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BOOK IV

PART 5 Forms and Schedules


SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

7.2.2 BOILER AND AUXILIARY EQUIPMENT


Name of Bidder :

PERFORMANCE DATA STEAM GENERATOR


Item

Description

Unit

Data
% of BMCR

1.

Quantities/Flows

1.1

Main (SH2outlet) steam

kg/s

1.2

Steam bleed for sootblowers


(before attempt.)

kg/s

1.3

Injection water sootblower attemperator

kg/s

1.4

Injection water SH attemperator

kg/s

1.5

Continous drum blow down

kg/s

1.6

Feedwater though ECO1/ECO2

kg/s

1.7

Feedwater at terminal point

kg/s

1.8

Lignite consumption

kg/s

1.9

Light oil consumption

kg/s

1.10 Air to AH2

kg/s

1.11

kg/s

Air by passing AH2

1.12 Air to furnace

kg/s

1.13 Air to furnace

kg/s

1.14 Air by passing AH2

kg/s

1.15 Air to pulverizers

kg/s

1.16 Air to burners

kg/s

1.17 Total combustion air

kg/s

1.18 Flue gas leaving EC02

kg/s

1.19 Flue gas leaving EC01

kg/s

1.20 Flue gas leaving AH1

kg/s

100

% TMCR
75
50

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

Name of Bidder :

PERFORMANCE DATA STEAM GENERATOR


Item

Description

Unit

Data
% of BMCR

1.21 Flue gas leaving AH2

kg/s

1.22 Flue gas leaving ESP

kg/s

1.23 Flow gas leaving stack

kg/s

1.24 Excess air at furnace outlet

1.25 Excess air at ECO2 outlet

1.26 Excess air at AH1 outlet

1.27 Excess air at AH2 outlet

1.28 Excess air at ESP outlet

2.

Temperatures

2.1

Steam at SH2 outlet

2.2

Steam at SH2 inlet

2.3

Steam at sootblower attemperator outlet

2.4

Steam at SH1 outlet

2.5

Steam at drum outlet

2.6

Feedwater at ECO2 outlet

2.7

Feedwater at ECO1 outlet

2.8

Feedwater at ECO1 inlet

2.9

Feedwater at terminal point

2.10 Ambient air

2.11

Air at AH2 inlet

2.12 Air at AH2 outlet

2.13 Secondary air to furnace

100

% TMCR
75
50

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

Name of Bidder :

PERFORMANCE DATA STEAM GENERATOR


Item

Description

Unit

Data
% of BMCR

2.14 Air at AH1 inlet

2.15 Air at AH1 outlet

2.16 Primary air to pulverizers

2.17 Fuel/air to burners

2.18 Gas leaving furnance

2.19 Gas leaving SH2

2.20 Gas leaving SH1

2.21 Gas leaving 1st boiler pass

2.22 Gas leaving ECO2

2.23 Gas leaving ECO1

2.24 Gas leaving AH1

2.25 Gas leaving AH2

2.26 Gas entering ESP

2.27 Gas leaving ESP

2.28 Gas entering stack

2.29 Gas leaving stack

3.

Operating Pressures Steam/Water Side

3.1

SH2 outlet header

bar (a)

3.2

SH1 outlet header

bar (a)

3.3

Drum

bar (a)

3.4

ECO2 inlet header

bar (a)

3.5

ECO1 inlet header

bar (a)

100

% TMCR
75
50

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

Name of Bidder :

PERFORMANCE DATA STEAM GENERATOR


Item

Description

Unit

Data
% of BMCR

3.6

Feedwater control valve inlet

bar (a)

3.7

Feedwater terminal point

bar (a)

3.8

Sootblower Steam to control valve

bar (a)

3.9

Sootblower Steam leaving control valve

bar (a)

3.10 Main steam of terminal point

bar (a)

4.

Pressure Drops Steam/Water Side

4.1

SH2

bar

4.2

SH1

bar

4.3

ECO2

bar

4.4

ECO1

bar

4.5

Interconnecting pipping total (boiler internal)

bar

4.6

Total boiler (ECO1 inlet to SH2 outlet)

bar

4.7

Main steam line (terminal point/SH2 outlet)

bar

4.8

Static head drum

mWC

4.9

Static head feedwater at terminal point

mWC

5.

Flue Gas Draft Losses/Pressure

5.1

Furnace static head

mm WC

5.2

Through SH2 and SH1

mm WC

5.3

Through ECO2

mm WC

5.4

Through ECO1

mm WC

5.5

Through AH1

mm WC

5.6

Through AH2

mm WC

100

% TMCR
75
50

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

Name of Bidder :

PERFORMANCE DATA STEAM GENERATOR


Item

Description

Unit

Data
% of BMCR

5.7

Through ducts up to ESP inlet

5.8

Through ESP

mm WC

5.9

Through ducts up to stack inlet

mm WC

5.10 Through stack

mm WC

5.11

Total loss through system

mm WC

6.

Secondary Air Pressures/Losses

6.1

Through suction duct

mm WC

6.2

Through AH2

mm WC

6.3

Through pressure duct up to windboxes

mm WC

6.4

Total loss through system

mm WC

6.5

Static head in windboxes

mm WC

7.

Primary Air Pressures/Losses

7.1

Through suction duct

mm WC

7.2

Through AH1

mm WC

7.3

Through pressure duct up to pulverizers

mm WC

7.4

Through pulverizers up to burners

mm WC

7.5

Total loss through system

mm WC

7.6

Static head before burners

mm WC

8.

Steam and Water Velocities

8.1

Water through feed piping

m/s

8.2

Water through ECO1 tubes

m/s

8.3

Water/steam through ECO2 tubes (outlet)

m/s

100

% TMCR
75
50

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

Name of Bidder :

PERFORMANCE DATA STEAM GENERATOR


Item

Description

Unit

Data
% of BMCR

8.4

Steam leaving drum

m/s

8.5

Steam at SH1 inlet

m/s

8.6

Steam at SH1 outlet

m/s

8.7

Steam at SH2 inlet

m/s

8.8

Steam at SH2 outlet

m/s

8.9

Steam through main steam piping (100%)

m/s

8.10 Steam through main steam piping


(50% branch)

m/s

8.11

Sootblower steam after attemperator

m/s

9.

Flue Gas Velocities (averages)

9.1

At furnace outlet

m/s

9.2

Through SH2

m/s

9.3

Through SH1

m/s

9.4

Through top cavities

m/s

9.5

Through ECO2

m/s

9.6

Through ECO1

m/s

9.7

Through AH1

m/s

9.8

Through AH2

m/s

9.9

In main ducts

m/s

10.

Secondary Air Velocities

10.1 In suction ducts

m/s

10.2 In pressure ducts

m/s

100

% TMCR
75
50

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

Name of Bidder :

PERFORMANCE DATA STEAM GENERATOR


Item

Description

Unit

Data
% of BMCR

10.3

Through AH2

m/s

10.4

In main hot air ducts

m/s

10.5

Air to furnace

m/s

11.

Primary Air Velocities

11.1

In suction ducts

m/s

11.2

In pressure ducts

m/s

11.3

Through AH1

m/s

11.4

Ducts to pulverizers

m/s

11.5

Primary air/fuel to burners

m/s

12.

Heat Absorbed

12.1

By furnace water wall surface

MW

12.2

By remaining water wall surface

MW

12.3

By SH2

MW

12.4

By SH1

MW

12.5

By ECO2

MW

12.6

By ECO1

MW

12.7

By AH2

MW

12.8

By AH1

MW

12.9

Total heat absorbed

MW

12.10 Maximum local heat absorption rate in


funance

MW/m

100

% TMCR
75
50

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

Name of Bidder :

PERFORMANCE DATA STEAM GENERATOR


Item

Description

Unit

Data
% of BMCR

13.

