AWB-Binder

Solutions for foundries

AWB - Inorganic Binder

The drying of the core is by a patented

microwave process

The inorganic core sand binder system AWB

Emission-free solutions for the future

The path to a cleaner, greener future is for foundries
a major challenge therefore we work continuously to
reduce emissions and thus to improve the working
conditions in foundries. Thus we have not only the
chance of a clean environment and clean air but also
economic efciency sustained increased.

An innovative drying method

The AWB method produces a core using an inorganically bound sand formulation that has been cured rst
in the warm tooling of the core machine. Lower tooling
temperatures are required with the AWB process when
compared to similar inorganic binder processes. The
process goal is to create a sufciently stable peripheral
shell of the core with sufcient strength to ensure the

The product and the process

The AWB system in cooperation with IKO research has

removal of the core out of the core box.

developed an emission reduction solution for the prepa-

The actual curing of the core is then developed by a

ration of cores and forms for the foundry industry. The

patented microwave drying process, which can be

recognized advantages of inorganic binder systems can

applied to foundries that require large volumes of core

be utilized as a method to deliver improved properties

production with short cycle and drying times. This good

in foundry applications. The AWB process is based on a

drying method of the core results in an improved long

sodium silicate water glass-based inorganic binder tech-

storage capacity. This patented microwave procedure

nology. The specially formulated water glass binder with

is optional on request, the AWB process can also be

unique additives are formulated to the meet the needs

conventionally dried.

of the foundry industry. In cooperation with a specially

Drying methods compared

developed drying process a large number of positive

effects can be reached as a binder in the foundry.

Fast drying
from the inside

Slow drying
from outside

The AWB system can combine with

the reduced-emission IKO-molding sand
technology ENVIBOND.

rapid
warming

slow
heating

microwave drying

conventionel drying

The advantage: no smoke during

casting

The AWB system has very good

recycling properties

Advantages

Improved environmental protection

Properties

Gas emissions compared

The AWB system emits a significantly lower emissions

Gas volume (g per 100 g core weight)

during pouring, cooling and shakeout when compared

180

to organic core binder processes. There are minimal

160

products of combustion such as carbon monoxide or

harmful hydrocarbons. In addition to the environmental advantages the foundry workplace is improved, and

AWB-Binder

140

Coldbox

120

Hotbox

100

elaborate air extraction, filtration and exhaust systems

80

can be minimized. This reduces energy and plant costs

60

for the foundry. When the AWB process is used in green

40

sand molding sand systems the impact of returned sand

20

is reduced.
AWB-binders when recycled have a positive impact on

50

100

150

200

storage stability. Special additives ensure optimal pre-

250

300

Time: sec.

pared sand shooting and removing behaviour, from

The advantages

the core box and results in good shake out properties.

Emission and odor reduction up to 95%

The AWB Process has been known to achieve a high

Clean, healthy air in the workplace

abrasion resistance and edge stability.

Easy reclaiming
Good storage behaviour of the cores

Properties of the AWB system

Good flow properties and shooting at the core

production

Emission reduction

Achieving effective metallographic structure and

Storage stability

material properties of the castings

Odour control

Gas errors are reduced

Short drying / curing times

Influence cast
structure

Good thermal resistance

Shake properties

Reduction of environmental investments

Production characteristics

AWB-Binder

organic binders

Individual counseling
Our S&B team has many years of experience in the
foundry industry and can support the needs of the individual foundry. Specic questions about the use and applications of the AWB-binder system will be addresses by
the S&B team. Individual solutions to the application of
the AWB process will be handled by our support staff.
We look forward to your call!

S&B Industrial Minerals GmbH

Schmielenfeldstr. 78
D-45772 Marl
Germany
2011 S&B

Tel.: +49 (0) 23 65-8 04-0

Fax: +49 (0) 23 65-8 04-211
Internet: www.de.sandb.com
E-Mail: info@sandb.com