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A1. Objective
-
To inspect, service and replace spare parts where necessary for existing main winch, fly
winch and luff winch.
As per LEM
8.5.5 Tear down Inspection
Tear down inspection shall be carried out depending on usage category.
As a minimum all hoist shall undergo a complete teardown inspection
every two (2) years.
2.
3.
Budget.
Plan.
Scheduling.
Site Survey.
4.
Fabrication of adapter
Drawing.
Fabrication.
5.
6.
Try fitting.
Winch
Wire rope
Anchor termination
Crane Involved:
Platfor
m
Locati
on
Reg
No
EWQA
Main
Deck
309
18
SMDPA
Main
Deck
295
00
EWDP
B
Main
Deck
703
83
SUDPA
Main
Deck
307
38
EWA-C
Main
Deck
703
85
TBG-A
Main
Deck
400
50
SMQ-A
SMG-A
SMP-C
SUPGB
ZEDP
Main
Deck
Main
Deck
Main
Deck
Main
Deck
Main
Tag
No
PC70
00
PC
53
00
J98
0
B70
20
PC74
00
ME35
0
Manufact
ure
Model
S/N
no
Unit
Mariner
150H
20361
Main
winc
h
CH1
0
Fly
winc
h
-
Luff
winc
h
PD1
5-77
CH1
0
PD1
5-77
Unit
Mariner
150H
1261
Nautilus
358325
03880
1-C
Seacrane
R650
K0108
7
CH2
40
CH1
50
CH3
30
Favco
60RL
1119
Seacrane
R450
K0119
7
CH2
10
PD
15
CH1
75
Favco
60RL
1261
SEACRAN
E
R450
K0122
9
FAVCO
60RL
1806
FAVCO
8/10K
1384
NAUTILUS
35B4
SUJT-C
EWGA
EWDPB
KINDP
A
KNPGB
KNPGB
KNJT-C
Deck
Main
Deck
Main
Deck
Main
Deck
Main
Deck
Main
Deck
Main
Deck
Main
Deck
FAVCO
60RL
1433
SEAKING
2300
1869
FAVCO
6/10K
1118
FAVCO
8/10K
1596
FAVCO
7.5/1
0K
1597
HERKULE
S
RM260
RM26
0-09212
NAUTILUS
- Normal service
- Replaced seal
- Service plate
- Remove corrosion
- Stall test
Additional Scope (if necessary)
- Replaced spare parts
- Bushing alignment
- Load testing
- Rebuilt and chrome for shaft
A5. Tear-Down Duration
1. Seal procurement - 2 weeks
2. Perform SOW - 1-2 weeks
Total - 3-4 weeks per winch
A6. Manpower
1. Site visit for mounting, space, - 1 person
2 Adapter fabrications - 3 person
3 Hook up and test - 3 person.
A7. Budgetary
NO
ITEM
QTY
Crane to
Utilise
PRICE PER
UNIT (RM)
TOTAL
PRICE (RM)
172,000.00
172,000.00
220,000.00
220,000.00
252,000.00
252,000.00
9,000.00
9,000.00
15,300.00
15,300.00
6a
18,900.00
18,900.00
6b
18,900.00
18,900.00
22,000.00
22,000.00
709,2
00.00
6% GST (RM)
42,5
52.00
751,752.00
B4. Duration
Depending on complexity of the crane system. Per item such gear pump will take 3 man hours.
B5. Manpower
Sr Mechanical x 1 Pack
Jr Mechanical x 1 Pack
B6. Budgetary
i. Record readings and compare with the last reading taken or when fist
installed and commissioned.
C4. Duration
C5. Manpower
This inspection must be done by crane inspector and assist by technician.
C6. Budgetary
For crane more than 25 years (more than design life) 25% of slew bolt need to be dye
pend free of surface crack.
D4. Duration
D5. Manpower
D6. Budgetary