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• RATIONALE :
This subject is classified under technology group & intended to teach the student facts,
concepts, principles, & procedures of problems in the field of instrumentation & control
systems in different processes/plants & industries. The students can use this knowledge in
acquiring design skill, trouble-shooting skill which will be useful for solving the real industrial
instrumentation & control system problems. He can use this knowledge as maintenance
engineer, a supervisor & helps in caring out the investigation trouble shooting like work in
R&D.
CONTEXT IN THE FORMOF LINK DIAGRAM SHOWING
INTERRELATIONSHIP OF SUBJECT AREA
Time Process
Concepts Frequency controller
Domain Domain types &
Response controller
Response actions
Transducer Signal Recorders Data
conditioning processors
Stability
Control system
components,
Servomechanisms,
Transfer functions.
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1 Introduction to instrumentation systems 4 4
Block diagram of instrumentation system.
Static & dynamic characteristics.
Accuracy & precision
Sensitivity & resolution
Linearity & nonlinearity.
Repeatability & reproducibility
Hysteresis, Drift.
Speed of response, lag, fidelity, dynamic error.
2 Transducers 12 10
Classification of transducers.
Primary & secondary
Electrical, mechanical,
Analog, digital
Active & passive
Working principle of transducers.
Resistive transducers : Thermistors, Potentiometric, Strain gauge,
Load cell.
Capacitive transducers : Linear & angular.
Piezoelectric transducer
Photoelectric transducers : Rotary encoder.
Practicals
Measurement of strain/ force measurement using strain gauge/load
cell.
Characteristic / temperature measurement using thermistor.
Characteristic of potentiometer & loading effect on O/P of
potentiometer.
3 Signal Conditioning 8 8
Introduction to signal conditioning.
Block diagram of AC&DC signal conditioning.
Signal conditioning circuits :
Integrator, Differentiator, V to I converter, I to V converter,
Instrumentation amplifier, V to F converter, Chopper stabilized
amplifier.
Working principle & function of above types.
Use of signal conditioning circuit for instrumentation system for
industrial applications.
Practicals
Instrumentation amplifier with linear gain control.
V to F converter using IC 741
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4 8 8
Recorders
Necessity of recorder in instrumentation.
Classification of recorders.
Block diagram and working principles of the following recorders.
Graphic recorder :
Strip chart recorder : Galvanometer type, null type.
X – Y recorder.
Magnetic tape recorder
Digital recording techniques : RZ and NRZ techniques
Comparison of analog & digital recording techniques.
Practicals
Study of graphic recorders.
5 Data Processors 6 6
Necessity of data processing in instrumentation.
Signal conditioning in DAS.
Ratiometric conversion
Logarithmic compression
Block diagram & explanation of DAS
Singal channel.
Multichannel
Concept of Modular DAS
Block diagram, explanation and characteristic of DATA LOGGER.
Comparison of DAS and DATA LOGGER
Practicals
Visit to industry to observe function of DAS & DATA LOGGERs.
8 Servomechanism [Actuators] 10 12
Principle of operation of different control system components such as
Potentiometer (linear & angular) & their transfer function,
potentiometer error detector.
Synchro transmitter & synchro receiver, synchro error detector.
A.C. & D.C. servomotor & their transfer functions.
AC & DC tachometer & its transfer function
Amplidyne & its transfer function
Stepper motor.
Block diagram of AC & DC
Servomechanisms and their transfer functions.
Practicals
1. Potentiometer as error detector.
2. Characteristics of synchro transmitter.
3. Synchro error detector
4. Speed-torque characteristic of A.C. servomotor.
5. A.C. position control system.
6. D.C. position control system.
7. Drive circuit & operation of stepper motor.
10 Process Controllers 14 13
Introduction to controllers.
Control actions :
ON – OFF control action
Proportional (P) control action
Derivative (D) control action
Integral (I) control action
Composite control actions : PI, PD, PID.
Pneumatic controller :
Working principle of flapper nozzle relay
Control actions of pneumatic controller
ON – OFF control action
Proportional (P) control action
Derivative (D) control action
Integral (I) control action
Composite control actions : PI, PD, PID.
Electronic controller
Control actions of electronic controller
ON – OFF control action
Proportional (P) control action
Derivative (D) control action
Integral (I) control action
Composite control actions : PI, PD, PID.
Comparison of pneumatic and electronic controller.
Basic principle of hydraulic controller (no control action)
Practicals
1. Any control process using ON-OFF
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controller.
2. Any control process using composite
controller
IMPLEMENTATION STRATEGIES :
REFERNCES:
Sr. Year of
Author Title Edition Publisher & Address
Publication
Industrial
Tata McGraw-Hill. ,
1 S.K.Singh Instrumentation & 1st 1987
New Delhi.
Control
Transducers & Prentice Hall of India,
2 D.V.S. Murthy 1st 1995
Instrumentation New Delhi
Rangari & Mani Instrumentation Prentice Hall of India,
3 4th 1995
Sharma Devices & Systems New Delhi
Electrical &
Electronics Dhanpat Rai & Co. (Pvt)
4 A.K. Sawhney 11th 1999
Measurement & Ltd., New Delhi
Instrumentation
Electronic Tata McGraw-Hill. ,
5 H.K. Kalsi 1st 1995
Instrumentation New Delhi.
Nagrath & Feed Back Control Prentice Hall of India,
6 4th 1996
Gopal System New Delhi
Automatic Control Prentice Hall of India,
7 Kuo 6th 1991
System New Delhi
Modern Control Prentice Hall of India,
8 Ogata 1st 1987
Engineering New Delhi
New Age International
Modern Control
9 M. Gopal 1st 1999 Ltd.,
System Theory
New Delhi
R. Gaikwad
Analog & Digital Prentice Hall of India,
10 Leonard 1st 1993
Control Systems New Delhi
Sokolott
Process Control
Prentice Hall of India,
11 C.D. Johnson Instrumentation 4th 1993
New Delhi
Technology
S. C. Goyal & Principle of control Technical publication,
12 6th 2000
U. A. Bakshi systems Pune