Documente Academic
Documente Profesional
Documente Cultură
AC machines
Workbook
With CD-ROM
L1
N
PE
CB
CA
U1
U2
Z1
n = f [M]
1500
P2
M
1
n
Z2
1/min
1300
1200
220
2.2
1100
1000
180
1.8
900
160
1.6
800
140
1.4
700
120
1.2
600
100
1.0
500
80
0.8
400
60
0.6
300
40
0.4
200
20
0.2
100
P2 = f [M]
I = f [M]
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
Nm 1.2
M
Festo Didactic
571791 en
Order no.
Revision level:
Author:
Editor:
Graphics:
Layout:
571791
06/2011
Jrgen Stumpp
Frank Ebel
Jrgen Stumpp, Thomas Ocker
11/2011, Frank Ebel, Sophia Hrer
Festo Didactic GmbH & Co. KG, D-73770 Denkendorf, Germany, 2011
Internet: www.festo-didactic.com
e-mail: did@de.festo.com
Reproduction, distribution and utilisation of this document, as well as the communication of its contents to
others without explicit authorisation, is prohibited. Offenders shall be held liable for payment of damages.
All rights reserved, in particular the right to file patent, utility model and registered design applications.
Contents
Intended use ____________________________________________________________________________ V
Preface
______________________________________________________________________________ VI
Introduction ____________________________________________________________________________ VIII
Work and safety instructions _______________________________________________________________ IX
Training package, basic principles of AC machines ____________________________________________X
Learning objectives _______________________________________________________________________ XI
Allocation of learning goals to exercises______________________________________________________ XIII
Components ____________________________________________________________________________ XV
Notes for the teacher/trainer______________________________________________________________ XVII
Structure of the exercises ________________________________________________________________ XVIII
Component designations _________________________________________________________________ XVIII
CD ROM contents ________________________________________________________________________ XIX
III
IV
Preface
Festo Didactics training system for automation and technology is geared towards various educational
backgrounds and vocational requirements. The training system is therefore broken down as follows:
Technology-oriented training packages
Mechatronics and factory automation
Process automation and control technology
Mobile robotics
Hybrid learning factories
The training system for automation and technology is continuously updated and expanded in accordance
with developments in the field of education, as well as actual professional practice.
The technology packages deal with various technologies including pneumatics, electro-pneumatics,
hydraulics, electro-hydraulics, proportional hydraulics, programmable logic controllers, sensor technology,
electrical engineering, electronics and electric drives.
The modular design of the training system allows for applications which go above and beyond the
limitations of the individual training packages. For example, PLC actuation of pneumatic, hydraulic and
electric drives is possible.
VI
VII
Introduction
This workbook is part of the learning system for automation and technology from Festo Didactic GmbH & Co.
KG. The system provides a solid basis for practice-oriented basic and further training. Training package
TP 1410, Servo brake and drive system, deals with the following topics:
Basic principles of DC machines
Basic principles of AC machines
Basic principles of 3-phase machines
The workbook entitled Basic principles of alternating current machines provides an introduction to the
topic of electric machines with AC connection. We come into contact with AC drives every day, as these
motors are commonly used in household appliances, and above all in handheld electrical tools. Knowledge
regarding layout, connection and applications ranges is imparted. In doing so, the machines are exposed to
a wide range of simulated load situations in order to ascertain their capabilities.
Technical prerequisites for setting up the circuits include:
A laboratory workbench equipped with an A4 frame
Servo brake and drive system equipment set TP 1410
230 V AC mains outlet
Universal motor
Capacitor motor
Components for controlling the electric machines
Laboratory safety cables
The circuits for all 6 exercises are set up using the TP 1410 equipment set and the AC drives.
Data sheets for the individual components are also available (universal motor, capacitor motor etc.).
VIII
General information
Trainees should only work with the circuits under the supervision of a trainer.
Observe specifications included in the technical data for the individual components, and in particular all
safety instructions!
Malfunctions which may impair safety must not be generated in the training environment and must be
eliminated immediately.
Mechanical components
Attach all components intended for mounting of this sort to the A4 frame.
Adhere to the instructions regarding positioning of the components.
Electrical components
The servo brake and drive system (motor test bench) may only be placed into service with an additional
protective earth conductor.
