Documente Academic
Documente Profesional
Documente Cultură
Pulsar, Altair
9 September, 1999
Page 2
Notes
NOTICE The manual is prepared as a guide for the operation of the machine.
Information in this manual is subject to change without notice and does not represent a
commitment by Amada America, Inc. No express or implied warranty is to be inferred
from this manual and the information.
Amada America, Inc. disclaims any responsibility or liability for any direct or indirect
damages resulting from use of this manual or the information contained therein. It is important that you fully understand the manual prior to commencing any machine
operations.
If you do not fully understand any information or instruction in this manual, contact
Amada America, Inc. at 1-800-626-6612 prior to commencing any machine operations.
Page 3
Contents
New User Interface
New Overrides
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12
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macroexecutor specifications
12
12
12
13
Items changed:
Transaction with PMC
5
6
6
7
9
11
1
.
Page 4
New Overrides
The over-ride operation panel switch on the operation panel was removed. Instead, the
operation is performed through a dialogue macro on the custom screen. Only while the
condition display of cut condition (half screen) is displayed, over-ride operation can be
performed. The past operation panel switch and the dialogue macro screen are as follows:
Cut conditions
%
1/10
OVER-RIDE
SPEED
OUTPUT
FREQ
DUTY
GAS
PRSS
CANCEL
DUTY SETTING
1. 12.0
2. 120.1
3. 120.1
4. 120.1
5. 120.1
6. 120.1
7. 120.1
8. 120.1
9. 120.1
[ Etch]
10. 120.1
1200
1400
1400
1400
1400
1400
1400
1400
1400
300
300
300
300
300
300
300
300
300
12
50
50
50
50
50
50
50
50
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
5
5
5
5
5
5
5
5
5
1400 300
50
3.0
EFFECTIVE
SPEED
Return Cancel
N 00001
O 0006
]>
[Type] STAIN
[Thick] .039
[Cond. no] E3
120.1 inch
m
Pwr
1400 W
Freq.
300 Hz
Duty
50 %
Gas prs. 0.00
Feed
Gas type
5
Nozzle Gap
.020
focal (inch)
0
Head
2
X 0.000
Z 0.000
Y 0.000
Purge time
Comp.(inch)
pulse
Pierce no.
act. speed
ave pwr.
1/10
Up
Down
Speed Power
120 %
100 %
100 %
100 %
100 %
Freq
1.5
0.0039
0
101
128.5
850.5
13:25:01
Duty
Gas
prss
Page 5
Page 6
New Overrides
New Overrides
Page 7
Laser parameter
Revised
[Cond. no]
[Height of follow start
[ 10.000]mm
[
[
[
[
15.000]mm
25.000]mm
25.000]mm
50.000]mm
10.000]mm
[
[
[
1.000]mm
10.000]mm
2.0 ]Sec.
No End
M00
M01
M180
[Thick] .039
[Mtrl info] STD
[1270.000]mm
X
Y
[1270.000]mm
Z
[ 300.000]mm
Focus for each head (0: yes/1: no) [ ]
Over-ride key
(0:yes/1:no) [ ]
Focus control
(0:yes/1:no) [ ]
Wave form control
(0:yes/1:no) [ ]
AHC
(0:yes/1:no) [ ]
Water nozzle
(0:yes/1:no) [ ]
Mecha-shutter
(0:yes/1:no) [ ]
Machine model setting
[ ]
AHC head group
Head 1 [ 2 ]
Head 2 [ 1 ]
Head 3 [ 3 ]
Head 4 [ 1 ]
Head 5 [ 1 ]
Calibration position
X
[1270.000]mm
Y
[1270.000]mm
Z
[ 25.000]mm
Machine size
Defaults
E3
: 1998/06/02 00:00:00
Return
Page 8
New Overrides
Cut Feed
Cond Rate
1.
12.0
2.
120.1
3.
120.1
4.
120.1
5.
120.1
6.
120.1
7.
120.1
8.
120.1
9.
120.1
[ Etch]
10. 120.1
Pwr
[S]
1200
1400
1400
1400
1400
1400
1400
1400
1400
Freq
1400
300
SPEED
50
SPEED
120.1 inch
m
Pwr
1400 W
Freq.
