ProdNews 11 2015

Systems and Service
Industrial Networking and Connectivity

Industrial Identification
Object Detection
Linear Position Sensing and Measurement
Products + News
Condition Monitoring and Fluid Sensors

Accessories
Best Quality for Efficient Automation
+++ Systems and Service +++ Industrial Networking and Connectivity +++ Industrial Identification
+++ Object Detection +++ Linear Position Sensing and Measurement +++ Condition Monitoring and Fluid Sensors +++ Accessories
Headquarters
Balluff GmbH
Schurwaldstrasse 9
73765 Neuhausen a.d.F.
Germany
Phone +49 7158 173-0
Fax +49 7158 5010
balluff@balluff.de
Doc. No. 871424/Mat. No. 181688 EN

K15; Subject to modification. Replaces D15.
www.balluff.com
As the leading sensor specialist and system provider with more than
90 years of company tradition, Balluff GmbH has been a recognized
partner in factory automation for decades. The global player has a
strong presence with 61 sales branches and representative offices
as well as nine production sites on all continents. The corporate
headquarters in Neuhausen a.d.F. is located near Stuttgart.
Benefit from comprehensive

sensor expertise from a single
source. Achieve solutions
suited to your requirements.
Balluff offers a wide array of products with varied operating principles

taking advantage of the broad spectrum of technology available, including high-quality sensors and systems for position measurement
and identification, as well as sensors for detecting objects and measuring fluids. The full-range assortment includes optimal network and
connection technology and a comprehensive line of accessories.
We offer innovative, first-class products tested in our own accredited
laboratory and maintain certified quality management in accordance
with DIN EN 9001:2008. Our technology speaks for itself in international applications. since it also meets regional standards.
Balluff stands for application-specific customer solutions, comprehensive services, individual consultation and prompt service.
Our staff of more than 3000 employees is committed to providing
outstanding service worldwide.
n www.balluff.com
Products + News
Contents
Systems and Service

Mold ID Transparency in mold handling starting page 10
Tool ID Upgrade Upgrading from a single source starting page 12
Shielded RFID read/write heads with 13.56 MHz starting page 32

Handheld barcode reader for warehousing and logistics starting page 34
Handheld barcode reader industrial grade and rugged starting page 36
Industrial
Identification
4
Network technology for more efficiency starting page 16

IO-Link hub with expansion port starting page 18
Profinet master with 16 IO-Link ports starting page 20
Profinet Push-Pull module starting page 22
SmartLight LED Signal Tower Light with IO-Link
starting page 24
Inductive couplers starting page 28
Industrial
Networking and
Connectivity
n www.balluff.com
Object
Detection
Products + News
Contents
Photoelectric sensors BOS 08E starting page 40

Photoelectric sensor BOS 12M starting page 44
Photoelectric sensor BOS 18M starting page 50
Photoelectric sensor BOS R01E starting page 52
Photoelectric mini-sensors BOS R020K starting page 54
Photoelectric sensors BOS 23K starting page 62
High-resolution lighting strip BLA starting page 64
Color sensor BFS 33M with IO-Link starting page 66
Ultrasonic sensors BUS M30E2 starting page 68
Inductive sensors 3 mm and M4 in short housing
starting page 70
Inductive sensors 4 mm and M5 with high switching frequency
starting page 72
Micro-Box capacitive sensors for object detection starting page 74
Micro-Box capacitive sensors for level measurement starting page 76
Uniflat capacitive sensors for level measurement starting page 78
Compact and intelligent IP20 power supplies starting page 96

IP67 power supplies with IO-Link starting page 98
Power supplies for automation starting page 100
Line lasers starting page 102
Push/Pull connectors BCC starting page 104
Sensors with positive stop starting page 106
Accessories
6
Condition
Monitoring and
Fluid Sensors
Capacitive immersion sensors starting page 84
Adapters for capacitive immersion sensors starting page 88
Pressure sensors with configurable switching point starting page 90
Pressure sensors with TriClamp process flange starting page 92
Linear Position
Sensing and
Measurement
Magnetically coded position and angle measurement system BML S1G

starting page 80
n www.balluff.com
Systems and Service
Mold ID
Tool ID Upgrade
n www.balluff.com
Mold ID Transparency in Mold Handling

Optimize utilization of your injection molding tools
Monitoring repair and maintenance

Mold ID makes the use of injection molds traceable and ensures their
optimal utilization. Each mold has to be clearly identified. because all
relevant datasuch as drawing number, last maintenance or service
lifeis saved to the mold and can be retrieved at any time. This
makes incorrect assignments and missing forms a thing of the past.
Production cycles are also counted,. This enables condition-based
maintenance of the tools. This extends the runtime and supports
reliable operation. It increases the productivity of the systems and
improves the efficiency. Ensure transparency with Mold ID.
Software interface of the Mold-ID system. Access is via a normal web browser.
10
Mold ID is backed by an autonomous system. All machines can be

upgraded individually, without the manufacturer and regardless of
the location.
Another plus: You can access the Mold ID system from anywhere
in the world using a standard web browser, smartphone or tablet
PC. An app with functions protected by configurable passwords
enables access to the data directly on the mold by using Near Field
Communication (NFC).
Mold ID components
Data Carriers
For each mold
Variant depends on the ambient conditions
Shot counter
Via inductive sensor for communication with the data carrier
Molds are subject to wear and tear and must be regularly maintained as a result. The regularity of inspection often depends on the
experience values of individual employees or handwritten notes that
are not available to everyone.
In many cases, therefore, maintenance and inspection are frequently
carried out only if the produced parts no longer meet the required
quality standards or if the mold malfunctions.
Benefits
Fewer unplanned downtimes as the result of
continuous counting of the shots
automatic documentation on the mold
visualizing the mold status
notice for the operator about the next scheduled
maintenance
Transparency through the level of use of identically designed
molds
Overview of all molds currently running on the machines, through
access to the systems over the company network via TCP/IP
Mobile reading out of the documented mold data via smartphone
or RFID handheld, for example, during an audit or when selecting
the correct mold
RFID unit
For communication with the data carrier
Mobile end devices
Read data
For initializing data carriers
For setting limit values
For password protection
Mold ID unit
Industrial PC
Software
Gateway to the company network
Visualization with the SmartLight signal light
One-time
Cyclical
Initializing
Counting
Write
Comparing
Reset
Attaching
data carrier
Specifying
limit values
Defining names
Writing to
data carrier
Shot counter
Detecting
movement
Response to
system
RFID
Data from
the system
Writing to the
data carrier on
the mold
System
Comparing
data
Updating the
status
Activation of
SmartLight
Reading
out data
Defining new
limit value
Writing data
to data carrier
n www.balluff.com
Maintenance
11
Tool ID Upgrade Upgrading from a Single Source

For optimum tool usage
For all common technologies

Tool ID Upgrade is a complete solution for upgrading the tool ID
on existing machines. This all-around package with an industrial
RFID system provides the optimal interface between the setting
device and the machine control system. It is ideal for all common
technologies.*
Each solution is tailored to your individual requirements.
* The system can be implemented in most controllers. such as
those from Siemens, Heidenhain, Fanuc or Mazak. If you work with
a different manufacturer, please contact us.
RFID-based tool identification optimizes setup times.
12
Features for optimizing your processes

Safe transmission of the tool parameters
Correct machine assignments by scanning
on the tool magazine
Visual depiction of tool data on the monitor
Faster set-up times through automation
Optimal utilization of the tools
System description
Commissioning
Installing tool holders and the control units
on each machine
Configuring the readers
Connecting to the relevant controller
Starting up individual machines
Tests and validating function
Collective acceptance of the installation
Hardware control unit

Panel PC with touch screen
RFID reader with BIS C series interface
24 V power supply for reader and panel PC
Holder for the installation
Hardware tool holder, e.g. for HSK, ISO
Mechanical holder for the tools
Holder for the read/write head
BIS C series read/write head
Holder for the installation
Cabling
Training
Creating specific documents
Your authorized personnel will be instructed in operation
Software
Pre-installed with the option for the relevant controller
Tool ID Upgrade application description

A machine is to be upgraded with a tool ID. First, the components
of the system are selected so that they perfectly match the present
machine control system.
Magazine
overview
Then, a separate control unit with integrated RFID technology is

installed on each machine outside of the tool room; this control unit
communicates with the machine control system.
List of tools
Settings
Tool ID
Upgrade
Tool
load
Tool
unload
The control unit and a tool holder with RFID read/write head can be
used to take data that is on the data carrier and read it into the controller as well as write it back to the data carrier. The touch screen
controls the process of reading or writing to the data carrier.
All data and commands are displayed in plain text.
After the tool holder and control unit are installed, the read/write
heads are configured and the connection to the machine control
system is established. Now the machine can be put into operation.
In tests, function is validated and the installation is accepted along
with the user.
Functional range of the software
n www.balluff.com
13
Industrial Networking
and Connectivity
IO-Link
Profinet Master
SmartLight
Inductive Couplers
14
n www.balluff.com
15
IO-Link
Network technology for reliable data transfer and more efficiency
More efficiency, lower costs

IO-Link saves time and money in overall production
IO-Link is all you need to make automation even more high-performance. This is because IO-Link provides substantial optimization and
cost reduction potential for the overall production.
The uniform, simple wiring, continuous diagnostics and central configuration via the controller consequently provide an all-encompassing
effect. And they do this in entirely different ways.
16
Simplification of installation
Faster, simpler connection to an unshielded, three-core standard cable
Standard sensors can also be integrated into the fieldbus level
8-fold IO-Link master for eight different IO-Link devices or eight hubs,
each with up to 16 binary sensors
Cost-saving due to fewer mechanical installations
High security against interference thanks to digital communication
Requirements-based maintenance
Continuous diagnostics
Automatic readjustment via the controller
Predictive error detection
Longer maintenance intervals
More efficient operation

Positioning of the sensors right where the action is
Process monitoring, configuration and error analysis of the IO-Link devices via the controller
Fast, high-performance data transmission
Time-optimized machine processes
High signal quality by means of digital data transmission
A selection of sensors that is highly suited to the particular application because of the simultaneous
use of binary, analog, and IO-Link sensors
Highest machine availability
Faster, error-free sensor replacement and prompt commissioning
Automatic configuration of an IO-Link sensor
Prompt format changes and recipe changes centrally via the controller
Additional security from clearly identifiable IO-Link devices
n www.balluff.com
17
IO-Link Sensor/Actuator Hub
NEW
With expansion hub
Flexible usage for greater efficiency

Balluff IO-Link sensor hubs have eight ports
for 16 in-/outputs. I/O information can be
transported variably in an area of up to 20 m.
This efficiency is further increased through
greater flexibility. This is because slot 7 of
the new IO-Link sensor/actuator hub can be
used in various ways.
The expansion port is configured in the
standard setting as a digital I/O slot. Pins
2 and 4 can be used as a digital input or
output.
A parameter entry makes it possible to configure slot 7 as an expansion port. Now valve
terminal plugs or a second IO-Link sensor/
actuator hub can be connected. This means
additional in-/outputs can be processed and
the area expanded to an additional 20 m.
The "range" is doubled and the savings are
multiplied.
Costs further reduced

Like all IO-Link sensor hubs, these new
versions also contribute to cost savings
in installation, hardware costs, wiring and
testing efforts.
The system can also be placed in operation
using plug-and-play with an unshielded,
4-conductor standard cable in just a few
minutes. The bottom line is that 40 to 50 %
in cost savings can be expected.
Benefits
Simple wiring with 4-conductor sensor
cable (up to 20 m)
Expansion port: three valve terminal
plugs or one IO-Link standard sensor hub
can be connected
High overall cost savings
IO-Link
Description
Version
Supply voltage US
Function indicator IO-Link RUN
Power-on indicator
Connection: IO-Link
Connection: I/O ports
Connection US
No. of I/O ports
Number of inputs max.
Number of outputs max.
Configurable inputs/outputs
Single-channel monitoring
Code able via IO-Link
Max. load current, sensors/channel
Port status indicator (signal status)
Total current US
Degree of protection per IEC 60529
Operating temperature Ta
Storage temperature
Fastening
Dimensions
Housing material
IO-Link
Max. cycle time
IO-Link process data length
Indicators
The standard module can be expanded to 15 ports using an additional BNI007Z.
18
Communication
Error
* for connecting to
expansion port of BNI007Z
Device Plastic
Standard module
Expansion with
Valve terminal connectors
Expansion with
Expansion with
16 DI
BNI007Z
18...30 V
Green LED
Green LED
M12, A-coded, male
M12, A-coded, female
Via IO-Link interface
8 (expandable to 15)*
16 (expandable to 30)
16 (expandable to 30)*
Yes
No
No
100 mA
Yellow/red LED
< 1.3 A
IP67
5...+55 C
25...+70 C
3 mounting holes
115 50 31 mm
Trogamide
BNI006N
18...30 V
Green LED
Green LED
M12, A-coded, male
7*
14*
24*
Yes
No
No
100 mA
Yellow/red LED
< 1.3 A
IP40
5...+55 C
25...+70 C
3 mounting holes
61 53 12.5 mm (without cable)
Macromelt
BNI006P
18...30 V
Green LED
Green LED
M12, A-coded, male
7*
14*
24*
Yes
No
No
100 mA
Yellow/red LED
< 1.3 A
IP40
5...+55 C
25...+70 C
3 mounting holes
Macromelt
BNI006R
18...30 V
Green LED
Green LED
M12, A-coded, male
7*
14*
24*
Yes
No
No
100 mA
Yellow/red LED
< 1.3 A
IP40
5...+55 C
25...+70 C
3 mounting holes
Macromelt
IO-Link 1.1
2.5 ms
2-byte input/
2-byte output
Green LED
Red LED
IO-Link 1.1
4.5 ms
2-byte input/
6-byte output
Green LED
Red LED
IO-Link 1.1
4.5 ms
2-byte input/
6-byte output
Green LED
Red LED
IO-Link 1.1
4.5 ms
2-byte input/
6-byte output
Green LED
Red LED
n www.balluff.com
19
First Profinet Master with 16 IO-Link Ports

