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FLUIDS HEATING

Screw plug immersion


heaters

Screw plug immersion heaters


with adjustable thermostat

Round flange
immersion heaters

High-output flange
immersion heaters

VULCALOY flange
immersion heaters

Fluid circulation heaters

Vertical immersion
heaters

PTFE Tank bottom


heaters

Website : http://www.vulcanic.com

Screw plug immersion heaters


with removable heating elements

Drum heaters
Ceramic core elements

E-mail : catalogue-vulcanic@vulcanic.com

IMMERSION HEATERS

11

APPLICATIONS :

Electric immersion heaters are especially suitable for heating fluids via natural or forced convection . They are mainly used for water heaters, heating
tanks and for fluid circulation heaters.
Depending on the application, they exist in different materials.
Their layout of heating elements allows an optimum heat exchange.

ADVICE FOR CHOOSING YOUR HEATER

An immersion heater is designed to heat a liquid directly. The


heating elements are in directly contact with the liquid to be
heated.
The main risks may exist if the wrong immersion heater is chosen are :
- heating time too long: power too low.

- heating time too short: oversized electrical installation.


- destruction of the fluid to be heated : the fluid does not tolerate
the power given off by the immersion heater: it burns.
- destruction of the immersion heater: the immersion heater will
not withstand the fluid to be heated ; it is affected by severe cor
rosion.

In order to find the right heating element, the following parameters should be considered :
- what liquid is to be heated (water, oil, acid, alkali, etc).
- volume of liquid to be heated.
- start temperature (before heating).
- desired target temperature.
- desired heating time.
- thermal losses in the tank or container.

- method of fixing the immersion heater (removable, screwed,


flanged, etc).
- available space.
On the basis of this information you can :
- determine the right power (use equation below).
- select the right material for the heater.
- check the maximum load .

DEFINING A SUITABLE IMMERSION HEATER

IMMERSION HEATER : REMOVABLE, SCREW


PLUG OR FLANGE HEATER ?
Type of heating element
removable heater

Liquid to be heated.
Unpressurised open tank,
or tank with manhole.
Unpressurised container or
pressure vessel up to 15 bar
Circulating liquid heater.
Unpressurised container or
pressure vessel up to 50 bar and
higher.
Circulating liquid heater.

Screw plug heater


Tank bottom heater
Flange heater

DEFINING THE RIGHT FIXING FEATURE

- On edge of open tank : removable horizontal or vertical.


- On threaded tapping: screwed on threading 1.5, 2, 2.5, M45 ,M77
- On flanged tapping: On ND 80 to ND 600 flange.

Removable immersion heaters

Flange heaters are easier to dismantle than screw plug heaters;


we recommend their use when dismantling occurs frequently
(e.g for cleaning).
The real maximum pressure depends on the nominal pressure
of the flange according to the standard EN 1092 1 and depends
on the operating temperature.When they are installed on a tank
or a vessel which complies with PED 97/23/EC, these immersion
heaters may be used up to category of risk I.

Tank bottom heaters

Screw plug or flange immersion heaters

REPLACING A DEFECTIVE IMMERSION HEATER

If an old immersion heater needs replacing, please write down


everything from its label and send this information to us.
If the key information is no longer legible, tell us the shape,
length, method of fixing, type of power supply, voltage, and liquid
to be heated. We will be able to recommend a comparable product.

ESTIMATION OF THE POWER (depending on the fluid to be heated)fluid circulation heaters

Screw plug or flange immersion heaters using on

To heat a volume V (solid, liquid or gas) in a given time T


(without state modification).
T = H2 - H1

H1

Heating time

t1

(C)

Units to be known
V : Volume in liter or dm3
r : Density en kg/dm3
V x r : Mass to be heated in kg
t1 : Initial temprature in C
t2 : Final temprature in C
Cp : Specific heat kcal/kg.C
T : Heating time in hours.

H2

t2

(C)

Website : http://www.vulcanic.com

Result : P = Power to be installed in kW

P=

V x x Cp x (t2 - t1) x 1,2


860 x T

1,2 : safety factor taking into account the tolerances on voltage


supply and ohmic value of the heating element.
E-mail : catalogue-vulcanic@vulcanic.com

IMMERSION HEATERS

12

N
N
N
N
N
N
O
O
O
O
N
N
N
N
O
O

O
O
O
O
O
O
P
P
P
P
O
O
O
O
P
P

<2

N
N
N
N
N
N
0,7 O
4
1 O
N
6 N
N
N
N
N
<2,5 N

N
N
N
N
N
N
O

O
P
N
N
N
N
N
N

N
N
N
N
N
N
N

N
N
N
N
N
N
O

O
O
P
O
N
O
O
O
O
O
O
O
O
O

O
O
P
O
P
O
O
O
O
O
O
O
O
O

O
P
N P
N P
N P
N
N
P N P O

O
O
O
O
O
O
N

O
O
O
O
O

O
O
O
O
O
O
N

O
O
P
O
N
O
O
O
O
O
O
O
O
O

N
O
O
O
O
O
O
O P

O
O
P
O
P
O
O
O
O
O

O
O
O
0

Seawater
Swimming-bath water
Swimming-bath water
Treated water
Treated water
Process water 10 - 25
Process water r 0 - 10
Process water
Process water
Printing ink
Heavy heating oil
Animal oil
Lubricating oil
Mineral oil (max. 90C)
Plant oil(200C)
Fats
Basic baths
Alkaline baths
Caustic soda >50% u. >60C

Load (w/cm2)
Steel
Galvanised steel
Nickel-plated copper
Stainless steel AISI 321
Stainless steel AISI 316L
VLY/AISI 904L
Pyrex
Teflon
Incoloy 800
Incoloy 825

N N N N N N O O
N N N N N N N O

AISI 321 = DIN 1.4541


AISI 316L = DIN 1.4404
AISI 904L/Din 1.4539

Brazed
Welded

Hydrochloric acid
Fluoric acid
Sulphuric acid
<3% and 20C
3% and<20% and 50C
>10% and <50C
<40% and <20C
50% and 70%
80% and 20C
Bitumen
Chlorine compounds
Paraffins
Softened water
Boric water
Desalinated water
Deionised water
Distilled water
Sodium hydrochloride
Seawater

Brazed
Welded

N : not recommended
P : possible but not
ideal
O : Yes, recommended

Load (w/cm2)
Steel
Galvanised steel
Nickel-plated copper
Stainless steel AISI 321
Stainless steel AISI 316L
VLY/AISI 904L
Pyrex
Teflon
Incoloy 800
Incoloy 825

SELECTING SPECIFIC LOAD AND SUITABLE SHEATHED MATERIALS

TEMPERATURE CONTROL SOLUTIONS ALL IN ONE.

O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
N
N
N

P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
O
O
O

<6
<6
<12
<4,5
<16
<4,5
<4,5
<8
<12
4
2
<2
2
<2
8
6
<4
<4
4

N
N
N
N
N
N
N
N
N
N
O
O
O
O
O
P
O

N
P
N
P
N
O
P
P
N
P
O
O
O
O
O
P
P

N
P
N
O
O
O
O
O
P
N
O
P
P
P

N
N
N
O
P
N
P
N
N
P
O
O
O
O
O
O

P
N
N
O
O
P
O
P
N
O
O
O
O
O
O
O
O
P P
O N N N P

O
O
P
O
O
O
O
O
O
O

O O P O
O
N

P O
P
O
P
N
O O
P O
O
O O
O
O O
O
O O
O
O O
O
O O
O N N P
P N P P
P N N P
O
O
N
N

With your immersion heater, VULCANIC, can provide a full range of sensors,controllers,power units, to achieve your temperature control loop.
These solutions are available in 24 hours with a standard all in one cabinet (page 108).Other customised cabinets can be designed on
request in short time.

Isolating
switch

Controller

Control
unit
Heating
indicator

Solid state relay

Fuses

Page 106-107

Ventilation
Emergency
stop button

ON/OFF
button

Temperature sensor
Page 90 up to 98

Thermostat for safety


temperature cut out
Page 84 up to 89

Website : http://www.vulcanic.com

Terminal
block

Heating system

Page 13 up to 83

E-mail : catalogue-vulcanic@vulcanic.com

O
O
O
O
O
O
O
O
O
O
O
O
P
P
P

SCREW PLUG IMMERSION HEATERS


SCREW PLUG
M45 - M77 - 11/4 - 11/2 - 2 - 2 1/2

13

SURFACE LOAD
up to 16 W/cm2

SCREW PLUG MATERIAL


Carbon Steel Stainless steel
AISI 316 L/ Din 14404 AISI 304 L / Din 14306
Brass

LENGTH
up to 3 000m

CONSTRUCTION
Welded - Brazed

PINS DIAMETER
6,5 - 6,8 - 8,0 - 8,5 -10,2 - 16
(mm)

Voltage :
230 V 1 P
400 V 3 P
All voltage available on
request up to 750 V

THERMOWELL
Stainless steel AISI 316

TUBE MATERIAL
Carbon Steel Stainless steel
AISI 316 L /Din 1.4404
AISI 321/Din1.4541
AISI 904 l/Din1.4539
Incoloy 825/800 Copper

CONNECTIONS
Threaded rod
M4 or M6 for 8
M5 for 8,5
M5 or M6 for 10,2
M6 for 16
Spade terminal
Clamping screw
Copper lead
Nickel lead

SAFETY DEVICES
Thermostat
Thermocouple
PT 100

Isolation and mechanical strength is


according to
NFC 79620 / DIN VDE 0700-1
standard

11/4 SCREW PLUG IMMERSION HEATERS WITHOUT ELECTRICAL BOX


41,9 Screw in thread (1''1/4)

VVV

67

Softened or treated water up to 110C

AISI 321/Din1.4541 stainless steel tube, 2 circuits in single pin


6,8 load 5 W/cm2. welded nickel plated steel screw plug.

P/N.
2041-01
2041-02
2041-03

Power
+5 - 10%
750 W
1000 W
1500W

TL
(mm)
205
250
400

NH
(mm)
30
30
30

19

Weight
(kg)
0,7
0,8
0,9

*NH

*Non-Heating

VVV VVV

Made of 2 U-shaped heating elements, brased on a screw plug with


WP+ seal
Terminals : loop clamptype
Voltage 230 V 1P

VVVVVVV

22 max

2 cross-set
heating elements

0
TL +- 15

Softened or treated water up to 110C

AISI 321/Din1.4541 stainless steel tube, 2 circuits in single pin


6,8 load 5 W/cm2. welded nickel plated steel screw plug.

P/N

2041-04
2041-05

Power
+5 - 10%
2000 W
3000 W

TL
(mm)
500
750

NH
(mm)
30
30

Weight
(kg)
1
1,1

11/2 SCREW PLUG IMMERSION HEATERS WITHOUT ELECTRICAL BOX

Made of 3 U-shaped heating elements brazed on a screw plug with


WP+ seal
Terminals : loop clamptype
Voltage : 230/400 V 3P.

47,8 BSPP (1''1/2)

VVV

72

Oil up to 110C

Oiled steel tube, brazed protected-steel screw


plug , load 2 W/cm2, 3 single 10,2 heating elements.
Power
TL
NH
Weight
+5 -10% (mm)
(mm)
(kg)
2045-31
1000 W
315
30
1,5
2045-32
1500 W
450
30
1,7
2045-33
2000 W
590
30
2
2045-34
3000 W
860
30
2,7

P/N.

Softened or treated water up to 110C

AISI 316L/DIN 1.4404 stainless steel tube scoured


and passivated, brazed protected-steel screw plug,
load 4 W/cm2, 3 single 10,2 heating elements.
Power
TL
NH
Weight
+5 -10%
(mm) (mm)
(kg)
2045-41
1000 W
180
30
1
2045-42
2000 W
320
30
1,2
2045-43
3000 W
450
30
1,5
2045-44
4500 W
660
30
2
2045-45
6000 W
860
30
2,5

P/N.

Website : http://www.vulcanic.com

19

NH*

*Non-Heating

42 max

TL - 15
+0

Water up to 110C

Scoured copper tube, brazed brass screw plug ,


load 8 W/cm2, 3 single 8 heating elements.

P/N.
2045-51
2045-52
2045-53
2045-54
2045-55

Power
TL
+5 -10% (mm)
2000 W 215
3000 W 300
1500 W 175
4500 W 425
6000 W 550

E-mail : catalogue-vulcanic@vulcanic.com

NH
(mm)
30
30
30
30
30

Weight
(kg)
0,9
1
0,9
1,2
1,4

11/2 SCREW PLUG


IMMERSION HEATERS

14

11/2 SCREW PLUG IMMERSION HEATERS WITHOUT ELECTRICAL BOX

Made of U-shaped heating elements soldered on a


screw plug with waterproof sealing.
Threaded terminals : M 4.
Pins diameter : 8 mm.

NH

40

Non moving oil up to 95C

Circuit water up to 95C

Power voltage Load TL NH Weight


+5 -10% (V) (W/cm2) (mm) (mm) (kg)
2114-01 1000 W 230 1P 2
370 40
0,8
2114-02 1500 W 230 1P 2
540 40
1,2
2114-03 2000 W 230 1P 2
700 40
1,3
1040 40
1,6
2114-04 3000 W 230 1P 2

Power voltage Load TL


+5 -10% (V) (W/cm2) (mm)
2114-10 2000 W 230 1P 10
170
2114-11 3000 W 230 1P 10
230
2114-12 4500 W 230/400 10
330
430
2114-13 6000 W 230/400 10
2114-14 7500 W 230/400 9
600
2114-15 9000 W 230/400 9
750
Domestic water up to 95C

Type CES AISI 321 / Din1.4541 stainless steel


tube, welded steel screw plug.

P/N.

Flowing oil 2 m/s up to 95C

Type CEs AISI 321 / Din1.4541 stainless steel


tube, brazed brass screw plug.
.
Power voltage Load TL NH Weight
+5 -10% (V)
(W/cm2)(mm) (mm) (kg)
2114-06 2000 W 230 1P
5 300 40 0,8
2114-07 3000 W 230 1P
5 480 40 1,2
2114-08 4500 W 230/400
5 670 40 1,3
5 960 40 1,8
2114-09 6000 W 230/400

P/N.

Thermowell

G 1"1/2

Aggressive fluid* or deionized water up to 95C

Type CEC AISI 321 / Din1.4541 stainless steel


tube, brazed brass screw plug.

P/N.

15

TL

Type CEM AISI 316L / Din1.4404 stainless steel


tube, welded stainless steel screw plug.

P/N.

NH Weight
(mm) (kg)
40
0,6
40
0,7
40
0,9
40
1,1
40
1,3
40
1,5

Power voltage Load TL NH Weight


+5 -10% (V) (W/cm2) (mm) (mm) (kg)
2114-22 *750 W 230 1P 4
230 40
0,7
2114-23 3000 W 230 1P 10
230 40
0,7
2114-24 4500 W 230/400 11
330 40
0,9
430 40
1,1
2114-25 6000 W 230/400 11
2114-26 7500 W 230/400 10
600 40
1,3
2114-27 9000 W 230/400 9
750 40
1,5
Liquids with chloride content up to 95C
(e.g salt water)
Type CEI Incoloy 825 / Din2.4858 stainless steel Type CEMI Incoloy 825 / Din2.4858 stainless steel
tube, brazed brass screw plug.
tube, welded stainless steel screw plug.
.
Power voltage Load TL NH Weight
Power voltage Load TL NH Weight
+5 -10% (V) (W/cm2) (mm) (mm) (kg)
+5 -10% (V) (W/cm2) (mm) (mm) (kg)
2114-16 2000 W 230 1P 6
470 100
1,2 2114-28 3000 W 230 1P 6
380 40
1,0
2114-17 3000 W 230 1P 7
380 100
1,0 2114-29 4500 W 230 1P 7
470 40
1,2
2114-18 4500 W 230/400 8
470 100
1,2 2114-30 6000 W 230/400 10
470 40
1,2
2114-19 6000 W 230/400 11
470 100
1,2 2114-31 7500 W 230/400 10
600 40
1,3
2114-20 7500 W 230/400 10
600 100
1,3 2114-32 9000 W 230/400 10
690 40
1,35
2114-21 9000 W 230/400 10
690 100 1,35

P/N.

P/N.

11/2 SCREW PLUG IMMERSION HEATERS WITH ELECTRICAL BOX

Made of U-shaped heating elements soldered on a


screw plug with waterproof sealing.
Electrical box in polyamide.
Screwed cable gland.
Pins diameter : 8 mm.
Protection class IP 54.
Non moving oil up to 95C

P/N.

60

Flowing oil 2 m/s up to 95C

Circuit water up to 95C

P/N.

P/N.

Type CES AISI 321 / Din1.4541 stainless steel


tube, welded steel screw plug.

Power
+5 -10%
2115-06 2000 W
2115-07 3000 W
2115-08 4500 W
2115-09 6000 W

voltage Load TL NH Weight


(V)
(W/cm2)(mm) (mm) (kg)
230 1P
5 300 40 1,5
230 1P
5 480 40
2
230/400
5 670 40 2,2
230/400
5 960 40 2,5

Type CEC AISI 321 / Din1.4541 stainless steel


tube, brazed brass screw plug.
Power voltage Load TL
+5 -10% (V) (W/cm2) (mm)
2115-10 2000 W 230 1P 10
170
2115-11 3000 W 230 1P 10
230
2115-12 4500 W 230/400 10
330
2115-13 6000 W 230/400 10
430
2115-14 7500 W 230/400 9
600
2115-15 9000 W 230/400 9
750

Website : http://www.vulcanic.com

47,8 1"1/2 BSPP


VVV
VVV

85

Power voltage Load TL NH Weight


+5 -10% (V) (W/cm2) (mm) (mm) (kg)
2115-01 1000 W 230 1P 2
370 40
1,5
2115-02 1500 W 230 1P 2
540 40
2,0
2115-03 2000 W 230 1P 2
700 40
2,2
2115-04 3000 W 230 1P 2
1040 40
2,4

15

Glands ISO 20bis

NH*

VVV
VVV

40

Type CES AISI 321 / Din1.4541 stainless steel


tube, welded steel screw plug.

thermowell

TL +- 20

*Non-Heating length

NH Weight
(mm) (kg)
40
1,2
40
1,4
40
1,6
40
1,7
40
2,1
40
2,3

Circuit water up to 95C for enamelled tank

Type CRI Incoloy 825 / Din2.4858 stainless steel


tube , special welded insulation inside a brass
screw plug.
Power voltage Load TL NH Weight
+5 -10% (V) (W/cm2) (mm) (mm) (kg)
2115-35 2000 W 230 1P 6
470 100
2,0
2115-36 3000 W 230 1P 7
380 100
1,7
2115-37 4500 W 230/400 8
470 100
2,0
2115-38 6000 W 230/400 11
470 100
2,0
2115-39 7500 W 230/400 10
600 100
2,1
690 100
2,2
2115-40 9000 W 230/400 10

P/N.

