------------------------..
steels are protected from zinc contamination by
the fabrication yard and tools.

--------

-..

Attachment-t (1/6)
'''-'

._~..

,.

Attachment 1 OUTLINE OF WELDING PROCEDURE FOR PIPING

,~~

J
-~
\

'l,

WELDING
TECH.
NO.

:1
J

WELD
TYPE
(1)

f':~
i

WELDING
PROCESS (2)

BASE METAL

MATERIAL
SPEC

p.
NO.

FILLER METAL

ROD
DIA.
(mm)

ARGON
GAS
FLOW
RATE
(limin)

ARGON
GAS
BACK
SHIELD

PWHT (3)

pnE
HEAT
TEMP.
MIN.

TEMP.
RANGE
("C)

PASS
NO.

PROCESS

ASME
SPEC
NO.

s 19.05

GTAW

SFA 5.18

(4)
ER70S-X

2.0
2.4

6 ,.., 15

2-

SMAW

SFA 5.1

E7016 or
E7018

2.6
3.2
4.0

AWS
CLASS

F
NO.

(DC)

'I

TM1

B.W.

CS (A106-B
API5LB or
eq.)

MIN.
HOLD
TIME
(HRS)

THICK
RANGE
(mm)

,'\

(])
TM1SR

B.W.

do

19.05 25.4

do

do

do

do

do

---

do

do

625:t20

General (Non.sour,
Non-NACE)
service.

TM1HSR

B.W.

do

25.4 -

do

do

do

do

do

do

do

100

625:t20

1 Hr/in.

General (Non-sour,
NonNAGE)
service.
25.4 mmT is
included.

TMlSR
(NAGE)

B.W.

do

GTAW

SFA 5.18

(4)(5)
ER70S-X

2.0
2.4

6 ,.., 15

2-

SMAW

SFA 5.1

E7016 or
E7018 (5)

2.6
3.2
4.0

do

(',.
i:

General (Non-sour,
NonNAGE)
service.
19.05 mmT is
included.

100)

'/

i;';

REMARKS

<25,4

TM1HSR
(NACE)

B.W.

do

25.4 -

do

do

do

Tl

B.W.

do

s8.8

All

GTAW

SFA 5.18

do

(4)
ER70S-X

625:t20

do

do

100

625 :t20

1 Hr/in

2.0
2.4

6 - 15

Sour (NAGE)
services & when
PWHT is req'd
from process
reason.

Sour (NACE)
service & when
PWHT is req'd
from process
reason.
25.4 mm Tis
included.
For 2 NPS &
smaller, all GTAW
shall be used.

CSTS/OO7ATI

. " }
".~

,,~

.----"

Attachment-1 (2/6)

Attachment-1 OUTLINE OF WELDING PROCEDURE FOR PIPING

of

WELDING
PROCESS (2)

BASE METAL
WELDING
TECH.
NO.

T-1SR
(NACE)

WELD
TYPE
(1)

B.W.

MATERIAL
SPEC

PNO.

THICK
RANGE
(mm)

PASS
NO.

PROCESS

CS (A106-B
API5L-B or
eq.)

s8.8

All

GTAW

FILLER METAL

ASME
SPEC
NO.
SFA 5.18

AWS'
CLASS

(4)(5)
ER70S-X

F
NO.

ROD
DIA.
(mm)
2.0
2.4

ARGON
GAS
FLOW
RATE
(Ilmin)

ARGON
GAS
BACK
SHIELD

6 - 15

PRE
HEAT
TEMP.
MIN.

(0C)

PWHT (3)

TEMP.
RANGE

(0C)
625:t20

MIN.
HOLD
TIME
(HRS)
1

REMARKS

For 2 NPS &

smaller, all GTAW
shall be used.
Sour (NACE)
service & when
PWHT is required
from process
reason.

M-l

TML-l
:

B.W.

B.W.

TML-1SR

B.W.

do

AI-killed
CS
(A333-6 or
eq.)

do

s 19.05

S 19.05

19.05 ....
25.4

SMAW

SFA 5.1

E60l0

2.6
3.2

2 ....

SMAW

SFA 5.1

E7016 or
E7018

2.6
3.2
4.0

GTAW

SFA 5.18

(5)
ER705X

2.0
2.4

6 - 15

2-

SMAW

SFA 5.1
or
(5)
SFA 5.5

(5)
E7016-X

2.6
3.2
4.0

do

do

do

do

do

do

do

625:t20

For 3 NPS &

larger, only when
approved by
Chiyoda/
COMPANY.
(utility service only)
Low temp. service
& general (Nonsour, Non-NACE)
service.
19.05 mmT is
included.

Low temp. service

& general (Nonsour, Non-NACE)

service

TML-1HSR

B.W.

do

25.4 -

do

do

do

do

do

do

do

100

625:t20

1 Hr/in

Low temp. service

& general (Nonsour, Non-NACE)

service.
25.4 mmT is
included.

t.

\.(,

CSTSIOO7ATl

Attachment-1 (3/6)

.",J

..........~

"

(,

'lo-,,'

Attachment-1 OUTLINE OF WELDING PROCEDURE FOR PIPING

':1
,I

WELDING
TECH.
NO.