For maximum flexibility
A Balluff exclusive: 16-fold IO-Link master

The first Profinet IO-Link master with 16 IO-Link ports is on the
market. With this module, Balluff has doubled the previous number
of available ports and increased the capacity of each individual port.
This industrial Ethernet based module enables applications that
require high bandwidth without compromising data transfer rate.
More output per port: 32 bytes
Each IO-Link port transmits up to 32 bytes of process data in
cyclical form. At the same time, parameter or diagnostic data can
be transmitted acyclically at each port. Adding up the capacity
of all ports, the 16 IO-Link master provides 1 kB of process data.
Digital and analog signals
IO-Link succeeds in transmitting both digital and analog signals at
each port. In contrast, conventional fieldbuses can do only one or
two signals per port.
Process up to 272 I/O signals
If sensor/actuator hubs are connected to the IO-Link master, up to
272 I/O signals can be processed. A 3-core standard sensor cable
is sufficient. The bottom line: Users now have the ability to make
full use of Profinet's capacity, all the way to the intelligent devices
in the field.
Additional features:
display, integrated switch and webserver
Like all Profinet modules from Balluff, the 16-fold master has an
integrated display for information and additional diagnostics. Its
integrated switch serves to establish a Profinet line structure. The
built-in webserver shows the status of the module with all current
information for advanced diagnostics.
20
68
64.4
LK2
IP
SN
GW
255
3
2 1
Power
In
US
UA
SF
BF
100 LK1 100 LK2
US
34
M121 (16x)
UA
n www.balluff.com
12
6.5
7.5
13
14
11
15
25
25 25 25
31.5 25 25
7/8"
Power
In
16 master
SIO, COM 1, COM 2, COM 3
Green LED
Red LED
1.6 A
21.2
M12x1 (2x)
LK1
10
IO-Link Version 1.1

No. of IO-Link master ports
Operating modes (3-wire)
Indicators
Communication
Error
Max. load current for IO-Link device
32.4
7.5
334
Supply voltage US
Function indicator
Indicators/input
Module status indicator: Mod LED
Network status indicator: Net LED
Port status indicator
Connection: Fieldbus
Connection: AUX power
No. of I/O ports
Number of inputs/outputs
Max. output load current
Port diagnostic indicator (overload)
Total current UActuator/USensor
Degree of protection as per IEC 60529
Storage temperature
Fastening
Housing material
Profinet
16 IO-Link, 32 I/O
BNI007M
18...30 V DC
BUS/RUN
Display/pushbutton
Yes
Yes
Black, red, yellow
M12, D-coded, female
7/8", male, 5-pin
16
Max. 32/max. 32
Yes
200 mA
1.6 A/2 A
Yellow LED
Red LED
<9A
IP67 (when screwed into place)
5...+70 C
25...+70 C
2 mounting holes
Nickel-plated die-cast zinc
319.4
Fieldbus
Version
0.3
21.2
21
Profinet: Push-Pull Module for

Fiber-optic Cables and Copper Cables
For cables in harsh environments
Fiber-optic or copper
Balluff has expanded the Profinet module family by adding push-pull
variants. These are available with a fiber-optic cable or copper cable
connection. Both versions have the push-pull connection technology
for fieldbus and power cables that is specified in the AIDA (Automation Initiative of German Automobile Manufacturers). This makes the
wiring extremely simple.
Fiber-optic and copper
Additionally, there is a module that unites both worlds. It provides
both a fiber-optic (SCRJ) and a copper (RJ45) push-pull connection.
Another plus: This I/O module requires no additional, external
module to convert from copper to fiber-optic cables.
About the fiber-optic cable connection
The fiber-optic cable connection is suitable for high-availability and
data-intensive applications. Equalizing currents and overvoltages can
be effectively prevented through the automatically given potential
isolation.
Additional features: display, integrated switch
and webserver
Like all Ethernet-based IO-Link masters from Balluff, the push-pull
modules also have an integrated display for information and
additional diagnostics. The integrated switch serves to establish a
Profinet line structure. The built-in webserver shows the status
of the module with all current information for advanced diagnostics.
IO-Link 1.1
All functions of IO-Link 1.1 are made available by the eight
IO-Link ports of the push-pull modules.
For suitable connectors, see page 104
22
About using fiber-optic cables

Fiber-optic cables have now become established in industrial data
communication. This is because potential differences and electromagnetic influences on the data line are excluded when using
fiber-optic cables. Polymer optical fibers (POF) additionally provide
a large transmission bandwidth and large ranges.
Fieldbus
Version
Supply voltage US
Function indicator
Indicators/input
Module status indicator: Mod LED
Network status indicator: Net LED
Port status indicator
Connection: Fieldbus
Profinet
8 IO-Link, 16 I/O
BNI007K
18...30 V DC
BUS/RUN
Display/pushbutton
Yes
Yes
Green, red, yellow
2 Push Pull RJ45
Profinet
8 IO-Link, 16 I/O
BNI007J
18...30 V DC
BUS/RUN
Display/pushbutton
Yes
Yes
Green, red, yellow
2 Push Pull SCRJ
Connection: AUX power

No. of I/O ports
Number of inputs/outputs
Max. output load current
Port diagnostic indicator (overload)
Total current UActuator/USensor
Storage temperature
Fastening
Dimensions
Housing material
Push-Pull Power
8
Max. 16/max. 16
Yes
200 mA
1.6 A / 2 A
Yellow LED
Red LED
< 16 A
IP67
5+70 C
25+70 C
2 mounting holes
185.5 84 mm, 4 47 mm
Push-Pull Power
8
Max. 16/max. 16
Yes
200 mA
1.6 A / 2 A
Yellow LED
Red LED
< 16 A
IP67
5+70 C
25+70 C
2 mounting holes
185.4 84.4 47 mm
IO-Link Version 1.1

No. of IO-Link master ports
Operating modes (3-wire)
Indicators
Communication
Error
Max. load current for IO-Link device
8 master
Green LED
Red LED
1.6 A
8 master
Green LED
Red LED
1.6 A
n www.balluff.com
23

For signaling operating states
Holder not included in the standard scope of delivery.

The three function modes of the SmartLight: Segment, Level and Running Light mode
24
SmartLight its broad color spectrum signals

all common physical variables
The first LED signal tower light with IO-Link interface uses its color
spectrum to signal operating states. And it does this with many
individually definable colors. Depending on the requirement, the machine operator can have key and critical machine statuses displayed
accurately. And from its color scale, one can even read tendencies,
patterns and trends of physical variables. Temperature statuses,
levels of systems, or the position of a slide over a position measurement system can be visualized on the tower light, which has up to
20 separately controllable LED circuits.
Colors can be defined individually and
users have maximum flexibility
Connection and installation are easy. All that is needed to screw
them in is a four-wire sensor cable, and there is no vast number
of individual parts. This gives you maximum functionality quickly,
so that the LED signal stack light provides previously unimagined
benefits. With the IO-Link SmartLight, almost all common physical
variables can be shown with a flexible color spectrum via multicolored LEDs. They are easily programmed via the PLC using bit
address assignments of the IO-Link address range. Different colors
can be assigned with a few commands, without having to mechanically change the LED tower lights.
IO-Link SmartLight the intelligent stack light

The first LED signal tower light with an IO-Link interface
Unimagined flexibility
Very easy to program
Extremely fast and easy to install
Different colors can be easily assigned without having
to mechanically change the LED tower lights
The SmartLight has three central function modes for displaying
different warning and indicator signals, which are controlled by
the process data and the SPDU index.
Segment mode: Display of different color signals in
up to five different segments
Level mode: Color gradient display for showing
aspects such as levels or temperature values
Running light mode: Automatic running light with freely
configurable foreground and background color
With the Balluff SmartLight, you can implement all functions that
users were able to display with the previously available systems.
Thus, for example, it is possible to display different colors in different
zones, whereby the signal light can be subdivided in up to 5 zones.
Unlike the systems previously on the market, these colors and zones
can be configured individually in terms of number, size and color
definition, and can even be changed "on the fly" while the machine
is operating. This gives users complete flexibility.
n www.balluff.com
25

For signaling operating states
IO-Link
Description
Number of segments, max.
Device
SmartLight
5
BNI0072
Color spectrum per segment
Red, green, yellow, blue, white
Supply voltage US
1830 V DC
Function indicator IO-Link RUN
Green LED
Power-on indicator
Green LED
Connection: IO-Link
M12, A-coded, male
Connection UA
Configurable
Yes
Max. load current of actuators
0.5 A
Degree of protection per IEC 60529 IP67
5...+55 C
Storage temperature
25...+70 C
Fastening
M18 thread
Dimensions
60 60 278 mm
Housing material
Transparent plastic
Sound module
No
Volume
Audio frequencies
Device
SmartLight
3
BNI007F
1830 V DC
Green LED
Green LED
M12, A-coded, male
Yes
0.25 A
IP67
5...+55 C
25...+70 C
M18 thread
60 60 182 mm
Transparent plastic
No
Device
SmartLight
1
BNI007T
1830 V DC
Green LED
Green LED
M12, A-coded, male
Yes
0.25 A
IP67
5...+55 C
25...+70 C
M18 thread
60 60 117 mm
Transparent plastic
No
IO-Link
Transfer rate
Cycle time
Version 1.1
COM 2 (38.4 kbaud)
5 ms with IO-Link 1.1 Master
2-byte input
Green LED
Version 1.1
COM 2 (38.4 kbaud)
2-byte input
Green LED

Communication indicators
26
Version 1.1
COM 2 (38.4 kbaud)
2-byte input
Green LED
Device
SmartLight Sound
5
BNI0083
1830 V DC
Green LED
Green LED
M12, A-coded, male
Yes
0.5 A
IP67
5...+55 C
25...+70 C
M18 thread
60 60 330.5 mm
Transparent plastic
Yes
95 dB/1 m
1 Hz, 5 Hz, continuous tone, pulse
Device
SmartLight Sound
3
BNI0086
1830 V DC
Green LED
Green LED
M12, A-coded, male
Yes
0.25 A
IP67
5...+55 C
25...+70 C
M18 thread
60 60 234.5 mm
Transparent plastic
Yes
95 dB/1 m
Device
SmartLight Sound
1
BNI0087
1830 V DC
Green LED
Green LED
M12, A-coded, male
Yes
0.25 A
IP67
5...+55 C
25...+70 C
M18 thread
60 60 138.5 mm
Transparent plastic
Yes
95 dB/1 m
Version 1.1
COM 2 (38.4 kbaud)
2-byte input
Green LED
Version 1.1
COM 2 (38.4 kbaud)
2-byte input
Green LED
Version 1.1
COM 2 (38.4 kbaud)
2-byte input
Green LED
n www.balluff.com
27
Inductive Couplers
Rapid disconnection of power and signals
NEW
For maximum flexibility Non-contacting power transmission

and reliable data transfer
Inductive couplers are at their best whenever modules that route
signals have to be able to be disconnected quickly and connected
correctly. The ability to disconnect units quickly allows you to implement new requirements with the utmost flexibility in almost no time.
Power and signals are transmitted over the air gap reliably, quickly
and with exceptional performance.
Retrofitting is simple: BIC is plug-and-play. Your maintenance costs
are reduced to a minimum. Cable breaks and mechanical wear are a
thing of the past. The IO-Link connection enables linking to the bus
world.
The best solutions for the application can be selected from various
performance classes in a compact design.
Production at the rotary table

The inductive couplers transmit data and power
for sensors and actuators without contact. Slip rings
on the rotary table are now a thing of the past.
28
Remote
Size
Working range
Installation
Supply voltage US, including residual ripple
Rated operating current Ie
No-load supply current I0 max.
Max. current load per output
Short-circuit protected
Remote output voltage
Power supply, continuous output current
Operational readiness
Ambient temperature Ta
Storage temperature
Offset
Switching frequency f
Function/Power-on indicator
Tightening torque
Material
Housing
Sensing surface
Connection
n www.balluff.com
50 mA power and 2 PNP signals

M12 1
0...2 mm
Non-flush
BIC0078
24 V DC 10%
50 mA
< 100 ms
10...+50 C
20...+60 C
2mm
60 Hz
No/no
15 Nm
IP67
Brass, coated
PA30
0.3 m PUR cable with M12 female, 5-pin
Base
M12 1
0...2 mm
Non-flush
BIC0077
24 V DC 10 %
300 mA
100 mA
35 mA
Yes
Yes/yes
15 Nm
IP67
Brass, coated
PA30
0.3 m PUR cable with M12 male, 5-pin
29
30
Industrial RFID Systems

Handheld Barcode Readers
n www.balluff.com
31
Flush-mount RFID Read/Write Heads BIS VM with 13.56 MHz

The rugged series for metallic surroundings
Installation in metal with no clear zone