E-mail : catalogue-vulcanic@vulcanic.com

11/2 SCREW PLUG


IMMERSION HEATERS

Domestic water up to 95C

Type CEI Incoloy 825 / Din2.4858 stainless steel


tube , brazed brass screw plug.

P/N.

Power voltage Load TL


+5 -10% (V) (W/cm2) (mm)
2115-16 2000 W 230 1P 6
470
2115-17 3000 W 230 1P 7
380
2115-18 4500 W 230/400 8
470
2115-19 6000 W 230/400 11
470
2115-20 7500 W 230/400 10
600
2115-21 9000 W 230/400 10
690

NH Weight
(mm) (kg)
100
2,0
100
1,7
100
2,0
100
2,0
100
2,1
100
2,2

15

Liquids with chloride content up to 95C


(e.g salt water)
Type CEMI Incoloy 825 / Din2.4858 stainless steel
tube , welded stainless steel screw plug.
.
Power voltage Load TL NH Weight
+5 -10% (V) (W/cm2) (mm) (mm) (kg)
2115-28 3000 W 230 1P 6
380 40
1,7
2115-29 4500 W 230 1P 7
470 40
2,0
2115-30 6000 W 230/400 10
470 40
2,0
2115-31 7500 W 230/400 10
600 40
2,1
690 40
2,2
2115-32 9000 W 230/400 10

P/N.

Aggressive fluid* or deionized water up to 95C

Type CEM AISI 316L / Din1.4404 stainless steel


tube , welded stainless steel screw plug.

P/N.

Power voltage Load TL


+5 -10% (V) (W/cm2) (mm)
2115-22 *750 W 230 1P 4
230
2115-23 3000 W 230 1P 10
230
2115-24 4500 W 230/400 11
330
2115-25 6000 W 230/400 11
430
2115-26 7500 W 230/400 10
600
2115-27 9000 W 230/400 9
750

NH Weight
(mm) (kg)
40
1,4
40
1,4
40
1,6
40
1,8
40
2,1
40
2,3

11/2 SCREW PLUG IMMERSION HEATERS WITH ELECTRICAL BOX

AND ADJUSTABLE THERMOSTAT

Made of U-shaped heating elements soldered


on a screw plug with waterproof sealing
Electrical box in polyamide
Screwed cable gland
Pins diameter : 8 mm
Protection class IP 44, external offset X=6
Protection class IP 54, internal offset X=7
Built-in single-pole temperature thermostat
from 0 up to 100C, 16A/250V 1P
Type CRI Incoloy 825 / Din2.4858 stainless steel
tube , special welded isolation inside a brass
screw plug.
Power voltage Load TL NH Weight
+5 -10% (V) (W/cm2) (mm) (mm) (kg)
211X-35 2000 W 230 1P 6
470 100
1,6
211X-36 3000 W 230 1P 7
380 100
1,4
211X-37 4500 W 400 3P 8
470 100
1,6
211X-38 6000 W 400 3P 11
470 100
1,6
211X-39 7500 W 400 3P 10
600 100
1,8
211X-40 9000 W 400 3P 10
690 100
1,9

P/N.

15

Glands ISO 20bis

85

VVV
VVV

120

Non moving oil up to 95C

Circuit water up to 95C

Power voltage Load TL NH Weight


+5 -10% (V) (W/cm2) (mm) (mm) (kg)
211X-01 1000 W 230 1P 2
370 40
1,2
211X-02 1500 W 230 1P 2
540 40
1,5
211X-03 2000 W 230 1P 2
700 40
1,7
211X-04 3000 W 230 1P 2
1040 40
2,1

Power voltage Load TL


+5 -10% (V) (W/cm2) (mm)
211X-10 2000 W 230 1P 10
170
211X-11 3000 W 230 1P 10
230
211X-12 4500 W 400 3P 10
330
211X-13 6000 W 400 3P 10
430
211X-14 7500 W 400 3P 9
600
750
211X-15 9000 W 400 3P 9
Domestic water up to 95C

Type CES AISI 321 / Din1.4541 stainless steel


tube, welded steel screw plug.

P/N.

Flowing oil 2 m/s up to 95C

Type CES AISI 321 / Din1.4541 stainless steel


tube, welded steel screw plug.

P/N.

Power
+5 -10%
211X-06 2000 W
211X-07 3000 W
211X-08 4500 W
211X-09 6000 W

voltage Load TL NH Weight


(V)
(W/cm2)(mm) (mm) (kg)
230 1P
5 300 40 1,2
230 1P
5 480 40 1,5
400 3P
5 670 40 1,8
400 3P
5 960 40 2,2

47,8 1"1/2 BSPP

*NH

VVV
VVV

Thermowell

TL +- 20

*Non-Heating length

Type CEC AISI 321 / Din1.4541 stainless steel


tube, brazed brass screw plug.

P/N.

40

Circuit water up to 95C for enamelled tank

NH Weight
(mm) (kg)
40
1,0
40
1,1
40
1,2
40
1,4
40
1,7
40
1,9

Aggressive-fluid and deionized water up to 95C

Type CEM AISI 316L / Din1.4404 stainless steel


tube, welded stainless steel screw plug.

P/N.

Power voltage Load TL


+5 -10% (V) (W/cm2) (mm)
211X-22 750 W 230 1P 4
230
211X-23 3000 W 230 1P 10
230
211X-24 4500 W 400 3P 11
330
211X-25 6000 W 400 3P 11
430
211X-26 7500 W 400 3P 10
600
211X-27 9000 W 400 3P 9
750

NH Weight
(mm) (kg)
40
1,1
40
1,1
40
1,2
40
1,4
40
1,7
40
1,9

Liquids with chloride content up to 95C


(e.g salt water)
Type CEI Incoloy 825 / Din2.4858 stainless steel Type CEMI Incoloy 825 / Din2.4858 stainless steel
tube ,welded stainless steel screw plug.
tube, brazed brass screw plug.

P/N.

Power voltage Load TL


+5 -10% (V) (W/cm2) (mm)
211X-16 2000 W 230 1P 6
470
211X-17 3000 W 230 1P 7
380
211X-18 4500 W 400 3P 8
470
211X-19 6000 W 400 3P 11
470
211X-20 7500 W 400 3P 10
600
690
211X-21 9000 W 400 3P 10

Website : http://www.vulcanic.com

NH Weight
(mm) (kg)
100
1,5
100
1,3
100
1,5
100
1,5
100
1,7
100
1,8

P/N.

Power voltage Load TL


+5 -10% (V) (W/cm2) (mm)
211X-28 3000 W 230 1P 6
380
211X-29 4500 W 230 1P 7
470
211X-30 6000 W 400 3P 10
470
211X-31 7500 W 400 3P 10
600
690
211X-32 9000 W 400 3P 10

E-mail : catalogue-vulcanic@vulcanic.com

NH Weight
(mm) (kg)
40
1,3
40
1,5
40
1,5
40
1,7
40
1,8

11/2 SCREW PLUG


IMMERSION HEATERS

16

11/2 SCREW PLUG IMMERSION HEATERS WITH TRIPLE POLE

THERMOSTAT AND LIMITER.

Made of U-shaped heating elements soldered on a


screw plug with waterproof sealing.
Electrical box in polyamide.
Screwed cable gland.
Pins diameter : 8 mm.
Built-in triple-pole temperature thermostat ( 30-85C)
and limiter (110C).
Protection class IP 44(a) external offset X=8
Protection class IP 54 (i) internal offset X=9

Type CRI Incoloy 825 / Din2.4858 stainless steel


tube , special welded isolation inside a brass
screw plug.
Power voltage Load TL NH Weight
+5 -10% (V) (W/cm2) (mm) (mm) (kg)
211X-35 2000 W 230 1P 6
470 100
1,8
211X-36 3000 W 230 1P 7
380 100
1,6
211X-37 4500 W 400 3P 8
470 100
1,8
211X-38 6000 W 400 3P 11
470 100
1,8
211X-39 7500 W 400 3P 10
600 100
2,0
690 100
2,2
211X-40 9000 W 400 3P 10

142

Non moving oil up to 85C

Circuit water up to 85C

Power voltage Load TL NH Weight


+5 -10% (V) (W/cm2) (mm) (mm) (kg)
211X-01 1000 W 230 1P 2
370 40
1,5
211X-02 1500 W 230 1P 2
540 40
1,7
211X-03 2000 W 230 1P 2
700 40
1,9
211X-04 3000 W 230 1P 2
1040 40
2,4

Power voltage Load TL


+5 -10% (V) (W/cm2) (mm)
211X-10 2000 W 230 1P 10
170
211X-11 3000 W 230 1P 10
230
211X-12 4500 W 400 3P 10
330
211X-13 6000 W 400 3P 10
430
211X-14 7500 W 400 3P 9
600
211X-15 9000 W 400 3P 9
750

P/N.

Flowing oil 2 m/s up to 85C

Type CES AISI 321 / Din1.4541 stainless steel


tube, welded steel screw plug.

P/N.

Power
+5 -10%
211X-06 2000 W
211X-07 3000 W
211X-08 4500 W
211X-09 6000 W

voltage Load TL NH Weight


(V)
(W/cm2)(mm) (mm) (kg)
230 1P
5 300 40 1,5
230 1P
5 480 40 1,7
400 3P
5 670 40 2,1
400 3P
5 960 40 2,5

47,8 1"1/2 BSPP


VVV
VVV

116

P/N.

Type CES AISI 321 / Din1.4541 stainless steel


tube, welded steel screw plug.

15

Gland ISO 20 bis

NH*

Thermowell

TL +- 20

*Non-Heating length

Type CEC AISI 321 / Din1.4541 stainless steel


tube, brazed brass screw plug.

P/N.

VVV
VVV

40

Circuit water up to 85C for enamelled tank

NH Weight
(mm) (kg)
40
1,2
40
1,3
40
1,4
40
1,7
40
1,9
40
2,3

Aggressive-fluid* or deionized water up to 85C


Type CEM AISI 316L / Din1.4404 stainless steel
tube, welded stainless steel screw plug.

P/N.

Power voltage Load TL


+5 -10% (V) (W/cm2) (mm)
211X-22 750 W 230 1P 4
230
211X-23 3000 W 230 1P 10
230
211X-24 4500 W 400 3P 11
330
211X-25 6000 W 400 3P 11
430
211X-26 7500 W 400 3P 10
600
211X-27 9000 W 400 3P 9
750

NH Weight
(mm) (kg)
40
1,3
40
1,3
40
1,4
40
1,7
40
1,9
40
2,3

Domestic water up to 85C

Liquids with chloride content up to 85C


(e.g salt water)
Type CEI Incoloy 825 / Din2.4858 stainless steel Type CEMI Incoloy 825 / Din2.4858 stainless steel
tube ,welded stainless steel screw plug.
tube, brazed brass screw plug.

P/N.

Power voltage Load TL


+5 -10% (V) (W/cm2) (mm)
211X-16 2000 W 230 1P 6
470
211X-17 3000 W 230 1P 7
380
211X-18 4500 W 400 3P 8
470
211X-19 6000 W 400 3P 11
470
211X-20 7500 W 400 3P 10
600
690
211X-21 9000 W 400 3P 10

Website : http://www.vulcanic.com

NH Weight
(mm) (kg)
100
1,7
100
1,5
100
1,7
100
1,7
100
1,9
100
2,1

P/N.

Power voltage Load TL


+5 -10% (V) (W/cm2) (mm)
211X-28 3000 W 230 1P 6
380
211X-29 4500 W 230 1P 7
470
211X-30 6000 W 400 3P 10
470
211X-31 7500 W 400 3P 10
600
690
211X-32 9000 W 400 3P 10

E-mail : catalogue-vulcanic@vulcanic.com

NH Weight
(mm) (kg)
40
1,5
40
1,7
40
1,7
40
1,9
40
2,1

11/2 SCREW PLUG


IMMERSION HEATERS

17

1 1/2 SCREW PLUG IMMERSION HEATERS WITH TRIPLE POLE

THERMOSTAT AND LIMITER

Mainly designed for water and heating pumps.


Made of 3 U-shaped heating elements brazed on a
screw plug with waterproof sealing.
Electrical box in polyamide.
Screwed cable gland ISO 20.
Pins diameter : 8,5 mm in Incoloy 825/Din 2.4858.
Built-in triple pole temperature thermostat and limiter
with adjustable knob.
Protection class IP 44

Adjustable knob

Thermowell diameter 8,5 mm in Incoloy 825/Din 2.4858


Delivered with a Klingersil seal 48 x 60 x 2.
2 temperature range possibilities :
- From 30C to 75C
- From 30C to 80C

ADVICE about coupling

Main power supply 400V 3P


Star coupling : 3 pins
Each heating element 230V 1P
Delta coupling : the 3 pins
Each heating element 400V 1P

Flange in stainless steel


Plastic casing 90 x 90 mm

< 42mm

Gland ISO 20

P/N. - 2048
Adjustable thermostat from 30C to 75C with manual reset
temperature limiter preset to 98C

P/N.
2048-01
2048-02
2048-03
2048-04
2048-05
2048-06
2048-07

Power
+5 -10%
2000 W
3000 W
4500 W
6000 W
7500 W
9000 W
12000 W

Voltage
(V)
230 1P
230 1P
400 3P
400 3P
400 3P
400 3P
400 3P

Coupling
parallel
parallel
star
star
star
star
delta

CS
W/cm2
6,2
9,4
11
10,7
10,4
10,2
11,5

Single phase
Coupling for single phase = parallel

BSPP 1"1/2

108

250
250
350
450
550
650
750

Tol*
(mm)
-20/+0
-20/+0
-20/+0
-20/+0
-30/+0
-30/+0
-30/+0

NH

50
50
100
100
100
100
100

P/N. - 2049
Adjustable thermostat from 30C to 80C with manual reset
temperature limiter preset to 110C

P/N.
2049-01
2049-02
2049-03
2049-04
2049-05
2049-06
2049-07

Power
+5 -10%
2000 W
3000 W
4500 W
6000 W
7500 W
9000 W
12000 W

Voltage
(V)
230 1P
230 1P
400 3P
400 3P
400 3P
400 3P
400 3P

Coupling
parallel
parallel
star
star
star
star
delta

CS
W/cm2
6,2
9,4
11
10,7
10,4
10,2
11,5

250
250
350
450
550
650
750

1 1/2 SCREW PLUG IMMERSION HEATERS WITH THERMOSTAT AND LIMITER

Tol*
(mm)
-20/+0
-20/+0
-20/+0
-20/+0
-30/+0
-30/+0
-30/+0

Made of U-shaped heating elements


welded on a screw plug with waterproof sealing.
Electrical box in aluminium.
Screwed cable gland.
Pins diameter : 8 mm.
Built-in triple pole temperature thermostat (30/85C)
and limiter (110C) .
Protection class IP 66.

P/N.

Website : http://www.vulcanic.com

15

Gland ISO 20bis

47,8 1"1/2 BSPP


VVV
VVV

135

*NH

VVV
VVV

40

Type CRI Incoloy 825 / Din2.4858 stainless steel


tube , special welded isolation inside a brass
screw plug.
Power voltage Load TL NH Weight
+5 -10% (V) (W/cm2) (mm) (mm) (kg)
2120-35 2000 W 230 1P 6
470 100
2,7
2120-36 3000 W 230 1P 7
380 100
2,5
2120-37 4500 W 400 3P 8
470 100
2,7
2120-38 6000 W 400 3P 11
470 100
2,7
2120-39 7500 W 400 3P 10
600 100
2,9
2120-40 9000 W 400 3P 10
690 100
3,0

150

Circuit water up to 95C for enamelled tank

Thermowell

TL +- 20

*Non-Heating length

E-mail : catalogue-vulcanic@vulcanic.com

NH

50
50
100
100
100
100
100

11/2 SCREW PLUG


IMMERSION HEATERS

18

1 1/2 SCREW PLUG IMMERSION HEATERS WITH THERMOSTAT AND LIMITER

150

Circuit water up to 85C

Power voltage Load TL NH Weight


+5 -10% (V) (W/cm2) (mm) (mm) (kg)
2120-01 1000 W 230 1P 2
370 40
2,3
2120-02 1500 W 230 1P 2
540 40
2,6
2120-03 2000 W 230 1P 2
700 40
2,7
1040 40
3,2
2120-04 3000 W 230 1P 2

Power voltage Load TL


+5 -10% (V) (W/cm2) (mm)
2120-10 2000 W 230 1P 10
170
2120-11 3000 W 230 1P 10
230
2120-12 4500 W 400 3P 10
330
2120-13 6000 W 400 3P 10
430
2120-14 7500 W 400 3P 9
600
2120-15 9000 W 400 3P 9
750

P/N.

Flowing oil 2 m/s up to 85C

Type CES AISI 321 / Din1.4541 stainless steel


tube, welded steel screw plug.

P/N.

