Documente Academic
Documente Profesional
Documente Cultură
Round flange
immersion heaters
High-output flange
immersion heaters
VULCALOY flange
immersion heaters
Vertical immersion
heaters
Website : http://www.vulcanic.com
Drum heaters
Ceramic core elements
E-mail : catalogue-vulcanic@vulcanic.com
IMMERSION HEATERS
11
APPLICATIONS :
Electric immersion heaters are especially suitable for heating fluids via natural or forced convection . They are mainly used for water heaters, heating
tanks and for fluid circulation heaters.
Depending on the application, they exist in different materials.
Their layout of heating elements allows an optimum heat exchange.
In order to find the right heating element, the following parameters should be considered :
- what liquid is to be heated (water, oil, acid, alkali, etc).
- volume of liquid to be heated.
- start temperature (before heating).
- desired target temperature.
- desired heating time.
- thermal losses in the tank or container.
Liquid to be heated.
Unpressurised open tank,
or tank with manhole.
Unpressurised container or
pressure vessel up to 15 bar
Circulating liquid heater.
Unpressurised container or
pressure vessel up to 50 bar and
higher.
Circulating liquid heater.
H1
Heating time
t1
(C)
Units to be known
V : Volume in liter or dm3
r : Density en kg/dm3
V x r : Mass to be heated in kg
t1 : Initial temprature in C
t2 : Final temprature in C
Cp : Specific heat kcal/kg.C
T : Heating time in hours.
H2
t2
(C)
Website : http://www.vulcanic.com
P=
IMMERSION HEATERS
12
N
N
N
N
N
N
O
O
O
O
N
N
N
N
O
O
O
O
O
O
O
O
P
P
P
P
O
O
O
O
P
P
<2
N
N
N
N
N
N
0,7 O
4
1 O
N
6 N
N
N
N
N
<2,5 N
N
N
N
N
N
N
O
O
P
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
O
O
O
P
O
N
O
O
O
O
O
O
O
O
O
O
O
P
O
P
O
O
O
O
O
O
O
O
O
O
P
N P
N P
N P
N
N
P N P O
O
O
O
O
O
O
N
O
O
O
O
O
O
O
O
O
O
O
N
O
O
P
O
N
O
O
O
O
O
O
O
O
O
N
O
O
O
O
O
O
O P
O
O
P
O
P
O
O
O
O
O
O
O
O
0
Seawater
Swimming-bath water
Swimming-bath water
Treated water
Treated water
Process water 10 - 25
Process water r 0 - 10
Process water
Process water
Printing ink
Heavy heating oil
Animal oil
Lubricating oil
Mineral oil (max. 90C)
Plant oil(200C)
Fats
Basic baths
Alkaline baths
Caustic soda >50% u. >60C
Load (w/cm2)
Steel
Galvanised steel
Nickel-plated copper
Stainless steel AISI 321
Stainless steel AISI 316L
VLY/AISI 904L
Pyrex
Teflon
Incoloy 800
Incoloy 825
N N N N N N O O
N N N N N N N O
Brazed
Welded
Hydrochloric acid
Fluoric acid
Sulphuric acid
<3% and 20C
3% and<20% and 50C
>10% and <50C
<40% and <20C
50% and 70%
80% and 20C
Bitumen
Chlorine compounds
Paraffins
Softened water
Boric water
Desalinated water
Deionised water
Distilled water
Sodium hydrochloride
Seawater
Brazed
Welded
N : not recommended
P : possible but not
ideal
O : Yes, recommended
Load (w/cm2)
Steel
Galvanised steel
Nickel-plated copper
Stainless steel AISI 321
Stainless steel AISI 316L
VLY/AISI 904L
Pyrex
Teflon
Incoloy 800
Incoloy 825
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
N
N
N
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
O
O
O
<6
<6
<12
<4,5
<16
<4,5
<4,5
<8
<12
4
2
<2
2
<2
8
6
<4
<4
4
N
N
N
N
N
N
N
N
N
N
O
O
O
O
O
P
O
N
P
N
P
N
O
P
P
N
P
O
O
O
O
O
P
P
N
P
N
O
O
O
O
O
P
N
O
P
P
P
N
N
N
O
P
N
P
N
N
P
O
O
O
O
O
O
P
N
N
O
O
P
O
P
N
O
O
O
O
O
O
O
O
P P
O N N N P
O
O
P
O
O
O
O
O
O
O
O O P O
O
N
P O
P
O
P
N
O O
P O
O
O O
O
O O
O
O O
O
O O
O
O O
O N N P
P N P P
P N N P
O
O
N
N
With your immersion heater, VULCANIC, can provide a full range of sensors,controllers,power units, to achieve your temperature control loop.
These solutions are available in 24 hours with a standard all in one cabinet (page 108).Other customised cabinets can be designed on
request in short time.
Isolating
switch
Controller
Control
unit
Heating
indicator
Fuses
Page 106-107
Ventilation
Emergency
stop button
ON/OFF
button
Temperature sensor
Page 90 up to 98
Website : http://www.vulcanic.com
Terminal
block
Heating system
Page 13 up to 83
E-mail : catalogue-vulcanic@vulcanic.com
O
O
O
O
O
O
O
O
O
O
O
O
P
P
P
13
SURFACE LOAD
up to 16 W/cm2
LENGTH
up to 3 000m
CONSTRUCTION
Welded - Brazed
PINS DIAMETER
6,5 - 6,8 - 8,0 - 8,5 -10,2 - 16
(mm)
Voltage :
230 V 1 P
400 V 3 P
All voltage available on
request up to 750 V
THERMOWELL
Stainless steel AISI 316
TUBE MATERIAL
Carbon Steel Stainless steel
AISI 316 L /Din 1.4404
AISI 321/Din1.4541
AISI 904 l/Din1.4539
Incoloy 825/800 Copper
CONNECTIONS
Threaded rod
M4 or M6 for 8
M5 for 8,5
M5 or M6 for 10,2
M6 for 16
Spade terminal
Clamping screw
Copper lead
Nickel lead
SAFETY DEVICES
Thermostat
Thermocouple
PT 100
VVV
67
P/N.
2041-01
2041-02
2041-03
Power
+5 - 10%
750 W
1000 W
1500W
TL
(mm)
205
250
400
NH
(mm)
30
30
30
19
Weight
(kg)
0,7
0,8
0,9
*NH
*Non-Heating
VVV VVV
VVVVVVV
22 max
2 cross-set
heating elements
0
TL +- 15
P/N
2041-04
2041-05
Power
+5 - 10%
2000 W
3000 W
TL
(mm)
500
750
NH
(mm)
30
30
Weight
(kg)
1
1,1
VVV
72
Oil up to 110C
P/N.
P/N.
Website : http://www.vulcanic.com
19
NH*
*Non-Heating
42 max
TL - 15
+0
Water up to 110C
P/N.
2045-51
2045-52
2045-53
2045-54
2045-55
Power
TL
+5 -10% (mm)
2000 W 215
3000 W 300
1500 W 175
4500 W 425
6000 W 550
E-mail : catalogue-vulcanic@vulcanic.com
NH
(mm)
30
30
30
30
30
Weight
(kg)
0,9
1
0,9
1,2
1,4
14
NH
40
P/N.
P/N.
Thermowell
G 1"1/2
P/N.
15
TL
P/N.
NH Weight
(mm) (kg)
40
0,6
40
0,7
40
0,9
40
1,1
40
1,3
40
1,5
P/N.
P/N.
P/N.
60
P/N.
P/N.
Power
+5 -10%
2115-06 2000 W
2115-07 3000 W
2115-08 4500 W
2115-09 6000 W
Website : http://www.vulcanic.com
85
15
NH*
VVV
VVV
40
thermowell
TL +- 20
*Non-Heating length
NH Weight
(mm) (kg)
40
1,2
40
1,4
40
1,6
40
1,7
40
2,1
40
2,3
P/N.
E-mail : catalogue-vulcanic@vulcanic.com
P/N.
NH Weight
(mm) (kg)
100
2,0
100
1,7
100
2,0
100
2,0
100
2,1
100
2,2
15
P/N.
P/N.
NH Weight
(mm) (kg)
40
1,4
40
1,4
40
1,6
40
1,8
40
2,1
40
2,3
P/N.
15
85
VVV
VVV
120
P/N.
P/N.
Power
+5 -10%
211X-06 2000 W
211X-07 3000 W
211X-08 4500 W
211X-09 6000 W
*NH
VVV
VVV
Thermowell
TL +- 20
*Non-Heating length
P/N.
40
NH Weight
(mm) (kg)
40
1,0
40
1,1
40
1,2
40
1,4
40
1,7
40
1,9
P/N.
NH Weight
(mm) (kg)
40
1,1
40
1,1
40
1,2
40
1,4
40
1,7
40
1,9
P/N.
Website : http://www.vulcanic.com
NH Weight
(mm) (kg)
100
1,5
100
1,3
100
1,5
100
1,5
100
1,7
100
1,8
P/N.
E-mail : catalogue-vulcanic@vulcanic.com
NH Weight
(mm) (kg)
40
1,3
40
1,5
40
1,5
40
1,7
40
1,8
16
142
P/N.
P/N.
Power
+5 -10%
211X-06 2000 W
211X-07 3000 W
211X-08 4500 W
211X-09 6000 W
116
P/N.
15
NH*
Thermowell
TL +- 20
*Non-Heating length
P/N.
VVV
VVV
40
NH Weight
(mm) (kg)
40
1,2
40
1,3
40
1,4
40
1,7
40
1,9
40
2,3
P/N.
NH Weight
(mm) (kg)
40
1,3
40
1,3
40
1,4
40
1,7
40
1,9
40
2,3
P/N.
Website : http://www.vulcanic.com
NH Weight
(mm) (kg)
100
1,7
100
1,5
100
1,7
100
1,7
100
1,9
100
2,1
P/N.
E-mail : catalogue-vulcanic@vulcanic.com
NH Weight
(mm) (kg)
40
1,5
40
1,7
40
1,7
40
1,9
40
2,1
17
Adjustable knob
< 42mm
Gland ISO 20
P/N. - 2048
Adjustable thermostat from 30C to 75C with manual reset
temperature limiter preset to 98C
P/N.
2048-01
2048-02
2048-03
2048-04
2048-05
2048-06
2048-07
Power
+5 -10%
2000 W
3000 W
4500 W
6000 W
7500 W
9000 W
12000 W
Voltage
(V)
230 1P
230 1P
400 3P
400 3P
400 3P
400 3P
400 3P
Coupling
parallel
parallel
star
star
star
star
delta
CS
W/cm2
6,2
9,4
11
10,7
10,4
10,2
11,5
Single phase
Coupling for single phase = parallel
BSPP 1"1/2
108
250
250
350
450
550
650
750
Tol*
(mm)
-20/+0
-20/+0
-20/+0
-20/+0
-30/+0
-30/+0
-30/+0
NH
50
50
100
100
100
100
100
P/N. - 2049
Adjustable thermostat from 30C to 80C with manual reset
temperature limiter preset to 110C
P/N.