The IP67 HF read/write heads feature new versions that can be flush
mounted in metal. Clearance from metal no longer needs to be provided when installing. The flush-mountable design protects the active
surface from all kinds of mechanical damage. This makes them ideal
for harsh industrial environments.
Connection
The BIS VM read/write heads are connected to all common bus
systems through the BIS V processors. This is accomplished using
4-conductor standard cables up to 50 m in length (shielded 3 m
or longer).
Benefits
Flush-mountable, IP67 design for use in harsh industrial
environments
Laser-engraved part number is permanent and always readable
Status LEDs on the connector for diagnostics can be seen from
any direction
Compatible with ISO 15693 data carriers
For time-critical applications: compatible with High-Memory/
High Speed data carriers from Balluff
Fast data transmission

The readers are compatible with data carriers per RFID standard
ISO 15693. For time-critical applications they can be used with
the Balluff high-speed-/memory tags. These data carriers enable
up to eight times faster data transmission than ISO 15693 and
reduce cycle times even with large amounts of data.
Installation in metal with no clear zone. Typical uses include

assembly lines, material flow control and identification of workpieces
or workpiece carriers.
32
NEW
Dimensions
Housing material
For processor units BISV-...
Assembly
Operating temperature
Storage temperature
Supported standard
Power/Function indicators
Connection
Connection to
Matching data carriers
HIGH
MEMORY
HIGH
MEMORY
HIGH
MEMORY
HIGH
SPEED
HIGH
SPEED
HIGH
SPEED
M12 65 mm
Brass, coated
BIS015M
M18 65 mm
Brass, coated
BIS015P
M30 65.9 mm
Brass, coated
BIS015K
0...+70 C
20...+85 C
IP67
ISO15693
Green LED/yellow LED
M12 connector, 4-pin, A-coded
(max. cable length 50 m,
shielded for 3 m or longer)
Processors BIS V-61_ _
0...+70 C
20...+85 C
IP67
ISO15693
0...+70 C
20...+85 C
IP67
ISO15693
BIS0042
BIS004A
BIS00UC
BIS004A
BIS0143
BIS0044
BIS00PU
BIS0043
BIS0045
BIS0046
BIS00PU
Matching accessories upon request

Installation:
Flush in steel
Antenna type:
Round
n www.balluff.com
33
Handheld Barcode Reader BVS HS-Q

For warehousing and logistics
Perfect price-performance ratio

BVS HS-Q handheld readers read all common 1D, 2D and stacked
barcodes as well as postal codes in any orientation (tilted up to 40)
and in motion. They are ideal for screens, displays and slightly reflective backgrounds. And can be used for reading codes on documents
or code labels. Their maximum read distance is 40 cm.
The reader is intuitive and simple to use: aim at the code and trigger
the reader. Once the code has been successfully captured, this is
indicated by an acoustic signal, a green LED on the reader and an
LED spot. The ergonomic shape and light weight eliminate fatigue
and are easy on the user's hands.
Benefits
Fast, secure reading of common 1D, stacked and
2D barcodes including displays and reflective surfaces
Automatic adapting to different read situations
Reliable read confirmation: green LED and acoustic signal
as well as green LED spot on the code
Intuitive aiming system using highly visible blue LED marking
Applications
In-house logistics
Storage location assignment in manual inventory systems
Picking
Document management
The handheld reader features intuitive operation. Its ergonomic shape is easy on the hands.
34
NEW
Series
Version
USB-Kit
RS232-Kit
1D-Barcodes (linear)
2D-Barcodes
Max. read distance
Code illumination
Target marking
Drop protection
Connection
Interface
Scope of delivery
Handheld Barcode Reader

BVS HS-QC
BVS001W

BVS HS-QB
BVS0020
BVS0021
UPC/EAN/JAN, Code 39, Code 128,
Interleaved 2 of 5, Codabar, GS1 DataBar, ... Interleaved 2 of 5, Codabar, GS1 DataBar, ...
Aztec, Datamatrix, Maxi, QR, Micro-QR,
China-Sensible (Han-Xin)
Code 39: 40 cm @ 20 mil
Code 39: 40 cm @ 20 mil
Datamatrix: 13 cm @10 mil
Datamatrix: 13 cm @10 mil
LED, red
LED, red
2 LED, blue
2 LED, blue
> 18 drops from 1.5 m on concrete
> 18 drops from 1.5 m on concrete
IP42
IP42
Cable
Wireless
USB, RS232
Bluetooth, USB or RS232 via base station
Handheld Reader
Handheld Reader
USB cable
Connection cable (USB or RS232)
Stand
Base station
n www.balluff.com
35
Handheld Barcode Reader BVS HS-P

Industrial-grade and rugged
For industrial applications

BVS HS-P handheld barcode readers read all common 1D, 2D
and stacked barcodes fast and reliably. The High-Density HD version
reliably reads both high-resolution codes (to 2.5 mil for 1D) as well
as large areas (up to A4). The Direct Part Marking DP version reads
the most common direct marking codes.
The ruggedly constructed reader offers industry standard IP65
protection and can withstand repeated drops on concrete from
a distance of up to 2 m. This ensures reliable use in industry,
logistics and warehousing.
Benefits
Fast, reliable reading of common 1D, 2D and
stacked barcodes even direct marking
Reliable read confirmation with audiovisual feedback
Intuitive aiming system with highly visible laser marking frame
Work portably with wireless versions within a 100 m circle
around the base station
Simple to integrate using USB, Bluetooth or RS232
Rugged, industrial-grade design with IP 65 protection rating
and drop protection up to 2 m
Work without fatigue: low weight, ergonomic shape
Applications
Controlling feed processes (e.g. Kanban system)
Production control
Optical tool identification
Component tracking
Inventory management
The Direct Part Marking DP version also reads direct marked datamatrix codes.
36
NEW
Series
Version
Direct-Part-Marking (DP)
High-Density (HD)
1D-Barcodes (linear)
2D-Barcodes
Max. read distance
Direct-Part-Marking
(DP)
High-Density
(HD)
Light source
Target marking
Drop protection
Connection
Interface

BVS HS-PC
BVS001T
BVS001U
Interleaved 2 of 5, Codabar, GS1 DataBar, ...
Code 39: 9 cm @ 5 mil
Datamatrix: 10.5 cm @ 10 mil
Code 39: 110 cm @ 40 mil
Datamatrix: 20 cm @ 10 mil
LED white
Laser Class 2, red
> 50 drops from 2 m on concrete
IP65
Cable
USB, RS232

BVS HS-PB
BVS001Z
BVS001Y
Interleaved 2 of 5, Codabar, GS1 DataBar, ...
Code 39: 9 cm @ 5 mil
Datamatrix: 10.5 cm @ 10 mil
Code 39: 110 cm @ 40 mil
Datamatrix: 20 cm @ 10 mil
LED white
Laser Class 2, red
> 50 drops from 2 m on concrete
IP65
Wireless
Bluetooth, USB or RS232 via base station
n www.balluff.com
37
38
Object Detection
Photoelectric Sensors
Ultrasonic Sensors
Inductive Sensors
Capacitive Sensors
n www.balluff.com
39
BOS 08E Photoelectric Sensors

Background suppression in mini size
Fixed range
The BOS 08-E family, tried and proven over a long time, now has a
new member. For the first time, background suppression is available
in this very compact design. Thanks to innovative LED technology,
this sensor offers a very sharp and homogeneous red light spot that
enables reliable and precises detection of even the smallest parts.
Benefits
Precise, almost color-independent object detection up to 20 mm
Easy alignment thanks to bright, sharply contoured light spot
Fixed range for fast startup
Drill break monitoring
40
Type
Diffuse sensor with

Diffuse sensor with
Diffuse sensor with
background suppression background suppression background suppression
Detection range
PNP, NO
NPN, NO
Light type
Supply voltage US
Switching frequency
Material
Housing
Optical surface
Connection
20 mm fixed
BOS01H6
BOS01H7
Red light, PinPoint LED
10...30 V DC
500 Hz
IP67
5...+55 C
Stainless steel 1.4404
PMMA
M8 connector,
3-pin
Normally closed variants on request
20 mm fixed
BOS01H2
BOS01H3
10...30 V DC
500 Hz
IP67
5...+55 C
PMMA
0.2 m PUR cable
with M8 connector,
3-pin
20 mm fixed
BOS01H9
10...30 V DC
500 Hz
IP67
5...+55 C
PMMA
2 m PUR cable,
3 0.14 mm
M8x1
M8x1
M8x1
28.7
LED
39.5
28.7
39.5
13
11.5
6.6
13
39.5
21.2
13
6.5
L
M8x1
6.5
M8x1
n www.balluff.com
41
Laser Through-beam Sensors BOS 08E

Small, accurate, precise
Excellent performance
The Balluff laser through-beam
sensor BOS 08E is an innovative,
compact product with a high
performance level. Nothing else
produces comparable results under
similar conditions. Its excellently focused light beam is able to detect
even the smallest of parts, grooves
or holes with absolute reliability.
The laser through-beam sensor
very accurately monitors stack
heights, for example. Their highly
compact design means multiple
sensors can be installed in rows in
narrow spaces.
Type
Detection range
PNP, NO
Through-beam sensor
3m
Receiver
Emitter
Emitter, light type

Laser Class
Smallest detectable part
Material
Housing
Optical surface
Connection
BOS01U8
Laser, red light
1
up to 0.3 mm
IP67
5...+55 C
Stainless steel
PMMA
M8 connector,
3-pin
M8x1
NPN on request
21.2
13
11.5
6.6
M8x1
Position monitoring in an assembly line for hard drives
42
39.5
Benefits
Compact design for
installation and use in the
smallest of spaces
Rugged stainless steel housing
Cylindrical design
easy assembly
Reliable detection of
small parts up to 0.3 mm
Laser Class 1
safe for the eyes!
Laser Class 1
Through-beam sensor
3m
Through-beam sensor
3m
BOS01U7
Laser, red light
1
up to 0.3 mm
IP67
5...+55 C
Stainless steel
PMMA
0.2 m PUR cable
with M8 connector,
3-pin
BOS01UL
Laser, red light
1
up to 0.3 mm
IP67
5...+55 C
Stainless steel
PMMA
2 m PUR cable,
3 0.14 mm
M8x1
Through-beam sensor
3m
BOS01U3
Through-beam sensor
3m
BOS01U1
Through-beam sensor
3m
BOS01UH
Laser, red light

1
up to 0.3 mm
IP67
5...+55 C
Stainless steel
PMMA
M8 connector,
3-pin
Laser, red light

1
up to 0.3 mm
IP67
5...+55 C
Stainless steel
PMMA
0.2 m PUR cable
with M8 connector,
3-pin
Laser, red light

1
up to 0.3 mm
IP67
5...+55 C
Stainless steel
PMMA
2 m PUR cable,
3 0.14 mm
M8x1
M8x1
M8x1
M8x1
28.7
LED
39.5
28.7
39.5
21.2
13
11.5
6.6
13
39.5
28.7
LED
39.5
13
39.5
28.7
13
13
6.5
n www.balluff.com
M8x1
6.5
L
L
M8x1
6.5
6.5
M8x1
43
Photoelectric Sensor BOS 12M
Fixed background suppression enables highly precise switching response
Precise light spot

Reliably detecting the finest details on objects is something that
most photoelectric sensors are barely able to handle. In particular,
dark objects in front of a bright background make this task difficult.
But that is not the case for the new photoelectric sensors BOS 12M
with preset background suppression. Their extremely precise
spot of light covers only about 1.5 mm. As a result, the sensors are
capablejust like a laserof detecting very small and fine details.
Another plus is the additional stability output. The sensor detects
and indicates any misalignment right away. This increases the reliability and productivity of your machines.
Quality inspection in automated circuit board assembly
44
Benefits
Small spot of light like a laserextremely precise
Detects the finest details on objects
Interference-free even with extreme levels of ambient light
Compact housingeasy to install
NEW
Type
Diffuse sensor with

Diffuse sensor with
Diffuse sensor with
background suppression background suppression background suppression
Detection range
PNP, complementary
PNP, NO contact, stability output
NPN, complementary
Emitter, light type
Light spot diameter
Gray value shift
90 %/18 %
90 %/5 %
Smallest detectable part
Permissible ambient light
Material
Housing
Optical surface
Connection
1...25 mm
BOS01UM
1...25 mm
1...25 mm
BOS01UN
Red light, PinPoint
~1.5 mm
< 1%
M12x1
<5%
Wire 0.05 mm
1 kHz
5...+60 C
Max. 50 kLux
Nickel-plated brass
PMMA
M12 connector,
10.5
4-pin
60
32
Red light, PinPoint

~1.5 mm
< 1%
<5%
Wire 0.05 mm
17
1 kHz
5...+60 C
Max. 50 kLux
Nickel-plated brass
PMMA
M12 connector,
4-pin
BOS01UP
Red light, PinPoint
~1.5 mm
< 1%
<5%
Wire 0.05 mm
1 kHz
5...+60 C
Max. 50 kLux
Nickel-plated brass
PMMA
M12 connector,
4-pin
M12x1
Reference object: white, 90% reflection, 100100 mm