Net Heat Input (NHI)

13.1

To furnace cross-sectional area (NHI/FCSA)

MW/m

13.2

To effective projected radiant surface


(NHI/EPRS)

MW/m

13.3

To furnace volume (NHI/FV)

MW/m

13.4

To burner zone area (to be defined)

MW/m

14.

Heat Balance based on HHV


(Ambient Air 27C)

14.1

Heat loss by unburned carbon

14.2

Heat loss in dry flue gas

14.3

Heat loss by radiation and convection

14.4

Heat loss due to moisture in air

14.5

Heat loss due to moisture in fuel

14.6

Heat loss due to moisture from burning

14.7

Total heat loss

14.8

Boiler efficiency based on HHV


(Higher Heating Value of fuel)

14.9

Boiler efficiency based on LHV


(Lower Heating Value of fuel)

15.

Power Consumption of Auxiliaries


(electric input to motors, heaters, etc)

15.1

Coal feeders

kW

15.2

Coal pulverizers

kW

15.3

PA fans

kW

100

% TMCR
75
50

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

Name of Bidder :

PERFORMANCE DATA STEAM GENERATOR


Item

Description

Unit

Data
% of BMCR

15.4

FD fans

kW

15.5

ID fans

kW

15.6

Seal air fans

kW

15.7

Scanner air fans

kW

15.8

Roof and enclosure extraction fans

kW

15.9

Air heater motors (AH2)

kW

15.10 ESP

kW

15.11

kW

Other motors

15.12 Miscellaneous consumers

kW

15.13 Total power consumption

kW

16.

Emission Concentrations
(Based on dry flue gas at 1013 mbar, 0C,
with 6% O2)

16.1

Fuel gas leaving stack

16.2

Dust (particulate matter)

mg/Nm

16.3

Nox (NO and NO2)

mg/Nm

16.4

Sox (SO2 + SO3)

mg/Nm

16.5

CO

mg/Nm

17.

Boiler Parameters under steady Load

Nm/s

Maximum deviation from design values at


specific steady load
17.1

Main steam pressure

100

% TMCR
75
50

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

Name of Bidder :

PERFORMANCE DATA STEAM GENERATOR


Item

Description

Unit

Data
% of BMCR

17.2

Main steam temperature

17.3

Drum level

17.4

Furnace pressure

17.5

Excess air at furnace outlet

18.

Boiler Parameters under Load Variation


Maximum deviation from design value under
4% BMCR/minute load variation starting
from specific steady load

18.1

Main steam pressure

18.2

Main steam temperature

18.3

Drum level

18.4

Furnace pressure

18.5

Excess air at furnace outlet

Maximum deviation from design value under


8% BMCR/minute load variation starting
from specific steady load
18.6

Main steam pressure

18.7

Main steam temperature

18.8

Drum level

18.9

Furnace pressure

100

% TMCR
75
50

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

Name of Bidder :

SUMMARY OF DRIVE MOTORS/


AUXILIARY POWER CONSUMPTION
Item

Description

Unit
Max
Power
kW

1.

FD fans

2.

ID fans

3.

PA fans

4.

Seal air fans

5.

Scanner air fans

6.

Roof and enclosure extraction fans

7.

Coal Feeders

8.

Coal Pulverizers

9.

Air heater motors (AH2)

10.

Auxiliary cooling water pumps (if any)

11.

Light oil pumps

12.

Sootblower motors

13.

Boiler filling pump

14.

Others (list hereunder)

30.

Total Power Consumption/installed capacity


a. Power Supply : AC/DC
b. Voltage : MV/LV

Data
Motor Motor
Rating Speed
kW
kW

Power
Supply
a.b.

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

Name of Bidder :

DATA AND DRAWINGS WITH BID


Item

Description

1.

Arrangement Drawings

1.1

Boiler plant, plan views at each elevation

1.2

Boiler plant, cross-sections


(longitudinal and transversal)

1.3

ESP plan views and cross-sections

1.4

Ducts and Stack plan views and cross-sections

1.5

Superheaters, economisers and air heaters


including material diagrams

2.

Flow Diagrams

2.1

Boiler water/steam cycle

2.2

Mainsteam, feedwater piping to terminal point

2.3

Blow-blow, drains and vents

2.4

Sampling system

2.5

Chemical dosing system

2.6

Lignite firing system from bunkers to burners

2.7
2.8

Light oil firing system from terminal point to


burners
Air and flue gas system

2.9

Auxiliary closed-loop system

2.10

Sootblower steam system

2.11

Fire fighting water system

2.12

Demineralized water/cold condensate system

Unit

Data
Document References

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

Name of Bidder :

DATA AND DRAWINGS WITH BID


Item

Description

2.13

Service water system

2.14

Potable water system (if any)

2.15

Control air system

2.16

Service air system

2.17

Chemical cleaning system

2.18

Temporary blow-out system

2.19

Lubricating systems

3.

Heat/mass balance diagrams showing mass


Flow/specif. enthalpy/pressure/temperature in
Line with the Technical Schedules G-001/2/3

4.

Performance curves for :


(flow versus electric power/total pressure heat/
efficiency)

4.1

FD fans

4.2

ID fans

4.3

PA fans

5.

Performance curve of electrostatic precipitator


showing dust load versus collection efficiency/
outlet concentration/electric power
Performance curve showing pulverizer output
versus lignite moisture, fineness and grindability.
Cold, warm and hot startup curves of the boiler
plant

6
7

Unit

Data
Document References

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

Name of Bidder :

DATA AND DRAWINGS WITH BID


Item

Description

8.

10.1

Auxiliary power consumption as a function of


load when burning the a) design, b) guarantee
and c) rainy season lignite.
Main steam temperature as a function of steady
load and load changes
Flue gas temperature as a function of load when
the boiler is operating under 1) normal surface
conditions, 2) dirty surface conditions and when
burning the a) design, b) guarantee and c) rainy
season lignite at :
Furnace outlet

10.2

Each super heater outlet

10.3

Each economizer outlet

10.4

Each air heater outlet

10.5

Precipitator outlet

9
10

11

14

Super heater spray water flow as a function of


load when the boiler is operating under
1) normal surface conditions, 2) dirty surface
conditions and when burning the a) design,
b) Guarantee and c) rainy season lignite.
Curve showing effect of variation in ambient air
temperature on flue gas temperature leaving air
heaters
Burner tilt position (if any) as a function of load
and when burning the a) design, b) guarantee
and c) rainy season lignite
Diagram of pressure setting for safety valves.

15

Typical Drawings for Details of

12
13

15.1

Drum internals

15.2

Supporting system for super heaters and


economizers.
Penetration of connection tubes through
membrane walls
Access doors

15.3
15.4

Unit

Data
Document References

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

Name of Bidder :

DATA AND DRAWINGS WITH BID


Item

Description

15.5

Observation ports

15.6

Backstay connections

15.7

Air heaters (AH1 and AH2)

15.8

Pulverizes

15.9

Lignite feeders

15.1 Coal bunkers


0
15.11 Dampers of each type
15.1
2
15.1
3
15.1
4
15.1
5
15.1
6
15.1
7
15.1
8
15.1
9
15.2
0
15.2
1
15.2
2
15.2
3

Damper actuators of each type


Soot lowers of each type
SH attemperator
Soot blower steam attempertor
Main steam piping
ESP internals
Stack
Drum safety valves
SH Safety valves
Drum level indicators
Feed water control valves
FD fans

Unit

Data
Document References

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

Name of Bidder :

DATA AND DRAWINGS WITH BID


Item

15.2
4
15.2
5
15.2
6
15.2
7
15.2
8

Description

ID fans
PA fans
Expansion joist
Silencer
Flues and ducts
The following additional drawings are
included with the Bid (list hereunder)

Unit

Data
Document References

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

INSULATION AND LAGGING


Ite
m

Description

Name of Bidder :
Unit

Data
Insulation
Lagging
Thickness
Thickness
Material
Material
mm
mm

Furnace/ Boiler
1.

