A Purpose:-: Ntpc/Tstps Operation Department Operating Instruction For Management of Turbine Drains

NTPC/TSTPS
OPERATION DEPARTMENT
Operating Instruction For
Management of Turbine Drains
AREA TG
UNIT - 3/4/5/6
TS-II/OPN/OI /TG/ / 041

REV 0.00
Date : 25/ 02/2009
PURPOSE:This document is prepared to guide the operating personnel for managing the turbine side drains during a unit startup ,
shutdown & normal operating condition in stage- II of NTPC /TSTPS .
SCOPE: :This shall be applicable to all the 4 units of stage - II , TSTPS ( 4 X 500 MW Units ) .
INTRODUCTION : Drains play an important role in any system charged with steam . This is basically provided to drain out
the condensate before charging steam in a pipeline & subsequently allows sufficient flow in the line for initial warm
up . Also this allows to drain the condensate during cooling of any pipeline .Normally the big headers like MS
/CRH / HRH are provided with drain pots where the condensate is expected to collect & subsequently they are
drained by operation of these drain valves . To avoid human interventions some of the drains depending on their
location & importance severity they are interlocked with certain logics or instruments like level switches & so on .
If the condensate is not properly drained & steam is charged into a line , then it will lead to severe
hammering in the line causing major damages & sometime forced outage of the units due to failure of the
support system . Hence due care is to be taken while operating these drains .
Each Motor Operated drain is provided with a manual isolating valve for isolation of the drain valve
depending on requirement . But in case of MAW 11 drain valve no isolation valve is provided . However a bypass
line with 6-10 mm orifice is provided for continuous bleeding .Some systems are provided with orifice operated
continuous drains for continuous bleeding of steam /condensate .At some places drains are provided with steam drain
traps which should always be kept in service .
TECHNICAL DATA OF THE SYSTEM

The Following drains are provided in the turbine system of stage - II Units .
Sl No
Valve Tag
Description of Valve
ATMOSPHERIC DRAINS
MS LINE Drain at TG 0 Mtr
CRH LINE Drain at TG 0 Mtr
HRH LINE Drain at TG 0 Mtr
01.
02.
03.
04.
05.
06.
Manual Isolation
Valve Open
provided
Down Stream Temp

Point Provided
Yes
Yes
Yes
No
No
No
Yes
Yes
Yes
No
No
No
Yes
Yes
No
No
Yes
No
CRH Drain Before NRV at TG 0 Mtr

LPBP line 1& 2 Drain at TG 0 Mtr
UFT vent line drain at TG 0 Mtr
07.
08.
MS 401
MS402
IBD TANK ( 02 nos )

MS line L Drain before MSSV ( Left )
MS line R Drain before MSSV ( Right )
09.
BP 101
UNIT FLASH TANK ( 08 nos )

HPBP Drain ( Left )
Sheet 1 Of 7
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Approved By
NTPC/TSTPS
AREA TG
UNIT - 3/4/5/6
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
44.
45.
46.

REV 0.00
Date : 25/ 02/2009
BP 102
MS 419
HPBP Drain ( Right )

MS Line Drain Before Strainer
Yes
Yes
No
No
MS 101
MS 102
HRH 101
HRH 102
HRH 604
MS Strainer Drain ( Left )

MS Strainer Drain ( Right )
HRH Strainer Drain ( Left )
HRH Strainer Drain ( Right )
HRH Line Hdr Drain
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
MS 105
MS 106
MS 417
CRH 101
CRH 501
HRH 105
HRH 106
STARTUP DRAIN FLASH TANK ( 12 nos )

CRH NRV Drain
CRH Line Drain
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
NO
NO
Yes
Yes
HRH 606
LP 625
LP 624
HRH 109
HRH 110
HRH Line Drain Before Strainer

LPBP Line Drain ( Left )
LPBP Line Drain ( Right )
LPBP Warm up Line Drain ( Left )
LPBP Warm up Line Drain ( Right )
Yes
Yes
Yes
Yes
Yes
NO
NO
NO
Yes
Yes
HP DRAIN FLASH TANK ( 13 nos )

Extraction to HPH 5 A / 5 B Line Drain
Yes
AS 122
AS 104
AS 109
CRH 129
CRH 141
CRH 135
Turbine Gland Steam Seal Drain