Reference reflector: BOS R-1
M12x1
32
17
2.7
60
45
Yellow LED
Green LED
0.9
10.5
M12x1
n www.balluff.com
45
2.7
45
0.9
Photoelectric Sensors BOS 12M
NEW
In a fully potted metal housing
Your first choice for

standard applications
Easy operation, fast installation,
affordable price the highlights
of our photoelectric BOS 12M
Global sensors. These easy to
install sensors in a fully potted
metal housing are ideal for
common applications.
Benefits
Solid and reliable
Ideal for standard applications
Diffuse with red
and infrared light
Attractive price
available from stock
Type
Diffuse sensor
Diffuse sensor
Detection range
PNP, NO
PNP, NO contact, emitter
Supply voltage US
Output current
Polarity reversal protected/short-circuit protected
Settings
Emitter, light type
Material
Housing
Optical surface
Connection
1...100 mm
BOS01TN
1...200 mm
BOS01TU
10...30 V DC
100 mA
20 mA
Yes/yes
Fixed
LED, red light
1000 Hz
IP67
5+55 C
Nickel-plated brass
PMMA
M12 connector,
4-pin
10...30 V DC
100 mA
20 mA
Yes/yes
Fixed
LED, red light
1000 Hz
IP67
5+55 C
Nickel-plated brass
PMMA
M12 connector,
4-pin
Reference object: white, 90% reflection, 200 200 mm

All sensors are also available with normally closed function.
Other variants on our website or on request.
46
Diffuse sensor
Diffuse sensor
1...250 mm
BOS01TP
1...400 mm
BOS01Y2
Retroreflective sensor
with polarization
0...3 m
BOS01TT
10...30 V DC
100 mA
20 mA
Yes/yes
Potentiometer, 270
LED, red light
1000 Hz
IP67
5+55 C
Nickel-plated brass
PMMA
M12 connector,
4-pin
10...30 V DC
100 mA
20 mA
Yes/yes
Potentiometer, 270
LED, infrared
1000 Hz
IP67
5+55 C
Nickel-plated brass
PMMA
M12 connector,
4-pin
10...30 V DC
100 mA
20 mA
Yes/yes
Potentiometer, 270
LED, red light
1000 Hz
IP67
5+55 C
Nickel-plated brass
PMMA
M12 connector,
4-pin
Through-beam sensor
Through-beam sensor
0...8 m
0...8 m
BOS01TY
BOS01TW
10...30 V DC
100 mA
20 mA
Yes/yes
without
LED, red light
1000 Hz
IP67
5+55 C
Nickel-plated brass
PMMA
M12 connector,
4-pin
10...30 V DC
100 mA
20 mA
Yes/yes
Potentiometer, 270
LED, red light
1000 Hz
IP67
5+55 C
Nickel-plated brass
PMMA
M12 connector,
4-pin
Assembly and handling technology
n www.balluff.com
47
Photoelectric Sensors BOS 12M
NEW
In a fully potted metal housing
Wide product range

The wide range of high-performance diffuse, retro-reflective
and through-beam sensors offers
versatility. The diffuse models are
available with red light or invisible
infrared light. This makes them
suitable for virtually any application. Thanks to the extremely
short housing of just 60 mm
length, even tight mounting
spaces are no problem.
Benefits
Flexible application
Fully potted metal housing
Where space is at a premium
Type
Diffuse sensor
Diffuse sensor
Detection range
PNP, NO
Supply voltage US
Output current
Settings
Emitter, light type
Material
Housing
Optical surface
Connection
1...100 mm
BOS01Y0
1...200 mm
BOS01Y3
10...30 V DC
100 mA
20 mA
Yes/yes
Fixed
LED, red light
1000 Hz
IP67
5+55 C
Nickel-plated brass
PMMA
2 m PVC cable,
4 0.34 mm2
10...30 V DC
100 mA
20 mA
Yes/yes
Fixed
LED, red light
1000 Hz
IP67
5+55 C
Nickel-plated brass
PMMA
2 m PVC cable,
4 0.34 mm2

All sensors are also available with normally closed function.
48
Diffuse sensor
Diffuse sensor
1...250 mm
BOS01TR
1...400 mm
BOS01ZH
with polarization
0...3 m
BOS01WR
10...30 V DC
100 mA
20 mA
Yes/yes
Potentiometer, 270
LED, red light
1000 Hz
IP67
5+55 C
Nickel-plated brass
PMMA
2 m PVC cable,
4 0.34 mm2
10...30 V DC
100 mA
20 mA
Yes/yes
Potentiometer, 270
LED, red light
1000 Hz
IP67
5+55 C
Nickel-plated brass
PMMA
2 m PVC cable,
4 0.34 mm2
10...30 V DC
100 mA
20 mA
Yes/yes
Potentiometer, 270
LED, red light
1000 Hz
IP67
5+55 C
Nickel-plated brass
PMMA
2 m PVC cable,
4 0.34 mm2
Automotive industry
n www.balluff.com
Automation
Through-beam sensor
Through-beam sensor
0...8 m
0...8 m
BOS01WW
BOS01WT
10...30 V DC
100 mA
20 mA
Yes/yes
without
LED, red light
1000 Hz
IP67
5+55 C
Nickel-plated brass
PMMA
2 m PVC cable,
4 0.34 mm2
Packaging industry
10...30 V DC
100 mA
20 mA
Yes/yes
Potentiometer, 270
LED, red light
1000 Hz
IP67
5+55 C
Nickel-plated brass
PMMA
2 m PVC cable,
4 0.34 mm2
Machine tool building
49
Photoelectric Sensor BOS 18M with IO-Link

A standard sensor for consistent communication
Across every level of the system architecture

The standard BOS 18M sensor can now communicate across
all levels of the system architecture. Because this highly successful
photoelectric series is now available with IO-Link interface.
Startup and maintenance are significantly simplified. The sensor
offers numerous diagnostic and monitoring functions. For example
the function of the emitter diode is continually monitored. And the
controller notified immediately if there is a failure. This reliably
prevents equipment damage from incorrectly detected objects.
The numerous parameter setting possibilities open up new areas
of application.
Benefits
Convenient setting and parameterization
Sensor parameters are saved in the controller
Continuous monitoring of the sensor function
For optimal maintenance and startup
Type
Detection range
PNP, IO-Link
PNP, IO-Link, emitter
Supply voltage US
Output current max.
Settings
Emitter, light type
Dimensions
Material
Housing
Optical surface
Connection
IO-Link version 1.1

Mode
Transfer rate
Functions
Presence checking in motor production
50
NEW
Emitter
Diffuse sensor
1...500 mm
BOS01UA
Retroreflective sensor with

polarization
0...5 m
BOS01UE
18...30 V DC
100 mA
40 mA
Yes/yes
Teach key
LED, red light
500 Hz
IP67
5+55 C
M18 75 mm
Nickel-plated brass
Glass
M12 connector,
4-pin
18...30 V DC
100 mA
40 mA
Yes/yes
Teach key
LED, red light
500 Hz
IP67
5+55 C
M18 75 mm
Nickel-plated brass
Glass
M12 connector,
4-pin
Receiver
Through-beam sensor
Through-beam sensor
0...20 m
0...20 m
BOS01UC
BOS01UF
18...30 V DC
100 mA
40 mA
Yes/yes
18...30 V DC
100 mA
40 mA
Yes/yes
Teach key
LED, red light

IP67
5+55 C
M18 75 mm
Nickel-plated brass
Glass
M12 connector,
4-pin
400 Hz
IP67
5+55 C
M18 75 mm
Nickel-plated brass
Glass
M12 connector,
4-pin
COM 2
COM 2
COM 2
COM 2
38.4 kBit/s
38.4 kBit/s
38.4 kBit/s
38.4 kBit/s
Configuration of switching modes, teach-in, diagnostic info (monitoring of emitter diode), additional functions in accordance with the Smart Sensor profile
n www.balluff.com
51
Photoelectric Sensor BOS R01E in Stainless Steel

Small, powerful and rugged
For harsh environments

The new BOS R01E series sensors are ideal for harsh environments.
With a full stainless steel housing they resist aggressive media such
as all common cleaning agents. This makes these sensors ideal for
many applications and industries - especially the foods industry and
metalworking.
Their compact size means the BOS R01E series sensors also
fit in tight spaces. Their installation is quick and easy.
Benefits
Full stainless steel ideal in harsh environments
Bright, homogeneous light spot quick and easy alignment
Strong red light precision for long ranges
Complete family all optical sensor types available
Type
Detection range
PNP, NO
Supply voltage US
Output current max.
Settings
Emitter, light type
Degree of protection per IEC 60529/DIN 40050
Dimensions
Material
Housing
Optical surface
Connection

Sensors are also available with 2 m cable,
NC function, or as NPN. Other variants on
our website or on request.
The stainless steel housing enables presence verification in the foods industry.
52
NEW
Emitter
Diffuse sensor
1...100 mm
BOS021J
with polarization
25...1000 mm
BOS021L
10...30 V DC
100 mA
10 mA
Yes/yes
Fixed
LED, red light
500 Hz
IP67/IP69K
5+55 C
32 20 8 mm
PA
0.2 m PUR cable
with M8 connector,
3-pin
10...30 V DC
100 mA
10 mA
Yes/yes
Fixed
LED, red light
500 Hz
IP67/IP69K
5+55 C
32 20 8 mm
PA
0.2 m PUR cable
with M8 connector,
3-pin
n www.balluff.com
Receiver
Through-beam sensor
Through-beam sensor
0...2200 mm
0...2200 mm
BOS021N
BOS021R
10...30 V DC
10 mA
Yes/yes
Fixed
LED, red light
IP67/IP69K
5+55 C
32 20 8 mm
PA
0.2 m PUR cable
with M8 connector,
3-pin
10...30 V DC
100 mA
10 mA
Yes/yes
Fixed
500 Hz
IP67/IP69K
5+55 C
32 20 8 mm
PA
0.2 m PUR cable
with M8 connector,
3-pin
53
Photoelectric Mini-sensors BOS R020K Small and Rugged

Pigtails with M8 connector
Reliably detect dark and reflective objects

Photoelectric mini-sensors BOS R020K are ideal for reliable detection of dark and reflective objects.
Their long range provides great function reserve.
The impact-resistant housing in IP67 with potted metal sleeves and
the rugged PMMA disc makes them suitable for harsh environments
in factory automation. They are also ideal in the automobile, semiconductor or packaging industries.
The diffuse models are available with fixed or adjustable background
suppression (HGA) with retro-reflective and through-beam models
available as well. Pigtail versions are also available (M8 connector
with 0.2 m PVC cable).
Benefits
Impact-resistant, rugged IP67 housing
HGA simply and precisely adjustable with 3-turn potentiometer
cULus certified
Type
Diffuse sensor with background

suppression as a fixed setting
Detection range
1...15 mm
PNP, NO
3-pin
BOS021C
PNP, NC
3-pin
BOS021F
PNP, NO
4-pin
BOS021E
Supply voltage US
10...30 V DC
Output current
50 mA
20 mA
Polarity reversal protected/short-circuit protected Yes/yes
Settings
Fixed
Emitter, light type
LED, red light
Wavelength
640 Nm
Light spot diameter
2 mm at a distance
of 8 mm
800 Hz
IP67
20+50 C
Material
Housing
ABS
Optical surface
PMMA
Connection
0.2 m PVC cable
with M8 connector
Sensors are also available as NPN version.
Pill detection in a blister
54
NEW
Super Long Range

adjustable!

1...30 mm
BOS020M
Diffuse sensor with background Diffuse sensor with

suppression as a fixed setting adjustable HGA
3...60 mm
1...150 mm
BOS0217
BOS020N
10...30 V DC
50 mA
20 mA
Yes/yes
Fixed
LED, red light
640 Nm
3 mm at a distance
of 15 mm
800 Hz
IP67
20+50 C
ABS
PMMA
0.2 m PVC cable
with M8 connector
BOS0218
10...30 V DC
50 mA
20 mA
Yes/yes
Fixed
LED, red light
640 Nm
4.5 mm at a distance
of 40 mm
800 Hz
IP67
20+50 C
ABS
PMMA
0.2 m PVC cable
with M8 connector
n www.balluff.com
BOS0234
10...30 V DC
50 mA
20 mA
Yes/yes
3-turn potentiometer
LED, red light
640 Nm
of 80 mm
800 Hz
IP67
20+50 C
ABS
PMMA
0.2 m PVC cable
with M8 connector
with polarization
0.025...3 m
BOS020T
BOS020Z
BOS020U
10...30 V DC
50 mA
20 mA
Yes/yes
Fixed
LED, red light
640 Nm
11 mm at a distance
of 250 mm
800 Hz
IP67
20+50 C
ABS
PMMA
0.2 m PVC cable
with M8 connector
Through-beam sensor
Emitter and receiver
0...2 m
BOS0214
BOS0212
10...30 V DC
50 mA
20 mA
Yes/yes
Fixed
LED, red light
640 Nm
23 mm at a distance
of 500 mm
800 Hz
IP67
20+50 C
ABS
PMMA
0.2 m PVC cable
with M8 connector
55
Photoelectric Mini-sensors BOS R020K Small and Rugged

Cable versions
Detect objects made of virtually any material

The cable versions of the photoelectric mini-sensors BOS R020K
offer all the basic advantages of this rugged mini-sensor series.
They reliably detect dark and reflective objects over long distances. Their rugged design and simple installation makes them ideal
for a variety of applications. The switching distance of the diffuse
model with variable background suppression can be precisely
and simply set using a 3-turn potentiometer.
Benefits
Long range - great function reserve
Cable outlet 45 toward back with anti-kink protection
Various versions for a variety of demands
with cULus certificate
Type
Detection range
PNP, NO
PNP, normally closed
Supply voltage US
Output current
Settings
Emitter, light type
Wavelength
Light spot diameter
Material
Housing
Optical surface
Connection

1...15 mm
BOS021A
10...30 V DC
50 mA
20 mA
Yes/yes
Fixed
LED, red light
640 Nm
2 mm at a distance
of 8 mm
800 Hz
IP67
20+50 C
ABS
PMMA
2 m PVC cable,
3 0.09 mm2

Sensors are also available as NPN version.
Reliable detection even of weakly reflecting or shiny objects such as solar cells.
56
NEW
Super Long Range

adjustable!

