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COPYRIGHT

TCR1000 TETRA Covert Terminal / Basic Service Manual

COPYRIGHT
Copyrights
2008 by Motorola, Inc. All rights reserved.
No part of this manual may be reproduced, transmitted, stored in a retrieval
system, or translated into any language or computer language, in any form or by
any means, without the prior written permission of Motorola Inc.

Computer Software Copyrights


The Motorola products described in this manual may include copyrighted
Motorola computer programs stored in semiconductor memories or other media.
Laws in the United States and other countries preserve for Motorola certain
exclusive rights for copyrighted computer programs including, but not limited to,
the exclusive right to copy or reproduce in any form the copyrighted computer
program. Accordingly, any copyrighted Motorola computer programs contained in
the Motorola products described in this manual may not be copied, reproduced,
modified, reverse-engineered, or distributed in any manner without the express
written permission of Motorola. Furthermore, the purchase of Motorola products
shall not be deemed to grant either directly or by implication, estoppel, or
otherwise, any license under the copyrights, patents or patent applications of
Motorola, except for the normal non-exclusive royalty-free license to use that
arises by operation of law in the sale of a product.

Trademarks
MOTOROLA and the Stylized M Logo are registered in the U.S.Patent and
Trademark Office. All other product or service names are the property of their
respective owners.

ii

TCR1000 TETRA Covert Terminal / Basic Service Manual

SAFETY

SAFETY
Product Safety and RF Exposure Compliance
These servicing instructions are for use by qualified personnel
only. To reduce the risk of electric shock, do not perform any
servicing other than that contained in the Operating Instructions
unless you are qualified to do so. Refer all servicing to qualified
service personnel.
Before using this product, read the operating instructions for safe
usage contained in the Product Safety and RF Exposure booklet
enclosed with your radio.

ATTENTION!
This is restricted to occupational use only to satisfy ICNIRP RF energy exposure
requirements. Before using this product, read the RF energy awareness information and
operating instructions in the Product Safety and RF Exposure booklet enclosed with your
(Motorola Publication part number 6866587D16) to ensure compliance with RF energy
exposure limits.
For a list of Motorola-approved antennas, and other accessories, visit the following web site
which lists approved accessories: http://www.motorola.com/governmentandenterprise

DOCUMENT HISTORY

TCR1000 TETRA Covert Terminal / Basic Service Manual

iii

DOCUMENT HISTORY
The following major changes have been implemented in this manual since the previous edition:
Edition

6866587D12-A

Description

Initial edition

Date

Jun. 2008

iv

TCR1000 TETRA Covert Terminal / Basic Service Manual

Notes

CONTENTS

TCR1000 TETRA Covert Terminal / Basic Service Manual

CONTENTS
COPYRIGHT ................................................................................................... i
Copyrights........................................................................................................................................................ i
Computer Software Copyrights........................................................................................................................ i
Trademarks...................................................................................................................................................... i

SAFETY ......................................................................................................... ii
Product Safety and RF Exposure Compliance ................................................................................................ ii

DOCUMENT HISTORY ................................................................................. iii


CONTENTS ................................................................................................... v
CHAPTER 1 SCOPE & WARRANTY ...................................................... 1-1
Scope of this Manual .................................................................................................................................... 1-1
Notations Used in This Manual ..................................................................................................................... 1-2
Related Publications (Common to all regions).............................................................................................. 1-2
Related EMEA Publications (Europe, Middle East and Africa Region)......................................................... 1-2
Related LACR Publications (Latin America Region)..................................................................................... 1-3
Warranty and Service Support ...................................................................................................................... 1-4
After Warranty Period ........................................................................................................................ 1-4

CHAPTER 2 MODEL INFORMATION..................................................... 2-1


TCR1000 Model Information......................................................................................................................... 2-1
TCR1000 Model Specifications..................................................................................................................... 2-2

CHAPTER 3 OVERVIEW ........................................................................ 3-1


General ......................................................................................................................................................... 3-1
Digital Modulation Technology................................................................................................................. 3-1
Voice Compression Technology .............................................................................................................. 3-2
Description .................................................................................................................................................... 3-2
Transceiver Description........................................................................................................................... 3-2
Digital Section Description................................................................................................................. 3-2
Transmitter Path Description ............................................................................................................. 3-3
Receiver Path Description ................................................................................................................. 3-3
Frequency Generating Section Description....................................................................................... 3-3
Global Positioning System (GPS) Section Description...................................................................... 3-3
Block Diagram............................................................................................................................................... 3-4

vi

CHAPTER 4

TCR1000 TETRA Covert Terminal / Basic Service Manual

CONTENTS

PROGRAMMING THE RADIO .......................................... 4-1

CHAPTER 5 TEST SETUP & TESTING 380430 MHz .......................... 5-1


Typical Test Setup .........................................................................................................................................5-1
Test Check List..............................................................................................................................................5-3
Transmitter Tests ...............................................................................................................................5-4
Call Processing Tests ........................................................................................................................5-4
How to Configure the IFR 2968 Setup ..........................................................................................................5-4
How to Configure the IFR 2968 Manual Test Screen ..............................................................................5-7
RF Tests ........................................................................................................................................................5-7
Receiver Tests .........................................................................................................................................5-7
Transmitter Tests .....................................................................................................................................5-8
Call Processing Test......................................................................................................................................5-8
Talk Back .................................................................................................................................................5-8
Call to Mobile ................................................................................................................................................5-9
Service Flowchart........................................................................................................................................5-10

CHAPTER 6 MAINTENANCE ................................................................. 6-1


Introduction ...................................................................................................................................................6-1
Preventive Maintenance................................................................................................................................6-1
Inspection and Cleaning ....................................................................................................................6-1
Cleaning External Plastic Surfaces ...................................................................................................6-2
Cleaning Internal Circuit Boards and Components............................................................................6-2
Safe Handling of CMOS Devices ..................................................................................................................6-3
General Repair Procedures and Techniques ................................................................................................6-4
Pre-baking of Integrated Circuits...................................................................................................................6-7
Disassembling and Reassembling the TCR1000..........................................................................................6-8
Removing and Attaching the Antenna .....................................................................................................6-8
Removing the Antenna ......................................................................................................................6-8
Attaching the Antenna .......................................................................................................................6-8
Removing and Attaching the Battery .......................................................................................................6-9
Removing the Battery ........................................................................................................................6-9
Attaching the Battery .......................................................................................................................6-10
Removing and Attaching the Front Housing.......................................................................................... 6-11
Removing the Front Housing ........................................................................................................... 6-11
Attaching the Front Housing ............................................................................................................ 6-11
Removing and Attaching the Dust Cover ..............................................................................................6-13
Removing the Dust Cover ...............................................................................................................6-13
Attaching the Dust Cover.................................................................................................................6-13
Removing and Attaching the Chassis....................................................................................................6-14
Removing the Chassis.....................................................................................................................6-14
Attaching the Chassis ......................................................................................................................6-15
Removing and Attaching the Vibrator....................................................................................................6-16
Removing the vibrator .....................................................................................................................6-16
Attaching the vibrator.......................................................................................................................6-16
Removing and Attaching the UCM Board..............................................................................................6-17
Removing the UCM Board...............................................................................................................6-17
Attaching the UCM Board ................................................................................................................6-17
Removing and Installing the Internal Assembly.....................................................................................6-18

CONTENTS

TCR1000 TETRA Covert Terminal / Basic Service Manual

vii

Removing the Internal Assembly..................................................................................................... 6-18


Attaching the Internal Assembly ...................................................................................................... 6-18
Removing and Attaching the Remote Control Unit (RCU) Back Housing ............................................. 6-20
Removing the RCU Back Housing .................................................................................................. 6-20
Attaching the RCU Back Housing.................................................................................................... 6-20
Removing and Attaching the RCU Dust Cover ..................................................................................... 6-21
Removing the RCU Dust Cover ...................................................................................................... 6-21
Attaching the RCU Dust Cover........................................................................................................ 6-21
Removing and Attaching the RCU PCB Board ..................................................................................... 6-22
Removing the RCU PCB Board ...................................................................................................... 6-22
Attaching the RCU PCB Board........................................................................................................ 6-22
Removing and Attaching the Keypad Flex Assembly............................................................................ 6-24
Removing the Keypad Flex Assembly............................................................................................. 6-24
Attaching the Keypad Flex Assembly .............................................................................................. 6-24
Removing and Attaching the Keypad .................................................................................................... 6-25
Removing the Keypad ..................................................................................................................... 6-25
Attaching the Keypad ...................................................................................................................... 6-25
Exploded Views .......................................................................................................................................... 6-26
Torque List .................................................................................................................................................. 6-30
Replacement Parts ..................................................................................................................................... 6-30
Radio Replacement Parts List............................................................................................................... 6-30

APPENDIX A ACCESSORIES................................................................ A-1


Introduction ...................................................................................................................................................A-1
Antennas ...........................................................................................................................................A-1
Audio Accessories .............................................................................................................................A-1
Batteries ............................................................................................................................................A-1
Cables ...............................................................................................................................................A-1
Carrying .............................................................................................................................................A-2
Chargers and Vehicle Solutions ........................................................................................................A-2
ExtPOD .............................................................................................................................................A-2

APPENDIX B SERVICE INFORMATION ................................................ B-1


Servicing TCR1000 TETRA Covert Terminals ..............................................................................................B-1
Level 1 and 2 Maintenance ...............................................................................................................B-1
Level 3 Maintenance .........................................................................................................................B-1
Replacement Parts .......................................................................................................................................B-1
Service Information .......................................................................................................................................B-2
Europe, Middle East and Africa Region ..................................................................................................B-2
European Radio Support Centre (ERSC)..........................................................................................B-2
EMEA Systems Support Centre (ESSC) ...........................................................................................B-2
Piece Parts ........................................................................................................................................B-2
Parts identification and ordering ........................................................................................................B-2
EMEA Test Equipment Support .........................................................................................................B-2
Latin America Region ..............................................................................................................................B-3
Recommended Programming Equipment.....................................................................................................B-5
Service Replacement Kit Matrix....................................................................................................................B-5

viii

TCR1000 TETRA Covert Terminal / Basic Service Manual

CONTENTS

APPENDIX C CONNECTOR PIN FUNCTIONS......................................C-1


CE Bottom Connector .................................................................................................................................. C-1
Mode Select (Option1 and Option2):...................................................................................................... C-2
Accessory Connector Pin-Outs .............................................................................................................. C-2
Hybrid Cable ................................................................................................................................................ C-3
AUDIO CE Connector .................................................................................................................................. C-4
CE Connector......................................................................................................................................... C-4
Lemo Receptacle for Audio .................................................................................................................... C-5
Lemo Plug for Audio............................................................................................................................... C-5

SCOPE & WARRANTY

TCR1000 TETRA Covert Terminal / Basic Service Manual

1-1

CHAPTER 1

SCOPE & WARRANTY


Scope of this Manual
This manual is intended for use by service technicians familiar with similar types
of equipment. It contains information required for the installation of the equipment
described and is current as of the printing date. Changes which occur after the
printing date may be incorporated by a complete Manual revision or alternatively
as addendum.
Before planning or starting the installation, please read the Safety
Information Section in the front of this manual.

