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DOI: 10.1002/adma.201200491
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S16 ribbons, S13-S15 filled) are highly controllable by the CVD parameters respectively
by the design of the ZnO templates (SI,
Figure S6). Microscopy of an evolutionary
state (SI, Figures S7-10) and the results
of TEM (SI, Figures S4, S12), EFTEM (SI,
Figures S10,S12), XRD, Raman spectroscopy, and TGA measurements at different
Aerographite types are discussed in the supporting information where one can also find
suggested growth model (SI, Figure S1).
For mechanical testing distinct examples
of the Aerographite family were created and
loaded under cyclic compression and tensile
stress. Tests with different geometries showed
that cylindrical test specimens provided the
lowest experimental error (see Experimental
Section). SI, Figure S19 shows a viewgraph of
the Youngs modulus in compression versus
the density. This graph indicates the change
in the Youngs modulus in compression for
different densities and the corresponding
structure types. It must be pointed out that
Aerographite can carry significant tensile
loads as its network structure exhibits tube
junctions which originate from the ZnO temFigure 1. Overview of different Aerographite morphologies by controlled derivations of synplate. This robustness in tensile loading is
thesis. a) Photograph of macroscopic Aerographite. bd) 3D interconnected structure of
closed-shell graphitic Aerographite in different magnifications and TEM inset of wall. eh) Hier- an exception for foam like carbon structures
archical hollow framework configuration of Aerographite in different magnifications. il) Other which are usually kept together by entanglevariants of Aerographite. i) Aerographite network in low aspect bubble-like configuration. j-k) ments and Van der Waals forces. In fact this
Aerographite with nano porous graphite filling. l) Hollow corrugated pipe design of Aerographite structural deficiency is the reason why tensile
surface by detailed adoption of template shape.
measurements of CNT-assembled graphitic
structures and also silica aerogels are just
rarely reported and challenging to measure.[22] Just owing to the
one order of magnitude lighter than all known aerogels and
impressive low density of <200 g cm3 the hierarchical hollow
other lightweight materials. Many more variants can be syntheframework structure (Figure 1eg), fortified by sp3-bonds,
sized, e.g. the low aspect ratio variant of interconnected spheres
exhibits outstanding mechanical robustness, specific stiffness,
which is depicted in Figure 1i (SI, Figure S5). Furthermore,
and tensile strength and therefore superior merit indices.[23] The
the hollow tubes can be filled with several kinds of carbon speAerographite reacts with a viscoelastic deformation behavior on
cies, see Figure 1j-k (SI, Figures S13-S15). Due to the internal
unidirectional tensile and compression stresses with a reversgraphitic structure of these variants a much higher specific surible plastic deformation part, see Figure 3a (SI, Figure S21).
face-area is given but with the disadvantage that flexibility and
As a demonstration of this mechanical robust behavior, it is
damage tolerance are reduced to a level of conventional silica[13]
even possible to regain the full shape of an initial 3 mm high
or carbon aerogels.[8,12]
Aerographite bulk body after compression down to a few
The achieved structures of Aerographite adopt the network
100 micrometers, by subsequent expansion back to its original
and surface structure of the individual tailorable ZnO[20] temshape, indicating an extreme low Poisson ratio (SI, Video S1),
plate. Thus it is possible to tune the morphology of Aerographite
leading to marginal differences between true and engineering
in a broad manner with respect to its aspect ratios, diameters,
stress. These features allow the application of remarkable
and surface structures (SI, Figure S5). To give a glimpse of the
mechanical tensile loads without losing structural integrity, e.g.,
structural variety of the template material, Figure 2ad show
disentangling of CNTs or small flakes of graphite. The material
some of the templates, including the corrugated pipe structures
shows a sponge like behavior under compression, for 95% strain
(SI, Figures S7b, S11b).
