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ABSTRACT
A computational mesoscale model for the simulation of complex failure mechanisms in laminates is presented. It is shown that conventional continuum models do not correctly capture the splitting failure mechanism inside a ply. Therefore splitting is modeled with a discontinuity in the displacement field, employing
the phantom node method with a fixed crack propagation direction. A new cohesive law is applied, which
allows for robust analysis of crack propagation under mixed mode conditions
1. INTRODUCTION
Failure of composite laminates generally occurs as a sequence of events, where different
mechanisms, such as fiber failure, delamination, splitting and transverse matrix cracking
may all occur and interact with one another prior to ultimate failure (see e.g. [1]). The
present work is intended to contribute to the development of computational modeling
techniques that describe a realistic representation of each of the mechanisms that may
occur. A mesolevel approach is adopted, where each ply is considered a homogeneous
material. For this approach, the main distinction in failure events is between failure inside
a ply (intraply) and failure between the plies (interply or delamination). The intraply
failure events may be subdivided into fiber failure and matrix failure. Matrix failure is the
primary concern of this paper.
For intraply failure, several continuum damage models have been introduced (see e.g.
[25]). However, the capacity of these models to capture matrix failure patterns realistically is limited [6]. Therefore, a phantom node formulation [7] for the prediction of a
splitting failure mechanism is proposed. In this formulation, the split is modeled as a discontinuity in the displacement field, while its location is not restricted to the boundaries
of the finite elements. A new cohesive law for mixed mode failure is applied. The propagation direction of the split is fixed, since when a split grows, it grows, by definition,
parallel to the fibers. It is foreseen that, in combination with a (continuum) model for
fiber failure and interface elements for delamination, this formulation for splitting allows
for the modeling of complex laminate failure mechanisms.
The paper is organized as follows. In the following section, the inadequacy of continuum
damage models is briefly illustrated. Next, the phantom node model is presented, along
with the applied cohesive law. The superior performance of the method in comparison
with continuum damage models is presented for an off-axis tensile test.
2. CONTINUUM DAMAGE
The continuum damage theory provides a rather straightforward method for the modeling
of failure. In this theory, the material stiffness is decreased as strain increases beyond a
certain threshold value, such that a softening relation between stress and strain is obtained.
The degradation of the stiffness can be understood as the development of voids, defects
or microcracks, which reduce the effective volume of the material capable of transmitting
forces. Several different continuum formulations have been proposed in the specific context of fiber-composites (see e.g. [25]). Typically, the stiffness degradation is done in
two components, one related to fiber failure and one related to matrix failure, such as
1 = (1 f )
1
2 = (1 m )
2
6 = (1 m )
6
(1)
(2)
(3)
is the effective
where f and m are damage variables related to fiber and matrix failure,
stress (i.e. the stress in the reduced effective volume) and is the nominal stress (i.e. the
averaged stress in the homogenized continuum). The effective stress is computed with the
linear elastic stiffness matrix D
= D
(4)
The damage variables are equal to zero until a certain failure criterion is reached. After
that, the corresponding variable grows as strain increases. The maximum value i = 1,
corresponds with complete material failure (in mode i). In our current implementation,
Hashins failure criteria [8, 9] are used. A distinguishing feature of this implementation is
that artificial viscosity is used to resolve the mesh dependence that is generally present
when continuum models with softening behavior are applied. For more details, the reader
is referred to Reference [6].
Fiber
Matrix
Damaged band
1
2
Discrete crack
Figure 1: Localized 21 corresponds to a discrete crack in the matrix or in the interface between matrix and fiber (left), while localized 12 corresponds to a relatively tough failure
mechanism in which a band of matrix material is damaged (right).
In [6] it is argued that the predictive quality of continuum models for failure in fibercomposites is limited. The distinction between matrix failure and fiber failure which is
present in continuum damage models is not sufficient to capture the tendency of matrix
cracks to grow in fiber direction. A shear band with matrix failure, which is crossed by
fibers, (Figure 1 (right)), is represented with the same local stress strain behavior as a split
(Figure 1 (left)), while it is obvious from micromechanical considerations that the former
is a much more ductile mechanism than the latter.
As a consequence, complex failure mechanisms, which involve splitting in single plies
cannot be simulated properly when the continuum failure theorem is applied for all intraply failure mechanisms. The effects of this deficiency are clearly visibly in the simulation of the rather simple case of an off-axis tensile test on a unidirectional specimen. A
single 45 ply is considered. Although failure is completely represented by matrix damage (i.e. an increase in m ), the failure band is not aligned with the fiber direction (see
Figure 2).
0.5
0.4
F (N)
0.3
0.2
8 mm
t = 1 mm
0.1
0
14 mm
0.05
0.1
u (mm)
m
1
0.5
0
Figure 2: Off axis tensile test and results obtained with continuum damage model (deformations scaled with factor 5). The dots in the load-displacement diagram correspond
with the subsequent time steps for which the deformed mesh with damage is shown.
n4
n4
n3
A
n
4
n
3
n
2
B
n1
n3
n
1
n2
n1
n2
(5)
(6)
where N(x) are the standard finite element shape functions and uA and uB are the nodal
displacements of element A and element B, respectively. The displacement jump over
the crack is
(x) = N(x) (uA uB ) ,
(7)
Figure 3 also shows that closure of the crack tip is enforced automatically, when no phantom nodes are added on the element boundary that contains the tip.