Power
+5 -10%
2120-06 2000 W
2120-07 3000 W
2120-08 4500 W
2120-09 6000 W

voltage Load TL NH Weight


(V)
(W/cm2)(mm) (mm) (kg)
230 1P
5 300 40 2,3
230 1P
5 480 40 2,6
400 3P
5 670 40 2,8
400 3P
5 960 40 3,5

47,8 1"1/2 BSPP


VVV
VVV

135

Non moving oil up to 85C

Type CES AISI 321 / Din1.4541 stainless steel


tube, welded steel screw plug.

15

Gland ISO 20bis

Type CEC AISI 321 / Din1.4541 stainless steel


tube, brazed brass screw plug.

P/N.

NH Weight
(mm) (kg)
40
2,1
40
2,2
40
2,4
40
2,5
40
2,7
40
3,0

*NH

VVV
VVV

40

Made of U-shaped heating elements


soldered on a screw plug with waterproof
sealing.
Electrical box in aluminium.
Pins diameter : 8 mm.
Built-in-triple-poles temperature thermostat
(30/85C) and limiter (110C) .
Protection class IP 66.

Thermowell

TL +- 20

*Non-Heating length

Aggressive-fluid *or deionized water up to 85C


Type CEM AISI 316L / Din1.4404 stainless steel
tube, welded stainless steel screw plug.

P/N.

Power voltage Load TL


+5 -10% (V) (W/cm2) (mm)
2120-22 750 W 230 1P 4
230
2120-23 3000 W 230 1P 10
230
2120-24 4500 W 400 3P 11
330
2120-25 6000 W 400 3P 11
430
2120-26 7500 W 400 3P 10
600
2120-27 9000 W 400 3P 9
750

Liquids with chloride content up to 85C


(e.g salt water)
Type CEI Incoloy 825 / Din2.4858 stainless steel Type CEMI Incoloy 825 / Din2.4858 stainless steel
tube, brazed brass screw plug.
tube ,welded stainless steel screw plug.
Domestic water up to 85C

P/N.

Power voltage Load TL


+5 -10% (V) (W/cm2) (mm)
2120-16 2000 W 230 1P 6
470
2120-17 3000 W 230 1P 7
380
2120-18 4500 W 400 3P 8
470
2120-19 6000 W 400 3P 11
470
2120-20 7500 W 400 3P 10
600
2120-21 9000 W 400 3P 10
690

NH Weight
(mm) (kg)
100
2,6
100
2,4
100
2,6
100
2,6
100
2,7
100
2,9

P/N.

Power voltage Load TL


+5 -10% (V) (W/cm2) (mm)
2120-28 3000 W 230 1P 6
380
2120-29 4500 W 230 1P 7
470
2120-30 6000 W 400 3P 10
470
2120-31 7500 W 400 3P 10
600
690
2120-32 9000 W 400 3P 10

21/2 BRAZED SCREW PLUG IMMERSION HEATER WITHOUT ELECTRICAL BOX

Consists of three elements in ring or cross


arrangement on a cylindrical screw plug ,
with a sealing ring.
M6 threaded terminals - WP+ seals.

Softened or treated water up to 110C

AISI 316 L/ Din 1.4404 stainless steel tube,scoured and


passivated, welded protected steel screw plug, load
5 W/cm2,voltage 230/400 V three phases, 3 single elements. 16 - Fig. B.
Puiss.
A
Nc
Masse
+5 -10% (mm)
(mm)
(kg)
Without-offset
2077-51 3000 W 250
50
2,1
2077-52 4500 W 360
50
2,7
2077-53 6000 W 460
50
3,2
2077-54 9000 W 670
50
4,3
2077-55 12000 W 870
50
5,3

P/N.

NH Weight
(mm) (kg)
40
2,2
40
2,2
40
2,4
40
2,5
40
2,7
40
3,0

75,1 Gaz Cyl. (2"1/2)

VVV

Water up to 110C

94

Nickel-plated copper tube, brazed nickel-plated brass


screw plug, load 8 W/cm2, voltage 230/400 V three
phases,(except P/N 207-76, 400V 3P), 3 single elements 16 - Fig. B.
Puiss.
A
Nc
Masse
+5 -10% (mm)
(mm)
(kg)
Without offset
2077-71 6000 W 295
50
2,3
2077-72 9000 W 420
50
3
2077-73 12000 W 545
50
3,6
2077-74 18000 W 850
50
5
2077-75 24000 W 1100
50
6
2077-76 36000 W 1620
50
9

19

Nc

+0

NC=Non heating length

P/N.

Website : http://www.vulcanic.com

70 maxi

A - 15

E-mail : catalogue-vulcanic@vulcanic.com

3 cross set
circuits

Fig B

NH Weight
(mm) (kg)
40
2,4
40
2,6
40
2,6
40
2,7
40
2,9

P/N.

SCREW PLUG IMMERSION HEATERS


ACCESSORIES

ACCESSORIES AND SEALING RINGS

52073-01
52074-01
52075-01
52076-01
52079-01
52080-01
52081-01
52077-01
52078-01
52082-01

11/2 connection Seal


2 connection Seal
11/2 connection brass screw plug
11/2 connection stainless steel screw plug
11/2 connection welded sleeve AISI 304/DIN 1.4301
11/2 connection welded sleeve AISI 316 Ti/DIN 1.4571
1 1/2 connection welded sleeve steel
Reduction sleeve 2 to 11/2 thread
Reduction sleeve 2 threading to 11/2 tapping
Box spanner 11/2 (SW 60 wrench)

SPARE THERMOSTATS

P/N.
9002-01
9002-02
9002-03
9003-01
9003-02
9003-03

9003-04
9003-05

P/N.

Connection

Thermostat
range
Single-pole temperature thermostat
Single-pole temperature thermostat
Single-pole temperature limiter,
Triple-poles temperature limiter
Triple-poles temperature limiter
Triple-poles temperature limiter

Temp.
Hysteresis/
differential gap
0 /100C
2,5%
50/300C 10C
10C
10C
10C
10C

51931-20
51935-20
51937-20
51939-20

19

Connection

Pack of 20 klingersil copper sealing rings for 1 1/4(0,2 kg)


Pack of 20 klingersil copper sealing rings for 1 1/2 (0,2 kg)
Pack of 20 klingersil sealing rings for 2 (0,34 kg)
Pack of 20 klingersil sealing rings for 2 1/2 (0,34 kg)

Limiter

Reset

50/300C
80C
95C
110C

manual
automatic
automatic
automatic

Temperature control and limiter unit TRB3, triple pole temperature control unit, adjustment range :
30...85C, differential gap : 8C, triple pole temperature limiter,cut-off temperature : 110C, manual reset
breaking capacity : 3 x 20A, 400V.
Temperature control unit (0...100C) with sequential contact (+10C, can also be implemented as a tempe
rature monitor), manual reset

CONTROL UNITS FOR SCREW IMMERSION HEATERS

135

160

160

These control units are designed to simplify installation of 2 and 21/2 immersion heaters with
thermowell. Heating is switched on / off by an integrated thermostat.
Comprises a sealed aluminium IP 55 IK 5 box fitted
with a thermostat and/or a temperature limiter.
The solution for small and medium-sized installations.
Box 160 x 160, height 135.

P/N.
9027-51
9027-52
9027-53
9027-54
9027-55
9027-61
9027-62
9027-63

Max. power/
voltage
13 kW/400 V 3 P
8 kW/400 V 3 P
8 kW/400 V 3 P
8 kW/400 V 3 P
2 kW/230 V 1 P
3 kW/230 V 1 P
5 kW/400 V 3 P
5 kW/400 V 3 P

RESIN FOR TOTAL SEALING OF TERMINAL BOXES

Completely immerse an immersion heater ? Its perfectly


possible. Just fill the terminal box with this resin, once
the connections are made. Easy to use , the two-part
resin comes in a sealed pack. Break the central partition,
mix the contents for a few moments, and the resin is
ready for use. Caution : do not use on an immersion
heater with an integral controller or a control box. If the
supply cable is PTFE covered, wrap it first with elastomer ribbon to ensure a perfect seal.

Website : http://www.vulcanic.com

nbr of
contacts
3
2
2
2
1
1
1
1

Temp.
range
15/80C
0/300C
0/100C
50/200C
110/550C
90/110C
50/300C
20/500C

P/N.

56073-11
56073-12
56073-21

Thermostat
9014-13
9014-03
9014-04
9014-05
9030-07

Limiter

Reset

110C

manual

9030-31
9030-05
9030-06

manual
manual
manual

Description

Resin
Resin
Elastomer ribbon

E-mail : catalogue-vulcanic@vulcanic.com

Volume or Weight
length
(g)
93ml
100
200ml
430
9,15m x 19mm 110

M 45 SCREW PLUG
IMMERSION HEATERS

20

BRAZED ISO THREAD M45 x 200 SCREW PLUG IMMERSION HEATERS


WITHOUT ELECTRICAL BOX

Made of 3 U-shaped heating elements in


ring or cross arrangement on a cylindrical
screw plug, with a sealing ring.
M6 threaded terminals - WP+ seals.

Heating softened or treated water up to 110C

AISI 316 L/ Din 1.4404 stainless steel tube ,scoured


and passivated, Protected steel screw plug, load
4 W/cm2,voltage 230/400 V three phases, 3 single elements 10,2.
Power
A
NH
Weight
+5 - 10% (mm)
(mm) (kg)
without offset type
30
1
2045-11 1000 W 180
2045-12 2000 W 320
30
1,2
2045-13 3000 W 450
30
1,5
2045-14 4500 W 660
30
2
2045-15 6000 W 860
30
2,5

P/N.

M 45 x 200

42 maxi

M 45 x 200

VVV
72

19

Nc
NH

VVV

A - 15
+0

NON
DEPORTE
110C
WITHOUT
OFFSET
110Cmaxi
max.(Type
(Type2045
2045etet2145)
2145)

19

NH
Nc

DEPORTE
- B =- B
60= -60
200C
maxi
(Type
2046
WITH OFFSET
200C
max.
(Type
2046etet2146)
2146)
B = 60

60

Heating softened or treated water up to 110C

Heating water up to 110C

Heating oil up to 110C

P/N.

P/N.

P/N.

AISI 316L/ Din 1.4404 stainless steel tube , scoured


and passivated, brass screw plug, load 5 W/cm2,
voltage 230/400 V three phases, 3 single
elements 8.
Power
A
NH
Weight
+5 - 10% (mm)
(mm) (kg)
without offset type
2045-71
1000 W
170
30
0,9
2045-72
2000 W
300
30
1,1
2045-73
3000 W
440
40
1,3
2045-74
4000 W
600
60
1,5
2045-75
6000 W
860
70
1,9

Scoured copper tube, brass screw plug, load about


8 W/cm2, voltage 230/400 V three phases, 3 single elements 8.

2045-20
2045-21
2045-22
2045-23
2045-24

42 maxi

Power
A
NH
Weight
+5 - 10% (mm)
(mm) (kg)
without offset type
1000 W 130
30
0,8
2000 W 215
30
0,9
3000 W 300
30
1
4500 W 425
30
1,2
6000 W 550
30
1,4

Oiled steel tube, protected steel screw plug, load


2 W/cm2, voltage 230/400 V three phases,
3 single elements, 10,2.

2045-01
2045-02
2045-03
2045-04

Power
A
NH
Weight
+5 - 10% (mm)
(mm) (kg)
without offset type
1000 W 315
30
1,2
1500 W 450
30
1,5
2000 W 590
30
1,8
3000 W 860
30
2,5

Heating water up to 110C

Heating softened or treated water up to 110C

Heating water up to 110C

P/N.

P/N.

P/N.

As used in DN50 flow heater


AISI 316 L/ Din 1.4404 stainless steel tube , scoured
Nickel-plated copper tube, brass screw plug, load
and passivated, Protected carbon steel screw plug,
10 W/cm2, voltage 230/400 V three phases, 3 single ele- load 4 W/cm2, voltage 230/400 V three phases, 3 single
ments 8.
elements 10,2.
Power
A
NH
Weight
Power
A
NH
Weight
+5 - 10% (mm)
(mm) (kg)
+5 - 10% (mm)
(mm) (kg)
without offset type
without offset type
2045-81
1000 W
120
30
0,8
2145-11 3000 W 460
70
1,7
2045-82
1500 W
150
30
0,8
2145-12 6000 W 865
85
2,6
2045-83
2000 W
180
30
0,9
2145-13 9000 W 1260
85
3,4
2045-84
3000 W
250
30
1
2145-14 12000 W 1650
85
4,3
2045-85
4000 W
315
30
1,1
2045-86
6000 W
450
40
1,3

+0

A - 15

As used in DN50 flow heater


Nickel-plated copper tube, brass screw plug, load
8 W/cm2, voltage 230/400 V three phases, 3 single elements 10,2.

2145-21
2145-22
2145-23

Power
A
NH
Weight
+5 - 10% (mm)
(mm) (kg)
without offset type
4500 W 380
85
1,5
9000 W 670
85
3,6
12000 W 865
85
4,0

Heating oil up to 200C

Heating oil up to 200C

Heating softened or treated water up to 200C

P/N.

P/N.

P/N.

Oiled steel tube, protected carbon steel plug, load


2 W/cm2, voltage 230/400 V three phases, 3 single elements 10,2.

2046-02
2046-03

Power
A
NH
Weight
+5 - 10% (mm)
(mm) (kg)
With offset type
1500 W 450
30
1,7
2000 W 590
30
2

As used in DN50 flow heater


Oiled steel tube, protected carbon steel plug, load
2 W/cm2, voltage 230/400 V three phases, 3 single elements 10,2.
Power
A
NH
Weight
+5 - 10% (mm)
(mm) (kg)
With offset type
2146-01 1500 W 460
70
1,9
2146-02 3000 W 865
85
2,8
2146-03 4500 W 1260
85
5,0

Website : http://www.vulcanic.com

AISI 316 L/DIN 1.4404 stainless steel tube, scoured and


passivated, protected carbon steel screw plug, load
4 W/cm2, voltage 230/400 V three phases, 3 single elements 10,2.
Power
A
NH
Weight
+5 - 10% (mm)
(mm) (kg)
With offset type
2046-12 2000 W 320
30
1,7
2046-13 3000 W 450
30
1,8
2046-14 4500 W 660
30
2,3

E-mail : catalogue-vulcanic@vulcanic.com

M45 SCREW PLUG


IMMERSION HEATERS

21

M 45 SCREW PLUG IMMERSION HEATERS WITH TRIPLE POLE

THERMOSTAT AND LIMITER

Adjustable knob

Mainly designed for water heaters and heating


pumps.
Made of 3 U-shaped heating elements soldered on a
screw plug with waterproof sealing.
Electrical box in polyamide
Pins diameter : 8,5 mm in Incoloy 825/Din 2.4858.
Built-in triple-pole temperature thermostat and limiter
with adjustable knob.
Protection class IP 44
Thermowell diameter 8,5 mm in Incoloy 825/Din 2.4858
Delivered with a Klingersil seal 48 x 60 x 2.
2 temperature range possibilities :
- From 30C to 75C
- From 30C to 80C

ADVICE about coupling

Main power supply 400V 3P


Star coupling : 3 pins
Each heating element 230V 1P
Delta coupling : the 3 pins
Each heating element 400V 1P

Flange in stainless steel


Plastic casing 90 x 90 mm

P/N. - 2048
Adjustable thermostat from 30C to 75C with manual reset
temperature limiter preset to 98C

2048-11
2048-12
2048-13
2048-14
2048-15
2048-16
2048-17

Power
+5 -10%
2000 W
3000 W
4500 W
6000 W
7500 W
9000 W
12000 W

Voltage
(V)
230 1P
230 1P
400 3P
400 3P
400 3P
400 3P
400 3P

Coupling
parallel
parallel
star
star
star
star
delta

CS
W/cm2
6,2
9,4
11
10,7
10,4
10,2
11,5

250
250
350
450
550
650
750

Tol*
(mm)
-20/+0
-20/+0
-20/+0
-20/+0
-30/+0
-30/+0
-30/+0

NH

50
50
100
100
100
100
100

P/N. - 2049
Adjustable thermostat from 30C to 80C with manual reset
temperature limiter preset to 110C

P/N.
2049-11
2049-12
2049-13
2049-14
2049-15
2049-16
2049-17

Power
+5 -10%
2000 W
3000 W
4500 W
6000 W
7500 W
9000 W
12000 W

Voltage
(V)
230 1P
230 1P
400 3P
400 3P
400 3P
400 3P
400 3P

TANK BOTTOM IMMERSION HEATERS M45 AND M77 X 200

Made of three sheathed tube coils brazed on a screw


plug with gasket.
Pillar terminals type W for M45.
Thread bolts for M77.
Working temperature up to 110C.
Voltage : 230/400 V three phases (3P)

P/N.

4300-01
4300-02
4300-03
4300-04
4300-05
4300-06
4300-07

Power
+5 -10%
2000 W
4500 W
3000 W
6000 W
7500 W
9000 W
12000 W

Website : http://www.vulcanic.com

ext.
(mm)
132
180
140
180
240
240
240

A
(mm)
60
72
65
75
90
110
180

250
250
350
450
550
650
750

30

M45 X 200

Weight
(kg)
0,8
1,2
0,9
1,2
1,3
1,5
2

Tol*
(mm)
-20/+0
-20/+0
-20/+0
-20/+0
-30/+0
-30/+0
-30/+0

NH

50
50
100
100
100
100
100

57
A
57 maxi

19

AISI 316L/DIN 1.4404 stainless steel tube no


protected, stainless steel M45 x 200 screw plug, load
2W/cm2,3 pins 8
Power
ext.
A
Weight
+5 -10%
(mm)
(mm)
(kg)
4300-11
2000 W
270
55
1,4
4300-12
3000 W
340
55
1,9

parallel
parallel
star
star
star
star
delta

CS
W/cm2
6,2
9,4
11
10,7
10,4
10,2
11,5

Scoured copper tube , brass M45 x 200 screw plug ,


load 8 W/cm2,3 pins 8

P/N.