300 Hz
Duty
50 %
Gas prs. 0.00
Feed
Gas type
Nozzle Gap
focal (inch)
Head
X 0.000
Y 0.000
5
.020
0
2
Z 0.000
Param
3.0
]>
Next
300
300
300
300
300
300
300
300
300
N 00001
O 0006
Mtrl
list
]>
Edge
Pirc
Select
120 %
100 %
100 %
100 %
100 %
Purge time
1.5
Comp.(inch)
0.0039
pulse
0
Pierce no.
101
act. speed 128.5 in/min
ave pwr.
850.5 W
13:25:01
Correction Save
13:25:01
AIV
set
Sched
Override
Data
Prev
Change Prev
[
Return
SPEED
Cancel
]>
1/10
Up
Down
Speed
Power
Freq
13:25:01
Duty
Gas
prss
New Overrides
Page 9
M103A3
Pierce condition
Pwr
Initial value
Step value
Step number
Freq
Duty
Freq
Duty
Time
Number
101
102
103
Pirc
Time
Nozzle
gap
Focus
Pulse
type
Standard pierce
Standard pierce
CW pierc
A: Pierce output
B: Pierce frequency
C: Pierce duty
D: Pierce time
E: Pierce gas pressure
F: Pierce gas type
G: Pierce nozzle gap
Page 10
New Overrides
Cut conditions
Speed
Output
Frequency
Duty
Gas pressure
Gas type
1
2
3
4
5
6
7
8
9
10
Switch
Nozzle gap
Correction
amount
Edge
Approach
Focus
Pulse type
1
2
3
4
5
6
7
8
9
10
If you set approach conditions, youll have to cut with the approach conditions of E10
after power pierce.
New Overrides
Page 11
M105
Edge conditions
Approach / Edge conditions
Edge
angle
Pierce
power
Pierce
frequency
Pierce
duty
Pierce
time
201
202
203
204
205
Pierce gas
pressure
Pierce
gas type
Return
distance
Return
speed
Return
frequency
Return
duty
P: Precut output
Q: Precut gas pressure
R: Precut gas type
S: Precut distance
T: Precut speed
U: Precut frequency
V: Precut duty
After-blow gas type is the same as pierce gas type
After-blow gas pressure
#906
After-blow time
#907
#908
#909
Page 12
New Overrides
Setup
Set range
If a value is set 0 or less, or more than 99.9, the upper limit value will be used (99.9)
When this value is set, please turn the CNC OFF. (Revised values loaded on power-up)
How to set
The value can be set on the Macro Variable display of the CNCs OFFSET display.
Use the OFFSET/SETTING key so that the OFFSET, SETING, WORK soft keys are visible (See figure 1 below). Press the + soft key to display the MACRO, OPR, and (OPRT)
soft keys.
OFFSET
SETING
WORK
(OPRT)
MACRO
OPR
(OPRT)
Page 13
Press the MACRO soft key to show the macro variable display (figure 2 below).
Move the cursor to the macro variable 915. Key the numeric value in, and press the INPUT key to store the new value to macro variable 915.
VARIABLE
NO.
DATA
NO.
900
908
901
909
902
910
903
911
904
912
905
913
906
914
907
915
DATA
> 10
MDI *** *** ***
INPUT
NO.SRC
macroexecutor specifications
Page 1
macroexecutor specifications
New version number: D16-2H - D16-21
Items changed:
1. Soft key function for over-ride was added.
Refer to the attached operation manual for dialogue macro over-ride function operation for
FS16-LB.
2. Data with power pierce used were changed to macro variables
The reference value of the gap height for twice cut was changed from the gap amount of
E103 to #909 in clean/aluminum and to #908 in other cases. It was changed in such a way
to be able to change the new reference value and the old one at #918 (0: New reference
value, 1: Old reference value).
Refer to the attached power pierce condition table.
Changed programs: 09025, 09930
3. Gas is output in proportion to the amount of macro variables by the condition switch.
Program conditions are set at #14300.