This manual is divided into the following sections:

Copyright
Safety
Document History
Contents
CHAPTER 1 Scope & Warranty
CHAPTER 2 Model Information
CHAPTER 3 Overview
CHAPTER 4 Programming the Radio
CHAPTER 5 Test Setup & Testing
CHAPTER 6 Maintenance
APPENDIX A Accessories
APPENDIX B Service Information
APPENDIX C Connector Pin Functions

1-2

TCR1000 TETRA Covert Terminal / Basic Service Manual

SCOPE & WARRANTY

Notations Used in This Manual


Throughout the text in this publication, you will notice the use of note and caution
notations. These notations are used to emphasize that safety hazards exist, and
due care must be taken and observed.
An operational procedure, practice, or condition that is
essential to emphasize.
CAUTION indicates a potentially hazardous situation
which, if not avoided, might result in equipment
damage.

Related Publications (Common to all regions)

6802974C10

6866587D07
6866587D12
6866587D13
6866587D14
6866587D15
6866587D16
6866587D23
6866587D24

TETRA Customer Programming Software (CPS) Startup


User Guide
TCR1000 Feature User Guide EN
TCR1000 Basic Service Manual
TCR1000 Detailed Service Manual
TCR1000 Accessory Leaflet
TCR1000 SIM Card Insertion and Removal Leaflet
TCR1000 Safety Booklet
TCR1000 Accessory Safety Booklet
TCR1000 Product Information Manual

Related EMEA Publications (Europe, Middle East and Africa Region)

6866587D01
6866587D02
6866587D03
6866587D09
6866587D17
6866587D20
6866587D25

TCR1000 Basic User Guide EN,DE,FR,ES,AR


TCR1000 Basic User Guide EN,LT,PL,HU
TCR1000 Basic User Guide IT,SV,NO,PT
TCR1000 Feature User Guide EN,HU
TCR1000 Wearing Accessories User Guide EMEA
TCR1000 Electric Accessories User Guide EMEA
TCR1000 CPS-Lite Startup User Guide EMEA

SCOPE & WARRANTY

TCR1000 TETRA Covert Terminal / Basic Service Manual

Related LACR Publications (Latin America Region)

6866587D18
6866587D21

TCR1000 Wearing Accessories User Guide LACR


TCR1000 Electric Accessories User Guide LACR

1-3

1-4

TCR1000 TETRA Covert Terminal / Basic Service Manual

SCOPE & WARRANTY

Warranty and Service Support


Motorola offers long term support for its products. This support includes full exchange
and/or repair of the product during the warranty period, and service/ repair or spare parts
support out of warranty. Warranty Period and Return Instructions
The terms and conditions of warranty are defined fully in the Motorola Dealer or Distributor
or Reseller contract. These conditions may change from time to time and the following
notes are for guidance purposes only. In instances where the product is covered under a
"return for replacement" or "return for repair" warranty, a check of the product should be
performed prior to shipping the unit back to Motorola. This is to ensure that the product has
been correctly programmed or has not been subjected to damage outside the terms of the
warranty.
Prior to shipping any radio back to the appropriate Motorola warranty depot, please contact
Customer Resources or your Motorola dealer, distributor or reseller. All returns must be
accompanied by a Warranty Claim Form, available from your Customer Service
representative or Motorola Online Extranet (MOL) or your Motorola dealer, distributor or
reseller (refer to list in Appendix B). Products should be shipped back in the original
packaging, or correctly packaged to ensure no damage occurs in transit.

After Warranty Period


After the Warranty period, Motorola continues to support its products in two ways.

Motorolas Managed Technical Services (MTS) offers a repair service to both end
users and dealers at competitive prices.
MTS supplies individual parts and modules that can be purchased by dealers who
are technically capable of performing fault analysis and repair.

Only Motorola Service Centers or Approved Motorola Service Partners can


perform these functions. Any tampering by non-authorised Service Centers
voids the warranty of your radio. Please check with Motorola representatives or
visit http://www.motorola.com/governmentandenterprise to find out more about
Motorola Own Service Centers.

MODEL INFORMATION

TCR1000 TETRA Covert Terminal / Basic Service Manual

2-1

CHAPTER 2

MODEL INFORMATION
TCR1000 Model Information
This manual applies to the following TCR1000, 1 W, TETRA Covert model:
H99PCJ6TZ5AN, 380430 MHz

MODEL NUMBERING SYSTEM


Typical Model Numbering: H 9
Position: 1 2

9
3

P
4

C
5

J
6

6
7

T
8

Z
9

5 A N
10 11 12

Position 1 - Type of Unit


H=Hand-Held Portable
M=Mobile Product
Positions 2 and 3 - Model Series
99=Motorola TCR1000

Position 12 - Unique
Model Variations
N=Standard Package
R=Blue Housing
Z=Black Housing

Position 4 - Frequency Band

Position 11 - Version

P=380 to 400 MHz

Version Letter (Alpha) Major Change

*Values given represent range only;


they are not absolute.
Position 5 - Power Level
A=0 to 0.7 Watts
B=0.7 to 0.9 Watts
C=1.0 to 3.9 Watts
D=4.0 to 5.0 Watts
E=5.1 to 6.0 Watts
F=6.1 to 10.0 Watts
Position 6 - Physical Packages
J=Limited Controls - No Display

Position 7 - Channel Spacing


1=5 kHz
2=6.25 kHz
3=10 kHz
4=12.5 kHz

5=15 kHz
6=25 kHz
7=30 kHz

Position 10 - Feature Level


1=Basic
2=Limited Pkg
3=Limited Plus
4=Intermediate
5=Standard Pkg

6=Standard Plus
7=Expanded Pkg
8=Expanded Plus
9=Full Feature/
Programmable

Position 9 - Primary System Type


R=iDEN Basic
S=iDen AFU
Z=Dimetra

Position 8 - Primary Operation


N=Digital Front
Q=Low Profile -Basic Display
R=Digital Multi-Service
T=TDMA Digital Dual Mode

2-2

TCR1000 TETRA Covert Terminal / Basic Service Manual

MODEL INFORMATION

TCR1000 Model Specifications


GENERAL
ETSI

RECEIVER

ETS 300 019-1-7

Type Number:

380430 MHz

Temperature Range for Transceiver:

TRANSMITTER

Receiver Type:

Class A and B

Frequency Range:

380430 MHz RF Power:

Channel Spacing:

-30C to +60C

Sensitivity (4%) BER:

-112 dBm

Storage:

-40C to +85C

Intermodulation:
Interfering Signal Level:

(4%) BER
-47 dBm

Selectivity Blocking:
(50100 kHz)
Interfering Signal Level:

(4%) BER

Spurious Rejection:
Interfering Signal Level:

(4%) BER
-45 dBm

SNN5784A Standard
880mAh (Li Ion)

Battery Voltage:
Minimum:
Nominal:

3.2 Vdc
3.8 Vdc

Portable Dimensions
(HxWxD in MMs):
Transceiver
with standard battery:

97.0x64.5x16.9 mm

Remote Control Unit

60.0x42.0x14.0 mm

Weight:
135.0 g Transceiver only (with antenna)
28.6 g Remote Control Unit
30.1 g CE Connector Assembly Unit
Specifications subject to change without notice.

Frequency
Stability:
Locked to Base:
Unlocked to Base:

1 Watt

25 kHz

Operating:

Battery Types:

/4DQPSK

Modulation Type:

-40 dBm

+100 Hz
+1000 Hz

Frequency Range 380MHz

TMO 380430 MHz


DMO 380430 MHz

Frequency Stability:
Locked to Base
Not Locked to Base

100 Hz
1000 Hz

Spurious Emissions:
Conducted
30 MHz1 GHz
1 GHz12.75 GHz

-36dBm
-30dBm

Radiated
30 MHz1 GHz
1 GHz12.75 GHz

-36 dBm
-30 dBm

Adjacent Channel Power (at 25 kHz):

55 dBc

OVERVIEW

TCR1000 TETRA Covert Terminal / Basic Service Manual

3-1

CHAPTER 3

OVERVIEW
General
To achieve a high spectrum efficiency, the TCR1000 uses digital modulation
technology and sophisticated voice-compression algorithm. The voice of the
person speaking into the microphone is converted into a digital bit stream
consisting of zeros (0) and ones (1). This stream is then modulated into a
radio-frequency (RF) signal, which is transmitted over the air to another radio.
The process is called digital modulation.

