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Volume No.
Factory standard
Volume No.
The present standard shall be executed from Oct. 1986 and from
the product No.74 as far as the concrete product is concerned.
2.
3.
4.
5.
6.
Standardization section
17/07/1986
B808-86
1.1
1.2
Class
Code
Surface clean-up
Applicability
degree
scope
clean-up
examples
1 Sand blast clean Thoroughly clear all Components
1
Cleanness
-1
scale,
attached in
speed
adhesive regulation
surfaces
inclusion and
castings.
2
Adopt
chemical
clean-up
of sands,
safety
show
their
(for
the
please
Appendix B).
3
Polish
if
necessary.
4 Other methods.
1Thoroughly
2
Cleanness
-2
clean
treatment
2
Polish
matters, in
up adhesive
speed
sands, regulation
safety
necessary.
make
the
3 Other methods.
nearly
show
attachment
of
oxides) to have an
area
ratio
of
not
however,
not
as
well
as
Table 1 (continued)
Examples
Class
Code
of methods
for surface
clean-up
Common
Cleanness
-3
Applicability
Surface clean-up degree
examples
Clear all the scale, attached Surfaces
scope
adhesive
sands, have
visual
spots
or
stains
(produced by attachment of
oxides) to have an area ratio
of less than 40% in any area
of 25 mm x 25 mm at the
bottom of metallic dents and
scale
attached
tightly,
Cleanness
-4
Artificially
scale etc.
Attain the aim of clearing Painting
clean-up
adhesive
sand,
dust, surfaces on
foundation
parts or ones
wire brush,
paid
no
sand
attention
to
wheel etc.
the
outer
appearance.
1.3
1.5
1.6
1.7
1.8
The castings laid aside for a long time and becoming rusty shall
be cleaned up again before use and shall not be handed to the
next work procedure until the grade requirement as stipulated
in clause 1.4 has been met and an inspection has been
passed.
2.
2.1
Class
Code
Cleanness
-1
methods for
surface clean-
Applicability
Surface clean-up degree
scope
examples
up
1 Sand blast Thoroughly clear all the Components
clean
up
to scale,
welding
slag, in
speed
the rust
surfaces
Cleanness
-2
to
make
the protection
welding parts.
2
etc.
safety
methods.
1 Thoroughly Clear all the scale, welding Components
perform sand slag,
blast
treatment
Polish
necessary.
3
beads, in
speed
clean
2
welding
methods.
safety
stains
(produced
by
attachment of oxides) to
have an area ratio of not
exceeding 10% in any area
of 25 mm x 25 mm,
however, not allowed to
Cleanness
-3
Common
sand
treatment
(produced
visual
by appearance
attachment of oxides) to
have an area ratio of less
than 40% in any area of 25
mm x 25 mm at the bottom
of metallic dents and scale
attached tightly, however,
not allowed to have any oil
dirty and loosened scale
etc.
Attain the aim of clearing Painting
Artificially
4
Cleanness
-4
clean-up
by welding
slag,
dust,
welding surfaces on
attached the
parts or ones
sand
wheel etc.
paid
no
attention
to
the
outer
appearance
2.2
can
be
washed
using
an
acid
and
by
3.1
3.2
3.3
4.
4.1
mechanically
machined
and
finished
parts
and
4.2.1 Before assembly, the shell of the oil system shall be put into a
clean vessel and soaked in kerosene for about 24 hours, then
b.
stipulations:
Where,
A:
F:
F of other shell
K:
foreign matters and impurities by naked eyes, one shall also use
flour mass or other sticky substances to touch various portions
inside the bearings until no fine particles are visible on the flour
mass by naked eyes.
4.3.2One shall inspect one by one the exterior surfaces of the
components installed in the bearing box in compliance with the
method and requirement as stipulated in clause 4.3.1.
4.3.3One shall continuously fulfill the installation process of the
components into the bearing box and in the whole process, one
shall strictly prevent any foreign matter from falling in.
4.3.4The welding seams after a bending and welding shall be
cleaned up. After an acid and phosphorization treatment, the
tube ends shall be blocked to prevent any foreign matter from
falling in.
4.4
4.5.1 One shall frequently inspect the cleanness of the oil systems
for component test rigs and general assembly trial run test
stands and the inspection results shall meet the present
requirements.
