WPS-PQR For Split Tee

HOT TAPPING WORKS IN QATAR PETROLEUM REFINERY
PROJECT DETAILS
Asset Owner
: Qatar Petroleum
Main Contractor
: Al Balagh Trading & Contracting Co. W.L.L.
Description
: WPS & PQR for Split Tee flange joint
Client Wo No.
: TBA
Location
: Mesaieed
Wellube Ref.
: SQR002374_WS-PI-HTS Rev-2
Country
: State of Qatar
FOR WELLUBE
Prepared By
: Rajesh R
Reviewed By
: Kurien P Thomas
Position
: Project Engineer
Position
: Sr. Project Engineer
Revision 0
: 26th November 2015
Revision 0
: 26th November 2015
CUSTOMER APPROVALS
Al Balagh Trading &
Asset Owner
: Qatar Petroleum
Main Contractor
Approved By
Approved By
: Contracting Co. W.L.L.

:
Signature
Signature
Position
Position
Date
Date
Procedure No.
Prepared By
Revision
Revision Date
:
:
:
:
SRVO01283
Rajesh R
0
26th November 2015
Reviewed By
Reviewed Date
Procedure Status
Page 1 of
:
:
:
:
Kurien P Thomas
26th November 2015
Issued for Approval
9
The information contained in this document is Technical - in - confidence. Copying of this document is strictly prohibited.
No transmission to any third party without the prior permission of UNIQUE WELLUBE FZC.
HOT TAPPING WORKS IN QATAR PETROLEUM REFINERY
TABLE OF CONTENTS
WPS ,PQR FOR OF 12X 10, 14 X 10 150# SPLIT TEE
Procedure No.
Prepared By
Revision
Revision Date
:
:
:
:
SRVO01283
Rajesh R
0
26th November 2015
Reviewed By
Reviewed Date
Procedure Status
Page 2 of
:
:
:
:
Kurien P Thomas
26th November 2015
Issued for Approval
9
The information contained in this document is Technical - in - confidence. Copying of this document is strictly prohibited.
No transmission to any third party without the prior permission of UNIQUE WELLUBE FZC.
WeldFit Energy Group

4133 Southerland Drive
Houston,Texas, 77092
ASME Section IX QW-482 Welding Procedure Specification
Organization Name:
Weldfit Energy Group
Welding Procedure Specification No.:

Procedure Qualification Record No(s).:
Welding Process(es):
Type(s):
WF-499
PQR WF/499; WF-499(UW)
Revision:
Date:
GMAW-S, FCAW
Semi-Automatic, both
Joints (QW-402)
Joint Design:
Backing:
Backing Material:
Retainers:
Root Spacing:
Other:
Joint Details*
V-groove
none
N/A
none
0-1/8"
-
60
.67"
0 to 1/16"
1/16" - 1/8"
*Illustration is a sample only. WPS may be used for all suitable joints as called for on engineering drawings.
Base Metals (QW-403)
P-No.:
1
Grp No.:
Base Metal Qualified Thickness Range:
With Impact Requirements:
Without Impact Requirements:
Pipe Diameter:
Filler Metals
10/6/2015
1 or 2
to P-No.:
Groove:
Groove:
Groove:
Grp No.:
3/8" - .67"
3/16" - .67"
Unlimited
1 or 2
Fillet:
Fillet:
Fillet:
Unlimited
Unlimited
Unlimited
(QW-404)
SFA Specification:
AWS Classification:
F-No.:
A-No.:
Size of Filler Metal:
Max Weld Metal Deposit (t):
GMAW
FCAW
A5.18
ER70S-6
6
1
.035"
.103"
A5.20
E71T-1M
6
1
.045"
9/16"
No Single Pass >1/2"

Trade Names:
Oxford Alloys; Select Arc 727 or ESAB 7100 Ultra
Other:
Verify A1 chemistry for GMAW.
Position:
(QW-405)
Position of Groove:
1G
Weld Progression:
N/A
Other:
Gas :
Shielding
Tungsten Type and Size:
N/A
Flux/Wire Class:
Alloy Flux:
Supplemental Filler Metal:
Alloy Elements:
Flux Designation:
Flux Type:
Filler Metal Product Form:
Consum. Insert:
No Re-crushed slag used
N/A
N/A
None
None
N/A
N/A
Solid, Flux-cored
None
(QW-408)
Gas(es)
Ar - CO2
Trailing
Backing
Preheat:
(QW-405)
Preheat Temperature:
Interpass Temperature:
Preheat Maintenance:
100F
550F
N/A
Weld Layer
Process
Root
Balance
Fillet Only
GMAW
FCAW
FCAW
Filler Metal
Class
Dia.
ER70S-6
.035"
E71T-1M
.045"
E71T-1M
.045"
Post Weld Heat Treatment:

Temperature:
Time:
Cooling rate:
Percent Composition
Mixture
75/25
Flow Rate
35-45 CFH
None
(QW-407)
None
N/A
N/A
Electrical Characteristics
Travel Speed IPM
Curr / Pol
Amps
Volts
DCEP
110 - 120 16.0 - 18.0
4.5
8.0
DCEP
160 - 170 22.0 - 25.0 12.5 - 15.0
DCEP
160 - 170 22.0 - 25.0 12.5 - 15.0
Heat Input
kJ/in
28.8
20.4
20.4
Heat input listed is maximum allowed. Travel speed range is intended to correspond with appropriate amperage and voltage settings to
remain below heat input limits.
Page 1 of 2
WPS No.: WF-499
Revision:
Date:
10/6/2015
Technique (QW-410)
String or Weave Bead:
Multi-pass or Single Pass:
Single or Multiple Electrode:
Electrode Spacing:
Mode of Transfer (GMAW):
Orifice/Cup/Nozzle Size:
Stringer and weave

Mulitple
Single
N/A
1)Short circuit 2) globular
1/2" - 5/8"
Cleaning Method:
Back Gouging:
Oscillation:
Contact tube-work dist:
Peening:
Closed Chamber (GTAW):
Other:
Grinding or wire brush

Air carbon arc and grinding
None
3/8" - 3/4"
None
N/A
N/A
We certify that the statements in this record are correct and that the welds were prepared, welded and tested in accordance with the requirements of Section IX of the
ASME Boiler and Pressure Vessel Code.
Organization:
WeldFit Energy Group Inc.
Certified By:
Revision Certified By:

Revision
No.
1
2
3
4
5
6
Don Wischnewsky
Date:
4/15/2010
Jared Johnson
Date:
10/6/2015
List of Revisions
Initial release.
Update qualified T limits
Reformat; typo corrections on T limits.
Add preheat info for thicker material; add fillet-only parameters.
Author
Don Wischnewsky
Todd Sale
Jared Johnson
Jared Johnson
Date
4/15/2010
6/12/2013
5/1/2015
7/1/2015
Revise GMAW t limits; correction to FCAW class and trade name

Preheat correction; add GMAW chemistry verification; adjust max T based on
t limits.
Jared Johnson
8/31/2015
Jared Johnson
10/6/2015
Page 2 of 2

QW-483 Procedure Qualification Record
Organization Name:
Procedure Qualification Record No.:
WF/499
Welding Procedure Specification No.(s):
WF-499. WF-1-F-004.
Revision:
Date:
10/27/2015
GMAW, FCAW
Type(s):
Semi-Auto, both
Joints (QW-402)
Mat'l spec, type/grade:
A516 gr 70
A516 gr 70
P-No.:
Grp No.:
to P-No.:
Thickness of test coupon:
Groove Design of Test Coupon
30
Grp No.:
3/8"
3/8"
Size of test coupon:

Other:
1/16"
Heat #: 8494
3/16"
WF material number M21539

Filler Metals QW-404
GMAW
FCAW
Post Weld Heat Treatment
SFA Specification:
A5.18
A5.20
Temperature:
N/A
AWS Classification:
ER70S-6
E71T-1
Time:
N/A
Filler Metal F-No.:
Other:
N/A
Cooling rate:
N/A
Weld Metal A-No.:
.035"
.045"
Deposited Weld Metal:

Trade Name:
3/32"
9/32"
Oxford Alloys
Select Arc 727

Other:
Gas :
N/A
(QW-408)
Shielding
GM heat#: SA04213; FC heat#: 3131B009A992
(QW-407)
Percent Composition
Gas(es)
Mixture
Flow Rate
Ar-CO2
75/25
35 CFH
Trailing
None
Backing
None

Weld Layer
Process
Root
Balance
Position:
Filler Metal
Heat Input kJ/in
Dia.
Curr / Pol
GMAW
ER70S-6
.035"
DCEP
--
- 117
--
18.0
4.00
8.00
N/A
31.6
FCAW
E71T-1
.045"
DCEP
--
- 171
--
25.0
12.25
13.00
N/A
20.9
Technique (QW-410)
Position of Groove:
1G flat
Weld Progression:
N/A
Pre- Heat:
Volts
Wire Feed
Speed IPM
Class
(QW-405)
Amps
Travel Speed IPM
(QW-405)
Stringer
Multiple
Single
Cleaning Method:
Grind / wire brush
Back Gouging:
air carbon arc or grind
Pre-Heat Temperature:
110F
Oscillation:
None
550F
1/2" - 3/4"
1/2" - 3/4"
Transfer Mode:
GMAW - short circuit; FCAW - globular
Other:
N/A
Page 1 of 3
WF/499
Revision:
Date:
10/27/2015
Tensile Tests (QW-150)