1...30 mm
BOS020K
BOS020H
10...30 V DC
50 mA
20 mA
Yes/yes
Fixed
LED, red light
640 Nm
3 mm at a distance
of 15 mm
800 Hz
IP67
20+50 C
ABS
PMMA
2 m PVC cable,
3 0.09 mm2
n www.balluff.com

3...60 mm
BOS0216
Diffuse sensor with adjustable

background suppression
1...150 mm
BOS022C
10...30 V DC
50 mA
20 mA
Yes/yes
Fixed
LED, red light
640 Nm
of 40 mm
800 Hz
IP67
20+50 C
ABS
PMMA
2 m PVC cable,
3 0.09 mm2
10...30 V DC
50 mA
20 mA
Yes/yes
3-turn potentiometer
LED, red light
640 Nm
of 80 mm
800 Hz
IP67
20+50 C
ABS
PMMA
2 m PVC cable,
3 0.09 mm2
with polarization
0.025...3 m
BOS020R
BOS020Y
10...30 V DC
50 mA
20 mA
Yes/yes
Fixed
LED, red light
640 Nm
11 mm at a distance
of 250 mm
800 Hz
IP67
20+50 C
ABS
PMMA
2 m PVC cable,
3 0.09 mm2
Through-beam sensor
Emitter and receiver
0...2 m
BOS0211
BOS0213
10...30 V DC
50 mA
20 mA
Yes/yes
Fixed
LED, red light
640 Nm
23 mm at a distance
of 500 mm
800 Hz
IP67
20+50 C
ABS
PMMA
2 m PVC cable,
3 0.09 mm2
57
Photoelectric Sensors BOS 6K

With a high degree of protection
Suitable for the foods industry

The BOS 6K compact class product family features exceptional
performance and can be used almost anywhere. The new generation offers IP67 and IP69K. This makes it ideal for the foods industry.
With its resistance to cleaning agents and rugged design that
withstands water jets, it is the solution for your toughest applications.
Easy installation and operation
Easy to install its dovetail is the hallmark
of an intelligent fastening concept
Extensive mounting accessories
Aligned quickly: red light and laser are
readily visible even over large distances
Simple, tried-and-tested adjustment
features using teach-in buttons
Integrated, easily visible LEDs
Simple, reliable detection of transparent objects
58
Other features
Through-beam sensors with
a respectable range up to 18 m
Protected optics
Rugged buttons
Abrasion-resistant laser inscription
Extremely heavy-duty metal plug
NO/NC switchable
Application
Positioning clamping jaws
Detecting circuit boards
Detecting clear glass bottles
Detecting small objects in assembly technology
Type
Diffuse sensor with

Detection range
1...200 mm
PNP, NO/NC contact
BOS01KY
10...30 V DC
Supply voltage US
Output current
100 mA
30 mA
Switching type
Light/dark
Polarity reversal protected/short-circuit protected Yes/yes
Settings
Teach-in
Emitter, light type
LED, red light
Laser class
Light spot diameter
Approx. 5 5 mm at 50 mm
Power-on indicator
Green LED
Output function indicator
Yellow LED
Response time
0.5 ms
1 KHz
Degree of protection per
IP67/IP69K
IEC 60529/DIN 40050
20...+60 C
5 kLux
Material
Housing
ABS
Optical surface
PMMA
Connection
M8 connector, 4-pin
Diffuse sensor with

3...400 mm
BOS01L3
10...30 V DC
100 mA
30 mA
Light/dark
Yes/yes
Teach-in
LED, red light
Approx. 8 8 mm at 60 mm
Green LED
Yellow LED
0.5 ms
1 KHz
IP67/IP69K
Diffuse sensor with

4...120 mm
BOS01LE
10...30 V DC
100 mA
30 mA
Light/dark
Yes/yes
Teach-in
Laser, red light
1
1.2 1.2 mm at 120 mm
Green LED
Yellow LED
0.5 ms
1 KHz
IP67/IP69K
20...+60 C
5 kLux
ABS
PMMA
M8 connector, 4-pin
20...+60 C
5 kLux
ABS
PMMA
M8 connector, 4-pin
Reference object: white, 90% reflection, 200200 mm

NPN and cable types on request.
n www.balluff.com
59
Photoelectric Sensors BOS 6K and BKT 6K

With a high degree of protection
For transparency
detection
Type
Diffuse sensor
Detection range
PNP, NO/NC contact
PNP, NO/NC contact
Retroreflective light sensor

with autocollimation
0...4 m
BOS01M4
10...30 V DC
100 mA
30 mA
Light/dark
Yes/yes
Teach-in
LED, red light
10...30 V DC
100 mA
30 mA
Light/dark
Yes/yes
Teach-in
LED, red light
20 20 mm at 180 mm
0.5 ms
1 KHz
IP67/IP69K
20...+60 C
5 kLux
ABS
PMMA
M8 connector,
4-pin
45 45 mm at 2 m
0.5 ms
1 KHz
IP67/IP69K
20...+60 C
5 kLux
ABS
PMMA
M8 connector,
4-pin
10...30 V DC
100 mA
30 mA
Light/dark
Yes/yes
Teach-in
Laser, red light
1
2 4 mm at 2 m
0.5 ms
1 KHz
IP67/IP69K
20...+60 C
5 kLux
ABS
PMMA
M8 connector,
4-pin
Reference reflector:
BOS R-22
BOS R-22
Receiver
Emitter
Supply voltage US
Output current
Switching type
Settings
Emitter, light type
Laser class
Light spot diameter
Supply voltage/output function indicator
Response time
Material
Housing
Optical surface
Connection
Reference object: white, 90% reflection, 200200 mm.

NPN and cable types on request.
60
0...800 mm
BOS01LL
Retroreflective light sensor

with autocollimation
0...2 m
BOS01L8
Through-beam sensor
Through-beam sensor
Contrast sensor
0...6 m
BOS01MJ
0...13 m
0...18 m
1...250 mm
BKT0010
10...30 V DC
100 mA
30 mA
Light/dark
Yes/yes
Teach-in
LED, red light
BOS01M9
BOS01LR
10...30 V DC
100 mA
30 mA
Light/dark
Yes/yes
Teach-in
LED, red light
500 500 mm at 6 m
0.5 ms
1 KHz
IP67/IP69K
20...+60 C
5 kLux
ABS
PMMA
M8 connector,
4-pin
1 1 mm at 13 m
0.5 ms
1 KHz
IP67/IP69K
20...+60 C
5 kLux
ABS
PMMA
M8 connector,
4-pin
BOS01LW
BOS01M2
10...30 V DC
100 mA
30 mA
Light/dark
Yes/yes
Teach-in
Laser, red light
1
13 13 mm at 18 m
0.5 ms
1 KHz
IP67/IP69K
20...+60 C
5 kLux
ABS
PMMA
M8 connector,
4-pin
10...30 V DC
100 mA
25 mA
Light/dark (selectable)
Yes/yes
Teach-in
Laser, red light
1
0.7 0.7 mm at 250 mm
0.5 ms
1 KHz
IP67/IP69K
20...+60 C
5 kLux
Impact-resistant ABS
PMMA
M8 connector,
4-pin
BOS R-1
n www.balluff.com
61
Photoelectric Sensors BOS 23K with IO-Link

Standard sensors with added value
Designed for industry

The product characteristics of our BOS 23K photoelectric sensors
have proven themselves time and time again. They feature long
range, high switching accuracy and a sensor design tailored to
industry. With IO-Link these sensors can be configured even more
simply. The sensor process data includes switching signals and the
actual remission values. After a sensor is replaced, all the settings
can be easily sent from the master to the new sensor. This saves
time and increases equipment availability.
Type
Benefits
Simple parameterizing via IO-Link
Decentralized data storage in the master
Clear sensor identification
Simplified installation
52.4
52.4
4.3 4.3
1
1
2
2
23 23
optical axis
M12x1
M12x1
13.9
13.9
16
16
27.5
27.5
46
46
50
50
13.1
13.1
Detection range
PNP, NO/NC selectable
PNP, receiver
PNP, emitter
Supply voltage US
Output current
Settings
Emitter, light type, wavelength
Power-on indicator
Stability indicator
Material
Housing
Optical surface
Connection
Reference object: white, 90% reflection, 200200 mm.

Recommended reflector: BAM00UK
62
Diffuse sensor, energetic

5...2000 mm
BOS0171
10...30 V DC
100 mA
30 mA
Yes/yes
Teach-in button/IO-Link
LED, red light 640 nm
Green LED
Yellow LED
Flashing yellow LED
600 Hz
IP67/IP69K
20...+60 C
PC-ABS
PMMA
M12 connector,
4-pin
n www.balluff.com
Diffuse sensor with

3...1200 mm
BOS017A
10...30 V DC
100 mA
30 mA
Yes/yes
Potentiometer/IO-Link
Green LED
Yellow LED
Flashing yellow LED
600 Hz
IP67/IP69K
20...+60 C
PC-ABS
PMMA
M12 connector,
4-pin
Through-beam sensor
0.3...12 m
BOS016T
0...20 m
10...30 V DC
100 mA
30 mA
Yes/yes
Green LED
Yellow LED
Flashing yellow LED
600 Hz
IP67/IP69K
20...+60 C
PC-ABS
PMMA
M12 connector,
4-pin
BOS016J
BOS01UT
10...30 V DC
100 mA
30 mA
Yes/yes
Green LED
Yellow LED
Flashing yellow LED
500 Hz
IP67/IP69K
20...+60 C
PC-ABS
PMMA
M12 connector,
4-pin
63
A High-resolution Light Band Enables Numerous Measuring Modes

Identify parts, determine positions and count objects with high precision
Intuitive operation
If various objects have to be identified in production, when packaging
or in quality control, the new high-resolution lighting strip BLA is ideal.
Because it identifies, compares or sorts objects based on minimum
size or height differences.
The intuitively operated device can be put into operation easily. It
consists of a high-performance red-light laser and a receiver and
operates entirely on its own. It does not need any other accessories
such as a controller, a computer or special software.
The range encompasses up to 2 m. The consistent and well visible
lighting strip provides an excellent resolution of 0.01 mm.
Application
The multi-functional device provides numerous measuring modes
such as object diameter, object position, gap width, gap position,
edge position, etc. To do so, the user can teach in up to six different
objects using buttons and hide unwanted objects in the measuring
field (blanking).
New Functions
In addition, the number of objects located in the light strip at the
same time can be detected. This enables fully automated inspection
of power strips, a task that until now required highly complex vision
systems.
Can be used in a versatile manner
even in particularly harsh environments
Highly accurate position monitoring and detection
Easy and fast sorting of parts according to size/diameter
Quality assurance and monitoring, e.g. of object heights,
gap dimensions, etc.
Detect object number and monitor objects
Easy to align using the new mounting bracket
(available as an accessory)
Monitoring wire thickness, position and

thickness in a wire winding machine.
64
Type
Lighting strip width
Usable lighting strip width
Max. emitter-receiver distance
Best resolution
Smallest object
Supply voltage US
Output current max.
Analog outputs
Digital outputs
Output function

Settings
Emitter, light type
Laser class
Scanning period
Material
Housing
Optical surface
n www.balluff.com
Lighting strip BLA

50 mm
BLA0001
48.6 mm
2000 mm
0.01 mm
0.3 mm
15...30 V DC
< 100 mA
100 mA per switching output
2 current 4...20 mA or
2 voltage 0...10 V (individually selectable)
3 PNP
Differentiation of up to 6 objects (binary coded),
as well as output of the object number and number
"OK" or "NOK"
Yes/yes
Using multifunction display and 4 teach buttons
Laser 650 nm
1
Type 5 ms
IP65
+5...+55 C
Anodized aluminum
Glass
65
BFS 33M Color Sensor with IO-Link

See better than the human eye
For distinguishing the finest color nuances

Compared to traditional RGB sensors, the BFS 33M true color
sensor is in a league of its own. Thanks to its high resolution, it not
only detects colors but can also reliably distinguish between nuances. The True Color sensor thus detects for instance minimal color
deviations in injection molded parts. And it can also tell if a metal
enters production polished or unpolished. Faded colors or poor print
quality are detected in an instant and separated. It thus opens up
completely new dimensions in quality control. The integrated IO-Link
interface enables simple, bi-directional communication with the
controller.
Benefits
Detection of and distinguishing between
a random number of colors
Distinguishes between the slightest color shade differences
Large sensing distance up to 400 mm
Simple parameterizing via IO-Link
Robust metal housing
Industries
Automotive industry
Plastics processing
Packaging industry
Handling and assembly
Printing industry
Wood processing
Plastic parts having slight color deviations can be reliably detected and quickly separated out.
66
256 colors
Type
Interface
Working range
Measuring range
Supply voltage US
Emitter, light type
Light spot geometry/diameter
Range/color resolution tolerance
Dimensions
Connection
Housing material
Optical surface
Weight
Ambient light limit according to
BFS 33M (True Color sensor)