#14300=0: Program starts
#14300=1: cut with cut conditions (E1~E9, punch pierce)
#14300=2: cut with scribing condition
Execute the setting value dual of macro variable #912 after pierce gas switch when starting
and #904 when from cut to scribe and from scribe to cut
Changed programs: 09023LB, 09923LB, 09924LB, 09925LB, 09926LB
4. Gas output during piercing
The spec was changed so that gas is still output even if the nozzle height is higher than the
height of gas ejection when piercing . It was changed so that gas is forcibly output when
R1326.0=0 during piercing and the duel is executed only during the time set at macro variable #913.
Changed programs: 09023LB, 09923LB, 09924LB, 09925LB, )9926LB
5. Calculation in OVS 2 hole measurement, correction function was changed.
In hole measurement, when the second hole is minus in the Y direction than the first hole,
it is reversed by 180 degree. It was changed so that it wont be reversed.
Changed programs: 09140LB
6. The macro variable used at G117 macro without ?.
The variables used inside were changed to #916 and #917.
Changed programs: 09117
7. The correction calculation when the approach is minus at G114 is corrected.
Page 2
Items changed:
When the approach was minus and R instruction was not given, the correction was not
made. It was changed so that the correction was made.
Changed programs: 09114
8. The program was changed so that R1327.0 is turned on at 0810.
Supplement macro was set.
Changed programs: 09024LB
9. The program was change so that the gas instruction becomes 0.3kgf when the head
number is 5 at M104
Changed programs: 09024LB
10. The upper limit of pierce time at macro variable #915was set.
Refer to the attached specifications
Changed programs: 02732LB, 02752LB, 07001LB
11. Version number change
Version display was changed to D16-21 980602"
Changed programs: 03005LB
Items changed:
Page 3
Dialogue macro
PMC ladder
Speed
R1345
G12
Power
R1346
G223
Frequency
R1347
G228
Duty
R1348
G220
Gas pressure
R1349
G229
Focus Height
Focus height (depth) can strongly affect the cutting process, in terms of kerf width, dross
adhesion, and power required. It can also affect the taper of the cut edge, heat-affected zone, and
other factors.
To set up a new lens, the nozzle gap is set to 0.060 inch (Approx. 1.5 mm) from the surface of
the material. Test cuts are made on 18 or 16 gauge CRS, and the cut with the narrowest kerf is
assumed to be focused at the surface of the material. For systems with the programmable focus
system, the focus base height is then known for that particular lens.
Nozzle Gap
The HS-95 system normally adjusts nozzle gap each time an E-code is selected. Commonly cut
materials use gaps from .020 to .080 inch. When gap is changed, the entire head moves up or
down with respect to the material surface. THIS CHANGES THE FOCUS POINT.
See the following table for an illustration:
Comment
calibration settings
clean cut
clean cut thin
material
Gap Setting
0.060
0.020
0.020
Focus Setting
0.000
0.000
0.040
Effective focus
0.000
-0.040
0.000
DUTY (%)
Final 2
Final 1
Initial 2
Initial 1
5
Time (sec)
10
15
end of pierce
end of ramping
Formulas:
"end of ramping" is "step time" * "Step cnt"
"end of pierce" is set by "Pirc. time" (14 sec in above example)
Final duty = initial duty + Incremental duty * step cnt
If you experience blowouts when piercing, first determine which phase of piercing the blowout
occurs.
Period
How to approach
~ 5 seconds
reduce starting duty
~ 10 seconds
reduce incremental duty
End of pierce
lengthen pierce or increase initial duty and/or incremental duty
(lengthen pierce by increasing pierce time and/or step count)
Pirc
No.
Pwr
(S)
101
3000 10
Purge Nozzl
time gap
20
0.5 21
18
0.5
2.1
.065
102 3000
10
20
0.5 23
19.2 0.5
1.5
.060
103 3000
10
20
0.5 25
21.0 0.5
1.0
.060
Pirc
No.
Focal Pulse
(in.) Type
101 .065
102 .059
103 .059
[ Power
<
[ Increm. ] [ Step ]
freq. duty time cnt
[ Initial ]
freq. duty
]>
Mtrl
List
Return
13:25:01
Edit
Save
focus at surface
for piercing
NOTES
9/9/99