Aux. Steam to BFPT A Line Drain
Aux. Steam to BFPT B Line Drain
CRH to BFPT A DS Line Drain
CRH to BFPT B DS Line Drain
Steam to BFPT A Line Drain
Yes
Yes
Yes
Yes
Yes
Yes
Yes
NO
CRH 147
CRH 109
CRH 116
CRH 123
EX 101
EX 102
Steam to BFPT B Line Drain

CRH to DEA Pegging Line Drain
CRH to BFPT A Line Drain
CRH to BFPT B Line Drain
Extraction to HPH 6 A Line Drain
Extraction to HPH 6 B Line Drain
Yes
Yes
Yes
Yes
Yes
Yes
NO
NO
NO
Yes
Yes
CRH 153
EX 109
EX 115
EX 110
EX 112
LP DRAIN FLASH TANK ( 07 nos)

CRH to DEA Pegging DS of CV Line Drain
Extraction to BFPT A & B Line Drain
Extraction to DEA Line Drain
Extraction to LPH 3 Line Drain
Yes
Yes
Yes
Yes
Yes
NO
NO
NO
NO
NO
EX 105
NO
NO
NO
NO
NO
NO
Sheet 2 Of 7
Prepared By
Reviewed By
Approved By
NTPC/TSTPS
AREA TG
UNIT - 3/4/5/6

REV 0.00
Date : 25/ 02/2009
AS 113
AS 114
S SCAPH Line Drain

P SCAPH Line Drain
Yes
Yes
NO
NO
49.
50.
51.
52.
53.
54.
MAL 11
MAL 26
MAL 65
MAL 31
MAL 32
TURBINE DRAIN ( FLASH BOX 1 Towards SWYD ) 06 nos

Drain Before HPCV - 1
Yes
Drain Before IV - 1
Yes
Drain Before CRH NRV
Yes
Drain After IV - 1
Yes
Drain After IV - 2
Yes
Yes
Yes
Yes
Yes
Yes
55.
56.
57.
58.
59.
60.
61.
62.
47.
48.
MAL 22
Yes
MAL 12
MAL 27
MAL 47
MAL 51
MAL 52
HP Casing Drain
Yes
TURBINE DRAIN ( FLASH BOX 2 Towards Boiler ) 08 nos
Yes
Drain Before IV - 2
Yes
Drain of Extraction Valve A 5
Yes
Drain of Extraction Valve A 4.1
Yes
Yes
MAL 54
MAL 81
MAL 55

Gland Steam Header Drain
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
OPERATING INSTRUCTIONS :
The following instructions are to be followed during the Unit normal operation , Unit Hot & Cold start-up &
Unit shutdown conditions .
D-1
Normal Operation :
D-2
Always ensure the SLC drain is kept ON .

Check all the Drain MOV ( Motor Operated Valve) are manually tightened and no passing is observed
indicated by high temp at the down stream of the MOV checked either through online measurement or
through Temp Gun at local .
If the temp is maintaining very HI (Suspected Passing) then the manual valve for the MOV can be kept
closed with proper record in the Log Book as well as the information to be made available in soft form .
Necessary WOC to be raised for such drains .
Unit start-up Operation :-
D-2.1 Hot Start-up
D-2.1.1.
D-2.1.2.
The Alternate drains connected to UFT are not to be opened at all such as .
( BP 101 ,BP 102,MS 419,MS 101,MS 102,HRH 101,HRH 102,HRH 604 )
Check the following turbine drains are opened as per SLC logic after the Unit Has tripped out .
MAL 11
MAL 26
MAL 65
MAL 31

Drain Before IV - 1
Drain After IV - 1
MAL 12
MAL 27
MAL 47
MAL 51

Drain Before IV - 2
Sheet 3 Of 7
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Approved By
NTPC/TSTPS
AREA TG
UNIT - 3/4/5/6
MAL 32
D-2.1.3.
D-2.1.4.
D-2.1.5.
D-2.1.6.
D-2.1.7.
D-2.1.8.
D-2.1.9.
Drain After IV - 2
MAL 52
MAL 54
MAL 55