Digital Modulation Technology


The TCR1000 is a TETRA Terminal that can operate in dispatch and phone
modes. The radio can also operate in TMO (Trunked Mode Operation) and DMO
(Direct Mode Operation) modes. It uses two digital technologies:
/4 DQPSK and Time Division Multiple Access (TDMA).
/4DQPSK is a modulation technique that transmits information by altering the

phase of the radio frequency (RF) signal. Data is converted into complex
symbols, which alter the RF signal and transmit the information. When the signal
is received, the change in phase is converted back into symbols and then into the
original data.
The system can accommodate 4-voice channels in the standard 25 kHz channel
as used in the two-way radio. Time Division Multiple Access (TDMA) is used to
allocate portions of the RF signal by dividing time into four slots, one for each
unit.
Time allocation enables each unit to transmit its voice information without
interference from other transmitting units. Transmission from a unit or base
station is accommodated in time-slot lengths of 15 milliseconds and frame
lengths of 60 milliseconds. The TDMA technique requires sophisticated
algorithms and a digital signal processor (DSP) to perform voice
compressions/decompressions and RF modulation/demodulation.

3-2

TCR1000 TETRA Covert Terminal / Basic Service Manual

OVERVIEW

Voice Compression Technology


Voice is converted into a digital bit stream by sampling the voice at high rate and
converting the samples into numbers, which are represented by bits. Voice
compression reduces the number of bits per second while maintaining the voice
at an acceptable quality level. The TCR1000 uses a coding technique called
ACELP (Algebraic Code Excited Linear Prediction). The compressed voice-data
bits modulate the RF signal.

Description
Transceiver Description
All the radio circuitry is contained in the Digital/RF Board and the keypad board.
The Digital/RF board is divided into the following sections: digital, frequency
generating, transmitter, remote control unit (RCU), RKE transceiver, Bluetooth
and GPS.

Digital Section Description


The digital section includes the Patriot IC that consists of the Mcore risk machine
and the Digital Signal Processor (DSP).
The Mcore is the controller of the Digital/RF Board. It controls the operation of the
transmitter, receiver, audio, and synthesizer integrated circuits located in the RF
section. It communicates with the keypad and display.
The Digital Signal Processor (DSP) performs modulation and de-modulation
functions for the radio. It also performs Forward Error Correction and other
correction algorithms for overcoming channel errors and ACELP speech coding.
It carries out linear 16-bit analog to digital conversions, audio filtering, and level
amplification for the microphone audio input and the received audio output.
The power and audio section is based on the PCAP and includes power supplies,
13-bit CODEC, audio routing, microphone and inductive accessories amplifier.

OVERVIEW

TCR1000 TETRA Covert Terminal / Basic Service Manual

3-3

Transmitter Path Description


The transmitter circuitry includes a linear class AB Power Amplifier (PA) for the
linear modulation of the TCR1000. It includes a Cartesian Loop to enhance its
transmitter linearity and reduced splattering power into adjacent channels.
The transmitter path consists of a Cartesian Loop that contains the forward and
feedback paths. The forward path includes the JAVELIN IC, BALUN, Attenuator
and Power Amplifier. The Loop feedback path includes the directional coupler,
attenuator, BALUN, and JAVELIN IC.
The Cartesian Loop output power passes to the antenna through the Antenna
Switch, Harmonic Filter and Duplexer in discrete component implementations.

Receiver Path Description


The receiver section in TCR1000 is based on the DCR (Direct Conversion)
technology, the main concept of this technology is down converting of the RF
signal directly into a base band signal, skipping the intermediate stage of IF
signal.
The receiver path includes the Duplexer, Antenna Switch, Limiter, 10dB Step
Attenuator, Discrete Front Filter, RF switches, LNA integrated with 20dB Step
Attenuator, 22dB of Gain and 40dB of AGC continuous attenuation (In parallel
with LNA bypass feature), Discrete Post-selector Filter, Balun, Half-Life Mixer,
one-pole baseband filter, and the Tomahawk IC which consists of all the base
band receive chain.

Frequency Generating Section Description


The frequency generating section provides description of the following main
components: Tomahawk IC fractional-N Synthesizer, Escort synthesizer,
Reference oscillator, Main VCO, Tx VCO and buffer.

Global Positioning System (GPS) Section Description


The GPS section includes the following main components: Duplexer, Front filter,
LNA, Post Filter, SiRF Instant GSCi-5000 IC, TCXO, and Level Shifter.
The GPS in the TCR1000 is based on the SIRF Instant GSCi-5000 IC, which
comprises a standalone ROM-based multimode GPS receiver in a single chip
BGA package.

3-4

TCR1000 TETRA Covert Terminal / Basic Service Manual

OVERVIEW

Block Diagram
This section provides a block diagram overview of the main Digital/RF Board.
Antenna

Duplexer

Battery/
Extended
Battery

DC Block
Antenna
Switch

Data

Transmitter

Main Board
Synthesizer
Digital
Block

UCM

Data

Receiver

Audio

RCU/
RKE

16.8MHz

GPS

Bluetooth

Figure 3-1 General Block Diagram

PROGRAMMING THE RADIO

TCR1000 TETRA Covert Terminal / Basic Service Manual

4-1

CHAPTER 4

PROGRAMMING THE RADIO


For programming the radio, refer to 6802974C10_ TETRA
Customer Programming Software (CPS) Startup User Guide.

4-2

TCR1000 TETRA Covert Terminal / Basic Service Manual

Notes

TEST SETUP & TESTING 380MHz

TCR1000 TETRA Covert Terminal / Basic Service Manual

5-1

CHAPTER 5

TEST SETUP & TESTING 380430 MHz

Any level 3 repairs can deeply affect the performance of the TCR1000
and may cause a new tuning procedure. This tuning procedure can
be applied by certain authorised Motorola depots where the
appropriate TEST & TUNE EQUIPMENT is available.The appropriate
TEST & TUNE EQUIPMENT is a special automated test equipment
which is only available at some Motorola Factories and Motorola
Service Centres.

Typical Test Setup


Carry out the following instructions before testing:
Check that you have a fully charged battery (not required when using Battery
Eliminator (PMLN5384_).
For testing the radio a special RF radio rear antenna adapter (PMLN5383_)
with RF cable is required.
Detach the antenna from the radio.
Connect the RF adaptor to the antenna jack
Connect the other side of the cable to the N-type RF Connector of the IFR
using a N-type-to-SMA-adapter.
Connect the power supply to the battery eliminator wires.
Take care not to mix-up the red (+) and black (-) wire of the
battery eliminator when connecting power just as for the
right voltage (3.8VDC, max. 4.2VDC) or this could damage
the radio and/or the power supply.

5-2

TCR1000 TETRA Covert Terminal / Basic Service Manual

TEST SETUP & TESTING 380MHz

IFR 2968

N-TYPE
RF CONNECTOR

RF CABLE

(3086228J02)
TCR1000

BATTERY
ELIMINATOR*

3.8 V
POWER
SUPPLY

Figure 5-1

Typical Test Setup

TEST SETUP & TESTING 380MHz

TCR1000 TETRA Covert Terminal / Basic Service Manual

5-3

Test Check List


The following table summarises the required test setups.
No.

Test Name

1.

Base Station
Registration

Test Setup

Radio Setup

390.125 MHz

3605

TETRA 380+0MS

Traffic Channel

390.125 MHz

3605

TETRA 380+0MS

Time Slot

Country Code

234

Network Code

2392

Base Color

Location Area

23

Min Rx Level

-110 dBm

Max Tx Level

30 dBm

Mobile Power

3.

-53 dBm
30 dBm

Burst Type

Normal

RF Gen Level
Burst Power

-90 dBm

Transmitter
Burst Power
2832 dBm

Timing Error

<=0.25 Symbols

Vector Error

Max 10% RMS, 30%


Peak

Frequency Error

100 Hz

Call Processing
Talk Back
-50 dBm

1 kHz Test
Signal
Group Mode

4.

Limits

Control Channel

Access
Parameter

2.

Test
Conditions

Call Processing
Call to Mobile
Private

RF Gen Level
Burst Power

2832 dBm

4 digit random
number &
Send
90 dBm

2832 dBm

5-4

No.

TCR1000 TETRA Covert Terminal / Basic Service Manual

Test Name

Test Setup

Radio Setup

Test
Conditions

TEST SETUP & TESTING 380MHz

Limits

Timing Error

+/-0.25 Symbols

Vector Error

Max 10% RMS, 30%


Peak

Frequency Error

-/+ 100 Hz

Transmitter Tests
1. Power Burst (Control Range)
2. Power Profiles
3. Tx Burst Timing Error
4. Vector Error RMS and Peak
5. Tx Frequency Error

Call Processing Tests


1. Talk Back
2. Call to Mobile

How to Configure the IFR 2968 Setup


The setup depends on the firmware version of the IFR 2968, the firmware version
of the radio and the customer programming of the radio.
>>The following table should be taken only as an example of how to proceed for
setup.<< Perform the following steps to configure the IFR 2968 System Setup
with the radio settings:
1. Turn ON the IFR.
2. Press Systems Mode Key (wait until the digital system is initialized).
3. Press Tetra Mobile soft key.
4. Press Setup soft key and enter the System Parameters Screen.
5. Press Channel Plan soft key.
6. Press Tetra 380+0MS soft key. The Control Channel automatically
changes to 3600; and Traffic Channel automatically changes to 3700.