'j

.~

."
:/i

WELD
TYPE
(1)

:l;
Ji

TML-1SR
(NACE)

"

",1

B,W.

~~

I.

WELDING
PROCESS (2)

BASE METAL

'i

PNO.

THICK
RANGE
(mm)

PASS
NO.

PROCESS

ASME
SPEC
NO.

AJkilled
CS
(A333-6 or
eq.)

<25.4

GTAW

SFA 5,8

do

MATERIAL
SPEC

2-

SMAW

SFA 5.1
or
(5)
SFA 5.5

do

do

do

~5

.\'1
,~

': !
TML-1HSR
(NACE)

,l
:!

B.W.

FILLER METAL

25.4 -

AWS
CLASS

FNO.

ARGON
GAS
BACK
SHIELD

PRE
HEAT
TEMP.
MIN.

eC)

PWHT (3)

TEMP.
RANGE

eC)

MIN.
HOLD
TIME
(HRS)

6 - 15

2.6
3.2
4.0

,-

625=20

do

do

do

100

6252O

1 Hr/in

(5)
E7016-X

& sour (NACE)

service.

Low temp. service

& sour (NACE)

service.
25.4 mmT is
included.

'!

'J

REMARKS

Low temp. service

2.0
2.4

(5)
ER70S-X

do

ROD
OrA.
(mm)

ARGON
GAS
FLOW
RATE
(IImin)

TL-l

B,W.

do

s8.8

NI

GTAW

SFA 5.18

(5)
ER70S-X

2.0
2.4

6 - 15

Low temp. service

& 2 NPS smaller,

all GTAW shall be
used.

i'.~
~I

TL-l
(NACE)

<,;

B.W.

do

do

do

do

do

do

do

do

do

6252O

Low temp. service

& sour (NACE)

service & 2 NPS
smaller, all GTAW
shalf be used.

.]

TM-8(a)

B.W.

?I

SS304L
(A312 TP
304L or eq.)

<25.4

1& 2

GTAW

SFA 5.9

(6)
ER30aL

2.0
2.4

6 - 15

3-

SMAW

SFA 5.4

(6)
E30aL-16

2.6
3.2
4.0

AJI

GTAW

SFA 5.9

(6)
ER 308L

2.0
2.4

6 - 15

"

I,
!

Ta(a)

B.W.

SS304L
(A312 TP
304L or eq.)

s a.a

.(7)

Yes

-(7)

Cryogenic service
(~ -196"C)

Cryogenic service
(~-196"C) & 2
NPS smaller, all
GTAW shall be
used.

CSTS/OO7AT1
',I

Attachrnent-t (4/6)
"'-"-

Attachment-1 OUTLINE OF WELDING PROCEDURE FOR PIPING

-'}
WELDING
PROCESS (2)

BASE METAL
WELDING
TECH.
NO.

WELD
TYPE
(1)

MATERIAL
SPEC

ARGON
GAS
FLOW
RATE
(Ilmin)

p.
NO.

THICK
RANGE
(mm)

PASS
NO.

PROCESS

ASME
SPEC
NO.

<25.4

1&2

GTAW

SFA 5.9

ER347

2.0
2.4

6 .., 15

3-

SMAW

SFA 5.4

E34716

2.6
3.2
4.0

I
"

FILLER METAL

AWS
CLASS

FNO.

ROD
DIA.
(mm)

ARGON
GAS
BACK
SHIELD

PRE
HEAT
TEMP.
MIN.
(DC)

PWHT (3)

TEMP.
RANGE
(DC)

MIN.
HOLD
TIME
(HRS)

-(7)

TM-8(b)

B.W.

:])

o
.,

I,

..,.

SS321
(A312 TP
321 or eq.)

REMARKS

T-S(b)

B.W.

do

sS.S

All

GTAW

SFA 5.9

ER347

2.0
2.4

6 .., 15

Yes

-(7)

For 2 NPS &

smaller, all GTAW
shall be used.

T-44

B.W.

Hastelloy
C-276

44

s3.9

All

GTAW

SFA 5.14

ER NiCrMo
-4 or 10

44

2.0
2.4

6 .., 15

Yes

For 2 NPS &

smaller, all GTAW
shall be used.

T-34

B.W.

9/1 CuNi

34

s6.0

All

GTAW

SFA 5.27

(8)
JIS YCuNi-1

34

2.0
2.4

6 .., 15

Yes

For 4 NPS &

smaller, all GTAW
shall be used.

TMGalvanize

B.W.

Galvanized
CS

s 19.05

GTAW

SFA 5.18

(4)
ER70S-X

2.0
2.4

6 .., 15

2 -

SMAW

SFA 5.1

E7016 or
E7018

2.6
3.2
4.0

T
Galvanize

B.W.

do

s 8.8

All

GTAW

SFA 5.18

(4)
ER70S-X

2.0
2.4

6 - 15

TMAlumi.

B.W.

