101603-9093

ZEXEL Ass'y No.

Bosch Ass'y No.
Bosch Typecode
Engine Type
Manufacturer
Edition date

P
P

P
P
P
P

Page 1

101603-9093

FE6B
NISSAN DIESEL
10/04/03 (1)

1 Adjustment conditions
CAT Designation
Test oil
P

20/02/09 19:16:11

ZEXEL test values diesel fuel-injection equipment

Test oil temperature

Nozzle and nozzle holder
Bosch type code
Nozzle
Bosch type code
Nozzle holder
Bosch type code
Opening pressure
Opening pressure
Injection pipe
Overflow valve opening pressure
Overflow valve opening pressure
Tester oil delivery pressure
Tester oil delivery pressure
Direction of rotation (viewed from drive side)

2 Adjustment specification
2.1 Injection timing adjustment
CAT Designation
P
Direction of rotation (viewed from drive side)

Unit

Set value
min.
ISO4113 or {SAEJ96
7d}
N=Measure the actual speed.
degC
40
40
105780-8140
EF8511/9A
105780-0000
DN12SD12T
105780-2080
EF8511/9
MPa
17.2
kgf/cm2
175
mm
6-2-600
Outer diameter - inner diameter - length (mm)
kPa
157
123
kgf/cm2
1.6
1.25
kPa
157
157
kgf/cm2
1.6
1.6
R
Right

max.

Unit

min.

max.

3.35

3.45

Set value
R

Actual values

OT

Actual values

OT

45

191
1.95
157
1.6

Right
P
S
P

Injection order
Pre-stroke
Beginning of injection position

Difference between angles 1

Difference between angles 2

Difference between angles 3

Difference between angles 4

Difference between angles 5

2.2 Injection quantity adjustment

CAT Designation
P
Adjusting point
P
Rack position
P
Pump speed
S
Average injection quantity
S
Max. variation between cylinders
P
Basic
P
Fixing the rack
P
Standard for adjustment of the maximum vari
ation between cylinders
CAT Designation
P
Adjusting point
P
Rack position
P
Pump speed
S
Average injection quantity
S
Max. variation between cylinders
P
Fixing the rack
P
Standard for adjustment of the maximum vari
ation between cylinders
CAT Designation
S = Setting value, C = Check value)
OT = Outside Tolerance (X is set)

mm

1-4-2-6-3-5
3.4
NO.1

Drive side
deg.
60
59.5
60.5
Rack position at N = 900 is the same as in the reference point A for row L 103662-3344
deg.
120
119.5
120.5
Rack position at N = 900 is the same as in the reference point A for row L 103662-3123
deg.
180
179.5
180.5
OFF
deg.
240
239.5
240.5
Rack position at N = 900 is the same as in the reference point A for row L 103662-3125
deg.
300
299.5
300.5
NA
Unit

r/min
mm3/st.
%

Unit

r/min
mm3/st.
%

Unit

Set value
11.8
600
66.3
0
*
*
*

min.

max.

600
64.7
-3.5

600
67.9
3.5

Set value
H
9.5+-0.5
300
9.5
0
*
*

min.

max.

300
7.7
-10

300
11.3
10

Set value

min.

max.

Actual values

OT

Actual values

OT

Actual values

OT

101603-9093
P
P
P
S
P
P
CAT
P
P
P
S
P
CAT
P
P
P
S
P
CAT
P
P
P
S
P
P

20/02/09 19:16:11

ZEXEL test values diesel fuel-injection equipment

Adjusting point
Rack position
Pump speed
Average injection quantity
Basic
Fixing the lever
Designation
Adjusting point
Rack position
Pump speed
Average injection quantity
Fixing the lever
Designation
Adjusting point
Rack position
Pump speed
Average injection quantity
Fixing the lever
Designation
Adjusting point
Rack position
Pump speed
Average injection quantity
Fixing the lever
Rack limit

S = Setting value, C = Check value)

OT = Outside Tolerance (X is set)

r/min
mm3/st.

Unit

r/min
mm3/st.
Unit

r/min
mm3/st.
Unit

r/min
mm3/st.

A
R1(11.8)
600
66.3
*
*
Set value
B
R1-0.2
900
73
*
Set value
C
R1(11.8)
1500
83.9
*
Set value
I
100
84
*
*

600
65.3

600
67.3

min.

max.

900
69.8

900
76.2

min.

max.

1500
79.9

1500
87.9

min.

max.

100
84

100
94

Page 2

Actual values

OT

Actual values

OT

Actual values

OT

101603-9093

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ZEXEL test values diesel fuel-injection equipment

Page 3

2.3 Governor adjustment

Name

T1=C43

2.4 Timer adjustment

CAT Designation
S
Pump speed
P
Advance angle
Remarks
CAT
P
S
CAT

Designation
Pump speed
Advance angle
Designation

S = Setting value, C = Check value)

OT = Outside Tolerance (X is set)

N:Pump speed
R:Rack position (mm)
(1)Torque cam stamping: T1
(2)RACK LIMIT
Unit
r/min
deg.

Set value
1250-0

min.

max.

Actual values

OT

Start
Unit
r/min
deg.
Unit

Set value
1200
0.5
Set value

min.

max.

Actual values

OT

min.

0.5
max.

Actual values

OT

101603-9093
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S

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ZEXEL test values diesel fuel-injection equipment

Pump speed
Advance angle
Remarks

r/min
deg.
Finish

2.5 Speed control lever angle

Name
a=26.5deg+-5deg
b=40deg+-3deg

F:Full speed
I:Idle
(1)Stopper bolt set position 'H'

2.6 Stop lever angle

Name
a=20deg+-5deg
b=40deg+-5deg

S = Setting value, C = Check value)

OT = Outside Tolerance (X is set)

N:Pump normal
S:Stop the pump.

1500
4

3.5

4.5

Page 4

101603-9093

ZEXEL test values diesel fuel-injection equipment

20/02/09 19:16:11

2.7 Timing setting

Name
a=(60deg)

S = Setting value, C = Check value)

OT = Outside Tolerance (X is set)

(1)Pump vertical direction

(2)Position of timer's threaded hole at No 1 cylinder's beginning of injection
(3)(4)-

Page 5