TEST SETUP & TESTING 380MHz

TCR1000 TETRA Covert Terminal / Basic Service Manual

5-5

7. Press twice the Traffic Channel soft key and check that the marker goes to
Timeslot. Press Data key 3 followed by the Traffic Channel soft key, to
change to Timeslot 3.
8. Press Country Code soft key. Enter 234 and press again Country Code
soft key.
9. Press Network Code soft key. Thereafter, enter 2392 and press Network
Code soft key.
10. Press Base Color soft key. Thereafter, enter 1 and press Base Color soft
key.
11. Press More soft key.
12. Press Location Area soft key. Thereafter, enter 22 and press Location
Area soft key.
13. Press More soft key.
14. Press Min Rx Level soft key. Thereafter, enter -110dBm and press Min
Rx Level soft key.
15. Press Max Tx Level soft key. Thereafter, enter 30dBm and press Max Tx
Level soft key.
16. Press Access Parameter soft key. Thereafter, enter -53dBm and press
Access Parameter soft key.
17. Press Base Service soft key.
You are entering base services setup.

The displayed values are factory defaults and should not be changed.
Power On Registration: required
Power Off Deregistration: required
Priority Cell: yes
Minimum Mode Service: may be used
Migration: supported
System Wide Services: normal mode

18. Press More soft key.


TETRA Voice Service: supported
Circuit Mode Data Service: supported
(Reserved): available

5-6

TCR1000 TETRA Covert Terminal / Basic Service Manual

TEST SETUP & TESTING 380MHz

SNDCP Service: available


Air Interface Encryption: not available
Advanced Link: not supported
19. Press the Return soft key.
20. Press the Neighbr Cell soft key.
21. Verify that the following NEIGHBOUR CELL INFO values are displayed:
The displayed values are factory defaults and should not be
changed.
NEIGHBOUR CELL BROADCAST: not SUPPORTED
BROADCAST INTERVAL: 5s
NEIGHBOUR CELL CHANNEL: 3500
NEIGHBOUR CELL LOCATION AREA: 00017
NEIGHBOUR CELL IDENTIFIER: 01
SLOW RE-SELECT THRESHOLD: 10dB
PRESS MORE SOFT KEY
SLOW RE-SELECT HYSTERESIS: 10dB
FAST RE-SELECT THRESHOLD: 10dB
FAST RE-SELECT HYSTERESIS: 10dB
22. Press the Return soft key.
23. Press the Trunk Type soft key and the message Trunked soft key
(Transmission).
24. Press More Softkey.
The displayed values are factory defaults and should not be
changed. It is not required to configure Call Types Call Times
and Messages.
25. Press More Softkey.

TEST SETUP & TESTING 380MHz

TCR1000 TETRA Covert Terminal / Basic Service Manual

5-7

How to Configure the IFR 2968 Manual Test Screen


1. To enter Manual test screen, press Manual soft key.
2. Press Control Channel soft key. Thereafter, 3605 and press Control
Channel soft key (IFR 3605 = Rx 390.125000MHz).
3. Press Traffic Channel soft key. Enter 3605 and press Traffic Channel
soft key. The marker goes to Timeslot. Enter 3 and press Traffic Channel
soft key. (Note that the Traffic Channel number changes automatically after
entering the Control Channel number).
4. Press RF Gen Level soft key. Thereafter, enter -75 and press dBm data
keys followed by RF Gen Level soft key.
5. Press Mobile Power soft key, enter 30 dBm/1W, using soft key.
6. Press Burst Type soft key and Normal soft key.
This completes the test equipment configuration setup.
The System Setup Configuration Data is saved even after the
power is turned off. However, the Manual Test Setup is not saved.

RF Tests
Receiver Tests
This test requires programming the radio. Refer to 6802974C10_
TETRA Customer Programming Software (CPS) for TCR1000.
1. Turn the radio ON.
2. Verify that your radio is in Group Mode.
3. Check that registration and "ITSI ---/---: xxxx" is displayed on the IFR "Manual
Test" screen
STATUS: REGISTRATION (ITSI ATTCHED)
GSSI: XXXXXXX SELECTED

5-8

TCR1000 TETRA Covert Terminal / Basic Service Manual

TEST SETUP & TESTING 380MHz

Transmitter Tests
1. Verify that your radio is in Test Group Mode.
2. Press the RF Gen Level soft key. Enter -90dBm by pressing the data keys
and RF Gen Level Key.
3. Press the PTT of the radio and monitor the IFR Manual Test screen which
displays the Burst Power, Power Profile, Timing Error, Vector Error, and
Frequency Error.
You have to hold the PTT in the pressed position long enough to
enable you to read the results.
- Burst Power Required Results: 2832dbm.
- Power Profile: Passed.
- Timing Error: < 0.25 symbols.
- Vector Error: Max 10% RMS, Max 30% Peak, Max 5% residual.
- Frequency Error: -/+ 100Hz.
4.

Press the Clear Down soft key, to proceed with other tests.

Call Processing Test


Talk Back
Before you start this test, make sure that your radio and test equipment are
configured the same as given in the Transmitter Test.
1. Press the PTT and speak into the mic of the radio. You will hear the last
three seconds of the speech frames before the PTT is released.
2. Press the Test Sound soft key to provide the 1 kHz signal to the radio
earpiece.
3. Release the PTT, you will hear a 1kHz tone from the radio earpiece for
about three seconds, the RCU and audio accessories need to be connected
up.
4. Press the Silence soft key to mute the 1kHz Audio Signal of the speaker.
5. Press the Clear Down soft key and check that the Cleardown Complete
status appear on the IFR Manual Test screen.

TEST SETUP & TESTING 380MHz

TCR1000 TETRA Covert Terminal / Basic Service Manual

Call to Mobile
1. Press the Call Mobile soft key on the IFR.
Select type of call.
2. Press Private Call.
You will hear beeps from the earpiece.
3. Press Abort Call soft key.
Repeat step 1 through 3 for Emergency calls.

5-9

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TCR1000 TETRA Covert Terminal / Basic Service Manual

TEST SETUP & TESTING 380MHz

Service Flowchart
Connect the radio to
the IFR (1)

Fail

Maintenance
level?

Perform all
tests: RF and audio

Pass

Fail
1

Replace
Main board
(*) and re-test

- Replace the customers radio


- Send the radio to Level 3 maintenance
- Send the new TEI number to service provider
- Clone/reprogram customer details to new unit

Fail

Pass

Replace
other kits one-by-one
and re-test

- Replace battery
- Replace antenna

Pass

- Send new TEI number to


the service provider
- Clone/reprogram,
customer details to new unit

(*) Main Board: See Service Replacement Kit (Appendix A)


Note: Not field replaceable for Latin America

(1) Refer to Replacement Parts


in Maintenance section.

MAINTENANCE

TCR1000 TETRA Covert Terminal / Basic Service Manual

6-1

CHAPTER 6

MAINTENANCE
Introduction
This Chapter provides the following details:
Preventive maintenance (inspection and cleaning).
Safe handling of CMOS and LDMOS devices.
Repair procedures and techniques.
Disassembly and reassembly of the radio.
Exploded views and parts lists

Preventive Maintenance
The TCR1000 does not require a scheduled preventive maintenance program. However, periodic
visual inspection is recommended.

Inspection and Cleaning


Check that the external surfaces of the radio are clean, and that all external controls and switches
are functional. It is not recommended to inspect the interior electronic circuitry.
The following procedures describe the recommended cleaning agents and methods to be used
when cleaning the external and internal surfaces of the terminal. External surfaces should be
cleaned whenever a periodic visual inspection reveals the presence of smudges, compound, or
grime.

6-2

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MAINTENANCE

Cleaning External Plastic Surfaces


The only recommended agent for cleaning external radio surfaces is a 0.5% solution (one teaspoon
of detergent per gallon of water) of mild dishwashing detergent in water. Apply sparingly with a stiff,
non-metallic, short-bristled brush to work all loose dirt away from the radio. Use a soft, absorbent,
lintless cloth or tissue to remove the solution and dry the radio. Make sure that no water remains
entrapped near the connectors, cracks or crevices.
Internal surfaces should be cleaned only when the radio is disassembled
for service or repair, and only to be done by Motorolas Managed
Technical Services or Authorised Motorola Service Centers.

The effects of certain chemicals and their vapors can have harmful results
on certain plastics. Avoid using aerosol sprays, tuner cleaners, and other
chemicals.

Cleaning Internal Circuit Boards and Components


Isopropyl alcohol (100%) may be applied with a stiff, non-metallic, short-bristled brush to dislodge
embedded or caked materials located in hard-to-reach areas. The brush stroke should direct the
dislodged material out and away from the inside of the radio. Make sure that controls or tunable
components are not soaked with alcohol. Do not use high-pressure air to hasten the drying process
since this could cause the liquid to collect in unwanted places. After completing of the cleaning
process, use a soft, absorbent, lintless cloth to dry the area. Do not brush or apply any isopropyl
alcohol to the frame, front cover, or back cover.
Always use a fresh supply of alcohol and a clean container to prevent
contamination by dissolved material (from previous usage).

MAINTENANCE

TCR1000 TETRA Covert Terminal / Basic Service Manual

6-3

Safe Handling of CMOS Devices


Complementary metal-oxide semiconductor (CMOS) devices are used in this family of terminals,
and are susceptible to damage by electrostatic or high voltage charges. Damage can be latent,
resulting in failures occurring weeks or months later. Therefore, special precautions must be taken
to prevent device damage during disassembly, troubleshooting, and repair. Handling precautions
are mandatory for CMOS circuits and are especially important in low humidity conditions. DO NOT
attempt to disassemble the terminal without first referring to the following CAUTION statement.

This terminal contains static-sensitive devices. Do not open the terminal


unless you are properly grounded. Take the following precautions when
working on this unit:

Store and transport all CMOS devices in conductive material so


that all exposed leads are shorted together. Do not insert CMOS
devices into conventional plastic snow trays used for storage
and transportation of other semiconductor devices.

Ground the working surface of the service bench to protect the


CMOS device. We recommend using the Motorola Static
Protection Assembly (part number 0180386A82), which includes
a wrist strap, two ground cords, a table mat, and a floor mat.

Wear a conductive wrist strap in series with a 100k resistor to


ground.
(Replacement wrist straps that connect to the bench top
covering are Motorola part number RSX4015_).