Output
L1
DC+
L2
L3/N
DC-
Input
PE
PE
Always connect the motors thermo-switch to the Motor input at the motor test bench.
Establish or interrupt electrical connections only in the absence of voltage!
Use only connecting cables with safety plugs for electrical connections.
Always pull the safety plug when disconnecting connecting cables never pull the cable.
IX
Software available for training package TP 1410 includes digital learning programmes entitled Electric
drives 1 and Electric drives 2. These programmes explore the basic principles of electric drive technology
in detail. Training content is elucidated on the basis of practical case studies in a systematic, applicationsoriented fashion.
Further training materials can be found in our catalogue and on the Internet. The learning system for
automation and technology is continuously updated and expanded. Transparency sets, videos, CD-ROMs,
DVDs and training programmes as well as additional teachware are offered in several languages.
Learning objectives
Basic principles of AC machines single-phase AC motor with squirrel-cage rotor (capacitor motor)
with different loads
You become familiar with the basic function of the capacitor motor.
You become familiar with the connection plate on the motor with all of its designations
You become familiar with the motors circuitry including main and auxiliary windings, as well as the
starter and operating capacitors.
You become familiar with terminal board wiring for clockwise and anti-clockwise motor operation.
You become familiar with the measuring circuit for checking the specifications in the rating plate.
You become familiar with checking the specifications in the rating plate by performing measurements
while the motor is idling, and while running at nominal load.
You learn how to work with the motor test bench and DriveLab software.
You become familiar with the measuring circuit for recording the individual points in the characteristic
load curves.
You become familiar with starting the motor up with various loads.
You learn to calculate the missing values in the table.
You learn how to create a chart with the motors characteristic load curves.
You learn how to evaluate characteristic load curves.
You learn how to calculate reactive power, efficiency and power factor.
You learn how to create a graph with the calculated values.
You learn how to evaluate the graph.
XI
XII
Use of the servo brake and drive system and DriveLab software
You learn how to work with the servo brake and drive system, and DriveLab software.
You learn how to connect and commission the motors with the servo brake and drive system and
DriveLab software.
You become familiar with the programming interface for DriveLab software.
You learn how to select and change measured variables at the X-axis and the Y-axis.
You learn how to customise the colour and style of measured curves.
You learn to adjust speed and torque from the computer.
You learn to prepare and start a measurement from the computer.
You learn to record and document characteristic load curves at the computer.
Learning objective
You become familiar with the basic function of the capacitor motor.
You become familiar with the connection plate on the motor with all of its designations
You become familiar with the motors circuitry including main and auxiliary windings, as well as
the starter and operating capacitors.
You become familiar with terminal board wiring for clockwise and anti-clockwise motor
operation.
You become familiar with the measuring circuit for checking the specifications in the rating
plate.
You become familiar with checking the specifications in the rating plate by performing
measurements while the motor is idling, and while running at nominal load.
You learn how to work with the motor test bench and DriveLab software.
You become familiar with the measuring circuit for recording the individual points in the
characteristic load curves.
You become familiar with starting the motor up with various loads.
You learn how to create a chart with the motors characteristic load curves.
You learn how to calculate reactive power, efficiency and power factor.
You learn how to work with the motor test bench and DriveLab software.
You learn how to connect and commission the capacitor motor with the motor test bench and
DriveLab software.
You learn to connect and commission the universal motor with the motor test bench and
DriveLab software.
You become familiar with the programming interface for DriveLab software.
You learn how to select and change measured variables at the X-axis and the Y-axis.
You learn how to customise the colour and style of measured curves.
You learn to record and document characteristic load curves at the computer.
XIII
Exercise
Learning objective
XIV
You become familiar with the ohmic resistances of the armature winding and the excitation
winding in the universal motor.
You learn to evaluate the resistance values of armature and excitation windings.
You become familiar with the problem associated with the universal motor when idling.
You become familiar with the layout of the rotor of the universal motor.
You learn how to reverse the direction of rotation of the universal motor.
You learn how to work with the motor test bench and DriveLab software.
You will be aware of the significance of the data included on the motors rating plate.
You become familiar with the measuring circuit for recording the individual points in the
characteristic load curves.
You become familiar with starting the motor up with various loads.