the modulus increased to 160 kPa in a 8.5 mg cm3 sample,
The developed CVD process allows a single-step synthesis
see SI, Figure S20. A tensile and compression cycling introof various carbon species with a simultaneous and complete
duces a pronounced self-stiffening (inset Figure 3c). A mecharemoval of the whole template material. This is introduced
nism behind this could be a reorganization and alignment of
by a hydrogen gas flow, which reduces ZnO (SI, Figure S6)
the hollow amorphous carbon ribbon structure parallel to the
to metallic Zn, which is precipitated to the exhaust system
load direction. The hollow framework variant with a density of
(SI, Figures S7-S10). It is important to point out that the
= 0.180 mg cm3 exhibits a smooth fracture behavior at an
achieved carbon structures and degree of crystalline order
ultimate tensile strength (UTS) of 1 kPa what is superior to all
as well as the morphology (SI, Figures S2-S4 graphitic,
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first place in every density selection map (0.463 106 m kg s
e.g., CNTs and graphene.[25,26] The common structural motive
resp. 2.572 106 m8 kg2 s2), see Figure 3b (SI, Figures S17,
of the Aerographite family is the completely interconnected
S18). While a straight forward free standing panel application
network of microstructures with a nanoscopic wall thickof Aerographite is more of academic interest, these numbers
ness. Variants come as filled and unfilled, corrugated walls,
are still very important in technological applications where
or as a super lightweight example of a hollow framework of
low densities lead to low acceleration induced forces. These
struts from amorphous carbon. The atomic structure can be
could be microelectromechanical systems (MEMS), electrical
tuned from graphitic to glass-like pyrolytic carbon, with the
shielding or conductive electrode applications that should withadvantage of remarkable mechanical properties. This most
stand high accelerations, e.g., caused by vibrations or impacts.
lightweight material reaches the highest merit indices for
First experiments with Aerographite electrodes in an electric
specific moduli observed until now. Further optimization of
double-layer capacitor (EDLC, also known as supercapacitor)
parameters like, e.g., pore size and volume density of sintering
confirmed the mechanical robustness in a real life application.
bridges keeps the opportunity for future improvements of the
An Aerographite electrode loaded with electrolyte even endures
mechanical performance of Aerographite. Further properties
the recrystallization of the salt, which occurs when the solvent
like conductivity, flexibility and compressibility without losing
is evaporated during drying. This procedure induced cracking
structural integrity, high optical adsorption and X-ray opacity, a
of the activated carbon reference electrode. In order to optimize
high temperature stability and chemical resistance, the bearing
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of tensile and compressive loads, and the super hydrophobicity making it a remarkable multifunctional material. Next
to others, potential applications might be electrode materials
for the increasing demand of batteries and high surface area
supercapacitor materials. Proper designed carbon materials
from the family of Aerographites could avoid typical problems
of electrode materials like low mechanical cycling stability,
degenerating electrical contacts, or non-optimized electrolyte
to surface ratio which might be tuned in by simple compression due to the negligible Poissons ratio of these sponge-like
structures.
Experimental Section
Templates preparation: The ZnO templates were produced in a recently
discovered method.[27] Zn powder (grain size 15 m) was mixed with
polyvinyl butyral powder (Kuraray Europe GmbH) in a mass ratio of
1 to 2. This mixture was heated in a muffle furnace with a heating
rate of 60 C min1 to 900 C. After 30 min a loose powder of
typically ZnO tetrapods was obtained. Further synthesis methods and
established recipes for the fabrication of ZnO structures can be found
in.[20] Compressed powder (densities ranging from 0.15 g cm3 to
0.8 g m3) was reheated for 3 to 4 h at 1200 C in ceramic rings (h =
10 mm, d = 15 mm) to form junctions.
CVD-Synthesis: Basic Aerographite configuration (hollow, with closed
graphitic shells) can be gained by placing ZnO templates in the maximum
temperature zone of a two zone split tube furnace (quartz tube; l = 1300
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Supporting Information
Supporting Information is available from the Wiley
Online Library or from the author.
Acknowledgements
We gratefully acknowledge partial project funding DFG SFB 855-A5 and
Z1, R. A. DFG Heisenberg professorship, 183/5-2, Y. K. M. a Humboldt
grant and M. M. the Landesexzellenzinitiative Hamburg (LEXI) and the
Joachim Herz Stiftung.
Received: February 3, 2012
Revised: March 26, 2012
Published online: June 12, 2012
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