Do not wear nylon clothing while handling CMOS devices.

Do not insert or remove CMOS devices with power applied.


Check all power supplies used for testing CMOS devices to be
certain that there are no voltage transients present.

When straightening CMOS pins, provide ground straps for the


apparatus used.

When soldering, use a grounded soldering iron.

If at all possible, handle CMOS devices by the package and not


by the leads. Prior to touching the unit, touch an electrical
ground to remove any static charge that you may have
accumulated. The package and substrate may be electrically
common. If so, the reaction of a discharge to the case would
cause the same damage as touching the leads.

6-4

TCR1000 TETRA Covert Terminal / Basic Service Manual

MAINTENANCE

General Repair Procedures and Techniques


Environmentally Preferred Products (EPP) (refer to the marking on the printed circuit
boards examples shown below) were developed and assembled using environmentally
preferred components and solder assembly techniques to comply with the European
Unions Restriction of Hazardous Substances (ROHS) Directive 2002/95/EC and
Waste Electrical and Electronic Equipment (WEEE) Directive 2002/96/EC. To
maintain product compliance and reliability, use only the Motorola specified parts in this
manual.

Any rework or repair on Environmentally Preferred Products must be done using the appropriate
lead-free solder wire and lead-free solder paste as stated in the following table:

Table 6-1 Lead Free Solder Wire Part Number List


Motorola
Part Number

Alloy

Flux Type

Flux Content
by Weight

Melting
Point

Supplier Part
number

Diameter

Weight

1088929Y01

95.5Sn/3.8Ag/0.7Cu

RMA Version

2.7-3.2%

217C

52171

0.015

1lb spool

Table 6-2 Lead Free Solder Paste Part Number List


Motorola Part
Number

Manufacturer Part
Number

1085674C03

NC-SMQ230

Viscosity

Type

Composition & Percent Metal

900-1000KCPs
Brookfield (5rpm)

Type 3
(-325/+500)

(95.5%Sn-3.8%Ag-0.7%Cu)
89.3%

Liquid
Temperature
217C

Parts Replacement and Substitution


When damaged parts are replaced, identical parts should be used. If the identical
replacement component is not locally available, check the parts list for the proper Motorola
part number and order the component from the nearest Motorola Communications parts
center listed in SERVICE INFORMATION on page B-1.

MAINTENANCE

TCR1000 TETRA Covert Terminal / Basic Service Manual

6-5

Rigid Circuit Boards


The family of s uses bonded, multi-layer, printed circuit boards. Since the inner layers are
not accessible, some special considerations are required when soldering and unsoldering
components. The through-plated holes may interconnect multiple layers of the printed
circuit. Therefore, care should be exercised to avoid pulling the plated circuit out of the
hole.
When soldering near connector pins:

avoid accidentally getting solder in the connector.

be careful not to form solder bridges between the connector pins

closely examine your work for shorts due to solder bridges.

Chip Components
Use the RLN4062 Hot-Air Repair Station for chip component replacement. Adjust the
temperature control to 390 C (735 F), and adjust the airflow to a minimum setting. Airflow
can vary due to component density.

To remove a chip component:


1.

Use a hot-air hand piece and position the nozzle of the hand piece approximately
0.3 cm (1/8) above the component to be removed.

2. Begin applying the hot air. Once the solder reflows, remove the component using
a pair of tweezers.
3. Using a solder wick and a soldering iron or a power desoldering station, remove
the excess solder from the pads.

To replace a chip component using a soldering iron:


1.

Select the appropriate micro-tipped soldering iron and apply fresh solder to one
of the solder pads.

2. Using a pair of tweezers, position the new chip component in place while heating
the fresh solder.
3. Once solder wicks onto the new component, remove the heat from the solder.
4. Heat the remaining pad with the soldering iron and apply solder until it wicks to
the component. If necessary, touch up the first side. All solder joints should be
smooth and shiny.

To replace a chip component using hot air:


1.

Use the hot-air hand piece and reflow the solder on the solder pads to smooth it.

2. Apply a drop of solder paste flux to each pad.


3. Using a pair of tweezers, position the new component in place.
4. Position the hot-air hand piece approximately 0.3 cm (1/8) above the component
and begin applying heat.
5. Once the solder wicks to the component, remove the heat and inspect the repair.
All joints should be smooth and shiny.

6-6

TCR1000 TETRA Covert Terminal / Basic Service Manual

MAINTENANCE

Shields
Removing and replacing shields is recommended to be done with the Air Blower,
BOSCH GHG 603 or equivalent.

To remove the shield:


1.

Place the circuit board in the circuit board holder.

2. Add solder paste flux around the base of the shield.


3. Position the heat-focus head onto the shield.
4. Turn on the heater and wait until the shield lifts off the circuit board.
5. Once the shield is off, turn off the heat, and grab the part with a pair of tweezers.
6. Remove the circuit board from the circuit board holder.

To replace the shield:


1.

Add solder to the shield if necessary, using a micro-tipped soldering iron.

2. Next, rub the soldering iron tip along the edge of the shield to smooth out any
excess solder. Use solder wick and a soldering iron to remove excess solder
from the solder pads on the circuit board.
3. Place the circuit board back in the circuit board holder.
4. Place the shield on the circuit board using a pair of tweezers.
5. Position the heat-focus head over the shield.
6. Turn on the heater and wait for the solder to reflow.
7. Once complete, turn off the heat, raise the heat-focus head and wait
approximately one minute for the part to cool.
8. Remove the circuit board and inspect the repair. No cleaning should be
necessary.

MAINTENANCE

TCR1000 TETRA Covert Terminal / Basic Service Manual

6-7

Pre-baking of Integrated Circuits


Electronic components are generally coated with plastic material which has the nature of not being
waterproof. If kept unsealed the components can absorb humidity. When soldered to the board
(especially with reflow techniques) the sudden change in temperature can cause fissure or crack
which can result in malfunction or damage.
To avoid this problem these moisture sensitive components (MS) should be stored and shipped in a
sealed wrapping (dry pack). Processing must take place only with dry components when an
uninterrupted dry storage can be guaranteed, otherwise the components have to be pre-baked.
If a reflow procedure takes place close to MS components the whole board must be pre-baked.

Please refer to the following table:


P/N
5104932K08
5186988577
5171354L01
5185941F32
5187943V03
5115443M01
5187512V01
5199189J01
5189378V10
5188450M58

MSL*
3
3
2
3
3
3
3
3
3
3

DESCRIPTION
Tomahawk, U200
Javelin, U900
TETRA PA, U901
PCAP 2.4
Patriot ROM3
LNA- Life, U502
Half-Life, U507
FLASH/SRAM 64M Combo IC
EEPROM
GSCi-5000 IC

* Out of dry package Moisture Sensitivity Level (MSL) 1) No dry pack required
2) 1 year
3) 168 hrs

6-8

TCR1000 TETRA Covert Terminal / Basic Service Manual

MAINTENANCE

Disassembling and Reassembling the TCR1000


Mechanical checks and self tests should be performed on the unit at the basic level of service. To
perform testing at the field level, it is sometimes necessary to remove the antenna and the housing
from the unit. Procedures for disassembling and reassembling the unit are described in the following
sections.
Read each procedure thoroughly before performing the actual task.
Items in parentheses ( ) throughout this chapter refer to item
numbers in the exploded view diagrams and their associated parts
lists. (Refer to Figure 6-19 till Figure 6-22 on pages 6-27 till 6-29.)

Removing and Attaching the Antenna


The antenna must be removed each time the front housing is removed.
Recommended tools: no tools are required.

Removing the Antenna


With the TCR1000 turned off, turn the antenna counter-clockwise until it is
detached from the terminal.

Attaching the Antenna


With the TCR1000 turned off, turn the antenna clockwise to attach it to the
terminal.

Turn counter-clockwise to detach


Turn clockwise to attach

Figure 6-1 Removing and Attaching the Antenna

MAINTENANCE

TCR1000 TETRA Covert Terminal / Basic Service Manual

Removing and Attaching the Battery


Recommended tools: no tools are required.

Removing the Battery


1. With the radio turned off, push the release latch upward.
2. Remove the Battery Carrier (1)
3. Lift the battery from the radio.

Release Latch

2
1

Figure 6-2 Removing the Battery

6-9

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MAINTENANCE

Attaching the Battery


1. Position the battery with its three tabs align with the Battery Contacts on the
radio.
2. Carefully press the battery top downward until it snaps into place.
3. Attach the Battery Carrier (1).

Battery Contacts

Figure 6-3 Battery Engagement Slot and Battery Contacts

Figure 6-4 Attaching the Battery

MAINTENANCE

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6 - 11

Removing and Attaching the Front Housing


Recommended tools: T-6 Torx bit, Torx driver, mini flat-tip screwdriver.

Removing the Front Housing


1. Remove the Battery. (Refer to Removing the Battery on page 6-9)
2. Place the Main Housing Assembly facing down.
3. Remove the Motorola Name Plate (5) with a flat-tip screwdriver.
4. Clean the adhesive remains with alcohol.
5. Remove the two screws fastening the Front Housing (3) with a Torx T-6 bit.
6. Remove the Tamper Evident Sticker from the front housing protrusion.
7. Slide the Front Housing downwards and carefully remove it from the radio.
8. Carefully remove the Front Housing from the radio.

Attaching the Front Housing


1. Position the Front Housing (3) by sliding it towards the two guide pins on both
sides of the chassis.
2. Make sure the housing is positioned correctly, with the screw holes properly
aligned to the threads of the chassis.
3. Tighten the two screws with a Torx T-6 bit driver torque at 3.70.2 in-lb
(0.410.023Nm).
4. Glue a new Motorola Name Plate (5) over the screws.
5. Glue a new Tamper Evident Sticker over Front housing protrusion.