Aluminized
CS

s 19.05

GTAW

SFA 5.9

ER309Mo

2.0
2.4

6 - 15

2-

SMAW

SFA 5.4

E309Mo-16

2.6
3.2
4.0

For galvanized
pipe.

For galvanized
pipe & 2 NPS &
smaller, all GTAW
shall be used.
For aluminized
pipe

CSTS/OO7ATI

Attachrnent-t (5/6)

.:

,;

;I

.:.

Attachment- 1 OUTLINE OF WELDING PROCEDURE FOR PIPING

I "

.'"

..

WELDING
PROCESS (2)

BASE METAL
WELDING
TECH.
NO.

~A
<!
"j

T-Alumi.

WELD
TYPE
(1)

B.W.

MATERIAL
SPEC

do

FILLER METAL

PNO.

THICK
RANGE
(mm)

PASS
NO.

PROCESS

ASME
SPEC
NO.

s a.s

All

GTAW

SFA5.9

AWS
CLASS

ER309Mo

FNO.

ROD
DIA.
(mm)
2.0
2.4

ARGON
GAS
FLOW
RATE
(IImin)

ARGON
GAS
BACK
SHIELD

PRE
HEAT
TEMP.
MIN.
("C)

6 - 15

Yes

:'"\

PWHT (3)

TEMP.
RANGE
("C)

MIN.
HOLD
TIME
(HRS)

REMARKS

For aluminized
pipe & 2 NPS &
smaller, all GTAW
shall be used.

"l
;~

.~
r,

1
:

(()

t;

CSTS/OO7ATI

~.

,-'

Attachrnent-t (6/6)

Attachrnent-j OUTLINE OF WELDING PROCEDURE FOR PIPING

NOTES:

(1)

WELD TYPE

,'r

B.W.: Butt Weld (incl. Girth butt & Branch connection)

Socket weld & fillet weld for pressure retaining weld and attachment weld to pressure retaining parts shall be made by GTAW or SMAW process using the same welding rod as specified for each Welding
Technique No. with the same preheat and PWHT condition, if required.
.;j

(2)

WELDING PROCESS
SMAW: Shielded Metal Arc Welding
GTAW: Gas Tungsten Arc Welding

(3)

.~

PWHT
i)

-:

ii)

(4)

For Carbon Steel Material;

Heating Rate: Max. 2OQC/hrin
(Max. 2000C/hr for 1
Cooling Rate: Max. 200C/hrin
(Max. 2000C/hr for 1

above 400C
& below thickness)
above 4000C
& below thickness)

If PWHT is required for the process reason (NACE or caustic), all pressure retaining welds and attachment welds to pressure retaining parts shall be covered.

ER70SX
ER70S-2. 6 or ER70SG (Trade Name TGS-50. Kobe Steel ltd.) or equivalent.

(5)

Welding Material for CS (NACE Sour) Service

GTAW: Trade Name TGSIN (Kobe Steel ltd.) or equivalent.
SMAW: SFAS.5, E7016-G (Trade Name LB52NS, Kobe Steel ltd. or equivalent) or SFA 5.', E7016-1
These welding material shall be selected taking consideration of para. 3.2.2(a), (b), (d), 3.4.3, 3.4.4, 3.4.5 & 3.4.6 of this specification.

(6)

Welding Material for SS304L (Cryogenic Service)

Weiding material of E308L16 shall be required to Iollow to para. 3.2.2(b), (e), 3.5.3. Prequalification test at 196C shall be required.
For E308L16, WEl308LA (Nippon Welding Rod Co.), NC38LT (Kobe Steel ltd.) or RNY308LA (Nippon Oil & Fats Co.) is recommended.

ij
(7)

fj

Max. Interpass Temp. for SS Welding

rrc.

f',

It shall be max. 1

II

(8)

JIS YCuNil
TCu9R (Tsuruya Welding Co. Japan) is recommendable.

tv

-s

CSTSIOO7ATl

,t

Attachment2 (1/2)

,1

Attac"'-:ent-2 STANDARD OF WELDER PERFORMANCE QUAUFICA._;" TEST

/1
,

:'

WELDER
PERFORMANCE
OUAlIFICATION
TEST NO.
(WPOT-NO.)

WELDING TECH.
NO. TO BE USED
FOR TEST
(1)

WPOTl

TM-1

BASE METAL

MATERIAL
SPEC.

P
NO.

CS
(Al06-B,
API5LB
or eq.

.,1

'I,

.. 0

",

.
~

REQUIRED TEST

PIPE SIZE
(2)

TEST
POSITION

QUALIFIED RANGE

RT

P,
NO.

FNO.