Furnace hopper (lower part)

2.

Furnace walls

3.

Superheater area

4.

Rear pass/ ECO2 area

5.

Roof (penthouse)
Pressure Parts

6.

Boiler drum

7.

Downcomers

8.

Water wall headers

9.

Superheater header

9.1

SH2 inlet

9.2

SH2 inlet

9.3

SH1 outlet

9.4

SH2 inlet

10.

Economizer Headers :

10.
1
10.
2
10.
3
10.
4

ECO2 outlet
ECO2 inlet
ECO1 outlet
ECO1 inlet

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

11
11.1

Interconnecting pipes :
SH2 / SH1

INSULATION AND LAGGING


Ite
m

Description

Name of Bidder :
Unit

Data
Insulation
Lagging
Thickness
Thickness
Material
Material
mm
mm

11.2

SH1 / Drum

11.3

Drum / ECO2

11.4

ECO2 / ECO1
Ducts

12.

Boiler outlet to AH1 and ECO1

13.

Air heaters to ESP

14.

ESP to ID fans

15.

ID fans to stack

16.

Stack flues

17.

Air to AH1

18.

Air to AH2

19.

Air from AH1 to pulverizer

20.

Air from AH2 to windboxe

21.

Air/fuel to burners
Equipment

23.

ECO1 incl. hoppers

24.

AH1 incl. hoppers

25.

AH2 incl. hoppers

26.

ESP incl. hoppers

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

27.

ID fans

28.

Pulverizers

29.

FD fans

INSULATION AND LAGGING


Ite
m

Description

Name of Bidder :
Unit

Data
Insulation
Lagging
Thickness
Thickness
Material
Material
mm
mm

30.

PA fans

31.

Clean drain tank

32.

Blow down tank


Piping and Valves

33.

Main steam

34.

Feedwater

35.

Injection water

36.

Sootblowner steam

37.

Hot drains

38.

Drum safety valve vent stacks

39.

SH safety valve vent stacks

40.

Clean drain tank vent stack

41.

Blowdown tank vent stack

42.

Clean condensate

43.

Auxiliary piping

44.

Manufacturer of insulations/
country of origin
Manufacturer of lagging/
country of origin

45.
46.

Weight of insulation

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

47.

Weight of lagging and


insulation supports

Shipping Weight /Volume


48.

Total Weight

49.

Total volume

m3

Name of Bidder :
MISCELLANEOUS HOISTS AND CRANES
Item

Description

Unit
Number

Hoists and cranes


1.

ID fans

2.

FD fans

3.

PA fans

4.

Pulverizers

5.

Air heater

6.

ESP

7.

Boiler House

8.

Stack

9.

Others (list hereunder)

10.

Manufacturer/country of origin

11.

Type to be specified

11.1

Type A

11.2

Type B

11.3

Type C

11.4

etc

Data
Type
Capacity
(A-Z)
kg

E-drive
kW

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

12.

Shipping weight total

13.

Shipping volume total

m3

Name of Bidder :
ELEVATOR
Item

Description

Unit
Number

Boiler House Elevator


1.

Manufacturer/Country of Origin

2.

Model/Type

3.

Rated capacity

Kg

4.

Rated speed

m/s

5.

Car internal dimensions


(width/depth/height)

mm

6.

Wire rope breaking strength

Kg

7.

Hoisted weight of empty car excluding


ropes

Kg

8.

Weight of counterweight excluding ropes

Kg

9.

Percentage of live load counterbalance

10.

Data of motor

10.1 Type of motor


10.2 Rated power

kW

10.3 Speed

rpm

10.4 Type of enclosure


10.5 Rated starts per hours
11.

Shipping weight total

12.

Shipping volume total

m3

Data
Type
Capacity
(A-Z)
kg

E-drive
kW

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

Name of Bidder :
BOILER AND AUXILIARIES
Ite
m

Description

Unit

Data
Number

Boiler Drum

1.1

Manufacturer/country of origin

1.2

Design pressure/temperature

bar (g)
0

1.3

Hydrostatic test pressure

bar (g)

1.4

Outside diameter

1.5

Length (head to head)

1.6

Centerline elevation above grade

mm

Shell plates:
1.7

Material

1.8

Minimum thickness

mm

1.9

Nominal thickness

mm

1.1
0

Corrosions allowance

mm

1.11 Inside radius


Longitudinal joints
1.1
2
1.1
3

Type
Number

mm

Type
(A-Z)

Capacity
kg

E-drive
kW

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

1.1
4

Efficiency

Circumferential joints:
1.1
5
1.1
6
1.1
7

Type
Number
Efficiency

Name of Bidder :
BOILER AND AUXILIARIES
Ite
m

Description

Unit

Head :
1.1
8
1.1
9

Shape
Nominal wall thickness

mm

Manholes:
1.2
0
1.2
1
1.2
2
2
2.1

Number
Size/Shape

mm

Weight of drum and internals

Kg

Downcomers
Design pressure/temperature

bar (g)
0

2.2

Number

2.3

Outside Diameter

mm

2.4

Minimum Wall thickness

mm

2.5

Nominal Wall thickness

mm

2.6

Corrosion allowance

mm

Data

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

2.7

Material
Front

Rear

Waterwalls

3.1

Manufacturer/Country of origin

3.2

Design pressure/temperature

3.3

Type of tubes

3.4

Number of tubes

bar (g)
0
C

Name of Bidder :
BOILER AND AUXILIARIES
Ite
m

Description

Unit

3.5

Outside Diameter of lubes

mm

3.6

Spacing of tubes

mm

3.7

Minimum Wall Thickness

mm

3.8

Nominal Wall Thickness

mm

3.9

Corrosion allowance

mm

3.1
0

Material

3.11

Heating surface based on total


projected area

m2

Furnace

4.1

Widht

4.2

Depth

4.3

Height

4.4

Cross-sectional area (FCSA)

m2

4.5

Volume (FV)

m3

4.6

Effective projected radiant surface


(EPRS)

m2

Data

Side

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

Lower
5

Upper

Waterwall Headers

5.1

Manufacture / country of origin

5.2

Design pressure/temperaure

5.3

Outside diameter

mm

5.4

Minimum Wall Thickness

mm

5.5

Nominal Wall Thickness

mm

5.6

Corrosion allowance

mm

bar (g)
0
C

Name of Bidder :
STEAM GENERATOR AND AUXILIARIES
Ite
m

Description

Unit

5.7

Material

5.8

Weight

5.9

Center line elevation above grade

5.1
0

Number of headers

2nd Pass Headers


bar (g)
0
C

6.1

Design pressure/temperature

6.2

Outside diameter

mm

6.3

Minimum Wall Thickness

mm

6.4

Nominal Wall Thickness

mm

6.5

Corrosion allowance

mm

6.6

Material

6.7

Weight

6.8

Center line elevations above grade

Data

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

6.1
0
7

Number of heaters
1st pass

Sling tubes

7.1

Number of tubes

7.2

Outside Diameter of tubes

mm

7.3

Minimum wall thickness

mm

7.4

Nominal wall thickness

mm

7.5

Material

7.6

Weight

2nd pass

Name of Bidder :
BOILER AND AUXILIARIES
Ite
m

Description

Unit

Data
Primary

8.