6 - 12

TCR1000 TETRA Covert Terminal / Basic Service Manual

MAINTENANCE

Motorola Name Plate

Front Housing

Front Housing Protrusion

Figure 6-5 Removing and Attaching the Front Housing

Figure 6-6 Tamper Evident Sticker Placement

MAINTENANCE

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6 - 13

Removing and Attaching the Dust Cover


Recommended tools: T-6 Torx bit, Torx driver, mini flat-tip screwdriver.

Removing the Dust Cover


1. Remove the Front Housing (3). (Refer to Removing and Attaching the Front
Housing on page 6-11.)
2. Lift the Dust Cover (2) from the two guide pins.

Attaching the Dust Cover


1. Place the Dust Cover (2) on the two guide pins
2. Press the Dust Cover firmly onto the mini USB hole.

Dust Cover
Extended Battery Port
Dust Cover Guide Pins

Figure 6-7 Removing and Attaching the Dust Cover

6 - 14

TCR1000 TETRA Covert Terminal / Basic Service Manual

MAINTENANCE

Removing and Attaching the Chassis


Recommended tools: T-6 Torx bit, Torx driver, mini flat-tip screwdriver.

Removing the Chassis


1. Remove the Antenna. (Refer to Removing the Antenna on page 6-8.)
2. Remove the Battery. (Refer to Removing the Battery on page 6-9.)
3. Remove the Front Housing. (Refer to Removing the Front Housing on
page 6-11.)
4. Place the Main Housing facing down on a clean work area.
5. Remove the Dust Cover (2). (Refer to Removing the Dust Cover on
page 6-13.)
6. Remove the six screws fastening the chassis with a Torx T-6 bit.
7. Carefully remove the chassis by lifting the top away from the Main Housing
Assembly first and then carefully removing the bottom away from the
engagement slot.
8. Slightly tilt the chassis and unplug the Vibrator Connector from the Vibrator
Flex.
9. Remove the Main O-ring (8) from the chassis.

Engagement Slot

Figure 6-8 Removing the Chassis

MAINTENANCE

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6 - 15

Attaching the Chassis


1. Place the Main O-ring (8). Make sure the O-ring rests in the retaining pocket
and all tabs are properly fitted into the chassis.
2. Gently press the vibrator flex onto the PCB board.
3. Insert the bottom portion of the chassis onto the main housing (engagement
slot location).
4. Position and carefully insert the top portion of the chassis into the main
housing, ensuring the O-ring seal remains in place around the chassis.
5. Gently press the chassis top.
6. Verify that the chassis is positioned correctly, screw holes are aligned to the
threads of the front housing, external antenna connector is visible through its
dedicated hole and no O-ring pinching is observed around the sides of the
main housing.
7. Tighten the six screws with a Torx T-6 bit driver torque at 3.70.2 in-lb
(0.410.023Nm).
8. Slide the front housing into the chassis. Make sure the retainer ribs have a
firm hold on the front housing.

Figure 6-9 Attaching the Chassis

6 - 16

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MAINTENANCE

Removing and Attaching the Vibrator


Recommended tool: mini flat-tip screwdriver.

Removing the vibrator


1. Remove the chassis. (Refer to Removing the Chassis on page 6-14.)
2. Turn the chassis up side down, and remove the vibrator from its slot with a
screwdriver.

Attaching the vibrator


1. Carefully push the vibrator into vibrator slot on the chassis.
2. Attach the chassis. (Refer to Attaching the Chassis on page 6-15.)

Vibrator

Vibrator Slot

Figure 6-10 Removing and Attaching the Vibrator

MAINTENANCE

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6 - 17

Removing and Attaching the UCM Board


Recommended tools: Phillips head Torx bit, Torx driver.

Removing the UCM Board


1. Remove the Chassis. (Refer to Removing the Chassis on page 6-14.)
2. Remove the screw (15) locking the UCM onto the Main Board.
3. Gently remove the UCM Board (14) from the Main Board (13). Be careful not
to damage the UCM connector when removing the board.

Attaching the UCM Board


1. Hold the Main Board (13) in place and carefully attach the UCM Board to the
Main Board. Make sure the connector is properly engaged.
2. Tighten the screw (15) onto the UCM with a torx driver.
.

UCM Board

Figure 6-11 Removing and Attaching the UCM Board

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MAINTENANCE

Removing and Installing the Internal Assembly


Recommended tools: Phillips head Torx bit, Torx driver, mini flat-tip screwdriver.

Removing the Internal Assembly


1. Remove the Chassis. (Refer to Removing the Chassis on page 6-14.)
2. Remove the UCM Board. (Refer to Removing the UCM Board on
page 6-17.)
3. Remove the CE Receptacle Module Retainer (17) with a screwdriver.
4. Gently pry the internal assembly via the mini USB receptacle towards the
external housing sidewalls to remove the internal assembly from the main
housing.
5. Lift the Internal Assembly with the bottom section out first.
6. Disconnect and remove the CE Receptacle.
7. Lift the SIM Door Cover from the top of the Internal Assembly.

Attaching the Internal Assembly


1. Place the SIM Door Cover into the Internal Assembly.
2. Connect the CE Connector to the Internal Assembly.
3. Attach the Internal Assembly back to the Main Housing Kit (12).
4. Place the CE Connector back into its original position.
5. Assemble the UCM Board. (Refer to Attaching the UCM Board on
page 6-17.)
6. Attach the CE Receptacle Module Retainer.
7. Attach the chassis. (Refer to Attaching the Chassis on page 6-15.)

MAINTENANCE

TCR1000 TETRA Covert Terminal / Basic Service Manual

6 - 19

.
CE Receptacle Module Retainer
CE Connector

SIM Door Cover


Mini USB Receptacle

Figure 6-12 Removing and Attaching the Internal Assembly 1


.

Internal Assembly

Main Housing Kit

Figure 6-13 Removing and Installing the Internal Assembly 2

6 - 20

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MAINTENANCE

Removing and Attaching the Remote Control Unit (RCU) Back


Housing
Recommended tools: T-6 Torx bit, Torx driver, mini flat-tip screwdriver.

Removing the RCU Back Housing


1. Position the RCU facing up with the front housing on a flat surface.
2. Remove the four screws fastening the Back Housing (23) to the Front
Housing with a Torx T-6 bit.
3. Gently remove the Back Housing from the assembly.

Attaching the RCU Back Housing


1. Align and gently place the Back Housing (23) to the Front Housing.
2. Tighten the four screws fastening the Back Housing to the Front Housing with
a Torx T-6 bit at 1.30.1 in-lb (0.150.011 Nm).
.

Back Housing

Front Housing

Figure 6-14 Removing and Attaching the RCU Back Housing

MAINTENANCE

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6 - 21

Removing and Attaching the RCU Dust Cover


Recommended tools: Phillips head Torx bit, Torx driver, mini flat-tip screwdriver

Removing the RCU Dust Cover


1. Remove the Back Housing (23). (Refer to Removing the RCU Back
Housing on page 6-20.)
2. Using your index and thumb fingers, hold the Dust Cover (20) firmly and
apply constant force upwards to remove it from the Front housing.

Attaching the RCU Dust Cover


1. Hold the Dust Cover (20) and slot it into the Front Housing.
2. Ensure that the dust cover is fully inserted into the dust cover opening.
3. Attach the Back Housing (23). (Refer to Attaching the RCU Back Housing
on page 6-20.)

Dust Cover

Figure 6-15 Removing and Attaching the RCU Dust Cover

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MAINTENANCE

Removing and Attaching the RCU PCB Board


Recommended tools: Phillips head Torx bit, Torx driver, mini flat-tip screwdriver.

Removing the RCU PCB Board


1. Remove the USB connector from the RCU by twisting the retaining cap
counter clockwise.
2. Remove the RCU Back Housing(23). (Refer to Removing the RCU Back
Housing on page 6-20.)
3. Remove the Dust Cover (20). (Refer to Removing the RCU Dust Cover on
page 6-21.)
4. Remove the Keypad Flex Assembly connector from the PCB Board (21).
5. Gently pry out the PCB board from the Front Housing with a screwdriver.

Attaching the RCU PCB Board


1. Rotate the RCU Channel Select Knob to align with the flat area on the RCU
PCB Board (21).
2. Gently position the PCB Board onto the front housing guides.
3. Connect the Keypad Flex Assembly connector to the PCB Board.
4. Connect back the USB connector.
5. Attach the Dust Cover (20). (Refer to Attaching the RCU Dust Cover on
page 6-21.)
6. Attach the Back Housing (23). (Refer to Attaching the RCU Back Housing
on page 6-20.)

MAINTENANCE

TCR1000 TETRA Covert Terminal / Basic Service Manual

USB Connector

Channel Selector Knob


Figure 6-16 Removing and Attaching RCU PCB Board

6 - 23

6 - 24

TCR1000 TETRA Covert Terminal / Basic Service Manual

MAINTENANCE

Removing and Attaching the Keypad Flex Assembly


Recommended tools: T-5 Torx bit, Torx driver, Phillips screwdriver, mini flat-tip screwdriver.

Removing the Keypad Flex Assembly


1. Remove the RCU PCB Board (21). (Refer to Removing the RCU PCB
Board on page 6-22.)
2. Remove the three screws fastening the Keypad Flex Assembly with a T-5
Torx bit.
3. Gently remove the Keypad Flex Assembly from the Front Housing.

Attaching the Keypad Flex Assembly


1. Place the Keypad Flex Assembly onto the screw locking holes on the front
housing.
2. Tighten the three screws fastening the keypad flex assembly with a Torx T-5
bit at 1.80.1 in-lb (0.200.011 Nm).
3. Attach the RCU PCB Board (21).(Refer to Attaching the RCU PCB Board on
page 6-22.)