Yield Strength Ultimate Tensile
KSI
Strength KSI
Specimen Number
Width
Thickness
Area
Specimen 1, Transverse
0.732
0.304
0.223
54400
0.74
0.307
0.227
52100
Elong %
RoA
Type of Failure and

Location
81000
nr
nr
Ductile, base
82900
nr
nr
Ductile, base
Guided Bend Tests (QW-160)

Figure number
Type
Results
QW 462.3(a)
Face Bend
Satisfactory
QW 462.3(a)
Root Bend
Satisfactory
QW 462.3(a)
Face Bend
Satisfactory
QW 462.3(a)
Root Bend
Satisfactory
Toughness Tests. Supplemental
Specimen 1
Specimen 2
Specimen 3
Average
Ft-Lbs
58
27
35
40
test report 285933.0
HAZ
Weld
% Shear
50
30
40
Lat Exp. Mils

Ft-Lbs
43
25
36
50
50
32
44
% Shear
Lat Exp. Mils
50
50
40
45
31
29
Temperature F
Size
-50
.394"x.320"
-50
.394"x.320"
Vickers HV10 Micro Hardness Test per NACE MR0175:
Page 2 of 3
WF/499
Welder's Name:
Revision:
Jose Garcia
Weld Test Conducted By:
Don Wischnewsky
Lab Tests Conducted By:
P&B Testing
Laboratory Test Report number:
Stamp No.
Date:
10/27/2015
167909.0
We certify that the statements in this record are correct and that the welds were prepared, welded and tested in accordance with the requirements of Section IX of
the ASME Boiler and Pressure Vessel Code.
Organization:

Certified By:
Revision
No.
0
1
2
3
4
Don Wischnewsky
Date:
4/8/2010
Jared Johnson
Date:
10/27/2015
List of Revisions
Initial release
reformat; correct typos on tensile data and FCAW diameter.
Add transfer modes.
Add WPS only.
Author
Don Wischnewsky
Todd Sale
Jared Johnson
Jared Johnson
Jared Johnson
Date
4/8/2010
6/13/2012
5/1/2015
8/4/2015
#########
Page 3 of 3

QW-483 Procedure Qualification Record
Organization Name:
WF-499(UW)
Welding Procedure Specification No.(s):
WF-499; WF-499(UW); WF-1-F-004.
Revision:
Date:
10/27/2015
GMAW, FCAW
Type(s):
Semi-Auto, both
Joints (QW-402)
A516 gr 60
A516 gr 70
P-No.:
Grp No.:
to P-No.:
Thickness of test coupon:
Groove Design of Test Coupon
60
Grp No.:
3/8"
3/8"
Size of test coupon:

Other:
1/16"
Heat #: 821W03180. Dual certified.
3/16"
WF material number M26900

Filler Metals QW-404
GMAW
FCAW
Post Weld Heat Treatment
SFA Specification:
A5.18
A5.20
Temperature:
N/A
AWS Classification:
ER70S-6
E71T-1
Time:
N/A
Filler Metal F-No.:
Other:
N/A
Cooling rate:
N/A
Weld Metal A-No.:
.035"
.045"
Deposited Weld Metal:

Trade Name:
3/32"
9/32"
Oxford Alloys
Select Arc 727

Other:
Gas :
N/A
(QW-408)
Shielding
GM heat#: SA04213; FC heat#: 3131B009A992
(QW-407)
Percent Composition
Gas(es)
Mixture
Flow Rate
Ar-CO2
75/25
35 CFH
Trailing
None
Backing
None

Weld Layer
Process
Root
Balance
Position:
Filler Metal
Heat Input kJ/in
Dia.
Curr / Pol
GMAW
ER70S-6
.035"
DCEP
--
- 117
--
18.0
4.00
8.00
N/A
31.6
FCAW
E71T-1
.045"
DCEP
--
- 171
--
25.0
12.25
13.00
N/A
20.9
Technique (QW-410)
Position of Groove:
1G flat
Weld Progression:
N/A
Pre- Heat:
Volts
Wire Feed
Speed IPM
Class
(QW-405)
Amps
Travel Speed IPM
(QW-405)
Stringer and weave
Multiple
Single
Cleaning Method:
Grind / wire brush
Back Gouging:
air carbon arc or grind
Pre-Heat Temperature:
110F
Oscillation:
None
550F
1/2" - 3/4"
1/2" - 3/4"
Closed Chamber (GTAW):
N/A
Transfer Mode:
1) short circuit, 2) globular
Other:
N/A
Page 1 of 2
WF-499(UW)
Revision:
Date:
10/27/2015
Tensile Tests (QW-150)