Coupling

80
A
80 maxi

BSPP 1"1/2

108

P/N.

Single phase
Coupling for single phase = parallel

< 42mm

Gland ISO 20

M77 X 200
Scoured copper tube, brass M77 x 200 screw plug,
load 8 W/cm2 ,6 pins 10,2
Power
ext.
A
Weight
+5 -10%
(mm)
(mm)
(kg)
4300-61
15000 W
300
100
3
4300-62
18000 W
300
120
3,4
4300-63
24000 W
300
140
4,3
AISI 316L/DIN 1.4404 stainless steel tube no
protected, stainless steel M77 x 200 screw plug
load 2W/cm2,6 pins 8
Power
ext.
A
Weight
+5 -10%
(mm)
(mm)
(kg)
4300-51 4000 W
280
55
3
4300-52 6000 W
300
100
4,1

P/N.

P/N.

E-mail : catalogue-vulcanic@vulcanic.com

M 77 SCREW PLUG
IMMERSION HEATERS

22

BRAZED ISO THREAD M77 x 200 SCREW PLUG IMMERSION HEATERS

Made of 3 U-shaped heating elements


arranged in circle or in cross on a screw plug with
gasket.
Threaded terminals M6-Sealing WP+
Without thermowell.

Without offset model

M 77 x 200

With offset model

VVV

VVV
94

Mounting circuits

Fig A

Fig B

3 loop set
circuits

3 cross set
circuits

Heating Oil up to 110C


Oil carbon steel tube , protected steel screw plug
brazed, load 0,7 W/cm2,
voltage 400 V 1P, 3 circuits in simple pin 10,2
see Fig.A

P/N.
2477-51
2477-52
2477-53
2477-54

Power.
A
NH
Weight
+5 -10% (mm)
(mm) (kg)
Without offset models
330 W
315
30
2,5
500 W
445
30
3,1
660 W
580
30
4,1
1000 W 860
30
5

Heating water up to 110C


Nickeled copper tube, brazed brass screw plug, load
8 W/cm2 voltage 230/400 V 3P (except 2177-36 : 400 V 3P),
3 circuits in single pin 16, see Fig B.

P/N.
2077-21
2077-22
2077-31
2077-27
2077-32
2077-33
2077-28
2077-34
2077-30
2077-35
2077-45
2077-36

Power.
A
NH
Weight
+5 -10% (mm)
(mm) (kg)
Without offset models
3000 W 170
50
1,7
4500 W 225
50
2,0
6000 W 295
50
2,3
8000 W 385
50
2,9
9000 W 420
50
3,0
12000 W 545
50
3,6
15000 W 670
50
4,2
18000 W 850
50
5,0
20000 W 880
50
5,4
24000 W 1100
50
6
30000 W 1305
50
7,6
36000W 1620
50
9

19

Nc
NH

A - 15
+0

NON
OFFSET
110C max
WITHOUT
OFFSET
110C max.

Heating Oil up to 110C


Oil carbon steel tube , protected steel screw plug
brazed, load 2 W/cm2, voltage 230/400 V 3P, 3 circuits
in double pin 10,2, see Fig.A
Power.
A
NH
Weight
+5 -10% (mm)
(mm) (kg)
Without offset models
2077-00 1000 W 180
50
1,8
2077-01 2000 W 305
50
2,5
2077-02 3000 W 460
50
3,2
2077-03 4500 W 670
50
4,3
2077-04 6000 W 870
50
5,0
2077-05 9000 W 1250
50
6,6
2077-06 12000 W 1650
50
8,4

P/N.

Heating softened or treated water up to 110C


AISI 316 L /Din 1.4404 stainless steel tube scoured and
passivated, protected steel screw plug brazed, load
4W/cm2,
voltage 232/400 V 3P, 3 circuits in single pin 16
see Fig B

P/N.
2177-71
2177-72
2177-73
2177-74
2177-75

Power.
A
NH
Weight
+5 -10% (mm)
(mm) (kg)
Without offset models
3000 W 300
50
2,4
4500 W 430
50
3,1
6000 W 550
50
3,6
9000 W 800
50
5,0
12000 W 1050
50
6,4

Heating water up to 110C


Nickeled copper tube, brazed brass screw plug,
load 10 W/cm2 voltage 230/400 V 3P (except 2177-61
and 2177-62: 400 V 3P), 3 circuits in single pin 16,
see Fig B.
Power.
A
NH
Weight
+5 -10% (mm)
(mm) (kg)
Without offset models
2177-51 4000 W 200
50
1,9
2177-53 6000 W 260
50
2,2
2177-54 8000 W 330
50
2,5
2177-55 10000 W 400
50
2,9
2177-56 12000 W 460
50
3,2
2177-57 15000 W 560
50
3,7
2177-58 18000 W 660
50
4,2
2177-59 20000W 750
60
4,7
2177-60 24000 W 880
60
5,4
2177-61 30000 W 1070
60
6,4
2177-62 35000 W 1240
60
7,2

P/N.

Website : http://www.vulcanic.com

70 maxi

M 77 x 200

70 maxi

80

B = 60

19

Nc
NH

A - 15
+0

- 200C
maxmax.
WITHOFFSET
OFFSET- B- B= 60
= 60
200C

Heating Oil up to 200C


Oil carbon steel tube , protected steel screw plug
brazed, load 2 W/cm2, voltage 230/400 V 3P, 3 circuits
in double pin 10,2, see Fig.A
Power.
A
NH
Weight
+5 -10% (mm)
(mm) (kg)
With offset models
2078-01 2000 W 315
50
2,8
2078-02 3000 W 460
50
3,5
2078-03 4500 W 670
50
4,6
2078-04 6000 W 870
50
5,3
2078-05 9000 W 1250
50
6,9
2078-06 12000 W 1650
50
8,7

P/N.

Heating softened or treated water up to 110C


AISI 316 L/Din 1.4404 stainless steel tube , scoured and
passivated, protected steel screw plug brazed, load
5W/cm2,
voltage 232/400 V 3P, 3 circuits in single pin 16, see Fig B

P/N.
2077-11
2077-12
2077-13
2077-14
2077-15

Power.
A
NH
Weight
+5 -10% (mm)
(mm) (kg)
Without offset models
3000 W 250
70
2,1
4500 W 360
70
2,6
6000 W 460
70
3,2
9000 W 670
70
4,3
12000 W 870
70
5,3

Heating softened or treated water up to 200C


AISI 316 L/Din 1.4404 stainless steel tube , scoured and
passivated, protected steel screw plug brazed, load
5W/cm2, voltage 232/400 V 3P, 3 circuits in single pin 16,
see Fig B
Power.
A
NH
Weight
+5 -10% (mm)
(mm) (kg)
With offset models
2078-11 3000 W 250
70
2,1
2078-12 4500 W 360
70
2,6
2078-13 6000 W 460
70
3,2
2078-14 9000 W 670
70
4,3
2078-15 12000 W 870
70
5,3

P/N.

E-mail : catalogue-vulcanic@vulcanic.com

M 77 SCREW PLUG
IMMERSION HEATERS

WELDED M77 x 200 SCREW PLUG IMMERSION HEATERS


T

Made of 3 U-shaped heating elements arranged in


circle or in cross, TIG welded into a stainless steel
AISI 316L/Din 1.4404 screw plug with sealing ring.
The screw plug is designed with a sealed stainless
steel thermowell, inside 8,5 , for a temperature
sensor : PT100 or a thermocouple, J or K type.
Pins diameter : 16 mm
M6 threaded terminals WP+ seals
SP = scoured and passivated
T = Thermowell length

M 77 x 200

VVV
19

NH
Nc

94

M 77 x 200

2277-11
2277-12
2277-13
2277-14
2277-15
2277-16
2277-17

70 max

VVV
80

B = 60

19

NH
Nc

A - 15

Heating oil and aqueous liquids up to 200C


AISI 316L/DIN 1.4404 stainless steel tube, SP,
stainless steel screw plug, supply voltage 230/400 V,
3 P, 3 circuits in simple pins 16.
. Power A NH T
CS Weight
+5 -10% (mm) (mm) (mm) (W/cm2) (kg)
with offset type
2278-11 1000 W 220 50 150
2
2
2278-12 2000 W 400 50 300
2
3
2278-13 3000 W 570 50 300
2
4
2278-14 4500 W 820 50 410
2
5
2278-15 6000 W 1070 50 530
2
7
2278-16 7500 W 1320 50 660
2
8
2278-17 9000 W 1570 50 780
2
9

P/N.

Heating water up to 110C


Incoloy 800/Din 1.4876 stainless steel, brass screw
plug. Voltage 230/400 V 3P ( instead of 2477.08,09 :
400V 3P ). 3 circuits in simple pins 16.

P/N.
2477-01
2477-02
2477-03
2477-04
2477-05
2477-06
2477-07
2477-08
2477-09

Power A NH T
CS Weight
+5 -10% (mm) (mm) (mm) (W/cm2)(kg)
without offset type
4000 W 210 70 140 12
1,9
6000 W 260 70 190 12
2,2
9000 W 350 70 280 12
2,6
12000 W 440 70 300 12
3,1
15000 W 520 70 300 12
3,5
20000 W 670 70 335 12
4,3
24000 W 780 70 390 12
4,9
30000 W 960 70 480 12
5,8
35000 W 1100 70 550 12
6,5

+0

OFFSET
- B -=B60
WITH
OFFSET
= 60- 200C
200C Max
max.

Heating aqueous liquids up to 110C


AISI 316L/Din 1.4404 stainless steel tube, SP,
stainless steel screw plug, supply voltage 230/400 V,
3 P, 3 circuits in simple pins 16.
.
Power A NH T
CS Weight
. Power A NH T
CS Weight
+5 -10% (mm) (mm) (mm) (W/cm2)(kg)
+5 -10% (mm) (mm) (mm) (W/cm2)(kg)
without offset type
without offset type
1000 W 220 50 145
2
2
2277-31 3000 W 300 50 145
4
2
2000 W 400 50 145
2
3
2277-32 4500 W 450 50 145
4
3
3000 W 570 50 355
2
4
2277-33 6000 W 560 50 355
4
4
4500 W 820 50 355
2
5
2277-34 9000 W 820 50 355
4
5
6000 W 1070 50 355
2
6
2277-35 12000 W 1200 50 505
4
7
7500 W 1320 50 505
2
8
2277-36 15000 W 1320 50 505
4
8
9000 W 1570 50 505
2
9
2277-37 18000 W 1520 50 505
4
9

Heating oil and aqueous liquids up to 110C


AISI 316L/Din 1.4404 stainless steel tube, SP,
stainless steel screw plug, supply voltage 230/400 V,
3 P, 3 circuits in simple pins 16.
.

+0
A - 15

WITHOUT
OFFSET
NON
OFFSET
110C110C
Max max.

Without offset : operating temperatures < 110C


With offset : operating temperatures < 200C

P/N.

70 max

23

Heating aqueous liquids up to 110C


AISI 316L/Din 1.4404 stainless steel tube, SP,
stainless steel screw plug, supply voltage 230/400 V,
3 P, 3 circuits in simple pins 16.

P/N.

P/N.

Heating aqueous liquids up to 200C*


AISI 316L/DIN 1.4404 stainless steel tube, SP,
stainless steel screw plug, supply voltage 230/400 V,
3 P, 3 circuits in simple pins 16.
. Power A NH T
CS Weight
+5 -10% (mm) (mm) (mm) (W/cm2) (kg)
with offset type
2278-31 3000 W 300 50 230
4
3
2278-32 4500 W 450 50 300
4
3
2278-33 6000 W 560 50 300
4
4
2278-34 9000 W 820 50 410
4
5
2278-35 12000 W 1200 50 600
4
7
2278-36 15000 W 1320 50 660
4
8
2278-37 18000 W 1520 50 760
4
9

Heating aqueous liquids up to 200C*


AISI 316L/DIN 1.4404 stainless steel tube, SP,
stainless steel screw plug, supply voltage 230/400 V,
3 P, 3 circuits in simple pins 16.
. Power A NH T
CS Weight
+5 -10% (mm) (mm) (mm) (W/cm2) (kg)
with offset type
2278-73 6000 W 400 50 285
6
3
2278-74 9000 W 570 50 300
6
3,8
2278-75 12000 W 730 50 360
6
4,6
2278-76 15000 W 900 50 450
6
5,5
2278-77 18000 W 1070 50 530
6
6,4

P/N.

2277-73
2277-74
2277-75
2277-76
2277-77

Power A NH T
CS Weight
+5 -10% (mm) (mm) (mm) (W/cm2)(kg)
without offset type
6000 W 400 50 145
6
3
9000 W 570 50 355
6
3,8
12000 W 730 50 355
6
4,6
15000 W 900 50 355
6
5,5
18000 W 1070 50 355
6
6,4

P/N.

WELDED M 77 SCREW PLUG IMMERSION HEATERS WITH REMOVABLE ELEMENTS


Doigts
de gant 19
Thermowell

107 x 107

These immersion heaters differ from standard pin


immersion heaters because the elements are easily
dismantled and replaced.
The heating unit is made of 3 or 6 single tubes
mounted in thermowells.
These thermowells are fixed inside a stainless steel
AISI 316L/DIN 1.4404 M77 x 200 screw plug.
These immersion heaters have an electrical box
(P/N. 2077-99) in polyamide 6/6 with gland ISO 25
and junction block. They can also be supplied, on
request, with a central thermowell in stainless steel
AISI 316L/Din1.4404 for a temperature sensor.
Supply voltage : 230/400 V, 3 phases.
** SP = scoured and passivated

VVVV
VVVV
VVVV

Nc= 50

maxi 70

AISI 316L/DIN 1.4404 stainless steel tube SP**, AISI 316L/DIN 1.4404 stainless steel screw plug,
3 or 6 circuits 16,
Heating oil or water up to 110C
Heating oil or water up to 110C
Power
A
C/S
Nr Weight
Power
A
C/S
Nr Weight
+5 -10% (mm) (W/cm2) tubes (kg)
+5 -10% (mm) (W/cm2) tubes (kg)
2079-01 1000 W 345
2
3
2,1
2079-16 6000 W 930
2
6
5,7
2079-02 2000 W 640
2
3
3,8
2079-19 9000 W 1370
2
6
8,4
2079-03 3000 W 950
2
3
5,5
2079-20 12000 W 1870
2
6
10,2
2079-13 3000 W 490
2
6
3,7
2079-21 15000 W 2250
2
6
12,4
*Information given as example only. Always check beforehand that the immersion heater is suited to the liquid to be heated.
105

P/N.

Website : http://www.vulcanic.com

P/N.

E-mail : catalogue-vulcanic@vulcanic.com

CERAMIC CORE ELEMENTS


ACCESSORIES FOR M 45 & M77 IMMERSION HEATERS

CERAMIC CORE ELEMENTS

1103-11
1103-12
1103-13
1103-14
1103-15
1103-16
1103-17
1101-01
1101-02
1101-03
1101-05
1101-04

Lst
(mm)
440
690
890
440
690
890
890
451
691
891
891
971

Lc CCE
(mm) (mm)
300
47
550
47
700
47
300
47
500
47
650
47
650
47
280
58
400
58
520
58
520
58
800
58

Pocket
T
inside . (mm)
48
57
48
57
48
57
48
57
48
57
48
57
48
57
60
67
60
67
60
67
60
67
60
67

Load
(W/cm2)
2,5
2,5
2,5
4
4
4
4
4
4
4,5
4,5
4

Voltage

230 V 1P
230 V 1P
230 V 1P
230 V 1P
230 V 1P
230 V 3P
400 V 3P
230 V 1P
230 V 1P
230 V 3P
400 V 3P
400 V 3P

STAINLESS STEEL PROTECTIVE WELL SHEATH

Assembly consisting of an AISI 304 L / DIN 1.4306


stainless steel sealed protective well sheath to be
welded, and an adaptor to be welded at the open end
of the tube, for installation of a cover. Stainless steel
AISI 316 L /DIN1.4404 models on request.

42

Weight
(kg)
1
1,6
1,8
1,2
1,6
2
2
1,6
2,4
3,2
3,2
3,5

P/N.

P/N.
9027-20
9027-21

LEVEL INDICATORS

P/N.
9027-51
9027-52
9027-53
9027-54
9027-55
9027-61
9027-62
9027-63

Switching
For
Max. power Max. power
current
heater
at 230V
at 400V
20 A 45, 11/4 et 1"1/2 7 kW
12 kW
20 A 77, 2 et 2"1/2
7 kW
12 kW
Axes
du thermoplongeur
Immersion
heater axis
Perage
469027-20
pour 9027-20
Hole
46for
Perage 78 pour 9027-21
Hole 78 for 9027-21

69

Axes
du16,5
doigt de gant
Hole
Perage 16,5axis
Thermowell

70

Max. power/
voltage
13 kW/400 V 3 P
8 kW/400 V 3 P
8 kW/400 V 3 P
8 kW/400 V 3 P
2 kW/230 V 1 P
3 kW/230 V 1 P
5 kW/400 V 3 P
5 kW/400 V 3 P

Float type magnetic level sensor for horizontal installation in liquids of relative density 0,8
output on 2 A/250 VAC configurable for opening or closing .
PVC cable 1,5 m length.
Brass body and stainless steel float.
Maxi working temperature : 110C.
Maxi working pressure 16 bar.
Protection : IP 65
Website : http://www.vulcanic.com

Delivered with ground stud and


seal. The protective well sheath
can be cut to the required length.
The flanges are drilled to fit covers 1199-00 and 2081-99.

135

160
160

These control units are designed to simplify installation of M77 immersion heaters with thermowell.
Heating is switched on / off by an integrated thermostat.
Comprise a sealed aluminium IP 55 IK 5 box fitted
with a thermostat and/or a temperature limiter.
The solution for small and medium-sized installations.
Box 160 x 160, height 135.