REV 0.00
Date : 25/ 02/2009

Open MS/HRH Strainers drains to SDFT MS 105/106 & HRH 105/106 ( Operated from BHEL CRT ) immediately
after turbine tip out . On auto these drains open at SGC Shutdown programme at step 53 .
Open CRH Hdr Drain CRH 501 to SDFT . This drain actually operates on auto based on the Drain Pot Level
Switch actuation .
Ensure all the manual valves ( if anyone was closed ) of drains connected to the SDFT /FB-1& FB -2 / LP & HP FT
are opened as per the list attached as soon the unit has tripped .
Now ensure the temperatures are picking up down stream of the drain as soon as soon as steam flow established
( where ever on line measurement provided)
Now as the turbine rolling started the MS/HRH Strainers drains MS 105/106 & HRH 105/106 gets closed at step
13 .
After Unit is synchronisation & Load pick up is > 100 MW ensure all the following drains are closed on auto
MAL 11
MAL 12
MAL 26
Drain Before IV - 1
MAL 27
Drain Before IV - 2
MAL 65
MAL 31
Drain After IV - 1
MAL 32
Drain After IV - 2
Ensure the Extraction line drains are closed after the respective Extractions are charged .
MAL 47
MAL 51
D-2.1.10.

MAL 52
MAL 54
MAL 55

Check all the TDBFP drains are closed after TDBFPs are loaded .
D-2.2 Absolute Cold / Warm Start-up .

D-2.2.1.
D-2.2.2.
D-2.2.3.
D-2.2.4.
D-2.2.5.
D-2.2.6.
D-2.2.7.
D-2.2.8.
While pulling Vacuum keep the drains connected to vacuum system closed for faster pulling of vacuum . Then
slowly open one by one as per requirement .
Never operate both the main & alternate drain valve simultaneously , this will lead to vacuum drop in the system .
Ensure the manual valves of following drains connected to the UFT / SDFT /FB-1& FB -2 / LP & HP FT are opened
as per the list attached before charging MS Line .
The atmospheric drain s provided in MS /CRH / HRH line are to be kept open ( Crack ) for initial charging MS line
/ HP & LP Bypass system for release of condensate . They are to be closed after ensuring sufficient steam flow .
The Alternate drains to UFT are to be kept open initially for better Silica control in the Unit .
The Header Drains of MS/CRH/HRH Such as MS 417/419 , HRH 606/604 , CRH 501 are to be kept open till 20 %
steam Flow .
The MS/HRH Strainers drains MS 105/106 & HRH 105/106 are to be kept opened till rolling of TG set .
Check the following turbine drains are opened as per SLC logic before TG Set Rolling
MAL 11
MAL 26
MAL 65
MAL 31
MAL 32
MAL-22
MAW-11

Drain Before IV - 1
Drain After IV - 1
Drain After IV - 2
HPC drain .
Seal steam supply drain
MAL 12
MAL 27
MAL 47
MAL 51
MAL 52
MAL 54
MAL 55

Drain Before IV - 2
Drain of Extraction Valve
A5
A 4.1
A 4.2
A3
A2
Sheet 4 Of 7
Prepared By
Reviewed By
Approved By
NTPC/TSTPS
AREA TG
UNIT - 3/4/5/6
D-2.2.9.
D-2.2.10.
D-2.2.11.
D-2.2.12.
D-2.2.14.
D-2.2.15.

REV 0.00
Date : 25/ 02/2009
The temp points provided for the major drains are functioning indicated by the rise in temp when ever steam
flows in those drain .
For Charging HP/LP Bypass the HPBP Warm up Line Drains
Normally the drains are kept closed as soon as sufficient steam flow is established in the system . Such as
Close MS Line drains to IBD ( MS401/402) once the Main MS SV are full open .
Close the CRH hdr atmospheric drain after HP/LP bypass is charged & sufficient steam coming .
Close the MS /HRH Hdr Drains MS 417/419 , HRH 606/604 once HP /LP bypass is charged
Check the following turbine drains are opened as per SLC logic after the Unit Has tripped out .
MAL 11
MAL 26
MAL 65
MAL 31
MAL 32
D-2.2.13.