One shall inspect the oil systems for component test rigs once
every two months and shall inspect the oil system for general
assembly trial run test stands each time before use.
4.5.2 One shall inspect the cleanness of the oil systems for
component test rigs and general assembly trial run test stands
by complying with the following methods.
a.
b.
c.
d.
During the oil filtration, repeat the steps in a and b until all the
requirements are met.
5.
Steam systems for a steam turbine include the main steam stop
valves, regulating valves, main steam pipelines, flow path and
connection pipes etc.
5.1 Requirement for cleanness of castings, cold work welding parts,
pipelines and mechanically machined finished parts and
components of a steam system
5.1.1The cleanness of castings in a steam system shall meet the
requirements of cleanness-2~cleanness-3 stipulated in the
present standard 1.2.
5.1.2The cleanness of cold work welding parts and pipelines in a
steam system shall meet the requirements of cleanness2~cleanness-3 stipulated in the present standard 2.1.
5.1.3The cleanness of mechanically machined parts and components
in a steam system shall meet relevant requirements for finished
parts and components stipulated in the present standard 3.1
3.3.
5.2 No metallic fins and burrs are allowed to be left on the rotors of
a steam turbine.
5.3 All the welding slag and beads etc. shall be cleaned up after the
blade shrouds and lacing wires have been welded on the rotors
of a steam turbine.
5.4
cleanness
of
welded
diaphragms
shall
meet
the
5.5
All the scale, welding slag, welding beads and impurities etc.
attached matters inside the main steam pipelines provided by
the manufacturer shall be cleaned up.
5.6
5.7
5.8
5.9
5.9.1 The cleanness of main steam stop valves and regulating ones
shall meet the requirement of cleanness-2~cleanness-3 for
castings stipulated in the present standard 1.2.
5.9.2 The cleanness of mechanical machining of main steam stop
valves and regulating ones shall meet the requirement for
cleanness of mechanically machined finished parts and
components stipulated in the present standard 3.1~3.3.
Items to be measured
The cleanness of an oil system before assembly shall be
determined by the following process: wash the parts and
components in the oil system with clean kerosene (apart from
parts in a transition and tight fit) until they are clean, sample all
the dirty matters such as sand, metallic debris, fibers, dust and
other impurities, use a 200-mesh copper wire net to filter and
record the weight of dirty matters and maximum particle
diameter being measured.
A.2
b.
c.
graduations;
d.
b.
c.
d.
A.3
b.
c.
A.3.2 Rinse
Use brushes to dip in kerosene and rinse the surfaces and
inner chambers of parts and components. Use cylindrical
brushes having a bigger diameter than that of holes to rinse
various hole passages and employ washing bottles and oil
guns to spray washing after kerosene is sucked until they are
clean.
A.3.3 Filtration by using a brass wire net
First rinse the brass wire net with gasoline before filtration and
fold the net after the gasoline has been volatilized. Put the net
in a measuring flask and open the cover, hold temperature for 1
hour in an oven at a temperature of 105 , cool down for 30
minutes at a room temperature, then weigh the brass wire net.
After filtration, put the net with dirty matters in a measuring flask
and place the flask in an oven at a temperature of 105 to
hold temperature for 1 hour, take out and close the cover, cool
down for 30 minutes at a room temperature, then use a scale to
a.
b.
c.
Thermocouples
d.
e.
f.
g.
DC power source.
B.2
Technological process
1.
through the solution. When the castings are put in the solution
tank, they must have no water for fear of any explosion. The
fragile materials must undergo a preheating process and the
non-fragile materials can omit this working procedure.
2.
3.
The castings shall be put into a hot water box to wash with the
hot water temperature ranging from 80 to 90 . The aim of
washing is to wash clean the sodium hydrate solution on the
interior and exterior surfaces of the castings (otherwise, the
sodium hydrate solution will be combined with carbon dioxide in
air to produce a sodium bicarbonate white film, covering the
casting surfaces, causing corrosion to the castings and
influencing the next working procedure. Through a clean-up,
the remaining sand can be all removed. Because of the coating
layer being melted, the remaining metallic portion of the
adhesive sand falls off itself or falls off when quenching. As for
the fast adhesive sand, the sand can be all removed and the
honeycomb-shaped metallic portion is left and easily removed
by using a wind gun or cut off by using a gas cutting gun).