Yes

Yes

6+4

VISUAL
TEST

6G

(18.2 ~...J

THICKNESS
RANGE
(MM)

upte

REMARKS
PIPE 00
(NPS)

WELDING
POSITION

2-1/2 &
over

All

CS Piping Welder

WPOT-2

Tl

do

2" SCH 80
(5.5 t)

6G

Yes

Yes

up to 11

3/4 & over

All

CS Piping Welder
(GTAWfor small dia.
pipe)

WPOT-3

Ml

do

6" SCH 60
(11.0 t)

6G

Yes

Yes

3+4

up to 22

3 & over

All

CS Piping Welder
(Root pass by SMAW
E6010)

WPOT-4

TM8(a)
or
TM-8(b)

SS (3)
(A312TP304L
or
A312-TP321)

6" SCH 60
(11.0 t)

6G

Yes

Yes

6+5

up to 22

2-1/2 over

All

SS Piping Welder

WPOT-5

T-8(a)
or
T-8(b)

do

2" SCH 80
(5.5 t)

6G

Yes

Yes

up to 11

3/4 & over

All

SS Piping Welder
(GTAW for small dia.
pipe)

WPOT6

T-44

(4)
Hastelloy
C276

44

2" SCH 40
(3.9 t)

6G

Yes

Yes

44

44

up to 7.8

3/4 & over

All

Hastelloy Piping
Welder
(GTAW for small dia.
pipe)

WPOT7

T34

(5)
9/1CuNi

34

2" SCH 40
(3.9 t)

6G

Yes

Yes

34

34

up to 7.8

3/4 & over

All

9/1 CuNi Piping

Welder
(GTAW for small dia.
Pipe)

WPOT-8

(6)

CS Plate

9 ..... 25 t
(Plate)

2G & 3G

Yes

Yes

4&

up to 2 t

lG,2G,
3G

Structural Welder for

Groove Weld

6"'" 12 t
(Plate)

3F, 4F

All

Ail

Structural Welder for

Fillet Weld

6 ..... 12 t
(Plate)

3F, 4F

All

All

Structural Welder for

Fillet Weld

.o,

'j

'~
"

.~

WPOT9

WPOT-l0

(6)

(8)

CS Plale

do

under
Yes

(7)

!4&\
\. under I

Yes

(7)

2 &1

CSTSIOO7AT2

.~

Attachment2 (2/2)
Attac;....,.Jnt.2 STANDARD OF WELDER PERFORMANCE QUALIFICA.

Note:

J TEST

(1)

Refer to Attachment-f.

(2)

Size & wall thickness of Test Pipe and Plate may be changed. However, in such case, QUALIFIED THICKNESS RANGE and QUALIFIED PIPE 00 shall be changed in accordance with ASME IX.

(3)

Stainless steel pipe shall be used for TEST. Carbon steel pipe is not permitted.

(4)

Hastelloy C276 pipe shall be used for TEST. Carbon steel pipe or stainless steel pipe is not permitted.

(5)

9/1 Cu-Ni pipe shall be used for TEST. Carbon steel pipe or stainless steel pipe is not permitted.

(6)

AWS E7Q16 or E7Q18 shall be used.

(7)

RT and macro-examination may be omitted, but subject to Chiyoda/COMPANY's approval.

(8)

AWS E6013 or equivalent shall be used.

,(
'~~
\

,
'.!

.;

CSTSIOO7AT2

Cv

'0

Mc:::!s T80984
ATTACHMENT-3

FORM ZI 984 E

MANUFACTURER'S RECORD OF WELDER OR

WELDING OPERATOR QUALIF1CATION TESTS

Stamp No.

Welder Name
Welding Procedure
Specification No.
Welding Process
Type
Backing

Gas Type
Percent Composition
Weld Progression
Other

Material Specifica tion

P No.
Diameter
Thickness
Filler Metal Specification No.
Class No.
Other
Position
.
Electrical Characteristics
Current AC or DC
Polarity

to
to P No.

FOR INFORMATION ONLY

Filler Metal, Diameter and Trade Name

F No.
Submarged Arc flux Trade Name
Gas Metal Arc Welding Shield Gas Trade Name

GUIDED BEND TEST RESULTS

Type and Figure No.

Result

I
RADIOGRAPHIC TEST RESULTS
FOR ALTERNATIVE QUALIFICATION OF GROOVE WELDS BY RADIOGRAPHY
Radiographic Results:
FILLET WELD TEST RESULTS
Fracture Test (Describe the Location, nature and size of any crack or tearing of the specimen)
Length and Percent of Defects
Macro Test-Fusion
Appearance-Fillet Size(1eg)

%
X

Convexity

or Concavity

CERTIFICATE OF COMPLIANCE
Test Conducted by

Laboratory Test No.

We certify that the statements in this record arc correct and that preparation, welding and testing of the test
welds conform to the requirements of the project specification

Date

Organization
By

(Detail of record of tests are illustrative only and may be modified to conform to the type and number of
tests required by the project specification.)

I
II

Attachment-4

WElDER'S PERSONAL RECORD

WELDER's Name :

Stamp No. :
His Figure
1. Date of Birth
2. Nationality
3. Address

Photo

5 cm x 5 cm

4. Physical feature
Height:
Weight:
etc.

Arrival Date :
Departure Date :

Qualification
Type of Qualification
Date
Process

F-No.

Position

Thickness
Range

Pipe Dia.
of Size

Disqualified
Date

QCPCOO5/ATI4(SPEC)
.~4

_~:.'.'

.....

~t

s.: .~.~.:'." -._-.'