Drain Before IV - 1
Drain After IV - 1
Drain After IV - 2
MAL 12
MAL 27
MAL 47
MAL 51
MAL 52
MAL 54
MAL 55

Drain Before IV - 2
The MS /HRH strainer drains MS 105/106 & HRH 105/106 are automatically closed once TG set Rolling started at
step 13 .
After Unit is synchronisation & Load pick up is > 100 MW ensure all the following drains are closed on auto
MAL 11
MAL 12
MAL 26
Drain Before IV - 1
MAL 27
Drain Before IV - 2
MAL 65
MAL 31
Drain After IV - 1
MAL 32
Drain After IV - 2
Ensure the Extraction line drains are closed after the respective extractions are charged .
MAL 47
MAL 51

MAL 52
MAL 54

D-2.2.16.
Check all the TDBFP drains are closed after TDBFPs are loaded .
D-2.2.17.
Ensure the turbine casing drain MAL22 is closed after HPT casing temp attained > 320 0 C on auto .
D-3
A5
A 4.1
A 4.2
A3
A2
Unit Shutdown Operation :When ever the unit goes under shut down , very care full drain operation management is to be followed . Some
times keeping additional drains open may lead to cooling of the turbine components . The situations will be
different with vacuum being maintained or killed .
D-3.1 If Vacuum is maintained .

D-3.1.1.
D-3.1.2.
The SLC drain should be kept ON .

As soon as the turbine is hand tripped or tipped ensure the following drains are opened on auto .
MAL 11
MAL 12
MAL 26
Drain Before IV - 1
MAL 27
Drain Before IV - 2
MAL 65
MAL 47
MAL 31
Drain After IV - 1
MAL 51
MAL 32
Drain After IV - 2
MAL 52
Sheet 5 Of 7
Prepared By
Reviewed By
Approved By
NTPC/TSTPS
AREA TG
UNIT - 3/4/5/6
MAL 54
MAL 55
D-3.1.3.
D-3.1.4.
D-3.1.5.
D-3.1.6.
D-3.1.7.
REV 0.00
Date : 25/ 02/2009

Open MS/HRH Strainers drains to SDFT MS 105/106 & HRH 105/106 ( Operated from BHEL CRT ) immediately
after turbine tip out . On auto these drains open at SGC Shutdown programme at step 53 .
Open CRH Hdr Drain CRH 501 to SDFT . This drain actually operates on auto based on the Drain Pot Level
Switch actuation .
Ensure all the manual valves ( if anyone was closed ) of drains connected to the SDFT /FB-1& FB -2 / LP & HP FT
are opened as per the list attached as soon the unit has tripped .
Now ensure the temperatures are picking up down stream of the drain as soon as soon as steam flow established (
Where ever on line measurement provided)
As Boiler is Boxed up by closing the MS stop Valves Ensure the opening of following drains
MS 105
MS 106
MS 417
CRH 101
CRH 501
HRH 105
HRH 106
D-3.1.8.
D-3.1.9.

CRH NRV Drain
CRH Line Drain
HRH 606
LP 625
LP 624
HRH 109
HRH 110

Ensure that the HPC drain MAL 22 has opened after HPC temp drops below 300 0 C .
Ensure TDBFP drains are opened after TDBFP Tripping .
D-3.2 If Vacuum is Killed .

D-3.2.1.
D-3.2.2.
D-3.2.3.
D-3.2.4.
D-3.2.5.
Ensure complete isolation of seal steam supply to turbine gland steam system by closing both HT/LT manual isolation
valves from APRDS at APRDS level . Also the manual isolation valve at 8.5 mtr before seal steam control station
manual valve is closed & the drain to UFT before it is opened .
SLC Drain is ON
Since MS / HRH Lines are depressurised , keep all the atmospheric drains open .
The Following drains to UFT are open
BP 101
HPBP Drain ( Left )
MS 102
BP 102
HRH 101
MS Line Drain Before
MS 419
HRH 102
Strainer
MS 101
HRH 604
HRH Line Hdr Drain
Ensure the following turbine drains are open on auto .
MAL 11
MAL 26
MAL 65
MAL 31
MAL 32
MAL 81
MAW 11
D-3.2.6.
D-3.2.7.

