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Operational Check of RAT Manual Deployment and Functional Check of RAT using
Ground Test Unit, followed by Check of Filter Indicator
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
WARNING : MAKE SURE THAT THE RAT TRAVEL RANGE IS CLEAR BEFORE YOU
_______
EXTEND/RETRACT THE RAT.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Refer to the MPD TASK: 292000-08
NOTE : It is permitted to use the tools Part Numbers AGE11212 and AE89415Z
____
as an alternative to the tool Part Number HFK02.
2. ______________________
Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
------------------------------------------------------------------------------REFERENCE
QTY DESIGNATION
------------------------------------------------------------------------------R
R
No specific
No specific
No specific
No specific
No specific
AE89415Z
AGE10600C
AGE11212
HFK02
1
1
1
1
EFF :
210-299, 301-399, 401-499,
29-22-00
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Config-1 May 01/06
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------------------------------------------------------------------------------REFERENCE
QTY DESIGNATION
------------------------------------------------------------------------------98D29207550000
98D29207550001
98D29208246001
B. Referenced Information
------------------------------------------------------------------------------REFERENCE
DESIGNATION
------------------------------------------------------------------------------12-13-29-600-001
24-41-00-861-002
24-41-00-862-002
29-22-00-869-006
29-22-51-000-013
29-22-51-400-013
29-22-51-680-003
31-60-00-860-001
31-60-00-860-002
29-22-51-000-013
29-22-51-400-013
29-22-53-000-010
29-22-53-400-010
29-22-00-991-023
29-22-00-991-024
29-22-00-991-030
3. __________
Job Set-up
Subtask 29-22-00-941-086
A. Safety Precautions
(1) Put the safety barriers in position.
(2) Put the warning notice(s) in position to tell persons that the RAT is
in operation.
EFF :
210-299, 301-399, 401-499,
29-22-00
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Subtask 29-22-00-010-084
B. Open the access doors 197EB and 195BB.
Subtask 29-22-00-865-118
C. Make sure that this(these) circuit breaker(s) is(are) closed:
------------------------------------------------------------------------------PANEL DESIGNATION
IDENT. LOCATION
------------------------------------------------------------------------------49VU HYD/HYD/PRESS/XMTR
1841GN
C11
49VU HYD/RAT/CTL
2801GE
D14
106VU CSM/G /EV/MAN/SPLY
6XE
B04
121VU HYDRAULIC/RAT/SPLY/EXTN/SOL1
2803GE
P33
Subtask 29-22-00-865-119
D. Open, safety and tag this(these) circuit breaker(s):
------------------------------------------------------------------------------PANEL DESIGNATION
IDENT. LOCATION
------------------------------------------------------------------------------105VU ELEC/CSM/G /EV AUTO/SPLY
7XE
C01
Subtask 29-22-00-860-120
E. Aircraft Maintenance Configuration
(1) Energize the aircraft electrical circuits
(Ref. TASK 24-41-00-861-002).
(2) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001)
(3) Make sure that the SAFETY DEVICE - RAT (98D29208246001) is removed
from the RAT stowage compartment.
4. Procedure
_________
WARNING : MAKE SURE THAT THE RAT TRAVEL RANGE IS CLEAR BEFORE YOU
_______
EXTEND/RETRACT THE RAT.
NOTE : Make sure that a second person is in position to observe the
____
extension of the RAT before you push the MAN RAT ON pushbutton.
EFF :
210-299, 301-399, 401-499,
29-22-00
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Subtask 29-22-00-710-076
A. Operational Test of the Manual Deployment of the RAT
------------------------------------------------------------------------------ACTION
RESULT
------------------------------------------------------------------------------1. On the ECAM control panel:
- press the HYD pushbutton.
EFF :
210-299, 301-399, 401-499,
29-22-00
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Config-1 Aug 01/05
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------------------------------------------------------------------------------ACTION
RESULT
------------------------------------------------------------------------------- lift the guard and push the MAN
- the RAT extends.
ON/AUTO switch in the EMER ELEC
PWR section.
On the glareshields:
- the MASTER CAUTION lights come on and
you can hear a single chime.
On the HYD page of the lower ECAM DU:
- the RAT triangle symbol changes to
green when the RAT is fully extended.
On the upper ECAM DU:
- the legends RAT FAULT and RAT OUT are
shown in amber.
Subtask 29-22-00-865-120
B. Open, safety and tag this(these) circuit breaker(s):
------------------------------------------------------------------------------PANEL DESIGNATION
IDENT. LOCATION
------------------------------------------------------------------------------121VU HYDRAULIC/RAT/SPLY/EXTN/SOL1
2803GE
P33
Subtask 29-22-00-210-080
C. Inspection of the RAT:
(1) Make sure that the RAT down lock is engaged.