Specimen Number
Yield Strength Ultimate Tensile

KSI
Strength KSI
Width
Thickness
Area
0.74
0.316
0.234
47300
0.741
0.271
0.201
51100
Elong %
RoA
Type of Failure and

Location
73400
26
57
Ductile, base
75000
28
59
Ductile, base
Guided Bend Tests (QW-160)

Figure number
Type
Results
QW 462.2
Side Bend
Satisfactory
QW 462.2
Side Bend
Satisfactory
QW 462.2
Side Bend
Satisfactory
QW 462.2
Side Bend
Satisfactory
Toughness Tests
HAZ
Weld
Specimen 1
Specimen 2
Specimen 3
Average
Ft-Lbs
83
35
89
69
% Shear
100
30
100
Lat Exp. Mils

Ft-Lbs
71
33
76
73
69
54
65
% Shear
Lat Exp. Mils
80
50
40
61
58
49
Temperature F
Size
-50
10x7.5mm
-50
10x7.5mm
Brinell Surface Hardness:
Weld:
HAZ:
Base:
174 HBW
174 HBW
152 HBW
WF-499(UW)
Welder's Name:
Bernardo Bardenas
Weld Test Conducted By:
Scott Thompson
Lab Tests Conducted By:
P&B Testing
Laboratory Test Report number:
Revision:
Stamp No.
Date:
10/27/2015
252023.0
We certify that the statements in this record are correct and that the welds were prepared, welded and tested in accordance with the requirements of Section IX of the
ASME Boiler and Pressure Vessel Code.
Organization:

Certified By:
Revision
No.
0
1
2
Scott Thompson
Date:
10/31/2013
Jared Johnson
Date:
10/27/2015
List of Revisions
Initial release
reformat; correct typos on tensile data and FCAW diameter.
Add WPS only.
Author
Scott Thompson
Jared Johnson
Jared Johnson
Date
10/31/2013
5/1/2015
10/27/2015
Page 2 of 2

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HOT TAPPING WORKS IN QATAR PETROLEUM REFINERY

: Al Balagh Trading & Contracting Co. W.L.L.

: WPS & PQR for Split Tee flange joint

: Sr. Project Engineer

: 26th November 2015

: 26th November 2015

: Contracting Co. W.L.L.

HOT TAPPING WORKS IN QATAR PETROLEUM REFINERY

WeldFit Energy Group

Weldfit Energy Group

Welding Procedure Specification No.:

No Single Pass >1/2"

Tungsten Type and Size:

Post Weld Heat Treatment:

WPS No.: WF-499

Stringer and weave

Grinding or wire brush

Revision Certified By:

Revise GMAW t limits; correction to FCAW class and trade name

WeldFit Energy Group

Weldfit Energy Group

Procedure Qualification Record No.:

Welding Procedure Specification No.(s):

Base Metals (QW-403)

Mat'l spec, type/grade:

Mat'l spec, type/grade:

Thickness of test coupon:

Groove Design of Test Coupon

Size of test coupon:

WF material number M21539

Post Weld Heat Treatment

Filler Metal F-No.:

Weld Metal A-No.:

Size of Filler Metal:

Deposited Weld Metal:

Select Arc 727

Tungsten Type and Size:

GM heat#: SA04213; FC heat#: 3131B009A992

No Re-crushed slag used

Heat Input kJ/in

Travel Speed IPM

String or Weave Bead:

Multi-pass or Single Pass:

Single or Multiple Electrode:

Grind / wire brush

air carbon arc or grind

Contact tube-work dist:

GMAW - short circuit; FCAW - globular

Procedure Qualification Record No.:

Tensile Tests (QW-150)

Type of Failure and

Guided Bend Tests (QW-160)

Toughness Tests. Supplemental

test report 285933.0

Lat Exp. Mils

Vickers HV10 Micro Hardness Test per NACE MR0175:

Procedure Qualification Record No.:

Weld Test Conducted By:

Lab Tests Conducted By:

Laboratory Test Report number:

WeldFit Energy Group Inc.

WeldFit Energy Group

Weldfit Energy Group