Superheaters

8.1

Manufacturer/Country of origin

8.2

Type/Orientation

8.3

Design pressure/temperature

8.4

Outside diameter of tubes

mm

8.5

Vertical spacing of tubes

mm

8.6

Horizontal spacing of tubes

mm

8.7

Minimum wall thickness

mm

8.8

Nominal wall thickness

mm

8.9

Number of elements

8.1
0

Number of tubes in parallel

bar (g)
0
C

8.11 Material
8.1
2

Heating Surface

m2

Secondary

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

8.1
3

Weight

Headers :
8.1
4
8.1
5
8.1
6
8.1
7
8.1
8
8.1
9
8.2
0

Inlet

Outside diameter

mm

Minimum wall thickness

mm

Nominal wall thickness

mm

Corrosion allowance

mm

Outlet

Inlet

Outlet

Material
Weight

Center line elevation above grade

Name of Bidder :
BOILER AND AUXILIARIES
Ite
m

Description

Unit

Data
Primary

Economisers

9.1

Manufacturer/Country of origin

9.2

Type / Orientation

9.3

Design Pressure/Temperature

bar (g)
0
C

9.4

Outside diameter of tubes

mm

9.5

Vertical spacing of tubes

mm

9.6

Horizontal spacing of tubes

mm

9.7

Minimum wall thickness

mm

9.8

Nominal wall thickness

mm

9.9

Corrosion allowance

mm

9.1
0

Number of elements

Secondary

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

9.11 Number of tubes in parallel


9.1
2
9.1
3
9.1
4

Material
Heating surface
Weight

m2
t

Headers :
9.1
5
9.1
6
9.1
7
9.1
8
9.1
9

Inlet

Outside diameter

mm

Minimum wall thickness

mm

Nominal wall thickness

mm

Corrosion allowance

mm

Outlet

Inlet

Outlet

Material

Name of Bidder :
BOILER AND AUXILIARIES
Item

Description

Unit

9,20

Weight

9.21

Centre line elevator above grade

10

Interconnection Pipes

10.1

Manufacturer/Country of origin

10.2

Number

10.3

Design pressure/temperature

Data

EC01 to
EC02

bar (g)
0
C

10.4

Outside diameter

mm

10.5

Minimum wall thickness

mm

10.6

Nominal wall thickness

mm

10.7

Corrosion allowance

mm

10.8

Material

EC02
To drum

Drum to
SH 1

SH 1 to
SH2

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

10.9

Total length of pipes

10.10

Total weight of pipes (without


insulations)

10.11 Number of hangers and supports


10.12 Weight of hangers and supports
11.

Interconnection Pipes

11.1

Manufacturer/Country of origin

11.12

Number

11.13

Design Pressure/Temperature

SH2 to
main
Steam

Main
Steam
Line
(100%)

Main
Steam
Branch
(50%)

bar (g)
0
C

11.14

Outside diameter

mm

11.15

Minimum Wall thickness

mm

Name of Bidder :
BOILER AND AUXILIARIES
Item

Description

Unit

11.6

Nominal wall thickness

mm

11.7

Corrosion allowance

mm

11.8

Material

11.9

Total length of pipes

11.10

Total weight of pipes (Without


insulation)

11.11

Number of hangers and supports

11.12

Weight of hangers and supports

12

Drain / Vent Piping

12.1

Size

12.2

Number

12.3

Design Pressure/Temperature

mm
bar (g)
0
C

Data

Feed
Water
Line

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

14.4

Outside

mm

12.5

Minimum wall thickness

mm

12.6

Nominal wall thickness

mm

12.7

Corrosion allowance

mm

12.8

Material

10.9

Total Length of pipes

10.1
0

Total Weight off pipes

10.11 Numbers of hangers and supports


10.1
2

Weight of hangers and supports

Name of Bidder :

BOILER AND AUXILIARIES


Item

Description

Unit

Superheater
Steam
Water

13.

Attemperators

13.1

Manufacturer/Country of origin

13.2

Type

13.3

Number

13.4

Design pressure temperature

13.5

Outside diameter

mm

13.6

Minimum wall thickness

mm

13.7

Nominal wall thickness

mm

13.8

Linear thickness

mm

13.9

Material body

13.10 Material liner


13.11 Material internals

Data

bar (g)
0
C

Sootblower
Steam
Water

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

13.12 Type of actuator


13.13 Weight incl actual
14

kg

Safety Valves

14.1

Manufacturer/Country of origin

14.2

Type

14.3

Number

14.4

Size Intel/seat/outlet

14.5

Pressure setting

14.6

Capacity

14.7

Material of body

Drum

mm
bar (g)
kg/s

Name of Bidder :

BOILER AND AUXILIARIES


Item
14.8

Description
Material of steam

14.9

Material of seat

Main
Steam

Unit

Data

14.10 Material of silencer


14.11 Type of silencer
Sound pressure level at full capacity
14.12 1m from valve

dBA

14.13 1m from silencer outlet

dBA

14.14 Type of actuator


14.15 Weight

kg
Check

15.

Feedwater Valves

15.1

Manufacturer/Country of origin

15.2

Type

Stop

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

15.3

Number

15.4

Rated pressure/temperature

15.5

Diameter inlet/seat/outlet

15.6

Material of body

15.7

Material of stem

15.8

Material of seat

15.9

Material of disc

bar (g)
0
C
mm

15.10 Actuator type


15.11

Weight

Name of Bidder :

BOILER AND AUXILIARIES


Item

Description

Unit

16.

Feedwater Valve

16.1
16.2

Manufacture/Country of origin
Type

16.3

Number

16.4

Rated Pressure/temperature

16.5
16.6

Diameter inlet/seat/outlet
Material of body

16.7

Material of stem

16.8

Material of seat

16.9

Material of disc

16.10

Actuator type

16.11

Weight incl.actuator

kg

16.12

Weight

kg

17.

Drum Level Pressure Measurement


Level gauges :

Data
Control 1

bar (g)
0
C
mm

Control 2

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

17.1

Number

17.2

Manufacture

17.3

Type
Optical fiber level Indicator :

17.4

Manufacturer

17.5

Type

17.6

Type of viewing panel

17.7

Dimension of viewing panel

mm

Electrode type level indicator:


17.8

Manufacturer

17.9

Type

17.10

Type of viewing panel

Name of Bidder :

BOILER AND AUXILIARIES


Item
Description
17.11 Dimension of viewing panel

Unit
mm

Pressure Gauges
17.12 Number
17.13 Manufacturer
17.14 Dial size
17.15 Pressure range
18.

mm
bar (g)

Furnace Gas Temperature Measurement


Thermo probe (for start-up)

18.1

Manufacturer/Country of origin

18.2

Type

18.3

Number

18.4

Travel

18.5

Temperature rating

18.6

Rating of motor

Data

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

18.7

Speed of motor

kW

18.8

Insulation of motor

rpm

18.9

Cooling system

18.10 Coolant required

kg/s

Continuous furnace temperature measurement

18.11

Manufacturer/country of Origin

18.12 Type
18.13 Number
0

18.14 Temperature rating

Name of Bidder :

BOILER AND AUXILIARIES


Item

Description

Unit

Data
Number

19

Type

Thermocouples

19.1

Feedwater line

19.2

EC01

19.3

EC02

19.4

Drum

19.5

SH1

19.6

SH2

19.7

SH attemperator Main steam line

19.8

Soot blower attemperator

19.9

Main steam line

19.10 Soot blowers steam line


19.11 Others
20
20.1

Isolating Valves
Drum

No.