IO-Link
Fiber-dependent (up to 400 mm)
Fiber-dependent
BFS000M
21.6...26.4 V DC
60 mA
Pulsed white light
Fiber-dependent
Adjustable
58 58.3 21 mm
M8 connector, 4-pin
Aluminum-coated
Fiber-dependent
150 g
IP54
Yes/Yes
+10...+55 C
EN 60947-5-2
IO-Link
Mode
Transfer rate
Cycle time
Parameters
Version 1.1
COM 3
230.4 kBit/s
9,2 ms
2 bytes
256 colors, operating mode, tolerance, calibration
Key operation
Reflector mode
Recommended fiber optics: BFO00C9

Recommended cable: BCC03JW (2 m), BCC03JZ (5 m)
n www.balluff.com
67
Ultrasonic Sensors BUS M30E2

Level meter that is resistant to chemicals
Up to 6 bar
Ultrasonic sensors BUS M30E2 provide contact-free level measurement at normal pressure and in tanks and containers with positive
pressure up to 6 bar. The combination of switching and analog
outputs enables level measurement and overflow protection.
A PTFE membrane protects the sensor from aggressive liquids.
The pressure-tight installation in a tank uses a 1" threaded flange.
Special software filters enable use in tanks that are filled from above
or have an agitator.
Benefits
Contact-free measurement of 30 mm to 1.3 m operating
scanning width/5 m limiting scanning range
PTFE membrane for protection against aggressive media
Pressure-resistant to 6bar
Process connection G1"
Stainless steel housing for use in the food industry
Other features
Switching output and analog output in one sensor
or version with 2 PNP switching outputs
Easy setting of the sensor using digital display
Degree of protection IP67
Level measurement and overflow protection all in one - the combination of switching and analog makes both possible.
68
Operating scanning range

Limiting scanning range
85350 mm
1500 mm
2001300 mm
5000 mm
BUS M30E2 switching output

Resolution
2 PNP, NO/NC
0.18 mm
BUS005U
0.18...1.5 mm
BUS005W
Supply voltage
Output current
Material
Housing
Plastic parts
Sensing surface
Connection
9...30 V DC
200 mA
IP67
25...+70 C
PBT, TPU
PTFE
M12 connector, 5-pin
9...30 V DC
200 mA
IP67
25...+70 C
PBT, TPU
PTFE
n www.balluff.com
41
11
10
M12x1
58.5
114
G1
M30x1
11
41
G1
M30x1
10
0.18...0.45 mm
BUS005Y
58.5
114
BUS M30E2 switching and analog output

Resolution (dependent on set window)
010 V/420 mA and PNP, NO/NC
M12x1
69
Inductive Sensors: 3 mm and M4 in Short Housing

Flush installation in steel possible
3.5 kHz switching frequency

Inductive mini-sensors are now
available in 3 22mm and
M4 22mm. New features make
this series unique. Increased
switching frequency of 3.5 kHz
and unrestricted flush mounting
in steel are just two of these
features. Uniform characteristic
data simplifies product selection.
Series
Installation type
Rated switching distance sn
Assured switching distance sa
Switching distance marking
PNP, NO
NPN, NO
NPN, NC
Supply voltage US
Voltage drop Ud at Ie max.
Rated insulation voltage Ui
Polarity reversal protected/transposition protected/short-circuit protected
Switching frequency f max.
Approvals
Special properties
Material
Housing
Sensing surface
Connection
Additional cable lengths on request
Mini-sensors permit use of small automated handling machines.
70
3 22 mm
Flush
1 mm
0...0.8 mm
BES040F
10...30 V DC
2V
75 V DC
100 mA
Yes/yes/yes
25...+70 C
3.5 kHz
Yellow LED
IP67
CE, cULus
Short design
Stainless steel
PBT
0.3 m PUR cable
with M5 connector,
4-pin
3 22 mm
Flush
1 mm
0...0.8 mm
BES0409
BES040A
BES040C
BES040E
10...30 V DC
2V
75 V DC
100 mA
Yes/yes/yes
25...+70 C
3.5 kHz
Yellow LED
IP67
CE, cULus
Short design
Stainless steel
PBT
0.3 m PUR cable
with M8 connector,
4-pin
n www.balluff.com
3 22 mm
Flush
1 mm
0...0.8 mm
BES03Z6
BES03Z7
BES03ZF
BES03ZH
10...30 V DC
2V
75 V DC
100 mA
Yes/yes/yes
25...+70 C
3.5 kHz
Yellow LED
IP67
CE, cULus
Short design
Stainless steel
PBT
2 m PUR cable,
3 0.1 mm
M4 22 mm
Flush
1 mm
0...0.8 mm
BES040Y
10...30 V DC
2V
75 V DC
100 mA
Yes/yes/yes
25...+70 C
3.5 kHz
Yellow LED
IP67
CE, cULus
Short design
Stainless steel
PBT
0.3 m PUR cable
with M5 connector,
4-pin
M4 22 mm
Flush
1 mm
0...0.8 mm
BES040R
BES040T
BES040U
BES040W
10...30 V DC
2V
75 V DC
100 mA
Yes/yes/yes
25...+70 C
3.5 kHz
Yellow LED
IP67
CE, cULus
Short design
Stainless steel
PBT
0.3 m PUR cable
with M8 connector,
4-pin
M4 22 mm
Flush
1 mm
0...0.8 mm
BES03Z8
BES03Z9
BES03ZJ
BES03ZK
10...30 V DC
2V
75 V DC
100 mA
Yes/yes/yes
25...+70 C
3.5 kHz
Yellow LED
IP67
CE, cULus
Short design
Stainless steel
PBT
2 m PUR cable,
3 0.1 mm
71
Inductive Sensors: 4 mm and M5 with High Switching Frequency

Flush installation in steel possible
5 kHz switching frequency

Inductive mini-sensors in
4 mm and M5 offer new features. Their switching frequency
has been increased to 5 kHz.
They can also be flush mounted in steel with no restrictions.
Uniform characteristic data for
simple product selection is an
additional benefit.
Benefits
Unrestricted flush
mounting in steel
Uniform characteristics
for all models
High switching frequency:
5 kHz
Fast and simple
product selection
Series
Installation type
Assured switching distance sa
Switching distance marking
PNP, NO
NPN, NO
NPN, NC
Supply voltage US
Voltage drop Ud at Ie max.
Approvals
Special properties
Material
Housing
Sensing surface
Connection
Additional cable lengths on request
72
4 27 mm
Flush
1.5 mm
0...1.2 mm
BES00J3
BES00K3
BES00JT
10...30 V DC
2V
75 V DC
100 mA
Yes/yes/yes
25...+70 C
5 kHz
Yellow LED
IP67
CE, cULus
High switching frequency
Stainless steel
PBT
0.3 m PUR cable
with M8 connector,
4-pin
NEW
4 41 mm
Flush
1.5 mm
0...1.2 mm
BES00J5
BES00K4
BES00JU
BES00KF
10...30 V DC
2V
75 V DC
100 mA
Yes/yes/yes
25...+70 C
5 kHz
Yellow LED
IP67
CE, cULus
Stainless steel
PBT
M8 connector,
4-pin
n www.balluff.com
4 27 mm
Flush
1.5 mm
0...1.2 mm
BES00HW
BES00K1
BES00JP
BES00KC
10...30 V DC
2V
75 V DC
100 mA
Yes/yes/yes
25...+70 C
5 kHz
Yellow LED
IP67
CE, cULus
Stainless steel
PBT
2 m PUR cable,
3 0.1 mm
M5 27 mm
Flush
1.5 mm
0...1.2 mm
BES00H1
10...30 V DC
2V
75 V DC
100 mA
Yes/yes/yes
25...+70 C
5 kHz
Yellow LED
IP67
CE, cULus
Stainless steel
PBT
0.3 m PUR cable
with M8 connector,
4-pin
M5 41 mm
Flush
1.5 mm
0...1.2 mm
BES00H2
BES00L1
BES00HL
BES00L8
10...30 V DC
2V
75 V DC
100 mA
Yes/yes/yes
25...+70 C
5 kHz
Yellow LED
IP67
CE, cULus
Stainless steel
PBT
M8 connector,
4-pin
M5 27 mm
Flush
1.5 mm
0...1.2 mm
BES00FT
BES00HJ
BES00KZ
BES00L6
10...30 V DC
2V
75 V DC
100 mA
Yes/yes/yes
25...+70 C
5 kHz
Yellow LED
IP67
CE, cULus
Stainless steel
PBT
2 m PUR cable,
3 0.1 mm
73
Capacitive Sensors for Object Detection

Block-styles, 16 34 8 mm Micro-Box
Compact
The highly compact housing of the capacitive Micro-Box sensors
is absolutely compatible with their predecessor. The standard
version is installed flush and features a switching distance of 8 mm.
The variants for object detection are
Teachable using the wire connection
Available as IO-Link versions
Easy to install on tubes with cable ties
Applications
Detect objects at a distance of up to 8 mm
Replaces tubular M18 sensors in spite of its compact size
Detect non-conductive media in plastic or
glass containers (wall thickness up to 4 mm)
As leak detector: sense even the smallest amounts of liquid
Size
Installation type
PNP, NO
PNP, NC
NPN, NO
NPN, NC
PNP/NPN and NO/NC can be coded
Supply voltage US
Output current max.
Material
Housing/active surface
Connection
Preferred variants (available immediately)

Universal holder for mounting as
Leak detector in troughs
Sensor for object detection
The BCS Global sensors are simple to install using cable ties.
74
Holder included in the scope of delivery!
16 34 8 mm Micro-Box
Flush
1...8 mm teachable
BCS012T
BCS012U
BCS012W
BCS012Y
Flush
1...8 mm teachable
BCS012A
BCS012C
BCS012E
BCS012F
1030 V DC
50 mA
Yes/yes/yes
25+70 C
50 Hz
IP67
PP/PP
0.3 m PUR cable with
M8 connector, 4-pin
1030 V DC
50 mA
Yes/yes/yes
25+70 C
50 Hz
IP67
PP/PP
2 m PUR cable,
4 0.14 mm
BCS012N
1830 V DC
50 mA
Yes/yes/yes
25+70 C
50 Hz
IP67
PP/PP
16
14.3
34
3
14.3
14.3
10
34
16
34
16
Flush
1...8 mm teachable
10
10
M81
M121
n www.balluff.com
9.7
75
Capacitive Sensors for Level Detection

Block-styles, 16 34 8 mm Micro-Box
Compact with foam suppression and build-up compensation

The highly compact housing of the capacitive Micro-Box sensors
is absolutely compatible with their predecessor. SmartLevel 50
versions feature improved foam suppression and build-up
compensation. They are
Teachable using the wire connection
Available as IO-Link versions
Easy to install on tubes with cable ties
Applications
Detect conductive media in plastic tubes or glass pipes
Detect conductive media through the container wall with
a thickness of up to 10 mm
Sense highly conductive media up to 50 mS/cm,
such as acids and bases
Medical technology: detect body fluids
(e.g. blood, even when foam has formed)
Semiconductor industry: detect process fluids
without direct media contact
Size
Installation type
PNP, NO
PNP, NC
NPN, NO
NPN, NC
Supply voltage US
Output current max.
Material
Housing/active surface
Connection
Universal holder for mounting on containers
Holder included in the scope of delivery!
Capacitive SmartLevel sensors permit a broad range of applications.
76
SMARTLEVEL 50
SMARTLEVEL 50
Flush
Level teachable
BCS012Z
BCS0130
BCS0131
BCS0132
Flush
Level teachable
BCS012H
BCS012J
BCS012K
BCS012L
1030 V DC
50 mA
Yes/yes/yes
25+70 C
10 Hz
IP67
PP/PP
M8 connector, 4-pin
1030 V DC
50 mA
Yes/yes/yes
25+70 C
10 Hz
IP67
PP/PP
2 m PUR cable,
4 0.14 mm
Flush
Level teachable
BCS012P
1830 V DC
50 mA
Yes/yes/yes
25+70 C
10 Hz
IP67
PP/PP
16
14.3
34
3
14.3
14.3
10
34
16
34
16
SMARTLEVEL 50
10
10
M81
M121
n www.balluff.com
9.7
77
Capacitive Sensors for Level Detection

Block-styles, 40 40 10 mm Uniflat
For highly conductive media now in SmartLevel 50 technology

Capacitive sensors in the proven, compact Uniflat housing feature
high-performance SmartLevel 50 technology for detecting highly
conductive liquids in plastic vessels. Residue and foam as well as
wall thicknesses of up to 10 mm are reliably ignored. This significantly increases the number and types of media that can be detected.
These sensors can be used for example with acids and bases,
milk and yogurt, foaming media or metal powders.
The universal sensor offers PNP and NPN as well as NO and NC.
Connection options include 2 m cable or cable with M8 connector.
Benefits
Usable with highly conducting media
For acids and bases
Compensate for foam and build-up
For wall thicknesses up to 10 mm
Simple to install with cable connectors The capacitive Uniflat housing

is easy to use, reliably detecting highly conductive media.
78
NEW
SMARTLEVEL 50
Size
Installation type
PNP NO
PNP NC
Supply voltage US
Voltage drop Ud at Ie
Output current max.
Output function/power-on indicator
Material
Housing
Sensing surface
Cover
Connection
40 40 10 mm Uniflat
Flush
Media-dependent
BCS0134
BCS0135
10...30 V DC
2.5 V
75 V DC
100 mA
11 mA
Yes/yes/yes
5...+85 C
10 Hz
IP67
PBT
PBT
PBT
M8 plug, 3-pin
SMARTLEVEL 50
40 40 10 mm Uniflat
Flush
Media-dependent
BCS0133
10...30 V DC
2.5 V
75 V DC
100 mA
11 mA
Yes/yes/yes
5...+85 C
10 Hz
IP67
PBT
PBT
PBT
2 m PUR cable,
3 0.14 mm
Other variants on our website or on request
n www.balluff.com
79
Linear Position Sensing

and Measurement
Magnetically Coded Position and Angle Measurement System
80
www.balluff.com
81
Magnetically Coded Position and Angle Measurement System BML S1G