Drain Before IV - 1
Drain After IV - 1
Drain After IV - 2
Seal steam Hdr Drain
Seal steam supply drain
MAL 12
MAL 27
MAL 47
MAL 51
MAL 52
MAL 54
MAL 55

Drain Before IV - 2
A5
A 4.1
A 4.2
A3
A2
Check HPT casing drain MAL 22 is opened after temp drops < 300 0 C .
Ensure all the SDFT / LPFT/ HPFT drains are open
Sheet 6 Of 7
Prepared By
Reviewed By
Approved By
NTPC/TSTPP
AREA TG
UNIT - 3/4/5/6
Operating Instruction For Management of Turbine Drains
SL
NO.
DRAIN VALVE
DESCRIPTION
KKS
CODE
LOCATI
ON
DRAIN HP
CASING
MAL22AA011
0 M TG
MAN
CLOSE
Y
MAN
OPEN
AUTO
CLOSE
HP OUTER CASING TOP >320 DEG .C

AND
HP OUTER CASING BOT >320 DEG .C
OR
HP OUTER CASING TOP >320 DEG .C
OR
HP OUTER CASING BOT >320 DEG .C
AND
GEN LOAD > 10 %
DRAIN BEFORE
HPCV-1
MAL11AA011
0 M TG
SGC TURBINE STEP-16

OR
SGC TURBINE STEP -19
DRAIN BEFORE
HPCV-2
MAL12AA011
0 M TG
SGC TURBINE STEP-16

OR
5
6
HRH STRAINER
DRAIN -1(L)
HRH STRAINER
DRAIN -2( R)
MS STRAINER
LCM20AA202
0 M TG
LCM20AA203
0 M TG
LCM20AA206
0 M TG
Date : 25/ 02/2009

AUTO
OPEN
PROT
CLOSE
HP OUTER CASING TOP

<300 DEG .C
AND
HP OUTER CASING
BOT<300DEG .C
OR
HP OUTER CASING TOP
<300DEG .C
OR
HP OUTER CASING BOT
<300 DEG .C
AND
GEN LOAD <2 %
SGC TURBINE SHUTDOWN

STEP- 55

STEP- 55
SGC TURBINE STEP- 2
CONDENSER
OR
VACCUM >0.3
KSC
PROT
OPEN
HP
EVACUATION
ON
SGC TURBINE STEP-3

OR
REV 0.00
SGC TURBINE STEP-3

OR
SL
NO.
7
8
9
10
11
12
NTPC/TSTPP
AREA TG
UNIT - 3/4/5/6
DRAIN VALVE
DESCRIPTION
DRAIN -1(L)
MS STRAINER
DRAIN -2( R)
DRAIN BEFORE
IV-1
DRAIN BEFORE
IV-2
DRAIN AFTER IV1
DRAIN AFTER IV2
GLAND STEAM
DRAIN
14
REV 0.00
Date : 25/ 02/2009
KKS
CODE
LOCATI
ON
MAN
CLOSE
MAN
OPEN
LCM20AA207
0 M TG
MAL26AA011
0 M TG
MAL27AA011
0 M TG
MAL31AA011
0 M TG
T BEHIND ICV-2 >300 DEG.C
T BEHIND ICV-2 <270 DEG.C
MAL32AA011
0 M TG
OR
OR
DT(IV1 -CRH) >50 DEG .K

OR
T BEHIND ICV-2 >300 DEG.C
AND
IPCV-2 NOT CLOSED
&
IPCV-1 NOT CLOSED
DT(IV1 -CRH) <20 DEG .K

OR
T BEHIND ICV-2 <270 DEG.C
AND
IPCV-2 CLOSED
&
IPCV -1 CLOSED
GLAND STEAM TEM -1<120
DEG.C
OR
GLAND STEAM TEM -2<120
DEG.C
MAL81AA011
0 M TG
AUTO
CLOSE
AUTO
OPEN
STEP -53
DT(IV1 -CRH) >50 DEG .K
DT(IV1 -CRH) <20 DEG .K
AND
GLAND STEAM TEM -1 >150 DEG.C

AND
GLAND STEAM TEM -2 >150 DEG.C
13
DRAIN
EXTRACTION V/V
A-5
MAL47AA011
DRAIN
EXTRACTION V/V
A-4.1
MAL51AA011
0 M TG
0 M TG
PROT
CLOSE
PROT
OPEN
AND
EXTRACTION V/V A-5 > 15%
EXTRACTION V/V A-5 < 5%
AND
GEN LOAD >10%
OR
GEN LOAD <2%
EXTRACTION V/V A-4.1 > 15%
EXTRACTION V/V A-4.1 <5%
AND
DP EXTRACTIONV/V A-4.1 >300mmwc
OR
DP EXTRACTIONV/V A-4.1
"
!
NTPC/TSTPP
AREA TG
UNIT - 3/4/5/6