2049-01
2049-02
2049-03
2049-04
2049-05
2049-06
2049-07
Power
+5 -10%
2000 W
3000 W
4500 W
6000 W
7500 W
9000 W
12000 W
Voltage
(V)
230 1P
230 1P
400 3P
400 3P
400 3P
400 3P
400 3P
Coupling
parallel
parallel
star
star
star
star
delta
CS
W/cm2
6,2
9,4
11
10,7
10,4
10,2
11,5
250
250
350
450
550
650
750
Tol*
(mm)
-20/+0
-20/+0
-20/+0
-20/+0
-30/+0
-30/+0
-30/+0
P/N.
Website : http://www.vulcanic.com
15
135
*NH
VVV
VVV
40
150
Thermowell
TL +- 20
*Non-Heating length
E-mail : catalogue-vulcanic@vulcanic.com
NH
50
50
100
100
100
100
100
18
150
P/N.
P/N.
Power
+5 -10%
2120-06 2000 W
2120-07 3000 W
2120-08 4500 W
2120-09 6000 W
135
15
P/N.
NH Weight
(mm) (kg)
40
2,1
40
2,2
40
2,4
40
2,5
40
2,7
40
3,0
*NH
VVV
VVV
40
Thermowell
TL +- 20
*Non-Heating length
P/N.
P/N.
NH Weight
(mm) (kg)
100
2,6
100
2,4
100
2,6
100
2,6
100
2,7
100
2,9
P/N.
P/N.
NH Weight
(mm) (kg)
40
2,2
40
2,2
40
2,4
40
2,5
40
2,7
40
3,0
VVV
Water up to 110C
94
19
Nc
+0
P/N.
Website : http://www.vulcanic.com
70 maxi
A - 15
E-mail : catalogue-vulcanic@vulcanic.com
3 cross set
circuits
Fig B
NH Weight
(mm) (kg)
40
2,4
40
2,6
40
2,6
40
2,7
40
2,9
P/N.
52073-01
52074-01
52075-01
52076-01
52079-01
52080-01
52081-01
52077-01
52078-01
52082-01
SPARE THERMOSTATS
P/N.
9002-01
9002-02
9002-03
9003-01
9003-02
9003-03
9003-04
9003-05
P/N.
Connection
Thermostat
range
Single-pole temperature thermostat
Single-pole temperature thermostat
Single-pole temperature limiter,
Triple-poles temperature limiter
Triple-poles temperature limiter
Triple-poles temperature limiter
Temp.
Hysteresis/
differential gap
0 /100C
2,5%
50/300C 10C
10C
10C
10C
10C
51931-20
51935-20
51937-20
51939-20
19
Connection
Limiter
Reset
50/300C
80C
95C
110C
manual
automatic
automatic
automatic
Temperature control and limiter unit TRB3, triple pole temperature control unit, adjustment range :
30...85C, differential gap : 8C, triple pole temperature limiter,cut-off temperature : 110C, manual reset
breaking capacity : 3 x 20A, 400V.
Temperature control unit (0...100C) with sequential contact (+10C, can also be implemented as a tempe
rature monitor), manual reset
135
160
160
These control units are designed to simplify installation of 2 and 21/2 immersion heaters with
thermowell. Heating is switched on / off by an integrated thermostat.
Comprises a sealed aluminium IP 55 IK 5 box fitted
with a thermostat and/or a temperature limiter.
The solution for small and medium-sized installations.
Box 160 x 160, height 135.
P/N.
9027-51
9027-52
9027-53
9027-54
9027-55
9027-61
9027-62
9027-63
Max. power/
voltage
13 kW/400 V 3 P
8 kW/400 V 3 P
8 kW/400 V 3 P
8 kW/400 V 3 P
2 kW/230 V 1 P
3 kW/230 V 1 P
5 kW/400 V 3 P
5 kW/400 V 3 P
Website : http://www.vulcanic.com
nbr of
contacts
3
2
2
2
1
1
1
1
Temp.
range
15/80C
0/300C
0/100C
50/200C
110/550C
90/110C
50/300C
20/500C
P/N.
56073-11
56073-12
56073-21
Thermostat
9014-13
9014-03
9014-04
9014-05
9030-07
Limiter
Reset
110C
manual
9030-31
9030-05
9030-06
manual
manual
manual
Description
Resin
Resin
Elastomer ribbon
E-mail : catalogue-vulcanic@vulcanic.com
Volume or Weight
length
(g)
93ml
100
200ml
430
9,15m x 19mm 110
M 45 SCREW PLUG
IMMERSION HEATERS
20
P/N.
M 45 x 200
42 maxi
M 45 x 200
VVV
72
19
Nc
NH
VVV
A - 15
+0
NON
DEPORTE
110C
WITHOUT
OFFSET
110Cmaxi
max.(Type
(Type2045
2045etet2145)
2145)
19
NH
Nc
DEPORTE
- B =- B
60= -60
200C
maxi
(Type
2046
WITH OFFSET
200C
max.
(Type
2046etet2146)
2146)
B = 60
60
P/N.
P/N.
P/N.
2045-20
2045-21
2045-22
2045-23
2045-24
42 maxi
Power
A
NH
Weight
+5 - 10% (mm)
(mm) (kg)
without offset type
1000 W 130
30
0,8
2000 W 215
30
0,9
3000 W 300
30
1
4500 W 425
30
1,2
6000 W 550
30
1,4
2045-01
2045-02
2045-03
2045-04
Power
A
NH
Weight
+5 - 10% (mm)
(mm) (kg)
without offset type
1000 W 315
30
1,2
1500 W 450
30
1,5
2000 W 590
30
1,8
3000 W 860
30
2,5
P/N.
P/N.
P/N.
+0
A - 15
2145-21
2145-22
2145-23
Power
A
NH
Weight
+5 - 10% (mm)
(mm) (kg)
without offset type
4500 W 380
85
1,5
9000 W 670
85
3,6
12000 W 865
85
4,0
P/N.
P/N.
P/N.
2046-02
2046-03
Power
A
NH
Weight
+5 - 10% (mm)
(mm) (kg)
With offset type
1500 W 450
30
1,7
2000 W 590
30
2
Website : http://www.vulcanic.com
E-mail : catalogue-vulcanic@vulcanic.com
21
Adjustable knob
P/N. - 2048
Adjustable thermostat from 30C to 75C with manual reset
temperature limiter preset to 98C
2048-11
2048-12
2048-13
2048-14
2048-15
2048-16
2048-17
Power
+5 -10%
2000 W
3000 W
4500 W
6000 W
7500 W
9000 W
12000 W
Voltage
(V)
230 1P
230 1P
400 3P
400 3P
400 3P
400 3P
400 3P
Coupling
parallel
parallel
star
star
star
star
delta
CS
W/cm2
6,2
9,4
11
10,7
10,4
10,2
11,5
250
250
350
450
550
650
750
Tol*
(mm)
-20/+0
-20/+0
-20/+0
-20/+0
-30/+0
-30/+0
-30/+0
NH
50
50
100
100
100
100
100
P/N. - 2049
Adjustable thermostat from 30C to 80C with manual reset
temperature limiter preset to 110C
P/N.
2049-11
2049-12
2049-13
2049-14
2049-15
2049-16
2049-17
Power
+5 -10%
2000 W
3000 W
4500 W
6000 W
7500 W
9000 W
12000 W
Voltage
(V)
230 1P
230 1P
400 3P
400 3P
400 3P
400 3P
400 3P
P/N.
4300-01
4300-02
4300-03
4300-04
4300-05
4300-06
4300-07
Power
+5 -10%
2000 W
4500 W
3000 W
6000 W
7500 W
9000 W
12000 W
Website : http://www.vulcanic.com
ext.
(mm)
132
180
140
180
240
240
240
A
(mm)
60
72
65
75
90
110
180
250
250
350
450
550
650
750
30
M45 X 200
Weight
(kg)
0,8
1,2
0,9
1,2
1,3
1,5
2
Tol*
(mm)
-20/+0
-20/+0
-20/+0
-20/+0
-30/+0
-30/+0
-30/+0
NH
50
50
100
100
100
100
100
57
A
57 maxi
19
parallel
parallel
star
star
star
star
delta
CS
W/cm2
6,2
9,4
11
10,7
10,4
10,2
11,5
P/N.
Coupling
80
A
80 maxi
BSPP 1"1/2
108
P/N.
Single phase
Coupling for single phase = parallel
< 42mm
Gland ISO 20
M77 X 200
Scoured copper tube, brass M77 x 200 screw plug,
load 8 W/cm2 ,6 pins 10,2
Power
ext.
A
Weight
+5 -10%
(mm)
(mm)
(kg)
4300-61
15000 W
300
100
3
4300-62
18000 W
300
120
3,4
4300-63
24000 W
300
140
4,3
AISI 316L/DIN 1.4404 stainless steel tube no
protected, stainless steel M77 x 200 screw plug
load 2W/cm2,6 pins 8
Power
ext.
A
Weight
+5 -10%
(mm)
(mm)
(kg)
4300-51 4000 W
280
55
3
4300-52 6000 W
300
100
4,1
P/N.
P/N.
E-mail : catalogue-vulcanic@vulcanic.com
M 77 SCREW PLUG
IMMERSION HEATERS
22
M 77 x 200
VVV
VVV
94
Mounting circuits
Fig A
Fig B
3 loop set
circuits
3 cross set
circuits
P/N.
2477-51
2477-52
2477-53
2477-54
Power.
A
NH
Weight
+5 -10% (mm)
(mm) (kg)
Without offset models
330 W
315
30
2,5
500 W
445
30
3,1
660 W
580
30
4,1
1000 W 860
30
5
P/N.
2077-21
2077-22
2077-31
2077-27
2077-32
2077-33
2077-28
2077-34
2077-30
2077-35
2077-45
2077-36
Power.
A
NH
Weight
+5 -10% (mm)
(mm) (kg)
Without offset models
3000 W 170
50
1,7
4500 W 225
50
2,0
6000 W 295
50
2,3
8000 W 385
50
2,9
9000 W 420
50
3,0
12000 W 545
50
3,6
15000 W 670
50
4,2
18000 W 850
50
5,0
20000 W 880
50
5,4
24000 W 1100
50
6
30000 W 1305
50
7,6
36000W 1620
50
9
19
Nc
NH
A - 15
+0
NON
OFFSET
110C max
WITHOUT
OFFSET
110C max.
P/N.
P/N.
2177-71
2177-72
2177-73
2177-74
2177-75
Power.