Weight
bride (kg)
85
1,7
101 2,3

Boitier
Box

CONTROL UNITS FOR SCREW PLUG IMMERSION HEATERS

A=25 pour RSB 47

A=25
forpour
CCERSB
47 58
A=35
A=35 for CCE 58

IP 555 polyamide 6/6


cover for RSB 58
P/N. 2081-99 (weight
0,5 kg) with gasket and
gland ISO 25 Bis

105

. inner outer Length


(mm) (mm) (mm)
5711-00
48
51
920
5710-00
60
63,5
990

Lc

IP 555 polyamide 6/6


cover for RSB 47
P/N. 1199-00 (weight
0,4 kg) with gasket and
gland ISO 20 Bis

105

CONTROL UNITS FOR SCREW PLUG IMMERSION HEATERS

Designed to simplify the installation of immersion heaters,


these IP55 boxes replace the polyamide 6/6 boxes.
They contain a three phases limiting thermostat P/N. 9014-13
and are supplied with a 1/2 BSP threaded cylindrical thermowell in stainless steel AISI 316L/DIN 1.4404.
Thermostat temperature range : 15-80C.
Adjustment of thermostat by exterior knob.
Cut-out temperature preset to 110C .
ON/OFF pilot light.
Box 160 x 240, height 90, in polycarbonate.

Lst

107

P/N.

Power
+5 -10%
1000 W
2000 W
3000 W
2000 W
3000 W
4000 W
4000 W
2000 W
3000 W
4000 W
4000 W
6000 W

VVV

107

For heating liquids (when mounted in a thermowell) or solids up to 450C


(load : 2,5 W/cm2) when fitted into a drilling.
Comprise coils of resistive wires inside a cylindrical ceramic core. Connection
by threaded terminals..

Doigt de gant
types
5710
5711)
Thermowell
(see(voir
types
5710
andet5711)

CCE
RSB

24

nbr of
contacts
3
2
2
2
1
1
1
1

Temp.
range
15/80C
0/300C
0/100C
50/200C
110/550C
90/110C
50/300C
20/500C

Thermostat

Limiter

9014-13
9014-03
9014-04
9014-05
9030-07

110C

manual

9030-31
9030-05
9030-06

manual
manual
manual

3/4" BSPP

P/N.

21

48

32020-01

E-mail : catalogue-vulcanic@vulcanic.com

Reset

32 on flats

80

Weight
(kg)
0,36

ACCESSORIES FOR M45 & M77


IMMERSION HEATERS

25

- P/N. 2045-99 : Swivelling box


IP 555 in 6/6 fibreglass reinforced
polyamide with fixing screw,
KLINGERSIL seal Iso 20 bis gland.
(weight 0,4 kg).

- P/N. 9621-01 Swivelling box IP555


in aluminium with fixing screw,
KLINGERSIL seal and Iso 20 bis gland.
(weight 0,5 kg)
(Box 95 x 95, h=70)

13

10

- P/N. 9623-01 : Welding ring


45x200 in mild carbon steel. (weight
0,14 kg).
- P/N. 9623-03 : Welding ring
45x200 in stainless steel AISI
304L/DIN 1.4306.

163

- P/N. 4509-99 : box spanner


(supplied without tommy bar). (weight
1,8 kg).
- P/N. 9639-00 : Steel plug for sealing, or to allow welding without distortion of the sealing ring. P/N. 9623-01.
(weight 0,4 kg).

- P/N. 9639-01 : Stainless steel 304 L


plug for sealing or to allow welding
without distortion of the welding ring
P/N. 9623-03. Supplied with
KLINGERSIL sealing ring. (weight 0,4
kg).

60 on
flats

60/plats

105

55

63

107

ACCESSORIES FOR M 45 SCREW PLUG IMMERSION HEATERS.


12

19

12

19

10

- P/N. 4527-01 : Mild steel reducer 1 =


77 x 200 to 2 = 45 x 200 with
KLINGERSIL sealing ring and screw.
(weight 1,3 kg).
- P/N. 51934-20 : Pack of 20
KLINGERSIL sealing rings for M45.
(weight 0,2 kg).
- P/N. 51954-10 : Pack of 10 copper/composite fibre sealing rings for
M45. (weight 0,1 kg).

- P/N. 4529-01 : Protected steel M 45


x 200 screw. (weight 0,12 kg).

For immersion heaters without


thermowell

- P/N. 2077-99 : Swivelling box IP


555 in fibreglass reinforced 6/6
polyamide with fixing screw,
KLINGERSIL sealing ring and Iso 25
gland.
(weight 0,5 kg).

- P/N. 2077-98 : Same box with Iso


32 gland (instead of Iso 25) for powers of 18 kW at 230V and 36 kW at
400V. (weight 0,5 kg).

- P/N. 9622-01 : Swivelling box


IP555 in aluminium with fixing screw,
KLINGERSIL sealing ring and Iso 25
gland. (weight 0,6 kg).
(Box 107 x 107, h=105)

10 10

10

For immersion heaters with thermowell

- P/N. 2077-97 : Swivelling box


IP 555 in 6/6 fibreglass reinforced
polyamide with fixing screw,
KLINGERSIL seal and Iso 16 bis and
Iso 25 gland (weight 0,5 kg).

- P/N. 2077-96 : Swivelling box


IP 555 in 6/6 fibreglass reinforced
polyamide with fixing screw,
KLINGERSIL seal and Iso 16 bis ans
Iso 32 gland. (weight 0,5 kg).

- P/N. 9624-01 : Mild carbon steel


welding ring 77x200 (weight 0,36 kg).
- P/N. 9624-03 : Stainless steel
AISI 304 L/DIN 1.4306 sealing ring
(weight 0,36 kg).
- P/N. 9624-04 : Stainless steel
316 L/DIN 1.4404 sealing ring 77x200
(weight 0,36 kg).
- P/N. 4510-99 : Box wrench (supplied
without tommy bar) (weight 2,2 kg).
- P/N. 9640-00 : Carbon steel plug for
sealing or to allow sealing without distortion of the sealing ring 9624-0x. Supplied
with KLINGERSIL sealing ring. (weight
0,6 kg).
- P/N. 9640-01 : Stainless steel AISI
316L/DIN 1.4404 plug for sealing or to
allow sealing without distortion of the
welding ring 9624-0x. Supplied with
KLINGERSIL sealing ring (weight 0,6 kg).
- P/N. 4529-02 : Protected steel screw,
M 77 x 200. (weight 0,26 kg).

RESIN FOR TOTAL SEALING OF TERMINAL BOXES

Completely immerse an immersion heater ? It is perfectly


possible. Just fill the terminal box with this resin, once the
connections are made. Easy to use , the two-part resin
comes in a packaging. Break the central partition, mix the
contents for a few moments, and the resin is ready tor
use. Caution : do not use on an immersion heater with an
integral controller or a control box. If the supply cable is
PTFE covered, wrap it first with elastomer ribbon to
ensure a perfect seal.

Website : http://www.vulcanic.com

P/N.

56073-11
56073-12
56073-21

96 on
flats

95 on
flats

185

95/plats

105

90

107

102

ACCESSORIES FOR M 77 SCREW PLUG IMMERSION HEATERS

10

- P/N. 51938-20 : Pack of 20


KLINGERSIL sealing rings for M77
(weight 0,17 kg).
- P/N. 51958-10 : Pack of 10 copper/composite fibre sealing rings for
M77. (weight 0,17 kg).
- P/N. 52704-50 : Pack of 50 connecting clips for ring pattern circuits
(weight 0,13 kg).
- P/N. 52724-50 : Pack of 50 rightangled connecting clips for cross pattern circuits (weight 0,23 kg).
- P/N. 52750-25 : Pack of 25 flat and
25 right-angled connection clips
(weight 0,18 kg)

Description

Resin
Resin
Elastomer ribbon

E-mail : catalogue-vulcanic@vulcanic.com

Volume or Weight
length
(g)
93ml
100
200ml
430
9,15m x 19mm 110

VULCALOY IMMERSION HEATERS

26
APPLICATIONS

VULCALOY immersion heaters are the best suited option for heating domestic, stagnant or circulating water up to 110C /10 bar.
They can be used for any other aqueous solution which is compatible with the available materials and loads (W/cm2).

rs
ate
e
h
er

wat
s
c
i
t
s
ting
e
t
i
m
f
+
do
al
usu
For
h
t
i
le w
b
i
t
pa
Com

Quick electrical coupling :

- Star/delta connector,
- Simplifying connection
- Voltage changing for equipment up to 24kW.

Warning overheat

M 5 threaded terminals.

3 heating elements in AISI 904L/Din 1.4539


(special stainless steel, particularly resistant
to scale and corrosion).

Flexible EPDM seal

Insulated swivelling connection box


in fibreglass reinforced polyamide
6/6, ISO 25 gland, resistant to
mechanical and chemical damage.

3-point flange in stainless steel 304 L/ Din 1.4306


Flexible gasket
70 Maxi

3 Holes 11 on 114
125

140

A
(mm)
240
305
370
500
630
760
900
1000
1150
1400
1650
2050

Voltage

230/400 V
230/400 V
230/400 V
230/400 V
230/400 V
230/400 V
230/400 V
230/400 V
230/400 V
400 V 3P
400 V 3P
400 V 3P

Weight
(kg)
1,6
1,7
1,9
2,2
2,5
2,8
3
3,3
3,7
4,3
4,8
5,8

Welding type swivelling


adaptor (weight 1 kg)
- Stainless steel P/N. 1789-96
- Protected steel P/N. 1789-97

In combination with a adaptor enables an easy


mounting and dismantling on M77 X 200 and
2 1/2 screw threads or weld type connection

OTHERS OPTIONS ON REQUEST

Single (1P) or three phases (3P) 440 V.


Specific load up to 12 W/cm2.
Immersion length : 2500 mm.

Website : http://www.vulcanic.com

Protected steel
free flange
with bolts M 10

80

NH

95

Accessories :

Screw type swivelling


adaptor (weight 1,2 kg)
- protected steel :
- M 77 x 200 : P/N 1789-98
- 2 1/2 BSPP : P/N 1789-99
- Stainless steel :
- M 77 x 200 : P/N 1789-88
- 2 1/2 BSPP : P/N 1789-89
65

Revertible Star/Delta connector


P/N 1789.94
Packet of 10 EPDM gaskets
P/N 1789.93
Spare terminal box
P/N 1789.90

15

Threading

1789-01
1789-02
1789-03
1789-05
1789-06
1789-07
1789-08
1789-09
1789-10
1789-12
1789-14
1789-17

Power
+5 -10%
3000 W
4500 W
6000 W
9000 W
12000 W
15000 W
18000 W
21000 W
24000 W
30000 W
36000 W
45000 W

78

P/N.

Gland ISO 25

145

Standard Non-Heating length 95 mm

Protected steel
free flange
with bolts M 10

Other Non-Heating length than standard


AISI 904L/Din 1.4539 flange or AISI 316L/Din 1.4404.
AISI 304L/DIN 1.4306 : Heating element diameter 16 mm.
PT 100 , TC/J, or TC/K in thermowell.

E-mail : catalogue-vulcanic@vulcanic.com

LOW POWER FLANGE IMMERSION HEATERS


APPLICATIONS

Low power flange immersion heaters are best suited to heat fluids by natural or forced convection up to 400C,40 Bar
Flange : ISO DN 80 or 100
PN 10 to PN 40
Flange type B - C -E
in BF42 carbon steel or AISI 304L/Din1.4306 or
AISI 316L/DIN 1.4404 stainless steel (sealing ring
not supplied) according to standard EN 1092-1

Element spacers (number varies


according to length)

Without offset : operating temperature up to 110C


with offset : operating temperature up to 400C

Protected steel threaded terminals


M6 with MT seals (medium temperature) or WP+ seals (waterproof
up to 160 C.)

NONOFFSET
OFFSET
WITHOUT
110C max.
depending on DN

OFFSET
B(mm)
0

60

125
245

OFFSET

WITH OFFSET (B)

3 welded elements max.,


(max. length under flange 3200 mm)
Sheathed material
(mm)

Oiled carbon steel


AISI 321/Din 1.4541
AISI 316L/Din 1.4404
AISI 904L/Din 1.4539
Incoloy 800

Safety temperature
devices
Thermostat
TC/J or TC/K
Probe PT 100

depending on DN

27

OPTIONS :

Thermowell
in 316L internal 8,7
Yes
Yes
Yes

16
Yes
Yes
Yes
No
Yes

10,2
Yes
Yes
Yes
Yes
No

fixed on
element
No
Yes
No

MAX. OPERATING PRESSURE (bar) according to EN 1092-1, (Rp 0,002)


Working(C)
PN 16
PN 25
PN40
temp. max BF42 304L 316L BF42 304L 316L BF42 304L 316L
110
14 11
11,5
23 22,5 23,5
37 27
29
150
13 10
10,5
21 19
21,5
34 24,5 26,5
200
12
9
9,5
19 17
19
30 22,5 24
250
11
8
9
17 16
18
28 21
22,5
300
10
7,5
8,5
16 15
17
25 19,5 21
350
9,5 7,4
8
15 14
16,5
24 18,5 20
400
9
7
7,5
14 13,5 16
23 17
19

Operating temperature : up to 250 C flanges are welded or brazed.


Operating temperature : above 250 C flanges are welded.

The European Directive on pressurised equipment (DESP 97/23/CE) does not specify CE marking for immersion heaters fitted to pressurised equipment, as
they are considered to be components of a container. VULCANIC immersion heaters are nevertheless designed and manufactured to withstand the conditions of temperature and pressure to which a container may be subjected.

DN 80 PN 16 Type B

Oiled carbon steel tube, protected steel welded flange, load 2W/cm2,WP+ seals
Power
Voltage
without offset type
with offset type=60mm
+5 -10%
(V)
P/N.
A(mm) Weight(kg) P/N. A(mm) Weight(kg)
3000 W 230/400 3 P 2081-11 650
8,9 2085-11 640
9,2
4500 W 230/400 3 P 2081-12 950 10,4 2085-12 950
10,8
6000 W 230/400 3 P 2081-03 1150 11,5 2085-03 1100
11,8
8000 W 230/400 3 P 2081-04 1500 13,3 2085-04 1450
13,6
9000 W 230/400 3 P 2081-14 1650 14,1 2085-14 1600
14,4
10000 W 230/400 3 P 2081-05 1900 15,4 2085-05 1850
15,7
12000 W 230/400 3 P 2081-15 2150 16,7 2085-15 2100
17,0
13500 W 230/400 3 P 2081-06 2400 18,0 2085-06 2350
18,3
Stainless steel tube AISI 316L/DIN 1.4404, scoured and passivated, flange in stainless steel AISI 304L/DIN 1.4306, TIG welded Load 4W/cm2WP+ seals.
Power
Voltage
without offset type
with offset type=60mm
+5 -10%
(V)
P/N.
A(mm) Weight(kg) P/N. A(mm) Weight(kg)
3000 W 230/400 3 P 2181-51 400
7,6
2185-51 400
7,9
4500 W 230/400 3 P 2181-52 550
8,4
2185-52 550
8,7
6000 W 230/400 3 P 2181-53 650
8,9
2185-53 650
9,2
9000 W 230/400 3 P 2181-54 950 10,4
2185-54 950 10,8
12000 W 230/400 3 P 2181-55 1150 11,5
2185-55 1150 11,8
15000 W 230/400 3 P 2181-56 1400 12,8
2185-56 1400 13,1
18000 W 230/400 3 P 2181-57 1650 14,1
2185-57 1650 14,4
21000 W 230/400 3 P 2181-58 1900 15,4
2185-58 1900 15,7
24000 W 230/400 3 P 2181-59 2150 16,7
2185-59 2150
17
30000 W 400
3 P 2181-60 2650 19,3
2185-60 2650 19,6
Website : http://www.vulcanic.com

Stainless steel tube AISI 316L/DIN 1.4404, scoured and passivated, flange in stainless steel AISI 304L/DIN 1.4306,TIG welded Load 6W/cm2, WP+ seals
Power
Voltage
without offset type
with offset type=60mm
+5 -10%
(V)
P/N.
A(mm) Weight(kg) P/N. A(mm) Weight(kg)
3000 W 230/400 3 P 2181-64 320
6,7
2185-64 320
7,1
4500 W 230/400 3 P 2181-65 400
7
2185-65 400
7,3
6000 W 230/400 3 P 2181-66 480
7,3
2185-66 480
7,6
9000 W 230/400 3 P 2181-67 650
7,8
2185-67 650
8,2
12000 W 230/400 3 P 2181-68 810
8,1
2185-68 810
8,4
15000 W 230/400 3 P 2181-69 980
8,6
2185-69 980
8,9
18000 W 230/400 3 P 2181-70 1150
8,9
2185-70 1150
9,2
21000 W 230/400 3 P 2181-71 1310
9,4
2185-71 1310
9,7
24000 W 230/400 3 P 2181-72 1480
9,8
2185-72 1480
10,1
30000 W 400
3 P 2181-73 1810
11
2185-73 1810
11,3
36000 W 400
3 P 2181-74 2140
11,5
2185-74 2140
11,8
45000 W 400
3 P 2181-75 2640 12,8
2185-75 2640
13,1
E-mail : catalogue-vulcanic@vulcanic.com

LOW POWER FLANGE IMMERSION HEATERS

28

OTHER VERSION ON REQUEST

Power up to 75kW, single phase or three phases up to 750 V


Load up to 12 W/cm2 Max. immersed length : 3200 mm
Non-heated length : 30 mm Double elements, 10.2 diam
Flange up to PN100, other standardised flanges (fuel, ASA...), or special fittings.