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EFF :
210-299, 301-399, 401-499,
29-22-00
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(3) Examine the oil level sight glass on the gear box housing (you must
see oil on the sight glass). Add oil if necessary (Ref. TASK 12-1329-600-001).
(4) Do a check of the differential pressure indicator of the RAT filter:
(a) Make sure that the differential pressure indicator is in.
(b) If the the differential pressure indicator is out, replace the
RAT filter element (Ref. TASK 29-22-51-000-013) and (Ref. TASK
29-22-51-400-013).
(5) Make sure that the switch 28V DC on the RAT control panel is in the
OFF position.
Subtask 29-22-00-480-055
D. Installation of the Ground Support Equipment
(Ref. Fig. 509/TASK 29-22-00-991-023, 510/TASK 29-22-00-991-024, 511/TASK
29-22-00-991-030)
R
R
(1) Install the CHECK - MOTOR GROUND, RAT (AGE10600C) on the RAT as
follows:
NOTE : If the CHECK - MOTOR GROUND, RAT (AGE10600C) is not available,
____
you can also use the subsequent check motors:
- AGE10600A
- Tronair AGE10600B
- Testfuchs RATMK
- Hycom HRT01.
(a) Remove the bolts (3), the washers (2) and the cover plate (1).
(b) Install the CHECK - MOTOR GROUND, RAT (4), the washers (2) and
the bolts (3).
(c) TORQUE the bolts (3) to between 86 and 95 lbf.in (0.97 and 1.07
m.daN).
R
R
R
(d) Connect the hydraulic hoses of the CHECK - MOTOR GROUND, RAT to a
hydraulic ground-power cart (reservoir capacity min. 150 l
(39.626 USgal)).
EFF :
210-299, 301-399, 401-499,
29-22-00
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Config-1 May 01/06
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Installation of the RAT Ground-Check Motor and Location of the RAT Indicators
Figure 509/TASK 29-22-00-991-023
EFF :
210-299, 301-399, 401-499,
29-22-00
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Installation of the RAT Ground-Checkout Unit and the Flow Control Test Kit
Figure 510/TASK 29-22-00-991-024
EFF :
210-299, 301-399, 401-499,
29-22-00
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Config-1 Aug 01/05
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NOTE : The motor flow during the test is approximately 118 l.min
____
(31.1720 USgal.mn) +/- 8 l.min (2.1133 USgal.mn) at 206
bar (2987.7766 psi). For the function test of the
RAT-governor, the motor flow will increase. Thus the
capacity of the ground power cart must be 140 l.min
(36.9837 USgal.mn) at 206 bar (2987.7766 psi). If the
hydraulic ground-power cart has an adjustable flow
control, it must be set to the max. flow during the
complete test.
(e) If the CHECK - MOTOR GROUND, RAT has an adjustment valve, make
sure that the valve is in the fully open position.
(2) Installation of the RAT Flow Control Test Kit.
(a) If you use the RAT - FLOW CONTROL TEST KIT (AE89415Z) and the
GROUND - CHECKOUT UNIT, RAT (AGE11212) (refer to the Reason for
Job statement, Paragraph 1. for more tool data):
1
_
Connect the hydraulic hoses of the RAT - FLOW CONTROL TEST KIT
(AE89415Z) to the ground connectors of the ground service
panel of the Blue hydraulic system.
NOTE : If the RAT - FLOW CONTROL TEST KIT (AE89415Z) is not
____
available, you can also use the subsequent flow control
test kits:
- Tronair 13-6600-3600
- Testfuchs PGRAT1.
a
_
Make sure that the RAT - FLOW CONTROL TEST KIT is correctly
calibrated (refer to the vendor instructions).
2
_
3
_
(b) If you use the FLOW CONTROL TEST KIT - RAT (HFK02):
1
_
Connect the hydraulic hoses of the FLOW CONTROL TEST KIT - RAT
to the ground connectors of the ground service panel of the
Blue hydraulic system.
2
_
EFF :
210-299, 301-399, 401-499,
29-22-00
Page 582
Config-1 May 01/06
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3
_
Subtask 29-22-00-865-121
E. Make sure that this(these) circuit breaker(s) is(are) closed:
------------------------------------------------------------------------------PANEL DESIGNATION
IDENT. LOCATION
------------------------------------------------------------------------------49VU HYD/RAT/CTL
2801GE
D14
Subtask 29-22-00-210-081
F. Lamp Test on the RAT Control Panel
(1) On the RAT control panel 3GE push and hold the LAMP TEST switch in
the TEST position:
- the ACTUATOR PRESSURE warning lamp comes on (red)
- the INTERLOCK WARNING lamp comes on (amber)
- the RAT STOWED lamp comes on (green).