REV 0.00
Date : 25/ 02/2009
SL
NO.
DRAIN VALVE
DESCRIPTION
KKS
CODE
LOCATI
ON
MAN
CLOSE
MAN
OPEN
AUTO
CLOSE
AUTO
OPEN
<100mmwc
15
DRAIN
EXTRACTION V/V
A-4.2
MAL52AA011
0 M TG
EXTRACTION V/V A-4.2 > 15%
EXTRACTION V/V A-4.2 <5%
AND
OR
DP EXTRACTIONV/V A-4.2
<100mmwc
DP EXTRACTIONV/V A-4.2 >300mmwc

16
17
18
19
DRAIN
EXTRACTION V/V
A-3
MAL54AA011
DRAIN
EXTRACTION V/V
A-2
MAL55AA011
WARMING UP
DRAIN
DRAIN BEF CRH
NRV
0 M TG
0 M TG
MAW11AA011
0 M TG
MAL65AA011
0 M TG
AND
GEN LOAD >10%
OR
GEN LOAD <2%
AND
GEN LOAD >10%
GLAND STEAM TEM BEFV/V
>270(DEG.C)
OR
GEN LOAD <2%
GLAND STEAM TEM
BEFV/V<250(DEG.C)
CRH NRV >100%
CRH NRV 0%
AND
GEN LOAD >10%
OR
CRH NRV <100%
OR
GEN LOAD <2%
PROT
CLOSE
PROT
OPEN
#
!
NTPC/TSTPP
AREA TG
UNIT - 3/4/5/6

REV 0.00
Date : 25/ 02/2009
Interlocks for valves connected to Flash tanks

Sl
No
Valve Tag
01.
MS 401
02.
MS402
IBD TANK ( 02 nos )

MS line L Drain before MSSV (
Left )
MS line R Drain before MSSV (
Right )
03.
04.
05.
BP 101
BP 102
MS 419
UNIT FLASH TANK ( 08 nos

)
HPBP Drain ( Left )
06.
MS 101
07.
MS 102
08.
HRH 101
09.
HRH 102
10.
HRH 604
HRH Line Hdr Drain

STARTUP DRAIN FLASH TANK
( 12 nos )
12.
MS 105
13.
MS 106
14.
15.
MS 417
CRH 101
CRH NRV Drain
16.
CRH 501
CRH Line Drain
17.
HRH 105
18.
HRH 106
19.
HRH 606
20.
LP 625
21.
22.
11.
Auto open
OPEN Command from
GC
OPEN Command from
GC
NIL
NIL
NIL
DRAIN TO SDFT
CLOSE
DRAIN TO SDFT
CLOSE
DRAIN TO SDFT
CLOSE
DRAIN TO SDFT
CLOSE
NIL
SGC TG STEP-2 OR
SGC TG S/D STEP-53
SGC TG STEP-2 OR
SGC TG S/D STEP-53
NIL
NIL
COMMAND FROM GC
OR
CRH DRAIN POT LEVEL
HIGH
SGC TG STEP-2 OR
SGC TG S/D STEP-53
SGC TG STEP-2 OR
SGC TG S/D STEP-53
OPEN COMMAND
FROM GC
LP 624
HRH 109
Auto close
Protection
open
CLOSE Command from GC
NIL
CLOSE Command from GC
NIL
BLI>10%
BLI>10%
NIL
NIL
NIL
NIL
DRAIN TO SDFT OPEN
NIL
DRAIN TO SDFT OPEN
NIL
DRAIN TO SDFT OPEN
NIL
DRAIN TO SDFT OPEN
NIL
NIL
NIL
SGC TG STEP-14
NIL
SGC TG STEP-14
NIL
NIL
NIL
NIL
COMMAND FROM GC
OR
CRH DRAIN POT LEVEL
NOT HIGH
NIL
CRH DRAIN
POT LEVEL
VERY HIGH
SGC TG STEP-14
NIL
SGC TG STEP-14
NIL
CLOSE COMMAND FROM

GC
NIL
NIL
NIL
NIL
NIL
NIL
NIL
NIL
BLI>10%
NIL
$
!
NTPC/TSTPP
AREA TG
UNIT - 3/4/5/6
Sl
No
23.
Auto open
Auto close
Protection
open
HRH 110
NIL
BLI>10%
NIL
HP DRAIN FLASH TANK ( 13

nos )
24.
EX 105
25.
AS 122
Turbine Gland Steam Seal Drain
26.
AS 104
Aux. Steam to BFPT A Line