Attachment - 5

WELDER'S IDENTIFICATION LABEL

8CM

STAMP N O . - - - - - - PROCESS

F - NO.
POSITION

Color of Label: White, Pink, Blue, Yellow, Red

_1 ...

--~:

. .-"'::.......-. ,,"-- ........ '1:':-.-_...- .....

. ~_.'--> -r

""~_"---..:'"'

r :...

-~-~.~.

~v CHIYODA C08POPJnOI

ATTACHMENT-6
DAILY PREFAB WELDING REPORT

'WELD DATE
Y

D\VG NO.

MADE BY

, AREA
CODE

GRP
CODE

M M D D

JOINT NO.

i>

~ ~

Il'"

-l

r-

PIPE SIZE

l""

~ ~u

~~

~~

,..

Iill""

, \, ~, ~

.~

IA I~~

~, \

~,..

L)

V
I
.... ~
D .",

\~

\VELDER NO.

~o

:::!-

0<

CHECKED BY

ROOT

COVER

~I

~\

i Ci

B;' C

B, C i F

I I

I
:"

! I

-!

II

I
I I

B . C:' F

I
I

C :' F

Bi

ct v

,!

F
F

-S/C/F

Bi C / F

BI

B/ C/ F

B/ C

'1

(2) \Veld Type

= Carbon Steel, 2 =Alloy SteelJ = Stainless Steel. 4 = Others

B = Girth Butt \\'cld. C = Branch Connection \Veld. F = Fillet \\'dd
I

Category

I = Critical. hazardous service. 2 = General refinery service,

3 = Utility service

Rework

Enter

(3) Construction:

. _ : _.

"

:-::.~_:.-

..,~~.. _~- .~_.-~.

"

~X"or-Y-' when
: ..

rl'\\orking
.~

--:

,-.. . .-" ..

-"7

_~

-'f'"

ct

B/ C

Note:
(I) Materia I

Bi

! F
.'_:5.:

B/C/f.

c, r

,-

'~~T

C:F

...... :;..

:.';'

! F

B:' C' F

-I

,.""

ct v

I
I
I I
I

.."

-~

BI CI F

I
I I
I

BI CI F

:::0

BI CI F

~--

zr0<
vU

I-I

'.",

[;,

WELD
TYPE

I-!

(4)

APPROVED BY

B/

! F

ct v

.~~~;.::

- -..,. -'..-

..
;

..

-'

,"

! ..

'

.......

~_,-..J,I_.---.:...--------.~-;-.:-;;-:. :-r-~-;-.. ;,~.-.-"'--7-;--:-~-_" _..-...--....

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\ofELDER

.. ...

1'1'-01

'.

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'~('i

.::.,

r ..,<

..

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'-,,2 ". ~ ..
)

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........... _..

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FADRCATIOH

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DESCRIPTION

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I: B

..':~'~.,.

:,

0.'. ' .....'!'

I:

';

i
:

..

'0":'" .'. ~:'.l ~ .

~ ~',

"

;.,ir.~:,.".':':.

~ ~\
.

_-

5 ':Ill ~

I-

.......

~.' :.~

i}

':

Aoool 8000/.
coqo/ -Dc
....

-'V~:,
'~' : ,.)6(

!.:.,:i(",:>

t-\

err)

. .. 1

HA~

P'yHT

PT/MT
,

RT

NO.

NO.

'

ATTACHMENT-7

~:'~;

Attachment-s

RADIOGRAPHIC EXAMINATION REPORT

Client

QATAR LIQUEFIED GAS COMPANY LTD.

Project Title

QGL

Name of Equipment
and Identification No.

Mark
of
Film

Inspector

Material

&

Defect

Judgement

Date

Remarks

Thickness

Chiyoda

COMPANY

r.

Signature: CHIYODA

Signature: COMPANY

Date

Date

Signature: SUBCONTRACTOR

Date

OCPCOOS/ATT8(SPEC)

'.-

.....

"";

~-,

. -',

-'-'

Attachment-9

RADIOGRAPHIC EXAMINATION REPORT (EVERY 2 WEEKS)

REPORT NO.
SUBCONTRACTOR
PERIOD

Number of
Film

Number of
Joint

Accepted

Acceptance
Ratio (%)

Rejected

Remarks

This Period

-Accumu.

Substance of Defect
Kind of
Defect

LF

SL

IP

UC

CRP

ERP

No. of
Film
Accumu.

Remarks

Total

No. of
film

Accumu.

Crack

Porosity

SL

Slag Inclusion or Elongated Defect

LF

Lack of Fusion

IP

Incomplete Penetration

UC

Undercutting

CRP

Concave Root Penetration

ERP

Excess Root Penetration

aCPCOOS/ATT9(SPEC)

Attachment-10

WELDER'S CONTROL SHEET BY RADIOGRAPHIC EXAMINATION (EVERY 2 WEEKS)

SUB-CONTRACTOR

Welder's Name
& Stamp No.

PERIOD

Number of
Joint

Number of
Joint

Accept

Acceptance
Ratio (%)

Reject

Remarks

Accumu.