A
NH
Weight
+5 -10% (mm)
(mm) (kg)
Without offset models
3000 W 300
50
2,4
4500 W 430
50
3,1
6000 W 550
50
3,6
9000 W 800
50
5,0
12000 W 1050
50
6,4
P/N.
Website : http://www.vulcanic.com
70 maxi
M 77 x 200
70 maxi
80
B = 60
19
Nc
NH
A - 15
+0
- 200C
maxmax.
WITHOFFSET
OFFSET- B- B= 60
= 60
200C
P/N.
P/N.
2077-11
2077-12
2077-13
2077-14
2077-15
Power.
A
NH
Weight
+5 -10% (mm)
(mm) (kg)
Without offset models
3000 W 250
70
2,1
4500 W 360
70
2,6
6000 W 460
70
3,2
9000 W 670
70
4,3
12000 W 870
70
5,3
P/N.
E-mail : catalogue-vulcanic@vulcanic.com
M 77 SCREW PLUG
IMMERSION HEATERS
M 77 x 200
VVV
19
NH
Nc
94
M 77 x 200
2277-11
2277-12
2277-13
2277-14
2277-15
2277-16
2277-17
70 max
VVV
80
B = 60
19
NH
Nc
A - 15
P/N.
P/N.
2477-01
2477-02
2477-03
2477-04
2477-05
2477-06
2477-07
2477-08
2477-09
Power A NH T
CS Weight
+5 -10% (mm) (mm) (mm) (W/cm2)(kg)
without offset type
4000 W 210 70 140 12
1,9
6000 W 260 70 190 12
2,2
9000 W 350 70 280 12
2,6
12000 W 440 70 300 12
3,1
15000 W 520 70 300 12
3,5
20000 W 670 70 335 12
4,3
24000 W 780 70 390 12
4,9
30000 W 960 70 480 12
5,8
35000 W 1100 70 550 12
6,5
+0
OFFSET
- B -=B60
WITH
OFFSET
= 60- 200C
200C Max
max.
+0
A - 15
WITHOUT
OFFSET
NON
OFFSET
110C110C
Max max.
P/N.
70 max
23
P/N.
P/N.
P/N.
2277-73
2277-74
2277-75
2277-76
2277-77
Power A NH T
CS Weight
+5 -10% (mm) (mm) (mm) (W/cm2)(kg)
without offset type
6000 W 400 50 145
6
3
9000 W 570 50 355
6
3,8
12000 W 730 50 355
6
4,6
15000 W 900 50 355
6
5,5
18000 W 1070 50 355
6
6,4
P/N.
107 x 107
VVVV
VVVV
VVVV
Nc= 50
maxi 70
AISI 316L/DIN 1.4404 stainless steel tube SP**, AISI 316L/DIN 1.4404 stainless steel screw plug,
3 or 6 circuits 16,
Heating oil or water up to 110C
Heating oil or water up to 110C
Power
A
C/S
Nr Weight
Power
A
C/S
Nr Weight
+5 -10% (mm) (W/cm2) tubes (kg)
+5 -10% (mm) (W/cm2) tubes (kg)
2079-01 1000 W 345
2
3
2,1
2079-16 6000 W 930
2
6
5,7
2079-02 2000 W 640
2
3
3,8
2079-19 9000 W 1370
2
6
8,4
2079-03 3000 W 950
2
3
5,5
2079-20 12000 W 1870
2
6
10,2
2079-13 3000 W 490
2
6
3,7
2079-21 15000 W 2250
2
6
12,4
*Information given as example only. Always check beforehand that the immersion heater is suited to the liquid to be heated.
105
P/N.
Website : http://www.vulcanic.com
P/N.
E-mail : catalogue-vulcanic@vulcanic.com
1103-11
1103-12
1103-13
1103-14
1103-15
1103-16
1103-17
1101-01
1101-02
1101-03
1101-05
1101-04
Lst
(mm)
440
690
890
440
690
890
890
451
691
891
891
971
Lc CCE
(mm) (mm)
300
47
550
47
700
47
300
47
500
47
650
47
650
47
280
58
400
58
520
58
520
58
800
58
Pocket
T
inside . (mm)
48
57
48
57
48
57
48
57
48
57
48
57
48
57
60
67
60
67
60
67
60
67
60
67
Load
(W/cm2)
2,5
2,5
2,5
4
4
4
4
4
4
4,5
4,5
4
Voltage
230 V 1P
230 V 1P
230 V 1P
230 V 1P
230 V 1P
230 V 3P
400 V 3P
230 V 1P
230 V 1P
230 V 3P
400 V 3P
400 V 3P
42
Weight
(kg)
1
1,6
1,8
1,2
1,6
2
2
1,6
2,4
3,2
3,2
3,5
P/N.
P/N.
9027-20
9027-21
LEVEL INDICATORS
P/N.
9027-51
9027-52
9027-53
9027-54
9027-55
9027-61
9027-62
9027-63
Switching
For
Max. power Max. power
current
heater
at 230V
at 400V
20 A 45, 11/4 et 1"1/2 7 kW
12 kW
20 A 77, 2 et 2"1/2
7 kW
12 kW
Axes
du thermoplongeur
Immersion
heater axis
Perage
469027-20
pour 9027-20
Hole
46for
Perage 78 pour 9027-21
Hole 78 for 9027-21
69
Axes
du16,5
doigt de gant
Hole
Perage 16,5axis
Thermowell
70
Max. power/
voltage
13 kW/400 V 3 P
8 kW/400 V 3 P
8 kW/400 V 3 P
8 kW/400 V 3 P
2 kW/230 V 1 P
3 kW/230 V 1 P
5 kW/400 V 3 P
5 kW/400 V 3 P
Float type magnetic level sensor for horizontal installation in liquids of relative density 0,8
output on 2 A/250 VAC configurable for opening or closing .
PVC cable 1,5 m length.
Brass body and stainless steel float.
Maxi working temperature : 110C.
Maxi working pressure 16 bar.
Protection : IP 65
Website : http://www.vulcanic.com
135
160
160
These control units are designed to simplify installation of M77 immersion heaters with thermowell.
Heating is switched on / off by an integrated thermostat.
Comprise a sealed aluminium IP 55 IK 5 box fitted
with a thermostat and/or a temperature limiter.
The solution for small and medium-sized installations.
Box 160 x 160, height 135.
Weight
bride (kg)
85
1,7
101 2,3
Boitier
Box
A=25
forpour
CCERSB
47 58
A=35
A=35 for CCE 58
105
Lc
105
Lst
107
P/N.
Power
+5 -10%
1000 W
2000 W
3000 W
2000 W
3000 W
4000 W
4000 W
2000 W
3000 W
4000 W
4000 W
6000 W
VVV
107
Doigt de gant
types
5710
5711)
Thermowell
(see(voir
types
5710
andet5711)
CCE
RSB
24
nbr of
contacts
3
2
2
2
1
1
1
1
Temp.
range
15/80C
0/300C
0/100C
50/200C
110/550C
90/110C
50/300C
20/500C
Thermostat
Limiter
9014-13
9014-03
9014-04
9014-05
9030-07
110C
manual
9030-31
9030-05
9030-06
manual
manual
manual
3/4" BSPP
P/N.
21
48
32020-01
E-mail : catalogue-vulcanic@vulcanic.com
Reset
32 on flats
80
Weight
(kg)
0,36
25
13
10
163
60 on
flats
60/plats
105
55
63
107
19
12
19
10
10 10
10
Website : http://www.vulcanic.com
P/N.
56073-11
56073-12
56073-21
96 on
flats
95 on
flats
185
95/plats
105
90
107
102
10
Description
Resin
Resin
Elastomer ribbon
E-mail : catalogue-vulcanic@vulcanic.com
Volume or Weight
length
(g)
93ml
100
200ml
430
9,15m x 19mm 110
26
APPLICATIONS
VULCALOY immersion heaters are the best suited option for heating domestic, stagnant or circulating water up to 110C /10 bar.
They can be used for any other aqueous solution which is compatible with the available materials and loads (W/cm2).
rs
ate
e
h
er
wat
s
c
i
t
s
ting
e
t
i
m
f
+
do
al
usu
For
h
t
i
le w
b
i
t
pa
Com
- Star/delta connector,
- Simplifying connection
- Voltage changing for equipment up to 24kW.
Warning overheat
M 5 threaded terminals.
3 Holes 11 on 114
125
140
A
(mm)
240
305
370
500
630
760
900
1000
1150
1400
1650
2050
Voltage
230/400 V
230/400 V
230/400 V
230/400 V
230/400 V
230/400 V
230/400 V
230/400 V
230/400 V
400 V 3P
400 V 3P
400 V 3P
Weight
(kg)
1,6
1,7
1,9
2,2
2,5
2,8
3
3,3
3,7
4,3
4,8
5,8
Website : http://www.vulcanic.com
Protected steel
free flange
with bolts M 10
80
NH
95
Accessories :
15
Threading
1789-01
1789-02
1789-03
1789-05
1789-06
1789-07
1789-08
1789-09
1789-10
1789-12
1789-14
1789-17
Power
+5 -10%
3000 W
4500 W
6000 W
9000 W
12000 W
15000 W
18000 W
21000 W
24000 W
30000 W
36000 W
45000 W
78
P/N.
Gland ISO 25
145
Protected steel
free flange
with bolts M 10
E-mail : catalogue-vulcanic@vulcanic.com
Low power flange immersion heaters are best suited to heat fluids by natural or forced convection up to 400C,40 Bar
Flange : ISO DN 80 or 100
PN 10 to PN 40
Flange type B - C -E
in BF42 carbon steel or AISI 304L/Din1.4306 or
AISI 316L/DIN 1.4404 stainless steel (sealing ring
not supplied) according to standard EN 1092-1
NONOFFSET
OFFSET
WITHOUT
110C max.
depending on DN
OFFSET
B(mm)
0
60
125
245
OFFSET
Safety temperature
devices
Thermostat
TC/J or TC/K
Probe PT 100
depending on DN
27
OPTIONS :
Thermowell
in 316L internal 8,7
Yes
Yes
Yes
16
Yes
Yes
Yes
No
Yes
10,2
Yes
Yes
Yes
Yes
No
fixed on
element
No
Yes
No
The European Directive on pressurised equipment (DESP 97/23/CE) does not specify CE marking for immersion heaters fitted to pressurised equipment, as
they are considered to be components of a container. VULCANIC immersion heaters are nevertheless designed and manufactured to withstand the conditions of temperature and pressure to which a container may be subjected.
DN 80 PN 16 Type B
Oiled carbon steel tube, protected steel welded flange, load 2W/cm2,WP+ seals
Power
Voltage
without offset type
with offset type=60mm
+5 -10%
(V)
P/N.