Absolutely precise now also with status monitoring
Expanded diagnostics function

The absolutely coded position measurement system BML S1G
offers high resolutions at large measuring lengths. The new Balluff
Exactness Factor (BEF) enables condition monitoring.
This function continuously evaluates the measured sensor signals.
Using the determined BEF number information about the quality
of the measuring track can be obtained. This allows for example
the installation and/or condition of the tape to be assessed.
No additional hardware is needed for the condition monitoring,
since the diagnostics information can be optionally sent using the
SSI or BiSS-C protocol.
Application areas
Determining position on large linear drives and
in interconnected installations
In drive technology on large shafts and wherever
high accuracies over long travel distances are required
Contactless, wear-free measuring principle
Rugged metal housing with stainless steel floor
Status LED
Expanded diagnostics information
Benefits
Simplified installation and maintenance resulting in lower costs
High system up-time thanks to early fault detection in-process
Rugged construction for long service life
Continuous processing of the sensor signals enables condition monitoring of the measuring system and increases system up-time.
82
NEW
Series
Output signal
Data format
Max. measuring length
Lengthwise approach direction
Crosswise approach direction
Resolution
Repeat accuracy
System accuracy
Connection
Supply voltage
Current consumption
Max. read distance, sensor head/tape
Travel speed max.
Housing material
BML-S1G
Absolute: SSI or BiSS-C, additional analog realtime signal (sin/cos)
or digital square wave signals (A/B)
24, 25, 26 or 32 bit
48 m
BML041H
BML042T
1, 2, 5 or 10 m
1increment
20 m
M12 male, 12-pin
5 V 5 % and 10...28 V DC
< 70 mA at 24 V DC supply voltage
0.8 mm
10 m/s
20...+70 C
Die-case zinc, stainless steel
IP67
All data in conjunction with tape BML-M02-A55...
Accessories
Series
Output signal
Length
Magnetic tape material
Cover strip and
tape carrier material
www.balluff.com
Magnetic Tape
for BML-S1G
BML-M02-A55-A0-M_ _ _ _-E
max. 48 m
Rubber-ferrite
Stainless steel
Series
Output signal
Length 5 m
Type
Material
Cable diameter
Number of conductors conductor cross-section
Least bending tensioned
untensioned
radius
Temperature range
Connection cables
for BML-S1G
BCC09MY
M12 female, straight, 12-pin
PUR, molded, black
4.9mm
12 0.08mm
15 D
7.5 D
25...+70 C
83
Condition Monitoring
and Fluid Sensors
Capacitive Immersion Sensor

Pressure sensors
84
n www.balluff.com
85
Capacitive Immersion Sensors

Detect levels with absolute reliability
Flexible use: in plastic or metal

BCS capacitive immersion sensors detect levels of plastic
granulates or highly conductive media with absolute reliability.
Their excellent foam and build-up compensation makes them
highly flexible. They can be installed in plastic or metal tanks.
Benefits
High-quality 1.4404 stainless and PEEK housings
Wire connection for remote teach-in
EHEDG conformal with special approved adapters
Media temperature up to 105 C
Autoclave compatible (1 h)
IO-Link versions available
Pressure rated to 10 bar and IP69K at the M12 connector
Applications
Detect plastic granulates up to 105 C
Sense adhering foods such as yogurt, milk, beverages etc.
Detect highly conductive acids and bases up to a value
of 100 mS/cm
Size
Installation type
PNP, NO
PNP, NC
NPN, NO
NPN, NC
IO-Link, PNP/NPN and NO/NC can be coded
Supply voltage US
Voltage drop Ud at Ie
Output current max.
Ambient temperature Ta/media temperature
Special properties
Material
Housing
Sensing surface
O-ring
Connection
EHEDG conformal only when used with
a suitable adapter compatible products
can be found on page 88
The BCS capacitive immersion sensor reliably detects the level of a milk tank.
86
G"
Non-flush
Level teachable
BCS011F
BCS011H
BCS011J
BCS011K
1230 V DC
2V
75 V DC
50 mA
15 mA
Yes/Yes/Yes
40...+85 C/105 C
5 Hz
Yellow LED
IP68 10 bar/IP69K
Autoclave compatible
1.4404 stainless steel
PEEK
EPDM
M12 connector,
4-pin, A-coded
n www.balluff.com
G"
Non-flush
Level teachable
BCS011E
1830 V DC
2V
75 V DC
50 mA
15 mA
Yes/Yes/Yes
40...+85 C/105 C
5 Hz
Yellow LED
IP68 10 bar/IP69K
PEEK
EPDM
M12 connector,
4-pin, A-coded
G"
Non-flush
Level teachable
BCS011M
BCS011N
BCS011P
BCS011R
1230 V DC
2V
75 V DC
50 mA
15 mA
Yes/Yes/Yes
10...+85 C/105 C
5 Hz
Yellow LED
IP68 10 bar/IP69K
PEEK
FKM, oil-resistant
M12 connector,
4-pin, A-coded
G"
Non-flush
Level teachable
BCS011L
1830 V DC
2V
75 V DC
50 mA
15 mA
Yes/Yes/Yes
10...+85 C/105 C
5 Hz
Yellow LED
IP68 10 bar/IP69K
PEEK
FKM, oil-resistant
M12 connector,
4-pin, A-coded
87
Adapters for Capacitive Immersion Sensors

EHEDG approved
Optimal installation
The capacitive immersion sensors are to be installed in combination
with the EHEDG conformal adapters shown here. They are approved
for level detection in the European foods industry.
Benefits
Housing stainless steel 1.4404
EHEDG approved when used with Balluff BCS immersion sensor
Other special versions upon request
Description
Version
Use
Can be welded
Thread-in
Dairy coupling per DIN 11851
Weight
Approvals
Material
Connection
Housing
Sensor
Process
EHEDG conformal only when used with

a suitable sensor compatible products
can be found on page 86
Stainless steel adapter for hygienic installation of the Balluff BCS immersion sensor.
88
NEW
Adapter
G" 29 mm
for hygienic processes
with BCS capacitive
immersion sensor
BAM0294
105 g
EHEDG conformal
G"
18.5 mm
n www.balluff.com
Adapter
G" G"
with BCS capacitive
immersion sensor
Adapter
G" G1"
with BCS capacitive
immersion sensor
BAM0292
BAM0293
70 g
EHEDG conformal
G"
G"
120 g
EHEDG conformal
G"
G1"
Adapter
G" DN25
with BCS capacitive
immersion sensor
Adapter
G" DN40
with BCS capacitive
immersion sensor
BAM0295
170 g
EHEDG conformal
G"
DN25
BAM0296
230 g
EHEDG conformal
G"
DN40
89
Pressure Sensors with Configurable Switching Point Starting

Configure via IO-Link, operate in SIO mode or via IO-Link
With IO-Link
Pressure transmitter BSP without display, now also with IO-Link.
This allows the switching point to be conveniently set and enables
the sensor to be installed anywhere. Thanks to IO-Link the pressure
value, switching point or diagnostics information are continually
read out. Users have a complete overview of all data at any time.
Operation in IO-Link mode or SIO mode possible.
All important process connections available
Other plus points: the new pressure transmitters feature a broad
range of process connections. They are simple to install and have
a rugged, compact stainless steel housing.
PNP pressure sensors
Their PNP or NPN characteristic as well as the cULus approval

mean these sensors can be used everywhere in the world.
1...2 bar (14.5...29 psi)

1...10 bar (14.5...145 psi)
0...2 bar (0...29 psi)
0...5 bar (0...73 psi)
0...10 bar (0...145 psi)
0...20 bar (0...290 psi)
0...50 bar (0...725 psi)
0...100 bar (0...1450 psi)
0...250 bar (0...3626 psi)
0...400 bar (0...5802 psi)
0...600 bar (0...8702 psi)
Supply voltage US
Accuracy
Temperature error
up to 250 bar
from 400 bar
Ambient/media temperature
Load cycles
Material
Housing
Measuring cell up to 250 bar
from 400 bar
Seal
up to 250 bar
from 400 bar
Connection
Plug connector
Process connection
IO-Link allows the pressure transmitters to be installed right where the
action is, since IO-Link makes accessibility of the sensor less important.
The communication standard makes all the data available in the controller.
90
NPN variants
All sensors are also available as NPN variants. Please contact
our technical service department by phone +49 7158 173-777
or e-mail: tsm@balluff.de
NEW
Process
connection
G"
BSP00PJ
BSP00PK
BSP00PL
BSP00PM
BSP00PN
BSP00PP
BSP00PR
BSP00PT
BSP00PU
BSP00PW
BSP00PY
10...30 V DC
20 mA
0.5 % FSO BFSL
0.5% FSO/10 K
0.3 % FSO/10 K
Yes/yes/yes
40+85 C/40...+125 C
> 100 mil.
Stainless steel
Ceramic
Stainless steel
Fluoroelastomer
No seal
G" in accordance with DIN EN 3852
n www.balluff.com
Process
connection
NPT"
BSP00T5
BSP00T6
BSP00T7
BSP00T8
BSP00T9
BSP00TA
BSP00TC
BSP00TE
BSP00TF
BSP00TH
BSP00TJ
10...30 V DC
20 mA
0.5 % FSO BFSL
0.5% FSO/10 K
0.3 % FSO/10 K
Yes/yes/yes
40+85 C/40...+125 C
> 100 mil.
Stainless steel
Ceramic
Stainless steel
Fluoroelastomer
No seal
NPT"
Process
connection
R"
BSP00UC
BSP00UE
BSP00UF
BSP00UH
BSP00UJ
BSP00UK
BSP00UL
BSP00UM
BSP00UN
BSP00UP
BSP00UR
10...30 V DC
20 mA
0.5 % FSO BFSL
0.5% FSO/10 K
0.3 % FSO/10 K
Yes/yes/yes
40+85 C/40...+125 C
> 100 mil.
Stainless steel
Ceramic
Stainless steel
Fluoroelastomer
No seal
R"
Process
connection
G"
BSP00RR
BSP00RT
BSP00RU
BSP00RW
BSP00RY
BSP00RZ
BSP00T0
BSP00T1
BSP00T2
BSP00T3
BSP00T4
10...30 V DC
20 mA
0.5 % FSO BFSL
0.5% FSO/10 K
0.3 % FSO/10 K
Yes/yes/yes
40+85 C/40...+125 C
> 100 mil.
Stainless steel
Ceramic
Stainless steel
Fluoroelastomer
No seal
G" in accordance with DIN EN 3852
91
Pressure Sensors for Level Measurement

With TriClamp process flange for the foods industry
With IO-Link
The new BSP hydrostatic pressure sensors with IO-Link offer
reliable, economical solutions for continuous level measurement in
the foods industry. Their materials and process fittings meet high
hygienic standards. The TriClamp flange with 1" is made of
stainless steel and comes with a 3.1 material certification.

The pressure sensors include an IO-Link interface and six
well-graduated measuring ranges for fill heights between 1 and 20 m
(water column). The sensor is configured via IO-Link (e.g. switching
point). Measurement values and diagnostics information can also
be retrieved.
Like the entire family of Balluff BSP pressure sensors, the new
versions include a proven, simple operating concept and a 2-way
rotating housing with display and M12 connector. The TriClamp
flange is now available for the entire BSP set.
Hydrostatic pressure sensors with IO-Link

hygienic solutions for continuous level monitoring
92
NEW
Programmable switching
point and analog output
4...20 mA
0...100 mbar (0...1 mWS, 0...1.45 psi)

0...250 mbar (0...2.5 mWS, 0...3.6 psi)
0...500 mbar (0...5 mWS, 0...7.25 psi)
0...750 mbar (0...7.5 mWS, 0...10.9 psi)
0...1000 mbar (0...10 mWS, 0...14.5 psi)
0...2000 mbar (0...20 mWS, 0...29 psi)
Supply voltage US
Output current max.
Accuracy
Temperature error
Ambient/media temperature
Display/function indicators
Material
Housing
Measuring cell
Process connection
Connection
Plug connector
Process connection
BSP00UT
BSP00UU
BSP00UW
BSP00UY
BSP00UZ
BSP00W0
18...36 V DC
250 mA
50 mA
200 Hz
0.5 % FSO BFSL
0.15% FSO/10 K
Yes/yes/yes
40+85 C/40...+125 C
7-segment display/LED
TriClamp 1"
NPN versions on request

Please contact our technical service department by
phone +49 7158 173-777 or e-mail: tsm@balluff.de
n www.balluff.com
93
94
Power Supplies
Line Lasers
Connectors
Sensors with Positive Stop
Accessories
n www.balluff.com
95
Compact and Intelligent IP20 Power Supplies
NEW
With Heartbeat function and IO-Link
For reliable, efficient power

The industrial requirements for a power supply are as diverse and
varied as the applications themselves. When a reliable and efficient
supply voltage is called for, the new IP 20 power supplies with Heartbeat function and IO-Link are ideal. They provide feedback indicating
the internal condition and the current status of your system.
Everything at a glance: Stresslevel indicates excessive temperature
in the power supply and thereby in the control cabinet as well.
Loadlevel indicates the current load on the output. If load increases,
this can indicate a problem in the system, such as when a motor
needs too much force to move a corroded ball bearing.
Lifetime reflects the service life of the power supply, making sure
that you have an eye on the situation at all times. Unexpected
failures and production stops are a thing of the past.
For the first time, you can easily transmit this information to the
controller via IO-Link and have it processed there. This guarantees
continuous diagnostics at a central location.
An expansion with the optional IO-Link adapter saves additional
energy and money. IO-Link can be used to place the power supply
in stand-by as soon as this part of the system is not needed.
These power supply units save an enormous amount of energy
due to their high efficiency. This provides the opportunity of reducing
power loss (heat) to a minimum, making it possible to reduce the
size of the housing for the power supply units. As an example, the
20A version is 50% narrower than a conventional power supply.
This saves space in the control cabinet.
Output current
Output wattage
Output voltage
Input voltage
Efficiency
IO-Link adapter
BAE00TF
Information about the HEARTBEAT

power supply via IO-Link
Process data, e.g. output voltage,
output current
Heartbeat parameters
Alarm messages, e.g. overload,
overtemperature
Diagnostics messages, e.g. for
input voltage, current stress level,
operating hours
IO-Link can also be used to turn off the
output voltage. A concrete example of
energy savings.
96
2.5 A
60 W
24 V DC (SELV, PELV)
115230 V AC
BAE00TR
High efficiency, typically 88%
IP20
5A
120 W
115 V/230 V AC
(automatic setting)
BAE00T4
High efficiency, typically 92%
IP20
10 A
240 W
115 V/230 V AC
(automatic setting)
BAE00LJ
High efficiency, typically 93.5%
IP20
20 A
480 W
115 V/230 V AC
(automatic setting)
BAE00M3
High efficiency, typically 93.5%
IP20
Loadlevel (load factor)
Stress level
Lifetime (service life)
Short term, reversible
Medium term, reversible
Long-term, irreversible
Loadlevel indicates the present load factor

of the device. The display indicates the load
without any delay.
Stresslevel indicates the thermal load.