You learn how to create a chart with the motors characteristic load curves.
Components
The components included in the training package for basic principles of AC machines impart knowledge
regarding setup, connection and the range of applications of AC machines. In order to set up functional
circuits, you will also need a laboratory workstation (optionally equipped with an A4 frame), servo brake
and drive system equipment set TP 1410, a 230 V AC power supply and controllers for the electric
machines.
Order no.
Quantity
571870
Component
Order no.
Quantity
571871
Universal motor
571872
Component
Order no.
Quantity
571812
571813
571814
571816
571815
XV
Graphic symbol
M
1
Universal motor
XVI
XVII
Vocation
Topic
Mechatronics technician
Component designations
The components in the circuit diagrams are identified in accordance with EN 81346-2. Letters are assigned
as appropriate to each component. Multiple components of the same type within a single circuit are
numbered.
Relays:
Switches/pushbuttons:
Contactors:
Fuses:
Indicators:
XVIII
K, K1, K2,
S, S1, S2,
Q, Q1, Q2,
F, F1, F2, ...
P, P1, P2, ...
XIX
XX
Contents
Exercises and solutions
Overview of alternating current machines ______________________________________________________3
Exercise 1: Basic principles of the single-phase AC motor with squirrel-cage rotor (capacitor motor) _____5
Exercise 2: Single-phase AC motor with squirrel-cage rotor (capacitor motor) with different loads _____ 13
Exercise 3: Single-phase AC motor with squirrel-cage rotor: measurements with DriveLab software ____ 23
Overview of direct current machines, single-phase AC machines __________________________________ 37
Exercise 4: Basic principles of the universal motor ____________________________________________ 39
Exercise 5: Universal motor with different loads ______________________________________________ 45
Exercise 6: Universal motor with different loads: measurements with DriveLab software _____________ 53
AC machines
Transformers
Single-phase
transformer
Rotating machines
Three-phase
transformer
Special
transformers
e.g.
leak and auto
transformers
Motors
Synchronous
machines
Generators
Asynchronous
machines
Single-phase
machines
Three-phase
machines
Motors with
auxiliary
winding
or
capacitor
Motors with
squirrel-cage
rotor
Special
machines
e.g.
pole switching
and repulsion
motors
Motors with
slip-ring
rotor
Special
machines
e.g.
linear and
collector
motors
Exercise 1
Basic principles of the single-phase AC motor with squirrel-cage rotor
(capacitor motor)
Learning objectives
After completing this exercise:
You will be familiar with the basic function of the capacitor motor.
You will be familiar with the connection plate on the motor with all of its designations
You will be familiar with the motors circuitry including main and auxiliary windings, as well as the
starter and operating capacitors.
You will be familiar with terminal board wiring for clockwise and anti-clockwise motor operation.
You will be familiar with the measuring circuit for checking the specifications in the rating plate.
You will be familiar with checking the specifications in the rating plate by performing measurements
while the motor is idling, and while running at nominal load.
Problem description
230 V single-phase alternating voltage (L1 and N) is the only option available for operating an air
compressor.
Due to the fact that high-inertia starting conditions can be expected with the compressor, a capacitor motor
with starter and operating capacitors will be used as a drive. The motor needs to be tested for suitability in
the training workshop. The examination results will need to be documented in a report.
Air compressor
Exercise 1 Basic principles of the single-phase AC motor with squirrel-cage rotor (capacitor motor)
1.
2.
3.
4.
5.
6.
Project assignments
Describe the basic function of a single-phase AC motor with squirrel-cage rotor (capacitor motor).
Complete the specifications for the motors connection plate.
Complete the motor circuit with main and auxiliary windings, as well as the starter and operating
capacitors.
Complete the specifications for clockwise and anti-clockwise motor operation.
Complete the measuring circuit for checking the specifications in the rating plate.
Check the specifications on the motors rating plate for no-load operation and operation at nominal load
by means of measurement and calculation.
Work aids
Textbooks, books of tables
Excerpts from manufacturers catalogues
Data sheets
Servo brake and drive system manual
Internet
WBT, Electric drives 1
Exercise 1 Basic principles of the single-phase AC motor with squirrel-cage rotor (capacitor motor)
U2
M
1
Z2
Z1
Two windings are arranged at a 90 angle to each other within the stators laminated core. This is the
main winding with the designations U1 and U2. It occupies two thirds of the stator slots.