A(mm) Weight(kg) P/N. A(mm) Weight(kg)
3000 W 230/400 3 P 2081-11 650
8,9 2085-11 640
9,2
4500 W 230/400 3 P 2081-12 950 10,4 2085-12 950
10,8
6000 W 230/400 3 P 2081-03 1150 11,5 2085-03 1100
11,8
8000 W 230/400 3 P 2081-04 1500 13,3 2085-04 1450
13,6
9000 W 230/400 3 P 2081-14 1650 14,1 2085-14 1600
14,4
10000 W 230/400 3 P 2081-05 1900 15,4 2085-05 1850
15,7
12000 W 230/400 3 P 2081-15 2150 16,7 2085-15 2100
17,0
13500 W 230/400 3 P 2081-06 2400 18,0 2085-06 2350
18,3
Stainless steel tube AISI 316L/DIN 1.4404, scoured and passivated, flange in stainless steel AISI 304L/DIN 1.4306, TIG welded Load 4W/cm2WP+ seals.
Power
Voltage
without offset type
with offset type=60mm
+5 -10%
(V)
P/N.
A(mm) Weight(kg) P/N. A(mm) Weight(kg)
3000 W 230/400 3 P 2181-51 400
7,6
2185-51 400
7,9
4500 W 230/400 3 P 2181-52 550
8,4
2185-52 550
8,7
6000 W 230/400 3 P 2181-53 650
8,9
2185-53 650
9,2
9000 W 230/400 3 P 2181-54 950 10,4
2185-54 950 10,8
12000 W 230/400 3 P 2181-55 1150 11,5
2185-55 1150 11,8
15000 W 230/400 3 P 2181-56 1400 12,8
2185-56 1400 13,1
18000 W 230/400 3 P 2181-57 1650 14,1
2185-57 1650 14,4
21000 W 230/400 3 P 2181-58 1900 15,4
2185-58 1900 15,7
24000 W 230/400 3 P 2181-59 2150 16,7
2185-59 2150
17
30000 W 400
3 P 2181-60 2650 19,3
2185-60 2650 19,6
Website : http://www.vulcanic.com
Stainless steel tube AISI 316L/DIN 1.4404, scoured and passivated, flange in stainless steel AISI 304L/DIN 1.4306,TIG welded Load 6W/cm2, WP+ seals
Power
Voltage
without offset type
with offset type=60mm
+5 -10%
(V)
P/N.
A(mm) Weight(kg) P/N. A(mm) Weight(kg)
3000 W 230/400 3 P 2181-64 320
6,7
2185-64 320
7,1
4500 W 230/400 3 P 2181-65 400
7
2185-65 400
7,3
6000 W 230/400 3 P 2181-66 480
7,3
2185-66 480
7,6
9000 W 230/400 3 P 2181-67 650
7,8
2185-67 650
8,2
12000 W 230/400 3 P 2181-68 810
8,1
2185-68 810
8,4
15000 W 230/400 3 P 2181-69 980
8,6
2185-69 980
8,9
18000 W 230/400 3 P 2181-70 1150
8,9
2185-70 1150
9,2
21000 W 230/400 3 P 2181-71 1310
9,4
2185-71 1310
9,7
24000 W 230/400 3 P 2181-72 1480
9,8
2185-72 1480
10,1
30000 W 400
3 P 2181-73 1810
11
2185-73 1810
11,3
36000 W 400
3 P 2181-74 2140
11,5
2185-74 2140
11,8
45000 W 400
3 P 2181-75 2640 12,8
2185-75 2640
13,1
E-mail : catalogue-vulcanic@vulcanic.com
28
Coated, in packs of :
50 connecting clips
50 right angles connecting clips.
25 flat plates and .25 cranked plates.
1/2"
BSPP
D1
D2
D
7
1 KIT =
Gland P/N.
ISO 25
ISO 32
BVLE 2
BVLE 3
ISO 25
ISO 32
BVLE 2
BVLE 3
ISO 25 &16 bis
ISO 25 &16 bis
ISO 32 &16 bis
11
P/N.
52704-50
52724-50
52750-25
Mounting
Direct to flange
Direct to flange
Direct to flange
Direct to flange
To offset
To offset
To offset
To offset
Direct to flange
To offset
To offset
P/N.
2081-99
2081-98
2081-95
2081-94
2077-99
2077-98
2077-95
2077-94
2081-97
2077-97
2077-96
It allows fast disassembly of the probe or thermocouple without needing to drain the customers piping or tank
P/N.
2062-01
2062-03
2062-05
2062-06
2062-07
Sensor
Type
PT100
PT 100
PT 100
TC J
TC K
Max. meas.
Temperature
350C
350C
350C
450C
450C
Sensor
Max case
connection time
80C
80C
80C
80C
80C
Website : http://www.vulcanic.com
Sensor
length (mm)
200
250
200
200
200
TW
length
100
200
150
150
150
Thermowell
TW
diameter (mm)
8
8
8
8
8
TW
inter. threading
1/2 BSPT
1/2 BSPT
3/8 BSPT
3/8 BSPT
3/8 BSPT
Extension
cable
P/N.
31452-10
31452-10
31452-10
31621-10
31620-10
E-mail : catalogue-vulcanic@vulcanic.com
29
Suitable for the majority of chemical industry products, and more particularly for highly concentrated nitric, sulphuric and hydrofluoric
acids.
Teflon- -coated heating cable mounted on a PVDF or Polypropylene
frame, limiting working temperature to 90C for load < 1W/cm2.
P/N.
26200-05
26200-01
26200-02
BOX
SOME ADVICE
Accessories:
Set of PTFE spacers for vertical or horizontal
installation.
P/N. 26201-01 for A = 250
P/N. 26201-02 for A = 430
PTFE -coated temperature probe Pt100, length
8 m. P/N. 26216-01 (see section probes)
Model Power
10%
Utilisation
Horizontale
Horizontal
use
A 1000 W
Coatingen
N
Type
Gaine
Cadre
Frameen
in
TYPE
B 1000 W
26474 FEP FEP
1 couche
C 2000 W
PVDF
D 2000 W
2couches
coats
26453 PFA 2PFA
E 3000 W
1 1couche
26484 FEP FEP
coat
F 3000 W
PP
2 coats
26463 PFA 2PFA
couches
G 4000 W
H 4000 W
Vertical
use
Utilisation
Verticale
J 4500 W
K 4500 W
N
Type
Gaine
en
TYPE
Coating
Frame en
in
Cadre
L 6000 W
26472 FEP FEP
11 couche
coat
M
6000 W
PVDF
couches
26450 PFA 2PFA
2 coats
N 9000 W
P 9000 W
coat
11 couche
26482 FEP FEP
PP
R 12000 W
2couches
coats
26460 PFA 2PFA
S 12000 W
Voltage
(V)
230 1 P
230 1 P
230 1 P
230 1 P
230 1 P
230 1 P
230 1 P
230 1 P
400 3 P
400 3 P
400 3 P
400 3 P
400 3 P
400 3 P
400 3 P
400 3 P
J
(mm)
240
185
295
210
385
265
405
285
420
305
475
350
600
425
585
425
K
(mm)
250
305
315
420
395
470
420
475
440
480
540
550
675
685
785
800
Le connecteur
doit must
imprativement
tre plac
The connector
be placed outside
hors de
cuve
et hors
vapeurs
thelatank
and
awayprsence
from vapour
C
200
Cuve
Tank
C= length of
C=longueur
Accessories :
du
cblecable
supply
Outdoor frame bracket in PVDF. P/N. 26450.01, in PP P/N. 26450-51
d'alimentation
4 feet, height 100 mm, in PVDF. P/N. 26450-03, in PP P/N. 26450-53
N
Needed for horizontal fitting as tank bottom heater
N=longueur
N=
length of
non chauffante
Protective grid in PP. Type 26452 +type code (A, B, C )
non-heating
de remonte
Teflon -coated temperature probe Pt100, length 8 m. P/N. 26216-01 (see section Temperature
descending cable
Feet
Pieds
probes)
Pt 100 temperature probe, fixing to immersion heater, length 1,5 m P/N. 26250-98, length 3,5 m
Dimensions N, C are made to order :
P/N. 26450-97
N = Length of supply cable descending into tank. This dimension must be large enough
for the connector to be clear of vapour.
TC J probe, fixing to immersion heater : length 1,5 m P/N. 26250-97
C = Length of electric supply cable.
length 3,5 m P/N. 26450-95
Polytetrafluoroethylene (PTFE) is a fluoropolymer.Other polymers with similar composition are know under the Teflon name: Fluorinated ethylene-propylene (FEP)
and perfluoroalkoxy polymer resin (PFA). They retain the useful properties of PTFE.
Polypropylene (PP) is a thermoplastic polymer.
Website : http://www.vulcanic.com
E-mail : catalogue-vulcanic@vulcanic.com
30
Manhole
Especially suited for frost protection and made of fluoropolymer,the circular heaters allow to heat or maintain
temperature of corrosive chemical baths in storage tanks.
The flexible heating element is fixed to a flexible circular
support. This form allows to be inserted into a tank
through a manhole.
Diam 200mm min.with models A to F
Diam 500mm .min with models G to K.
Circular PTFE heaters offer a simple, economical solution
for heating liquids in storage tanks.
Made of Teflon
Load 1 W/cm2, max. temperature 90C, without gland.
When ordering state : PTFE immersion heater : Type :Model : - Frame in : PVDF or PP
Power (kW) : - Voltage (V) : - Dimension N (mm) : - Dimension C (mm): - Dimension H (mm) : IMPORTANT : Dimension N is the length of cable between the heating element and the
connection. It must be long enough for the connector to be clear of vapour.
Voltage
(V)
230 1 P
230 1 P
230 1 P
230 1 P
230 1 P
400 3 P
230 1 P
400 3 P
230 1 P
400 3 P
Natural convection of
stored liquid
Heating element
. Type
26495
26458
26497
26468
Coating
FEP
PFA
FEP
PFA
Storage tank
Frame in
PVDF
PVDF
PP
PP
Polytetrafluoroethylene (PTFE) is a fluoropolymer.Other polymers with similar composition are know under the Teflon name: Fluorinated ethylenepropylene (FEP) and perfluoroalkoxy polymer resin (PFA). They retain
the useful properties of PTFE.
Polypropylene (PP) is a thermoplastic polymer.
Frame in
PVDF
PVDF
PP
PP
Power
10%
1000 W
2000 W
3000 W
4000 W
4500 W
6000 W
9000 W
12000 W
15
Probe
Website : http://www.vulcanic.com
31170-01
31170-02
31170-03
31170-04
L
(m)
0,5
1,0
1,5
2,0
P/N.
A
(mm)
280
410
650
780
630
1140
1200
1395
86
48
38
These probes mounted on a holder in PVDF essential complement for the PTFE immersion heaters.