Manufacturer

Type

Size
mm

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

20.2

Vent

20.3

Continuous blow-down

20.4

Steam sampling

20.5

Chemical Injection stop

20.6

Chemical Injection check

20.7

Safety valve drains

20.8

Level gauge

20.9

Level gauge drains

20.10 N2 supply stop


20.11 N2 supply check
20.12 Pressure gauge

Name of Bidder :

BOILER AND AUXILIARIES


Item

Description
Waterwall headers :

20.12 Drain
20.13 Blow-off
20.14 Chemical cleaning
Downcomers :
20.15 Drain
20.16 Water sampling
Feedwater pipe :
20.17 Vent
20.18 Water sampling
20.19 Boiler fill
Economiser headers :
20.20 Drain
20.21 Vent

Unit

Data

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

20.22 Chemical cleaning


Superheater headers :
20.23 Drain
20.24 Vent
20.25 Steam Sampling
20.26 Chemical cleaning
20.27 N2 supply stop
20.28 N2 supply check
Main steam pipe

Name of Bidder :

BOILER AND AUXILIARIES


Item
20.29 Drain

Description

Unit

20.30 Steam sampling


20.31 Safety Valve drain
22

Boiler Fill Pump

22.1

Manufacture/Country of origin

22.2

Type

22.3

Number

22.4

Design Capacity

m3/h

22.5

Design head

mWC

22.6

Speed

rpm

22.7

Motor Rating

kW

22.8

Material of casing

22.9

Material of impeller

22.10 Material of shaff


22.11 Weight : Pupm and motor

kg

Data

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

23.

Water Wights

23.1

Operational up to normal drum level

23.2

For pressure test

23.3

23.4

Evaporating system and drum


including economisers completely
filled
Superheaters (SH1/SH2)

23.5

Steam lines (main/soot blower).

t
Net
weight
t

24
24,1
24.2

Shiiping Data
Boiler drum
Water walls with headers

Name of Bidder :

BOILER AND AUXILIARIES


Item
24.3

Downcomers

24.4

EC01 with headers

24.5

EC02 with headers

24.6

SH1 with headers

24.7

SH2 with headers

24.8

Boiler accessories enclosure and penthouse

24.9

Casing, refractory, insulation, lagging

Description

Unit

24.10 Flues and ducts


24.11 Total
24.12 Suspended weight
25

Shipping
weight
t

Coal Pulverizers (Mills)

25.1

Manufacturer/country of origin

25.2
25.3

Type
Number

25.4

Design capacity for design/guarantee/rainy


season coal

kg/s

Data

Shipping
volume
m3

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

25.5

kg/s

25.6

Primary air design capacity for


design/guarantee/rainy season coal
Speed of pulverizer

25.7

Speed of motor

rpm

25.8

Motor rating

kW

25.9

Type of bearing

rpm

25.10 Manufacturer of bearing


25.11 Size of bearing

mm

25.12 Lubrication of bearing


25.13 Cooling of bearing
25.14 Type of coupling

Name of Bidder :

BOILER AND AUXILIARIES


Item
Description
25.15 Manufacturer of coupling

Unit

25.16 Size of coupling

mm

25.17 Material of blades


25.18 Diameter of roller/ball

mm

25.19 Material of rolles/ball


25.20 Diameter of race

mm

25.21 Material of race


25.22 Material of classifier
25.23 Material of baffles
25.24 Material of housing

25.25 Material of shaft


25.26 Manufacturer of gear and pinion
25.27 Material of gear and pinion
25.28 Material of base
25.29 Life of grinding elements

Data

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

25.30 Time required to replace grinding elements

25.31 Fire fighting system


25.32 Type of fire detection
25.33 Fire fighting medium
25.34 Design capacity of medium
26.

Coal feeders

26.1

Manufacturer/Country of origin

26.2

Type

26.3

Number

26.4

Design Coal Capacity

kg/s

kg/s

Name of Bidder :

BOILER AND AUXILIARIES


Item
26.5

Description
Speed of conveyor belt at BMCR

25.6

Turn down ratio

25.7

Material of conveyor belt

Unit
m/s

Drive :
26.8

Manufacturer/Country of origin

26.9

Rating

kW

26.10 Enclosure
26.11 Insulation
26.12 Material of body
26.13 Speed

rpm

26.14 Gear ratio


Weighing equipment :
26.15 Manufacturer/Country of origin
26.16 Type
26.17 Measuring range (min/max)

Data

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

26.18 Accuracy (of max)

26.19 Weight of complete feeder


26.20 Dimension of complete feeder assembly

t
m

(l x w x h)
27

Hot fuel/air ducting and valves

27.1

Outside Diameter

mm

27.2

Wall Thickness

mm

27.3

Thickness of lining

mm

27.4

Type of valves

27.5

Type of valve actuator

Name of Bidder :

BOILER AND AUXILIARIES


Item
27.6

Description
Material of ducting

27.7

Material of lining

27.8

Weight of complete assembly

Unit

Data

t
From
bunker
to feeder

28.

Lignite Piping and Valves

28.1

Outside diameter of pipe

mm

28.2

Wall thickness

mm

28.3

Material of pipe

28.4

Material of lining

28.5

Type of valves

28.6

Type of valve actuator

28.7

Weight of complete assembly

29

burner

kg

From
feeder to
pulverizer

From
pulverizer
to burner

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

29.1

Manufacture/country of origin

29.2

Type

29.3

Numbers of burners

29.4

Location at boiler

29.5

Design fuel capacity(each)

kg/s

29.6

Design primary air capacity

kg/s

29.7

Design secondary air capacity

kg/s

29.8

Turn-down ratio
Register operator

29.9

Number

29.10

Type

Name of Bidder :

BOILER AND AUXILIARIES


Item
29.11 Drive
29.1
2
29.1
3

Description

Unit

Size

mm

Required air pressure at burner intlet

mm
WG

Velovity at BMCR
29.1
4
29.1
5
29.1
6
29.1
7

Secondary air
Fuel/primary air

m/s
m/s

Material of burner nozzles


Material of burner body
Flame scanner

29.1
8
29.1
8
29.1
9
29.2
0

Number
Type
Manufacturer
Location

Data

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

29.2
1
29.2
2
29.2
3
29.2
4
30

Shipping weight of complete burner


assembelly
Shipping volume of complete burner
assembly
Life time ofr burner nozzles

30.1

Manufacturer/country of origin

30.2

Type

30.3

Number

30.4

Design capacity

kg/s

30/5

Design pressure head

bar

30. 6

Rated speed

rpm

30.7

Motor Rating

kW

Maintenance intervals

t
m3
h
months

Light oil pumps

Name of Bidder :

BOILER AND AUXILIARIES


Item
30.8
30.9

Description
Total weight of pump assembly
Material of casing

Unit
kg

30.10 Material of impeller


30.11 Material of shaft
Suction Strainers (if any)
30.12 Manufacturer/Country of origin
30.13 Type
30.14 Number
30.15 Design Capacity

kg/s

30.16 Mesh size

mm

30.17 Material
31.

Light Oil Firing Equipment

Data

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

Auxiliary Burners :
31.1

Manufacturer/Country of origin

31.2

Type

31.3

Number

31.4

Location

31.5

Design Fuel Capacity (each)

31.6

Turn-down ratio

31.7

Required fuel oil pressure at terminal point

bar (g)

31.8

Required air pressure at terminal point.

bar (g)

kg/s

Ignitors :
31.9

Manufacture/Country of origin

31.10 Type
31.11 Number
31.12 Location

Name of Bidder :

BOILER AND AUXILIARIES


Item
31.1
3
31.1
4
31.1
5

Description
Design fuel capacity (each)

Unit
kg/s

Required fuel oil pressure at terminal point

bar (g)

Required air pressure at terminal point.

bar (g)

Data

Flame scanner :
31.1
6
31.1
7
31.1
8
31.1
9

Manufacturer/Country of origin
Type
Number
Location
Valves

31.2

Manucafturer/Country of origin

Control
Valve

Stop
Valve

Check
Valve

Other
Valve

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

0
31.2
1
31.2
2
31.2
3
31.2
4

Type
Design pressure

bar (g)

Material
Size (nominal bore)

mm

Piping
31.2
5
31.2
6
31.2
7
31.2
8
31.2
9
31.3
0

Suction
Line

Design pressure

bar (g)

Outside diameter

mm

Wall thickness

mm

Total length

Pressure
Line

Material
Pressure line to burners:
Shipping weight / volume

31.3
1
31.3
2

Total weight of equipment

Total volume of equipment

m3

Name of Bidder :

BOILER AND AUXILIARIES


Item

Description

Unit
Furnace

32.