(2) Release the LAMP TEST switch, each lamp goes out.
Subtask 29-22-00-720-059
G. Functional Test of the RAT (Spin-Up and Governing Test) with the RAT FLOW CONTROL TEST KIT (AE89415Z) and the GROUND - CHECKOUT UNIT, RAT
(AGE11212)
WARNING : KEEP ALL PERSONS AWAY FROM THE AREA WHEN YOU PRESSURIZE THE
_______
BLUE HYDRAULIC SYSTEM. WHEN YOU PRESSURIZE THE BLUE HYDRAULIC
SYSTEM, THE RAT CAN TURN AT MORE THAN 5000 RPM.
NOTE : Make sure that the Blue hydraulic system is serviceable.
____
NOTE : The operation of the Blue electric pump is necessary to pre-charge
____
the Blue hydraulic system accumulator for the spin-up and
governing test.
NOTE : You must look at the temperature gage of the RAT - FLOW CONTROL
____
TEST KIT (AE89415Z) during the test. The test values can be out of
tolerance if the temperature increases to more than 60 deg.C
(140.00 deg.F). If so, you must stop the test, let the temperature
decrease and repeat the test.
EFF :
210-299, 301-399, 401-499,
29-22-00
Page 583
Config-1 May 01/06
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------------------------------------------------------------------------------ACTION
RESULT
------------------------------------------------------------------------------1. On the GROUND CHECKOUT UNIT
(GCU):
- Set the POWER ON/OFF switch to
ON.
At the RAT:
EFF :
210-299, 301-399, 401-499,
29-22-00
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Config-1 May 01/06
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------------------------------------------------------------------------------ACTION
RESULT
------------------------------------------------------------------------------CAUTION : YOU MUST STOP THE TEST
_______
IMMEDIATELY IF THE RAT
TURNS MORE THAN 5500
RPM.
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
NOTE : You must look at the temperature gage of the FLOW CONTROL TEST KIT
____
- RAT during the test. The test values can be out of tolerance if
the temperature increases to more than 60 deg.C (140.00 deg.F). If
so, you must stop the test, let the temperature decrease and
repeat the test.
EFF :
210-299, 301-399, 401-499,
29-22-00
Page 585
Config-1 Feb 01/06
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------------------------------------------------------------------------------ACTION
RESULT
------------------------------------------------------------------------------1. On the FLOW CONTROL TEST KIT RAT:
R
R
R
R
At the RAT:
EFF :
210-299, 301-399, 401-499,
29-22-00
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Config-1 Feb 01/06
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R
R
R
R
R
R
R
R
R
On the GCU:
- a minimum pressure of 2320 psi is
displayed.
- the SPEED (RPM) indicator displays
more than 4600RPM
NOTE : Continue with the RAT running and the anti-stall device test.
____
EFF :
210-299, 301-399, 401-499,
29-22-00
Page 587
Config-1 Feb 01/06
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Subtask 29-22-00-720-063
K. Functional Test of the RAT (Pump Test) with the FLOW CONTROL TEST KIT RAT (HFK02)
------------------------------------------------------------------------------ACTION
RESULT
------------------------------------------------------------------------------1. On the overhead panel 40VU:
- Set the P/BSW BLUE/ELEC PUMP to
OFF.
NOTE : Continue with the RAT running and the anti-stall device test.
____
Subtask 29-22-00-720-061
L. Functional Test of the RAT (Anti-Stall Device Test) with the RAT - FLOW
CONTROL TEST KIT (AE89415Z) and the GROUND - CHECKOUT UNIT, RAT
(AGE11212)
------------------------------------------------------------------------------ACTION
RESULT
------------------------------------------------------------------------------1. Adjust the flow on the RAT - FLOW
CONTROL TEST KIT to 0 l.min
(0.0000 USgal.mn).
2. On the hydraulic ground-power
cart:
- decrease the pressure to 180
bar (2610.6786 psi).
3. Adjust the flow on the RAT - FLOW
CONTROL TEST KIT to 60 l.min
On the GCU:
EFF :
210-299, 301-399, 401-499,
29-22-00
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Config-1 Feb 01/06
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------------------------------------------------------------------------------ACTION
RESULT
------------------------------------------------------------------------------(15.8501 USgal.mn).
- the SPEED (RPM) indicator displays
3900 - 250 + 400 RPM.
- a pressure of 1885 +/- 290 psi is
displayed.