Drain
27.
AS 109
Aux. Steam to BFPT B Line

Drain
30.
Date : 25/ 02/2009
Extraction to HPH 5 A / 5 B Line

Drain
29.
REV 0.00
Valve Tag
28.
CRH 129
CRH 141
CRH 135
CRH to BFPT A DS Line Drain
CRH to BFPT B DS Line Drain
Steam to BFPT A Line Drain
OPEN COMMAND
FROM SCM-A OR
HPH-5A/5B EXT. VALVE
CLOSED
OR
OPEN COMMMMAND
FROM SCM-B
SEAL STEAM INLET
TEMP<250 DEG.C
OPEN COMMAND
FROM SCM
OR
BFP-A TRIPPED
OR
BFP-A WORKING &AUX
STM TEMP<250DEG.C
OPEN COMMAND
FROM SCM
OR
BFP-B TRIPPED
OR
BFP-B WORKING &
AUX STM
TEMP<250DEG.C
OPEN COMMAND
FROM SCM
OR
BFP-A TRIPPED
OR
(ACV<2% AND AUX
W/U VALVE OPEN)
OPEN COMMAND
FROM SCM
OR
BFP-B TRIPPED
OR
(ACV<2% AND AUX
W/U VALVE OPEN)
OPEN COMMAND
FROM SCM
OR
BFP-A TRIPPED
CLOSE COMMAND FROM

SCM-A
OR
HPH-5A/5B EXT. VALVE
OPEN
OR
CLOSE COMMMMAND
FROM SCMSEAL STEAM INLET
TEMP>270 DEG.C
HPH5A/5B/6A
LVL VERY
HIGH
NIL
SUCTION FLOW>30%
AND
AUX STM TEMP>280DEG.C
NIL
SUCTION FLOW>30%
AND
AUX STM TEMP>280DEG.C
NIL
SUCT FLOW>30%
AND (ACV>2%OR WARMUP
VALVE OPEN)
SUCT FLOW>30%
AND (ACV>2%OR WARMUP
VALVE OPEN)
CLOSE COMMAND FROM

SCM
AND
SUCT. FLOW>30%
NIL
NIL
NIL
NTPC/TSTPP
AREA TG
UNIT - 3/4/5/6
Sl
No
Valve Tag
31.
CRH 147
Steam to BFPT B Line Drain
32.
CRH 109
CRH to DEA Pegging Line Drain
33.
34.
35.
36.
CRH 116
CRH 123
EX 101
EX 102
CRH to BFPT A Line Drain
CRH to BFPT B Line Drain

REV 0.00
Date : 25/ 02/2009
Auto open
Auto close
Protection
open
OPEN COMMAND
FROM SCM
OR
BFP-B TRIPPED
CLOSE COMMAND FROM

SCM
AND
SUCT. FLOW>30%
NIL
NIL
OPEN COMMAND
FROM SCM
OR
BFPT-A TIPPED
OR
BFP-A WORKING &CRH
TEM<250 DEG.C
OR
CRH BLOK VALVE
CLOSE
OPEN COMMAND
FROM SCM
OR
BFPT-B TIPPED
OR
BFP-B WORKING &CRH
TEM<250 DEG.C
OR
CRH BLOK VALVE
CLOSE
NIL
NIL
CRH TEMP>290 DEG.C

AND
AUX STM BLOCK VALVE
OPEN
NIL
CRH TEMP>290 DEG.C

AND
AUX STM BLOCK VALVE
OPEN
NIL
Extraction to HPH 6 A Line Drain
OPEN COMMAND
FROM SCM
OR
HPH-6A EXT. VALVE
CLOSED
CLOSE COMMAND FROM

SCM
AND
HPH-6A EXT VALVE OPEN
Extraction to HPH 6 B Line Drain
OPEN COMMAND
FROM SCM
OR
HPH-6B EXT. VALVE
CLOSED
CLOSE COMMAND FROM

SCM
AND
HPH-6B EXT VALVE OPEN
NIL
NIL
37.
CRH 153
LP DRAIN FLASH TANK ( 07

nos)
CRH to DEA Pegging DS of CV
Line Drain
HPH
5A/5B/6A
LVL VERY
HIGH
OR
TURBINE
TRIPPED
HPH
5A/5B/6B
LVL VERY
HIGH
OR
TURBINE
TRIPPED
NIL
%
!
NTPC/TSTPP
AREA TG
UNIT - 3/4/5/6
Sl
No
Valve Tag
Date : 25/ 02/2009