Sootblowers

32.1

Manufacturer/Country of origin

32.2

Type

32.3

Number for immediate installation

32.4

Number for future installation (reserve)

Data
SH2
EC02
SH1
EC01

AH2
AH1

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

32.5

Material of body

32.6

Material of tube nozzle

32.7

Manufacturer/type of motors

32.8

Rating of motor (rotating)

kW

32.9

Rating of motor (retracing)

kW

32.10 Enclosure of motors


32.11 Insulation of motor
Steam supply system
32.12 Design pressure of piping
32.13 Outside diameter

bar (g)
mm

32.14 Wall thickness of piping


32.15 Material of piping
32.16 Total length of piping

32.17 Blowing time of one blower

min

32.18 Required steam capacity for all blowers

kg/s

32.19 For 24 h period, when burning guarantee


lignite

kg

32.20 For 24 h period when burning design lignite

kg

Name of Bidder :

BOILER AND AUXILIARIES


Item

Description

Unit

Pressure reducing valves :


32.2
1
32.2
2
32.2
3
32.2
4
32.2

Manual

Manufacturer
Type
Number
Size
Material

Data

mm

Motor Operated

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

5
Isolation valves
32.2
6
32.2
7
32.2
8
32.2
9
32.3
0

Manufacturer
Type
Number
Size

mm

Material
Bypass valves

32.3
1
32.3
2
32.3
3
32.3
4
32.3
5

Manufacturer
Type
Number
Size

mm

Material
Reflef Valves

32.3
6
32.3
7
32.3
8

Manufacturer
Type
Number

Name of Bidder :

BOILER AND AUXILIARIES


Item
32.39 Size
32.40 Material
Drain Valve

Description

Unit
mm

Data

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

32.41 Manufacture
32.42 Type
32.43 Number
32.44 Size

mm

32.45 Material
Steam traps
32.46 Manufacturer
32.47 Type
32.48 Number
32.49 Size

mm

32.50 Material
Shipping Weight / Volume
32.51 Total Weight

32.52 Total Volume

m3

32.53 Clean Drain


33.

Blow-Down Tank

33.1

Manufacturer/country of origin

33.2

Design pressure/temperature

33.3

Outside diameter

Clean Drain

bar (g)
0
C
mm

Name of Bidder :

BOILER AND AUXILIARIES


Description

Blow Down

Item
33.4

Height

Unit
mm

33.5

Wall thickness

mm

33.6

Wall thickness of shell

mm

Data

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

33.7

Allowance for corrosion

33.8

Material :

33.9

Outside diameter of vent line

mm

mm

33.1 Wall thickness of vent line


0
33.11 Outside diameter of drain line

mm

33.1
2
33.1
3
33.1
4
33.1
5
33.1
6

mm

Wall thickness of drain line

mm

Cooling system :
Design max. flow spray water

kg/s

Average flow at BMCR spray water

kg/s
m2

Cooling surface
Drain Pumps :

33.1
7
33.1
8
33.1
9
33.2
0
33.2
1
33.2
2
33.2
3
33.2
4
32.2
5
32.2
6

Manufacturer/Country of origin
Type
Number
Design capacity
Design head

kg/s
mWC

Speed

rpm

Motor Rating

kW

Material of casing
Material of impeller
Material of shaft

Name of Bidder :

BOILER AND AUXILIARIES


Item

Description

Unit

Data

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

34.

Nitrogen Supply Station


Nitrogen bottles

34.1

Manufacturer

34.2
34.3

Type
Number

34.3
34.5

Volume (ech)
Max. pressure (full)

m3
bar (g)

Pressure reducing devide and valves:


34.6
34.7

Manufacture
Type

34.8

Design Flow capacity

34.9

Number of valves stop

34.1 Number of valves check


0
34.11 Size of valves
34.1
2
35.

kg/s

mm

Material of valves
Auxiliary Cooling Water system
(Design Cold Water temperature 400C)
System design :

35.1

Max. water inlet temperature acceptable

35.2

Average water outlet temperature at


BMCR
Max. water outlet temperature
(single source)
Design heat transport capacity (boiler
plant)
Design heat transport capacity SSC
(indicative)
Design cooling water flow (incl. SSC)

35.3
35.4
35.5
35.6
35.7
35.8

Design system pressure drop (between


terminal points)
System design pressure

BOILER AND AUXILIARIES

kW
kW
kg/s
bar
bar (g)

Name of Bidder :

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

Item
35.9

Description
Max. System operating pressure

Unit
bar (g)

Piping
35.1
Outside diameter
0
35.11 Wall thickness
35.1
2
35.1
3

mm
mm

Pipe Material
Type of protective coating inside
Valve

35.1
4
35.1
5
35.1
6
35.1
7
35.1
8
35.1
9
35.2
0
35.2
1
35.2
2

Manufacturer
Material of body
Material of stem
Material of seat
Size nominal

mm

Number of isolating valves


Number of dosing valves
Number of check valves
Number of relief valves
Shipping Weight / Volume

35.2
3
35.2
4
36.

Total weight of equipment

Total volume of equipment

m3

36.1

Design capacity

36.2

Min. Pressure required at terminal point

36.3

Design pressure of system

36.4

Material of pipes

Service Water Distribution


kg/s
bar (g)

Data

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

Name of Bidder :

BOILER AND AUXILIARIES


Item
36.5

Description
Pipe nominal size at terminal point

37.

Service Air Distribution

Unit
mm

37.1

Design capacity

kg/s

37.2

Min Pressure required at terminal point

bar (g)

37.3

Design pressure of system

bar (g)

37.4

Material of pipes

37.5

Pipe nominal size at terminal point

38.

Control Air Distribution

38.1

Design Capacity

38.2

Min Pressure required at terminal point

bar (g)

38.3

Design pressure of system

bar (g)

38.4

Material of pipes

38.5

Pipe nominal size at terminal

mm

kg/s

mm

Data

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

Name of Bidder :

AIR HEATERS
Item
1.

Description
Secondary Air Heater

Unit

Rotors Type Air Heater


1.1

Manufacture/Country of origin

1.2

Type/Model

1.3

Number

1.4

Diameter

mm

1.5

Depth of hot end surface

mm

1.6

Depth of cold end surface

mm

1.7

Heating surface (each)

m2

1.8

Max. air leakage at BMCR

1.9

Type of seals

1.10

Material of hot end

1.11

Material of cold end

1.12

Material of housing

1.13

Thickness of cold end plates

mm

1.14

Thickness of cold end plates

mm

1.15

Thickness of housing

mm

Main Drive
1.16

Speed of rotor

rpm

1.17

Motor speed

rpm

1.18

Motor rating

kW

Auxiliary Drive
1.19

Type of auxiliary drive

Data

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

Name of Bidder :

AIR HEATERS
Item
1.20

Description
Pressure of drive medium required

Unit
bar (g)

1.21

Capacity of drive medium required

kg/s

Fire detection and fire fighting system :


1.22

Type of fire detection

1.23

Fire fighting medium

1.24

Medium capacity

kg/s

Washing Device
1.25

Type

1.26

Number of nozzles

1.27

Washing Medium

1.28

Medium capacity

I/min

1.29

Medium pressure

bar (g)

1.30

Duration of washing cycle

min

1.31

Effluent per washing

m3

Ash Hoppers :
1.32

Hoppers :