Explosion-proof immersion heaters EEx d II C (T1 to T6)

ACCESSORIES FOR LOW-POWER FLANGE IMMERSION HEATERS

Coated, in packs of :
50 connecting clips
50 right angles connecting clips.
25 flat plates and .25 cranked plates.
1/2"
BSPP

D1
D2

D
7

1 KIT =

Gland P/N.
ISO 25
ISO 32
BVLE 2
BVLE 3
ISO 25
ISO 32
BVLE 2
BVLE 3
ISO 25 &16 bis
ISO 25 &16 bis
ISO 32 &16 bis

11

P/N.
52704-50
52724-50
52750-25

Mounting
Direct to flange
Direct to flange
Direct to flange
Direct to flange
To offset
To offset
To offset
To offset
Direct to flange
To offset
To offset

CONNECTING BARS in brass, for flange


immersion heaters fitted with M6 threaded
terminals.

P/N.
2081-99
2081-98
2081-95
2081-94
2077-99
2077-98
2077-95
2077-94
2081-97
2077-97
2077-96

CONNECTION BOX IP55 IK 5 in fibreglass


reinforced polyamide, mounted directly to
flange or to offset plug and KLINGERSIL
seal.

It allows fast disassembly of the probe or thermocouple without needing to drain the customers piping or tank

P/N.
2062-01
2062-03
2062-05
2062-06
2062-07

Sensor
Type
PT100
PT 100
PT 100
TC J
TC K

Max. meas.
Temperature
350C
350C
350C
450C
450C

Sensor

Max case
connection time
80C
80C
80C
80C
80C

Website : http://www.vulcanic.com

Sensor
length (mm)
200
250
200
200
200

TW
length
100
200
150
150
150

Thermowell

TW
diameter (mm)
8
8
8
8
8

TW
inter. threading
1/2 BSPT
1/2 BSPT
3/8 BSPT
3/8 BSPT
3/8 BSPT

Extension
cable
P/N.

31452-10
31452-10
31452-10
31621-10
31620-10

E-mail : catalogue-vulcanic@vulcanic.com

PTFE IMMERSION HEATERS

29

FLAT PTFE PANELS AND IMMERSION HEATERS

Suitable for the majority of chemical industry products, and more particularly for highly concentrated nitric, sulphuric and hydrofluoric
acids.
Teflon- -coated heating cable mounted on a PVDF or Polypropylene
frame, limiting working temperature to 90C for load < 1W/cm2.

P/N.

26200-05
26200-01
26200-02

BOX

Power Voltage Load Dimensions (mm) Weight


10%
1P. W/cm2 A
B
H
(kg)
2000 W 230 V 0,8 250 430 5000 5,3
5000 W 400 V 0,8 430 580 7000 6,9
8000 W 400 V 0,8 430 890 7000 8,9

SOME ADVICE

To use in ACIDS CHOOSE a PVDF FRAME.


To use in SODA CHOOSE a POLYPROPYLENE (PP)
FRAME.
The 2-coats PFA coating is suitable in most cases.
The 1-coat FEP coating, more cost-effective, has a
more limited range of use.
In all cases, contact us to check your choice with
regard to the liquid to be heated and working temperature.

Accessories:
Set of PTFE spacers for vertical or horizontal
installation.
P/N. 26201-01 for A = 250
P/N. 26201-02 for A = 430
PTFE -coated temperature probe Pt100, length
8 m. P/N. 26216-01 (see section probes)

HORIZONTAL OR VERTICAL PTFE IMMERSION HEATERS

Model Power
10%
Utilisation
Horizontale
Horizontal
use
A 1000 W
Coatingen
N
Type
Gaine
Cadre
Frameen
in
TYPE
B 1000 W
26474 FEP FEP
1 couche
C 2000 W
PVDF
D 2000 W
2couches
coats
26453 PFA 2PFA
E 3000 W
1 1couche
26484 FEP FEP
coat
F 3000 W
PP
2 coats
26463 PFA 2PFA
couches
G 4000 W
H 4000 W
Vertical
use
Utilisation
Verticale
J 4500 W
K 4500 W
N
Type
Gaine
en
TYPE
Coating
Frame en
in
Cadre
L 6000 W
26472 FEP FEP
11 couche
coat
M
6000 W
PVDF
couches
26450 PFA 2PFA
2 coats
N 9000 W
P 9000 W
coat
11 couche
26482 FEP FEP
PP
R 12000 W
2couches
coats
26460 PFA 2PFA
S 12000 W

Voltage
(V)
230 1 P
230 1 P
230 1 P
230 1 P
230 1 P
230 1 P
230 1 P
230 1 P
400 3 P
400 3 P
400 3 P
400 3 P
400 3 P
400 3 P
400 3 P
400 3 P

When ordering state :


PTFE immersion heater : Type : 26450/453/460/463/472/474/482 or 484
Model : - Frame in : PVDF or PP
Coating : FEP (1 coat) or PFA (2 coats)
Power (kW) : - Voltage (V):
Dimension N (mm) : - Dimension C (mm): - Dimension X (mm):
Application : horizontal or vertical.
IMPORTANT : Dimension N is the length of cable between the heating
element and the connection. It must be long enough for the connector to
be clear of vapour.
For horizontal fitting, add feet : in PVDF , P/N. 26450-03,
in PP P/N. 26450-53.

J
(mm)
240
185
295
210
385
265
405
285
420
305
475
350
600
425
585
425

K
(mm)
250
305
315
420
395
470
420
475
440
480
540
550
675
685
785
800

Dimensions N, C and X are


made to order :
X = height of immersion heater
fixing arms on tank edge
< height of tank.
N = Length of supply cable
descending into tank. This
dimension must be large
enough for the connector to be
clear of vapour.
C = Length of electric supply
cable.

note : Frame size = (J + 100) x (K + 100)

Le connecteur
doit must
imprativement
tre plac
The connector
be placed outside
hors de
cuve
et hors
vapeurs
thelatank
and
awayprsence
from vapour
C

200

Cuve
Tank

C= length of
C=longueur
Accessories :
du
cblecable
supply
Outdoor frame bracket in PVDF. P/N. 26450.01, in PP P/N. 26450-51
d'alimentation
4 feet, height 100 mm, in PVDF. P/N. 26450-03, in PP P/N. 26450-53
N
Needed for horizontal fitting as tank bottom heater
N=longueur
N=
length of
non chauffante
Protective grid in PP. Type 26452 +type code (A, B, C )
non-heating
de remonte
Teflon -coated temperature probe Pt100, length 8 m. P/N. 26216-01 (see section Temperature
descending cable
Feet
Pieds
probes)
Pt 100 temperature probe, fixing to immersion heater, length 1,5 m P/N. 26250-98, length 3,5 m
Dimensions N, C are made to order :
P/N. 26450-97
N = Length of supply cable descending into tank. This dimension must be large enough
for the connector to be clear of vapour.
TC J probe, fixing to immersion heater : length 1,5 m P/N. 26250-97
C = Length of electric supply cable.
length 3,5 m P/N. 26450-95
Polytetrafluoroethylene (PTFE) is a fluoropolymer.Other polymers with similar composition are know under the Teflon name: Fluorinated ethylene-propylene (FEP)
and perfluoroalkoxy polymer resin (PFA). They retain the useful properties of PTFE.
Polypropylene (PP) is a thermoplastic polymer.
Website : http://www.vulcanic.com

E-mail : catalogue-vulcanic@vulcanic.com

PTFE IMMERSION HEATERS

30

Manhole

CIRCULAR PTFE TANK BOTTOM HEATERS

Especially suited for frost protection and made of fluoropolymer,the circular heaters allow to heat or maintain
temperature of corrosive chemical baths in storage tanks.
The flexible heating element is fixed to a flexible circular
support. This form allows to be inserted into a tank
through a manhole.
Diam 200mm min.with models A to F
Diam 500mm .min with models G to K.
Circular PTFE heaters offer a simple, economical solution
for heating liquids in storage tanks.
Made of Teflon
Load 1 W/cm2, max. temperature 90C, without gland.

Model Element Power


(mm)
(kW)
600
1
A
B
600
2
C
900
1
D
900
3
E
1100
1
F
1100
6
G
1500
2
H
1500
9
J
1900
3
K
1900
12

Important : Types 26458 A to K are supplied without gland (90C


max.) ; other models can be operated up to 100C when fitted with
a sealing gland.
Other options on request : single phase or three phase voltage,
intermediate powers and loads, cable entry via gland or flange.
Teflon -coated PT 100 probe or TC/J thermocouple positioned on
the descending supply cable. Dimensions N and C are tailor made.

When ordering state : PTFE immersion heater : Type :Model : - Frame in : PVDF or PP
Power (kW) : - Voltage (V) : - Dimension N (mm) : - Dimension C (mm): - Dimension H (mm) : IMPORTANT : Dimension N is the length of cable between the heating element and the
connection. It must be long enough for the connector to be clear of vapour.

CYLINDRICAL PTFE IMMERSION HEATERS

Voltage
(V)
230 1 P
230 1 P
230 1 P
230 1 P
230 1 P
400 3 P
230 1 P
400 3 P
230 1 P
400 3 P

Natural convection of
stored liquid

Heating element

. Type
26495
26458
26497
26468

Coating
FEP
PFA
FEP
PFA

Storage tank
Frame in
PVDF
PVDF
PP
PP

Polytetrafluoroethylene (PTFE) is a fluoropolymer.Other polymers with similar composition are know under the Teflon name: Fluorinated ethylenepropylene (FEP) and perfluoroalkoxy polymer resin (PFA). They retain
the useful properties of PTFE.
Polypropylene (PP) is a thermoplastic polymer.

When ordering state :


PTFE immersion heater : Type :
Model :
- Frame in : PVDF or PP
Power (kW) :
- Voltage (V):
Dimension N (mm) :
- Dimension C (mm): - Dimension X (mm)
Horizontal or vertical fitting.
IMPORTANT : Dimension N is the length of cable between the heating element and the connection. It must be long enough for the connector to be out of emanations.
Frame in
PVDF
PVDF
PP
PP

Frame in
PVDF
PVDF
PP
PP

Dimensions N,C and X are made to order


Model
A
B
C
D
E
F
G
H

Power
10%
1000 W
2000 W
3000 W
4000 W
4500 W
6000 W
9000 W
12000 W

TEFLON COATED PT100 PROBES

15
Probe

Website : http://www.vulcanic.com

31170-01
31170-02
31170-03
31170-04

L
(m)
0,5
1,0
1,5
2,0

P/N.

A
(mm)
280
410
650
780
630
1140
1200
1395

86
48

38

These probes mounted on a holder in PVDF essential complement for the PTFE immersion heaters.
Designed to be mounted on the tank edge.They
allow to measure the temperature of the heated fluid.
Several models are available to fit on different tanks.
Connection leads : 1m.

Voltage
(V)
230 1 P
230 1 P
230 1 P
230 1 P
400 3 P
400 3 P
400 3 P
400 3 P

Horizontal fitting

D
(mm)
85
85
85
85
120
85
120
120

Vertical
fitting

IMPORTANT : The heating area must be covered by


at least 20 cm of liquid.

RIGID PROBES WITH PLONGER

Thermocouples or PT100 Teflon coated probes mounted


on plonger with a sealing gland in PVDF or in PP.
Standard length 0,5 m available up to 5m.
Connection leads : 1m.

P/N.
31981-02
31981-04
31981-05
31981-07
31981-09
31981-10

Plonger
material
PVDF
PVDF
PVDF
PP
PP
PP

Type of
probe
Pt100 - 3 wires
TC/J
TC/K
Pt100 - 3 wires
TC/J
TC/K

E-mail : catalogue-vulcanic@vulcanic.com

0,5 to 5 m

Horizontal fitting
Coating in
FEP
PFA
FEP
PFA
Vertical fitting
P/N. Type
Coating in
26475
FEP
26451
PFA
26485
FEP
26461
PFA
Type
26477
26456
26487
26466

mini duliquide
liquide

REMOVABLE IMMERSION HEATERS


Niveau
mini du
liquide

liquide

Niveau
CHOOSING YOUR REMOVABLE IMMERSION
HEATER
mini du

Removable immersion heaters are the ideal way to


heat liquids in open containers.
The application of the immersion heater determines its shape and dimensions.
Therefore, it is necessary to know the kind of liquid
to be heated, the volume of the tank, the time
required for the rise in temperature, and the minimum depth of liquid in the tan. On the basis of this
information our experts will be able to size your
immersion heater.
The diagrams opposite, show only a selection of VULCANIC products range.

Niveau
mini du
liquide

Niveau
Connecting
box fixed on top of tank,
liquideNiveau
mini du
liquide mini du
liquide

Single
or double
elements

Min.
liquid
Niveau
Niveau
level
mini du
Niveau

Niveau
mini du
liquide
mini
duliquide
mini
du
liquide
liquide

liquide

31

Niveau
mini du
Niveau
liquide
smallmini
variation
in
du Niveau
liquide mini du
liquide

liquid level
panels of
double or
triple elements

Niveau
Niveau
Niveaumini du
mini
du
Min.
Niveau
mini duliquide
liquide
mini
du
liquid
liquide
liquide
level

Connecting box fixed on top of tank, large variation in liquid level

liquide

Niveau
Niveau
Niveau
mini
dudubox
mini Connecting
du
Niveau
mini
liquide
liquide
mini
du
liquide
liquide

fixed to tank edge,

Min.
Niveau
liquid
Niveau
mini du
minilevel
duliquide
liquide

panels of
double or
triple elements

Niveau
Niveau
mini duMin.
mini du
liquideliquid
liquide
level

Single
or double
elements

Niveau
Min.
mini du Niveau
liquid
liquide mini du
level

Niveau
mini
du
Niveau
Niveau
Niveau
smallmini
variation
in
liquid
liquide
du du mini du
mini
liquide
liquide
liquide

Single
or double
elements

level

Niveau
Min.
Niveaumini du
liquid
mini duliquide
level
liquide

Connecting box fixed to tank edge, large variation in liquid level

Niveau
mini
du
Niveau
liquide
mini du
Different
electrical output
liquide Niveau
Niveau
160
200
mini du
mini duliquide
liquide

Website : http://www.vulcanic.com

160

135

Elbowed
Tube coud
tube

Niveau
mini du Niveau
liquide mini du
liquide

200 std

34

100

Cble
Cable

Tube
droit
Straight

tube

Niveau
mini du Niveau
liquide mini du
liquide

Min.
liquidmini
level
bath
Niveau
duinbain

100

Immersion heater designed to heat liquids in tall


open containers.
Special features of these immersion heaters are
the method of fixing the heating elements and the
rising tube.
The heating elements are welded into a sealed
box. The electric cables between the elements and
the connecting box are protected by a largediameter rising tube.
Powers available :
- 3 kW up to 13,5 kW : for fuel
- 3 kW up to 30 kW : for water
- 18 kW up to 40 kW : for circulating water.
Gland Iso 25 up to 18kW.
Gland Iso 40 up to 36kW.

135

REMOVABLE IMMERSION HEATERS FOR LARGE HEIGHTS

100

Niveau
mini
du
Niveau
liquide
mini du
Niveau
liquide
Niveaumini du
mini duliquide
liquide

panels of
double or
triple elements

Niveau
mini du Niveau
Niveau
Min.
Niveau
mini
du
mini liquide
du
liquid
mini du
liquide
liquide
level
liquide

Niveau
mini du
liquide

Single
or double
elements

(multiple de 100 mm)

Niveau
mini
du Niveau
Niveau
Min.
mini du
liquide
mini
liquid du liquide
liquide
level

H : upH to 6 m and more

Removable immersion heater


with connection box fixed to tank
edge, with single element.

Niveau
Niveau
mini
du
mini du
liquide
liquide

100

Niveau
Niveau
du
E-mail : catalogue-vulcanic@vulcanic.commini
mini du
liquide

T en crosse
Crookshaped tube

Cross-bar
Entretoise
suivante
following
cote A

dimension A

REMOVABLE IMMERSION HEATERS

32

The red guide line must be always below the level of the liquid,but the terminal box not be immersed.

Fig. A

105

107

Lc
Ht

For oil (2 W/cm2), water and alkaline baths.


Consists of a ceramic core element in an aluminiumplated steel tube, with IP55 IK5 box in fibreglass reinforced polyamide 6/6 and gland Iso 20 bis.

50

P/N.
5005-01
5005-07
5005-02
5005-08
5005-03
5005-09

Power
+5 -10%
1000 W
2000 W
2000 W
3000 W
3000 W
4000 W

5150-01
5150-04
5150-02
5150-05
5150-03
5150-06

Power
+5 -10%
1000 W
2000 W
2000 W
3000 W
3000 W
4000 W

P/N.

STAINLESS STEEL AISI 304L/DIN 1.4306

For chrome etc. baths

Consists of a ceramic core element in a titanium tube


with sealed neoprene box.
Connection by cable, length approx. 1,5m.

105
Lc
Ht
95

Fig. B

Fig. C

QUARTZ

For laboratory acid baths


Consists of a small-diameter ceramic core element
in a quartz tube with acid-resistant rubber box.
Connection by cable, length approx. 1,5 m
Fig. E

67
Ht

An extra-light resistance is located inside a virtually


unbreakable Pyrex sheath.
Connection by cable, length approx.1,5 m.

150

Lc

For acid baths (hydrochloric, nitric, phosphoric)

50

24

35

PYREX

64

Lc
Ht

TITANIUM

Fig. A

70

Consists of a ceramic core element in a stainless


steel tube with IP 55 IK5 box in fibreglass reinforced
polyamide 6/6 and gland Iso 20 bis.

107

Lc
Lt

For water and very dilute acids.

P/N.
5126-01
5126-04
5126-02
5126-05
5126-03
5126-06

P/N.
5010-04
5010-05
5010-06

P/N.
5019-04

Power
+5 -10%
1000 W
2000 W
2000 W
3000 W
3000 W
4000 W

Power
+5 -10%
1000 W
2000 W
3000 W

Power
+5 -10%
300 W

Voltage

230V 1P
230V 1P.
230V 1P
230V 1P
230V 1P
230V 3P
Voltage

230V 1P
230V 1P
230V 1P.
230V 1P
230V 1P
230V 3P
Voltage

230V 1P
230V 1P
230V 1P
230V 1P
230V 1P
230V 3P

Voltage

230V 1P
230V 1P
230V 1P.