4. Adjust the flow on the RAT - FLOW
CONTROL TEST KIT to 0 l.min
(0.0000 USgal.mn).
On the GCU:
- the SPEED (RPM) indicator displays
4600 RPM or more.
- a pressure of 2320 psi or more is
displayed.
Subtask 29-22-00-720-064
M. Functional Test of the RAT (Anti-Stall Device Test) with the FLOW CONTROL
TEST KIT - RAT (HFK02)
------------------------------------------------------------------------------ACTION
RESULT
------------------------------------------------------------------------------1. Adjust the flow on the FLOW
CONTROL TEST KIT - RAT to 0 l.min
(0.0000 USgal.mn).
2. On the hydraulic ground-power
cart:
- decrease the pressure to 180
bar (2610.6786 psi).
3. Adjust the flow on the FLOW
CONTROL TEST KIT - RAT to 60
l.min (15.8501 USgal.mn).
EFF :
210-299, 301-399, 401-499,
29-22-00
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Config-1 Feb 01/06
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------------------------------------------------------------------------------ACTION
RESULT
------------------------------------------------------------------------------- a pressure of 2320 psi or more is
displayed.
Subtask 29-22-00-860-121
N. Depressurize the hydraulic supply to the CHECK - MOTOR GROUND, RAT.
Subtask 29-22-00-080-054
P. Removal of the Ground Support Equipment
(Ref. Fig. 509/TASK 29-22-00-991-023, 510/TASK 29-22-00-991-024, 511/TASK
29-22-00-991-030)
(1) If the GROUND - CHECKOUT UNIT, RAT is installed:
(a) Disconnect the GROUND - CHECKOUT UNIT, RAT from the RAT control
panel.
(2) If the FLOW CONTROL TEST KIT - RAT (HFK02) is installed:
(a) Disconnect the electrical connector of the FLOW CONTROL TEST KIT
- RAT from the RAT control panel.
(3) Remove the PROTECTION EQUIPMENT - RAT.
(4) Remove the CHECK - MOTOR GROUND, RAT as follows:
(a) Disconnect the hydraulic hoses from the hydraulic ground-power
cart.
(b) Remove the bolts (3), the washers (2) and the CHECK - MOTOR
GROUND, RAT (4)
(c) Install the cover plate (1), the washers (2) and the bolts (3).
(d) TORQUE the bolts (3) to between 86 and 95 lbf.in (0.97 and 1.07
m.daN)
(5) Disconnect the hydraulic hoses from the ground connectors of the
ground service panel of the Blue hydraulic system and remove the FLOW
CONTROL TEST KIT - RAT.
(6) Install the hydraulic caps to the ground connectors.
EFF :
210-299, 301-399, 401-499,
29-22-00
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Subtask 29-22-00-210-082
Q. Inspection of the RAT after the Functional Test
(1) Examine the RAT and make sure that:
- the differential pressure indicator is in the in position
NOTE : If the differential pressure indicator is popped out, replace
____
it with a new filter (Ref. TASK 29-22-51-000-013) and
(Ref. TASK 29-22-51-400-013).
(2) Examine the RAT pump/gearbox splitline and the drain plug of the RAT
gearbox for external leakage. Make sure that the external leakage is
not more than:
60 drops an hour when the RAT is in operation,
2 drops an hour when the RAT is not in operation.
NOTE : The given values are only for the RAT pump/gearbox splitline
____
and the drain plug and not for the hydraulic connections. If
you are not sure of the source of the leaks you must
pressurize the Blue hydraulic system with 3000 psi and examine
the hydraulic connections and its related components.
Subtask 29-22-00-680-053
R. Do the draining of the RAT oil drain tank (Ref. TASK 29-22-51-680-003).
5. Close-up
________
Subtask 29-22-00-860-122
A. Put the aircraft back to its initial configuration.
(1) On the overhead panel 50VU, push the LEAK MEASUREMENT VALVES/B (the
OFF legend of the this pushbutton switch is off).
(2) Retract the RAT (Ref. TASK 29-22-00-869-006).
(3) Do the EIS stop procedure
(Ref. TASK 31-60-00-860-002)
(4) De-energize the aircraft electrical circuits
(Ref. TASK 24-41-00-862-002).
EFF :
210-299, 301-399, 401-499,
29-22-00
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Subtask 29-22-00-865-122
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
7XE, 2803GE.
Subtask 29-22-00-410-079
C. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the access doors 197EB and 195BB.
Subtask 29-22-00-942-069
D. Removal of the Ground Support Equipmemt
(1) Remove the warning notice(s).
(2) Remove the safety barriers.
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
210-299, 301-399, 401-499,
29-22-00
Page 592
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