Changing the load has an effect on device
wear.
Lifetime shows the remaining service life

of the device, based on the total of all loads.
All indicators are multi-coloredgreen, yellow, or redand show the status of the device
n www.balluff.com
97
IP67 Power Supplies with IO-Link
Solutions for decentralized installation without control cabinets
NEW
IP67 power supplies with IO-Link can be installed at hard to access locations such as offshore windmills and conveniently monitored from the control center.
98
Continuous monitoring of the wear factors

In industrial automation, the focus continues to shift more towards
decentralized installation without control cabinets. Balluff power
supplies with IP67 protection are perfect for this. They can be used
in the field directly and under harsh conditions.
Special sensors in the device continuously monitor wear factors
such as temperature, overload, interference and other basic conditions.
Information about the HEARTBEAT power supply via IO-Link

Process data, e.g. output voltage, output current
Heartbeat parameters
Alarm messages, e.g. overload, overtemperature
Diagnostics messages, e.g. for input voltage, current stress level,
operating hours
The IO-Link connection is made through the proven M12 connector.
In addition to the visualized interface, the devices provide the

option of transmitting parameters using IO-Link for the first time.
This means the power supply can be installed in hard to access
locations and be conveniently monitored from the control center.
Output current
Output wattage
Output voltage
Input voltage
Efficiency
3.8 A
91.2 W
24 V DC (SELV)
100...240 V AC
BAE00TP
High efficiency, typically 91 %
IP67
8A
192 W
24 V DC (SELV)
100...240 V AC
BAE00TL
High efficiency, typically 91 %
IP67
This compilation is an excerpt from the complete portfolio.
n www.balluff.com
99
Power Supplies for Automation
NEW
Compact power for applications without a control cabinet
High efficiency
compact housing
Power supplies are needed in
automation and for installation
outside of a control cabinet.
Many applications require reliable
power and a compact design
to enable installation of the
power supplies directly in the
device or in the machine.
These new power supplies
feature superior efficiency and a
compact housing. All models are
short circuit resistant and provide
good secondary voltage quality.
Five power ranges and four
output voltage versions offer
a variety of application possibilities. The wide range input
(88264 V AC) and the UL/cUL
approval mean they can be used
anywhere in the world.
100
Output current
Output wattage
Output voltage
Input voltage
Efficiency
0.9 A
21.6 W
24 V DC
100...240 V AC
BAE00LT
87 % typ.
IP20
Also available in other versions with comparable output wattage:

Output voltage 5 V DC
BAE00M4
BAE00M5
BAE00M6
1.5 A
36 W
24 V DC
100...240 V AC
BAE00LU
87 % typ.
IP20
2.5 A
60 W
24 V DC
100...240 V AC
BAE00LW
89 % typ.
IP20
4.5 A
108 W
24 V DC
100...240 V AC
BAE00LY
89 % typ.
IP20
6.5 A
156 W
24 V DC
100...240 V AC
BAE00LZ
92 % typ.
IP20
BAE00MK
BAE00ML
BAE00MM
BAE00M7
BAE00M8
BAE00M9
BAE00MA
BAE00MC
BAE00ME
BAE00MF
BAE00MH
BAE00MJ
n www.balluff.com
101
Line Lasers
Extraordinary uniform performance, focusable and high quality standard
NEW
Extraordinary uniform performance,

focusable and high quality standard
Line lasers are used in industrial image
processing and for aligning and positioning workpieces or accessories.
The combination of laser lighting and
image processing provides interesting
options for automating visual quality
control.
Line lasers are used among other
things for detecting and measuring
defects, diameters, edges, gaps,
steps or for presence verification.
Balluff line lasers with uniform power
distribution can be accurately set up
without tools and locked in place.
The line position stays unchanged.
Line lasers check whether the circuit boards are fully populated.
102
Series
Version
Projection type
Supply voltage US
Operating current
Trigger
Line width
100 mm line length
500 mm line length
1000 mm line length
2000 mm line length
Emitter, light type
Wavelength
Dispersion angle
Connection
Housing material
Optical surface
Weight
Laser class per IEC 60825-1
Storage temperature
BAE LX-XO
Line laser
Cross
BAE00P4
5...30 V DC
max. 70...80 mA
Yes
77 m
170 m
320 m
Laser, red light
635 Nm
30 30
M12 male, 4-pin
Coated brass and
anodized aluminum
Glass
56 g
IP67
1M
10+50 C
10+80 C
BAE LX-XO
Line laser
Line, uniform
BAE00U5
5...30 V DC
max. 150...200 mA
Yes
77 m
170 m
320 m
677 m
Laser, green light
520 Nm
45
M12 male, 4-pin
Coated brass and
anodized aluminum
Glass
56 g
IP67
2M
0...+40 C
10+80 C
Caution
Do not view laser radiation directly with optical
instruments (magnifiers, microscopes, etc.).
Laser class 1M and 2M (DIN EN 60825-1: 2008)
n www.balluff.com
103
Push/Pull Connectors
For Profinet push-pull modules
For quick and simple installation

Balluff is offering convenient connectors for the new push-pull variants of Profinet modules. Select between fiber-optic cables (FO) and
copper versions for transmitting signals or files. The push-pull connection technology for fieldbus and power lines has been specified
by AIDA (Automation Initiative of German Automobile Manufacturers).
Push-pull connectors guarantee quick and easy installation.
Benefits
Optical data transmission is usually the method of choice for applications involving large amounts of data requiring high availability. The
features provided by polymer optical fibers (POF) include excellent
protection against electromagnetic effects (EMC), large transmission
bandwidth, and long ranges. Equalizing currents and overvoltages
can be effectively prevented through the potential isolation automatically on hand. Fiber-optic cables have now become established in
industrial data communication for this reason.
Connector diagram and wiring
0.6 m
2m
5m
10 m
20 m
Supply voltage US
Cable material
Number of conductors conductor cross-section
104
PIN 1: brown
PIN 2: black
PIN 3: gray
PIN 4: blue
PIN 5: green/yellow
1
2
3
4
5
BCC0F4J
BCC0F4K
BCC0F4L
24 V DC
PVC
5 2.5 mm
IP67
40+70 C
n www.balluff.com
1.....8
1
2
3
4
5
BCC0F4M
BCC0F4N
BCC0F4P
BCC0F4R
BCC0F4T
24 V DC
PVC
5 2.5 mm
IP67
40+70 C
II
1
2
3
4
5
1
2
3
4
5
6
7
8
BCC0F4U
BCC0F4W
BCC0F4Y
BCC0F4Z
BCC0F50
50 V DC
PUR shielded
4 0.34 mm
IP67
40+70 C
II
1
2
3
4
5
6
7
8
I
1
2
II
1
2
BCC0F51
BCC0F52
BCC0F53
BCC0F54
BCC0F55
24 V DC
PUR
2 1 mm
IP67
20+70 C
105
Sensors with Positive Stop
NEW
Rugged and flexible
For harsh environments

Sensors with positive stop are designed for harsh applications. The
especially rugged design means the sensor can be in continuous
contact with the machine or workpiece when it checks the presence
or position of a target. This makes it ideal for welding equipment,
punch applications as well as for applications with controlled workpiece ejection. M8 versions and various plunger types give users
maximum flexibility.
Benefits
Highly reliable and long-lived even in dirty environments
Sensor is easily replaced for cleaning and maintenance
Precise switching point
Variety of sizes and shapes for versatility
Type
PNP, NO
NPN, NO
Material
Dimensions
M8 connector
Cable with M12 connector
M8 connector
Cable with M12 connector
Housing
Two-part housing
for simple maintenance
Three spring tension settings:

low
medium
high
Four plunger types available:

Round
Flat
Chisel
M6 thread
106
incl. BES01ZW
incl. BES01ZU
incl. BES01ZT
incl. BES01ZR
Round plunger
SET015A
SET015F
SET017R
SET017T
Brass
M18
Chisel
SET0167
SET0168
SET017U
SET017W
Brass
M18
Flat plunger
SET0169
SET016A
SET017Y
SET017Z
Brass
M18
M6 thread
SET016C
SET016E
SET0180
SET0181
Brass
M18
Accessories
for thread
BAM025T
BAM02JU
BAM027T
BAM02JW
BAM02JY
n www.balluff.com
Type
Flat attachment ( 50 mm)
M4
M6
M8
M10
107
IT'S A GOOD FEELING

TO ALWAYS KNOW
WHAT YOU CAN
RELY ON.
Sensors. Systems. Network technology.
www.balluff.com
Systems and Service

Industrial Networking and Connectivity
Object Detection
Linear Position Sensing and Measurement
Products + News
Condition Monitoring and Fluid Sensors

Accessories
Best Quality for Efficient Automation
+++ Systems and Service +++ Industrial Networking and Connectivity +++ Industrial Identification
+++ Object Detection +++ Linear Position Sensing and Measurement +++ Condition Monitoring and Fluid Sensors +++ Accessories
Headquarters
Balluff GmbH
Schurwaldstrasse 9
73765 Neuhausen a.d.F.
Germany
Phone +49 7158 173-0
Fax +49 7158 5010
balluff@balluff.de
Doc. No. 871424/Mat. No. 181688 EN

K15; Subject to modification. Replaces D15.
www.balluff.com

ProdNews 11 2015

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Systems and Service

Industrial Networking and Connectivity

Condition Monitoring and Fluid Sensors

Best Quality for Efficient Automation

Doc. No. 871424/Mat. No. 181688 EN

Benefit from comprehensive

Balluff offers a wide array of products with varied operating principles

Systems and Service

Shielded RFID read/write heads with 13.56 MHz starting page 32

Network technology for more efficiency starting page 16

Photoelectric sensors BOS 08E starting page 40

Compact and intelligent IP20 power supplies starting page 96

Magnetically coded position and angle measurement system BML S1G

Systems and Service

Mold ID Transparency in Mold Handling

Monitoring repair and maintenance

Mold ID is backed by an autonomous system. All machines can be

Tool ID Upgrade Upgrading from a Single Source

For all common technologies

RFID-based tool identification optimizes setup times.

Features for optimizing your processes

Hardware control unit

Tool ID Upgrade application description

Then, a separate control unit with integrated RFID technology is

Functional range of the software

Network technology for reliable data transfer and more efficiency

More efficiency, lower costs

More efficient operation

IO-Link Sensor/Actuator Hub

With expansion hub

Flexible usage for greater efficiency

Costs further reduced

The standard module can be expanded to 15 ports using an additional BNI007Z.

First Profinet Master with 16 IO-Link Ports

A Balluff exclusive: 16-fold IO-Link master

100 LK1 100 LK2

IO-Link Version 1.1

Profinet: Push-Pull Module for

About using fiber-optic cables

Connection: AUX power

IO-Link Version 1.1

SmartLight LED Signal Tower Light with IO-Link

Holder not included in the standard scope of delivery.

SmartLight its broad color spectrum signals

IO-Link SmartLight the intelligent stack light

SmartLight LED Signal Tower Light with IO-Link

IO-Link process data length

Rapid disconnection of power and signals

For maximum flexibility Non-contacting power transmission

Production at the rotary table

50 mA power and 2 PNP signals

Industrial RFID Systems

Flush-mount RFID Read/Write Heads BIS VM with 13.56 MHz

Installation in metal with no clear zone

Fast data transmission

Installation in metal with no clear zone. Typical uses include

Matching accessories upon request

Handheld Barcode Reader BVS HS-Q

Perfect price-performance ratio

Handheld Barcode Reader

Handheld Barcode Reader

Matching accessories upon request

Handheld Barcode Reader BVS HS-P

For industrial applications