Voltage

230V 1P

Accessories for type


5005 and 5150 :
Stainless steel fixing bracket
for horizontal tank edge fitting
P/N. 5090-01 (Weight 0,04 Kg)

Load
(W/cm2)
2
4
2
4
2
4

Ht
Lc Weight
(mm) (mm) (kg)
450 350
2
60 7
450 350
2
700 600
3
50 85
700 550
3
900 750
3,5
900 700
3,5 stainless steel fixing

Load
(W/cm2)
2
4
2
4
2
4

Ht
Lc Weight
(mm) (mm) (kg)
450 350
2
450 350
2
700 600
3
700 500
3
900 750
3,5
900 600
3,5

Load
(W/cm2)
1,8
3,6
1,8
3,6
1,8
3,6

Load
(W/cm2)
1,5
1,7
1,8

Load
(W/cm2)
3

Ht
Lc Weight
(mm) (mm) (kg)
450 350
2,2
450 350
2,2
700 600
2,9
700 550
2,9
900 750
3,6
900 700
3,6

85

70

78 00
1

Accessories for types


5126-5019 :
Stainless steel fixing bracket
P/N. 9652-01
(Weight 0,135 kg)
120 8
7

10

15

Accessories :

84

Ht
Lc Weight Protect. PVC L
(mm) (mm) (Kg) P/N Fig.D (mm)
440
330
1,2 5061-01
500
740
560
2,2 5062-01
800
1040 810
3
5063-01
1000
Accessory for P/N. 5010-
Support for horizontal tank
edge fixing (0,27 kg).
P/N. 5054-01

Ht
Lc Weight
(mm) (mm) (kg)
250
150
0,4

24

Website : http://www.vulcanic.com

bracket for horizontal tank


edge fixing. P/N.5145-01
(Weight 0,04 Kg)

E-mail : catalogue-vulcanic@vulcanic.com

97

PLATED CARBON STEEL

150

REMOVABLE IMMERSION HEATERS

Also available with temperature probe or thermostat


included in the handle.

40

P/N.
4536-01
4536-05
4536-02
4536-10

Power
+5 -10%
500 W
500 W
1000 W
1000 W

Fig. A

Voltage

230V 1 P
230V 1 P
230V 1 P
230V 1 P

Load Ht
(W/cm2) (mm)
2
265
2
665
2
400
4
415

Lc Weight
(mm) (kg)
60 0,9
60 1,2
140 1,2
60 1

P/N.

Ht
Lc Weight
(mm) (mm) (kg)
220 120
0,9
620 120
1,2
320 170
1,2
370 120
1

NICKEL-PLATED COPPER

For water and laboratory aqueous solutions


Consists of a sheathed tube wound into a vertical coil,
with premould polyamid handle, hook to attach to container edge and connecting cable, length 1m
Fig. C

P/N.

Power
+5 -10%
4536-16 600 W
4536-17 1000 W

IMPORTANT : Cutting to length H can be done with


in a short delivery time to suit exactly the dimensions
of your tank.

Website : http://www.vulcanic.com

P/N.

Nylon 6
Visserie
screw
en 6
nylon

40

Ht

25
mini

Load
(W/cm2)
6
6

30

15 mini

Lc

Fig. B

270

Terminal boxe

Ht Lc Weight
(mm) (mm) (kg)
150 55 0,185
190 90 0,230

Thermowell for
probe

28

41

Power
H

A Weight
+5 -10% (mm) (mm) (mm) (kg)
4910-02
6000 W 3000 270 300
20
4910-04
18000 W 3600 350 500
35
Supply voltage : 230 V or 400 V three phases (3P)
THERMOSTAT Wiring for 2 identical stages 1/2 + 1/2
THERMOSTAT

160

150
min.
mini
H

These appliances are intended to heat heavy fuel oil


around tank suction filters. They are put into place
through a manhole above the filter. They consist of a
assembly of sheathed elements, located in a deflector
bell,load 2 W/cm2.
The control thermostat is an optional extra.
Bi-voltage supply in two stages. Supplied with a fixing
gland, fitted to the rising tube and adjustable for
height.

230V 1P
230V 1P

135

SUCTION FILTER HEATERS FOR FUEL-OIL

Voltage

58

180

230V 1 P
230V 1 P
230V 1 P
230V 1 P

Load
(W/cm2)
2
2
2
4

Lc Weight
(mm) (kg)
120 1,2
170 1,6
210 1,6
210
2
170 1,3
230 1,9
170 1,6
230 2,2
210 1,7
210
2

46 30

65

4544-01
4544-05
4544-02
4544-10

Voltage

230V 1 P
230V 1 P
230V 1 P
230V 1 P
230V 1 P
230V 1 P
230V 1 P
230V 1 P
230V 1 P
230V 1 P

Ht
(mm)
670
820
420
1020
470
520
870
820
570
1070

Accessories :
For types 4536 and
4544
Stainless steel fixing
bracket (weight 0,07 kg).
P/N. 5144-01

108

P/N.

Power
+5 -10%
500 W
500 W
1000 W
1000 W

4544-13
4544-06
4544-03
4544-07
4544-11
4544-04
4544-14
4544-08
4544-12
4544-15

Load
(W/cm2)
4
2
2
2
4
2
4
2
4
4

Ht =

Consists of a sheathed tube wound into a horizontal


coil, with bakelite handle and gland Iso 20.
To order a model with integral probe and temperature
controllers, replace 4544 with 4548.
Fig. B

Voltage

(accessory)
(accessoire)
Lidde
Plaque
of manhole
trou
d'homme

For oil (2 W/cm2), water and aqueous solutions

Power
+5 -10%
1000 W
1000 W
1500 W
1500 W
2000 W
2000 W
2000 W
2000 W
3000 W
3000 W

65

108

SCOURED AND PASSIVATED AISI 316L / Din 1.4404 STAINLESS STEEL

Fig. A

Ht

Lc Weight
(mm) (kg)
60 1,2
140 1,6
190 1,6
190 2
140 1,3
250 1,9
140 1,6
250 2,2
190 1,7
190 2

Lc

230V 1 P
230V 1 P
230V 1 P
230V 1 P
230V 1 P
230V 1 P
230V 1 P
230V 1 P
230V 1 P
230V 1 P

Load Ht
(W/cm2) (mm)
4
715
2
900
2
550
2 1150
4
550
2
700
4
950
2 1000
4
700
4 1200

70

Consists of a sheathed tube wound into a vertical


coil, with bakelite handle and gland Iso 20.

Voltage

Ht

4536-13
4536-06
4536-03
4536-07
4536-11
4536-04
4536-14
4536-08
4536-12
4536-15

Power
+5 -10%
1000 W
1000 W
1500 W
1500 W
2000 W
2000 W
2000 W
2000 W
3000 W
3000 W

Hc =

For oil use 2 W/cm2 maxi, water and aqueous


solutions

108

SCOURED AND PASSIVATED AISI 316L / Din 1.4404 STAINLESS STEEL

Accessory : Extra-high vapour pressure thermostat in


stainless steel thermowell, with IP 55 connection box.
Double-throw output contacts, 16 A/ 400 VAC.
Designed to suit type 4910 suction filter heaters.
Accuracy 2,5% of full scale

P/N.
9010-01

Range
(C)
0-300

(mm)
12

L
(mm)
3000

Masse
(kg)
3

E-mail : catalogue-vulcanic@vulcanic.com

150 x 115

85

P/N.

Lc

33

DRUM HEATERS

34

THE SOLUTION FOR TRANSFERRING VISCOUS FLUIDS

List of the VULCANIC components used :

HEATING BELTS FOR DRUMS


Leakproof models allowing the heating of viscous
products in drums, such as wax, grease, pomade, gelatin, organic acids, tar, asphalt,coal-tar...
Light, easy to install, robust, these heating belts avoid
all carbonization of the product because of its large
surface (load 1w/cm2). To be installed on the lower
smooth.
Male and female plugs supplied.
Voltage : 230V 1P. Height 120mm.
For drums 50 to 500 litres up to 200C

Spare part : Female plug P/N. 9565-01. Weight : 0,04 kg.


Spare thermostat (IP 55) : 7507-99.

FLEXIBLE HEATING BELTS FOR DRUMS

Flexible models with high mechanical strength fitted


with an adjustable thermostat 20/120C. Designed to
heat drums from 25 to 200 litres according to the
model, these belts consist of a heating element
embedded in a flexible silicone panel.
Power supply cable length : 2m.
Voltage : 230V 1P.
Electrical box : 115 x 70 x 60
Protection class : IP 43

Website : http://www.vulcanic.com

1/ Power and control unit for belt, No. 32045-03


up to 3 kW also No. 32045-54 up to 5 kW (see control section).
2/ Themocouple J for drum P/N 31215-01.
3/ Flexible heating belt type 7531 or rigid type 7507, 7535.
4/ Power and regulation unit for hose-pipe P/N 32045-XX.
5/ Heating hose-pipe type 26177.

P/N. without
Thermostat
7507-01
7507-15
7507-13
7507-11
7507-09
7507-07
7507-05
7507-03
7507-17
7507-19

P/N. with
Thermostat
7507-02
7507-16
7507-14
7507-12
7507-10
7507-08
7507-06
7507-04
7507-18
7507-20

Power
+5 -10%
2500 W
1000 W
1000 W
1250 W
1250 W
1500 W
1750 W
2000 W
2500 W
2500 W

range Weight
(mm)
(kg)
570-615
6,3
350-370
4,2
370-395
4,4
395-420
4,8
420-445
5,1
445-490
5,4
490-530
6,0
530-570
6,4
610-650
7,3
650-710
7,8

Option : Thermostat range 0-200C, controls the temperature of the product to be heated.

P/N.
7531-01
7531-02
7531-03
7531-04
7531-10
7531-15

Range Height Capacity Power Weight


(mm)
(mm)
(l)
+5-10% (kg)
577/605
125
200
1000 W
2,2
463/490
125
120
800 W
2
320/330
125
55
500 W
1,5
275/285
125
25
300 W
2,2
577/605
180
200
1000 W
2,2
577/605
180
200
1500 W
2,2

E-mail : catalogue-vulcanic@vulcanic.com

CHAUFFAGE DE FUTS

35

P/N.

DRUM HEATERS FOR PLASTIC DRUMS

CirconferenceHeight
(mm)
(mm)
7535-05870/1020
400
7535-061800/1950 450

The heaters are specifically designed to melt or reduce the


viscosity of soap, fats, varnishes and oil based type of products.
This drum heater is stitched into an insulated jacket made from
a water-resistant Teflon/Polyester material, insulated with glass
filament complete, with quick release buckles for ease of installation and removal. The heating elements are made of double
insulated construction for safety.
Each heater is fitted with a control thermostat (0/90C).
Flexible tough rubber sheathed supply cable, length 3 m
Supply voltage : 230 VAC. 1P
On request : Supply voltage 110 VAC,
Other thermostat -5 to 40 C

Capacity Power
(l)
+5-10%
25
200 W
200
450 W

CONTAINER HEATERS

The container heaters are designed to heat products stored in 1000 litre
intermediate bulk containers.Two types of heaters are available :

- water temp. from 15C to 70C in 42 hours (without


insulated jacket)
- water temp. from 15C to 70C in 30 hours (with
insulated jacket)

The 7540-03/ 04, an insulated nylon heater jacket, which covers all
four sides and has an optional insulated lid.
Performance : - water temp. from 15C to 55C in 56 hours (without
insulated lid)
- water temp. from 15C to 80C in 56 hours (with
insulated lid)

On request (7540-03/04) : - supply voltage 110 VAC

- other thermostat -5 / + 40 C

DRUM WRAPPING HEATERS

These wrapping heating systems are especially designed to heat drums,


allow to liquefy products such as asphalt, grease, resin...
Made of 2 parts : the casing (mounted on castors) and the base. These
2 parts can be used together or separately.
Double thermal insulation. Casing equipped with a thermostat 30/90C.
Heater especially designed for the 200 litre drums.
Supply cable length = 2,5m

P/N.
7540-01
7540-02

P/N.
7540-03
7540-04

Power
+5-10%
2700 W
2700 W

Voltage
(V)
230
230

Thermostat

Jacket
no
yes

no
no7540-03

Power
+5-10%
2x1000 W
2x1000 W

Voltage
(V)
240
240

Thermostat

Jacket

Lid

0/90C
0/90C

0/90C
0/90C

no

yes

Thermostat

P/N.

intr
650

Power
+5-10%
7535-51 4000 W
7535-52 1500 W

Site Web : http://www.vulcanic.com

yes
yes

Lid

Base

Casing

Performance :

H = 1000

The 7540-01/ 02 is a silicone mat heater for placement below the container liner before filling.
An insulation jacket covering four sides and the lid is also available to
aid warming up time.

535
Voltage
(V)
400 3 P
230 1 P

E-mail : catalogue-vulcanic@vulcanic.com

Weight
(kg)
80
20

Description
Wrapper
base

FLUID CIRCULATION HEATERS

36

These appliances are used to heat circulating fluids


such as water, fuel oil, as well as air or gases in general at up to 15 bar max.
They are fitted with screw plug immersion heater and a
safety thermostat.
Fluid circulation heaters can be connected hydraulically in series, which allows a very large heating power to
be achieved.

Carbon steel or AISI 304L/Din 1.4306 or AISI


316L/Din 1.4404 stainless steel vessel

Threaded outlet port

Wall mounting-brackets
Polyamide box

Screw plug immersion


heater
(inside)

Threaded inlet port

ALL COMPONENTS FROM ONE SOURCE.

Electric control cabinet

Valve

Pressure gauge

Sensor

Compensating cable
Output Fluid

Outlet nozzle

Flow monitor

Safety thermostat
Pump

Hose

Input fluid

Website : http://www.vulcanic.com

Fluid circulation heaters

Circulating liquid heaters must be driven by a control


system which is independent from the safety system and
measures the fluid output temperature.

E-mail : catalogue-vulcanic@vulcanic.com

FLUID CIRCULATION HEATERS

37

DN 20 TO DN 40 LOW FLOW FLUID INLINE HEATERS


Output by cable,
approx.
.
lenght = 350 env

if safety device on element : Cable


lenght 350mm + compensating connector

Lt =

Output by cable

INLET

Connection box

Octagon 107x107
105

OUTLET

L vessel =(L + 50)


B
(D -15)

H Vessel inside I/O BSPP Spare. Weight


(mm) (mm)
element No (kg)
150 23,7
1/2 60301-00 1,3
150 29,7
3/4 60302-00 2,7
150 40,9
11/4 60303-00 8,8
150 23,7
1/2 4500226-00 1,2
150 29,7
3/4 4500227-00 1,5
150 40,9
11/4 4500228-00 2,2
150 23,7
1/2 60307-00 1,3
150 29,7
3/4 60308-00 2,2
150 40,9
11/4 4500229-00 2,2

Power
Voltage
Min.
Max.
Pressure loss
Lt
B
+5/-10%
(V)
output
recommended mm of WC*
(mm) (mm)
500 W
230 1 P
20 kg/h
60 kg/h
300 at 5 bar
845
230
10706-75 1000 W
230 1 P
40 kg/h
120 kg/h
250 at 5 bar
1205
230
10706-76 2000 W
230 1 P
80 kg/h
240 kg/h
200 at 5 bar
1795
230
10706-54 2000 W
230 1 P
0,2 m3/h
1 m3/h
300
655
40
10706-55 3000 W
230 1 P
0,5 m3/h
2,5 m3/h
300
825
40
10706-56 5500 W
400 3 P
1 m3/h
5 m3/h
300
1125
40
10706-64
500 W
230 1 P
0,2 m3/h
0,8 m3/h 250 at 100C** 805
120
3
Models for oil
10706-65 1000 W
230 1 P
0,6 m /h
2,4 m3/h 300 at 100C** 1205
120
200C max.
5 m3/h
350 at 100C** 1665
120
10706-66 2000 W
230 1 P
1,2 m3/h
Accessories : Spare Pt100 temperature sensor 3,5, length 160 P/N. 31042-31 and extension cable (see probes section)

L
(mm)
460
820
1410
460
630
930
530
930
1390

H Vessel inside I/O BSPP Spare. Weight


(mm) (mm)
element No (kg)
150 23,7
1/2 60301-01 1,3
150 29,7
3/4 60302-01 2,7
150 40,9
11/4 60303-01 8,8
150 23,7
1/2 4500226-01 1,2
150 29,7
3/4 4500227-01 1,5
150 40,9
11/4 4500228-01 2,2
150 23,7
1/2 60307-01 1,3
150 29,7
3/4 60308-01 2,2
150 40,9
11/4 4500229-01 2,2

Models for oil


200C max.

10706-02
10706-03
10706-31
10706-32
10706-33
10706-41
10706-42
10706-43

Max.
Pressure loss
recommended mm of WC*
60 kg/h 300 at 5 bar
120 kg/h 250 at 5 bar
240 kg/h 200 at 5 bar
1 m3/h
300
2,5 m3/h
300
5 m3/h
300
0,8 m3/h 250 at 100C**
2,4 m3/h 300 100C**
5 m3/h 350 100C**

Lt
(mm)
770
1130
1720
580
750
1050
730
1130
1590

Lt = (Lcorps + B + 105)

L
(mm)
460
820
1410
460
630
930
530
930
1390

P/N.
10706-01

Min.
output
20 kg/h
40 kg/h
80 kg/h
0,2 m3/h
0,5 m3/h
1 m3/h
0,2m3/h
0,6 m3/h
1,2 m3/h

Thernowel for control probe,


3,5mm diam.