Designed to be mounted on the tank edge.They
allow to measure the temperature of the heated fluid.
Several models are available to fit on different tanks.
Connection leads : 1m.
Voltage
(V)
230 1 P
230 1 P
230 1 P
230 1 P
400 3 P
400 3 P
400 3 P
400 3 P
Horizontal fitting
D
(mm)
85
85
85
85
120
85
120
120
Vertical
fitting
P/N.
31981-02
31981-04
31981-05
31981-07
31981-09
31981-10
Plonger
material
PVDF
PVDF
PVDF
PP
PP
PP
Type of
probe
Pt100 - 3 wires
TC/J
TC/K
Pt100 - 3 wires
TC/J
TC/K
E-mail : catalogue-vulcanic@vulcanic.com
0,5 to 5 m
Horizontal fitting
Coating in
FEP
PFA
FEP
PFA
Vertical fitting
P/N. Type
Coating in
26475
FEP
26451
PFA
26485
FEP
26461
PFA
Type
26477
26456
26487
26466
mini duliquide
liquide
liquide
Niveau
CHOOSING YOUR REMOVABLE IMMERSION
HEATER
mini du
Niveau
mini du
liquide
Niveau
Connecting
box fixed on top of tank,
liquideNiveau
mini du
liquide mini du
liquide
Single
or double
elements
Min.
liquid
Niveau
Niveau
level
mini du
Niveau
Niveau
mini du
liquide
mini
duliquide
mini
du
liquide
liquide
liquide
31
Niveau
mini du
Niveau
liquide
smallmini
variation
in
du Niveau
liquide mini du
liquide
liquid level
panels of
double or
triple elements
Niveau
Niveau
Niveaumini du
mini
du
Min.
Niveau
mini duliquide
liquide
mini
du
liquid
liquide
liquide
level
liquide
Niveau
Niveau
Niveau
mini
dudubox
mini Connecting
du
Niveau
mini
liquide
liquide
mini
du
liquide
liquide
Min.
Niveau
liquid
Niveau
mini du
minilevel
duliquide
liquide
panels of
double or
triple elements
Niveau
Niveau
mini duMin.
mini du
liquideliquid
liquide
level
Single
or double
elements
Niveau
Min.
mini du Niveau
liquid
liquide mini du
level
Niveau
mini
du
Niveau
Niveau
Niveau
smallmini
variation
in
liquid
liquide
du du mini du
mini
liquide
liquide
liquide
Single
or double
elements
level
Niveau
Min.
Niveaumini du
liquid
mini duliquide
level
liquide
Niveau
mini
du
Niveau
liquide
mini du
Different
electrical output
liquide Niveau
Niveau
160
200
mini du
mini duliquide
liquide
Website : http://www.vulcanic.com
160
135
Elbowed
Tube coud
tube
Niveau
mini du Niveau
liquide mini du
liquide
200 std
34
100
Cble
Cable
Tube
droit
Straight
tube
Niveau
mini du Niveau
liquide mini du
liquide
Min.
liquidmini
level
bath
Niveau
duinbain
100
135
100
Niveau
mini
du
Niveau
liquide
mini du
Niveau
liquide
Niveaumini du
mini duliquide
liquide
panels of
double or
triple elements
Niveau
mini du Niveau
Niveau
Min.
Niveau
mini
du
mini liquide
du
liquid
mini du
liquide
liquide
level
liquide
Niveau
mini du
liquide
Single
or double
elements
Niveau
mini
du Niveau
Niveau
Min.
mini du
liquide
mini
liquid du liquide
liquide
level
Niveau
Niveau
mini
du
mini du
liquide
liquide
100
Niveau
Niveau
du
E-mail : catalogue-vulcanic@vulcanic.commini
mini du
liquide
T en crosse
Crookshaped tube
Cross-bar
Entretoise
suivante
following
cote A
dimension A
32
The red guide line must be always below the level of the liquid,but the terminal box not be immersed.
Fig. A
105
107
Lc
Ht
50
P/N.
5005-01
5005-07
5005-02
5005-08
5005-03
5005-09
Power
+5 -10%
1000 W
2000 W
2000 W
3000 W
3000 W
4000 W
5150-01
5150-04
5150-02
5150-05
5150-03
5150-06
Power
+5 -10%
1000 W
2000 W
2000 W
3000 W
3000 W
4000 W
P/N.
105
Lc
Ht
95
Fig. B
Fig. C
QUARTZ
67
Ht
150
Lc
50
24
35
PYREX
64
Lc
Ht
TITANIUM
Fig. A
70
107
Lc
Lt
P/N.
5126-01
5126-04
5126-02
5126-05
5126-03
5126-06
P/N.
5010-04
5010-05
5010-06
P/N.
5019-04
Power
+5 -10%
1000 W
2000 W
2000 W
3000 W
3000 W
4000 W
Power
+5 -10%
1000 W
2000 W
3000 W
Power
+5 -10%
300 W
Voltage
230V 1P
230V 1P.
230V 1P
230V 1P
230V 1P
230V 3P
Voltage
230V 1P
230V 1P
230V 1P.
230V 1P
230V 1P
230V 3P
Voltage
230V 1P
230V 1P
230V 1P
230V 1P
230V 1P
230V 3P
Voltage
230V 1P
230V 1P
230V 1P.
Voltage
230V 1P
Load
(W/cm2)
2
4
2
4
2
4
Ht
Lc Weight
(mm) (mm) (kg)
450 350
2
60 7
450 350
2
700 600
3
50 85
700 550
3
900 750
3,5
900 700
3,5 stainless steel fixing
Load
(W/cm2)
2
4
2
4
2
4
Ht
Lc Weight
(mm) (mm) (kg)
450 350
2
450 350
2
700 600
3
700 500
3
900 750
3,5
900 600
3,5
Load
(W/cm2)
1,8
3,6
1,8
3,6
1,8
3,6
Load
(W/cm2)
1,5
1,7
1,8
Load
(W/cm2)
3
Ht
Lc Weight
(mm) (mm) (kg)
450 350
2,2
450 350
2,2
700 600
2,9
700 550
2,9
900 750
3,6
900 700
3,6
85
70
78 00
1
10
15
Accessories :
84
Ht
Lc Weight Protect. PVC L
(mm) (mm) (Kg) P/N Fig.D (mm)
440
330
1,2 5061-01
500
740
560
2,2 5062-01
800
1040 810
3
5063-01
1000
Accessory for P/N. 5010-
Support for horizontal tank
edge fixing (0,27 kg).
P/N. 5054-01
Ht
Lc Weight
(mm) (mm) (kg)
250
150
0,4
24
Website : http://www.vulcanic.com
E-mail : catalogue-vulcanic@vulcanic.com
97
150
40
P/N.
4536-01
4536-05
4536-02
4536-10
Power
+5 -10%
500 W
500 W
1000 W
1000 W
Fig. A
Voltage
230V 1 P
230V 1 P
230V 1 P
230V 1 P
Load Ht
(W/cm2) (mm)
2
265
2
665
2
400
4
415
Lc Weight
(mm) (kg)
60 0,9
60 1,2
140 1,2
60 1
P/N.
Ht
Lc Weight
(mm) (mm) (kg)
220 120
0,9
620 120
1,2
320 170
1,2
370 120
1
NICKEL-PLATED COPPER
P/N.
Power
+5 -10%
4536-16 600 W
4536-17 1000 W
Website : http://www.vulcanic.com
P/N.
Nylon 6
Visserie
screw
en 6
nylon
40
Ht
25
mini
Load
(W/cm2)
6
6
30
15 mini
Lc
Fig. B
270
Terminal boxe
Ht Lc Weight
(mm) (mm) (kg)
150 55 0,185
190 90 0,230
Thermowell for
probe
28
41
Power
H
A Weight
+5 -10% (mm) (mm) (mm) (kg)
4910-02
6000 W 3000 270 300
20
4910-04
18000 W 3600 350 500
35
Supply voltage : 230 V or 400 V three phases (3P)
THERMOSTAT Wiring for 2 identical stages 1/2 + 1/2
THERMOSTAT
160
150
min.
mini
H
230V 1P
230V 1P
135
Voltage
58
180
230V 1 P
230V 1 P
230V 1 P
230V 1 P
Load
(W/cm2)
2
2
2
4
Lc Weight
(mm) (kg)
120 1,2
170 1,6
210 1,6
210
2
170 1,3
230 1,9
170 1,6
230 2,2
210 1,7
210
2
46 30
65
4544-01
4544-05
4544-02
4544-10
Voltage
230V 1 P
230V 1 P
230V 1 P
230V 1 P
230V 1 P
230V 1 P
230V 1 P
230V 1 P
230V 1 P
230V 1 P
Ht
(mm)
670
820
420
1020
470
520
870
820
570
1070
Accessories :
For types 4536 and
4544
Stainless steel fixing
bracket (weight 0,07 kg).
P/N. 5144-01
108
P/N.
Power
+5 -10%
500 W
500 W
1000 W
1000 W
4544-13
4544-06
4544-03
4544-07
4544-11
4544-04
4544-14
4544-08
4544-12
4544-15
Load
(W/cm2)
4
2
2
2
4
2
4
2
4
4
Ht =
Voltage
(accessory)
(accessoire)
Lidde
Plaque
of manhole
trou
d'homme
Power
+5 -10%
1000 W
1000 W
1500 W
1500 W
2000 W
2000 W
2000 W
2000 W
3000 W
3000 W
65
108
Fig. A
Ht
Lc Weight
(mm) (kg)
60 1,2
140 1,6
190 1,6
190 2
140 1,3
250 1,9
140 1,6
250 2,2
190 1,7
190 2
Lc
230V 1 P
230V 1 P
230V 1 P
230V 1 P
230V 1 P
230V 1 P
230V 1 P
230V 1 P
230V 1 P
230V 1 P
Load Ht
(W/cm2) (mm)
4
715
2
900
2
550
2 1150
4
550
2
700
4
950
2 1000
4
700
4 1200
70
Voltage
Ht
4536-13
4536-06
4536-03
4536-07
4536-11
4536-04
4536-14
4536-08
4536-12
4536-15
Power
+5 -10%
1000 W
1000 W
1500 W
1500 W
2000 W
2000 W
2000 W
2000 W
3000 W
3000 W
Hc =
108
P/N.
9010-01
Range
(C)
0-300
(mm)
12
L
(mm)
3000
Masse
(kg)
3
E-mail : catalogue-vulcanic@vulcanic.com
150 x 115
85
P/N.