Keypad Flex Assembly

Figure 6-17 Removing and Attaching Keypad Flex Assembly

MAINTENANCE

TCR1000 TETRA Covert Terminal / Basic Service Manual

6 - 25

Removing and Attaching the Keypad


Recommended tool: T-5 Torx bit, Torx driver, Phillips screwdriver, mini flat-tip screwdriver.

Removing the Keypad


1. Remove the Keypad Flex Assembly. (Refer to Removing the Keypad Flex
Assembly on page 6-24.)
2. Gently remove the rubber keypad.

Attaching the Keypad


1. Place the rubber keypad into the Front Housing. Make sure there is no gap
between the two.
2. Attach the Keypad Flex retainer. (Refer to Attaching the Keypad Flex
Assembly on page 6-24.)

Keypad

Figure 6-18 Removing and Attaching Keypad

6 - 26

TCR1000 TETRA Covert Terminal / Basic Service Manual

MAINTENANCE

Exploded Views

4
3

6
2

Figure 6-19 Transceiver Exploded View 1

MAINTENANCE

TCR1000 TETRA Covert Terminal / Basic Service Manual

6 - 27

10

11
9

Figure 6-20 Transceiver Exploded View 2

6 - 28

TCR1000 TETRA Covert Terminal / Basic Service Manual

MAINTENANCE

16

or

15

14

17
13

18

12

Figure 6-21 Transceiver Exploded View 3

MAINTENANCE

TCR1000 TETRA Covert Terminal / Basic Service Manual

6 - 29

24

23

22

21

20

19

Figure 6-22 RCU (PMLN5343_) Exploded View

6 - 30

TCR1000 TETRA Covert Terminal / Basic Service Manual

MAINTENANCE

Torque List
Description

Part /Kit Number

Quantity

Torque

Front Housing Screw (M2X5)

0386104Z04

3.70.2 in-lb (0.410.023 Nm)

Chassis Screw (M2X11)

0375639M01

3.70.2 in-lb (0.410.023 Nm)

RCU Housing Screw

0371907L01

1.30.1 in-lb (0.150.011 Nm)

Keypad Retainer Screw

0316280H01

1.80.1 in-lb (0.200.011 Nm)

Replacement Parts
Damaged parts should be replaced with identical replacement parts.
For complete information on ordering required parts and kits, contact your local
customer service representative.
The first column of the radio replacement parts list provides you with the call out
number of the components as marked in Figure 6-19 on page 6-26, Figure 6-20
on page 6-27, Figure 6-21 on page 6-28 and Figure 6-22 on page 6-29.

Radio Replacement Parts List


No. from
exploded
view

Part/Kit Number

1575637M01

Battery carrier

1571569M01

XCVR Dust Cover

1571753M01

Front Housing

0386104Z04

M2X5 screw

3378121A01

Motorola Name Plate

PMAE4057_

Double Loop Body Worn


Antenna

Non GPS Enabled

PMAE4058_

Double Loop Body Worn


Antenna

GPS Enabled

PMAE4059_

Single Dribble Antenna

PMAE4060_

Folded Semirigid Antenna

0104031J39

Sim Door Cover Assembly

3271754M01

Main O-ring

0104030J95

Chassis Assembly

Description

Remarks

MAINTENANCE

TCR1000 TETRA Covert Terminal / Basic Service Manual

No. from
exploded
view

Part/Kit Number

10

0375639M01

M2X11 screw

11

0104030J96

Vibrator Assembly

12

0104030J97

Main Housing Kit

13

Description

XCVR PCB

6 - 31

Remarks

Board can only be replaced by


Motorola Service Center or
Motorola Service Depot

14

CLN8383_

UCM PCB

15

0386104Z04

M2X5 screw

16

7578098A01

Damper UCM Absorber

Install Only when UCM not


present

17

4286372U14

CE Receptacle module
retainer

Retainer Clip

18

0104031J93

CE Receptacle Flex Module

19

0104030J33

RCU Front Cover Kit

20

1571759M01

Dust Cover Rubber Seal

21

PMLE1493_

RCU PCB

22

3271727M01

Main Seal

23

1571725M01

Back Housing

24

0371907L01

Housing Screw

6 - 32

TCR1000 TETRA Covert Terminal / Basic Service Manual

Notes

ACCESSORIES

TCR1000 TETRA Covert Terminal / Basic Service Manual

A-1

APPENDIX A

ACCESSORIES
Introduction
Motorola provides the following approved optional accessories to improve the productivity of the
TCR1000.
For a complete list of Motorola-approved antennas, batteries and other accessories, visit the
following web site: http://www.motorola.com/governmentandenterprise

Antennas
PMAE4057_

Double Loop Body Worn Ant 380430

PMAE4058_

Double Loop Body Worn Ant 380 W/GPS

PMAE4059_

Flex Dribble Whip Ant 380430 W/GPS

PMAE4060_

Folded Mono Semi-Rigid Ant 380 W/GPS

Audio Accessories
PMLN5167_

Earpiece Right Ear (Beige)

PMLN5168_

Earpiece Right Ear (Brown)

PMLN5171_

Waxtrap (15 Waxtraps)

PMLN5169_

Inductive Patch With Mic

PMLN5170_

Inductive Loop With Mic 28

SNN5784_

BK60 Battery For Transceiver

PMNN4084_

EB9MM Battery For Extended Battery

PMKN4025_

RS-232 Data Cable

PMKN4026_

USB Cable

PMKN4043_

180mm Audio and 520mm RCU Cable

Batteries

Cables

A-2

TCR1000 TETRA Covert Terminal / Basic Service Manual

Carrying
PMLN5245_

Shoulder Harness, Black L Size

PMLN5244_

Shoulder Harness, White L Size

PMLN5301_

Shoulder Harness, Black XL Size

PMLN5300_

Shoulder Harness, White XL Size

PMLN5303_

Shoulder Harness, Black M Size

PMLN5302_

Shoulder Harness, White M Size

PMLN5305_

Shoulder Harness, Black S Size

PMLN5304_

Shoulder Harness, White S Size

PMLN5246_

Full Body Vest, Black L Size

PMLN5243_

Full Body Vest, White L Size

PMLN5295_

Full Body Vest, Black XL Size

PMLN5294_

Full Body Vest, White XL Size

PMLN5297_

Full Body Vest, Black M Size

PMLN5296_

Full Body Vest, White M Size

PMLN5299_

Full Body Vest, Black S Size

PMLN5298_

Full Body Vest, S Size, White

Chargers and Vehicle Solutions


SPN5394_

Vehicular Battery Only Charger Cradle

SYN7456_

AC Plug Adaptor For Euro For SPN5205_

SYN7455_

AC Plug Adaptor For UK For SPN5202_

SPN5202_

Indoor Wall Mount Power Supply For BOC SPN5394_

SYN1630_

Standard Mid-Rate EMU-VPA

WALN4092

Travel Charger Kit (Includes UK And Euro Adapters)

PMLN5268_

TCR1000 Ext Battery Housing 100mm

PMLN5388_

TCR1000 Ext Battery Housing 300mm

PMHN4110_

ExtPOD Battery Carrier Door

PMLN5344_

Extension Battery Module Strap

ExtPOD

ACCESSORIES

SERVICE INFORMATION

TCR1000 TETRA Covert Terminal / Basic Service Manual

B-1

APPENDIX B

SERVICE INFORMATION
Servicing TCR1000 TETRA Covert Terminals
Service for the radios is based on the substitution method; a faulty part is replaced by a
working one, providing quicker service to the customer. For example, if the PCB board is
faulty, it is replaced. If the radio requires more complete testing or servicing than that is
available at field level, it is sent to the Motorola Regional Service Centre (refer Service
Information on page B-2); where it is serviced, and return

Level 1 and 2 Maintenance


This manual covers Level 1 and Level 2 Maintenance:

at Level 1 Maintenance, you replace the transceiver and/or accessories and send the
faulty transceiver and/or accessories to higher level of maintenance;
at Level 2 Maintenance, a transceiver board and/or housing kit is replaced;

Level 3 Maintenance

at Level 3 Maintenance, the transceiver board is repaired by Radio Support Depots of


which repairs are down to component level where retuning is required.

The TCR1000 terminals are programmed at the factory. They cannot be tuned at the field
service level.
Contact your local Support Centers for information.

Replacement Parts
Damaged parts should be replaced with identical replacement parts.
For complete information on ordering required parts and kits, contact your local customer
service representative (see following pages).

B-2

TCR1000 TETRA Covert Terminal / Basic Service Manual

SERVICE INFORMATION

Service Information
Europe, Middle East and Africa Region
European Radio Support Centre (ERSC)
Motorola European Radio Support Centre is available at:
Motorola European Support Centre ERSC
Tel.: +49 (0)30 6686 1555
Fax: +49 (0)30 6686 1579
Am Borsigturm 130
13507 Berlin
Germany

EMEA Systems Support Centre (ESSC)


The Systems Support Centre is available at:
Telephone:+44 (0) 1256 484448
E-mail:
ESSC@motorola.com

Piece Parts
Some replacement parts, spare parts, and/or product information can be ordered directly.
If a complete Motorola part number is assigned to the part, it is available from Motorolas
Managed Technical Services (MTS). If no part number is assigned, the part is not
normally available from Motorola. If a parts list is not included, this generally means that
no user-serviceable parts are available for that kit or assembly.
Note on this digital Tetra Radio: The CPS has no capability to tune the radio. Tuning
the radio can only be performed at the factory or at the appropriate Motorola
Service Centre. Components replacement can affect the radio tuning and must
only be performed by the appropriate Motorola Service Centre.