1.33

Number

1.34

Storage capacity

1.35

Slope angle (from horizontal)

1.36

Outlet dimensions

1.37

Isolating valve type

1.38

Elevation of outlet above grade

1.39

Fluidizing/Heating Device :

m3
degree
mm

Data

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

Name of Bidder :

AIR HEATERS
Item
1.40

Description

Unit

Type

1.41

Manufacturer/Country of origin

1.42

Number of nozzles on each hopper

1.43

Number of air blowers

1.44

Air blower capacity

1.45

Air blower motor rating

kW

1.46

Heater capacity

kW

Nm3/h

Sootblowers :
1.47

Manufacturer/Country of origin

1.48

Type

1.49

Number for immediate installation

1.50

Number for future installation (reserve)

1.51

Material of body

1.52

Material of tube nozzle

1.53

Manufacturer/type of motors

1.54

Rating of motor (rotating)

kW

1.55

Rating of motor (retracting)

kW

1.56

Enclosure of motors

1.57

Insulation of motors

1.58

Blowing time of one blower

min

1.59

Required steam capacity for all blowers

kg/s

1.60

For 24 h period, when burning guarantee lignite

kg

1.61

For 24 h period, when burning design lignite

kg

Data

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

Name of Bidder :

AIR HEATERS
Item
1.62

Description
For 24 h period when burning worst lignite

Unit
kg

Weight :
1.63

Shipping weight total

1.64

Shipping volume total

m3

Primary Air Heater

2.1

Tubular Type Air Heater

2.2

Number

2.3

Type/Model

2.4

Tube arrangement

2.5

Medium in tubes

2.6

Medium around tubes

2.7

Length of tubes

2.8

Spacing of tubes, vertical

mm

2.9

Spacing of tubes, horizontal

mm

2.10

Outside diameter of tubes

mm

2.11

Thickness of tube wall

mm

2.12

Corrosion allowance

mm

2.13

Heating surface (each)

2.14

Material of tubes in hot end section

2.15

Material of tubes in cold end section

2.16

Material of tube sheets

2.17

Material of enclosure

Data

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

Name of Bidder :

AIR HEATERS
Item
2.18

Description
Overall dimensions (L x W x H)

Unit
m

Ash Hoppers :
2.19

Hoppers

2.20

Number

2.21

Storage capacity

2.22

Slope angle (from horizontal)

2.23

Outlet dimensions

2.24

Isolating valve type

2.25

Elevation of outlet above grade

2.26

Fluidizing/Heating device :

2.27

Type

2.28

Manufacturer/Country of origin

2.29

Number of nozzles on each hopper

2.30

Number of air blowers

2.31

Air blower capacity

2.32

Air blower motor rating

kW

2.33

Heater capacity

kW

Sootblowers :
2.34

Manufacturer/Country of origin

2.35

Type

2.36

Number for immediate installation

2.37

Number for future installation (reserve)

2.38

Material of body

m3
degree
mm

Nm3/h

Data

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

Name of Bidder :

AIR HEATERS
Item
2.39

Description
Material of tube nozzle

Unit

2.40

Manufacturer/type of motors

2.41

Rating of motor (rotating)

kW

2.42

Rating of motor (retracting)

kW

2.43

Enclosure of motors

2.44

Insulation of motors

2.45

Blowing time of one blower

min

2.46

Required steam capacity for all blowers

kg/s

2.47

For 24 h period, when burning guarantee lignite

kg

2.48

For 24 h period, when burning design lignite

kg

2.49

For 24 h period, when burning worst lignite

kg

Shipping Weight/Volume
2.50

Weight total

2.51

Volume total

m3

Data

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

Name of Bidder :

ELECTROSTATIC PRECIPITATOR
Item

Description
Electrostatic precipitator (ESP)

1.

Manufacturer/Country of origin

2.

Type

3.

Number

Unit

Performance Data at BMCR

Data

Design Guarantee
lignite
lignite

4.

Gas mass flow

kg/s

5.

Volumetric gas flow

6.

Gas temperature at inlet

7.

Static gas pressure at inlet (gauge)

8.

Dust concentration at inlet

mg/Nm3

9.

Dust concentration at outlet

mg/Nm3

10.

Gas velocity at outlet

11.

Treatment time for gas across ESP

12.

Power consumption

13.

Draft loss

14.

Ash hopper capacity

15.

Collection efficiency (with all fields in operation)

16.

Collection efficiency (with any one field out of


operation)

17.

Length of discharge electing electrodes

18.

Projected area of collecting electrodes

m2

19.

Effective area of collecting electrodes

m2

Nm3/s
0

mm
WC

m/s
s
kW
mm WC

Rainy
season

Worst
lignite

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

Name of Bidder :

ELECTROSTATIC PRECIPITATOR
Item
20.

Number of chambers (passes) x capacity (%)

Description

Unit

21.

Number of fields in each chamber

22.

Cross-section area of chamber

23.

Current density of projected collection area

mA/m2

24.

Milliamps per meter of discharge electrode


(by fields)

mA/m2

25.

Design pressure minimum (gauge)

mm WC

26.

Design pressure maximum (gauge)

mm WC

27

Not used

28.

Not used

29.

Wall thickness :

29.1

Electrodes

mm

29.2

Collecting plates

mm

29.3

Housing

mm

30.

Materials :

30.1

Electrodes

30.2

Collecting plates

30.3

Housing

31.

Ash hoppers :

31.1

Hoppers :

31.2

Number

31.3

Storage capacity

31.4

Slope angle (from horizontal)

m2

m3
degree

Data

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

Name of Bidder :

ELECTROSTATIC PRECIPITATOR
Item
31.5

Description
Outlet dimensions

31.6

Isolating valve type

31.7

Elevation of above grade

31.8

Fluidizing/Heating device :

31.9

Type

Unit
mm

31.1 Manufacturer/Country of origin


0
31.11 Number of nozzles on each hopper
31.1
2
31.1
3
31.1
4
31.1
5
32.

Number of air blowers

33.

Not used

34.

High voltage electrical set :

34.1

Type of transformer/rectifiers (T/R)

34.2

Number of T/R sets per precipitator

34.3

Average DC current rating (for pure resistive)

34.4

Number of T/R control cabinets

34.5

Size of control cabinet (LxWxH)

34.6

Construction of control cabinet current

34.7

T/R insulation of high voltage current

34.8

Wave form of high voltage current

Air blower capacity


Air blower motor rating
Heater capacity

Nm3/h
kW
kW

Not used

mA

mm

Data

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

Name of Bidder :

ELECTROSTATIC PRECIPITATOR
Item
34.9

Description
Number and type of high voltage switches

34.1 Type of automatic T/R control


0
34.11 Maximum ambient temperature for TR
control cabinets
34.1 Central distributing panel (yes/no)
2
35
Power ratings :

Unit

35.1

Transformer/rectifiers (T/R)

kW

35.2

Rappers

kW

35.3

Number of air blowers

35.4

Hopper heaters

kW

35.5

Hopper fluidizer

kW

35.6

Others

kW

35.7

Total power rating

kW

36.

Weights :

36.1

Electrical equipment

36.2

Housing

36.3

Interior parts

36.4

Special parts

36.5

Gas inlet and outlet cones

36.6

Supporting structures

36.7

Ladders and platforms

36.8

Total weight

37.

Shipping Weight/Volume

Data

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

Name of Bidder :

ELECTROSTATIC PRECIPITATOR
Item
37.1

Total weight

Description

Unit
t

37.2

Total volume

m3

Data

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

Name of Bidder :

DRAFT FANS
Item

Description

Unit
FD
fans

1.

Manufacturer/Country of origin

2.

Type / Model

3.

Number x capacity (%)

4.

Type of blades

5.

Number of blades

6.

Rotor speed

rpm

7.