The auxiliary winding with the designations Z1 and Z2 is accommodated in the remaining slots.
Depending on starting conditions, the single-phase motor is also equipped with starter and operating
capacitors.
c)
Exercise 1 Basic principles of the single-phase AC motor with squirrel-cage rotor (capacitor motor)
Designate the individual terminals at the connection plate on the capacitor motor.
U1
U2
Z1
Z2
CB
Exercise 1 Basic principles of the single-phase AC motor with squirrel-cage rotor (capacitor motor)
3. Capacitor motor circuit including main and auxiliary windings, as well as starter and operating
capacitors
L1
N
PE
CA
CB
U1
U2
n>
Z2
M
1
Z1
Complete the wiring diagrams for clockwise and anti-clockwise motor operation.
L1
L1
PE
PE
U1
Z1
U1
Z1
Z2
U2
Z2
U2
CA
CB
U1
CA
U1
U2
M
1
CB
n
Z2
Z1
U2
M
1
n>
Z2
Z1
Exercise 1 Basic principles of the single-phase AC motor with squirrel-cage rotor (capacitor motor)
L1
N
PE
-P1
V
-P2
-P3
CB
CA
U1
U2
-A1.1
n>
-M1
M
1
Z2
Z1
Quantity
Identification
Designation
-M1
Capacitor motor
-P1, -P2
Digital multimeter
-P3
-A1.1
Equipment list
10
Exercise 1 Basic principles of the single-phase AC motor with squirrel-cage rotor (capacitor motor)
6. Checking the specifications in the rating plate by means of measurement and calculation
a) The motor is connected to the motor test bench in order to perform measurement. The motor test bench
is switched on but it is not connected to the PC. The motor is switched on.
b) Measurement is performed first of all during no-load operation. Enter the measured values to the Noload column in the table.
c)
For measurement at nominal load, the motor is loaded by the test bench up to nominal current (see
rating plate), and the measurements are documented. Enter the measured values to the Nominal load
column the table.
No-load
Nominal load
V [V]
228
228
I [A]
1.2
1.86
P [W]
216
352
n [rpm]
1480
1400
d) Calculate values for apparent power, power factor and reactive power on the basis of the measured
values in the table for no-load and nominal load operation.
No-load
Apparent power S:
cos =
Reactive power Q:
P 216 W
=
= 0,78
S 274 VA
11
Exercise 1 Basic principles of the single-phase AC motor with squirrel-cage rotor (capacitor motor)
Nominal load
Apparent power S:
cos =
Reactive power Q:
P 352 W
= 0,83
=
S 424 VA
Monitoring capacitance of CA
Measured values:
U = 230 V
I = 1.75 A
Reactance XC:
XC =
Capacitance C:
C=
UC
230 V
=
= 131,42
IC
1,75 A
1
1
=
= 24,2 F
2 f X C 2 50 s-1 131,42
Monitoring capacitance of CB
12
Measured values:
U = 220 V
I = 0.7 A
Reactance XC:
XC =
Capacitance C:
C=
U C 220 V
= 314,28
=
0,7 A
IC
1
1
=
= 10,13 F
-1
2 f X C 2 50 s 314,28
Contents
Exercises and worksheets
Overview of alternating current machines ______________________________________________________3
Exercise 1: Basic principles of the single-phase AC motor with squirrel-cage rotor (capacitor motor) _____5
Exercise 2: Single-phase AC motor with squirrel-cage rotor (capacitor motor) with different loads _____ 13
Exercise 3: Single-phase AC motor with squirrel-cage rotor: measurements with DriveLab software ____ 23
Overview of direct current machines, single-phase AC machines __________________________________ 37
Exercise 4: Basic principles of the universal motor ____________________________________________ 39
Exercise 5: Universal motor with different loads ______________________________________________ 45
Exercise 6: Universal motor with different loads: measurements with DriveLab software _____________ 53
AC machines
Transformers
Single-phase
transformer
Rotating machines
Three-phase
transformer
Special
transformers
e.g.
leak and auto
transformers
Motors
Synchronous
machines
Generators
Asynchronous
machines
Single-phase
machines
Three-phase
machines
Motors with
auxiliary
winding
or
capacitor
Motors with
squirrel-cage
rotor
Special
machines
e.g.
pole switching
and repulsion
motors
Motors with
slip-ring
rotor
Special
machines
e.g.
linear and
collector
motors
Exercise 1
Basic principles of the single-phase AC motor with squirrel-cage rotor
(capacitor motor)
Learning objectives
After completing this exercise:
You will be familiar with the basic function of the capacitor motor.