Parts identification and ordering


Request for help in identification of non-referenced spare parts should be directed to your
local Motorola Managed Technical Service representative. Orders for replacement parts,
kits and assemblies should be placed directly on Motorolas local distribution organization
or via the Extranet site Motorola Online at: http://www.motorola.com/emeaonline

EMEA Test Equipment Support


Information related to support and service of Motorola Test Equipment is available by
calling the Motorola Test Equipment Service in Germany at +49 (0) 6128 702179, Telefax
+49 (0) 6128 951046, through the Customer Care Organization of Motorolas local area
representation, or via the Internet at: http://www.gd-decisionsystems.com/cte/

SERVICE INFORMATION

TCR1000 TETRA Covert Terminal / Basic Service Manual

Latin America Region


Latin America Radio Support Centres
The Customer Support is available through the following service centres:

Warranty and Repairs:


MOTOROLA DE COLOMBIA SERVICE CENTRE
Torre Banco Ganadero
Carrera 7 No. 71-52
Torre B piso 13
Oficina 1301
Bogota- Colombia
(571) 376-6990
MOTOROLA DE MEXICO SERVICE CENTRE
Bosques de Alisos #125
Col. Bosques de las Lomas
CP 05120 Mexico DF
5252576700

Piece Parts:
To order parts in Latin America and the Caribbean contact your local Motorola GEMS representative.
MOTOROLA, INC.
Latin American Countries Region
789 International Parkway
Sunrise, FL 33325
USA 954-723-8959
MOTOROLA DE ARGENTINA
Ave. del Libertador 1855
B1638BGE, Vicente Lopez
Buenos Aires, Argentina
5411-4317-5300
MOTOROLA DE LOS ANDES C.A.
Ave. Francisco de Miranda
Centro Lido, Torre A
Piso 15, El Rosal
Caracas, 1060 Venezuela
58212-901-4600
MOTOROLA DO BRASIL LTDA.
Av. Chedid Jafet
222 Bloco D Conjuntos 11,12,21,22 E 41
Condominio Millennium Office Park
04551-065- Vila Olimpia, Sao Paulo
Brasil
5511-3847-668

B-3

B-4

TCR1000 TETRA Covert Terminal / Basic Service Manual

SERVICE INFORMATION

MOTOROLA CHILE
Ave. Nueva Tajamar 481
Edif. World Trade Center
Of. 1702, Torre Norte
Las Condes
Santiago, Chile
562-338-9000
MOTOROLA DE COLOMBIA, LTDA.
Carrera 7 #71-52
Torre A, Oficina 1301
Bogot, Colombia
571-376-6990
MOTOROLA DE COSTA RICA
Parque Empresarial Plaza Roble
Edificio El Portico, 1er Piso
Centro de Negocios Internacional
Guachepelin, Escazu
San Jose, Costa Rica
506-201-1480
MOTOROLA DEL ECUADOR
Autopist Gral. Rumiahui, Puente 2
Conjunto Puerta del Sol Este-Ciudad Jardin
Pasa E, Casa 65
Quito, Ecuador
5932-264-1627
MOTOROLA DE MEXICO, S.A.
Calle Bosques de Alisos #125
Col. Bosques de Las Lomas
05120 Mxico D.F.
Mxico
52-555-257-6700
MOTOROLA DEL PERU, S.A.
Ave. Repblica de Panama 3535
Piso 11, San Isidro
Lima 27, Peru
511-211-0700

Technical Support:
http://www.motorola.com/businessonline, go to Contact Us to request technical support
Some replacement parts, spare parts, and/or product information can be ordered directly. If a complete
Motorola part number is assigned to the part, it is available from Motorola. If no part number is assigned, the
part is not normally available from Motorola. If the part number is appended with an asterisk, the part is
serviceable by Motorola Depot only. If a parts list is not included, this generally means that no
user-serviceable parts are available for that kit or assembly.

SERVICE INFORMATION

TCR1000 TETRA Covert Terminal / Basic Service Manual

B-5

Recommended Programming Equipment


Name

Part Number

TCR1000 CPS MR9.6


RS-232 Programming cable (set cable
switch to FLASH)
USB Programming cable
Cable, Keyload TCR1000 only
Antenna to SMA Adaptor
Battery Eliminator
Interface Test Box
Chassis Protector

PMVN4148A
PMKN4025_
PMKN4026_
PMKN4077_
PMLN5383_
PMLN5384_
PMLN5385_
66007019001

Service Replacement Kit Matrix


Sales Model Description

Service Tanapa

TCR1000 380430 MHz

PMUE2955AS

TCR1000 380430 CLEAR

PMUE3234AS

TCR1000 380430 CLEAR


Mainboard

Part Number

GMLN4561_

Description

Mace UCM Kit

All models listed in the Service Tanapa Column are not field replaceable.

B-6

TCR1000 TETRA Covert Terminal / Basic Service Manual

Notes

CONNECTOR PIN FUNCTIONS

TCR1000 TETRA Covert Terminal / Basic Service Manual

C-1

APPENDIX C

CONNECTOR PIN FUNCTIONS


CE Bottom Connector

GND

BAT_FDBK

EXT_B+

USB+/TXD/TDO

USB-/RXD/TDI

USB_POWER/IGNITION/RTS

SWB+

HOOK_SWITCH/CTS

MUTE/FS/DCD

AUD_SEL2/SCK/RI

10

AUD_SEL1/SRDA/DTR

11

AUD_SEL0/STDA/DSR

12

OPTION1

13

OPTION2

14

AUDIO_OUT (SPKR-)/
RADIO ON/OFF

15

AUDIO_IN
AUDIO_OUT (SPKR+)

16
17

17 pin CE Connector

C-2

TCR1000 TETRA Covert Terminal / Basic Service Manual

CONNECTOR PIN FUNCTIONS

Mode Select (Option1 and Option2):


The following logic levels can be used to select the requested CE Bus mode:
MODE

OPTION_1

OPTION_2

USB_PWR

AUDIO_IN

1
1
1
0
0

1
1
0
1
0

0
>4.0V
X
X
X
X

X
1
1
1
X
X

NORMAL (no accessory)


USB Accessory/Computer
Dumb Accessory
RS-232 (8 wire)/IDB Smart Cable
PTT
SB9600

Diode connected from Option 2


to 1

Accessory Connector Pin-Outs


Pin
No.

Signal Name (Short Form)

Power/
Default
States

USB

RS232
(8 wire)

RCU
and
Audio

Power Ground/ Audio In


Ground/ RCU Ground

GND

GND

GND

Battery Feedback
(BATT_FDBK)

BATT_
FDBK

BATT_
FDBK

BATT_
FDBK

External Power (EXTB+)

EXTB+

EXTB+

EXTB+

USB+/TXD (D+)

D+

TXD

TXD

USB-/RXD (D-)

D-

RXD

RXD

USB Power/Ignition/Send/End
/ RTS (USB_PWR)

USB_
PWR

RTS

Switched Battery (SWB+)

SWB+

SWB+

Hook Switch / FM_DATA / CTS


(HKSW)

HKSW

CTS

MUTE/FS/DCD (MUTE)

SWB+

Remarks

GND

SWB+

Imax = 450 mA, V=Raw_B+

DCD

10 DUMB_SEL2/SCK/RI (DSEL2) DSCEN

DSCEN

RI

11 DUMB_SEL1 / FM_CLOCK
/SRDA / DTR (DSEL1)

DTR

12 DUMB_SEL0 / FM_EN /
STDA/ DSR (DSEL0)

DSR

GND

GND

13 Option 1 (OPT1)

UPLink

UPLink

OPT1

OPT1

14 Option 2 (OPT2)

DNLink

DNLink

OPT2

OPT2

15 Audio Out On/Off (SPKR -)

SPKR -

SPKR -

SPKR -

SPKR -

8 Ohm load: Vmax swing = 0.43 Vrms,


I = 53 mA rms at 1020 Hz at nominal
transmission level

16 Audio In (AUDIO_IN)

AUDIO_
IN

AUDIO_
IN

AUDIO_
IN

AUDIO_
IN

Typical mic. sensitivity: -33 dBV/PA

17 Audio Out (SPKR +)

SPKR +

SPKR +

SPKR +

SPKR +

Spkr- and Spkr+ are differential audio


output

CONNECTOR PIN FUNCTIONS

TCR1000 TETRA Covert Terminal / Basic Service Manual

Hybrid Cable
USB CONNECTOR ASSEMBLY

LEMO RECEPTACLE

CE CONNECTOR ASSEMBLY

C-3

C-4

TCR1000 TETRA Covert Terminal / Basic Service Manual

CONNECTOR PIN FUNCTIONS

AUDIO CE Connector
CE Connector

17 Pin CE Connector / Hybrid cable

Audio - 4 pin LEMO Female

AUDIO OUT (SPKR -)


SPKR - (ALRTM)
SPKR + (ALRTP)
AUDIO_IN

Pin 15
Pin 17

Pin 3

AUDIO OUT (SPKR +)


Pin 4
AUDIO IN
Pin 1

Pin 16
AUDIO GND

Pin 2

Spiral

Micro USB - RCU

Black wire
SWB+
TXD
RXD
OPT1

Pin 7
Pin 4
Pin 5
Pin 13

OPT2

Pin 14

AUDIO_SEL0

Pin 12

AUDIO_SEL2

Pin 10

AUDIO_IN GND /
RCU GND

Pin 1

Green wire
Red wire
Blue wire
Orange wire
RCU GND

Pin 1

SWB+

Pin 2

RXD

Pin 3

TXD

Pin 4

PTT

Pin 5

GND

Shield GND

CONNECTOR PIN FUNCTIONS

TCR1000 TETRA Covert Terminal / Basic Service Manual

C-5

Lemo Receptacle for Audio

Pin 4: Spkr +

Pin 1: Mic-in

Pin 3: Spkr -

Pin 2: Gnd

Viewed from Solder Side

Lemo Plug for Audio

Pin 1: Mic-in

Pin 4: Spkr +

Pin 2: Gnd

Pin 3: Spkr -

Viewed from Solder Side

C-6

TCR1000 TETRA Covert Terminal / Basic Service Manual

Notes

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