Auto close
OPEN COMMAND
FROM BFP-A SCM
OR
OPEN COMMAND
FROM BFP-B SCM
OR
BFP-A/B NOT
WORKING
BFP-A SUCT FLOW >30%

&STM PRESS>3.5KSC
AND
BFP-B SUCT FLOW >30%
&STM PRESS>3.5KSC
NIL
NIL
OPEN COMMAND
FROM SCM
OR
EX-3 CLOSED
CLOSE COMMAND FROM

SCM
OR
EX-3 OPENED
OPEN COMMAND
FROM SCM
OR
EX-2 CLOSED
CLOSE COMMAND FROM

SCM
OR
EX-2 OPENED
NIL
NIL
NIL
NIL
EX 109
Extraction to BFPT A & B Line

Drain
39.
EX 115
Extraction to DEA Line Drain
EX 110
REV 0.00
Auto open
38.
40.
41.
EX 112
42.
43.
AS 113
AS 114
S SCAPH Line Drain

P SCAPH Line Drain
Protection
open
NIL
NIL
LPH-3 LVL
VERY HIGH
OR
TURBINE
TRIPPED
LPH-2 LVL
VERY HIGH
OR
TURBINE
TRIPPED
NIL
NIL

A Purpose:-: Ntpc/Tstps Operation Department Operating Instruction For Management of Turbine Drains

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A Purpose:-: Ntpc/Tstps Operation Department Operating Instruction For Management of Turbine Drains

Încărcat de

Drepturi de autor:

Formate disponibile

NTPC/TSTPS

TS-II/OPN/OI /TG/ / 041

Date : 25/ 02/2009

TECHNICAL DATA OF THE SYSTEM

Down Stream Temp

CRH Drain Before NRV at TG 0 Mtr

IBD TANK ( 02 nos )

UNIT FLASH TANK ( 08 nos )

TS-II/OPN/OI /TG/ / 041

Date : 25/ 02/2009

HPBP Drain ( Right )

MS Strainer Drain ( Left )

STARTUP DRAIN FLASH TANK ( 12 nos )

HRH Line Drain Before Strainer

HP DRAIN FLASH TANK ( 13 nos )

Turbine Gland Steam Seal Drain

Steam to BFPT B Line Drain

LP DRAIN FLASH TANK ( 07 nos)

TS-II/OPN/OI /TG/ / 041

Date : 25/ 02/2009

S SCAPH Line Drain

TURBINE DRAIN ( FLASH BOX 1 Towards SWYD ) 06 nos

Drain of Extraction Valve A 3

Always ensure the SLC drain is kept ON .

Unit start-up Operation :-

D-2.1 Hot Start-up

Drain Before HPCV - 1

Drain Before HPCV - 2

TS-II/OPN/OI /TG/ / 041

Date : 25/ 02/2009

Drain of Extraction Valve A 5

Drain of Extraction Valve A 4.2

D-2.2 Absolute Cold / Warm Start-up .

Drain Before HPCV - 1

Drain Before HPCV - 2

TS-II/OPN/OI /TG/ / 041

Date : 25/ 02/2009

Drain Before HPCV - 1

Drain Before HPCV - 2

Drain of Extraction Valve A 5

Drain of Extraction Valve A 4.2

D-3.1 If Vacuum is maintained .

The SLC drain should be kept ON .

Date : 25/ 02/2009

TS-II/OPN/OI /TG/ / 041

MS Strainer Drain ( Left )

HRH Line Drain Before Strainer

D-3.2 If Vacuum is Killed .

Drain Before HPCV - 1

Drain Before HPCV - 2

Operating Instruction For Management of Turbine Drains

HP OUTER CASING TOP >320 DEG .C

SGC TURBINE STEP-16

SGC TURBINE STEP-16

Date : 25/ 02/2009

HP OUTER CASING TOP

SGC TURBINE STEP -14

SGC TURBINE SHUTDOWN

SGC TURBINE SHUTDOWN

SGC TURBINE STEP- 2

SGC TURBINE SHUTDOWN

SGC TURBINE STEP-3