You will be familiar with the connection plate on the motor with all of its designations
You will be familiar with the motors circuitry including main and auxiliary windings, as well as the
starter and operating capacitors.
You will be familiar with terminal board wiring for clockwise and anti-clockwise motor operation.
You will be familiar with the measuring circuit for checking the specifications in the rating plate.
You will be familiar with checking the specifications in the rating plate by performing measurements
while the motor is idling, and while running at nominal load.
Problem description
230 V single-phase alternating voltage (L1 and N) is the only option available for operating an air
compressor.
Due to the fact that high-inertia starting conditions can be expected with the compressor, a capacitor motor
with starter and operating capacitors will be used as a drive. The motor needs to be tested for suitability in
the training workshop. The examination results will need to be documented in a report.
Air compressor
Exercise 1 Basic principles of the single-phase AC motor with squirrel-cage rotor (capacitor motor)
1.
2.
3.
4.
5.
6.
Project assignments
Describe the basic function of a single-phase AC motor with squirrel-cage rotor (capacitor motor).
Complete the specifications for the motors connection plate.
Complete the motor circuit with main and auxiliary windings, as well as the starter and operating
capacitors.
Complete the specifications for clockwise and anti-clockwise motor operation.
Complete the measuring circuit for checking the specifications in the rating plate.
Check the specifications on the motors rating plate for no-load operation and operation at nominal load
by means of measurement and calculation.
Work aids
Textbooks, books of tables
Excerpts from manufacturers catalogues
Data sheets
Servo brake and drive system manual
Internet
WBT, Electric drives 1
Exercise 1 Basic principles of the single-phase AC motor with squirrel-cage rotor (capacitor motor)
U2
M
1
Z2
Z1
c)
Exercise 1 Basic principles of the single-phase AC motor with squirrel-cage rotor (capacitor motor)
Designate the individual terminals at the connection plate on the capacitor motor.
U1
U2
Z1
Z2
CB
CB
Exercise 1 Basic principles of the single-phase AC motor with squirrel-cage rotor (capacitor motor)
3. Capacitor motor circuit including main and auxiliary windings, as well as starter and operating
capacitors
L1
N
PE
CA
CB
U1
U2
n>
Z2
M
1
Z1
Complete the wiring diagrams for clockwise and anti-clockwise motor operation.
L1
L1
PE
PE
U1
Z1
U1
Z1
Z2
U2
Z2
U2
CA
CB
U1
U1
U2
M
1
CA
CB
n
Z2
Z1
U2
M
1
n
Z2
Z1
Exercise 1 Basic principles of the single-phase AC motor with squirrel-cage rotor (capacitor motor)
L1
N
PE
CB
CA
U1
U2
M
1
Quantity
Identification
n>
Z2
Z1
Designation
Capacitor motor
Digital multimeter
Equipment list
10
Exercise 1 Basic principles of the single-phase AC motor with squirrel-cage rotor (capacitor motor)
6. Checking the specifications in the rating plate by means of measurement and calculation
a) The motor is connected to the motor test bench in order to perform measurement. The motor test bench
is switched on but it is not connected to the PC. The motor is switched on.
b) Measurement is performed first of all during no-load operation. Enter the measured values to the Noload column in the table.
c)
For measurement at nominal load, the motor is loaded by the test bench up to nominal current (see
rating plate), and the measurements are documented. Enter the measured values to the Nominal load
column the table.
No-load
Nominal load
V [V]
I [A]
P [W]
n [rpm]
d) Calculate values for apparent power, power factor and reactive power on the basis of the measured
values in the table for no-load and nominal load operation.
No-load
11
Exercise 1 Basic principles of the single-phase AC motor with squirrel-cage rotor (capacitor motor)
Nominal load
Monitoring capacitance of CA
Monitoring capacitance of CB
12