Kind of
Defect

SL

LF

IP

UC

CRP

ERP

Other
( )

Total

No. of
Rim

(
~

Accumu.

Welder's Name
& Stamp No.

..

Number of
Joint

Number of
Joint

Accept

Acceptance
Ratio (%)

Reject

Remarks

Accumu.

Kind of
Defect

SL

LF

IP

UC

CRP

ERP

Other
( )

Total

No. of
Film
Accumu.
Welder's Name
& Stamp No.

Number of
Joint

Number of
Joint

Accept

Acceptance
Ratio (%)

Reject

Remarks

Accumu.

Kind of
Defect

SL

LF

IP

UC

CRP

ERP

Other
( )

Total'-'

No. of
Rim
Accumu.
Number of
Joint

Welder's Name
& Stamp No.

Number of
Joint

Accept

Acceptance
Ratio (%)

Reject

Remarks

Accumu.

Kind of
Defect

SL

LF

IP

UC

CRP

ERP

Other
( )

. .

Total

No. of
Film
Accumu.

aCPCOO5/ATT10(SPEC)

Attachrnent-t t

RADIOGRAPHIC EXAMINATION REPORT (MONTHLY)

CLIENT

REPORT NO.

PROJECT TITLE

DATE

PERIOD

FROM

Area

&

SUBCONTRACTOR

Welder
Stamp No.

TO

Total Film Sheet

Period

Accum

Acceptable Film
Sheet
Period

Accum

Repair Film Sheet

Period

Accum

Acceptance Ratio

(%)
Period

Accum

t.
.

TOTAL

Signature:

Signature:

CHIYODA
WELDING ENG'R

SUBCONTRACTOR
WELDING ENG'R

OCPCOOS/ATT11 (SPEC)

--.;

_ ..... J

;-.

'"

~~

Quaranti ne

Consumable
CR
Delivery

l>C)
2-

oZ

Consumable Transfer

Storage

I
I
DRYING INSTRUCTION I

l> m
:om
o~

G)

'i1

Chemical
Analysis

C) l>

/.1-

'Yo~

2 n 0
(/) 0 ...&
C 2 en
~ 4 ttl
l> :0
OJ a
r- r-

~~

(/)

Quality

LJ

.--

FIG.1

:a~

0,(-

Control

(R)

IFabrication Records

Fabrication
~

1-3
1-3

Indicates Record Required

FLOW CHART FOR A TYPICAL CONSUMABLE CONTROL PROCEDURE

i'

System Audit

:D

"'tJ

1~l\Ir

-<1~O

00:0

l>
G)
enm

S~A

cc

n Z l>

<

O~

;r/At

I
l
I
I

~l'o

CJ)

rn :0 (/)
r- l> 4
~ G) l>
2 m Z

Un used
Manua I
Consumables

o
::r:

~
z

1-3

--

......
N

'.

.,
j

Attachment-13

'(

.,
!
.',

Sample of Welding Material Control Room and Facilities

',I

.,
4~

on the table

'.,

drying
oven
50 kg

NOTE: .

keeping oven
50 kg 50 kg 50 kg

Given conditions:
numbers of welder ... 50
quantity of electrodes to be used in one day
. .. 300kg
type of electrodes
E 7018,
E 8016-82,
E 502
E 308

door

,
>,

.;~

potable dryer
placing area (on the floor)

:.j

~}

'.l:

7 m

keeping
oven
50 kg

01

02

03

04

05

06

07

08

09

10

keeping
oven
50 kg

11

12

..

..

'00

marking of welder's
stamp number on the
floor
Type and usage of drying and keeping ovens
Drying ovens

keeping
oven
100 kg

350C
60 min.

drying
oven
100 kg

capacity :
electrode:

48
measuring place
of weight of
welding materials

50 kg
E 308

keeping (warming) ovens

49

50
door

reception counter
of "WELDING MATERIAL
REQUEST CARD

144m

100 kg
E 7018
E 8016-82
E 502

~00C I 2 cycles in a day

60 min.

1100-140cl~~1
capacity:
electrode:

100 kg
E 7018

do.

I~~

50 kg 50 kg 50 kg
50 kg
E 7018 E 7018 E 8016-82 E 308
E 502

II

50 kg
SPARE

.1
(

,'-'

QCPC005!ATT13(SPEC)

Attachrnent-14

SAMPLE OF wWELDING MATERIAL REQUEST CARD

(/)

WELDING MATERIAL REQUEST CARD

DATE OF DELIVERY
YEAR

I
I
I
I
I
I
I

Month

BRAND NAME OF MATERIAL

I
I
I
I
I
I
I

STAMP NO. OF WELDER

Date

CATCH)

DIAMETER

REQUESTED
QUANTITY

NO.

Signature

kg

rom

kg

rom

kg

rom

kg

MATERIAL CONTROLLER

WELDING FOREMAN
Date

rom

Date

iI

Signature

I
I

I
I

(WORKING AREA

QCPC005/ATT14(SPEC)
~/
- ..

_.-..~~-~~ -,

'" - --

;>.

(-

..