Peripheral speed

m/s

8.

Firs critical speed

rpm

9.

Second critical area of fan inlet

rpm

10.

Cross-sectional area of fan inlet

m2

11.

Cross-sectional area of fan outlet

m2

12.

Type of flow control

13.

Type pf actuator for flow control

14.

Diameter of rotor

mm

15.

Thickness of blades

mm

16

Thickness of center plates

mm

17.

Thickness of side plates of rotor

mm

18.

Diameter of shaft bearing

mm

19.

Diameter length of shaft

mm

20.

Total length center of bearing

mm

21.

Center to center of bearing

mm

22.

Total deflection of shaft

mm

Data
ID
fans

PRIMARY
air fans

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

Name of Bidder :

DRAFT FANS
Item

Description

Unit
FD
fans

23.

Thickness of housing plates :

23.1

Sides

mm

23.2

Scroll

mm

23.3

Lining

mm
2

kg m2

24.

Rotor inertia (GD )

25.

Material of shaft

26.

Material of blades

27.

Material of rotor plates

28.

Material of housing

29.

Material of lining

30.

Coupling :

30.1

Manufacturer/Country of origin

30.2

Type/Model

31.

Motor :

31.1

Manufacturer/Country of origin

31.2

Type/Model

31.3

Power rating

kW

31.4

Speed

rpm

32.

Gear (if any) :

32.1

Manufacturer/Country of origin

32.2

Type/Model

mm

Data
ID
fans

PRIMARY
air fans

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

Name of Bidder :

DRAFT FANS
Item

Description

Unit
FD
fans

32.3

Speed in/out

rpm

32.4

Efficiency

33.

Lubrication system :

33.1

Type

33.2

Volume of oil pumps

33.3

Design capacity of oil pumps

I/min

33.4

Design pressure of oil pumps

bar (g)

33.5

Pump motor rating

34.

Oil coolers :

34.1

Number of coolers

34.2

Cooling surface

34.3

Cooling water design capacity

34.4

Max. cold water temperature acceptable

m3

kW

m2
kg/s
0

Performance data
35.

Design flow capacity

kg/s

36.

Design static pressure at fan inlet

m3/s

37.

Design static pressure at fan inlet (gauge)

mm WC

38.

Design static pressure at fan outlet (gauge)

mm WC

39.

Design power consumption

kW

40.

Design efficiency

41.

Weights :

41.1

Casing and liners

Data
ID
fans

PRIMARY
air fans

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

Name of Bidder :

DRAFT FANS
Item

Description

Unit
FD
fans

41.2

Rotor and shaft

41.3

Motor and coupling

41.4

Silencer

41.5

Complete fan

kg

Shipping Weight/Volume
42.

Total weight

43.

Total volume

m3

Data
ID
fans

PRIMARY
air fans

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

Name of Bidder :

FLUES AND DUCTS


Item

Description

Unit

Data
Material

Summary of ducts
1.

Manufacturer/Country of origin

2.

Secondary air ducts :

2.1

Air suction ducts to FD fans

2.2

Air ducts from FD fans to AH2

2.3

Bypass ducts

2.4

Air ducts from AH2 to windboxes

3.

Primary air ducts :

3.1

Air suction ducts to PA fans

3.2

Air ducts from PA fans to AH1

3.3

Air ducts from AH1 to pulverizers

3.4

Bypass ducts :

4.

Flue gas ducts :

4.1

EC02 to EC01

4.2

EC02 to AH1

4.3

EC01 to AH2

4.4

AH1 to ESP

4.5

AH2 to ESP

4.6

ESP to ID fans

4.7

ID fans to stack

4.8

Stack flues

Plate
thickness
mm

Cross
section
m2

Weight
t

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

Name of Bidder :

FLUES AND DUCTS


Item

Description

Unit

Data
Material

5.

Ash hoppers :

5.1

Ash hoppers on EC01

5.2

Ash hoppers on AH1

5.3

ASH hoppers on ah2 (duct)

5.4

Ash hoppers on ESP

6.

SHIPPING Weight/Volume

6.1

Total weight

6.2

Total volume

m3

Summary of Dampers
7.

Secondary air system :

7.1

FD fan outlet

7.2

AH2 inlet

7.3

AH2 bypass

7.4

windboxes

8.

Primary air system

8.1

PA fan outlet

8.2

Hot air to pulverizers shut-off

8.3

Hot air to pulverizers control

8.4

Cold air to pulverizers shut-off

8.5

Cold air to pulverizers control

Plate
thickness
mm
4

Cross
section
m2

Weight
t

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

Name of Bidder :

FLUES AND DUCTS


Item

Description

Unit

Data
Material

9.

Flue gas system :

9.1

AH2 outlet

9.2

AH1 outlet

9.3

ID fan inlet

9.4

ID fan outlet

10.

Shipping Weight/Volume

10.1

Total weight

10.2

Total volume

m3

Plate
thickness
mm

Cross
section
m2

Weight
t

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

Name of Bidder :

STACK
Item
1.

Description

Unit

FLUES

1.1

OUTSIDE DIAMETER

mm

1.2

Wall thickness

mm

1.3

Total length

1.4

Length of sections

1.5

Material of sections

1.6

Material of bottom

1.7

Design pressure

1.8

Design temperature

1.9

Total weight to steel

2.

Lining

2.2

Thickness

2.3

Temperature limit

2.4

Total weight of lining

3.

INSULATION (if proposed)

3.1

Type/material of insulation

3.2

Type/material of loggins

3.3

Thickness

mm

3.4

Insuled surface

m2

3.5

Total weight of insulation

4.

LATTICE STEELWORK

4.1

Material

bar (g)
0

C
t

mm
0

C
t

Data

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

Name of Bidder :

STACK
Item
4.2

Description
Surface protection

4.3

Height above grade

4.4

Number of platforms

4.5

Elevation of highest platform

4.6

Total length of ladders

4.7

Total length of galleries

4.8

Total surface of platforms

m2

4.9

Total weight of steel

5.

APPERTUNANCES

5.1

Number/size of nozzles for flue gas monitoring

5.2

Number of air traffic warning light supports

5.3

Number/size of effluent collection point at


bottom

Unit
m

t
mm

Data

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

Name of Bidder :

COAL BUNKERS
Item
1.

Description
Lignite Bunkers

Unit

1.1

Number of bunkers

1.2

Gros volume of bunkers (each)

1.3

Net capacity of bunkers (each)

1.4

Height of cylindrical part

1.5

Total height

1.6

Slope angle (conocal part)

1.7

Diameter of bunker inlet

mm

1.8

Diameter of bunker outlet

mm

1.9

Thickness of cylindrical plates

mm

1.10

Material of cylindrical plates

1.11

Thickness of conical plates

1.12

Material of conical plates

1.13

Thickness of lining

1.14

Material of lining

1.15

Number of manholes per bunker

m3
t

degree

mm

mm

2.

Air Canons :

2.1

Number of air canons per bunker

2.2

Air capacity required (total)

Nm3/h

2.3

Air pressure required

bar (g)

2.4

Type of activation

Fire Fighting System

3.1

Type of fire detection

Data

BOOK IV
PART 5 Forms and Schedules
SCHEDULE 7 Technical Data
7.2.2 Boiler and Auxiliary Equipment

Bidders Data Sheet

Name of Bidder :

COAL BUNKERS
Item
3.2

Description
Fire fighting medium

Unit

3.3

Flow capacity of medium

kg/s

3.4

Storage capacity of medium

4.

Level Measurement :

4.1

Type of level measurement

4.2

Number of sensors

4.3

Measuring range (min/max)

4.4

Accuracy (of max)

5.

Weights :

5.1

Weight of bunker (each)

5.2

Design weight of bunker (for structural


load)

kg

t
%

Data

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