Lc
33
DRUM HEATERS
34
Website : http://www.vulcanic.com
P/N. without
Thermostat
7507-01
7507-15
7507-13
7507-11
7507-09
7507-07
7507-05
7507-03
7507-17
7507-19
P/N. with
Thermostat
7507-02
7507-16
7507-14
7507-12
7507-10
7507-08
7507-06
7507-04
7507-18
7507-20
Power
+5 -10%
2500 W
1000 W
1000 W
1250 W
1250 W
1500 W
1750 W
2000 W
2500 W
2500 W
range Weight
(mm)
(kg)
570-615
6,3
350-370
4,2
370-395
4,4
395-420
4,8
420-445
5,1
445-490
5,4
490-530
6,0
530-570
6,4
610-650
7,3
650-710
7,8
Option : Thermostat range 0-200C, controls the temperature of the product to be heated.
P/N.
7531-01
7531-02
7531-03
7531-04
7531-10
7531-15
E-mail : catalogue-vulcanic@vulcanic.com
CHAUFFAGE DE FUTS
35
P/N.
CirconferenceHeight
(mm)
(mm)
7535-05870/1020
400
7535-061800/1950 450
Capacity Power
(l)
+5-10%
25
200 W
200
450 W
CONTAINER HEATERS
The container heaters are designed to heat products stored in 1000 litre
intermediate bulk containers.Two types of heaters are available :
The 7540-03/ 04, an insulated nylon heater jacket, which covers all
four sides and has an optional insulated lid.
Performance : - water temp. from 15C to 55C in 56 hours (without
insulated lid)
- water temp. from 15C to 80C in 56 hours (with
insulated lid)
- other thermostat -5 / + 40 C
P/N.
7540-01
7540-02
P/N.
7540-03
7540-04
Power
+5-10%
2700 W
2700 W
Voltage
(V)
230
230
Thermostat
Jacket
no
yes
no
no7540-03
Power
+5-10%
2x1000 W
2x1000 W
Voltage
(V)
240
240
Thermostat
Jacket
Lid
0/90C
0/90C
0/90C
0/90C
no
yes
Thermostat
P/N.
intr
650
Power
+5-10%
7535-51 4000 W
7535-52 1500 W
yes
yes
Lid
Base
Casing
Performance :
H = 1000
The 7540-01/ 02 is a silicone mat heater for placement below the container liner before filling.
An insulation jacket covering four sides and the lid is also available to
aid warming up time.
535
Voltage
(V)
400 3 P
230 1 P
E-mail : catalogue-vulcanic@vulcanic.com
Weight
(kg)
80
20
Description
Wrapper
base
36
Wall mounting-brackets
Polyamide box
Valve
Pressure gauge
Sensor
Compensating cable
Output Fluid
Outlet nozzle
Flow monitor
Safety thermostat
Pump
Hose
Input fluid
Website : http://www.vulcanic.com
E-mail : catalogue-vulcanic@vulcanic.com
37
Lt =
Output by cable
INLET
Connection box
Octagon 107x107
105
OUTLET
Power
Voltage
Min.
Max.
Pressure loss
Lt
B
+5/-10%
(V)
output
recommended mm of WC*
(mm) (mm)
500 W
230 1 P
20 kg/h
60 kg/h
300 at 5 bar
845
230
10706-75 1000 W
230 1 P
40 kg/h
120 kg/h
250 at 5 bar
1205
230
10706-76 2000 W
230 1 P
80 kg/h
240 kg/h
200 at 5 bar
1795
230
10706-54 2000 W
230 1 P
0,2 m3/h
1 m3/h
300
655
40
10706-55 3000 W
230 1 P
0,5 m3/h
2,5 m3/h
300
825
40
10706-56 5500 W
400 3 P
1 m3/h
5 m3/h
300
1125
40
10706-64
500 W
230 1 P
0,2 m3/h
0,8 m3/h 250 at 100C** 805
120
3
Models for oil
10706-65 1000 W
230 1 P
0,6 m /h
2,4 m3/h 300 at 100C** 1205
120
200C max.
5 m3/h
350 at 100C** 1665
120
10706-66 2000 W
230 1 P
1,2 m3/h
Accessories : Spare Pt100 temperature sensor 3,5, length 160 P/N. 31042-31 and extension cable (see probes section)
L
(mm)
460
820
1410
460
630
930
530
930
1390
10706-02
10706-03
10706-31
10706-32
10706-33
10706-41
10706-42
10706-43
Max.
Pressure loss
recommended mm of WC*
60 kg/h 300 at 5 bar
120 kg/h 250 at 5 bar
240 kg/h 200 at 5 bar
1 m3/h
300
2,5 m3/h
300
5 m3/h
300
0,8 m3/h 250 at 100C**
2,4 m3/h 300 100C**
5 m3/h 350 100C**
Lt
(mm)
770
1130
1720
580
750
1050
730
1130
1590
Lt = (Lcorps + B + 105)
L
(mm)
460
820
1410
460
630
930
530
930
1390
P/N.
10706-01
Min.
output
20 kg/h
40 kg/h
80 kg/h
0,2 m3/h
0,5 m3/h
1 m3/h
0,2m3/h
0,6 m3/h
1,2 m3/h
D
(mm)
245
245
245
55
55
55
135
135
135
Max. output
temperature
Models for gas
(air, nitrogen)
350C max
Models for softened
or treated water
140C max.
Voltage
(V)
230 1 p
230 1 p
230 1 p
230 1 p
230 1 P
400 3 P
230 1 P
230 1 P
230 1 P
(L corps + D+15)
D
(B+15)
M
Standard : 240 (+/-20)
H mini = 75
Accessories : TC/J temperature sensor, length 200mm with cable, length 2000mm P/N. 31080-31 or Pt100 3,5 length 160mm P/N. 31042-31 and extension cable (see probes section).
Models with connection box and temperature sensor (Pt 100 in thermowell on outlet)
Max. output
temperature
Models for gas
(air, nitrogen)
350C max
Models for softened
or treated water
140C max.
P/N.
10706-74
Models with connection box and temperature sensor (type J thermocouple in thermowell on outlet)
Power
Voltage
Min.
Max.
Pressure loss
Lt
B
L
H Vessel inside I/O BSPP
Spare. Weight
+5/-10%
(V)
output
recommended mm of WC*
(mm) (mm) (mm) (mm) (mm)
element No (kg)
10707-51
500 W
230 1 P
20 kg/h
60 kg/h
300 at 5 bar
845 230
460
150 23,7
1/2
60301-01 1,3
10707-52 1000 W
230 1 P
40 kg/h
120 kg/h
250 at 5 bar
1205 230
820
150 29,7
3/4
60302-01 2,7
10707-53 2000 W
230 1 P
80 kg/h
240 kg/h
200 at 5 bar
1795 230
1410 150 40,9
11/4
60303-01 8,8
10707-81 2000 W
230 1 P
0,2 m3/h
1 m3/h
300
655 40
460
150 23,7
1/2
4500226-01 1,2
10707-82 3000 W
230 1 P
0,5m3/h
2,5 m3/h
300
825 40
630
150 29,7
3/4
4500227-01 1,5
3
10707-83 5500 W
400 3 P
1 m /h
5 m3/h
300
1125 40
930
150 40,9
11/4 4500228-01 2,2
10707-91
500 W
230 1 P
0,2 m3/h
0,8 m3/h 250 at 100C** 805 120
530
150 23,7
1/2
60307-01 1,3
Models for oil
10707-92 1000 W
230 1 P
0,6 m3/h
2,4 m3/h 300 at 100C** 1205 120
930
150 29,7
3/4
60308-01 2,2
200C max.
5 m3/h 350 at 100C** 1665 120
1390 150 40,9
11/4 4500229-01 2,2
10707-93 2000 W
230 1 P
1,2 m3/h
Accessories : Spare TC/J temperature sensor, length 200 mm with cable, length 2000 mm P/N. 31080-31 and extension cable (see probes section ).
* Pressure loss depends according to the fluid on the flow, the viscosity and the gas pressure - Consult us
**For Iso VG 32 oil.
Max. output
temperature
Models for gas
(air, nitrogen)
350C max
Models for softened
or treated water
140C max.
P/N.
Website : http://www.vulcanic.com
P/N.
E-mail : catalogue-vulcanic@vulcanic.com
38
Heaters for recycled or waste water up to 110C max., 15 bar. Fitted with nickel-plated copper heating elements, brazed brass screw plug. Min. flow 1 m3/h.
P/N.without P/N. with Power
Load Control box LN
Spare Weight without/with
insulation insulation +5 /-10% (W/cm2) P/N.
(mm) element insulation (kg)
10631-12 10641-12
4,5 kW
8
32065-07
460 2145-21
8
15
10631-13 10641-13
9 kW
8
32065-13
900 2145-22
12
23
10631-14 10641-14
12 kW
8
32065-13
1390 2145-23
18
32
Non-insulated models
Heaters for aqueous liquids up to 110C max., 15 bar. Fitted with AISI 316L/Din 1.4404 stainless steel
heating elements SP*, brazed protected carbon steel screw plug. Min. flow 1 m3/h.
P/N.without P/N. with Power
Load Control box LN
Spare Weight without/with
insulation insulation +5 /-10% (W/cm2) P/N.
(mm) element insulation (kg)
10631-15 10641-15
3 kW
4
32065-07
460 2145-11
7
13
10631-16 10641-16
6 kW
4
32065-07
900 2145-12
11
22
10631-17 10641-17
9 kW
4
32065-13
1390 2145-13
18
32
10631-18 10641-18
12 kW
4
32065-13
2050 2145-14
23
43
LN + 190
LN
120
120
85
LN - 340
85
168
150
200
OUTLET
140
LN - 100
INLET
LN +190
LN
Heaters for oil and fuel up to 200C max., 15 bar. Fitted with oiled carbon steel heating elements, offset , brazed protected carbon steel screw plug. Min. flow 1 m3/h.
P/N.without P/N. with Power
Load Control box LN
Spare Weight without/with
insulation insulation +5 /-10% (W/cm2) P/N.
(mm) element insulation (kg)
10631-19 10641-19
1,5 kW
2
32065-07
460 2146-01
6,5
12
10631-20 10641-20
3 kW
2
32065-07
900 2146-02
10
21
10631-21 10641-21
4,5 kW
2
32065-07
1390 2146-03
18
32
10631-22 10641-22
6 kW
2
32065-07
2050 2146-04
23
43
85
120
LN-340
85
140
Insulated models
INLET
LN + 235
105
180
OUTLET
120
215
128
120
Heaters for recycled or waste water up to 110C max., 15 bar. Fitted with nickel-plated copper heating elements, brazed brass screw plugs. Min. flow 1 m3/h.