',

,::'

Attachment-IS
DRYING CONDITION OF ELECTRODES

BASE METAL

FILLER
METAL
(AWS CLASS)

TYPE OF
COATED FLUX

DRYING & RE-DRYING CONDITION

TEMP.

(OC)

HOLDING TIME (HRS)

KEEPING CONDITION
TEMP.

(Oc)

Carbon Steel
(incl. Low
Temp. CS)

E7016
E7018
E7016-G
E7016-1
E7018-1

Low Hydrogen

300 ... 400

100 ... 150

Austenitic
Stainless
Steel

E308L-16
E347-16
E309 Mo-16

Line Titania

150 ... 250

100 ... 150

Hastelloy

E NiCrMo-4

Line Titania

150 ... 200

100 ... 150

E CuNi

Line

150 ... 200

100 ... 150

C-276
9/1 Cu-Ni

Note:

The drying & keeping condition listed herein is general instruction only.
Thus, Subcontractor shall follow to consumable material supplier's instruction
officially, when any conflict happens.

./,-",

~.~

QCPC005/ATT15(SPEC)

Attachment-16
,;,1

..

"

,.'

Work/Control Flow for Postweld Heat Treatment

PWHT
SUBCONTRACTOR

PIPING SUBCONTRACTOR
OC INSPECTOR

'if

~~

'{

ACTION BEFORE
PWHT

Confirm weld completion and necessary

inspection before PWHT

COMPANY

CHIYODA
OC INSPECTOR
Check/approve "Application for PWHT"

1) C. Steel weld
Visual Inspection
Originate "Application for PWHT"
Identification marking on actual welds
with Color Tag "Green"
DURING PWHT BY
PWHTCREW

Check preparation of PWHT

(Thermocouple, heating and insulation
pad location, and weather protection,
etc.)

Monitor PWHT operation

Check PWHT condition against the

requirements

~
~1

ACTION AFTER PWHT

Check PWHT Chart

Check PWHT Chart and Hardness

Record

. Review PWHT Chart and Hardness

Perform Hardness Test

~~

Release for final NOT after PWHT

;.\

Submit PWHT Chart and Hardness

Record

DOCUMENTS
"

"APPLICATION FOR
PWHT"

0I

[>
Perform PWHT

J;

"PWHT CHARTI
HARDNESS TEST
RECORD"

one copy

-0I

[>
_

one copy

,~

[ = ORIGINATE

LEGEND:

\.l"

--

,1-

0=

REVIEW

@=

RETENTION

QCPC005/ATT16(SPEC)

,'l
, j,

Attachment-17

~ ~~

,~.:

,~

1:

I_

Work/Control Flow for RT

i .,~~

:?/
,:,)
,~

PIPING SUBCONTRACTOR
OCINSPECTOR

..1

-.d
:l.-

ACTION

'"
\;

,.1

RT
SUBCONTRACTOR

Confirm weld completion and necessary

inspection before RT

Confirm location/marking and perform

RT

Originate "Daily Request for

Radiography"

Prepare RT Record with initial

interpretation

'/1

.~;

.....,

,~

f .,~

~.

Check/approve "Daily Request for RTM,

COMPANY

. Review films and RT record.

Review films/RT record with final

interpretation,
Check record of RT result on welding
inspection check sheet with piping
Subcon.

Identification marking on actual welds

with Color Tag "Yellow"

'J

CHIYODA
OCINSPECTOR

,,':1

~~

Receive RT Record copy and record the

results on welding inspection check
sheet of each OC ISO Dwg.

I;

"J

i;
i.':

;, ,i

Request RT Subcon to perform RT,

In case of repair, identification marking

on the weld with Color Tag "Red"

, :~
~ :,'~
:i

DOCUMENTS

.':
"

:"1

a) Daily Req't for RT

~ '!

.i

C>
Perform RT

, I

'\
j

'"
"

.'~
"

.\

C>

b) RT record with film

'r

one copy

C?

one copy

[> = ORIGINATE

LEGEND:

0=

REVIEW

= RETENTION,

',\:

(J-.......

,~

QCPC005/ATT17(SPEC)

...

Attachment-18 (1/2)

INSTRUCTION FOR SELECTING WELDS

FOR RADIOGRAPHY

1.

100% RT means RT of all entire circumferential girth butt

welds.
10% RT means RT of one entire circumference girth butt
weld in total 10 circumferential girth butt welds.

Selection of Welds for 10% Random Radiography

In principle, 10% of welds shall be randomly selected per
each ISO Dwg. as follows:
Total Joint Numbers*
per each ISO Dwg.

Min Number of RT to be
taken

1 - 14

15 - 24

25 -

34

35 - 44

*Total joint numbers means total number of girth butt

welds.
10% RT for prefab-shop-welds shall be 10% of total prefabshop-welds per each ISO Dwg. according to the above table.
10% RT for field welds shall be 10% of total field welds
per each ISO Dwg. according to the above Table.
RT selection shall be as follows:

QCPCOOS/ATT18(SPEC)

 ..

Attachment-18 (2/2)

(a)

Do not always select the easy welding (position) such

as pipe to flange joint, include difficult welding
(po s i.t.Lon ) .