Crack propagation
With the phantom node method, the crack tip is necessarily located on an element boundary. In crack propagation analysis, the crack may grow between the load steps, with two
essential ingredients: a criterion to evaluate whether the crack should be extended and a
criterion to determine the crack growth direction. For the analysis of splitting, the latter
is trivial, since the propagation direction is fixed, viz. parallel to the fibers. To check
whether the crack is propagating, the stress in each integration point of the element next
to the crack tip is evaluated with the Hashin criterion for tensile matrix failure in plane
stress:
2 2
6
2
+
1
(8)
f () =
F2t
F6
in which F2t is the transverse ply strength and F6 is the in-plane shear ply strength. If
this criterion is violated after convergence of the Newton Raphson procedure, the crack is
extended through one more element, and the same load step is repeated. For crack extension, the two nodes on the element boundary that contains the old crack tip are enhanced
with phantom nodes and the connectivity of the elements is adapted correspondingly.
If the criterion is satisfied in all integration points of the considered element, the converged
solution is accepted, and the next load step is entered.
Bulk constitutive behavior
Linear elasticity with orthotropic stiffness is used to evaluate the bulk stress, but in principle, the phantom node method can be combined with any nonlinear material law ().
The contribution to the nodal forces from element A is computed with
Z
bulk
fA =
BT (A ) d with A = BuA
(9)
A
And similarly, the contribution to the nodal forced from element B is:
Z
bulk
fB =
BT (B ) d with B = BuB
(10)
a new traction law, in which the bulk stress is taken into account, has been developed by
Moonen et al. [17].
Similar to continuum damage, an effective traction is computed, which can be interpreted
as the effective traction working on the reduced surface of a partially cracked domain.
The effective traction is defined in the local frame {n, s}:
t
(11)
t = n = Q n + TQ
ts
where T is the acoustic tensor [18], which is, for orthotropic materials with n in transverse
direction:
22 0
D
(12)
T=
66
0 D
is the elastic stiffness matrix in the material frame. Q is the rotation matrix
in which D
sin cos
(13)
Q=
cos sin
in which is the angle between the crack segment and the x-axis.
In Voigt notation, n is computed as
nx 0 ny
n = H with H =
0 ny nx
(14)
The bulk stress at is not uniquely defined. We compute the stress with the averaged
strain of the overlapping elements
= ( )
with
1
(A + B )
2
(15)
(16)
(17)
f ( 1)
(f 1)
(18)
everything goes well automatically when the first tangent after crack extension is computed with the displacement field from the previous step, for which = 0 and the traction
is smaller than the strength. Then < 1 and < 0, but the computed traction and tangent
are still well defined and reasonable, in contrast with what would happen with a traction
separation law that is purely based on crack opening.
The mode I fracture energy GIc is related to f . After substitution of ts = 0 in Equation (16), a linear relation between n and tn is obtained, under the assumption that the
following equilibrium relation holds
tn = (QH)n ,
ts = (QH)s
Subsequently, with
Z
GIc =
tn dn
(19)
(20)
22
2GIc D
F2t2
(21)
22 F 2
GIc D
6
66 F2t2
D
The contribution to the nodal forces from the cohesive traction are computed with
Z
coh
coh
fA = fB = NT QT t d
(22)
(23)
Consistent linearization
The contribution to the stiffness matrix from the two overlapping elements is
bulk
coh
coh
KA
0
K
Kcoh
KAA KAB
K
Kcoh
=
+
(24)
+
0
Kbulk
KBA KBB
Kcoh
Kcoh
Kcoh
Kcoh
with
Kbulk
A
Kbulk
B
=
=
BT DB d
(25)
BT DB d
(26)
Kcoh
Kcoh
NT QT ATQN d
Z
1
=
NT QT AQHDB d
2
(27)
(28)
ti
= (1 )ij ti
,
tj
tj
i, j = n, s
(29)
with
=
tj
tj
(30)
= 2 f
( 1)
tn
=
F2t2
tn
ts
=
F62
ts
(31)
(32)
(33)
Results
The phantom node method and the presented traction law provide a framework for simulation of split propagation in laminates. Now, we revisit the 45 off-axis tensile test from
Figure 2. The load displacement behavior and the deformed mesh from different stages
as obtained with the phantom node method is shown in Figure 4. Contrary to the analysis
discussed in Section 2., the crack grows in the correct direction, not surprisingly since
the growth direction is fixed. Excellent convergence is achieved because the crack propagation is executed outside of the Newton-Raphson loop. A jump is observed in the load
displacement graph at the point where the crack (the mathematical tip [16]) reaches the
opposite boundary. A second jump is observed when the of the crack becomes traction
free. At the end of the analysis, the load is equal to zero, which is when the traction free
zone (the physical tip [16]) reaches the opposite boundary.
4. CONCLUSIONS
A method is presented for the modeling of a splitting mechanism in laminates under mixed
mode conditions. The split is represented by a discontinuity in the displacement field. A
cohesive traction law is implemented, which has three material parameters: transverse
tensile strength, in-plane shear strength, and fracture energy related to matrix failure of
the ply.
0.5
Initial notch
Expected crack path
F (N)
0.4
0.3
0.2
8 mm
t = 1 mm
0.1
0
14 mm
0.05
0.1
u (mm)
f ()
1
0.5
0
Figure 4: Mixed mode results (deformations scaled with a factor 10). The dots in the loaddisplacement diagram correspond with the subsequent time steps for which the deformed
mesh with equivalent matrix stress (see Eq. (8)) is shown.
The crack propagation direction is set equal to the fiber direction. Therefore, the correct
crack pattern is obtained, in contrast with continuum failure models, in which the tendency of cracks to grow in fiber direction is partially lost in the homogenization that is
involved.
ACKNOWLEDGMENTS
This research is supported by the Technology Foundation STW (under grant DCB.6623)
and the Ministry of Public Works and Water Management, The Netherlands.
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