250
LN
Threaded 1 1/2" BSPP
336
375
336
120
325
OUTLET
insulation
10632-12
10632-13
10632-14
LN - 340
85
15
LN - 100
INLET
LN + 235
105
380
186
128
120
85
120
LN - 340
15
INLET
105
Power
+5 /-10%
9 kW
18 kW
24 kW
LN
(mm)
460
900
1390
Power
+5 /-10%
6 kW
12 kW
18 kW
24 kW
LN
(mm)
460
900
1390
2050
Power
+5 /-10%
3 kW
6 kW
9 kW
12 kW
LN
(mm)
460
900
1390
2050
Heaters for aqueous liquids up to 110C max., 15 bar. Fitted with stainless steel AISI 316L/Din 1.4404 heating elements SP*, brazed protected carbon steel screw plugs. Min. flow 1 m3/h.
336
OUTLET
250
180
LN
insulation
10642-12
10642-13
10642-14
B=60
Website : http://www.vulcanic.com
insulation
10642-15
10642-16
10642-17
10642-18
Heaters for oil and fuel up to 200C max., 15 bar. Fitted with oiled carbon steel heating elements, offset, brazed protected carbon steel screw plugs. Min. flow 1 m3/h
insulation
10632-19
10632-20
10632-21
10632-22
insulation
10642-19
10642-20
10642-21
10642-22
E-mail : catalogue-vulcanic@vulcanic.com
39
Ln + 200
Ln
120
maxi
95
168
150
Ln - 340
100
Ln - 100
155
Insulated models
INLET
Ln + 245
Ln
OUTLET
Safety thermostat
105
180
128
120
Ln - 340
215
145
P/N.without P/N.with
Weight
200
Safety thermostat
15
Insulation
10705-01
10705-02
10705-03
10705-05
10705-06
10705-07
10705-08
10705-09
10705-10
10705-12
10705-14
Ln - 100
250
INLET
Spare parts :
Type 2077 immersion heaters : see immersion heaters
section.
300C adjustable safety thermostat P/N. 9032-01
(Weight 1 kg).
Voltage
(V)
230/400
230/400
230/400
230/400
230/400
230/400
230/400
230/400
230/400
400 3 P
400 3 P
LN
(mm)
460
460
460
900
900
900
900
1390
1390
1390
2050
32065-07
32065-07
32065-07
32065-13
32065-13
32065-23
32065-23
32065-23
32065-23
32065-43
32065-43
Spare
heater
1789-01
1789-02
1789-03
1789-05
1789-06
1789-07
1789-08
1789-09
1789-10
1789-12
1789-14
Min. flow
(m3/h)
1
1
1
1
1
1
1
1
1
1
1
(kg)
8/15
8/15
8/15
12/23
12/23
12/23
12/23
17/31
17/31
17/31
20/34
LN + 190
LN
OUTLET
120
120
85
85
LN - 340
140
LN - 100
NEW
Old
Power
LN Min. flow Spare
P/N.
P/N. +5 /-10% (mm) (kg/h) element
10901-03 10711-03 2000 W 460 120
2077-13
10901-06 10711-06 4500 W 460 350
2077-12
10901-07 10711-07 6000 W 460 350
2077-13
Wiring
INLET
Serie 400 1P
400 3 P/ 230 3 P
400 3 P/ 230 3 P
Inside 3/8" BSPP
1/2" BSPP
107 about
DN 80 heaters
1/2" BSPP
226 about
10630-98
10630-99
10630-90
10630-95
53824-01
53804-01
10700-90
10700-95
DN 50 heaters
Material
Weight
(kg)
8
8
8
Max.
temp
With blanking plugs only
AISI316L/ Din 1.4404 450C
With blanking plugs only
Painted steel
300C
With PT100 sensor in aluminium box P/N. 31042-01 + thermowell P/N. 31396-50
Painted steel
110C
With PT100 sensor in alu box P/N. 31042-02 + connector P/N. 31672-00 + thermowell P/N. 31396-50
Painted steel
250C
P/N.
3P
3P
3P
3P
3P
3P
3P
3P
3P
P/N.
Control box
200
95
+5 /-10%
3 kW
4,5 kW
6 kW
9 kW
12 kW
15 kW
18 kW
21 kW
24 kW
30 kW
36 kW
Insulation
10745-01
10745-02
10745-03
10745-05
10745-06
10745-07
10745-08
10745-09
10745-10
10745-12
10745-14
Power
168
OUTLET
Insulated models
150
Non-insulated models
Non-insulated models
126 about
207 about
Material
Website : http://www.vulcanic.com
60
358 about
100
Max.
temp.
AISI 316L / Din1.4404 450C
Painted steel
300C
Painted steel
110C
Painted steel
250C
4 Holes 10
E-mail : catalogue-vulcanic@vulcanic.com
40
Spare thermostat P/N. 9031-01 for Non-insulated models - all LN, and insulated models up to LN 1390
Spare thermostat P/N. 9031-02 for insulated models LN 2050.
Non-insulated models
LN + 170
LN
120
100
LN - 340
70
168
150
200
OUTLET
120
LN - 100
155
Insulated models
INLET
LN + 220
250
180
128
215
OUTLET
LN - 340
120
120
70
105
15
LN-100
INLET
B=60
Non-insulated models
LN+170
LN
70
120
336 +
- 10
326
375
OUTLET
120
Insulated models
105
250
OUTLET
Heaters for recycled or waste water up to 110C max., 15 bar. Fitted with nickel-plated copper heating elements brazed brass screw plugs. Load 8 W/cm2. Min. flow 2 m3/h.
P/N.without P/N.with Power Voltage P/N. control LN
Spare
Weight (kg)
insulation insulation +5/ -10%
(V)
box
(mm) element With/without insulation
10702-31 10742-31
36 kW 230/400 3 P 32065-46
900 2077-34
24
46
10702-32 10742-32
48 kW 230/400 3 P 32065-66 1390 2077-35
36
64
10702-34 10742-34
72 kW 400 3 P
32065-96 2050 2077-36
46
86
Heaters for aqueous liquids up to 110C max., 15 bar. Fitted with stainless steel AISI 316L/Din
1.4404 heating elements SP*, brazed protected carbon steel screw plugs. Load 5 W/cm2. Min.
flow 2 m3/h.
P/N.without P/N.with Power Voltage P/N. control LN
Spare
Weight (kg)
insulation insulation +5 /-10%
(V)
box
(mm) element With/without insulation
10702-10 10742-10
18 kW 230/400 3 P 32065-26
900 2077-14
24
46
10702-11 10742-11
24 kW 230/400 3 P 32065-26
900 2077-15
24
46
155
INLET
LN
Heaters for heavy fuel and oil up to 200C max., 15 bar. Fitted with oiled carbon steel heating elements, offset, brazed protected carbon steel screw plug, load 2 W/cm2. Min. flow
2 m3/h.
P/N.without P/N.with Power
Voltage
P/N. control LN
Spare Weight With/without
insulation insulation +5 /-10%
(V)
box
(mm)
element insulation(kg)
10701-65 10741-65 2 kW
230/400 3 P
32065-07
460 2178-02
9
15
10701-66 10741-66 3 kW
230/400 3 P
32065-07
900 2178-03
9
15
10701-67 10741-67 4,5 kW
230/400 3 P
32065-07
900 2178-04
13 23
10701-68 10741-68 6 kW
230/400 3 P
32065-07 1390 2178-05
13 23
Spare thermostat P/N. 9031-01 for Non-insulated models - all LN, and insulated models up to LN 900
Spare thermostat P/N. 9031-02 for insulated models LN 1390 and longer.
100
LN-340
LN + 220
Heaters for aqueous liquids up to 110C max., 15 bar. AISI 316L/ Din 1.4404 stainless steel heating elements SP*, brazed protected carbon steel screw plugs. Load 5 W/cm2 about. Min. flow 2
m3/h.
P/Nwithout P/N.with Power
Voltage
P/N. control LN Spare Weight With/without
insulation insulation +5 /-10%
(V)
box
(mm) element insulation (kg)
10701-03 10741-03 3 kW
230/400 3 P
32065-07 460 2077-11
8
15
10701-05 10741-05 4,5 kW
230/400 3 P
32065-07 460 2077-12
8
15
10701-07 10741-07 6 kW
230/400 3 P
32065-07 460 2077-13
8
15
10701-13 10741-13 9 kW
230/400 3 P
32065-13 900 2077-14
12 23
10701-14 10741-14 12 kW
230/400 3 P
32065-13 900 2077-15
12 23
Spare thermostat P/N. 9031-01 for all models.
105
LN
Threaded 2" BSPP
Heaters for recycled or waste water up to 110C max., 15 bar. Nickel-plated copper heating
elements, brazed brass screw plugs. Load 8 W/cm2. Min. flow 2 m3/h.
Voltage
P/Nwithout P/N.with Power
P/N. control LN Spare Weight With/without
insulation insulation +5 /-10%
(V)
box
(mm) element insulation (kg)
32065-07 460 2077-31
8 15
10701-08 10741-08 6 kW
230/400 3 P
10701-10 10741-10 9 kW
230/400 3 P
32065-13 460 2077-32
8 15
10701-16 10741-16 12 kW
230/400 3 P
32065-13 900 2077-33
12 23
10701-17 10741-17 18 kW
230/400 3 P
32065-23 900 2077-34
12 23
32065-23 1390 2077-35
18 32
10701-18 10741-18 24 kW
230/400 3 P
10701-19 10741-19 36 kW
400 3 P
32065-43 2050 2077-36
23 43
180
168
128
380
336
120
70
120
LN - 340
15
INLET
105
B=60
Website : http://www.vulcanic.com
Heaters for heavy fuel and oil up to 200C max., 15 bar. Fitted with oiled carbon steel heating elements, offset, brazed protected steel screw plugs. Load 2 W/cm2. Min. flow 2 m3/h.
P/N.without P/N.with Power Voltage P/N. control LN
Spare
Weight (kg)
insulation insulation +5 /-10%
(V)
box
(mm) element With/without insulation
10702-54 10742-54
9 kW 230/400 3 P 32065-16
900 2178-04
26
30
10702-55 10742-55
12 kW 230/400 3 P 32065-16 1390 2178-05
26
30
According to PED, these appliances must not be used with dangerous fluids group1.
Spare thermostat P/N. 9032-01 for all non-insulated models
Spare thermostat P/N. 9014-03 for all insulated models.
See also 2- and 4-vessel models, to achieve higher powers.
E-mail : catalogue-vulcanic@vulcanic.com
Non-insulated models
Heaters for recycled or waste water up to 110C max., 15 bar. Fitted with nickel-plated copper
heating elements brazed brass screw plugs. Load 8 W/cm2. Min. flow 2 m3/h.
Spare
Weight without/with
P/N. without P/N.with Power Voltage Control LN
insulation insulation +5 -10%
(V)
box
(mm)
element
insulation(kg)
LN+170
LN
41
Threaded
1 1/2" BSPP
tarauds
2" gaz
Manchons
672
725
675
INLET
900
1390
2050
2077-34
2077-35
2077-36
48/95
72/128
92/172
Spare thermostat P/N. 9031-01 for non-insulated models, all LN, and insulated models up to LN 900
Spare thermostat P/N. 9031-02 or insulated models LN 1390 and longer.