(b)

Select the welds of each welder's production welds

and spread out equally as long as possible.

3.

For Welder Control

First 3 production welds of each welder shall be examined
by RT, and trace examination shall be carried out in
accordanc~ with para. 5 of this specification.

QCPCOOS/ATT18(SPEC}

.>

.!
",

OVERAll WORK flOW fOR CQNTBa..OF WELDERS

CHART-'

CHART-'

'\

WORKFLOW

Acceptable welder

1;1
I, :

New

,i
I:-.'"
~.

Qualification
of welders

./

----~

Registration
of Qualified
welders with
Stamp No.

- ---~

Trial execution
of welding at
first stage

-- --~

,.,
Initial evaluation of
welder's performance
by Radiographic
Examination

r-------------------------,

Acceptable
-., welder

--

Execution

--~

of welding

of welder's performance
by Radiographic
Examination ( in every
2 weeks)

.'

"

i',{

Periodical evaluation

first 3 production welds

Not less than 50/ 0 of
each welder's production
welds

Acceptance criteria of
each welder's performance

Acceptance criteria' of
each welder's performance
See CHART - 2
I

See CHART - 3

v
Unacceptable

/welder~

-'

~------,.

"

~,- - - "

.-,

CONmOL DOCUMENT

Performance
Oualihcalion
Record
(Allachment-3)
:.J

.;

Welder's
Identification
Label
Welder's
Personal Record

"

(Allachment-4,S)

Daily Welding
Report
Recording of
each welder's
production
welds on Piping

Dwg.

Radiographic
Examination Report
(AUachmenl-6)

Daily Welding
Report
Recording of
each welder's
production
welds on Piping
Dwg.

Radiographic Examination
Report,
Radiographic Examination
Report (Every 2 weeks),
Welder's Conlrol Sheet by
Radiographic Examination
(Every 2 weeks),
Radiographic Examination
Report (Monthly)
(Allachment6,7,8 & 9)

,)~

,.1

~.

: '~'

I;~

I~

! ,';

CHART2

i'

,~:

/-.;

,.

(I)

CHART2 INITIAL EVALUATION OF WELDER'S PERFORMANCE

,Y~

.~t

')

BY RADIOGRAPHIC EXAMINATION

<

i.I~

J
,

'r~

,';:

First 3 production welds of each newly qualified welder shall be

radiographic examined regardless of material service class.

.~

"<1

.'1,
I

':1
1

'!i

000

"

',

"',

2. RT of 2 additional joints

./
00
I

3. Result of RT

,
4. Judgement of welder's performance

Acceptable

Acceptable

Note:

not required
(stop welding)

not required
(stop welding)

.}

,"

Unacceptable
(Disqualify)

Unacceptable
(Disqualify)

It
Unacceptable
(Disqualify)

/r.qUired~

.~

not required

-4

Case 4

0~

.i

Case 3

Case 2

Case 1

1. Result of RT

.~

1.

2.

0:

Accepted by RT,

,II

00
I
~

Unacceptable
(Disqualify)

@:

Rejected by RT

Acceptance criteria of Radiographic Examination shall be

in accordance with Table 341.3.2A of ASME B31.3.

... .,-.

("..

\1\1

aCPCOO5/CHART2(SPEC)

..

.)
'",

..>
..

"

CHART-3

::\

4
'(

CHART-3 PERIODICAL EVALUATION OF WELDER'S PERFORMANCE

BY RADIOGRAPHIC EXAMINATION
~i:

Extent of Radiographic Examination shall be in accordance with the

requirements of the job specifications. In principle, the welds to be
examined shall be selected to ensure that not less than 5% of production
welds of each Individual welder are included.

f~

Random radiographic examination (not less than 5%) and

the progressive examination
(see para. 341.3.4 of ASME 831.3)

1. Extent and
Type of RT

2. Result of RT

(I)

Original

:
I
I

Case 1

~-------~-i_-~--------

Progress
Examination

.,

(Ii)

-t

,"t
)'

'

0.0 ! 0

Second
Group RT
of 2
additional
joints

I----------------f
(Iii)

3. Judgement of
welder's
performance

Third Group
RT of 2
additional
joints per
each
rejected
item

Acceptance ratio of R.T. film

in every 2 weeks

---------------f

Case 2

:;

Regardless of extent and type of

radiographic examination

10

~--------

:
:
:
:

I
..

Acceptable

C!:90%

<80%

I
I
I
I

: When any of the

third groups are
: rejected by RT

I
,

i
~

Acceptable

80-90%

------r------ -------

When all of the

third groups are
accepted by RT

..

Acceptable

Unacceptable
(Disqualify)

Acceptable

Acceptable with
Warning Letter

Unacceptable
(Disqualify)

Note:

0:

1.
2.

Accepted by RT,

Rejected by RT

Acceptance criteria of Radiographic Examination shall be

in accordance with Table 341.3.2A of ASME 831.3 .
.,....-,

-"".~

aCPCOO5/CHART3(SPEC)

,f:,,'.