120
70 120
LN-340
OUTLET
Insulated models
LN + 220
160
105
LN
250
180
Heaters for heavy fuel and oil up to 200C max., 15 bar. Fitted with oiled carbon steel heating elements, offset, brazed protected carbon steel screw plugs. Load 2 W/cm2. Min. flow
2 m3/h.
P/N. without P/N. with Power Voltage Control LN
Spare
Weight without/with
insulation insulation +5 -10%
(V)
box
(mm) element
insulation(kg)
10704-54 10744-54 18 kW 230/400 3 P 32065-29 900 2178-04
46/52
10704-55 10744-55 24 kW 230/400 3 P 32065-29 1390 2178-05
46/52
720
672
OUTLET
Heaters for aqueous liquids up to 110C max., 15 bar. Fitted with AISI 316L/ Din 1.4404 stainless
steel heating elements SP*, brazed protected carbon steel screw plugs. Load 5 W/cm2 about.
Min. flow 2 m3/h.
P/N. without P/N.with Power Voltage Control LN
Spare
Weight without/with
insulation insulation +5 -10%
(V)
box
(mm)
element
insulation(kg)
10704-10 10744-10 36 kW 230/400 3 P 32065-49 900
2077-14
48/92
10704-11 10744-11 48 kW 230/400 3 P 32065-69 900
2077-15
48/92
100
120
70
LN - 340
120
According to PED, these appliances must not be used with dangerous fluids group 1.
Spare thermostat P/N. 9032-01 for all non-insulated models
Spare thermostat P/N. 9014-03 for all insulated models.
O 15
INLET
105
B=60
429
170
258
215
136
Non-insulated models
275
LN
300
140
Insulated models
300
275
LN-390
120
LN
140
B=60
Heaters for oil, fuel or heat transfer fluid up to 110C, 25 bar. Fitted with oiled carbon steel tube
heating elements, load 2 W/cm2, welded, vessel in painted carbon steel. Min. flow 2 m3/h.
P/N. without P/N. with Power
Voltage
Control
LN
Spare Weight without/with
insulation insulation +5 -10%
(V)
box
(mm) element insulation(kg)
10761-21 10765-21
8 kW
230/400 3 P
32065-07 1600 2081-04
67/50
10761-22 10765-22 10 kW
230/400 3 P
32065-13 1900 2081-05
75/57
10761-23 10765-23 12 kW
230/400 3 P
32065-13 2200 2081-15
82/62
10761-24 10765-24 13,5 kW 230/400 3 P
32065-13 2500 2081-06
89/67
Spare thermostat P/N. 9032-01 for all non-insulated models
Spare thermostat P/N. 9014-03 for all insulated models.
170
140
300
429
LN-390
120
Heaters for recycled aqueous liquids up to 110C max., 25 bar. Fitted with AISI 316L/Din 1.4404 stainless steel
heating elements SP*, load 4 W/cm2, welded. vessel in AISI 316L/Din 1.4404. stainless steel Min. flow 2 m3/h.
P/N. without P/N. with Power
Voltage
Control
LN
Spare Weight without/with
insulation insulation +5 -10%
(V)
box
(mm) element
insulation(kg)
10761-11 10765-11 15 kW
230/400 3 P
32065-23 1600 2181-56
67/50
10761-12 10765-12 21 kW
230/400 3 P
32065-23 1900 2181-58
75/57
10761-13 10765-13 24 kW
230/400 3 P
32065-23 2200 2181-59
82/62
Heaters for oil, fuel or heat transfer fluid up to 200C, 25 bar. Fitted with oiled carbon steel heating elements, offset , load 2 W/cm2, welded, vessel in painted steel. Min. flow 2 m3/h.
P/N. without P/N. with Power
Voltage
Control
LN
Spare Weight without/with
insulation insulation +5 -10%
(V)
box
(mm) element insulation(kg)
10761-71 10765-71
8 kW
230/400 3 P
32065-07 1600 2085-04
68/51
10761-72 10765-72 10 kW
230/400 3 P
32065-13 1900 2085-05
76/58
10761-73 10765-73 12 kW
230/400 3 P
32065-13 2200 2085-15
83/63
10761-74 10765-74 13,5 kW 230/400 3 P
32065-13 2500 2085-06
90/68
According to PED, these appliances must not be used with dangerous fluids group1.
Spare thermostat P/N. 9032-01 for all non-insulated models
Spare thermostat P/N. 9014-03 for all insulated models.
Website : http://www.vulcanic.com
E-mail : catalogue-vulcanic@vulcanic.com
42
They are one of the most widely used appliances for heating super heated steams,
compressed gases or liquids via natural or forced convection. Flange heaters are horizontally or vertically installed
bolted to a flange or welded to a tank wall or nozzle, for stagnating fluids or to a vessel for circulating fluids.
Those equipments are designed and manufactured for installation on vessels in compliance with 97/23/EC European directive
(PED). Despite the fact they are considered as a component of the vessel and as such do not have to comply with the
PED, VULCANIC is able to supply you with a justifying file and a certificate
of pressure test.
Terminal box
Compression gland
Heating elements
Flange
Offset
Baffle
Safety device
Flange immersion heater consists of hairpin bent tubular heating elements welded or brazed into a flange and provided with
wiring boxes for electrical connections.
These heating elements are connected together by baffles, linked by spacers neither blocking the element dilatation nor the
fluid circulation.
The terminal box contains the power supply terminals or crossbars, as well as the limitation or safety devices. It is offset from
the flange when the conditions of temperature justify it, and it is protected from its radiation by one or more shields.
The inlet compression glands for the power and control cables are positioned on the bottom part.
In the event of vertical installation of the immersion heater with terminal box upwards, its flange is covered with a heat insulator,
limiting the effects of natural convection.
All applications must consider the suitability of the sheath material, the correct power density, the flange size and
temperature/pressure rating, the available insertion length, and the appropriate terminal enclosure.
Advantages of the
standard design :
Baffles helping the convection and supporting the heating bundle, linked by spacers also ensuring a role of slide
during the mounting or racking procedures.
Website : http://www.vulcanic.com
E-mail : catalogue-vulcanic@vulcanic.com
43
gap-s
Protection d
300
CENELEC
EN 50 018
Germany
France
Great Britain
The ignitable parts are enclosed in a junction box that can bear
the pressure built up by an explosion (dampening effect), and
prevent the transmission of the explosion to the environment
Protection EEx d "explosion-proof" comprises strong thickness terminal boxes and can
receive traditional terminals and
thermostats.
Liquid Heating
- thermocouple type J or K welded on a heating element
- thermocouple J or K inside protective well (fluid measurement)
- fuse probe inside protective wells (only for T3 up to T6)
Gas Heating
- thermocouple type J or K welded on a heating element
Special measures have been taken to create the possibilities of increased safety in order to prevent higher surface temperatures as well as sparks and arcing in the inner- and outer parts of the electrical apparatus.
Protection e
CENELEC
EN 50 019
Germany
France
Great Britain
Protection EEx e "increased security" comprises low thickness metal sheet terminal
boxes. They are easy to open. The compression glands are also of a simplified
technology. Cables used are usual cables.
On the other hand, the sparks are prohibited
in these boxes, which demand EEx e
terminals and exclude the possibility of
installing thermostats.
Website : http://www.vulcanic.com
E-mail : catalogue-vulcanic@vulcanic.com
PROTECTION TYPES OF
IMMERSION HEATERS
44
The connection casing consists of two components with different types of protection :
Casing with connections of the heating elements as well as switching devices of the temperature sensors.
Type of protection FLAME-PROOF ENCLOSURE EEx d
Connection box for the connection of the power and control cables,
type of protection INCREASED SAFETY EEx e
In order to monitor the temperature of explosion-proof heating elements, VULCANIC installs a temperature limiter and a temperature controller as standard :
-Temperature limiter with manual reset function, adjusted in accordance with the respective temperature class.
-Temperature controller, individually adjustable below the limiter adjustment.
E-mail : catalogue-vulcanic@vulcanic.com
45
ADVANCED TECHNOLOGY
The high thermal flux shielded resistor technology derives from research carried out at the
French Nuclear Studies Centre in Grenoble as part of the thermohydraulic investigations carried out into the cores of nuclear reactors. The specific nature and reliability of this technology
have found ready-made applications in the world of industry with performances capable of solving most of the heating issues in places where conventional technologies reach their limits.
Compacted insulator
Feeder link
Supply cable
Thermocouple in thermowell
Leakproof fused nose
Case
Thick cover
APPLICATIONS :
COMPATHERM is designed to heat liquids and gases. It heats a fixed or variable flow of fluid
to up to 750C continuously at high pressure levels of up to 250 bar.
CONSTRUCTION :
Construction consists of a refractory steel or stainless steel envelope with two ports for flanged
connections to the inlet and outlet of the fluid to be heated. It contains one or several high flux
technology heating rods.
ADVANTAGES :
The fluid circulates in an annular space around the heating elements contributing greatly to the
thermal exchange.
The heating elements can be loaded with a specific load up to 70 W/cm2 making this technology particularly advantageous in terms of compactness and overall size.
SINGLE ROD
230V single or three phases, 400 V single or three phases, up to 660V three phases.
MULTIRODS
COMPATHERM units are built in compliance with 97/23/EC Pressure Equipment Directive, as per article 3 3 categories I to IV.
According to your requirement, they can be ATEX 94/9/CE protection EEx d II C certified and mounted on a skid with a full power and control system.
Built to order or to customer specification, for further information please contact the Vulcanic projects team
Website : http://www.vulcanic.com
E-mail : catalogue-vulcanic@vulcanic.com
46
SOLUTIONS
DESIGN :
CERTIFICATION :
All of our equipment are manufactured in accordance with EN ISO 9001.
Heaters can be supplied in full compliance with :
Pressure Equipment Directive 93/23/CE
category I to IV
ATEX 94/9/CE
Available protection for heaters :
EEx d, EEx de, EExe
Available protection for instrumentation :
EEx d
Marking temperature T1....T6
CE marking.
Website : http://www.vulcanic.com
DN 80
4 vessels connected in series.
Air heater 6 kW / 2 bar .
Marking :
0081
II 2 G EEx ed IIC T4
47
CONTROL PANELS :
ON/OFF control
Power control in one or multi-stages by contactors
THYRISTOR control :
100% of the load is controlled by thyristors
SPLIT control :
Ideal solution for large heating powers. The power load is
divided into smaller power stages which are controlled by
thyristors.
H2/N2 HEATER DN 600 PN 40 380 kW/660V 3P
OUTLET temperature : 550C / 13 bar
Protection EEx e
E-mail : catalogue-vulcanic@vulcanic.com