D
(mm)
245
245
245
55
55
55
135
135
135

Max. output
temperature
Models for gas
(air, nitrogen)
350C max
Models for softened
or treated water
140C max.

Voltage
(V)
230 1 p
230 1 p
230 1 p
230 1 p
230 1 P
400 3 P
230 1 P
230 1 P
230 1 P

(L corps + D+15)

D
(B+15)

Models without connection box or temperature sensor


Power
+5/-10%
500 W
1000 W
2000 W
2000 W
3000 W
5500 W
500 W
1000 W
2000 W

Thernowel for probe, 6mm


diam, measuring T of vessel

M
Standard : 240 (+/-20)

To heat air, water or oil in open or closed circuits, at a maximum


pressure of 10 bar.
Vessel in stainless steel AISI 316L/Din 1.4044 with BSP threaded
inlet/ outlet. With cartridge in stainless steel (AISI 321/Din
1.4541), fitted with type K thermocouple.
The heaters are to be installed in series on rigid pipework. No
other fixing needed for connecting the heater to the pipework.
For fluid output temperatures > 60C, thermal insulation is
needed.
AVAILABLE IN 3 VERSIONS :
Connection by leads, without temperature sensor
With connection box and PT100 temperature sensor
With connection box and TC/J temperature sensor

H mini = 75

Appliances conform to DESP 97/23/CE article 3 3.

Accessories : TC/J temperature sensor, length 200mm with cable, length 2000mm P/N. 31080-31 or Pt100 3,5 length 160mm P/N. 31042-31 and extension cable (see probes section).

Models with connection box and temperature sensor (Pt 100 in thermowell on outlet)

Max. output
temperature
Models for gas
(air, nitrogen)
350C max
Models for softened
or treated water
140C max.

P/N.
10706-74

Models with connection box and temperature sensor (type J thermocouple in thermowell on outlet)

Power
Voltage
Min.
Max.
Pressure loss
Lt
B
L
H Vessel inside I/O BSPP
Spare. Weight
+5/-10%
(V)
output
recommended mm of WC*
(mm) (mm) (mm) (mm) (mm)
element No (kg)
10707-51
500 W
230 1 P
20 kg/h
60 kg/h
300 at 5 bar
845 230
460
150 23,7
1/2
60301-01 1,3
10707-52 1000 W
230 1 P
40 kg/h
120 kg/h
250 at 5 bar
1205 230
820
150 29,7
3/4
60302-01 2,7
10707-53 2000 W
230 1 P
80 kg/h
240 kg/h
200 at 5 bar
1795 230
1410 150 40,9
11/4
60303-01 8,8
10707-81 2000 W
230 1 P
0,2 m3/h
1 m3/h
300
655 40
460
150 23,7
1/2
4500226-01 1,2
10707-82 3000 W
230 1 P
0,5m3/h
2,5 m3/h
300
825 40
630
150 29,7
3/4
4500227-01 1,5
3
10707-83 5500 W
400 3 P
1 m /h
5 m3/h
300
1125 40
930
150 40,9
11/4 4500228-01 2,2
10707-91
500 W
230 1 P
0,2 m3/h
0,8 m3/h 250 at 100C** 805 120
530
150 23,7
1/2
60307-01 1,3
Models for oil
10707-92 1000 W
230 1 P
0,6 m3/h
2,4 m3/h 300 at 100C** 1205 120
930
150 29,7
3/4
60308-01 2,2
200C max.
5 m3/h 350 at 100C** 1665 120
1390 150 40,9
11/4 4500229-01 2,2
10707-93 2000 W
230 1 P
1,2 m3/h
Accessories : Spare TC/J temperature sensor, length 200 mm with cable, length 2000 mm P/N. 31080-31 and extension cable (see probes section ).
* Pressure loss depends according to the fluid on the flow, the viscosity and the gas pressure - Consult us
**For Iso VG 32 oil.
Max. output
temperature
Models for gas
(air, nitrogen)
350C max
Models for softened
or treated water
140C max.

P/N.

Control unit for these heaters (see section control units):

Power control ready to use, for power supply and temperature


control panels of low flow heaters
Fitted with a main controller with inputs for Pt100, TC/J or TC/K,
and a safety controller with TC/K input, which guarantees protection against element damage due to overheating.

Website : http://www.vulcanic.com

P/N.

Max. Input Controller


Power
Temperature
power(kW)
unit
Range
32045-54
5
TC/J PID
Static relay
0/400C
32045-55
5
PT100 PID
Static relay
0/300C
The model with TC/J input can be configured on site in a TC/K input.

E-mail : catalogue-vulcanic@vulcanic.com

FLUID CIRCULATION HEATERS

38

DN 50 LIQUID CIRCULATION HEATERS

Appliances conform to DESP 97/23/CE article 3 3.


To heat water, fuel or oil circulating in pipework up to 15 bar
max. These heaters are made of one or two DN 50 vessels in
painted carbon steel, M45 screw plug immersion heaters, and
a safety thermostat with automatic reset fixed at up to 115C ,
or adjustable from 0C to 300C.
Horizontal wall mounting by an adjustable supports supplied
with Non-insulated models
(optional wall brackets not fixed to insulated models).
Voltage: 230/400 V 3P.
Swivelling box IP55.

Non-insulated 2 vessels circulating heater

Single vessel circulating HEATERS

Heaters for recycled or waste water up to 110C max., 15 bar. Fitted with nickel-plated copper heating elements, brazed brass screw plug. Min. flow 1 m3/h.
P/N.without P/N. with Power
Load Control box LN
Spare Weight without/with
insulation insulation +5 /-10% (W/cm2) P/N.
(mm) element insulation (kg)
10631-12 10641-12
4,5 kW
8
32065-07
460 2145-21
8
15
10631-13 10641-13
9 kW
8
32065-13
900 2145-22
12
23
10631-14 10641-14
12 kW
8
32065-13
1390 2145-23
18
32

* SP= scoured and passivated

Non-insulated models

Heaters for aqueous liquids up to 110C max., 15 bar. Fitted with AISI 316L/Din 1.4404 stainless steel
heating elements SP*, brazed protected carbon steel screw plug. Min. flow 1 m3/h.
P/N.without P/N. with Power
Load Control box LN
Spare Weight without/with
insulation insulation +5 /-10% (W/cm2) P/N.
(mm) element insulation (kg)
10631-15 10641-15
3 kW
4
32065-07
460 2145-11
7
13
10631-16 10641-16
6 kW
4
32065-07
900 2145-12
11
22
10631-17 10641-17
9 kW
4
32065-13
1390 2145-13
18
32
10631-18 10641-18
12 kW
4
32065-13
2050 2145-14
23
43

Threaded 1 1/2" BSPP

LN + 190
LN

120
120

85

LN - 340

85

168

150

200

OUTLET

140

LN - 100
INLET

LN +190
LN

Heaters for oil and fuel up to 200C max., 15 bar. Fitted with oiled carbon steel heating elements, offset , brazed protected carbon steel screw plug. Min. flow 1 m3/h.
P/N.without P/N. with Power
Load Control box LN
Spare Weight without/with
insulation insulation +5 /-10% (W/cm2) P/N.
(mm) element insulation (kg)
10631-19 10641-19
1,5 kW
2
32065-07
460 2146-01
6,5
12
10631-20 10641-20
3 kW
2
32065-07
900 2146-02
10
21
10631-21 10641-21
4,5 kW
2
32065-07
1390 2146-03
18
32
10631-22 10641-22
6 kW
2
32065-07
2050 2146-04
23
43

Threaded 1 1/2" BSPP

85

120

LN-340

85
140

Insulated models

INLET

LN + 235

105

180
OUTLET

120

P/N.without P/N. with

215

128
120

Double vessel circulating HEATERS

Heaters for recycled or waste water up to 110C max., 15 bar. Fitted with nickel-plated copper heating elements, brazed brass screw plugs. Min. flow 1 m3/h.

250

LN
Threaded 1 1/2" BSPP

336

375

336

120

325

OUTLET

insulation
10632-12
10632-13
10632-14

LN - 340

85

15

LN - 100
INLET

LN + 235

105

380

186
128

120

85

120

LN - 340

Heater with offset for vessel temperature


> 110C

15

INLET

105

Power
+5 /-10%
9 kW
18 kW
24 kW

Load Control box


(W/cm2) P/N.
8
32065-16
8
32065-26
8
32065-26

LN
(mm)
460
900
1390

Spare Weight without/with


element insulation (kg)
2145-21
16
30
2145-22
24
46
2145-23
36
64

Power
+5 /-10%
6 kW
12 kW
18 kW
24 kW

Load Control box


(W/cm2) P/N.
4
32065-16
4
32065-16
4
32065-26
4
32065-26

LN
(mm)
460
900
1390
2050

Spare Weight without/with


element insulation (kg)
2145-11
14
26
2145-12
22
44
2145-13
36
64
2145-14
46
86

Power
+5 /-10%
3 kW
6 kW
9 kW
12 kW

Load Control box


(W/cm2) P/N.
2
32065-16
2
32065-16
2
32065-16
2
32065-26

LN
(mm)
460
900
1390
2050

Spare Weight without/with


element insulation (kg)
2146-01
13
24
2146-02
20
42
2146-03
36
64
2146-04
46
86

Heaters for aqueous liquids up to 110C max., 15 bar. Fitted with stainless steel AISI 316L/Din 1.4404 heating elements SP*, brazed protected carbon steel screw plugs. Min. flow 1 m3/h.

Threaded 1 1/2" BSPP

336

OUTLET

250
180

LN

insulation
10642-12
10642-13
10642-14

B=60

Website : http://www.vulcanic.com

P/N.without P/N. with


insulation
10632-15
10632-16
10632-17
10632-18

insulation
10642-15
10642-16
10642-17
10642-18

Heaters for oil and fuel up to 200C max., 15 bar. Fitted with oiled carbon steel heating elements, offset, brazed protected carbon steel screw plugs. Min. flow 1 m3/h

P/N.without P/N. with

insulation
10632-19
10632-20
10632-21
10632-22

insulation
10642-19
10642-20
10642-21
10642-22

E-mail : catalogue-vulcanic@vulcanic.com

FLUID CIRCULATION HEATERS

39

DN 80 LIQUID CIRCULATION HEATERS FOR DOMESTIC WATER

Ln + 200
Ln

120

maxi

95

168

150

Ln - 340

100

Ln - 100

155

Insulated models

INLET

Ln + 245
Ln

OUTLET

Safety thermostat
105
180

128

Threated 2" BSPP

120

Ln - 340

215

145

P/N.without P/N.with

Weight

Threated 2" BSPP


14

200

Safety thermostat

Appliances conform to DESP 97/23/CE article 3 3.

15

Insulation

10705-01
10705-02
10705-03
10705-05
10705-06
10705-07
10705-08
10705-09
10705-10
10705-12
10705-14

Ln - 100

250

INLET

Designed to heat air or nitrogen up to 150C,


up 15 bar maximum pressure.
Consisting of a DN 80 vessel in painted steel, 77 screw
plug immersion heater and a 300C adjustable safety
thermostat. Stainless steel heating elements. Wall
mounting by means of adjustable supports.
Supply voltage : 10901-03 : 400 V 1P
10901-06 and -07 : 230 V 1P or 3P or 400 V 3P.
Inlet temperature : min. +5C, max. 110C.

Spare parts :
Type 2077 immersion heaters : see immersion heaters
section.
300C adjustable safety thermostat P/N. 9032-01
(Weight 1 kg).

Voltage

(V)
230/400
230/400
230/400
230/400
230/400
230/400
230/400
230/400
230/400
400 3 P
400 3 P

LN

(mm)
460
460
460
900
900
900
900
1390
1390
1390
2050

32065-07
32065-07
32065-07
32065-13
32065-13
32065-23
32065-23
32065-23
32065-23
32065-43
32065-43

Spare

heater
1789-01
1789-02
1789-03
1789-05
1789-06
1789-07
1789-08
1789-09
1789-10
1789-12
1789-14

Min. flow
(m3/h)
1
1
1
1
1
1
1
1
1
1
1

(kg)
8/15
8/15
8/15
12/23
12/23
12/23
12/23
17/31
17/31
17/31
20/34

Threaded 1 1/2" BSPP

LN + 190
LN
OUTLET

120
120

85

85

LN - 340

140

LN - 100

NEW
Old
Power
LN Min. flow Spare
P/N.
P/N. +5 /-10% (mm) (kg/h) element
10901-03 10711-03 2000 W 460 120
2077-13
10901-06 10711-06 4500 W 460 350
2077-12
10901-07 10711-07 6000 W 460 350
2077-13

Wiring

INLET

Outlet elbow with tapping for safety valve, air bleed


valve and temperature measuring probe.
Supplied with blanking plugs.

Serie 400 1P
400 3 P/ 230 3 P
400 3 P/ 230 3 P
Inside 3/8" BSPP

1/2" BSPP

Inside 3/8" BSPP

107 about

DN 80 heaters

1/2" BSPP

226 about

10630-98
10630-99
10630-90
10630-95
53824-01
53804-01
10700-90
10700-95

With blanking plugs only


With blanking plugs only
With PT100 sensor in aluminium box P/N. 31042-01 + thermowell P/N. 31396-50
With PT100 sensor in aluminium box P/N. 31042-02 + connector P/N. 31672-00

DN 50 heaters

Material

Weight
(kg)
8
8
8

Max.
temp
With blanking plugs only
AISI316L/ Din 1.4404 450C
With blanking plugs only
Painted steel
300C
With PT100 sensor in aluminium box P/N. 31042-01 + thermowell P/N. 31396-50
Painted steel
110C
With PT100 sensor in alu box P/N. 31042-02 + connector P/N. 31672-00 + thermowell P/N. 31396-50
Painted steel
250C

P/N.

Description for DN 50 heater

3P
3P
3P
3P
3P
3P
3P
3P
3P

Spare thermostat P/N 9031-01

OUTLET ELBOW FOR LIQUID CIRCULATION HEATERS

P/N.

Control box

200

95

+5 /-10%
3 kW
4,5 kW
6 kW
9 kW
12 kW
15 kW
18 kW
21 kW
24 kW
30 kW
36 kW

Insulation

10745-01
10745-02
10745-03
10745-05
10745-06
10745-07
10745-08
10745-09
10745-10
10745-12
10745-14

AIR AND GAS CIRCULATION HEATERS


145

Power

168

OUTLET

Insulated models

150

Non-insulated models

Non-insulated models

126 about

Made of a DN 80 vessel in painted steel, a


VULCALOY flanged immersion heater with a 115C
safety thermostat with automatic reset. To heat waste
or recycled domestic water, circulating in pipework, up
to 110C max. and up to 10 bar. The heating elements
are in AISI 904L/ Din 1.4539 stainless steel which is
particularly resistant to scale formation and corrosion.
Load 12 W/cm2.

207 about

Description for DN 80 heater

Material

Pair of wall brackets for insulated heater P/N. 6048-01

Website : http://www.vulcanic.com

60

358 about

100

WALL MOUNTING BRACKETS FOR DN 50 and DN 80 HEATERS

Max.
temp.
AISI 316L / Din1.4404 450C
Painted steel
300C
Painted steel
110C
Painted steel
250C

4 Holes 10

E-mail : catalogue-vulcanic@vulcanic.com

FLUID CIRCULATION HEATERS

40

DN80 LIQUID CIRCULATION HEATERS

Applying with PED 97/23/CE article 3.3.

To heat water, fuel or oil circulating in pipework at 15 bar max.


Made of 1, 2 or 4 DN 80 vessels, in painted carbon steel, M77
screw plug immersion heaters and a safety thermostat with automatic reset, set at 115C for water and adjustable between 0 and
300C for oil. Horizontal wall mounting by adjustable brackets
(non-insulated models).
SP*= Scoured and passived

Spare thermostat P/N. 9031-01 for Non-insulated models - all LN, and insulated models up to LN 1390
Spare thermostat P/N. 9031-02 for insulated models LN 2050.

Non-insulated models

Threaded 2" BSPP

LN + 170
LN

120

100

LN - 340

70

168

150

200

OUTLET

120

LN - 100

155

Insulated models

INLET

LN + 220

250
180

128

215

OUTLET

LN - 340

120
120

70

105

15

LN-100

Heater with offset


for vessel temperature > 110C

INLET

B=60

Non-insulated models
LN+170

Threaded 2" BSPP

LN

70

120

336 +
- 10

326

375

OUTLET

120

Insulated models
105
250

Threaded 2" BSPP

OUTLET

Spare thermostat P/N. 9032-01 for all non-insulated models


Spare thermostat P/N. 9014-03 for all insulated models.
See also 2- and 4-tube models, to achieve higher powers.

DOUBLE VESSEL CIRCULATION HEATERS

Heaters for recycled or waste water up to 110C max., 15 bar. Fitted with nickel-plated copper heating elements brazed brass screw plugs. Load 8 W/cm2. Min. flow 2 m3/h.
P/N.without P/N.with Power Voltage P/N. control LN
Spare
Weight (kg)
insulation insulation +5/ -10%
(V)
box
(mm) element With/without insulation
10702-31 10742-31
36 kW 230/400 3 P 32065-46
900 2077-34
24
46
10702-32 10742-32
48 kW 230/400 3 P 32065-66 1390 2077-35
36
64
10702-34 10742-34
72 kW 400 3 P
32065-96 2050 2077-36
46
86

Heaters for aqueous liquids up to 110C max., 15 bar. Fitted with stainless steel AISI 316L/Din
1.4404 heating elements SP*, brazed protected carbon steel screw plugs. Load 5 W/cm2. Min.
flow 2 m3/h.
P/N.without P/N.with Power Voltage P/N. control LN
Spare
Weight (kg)
insulation insulation +5 /-10%
(V)
box
(mm) element With/without insulation
10702-10 10742-10
18 kW 230/400 3 P 32065-26
900 2077-14
24
46
10702-11 10742-11
24 kW 230/400 3 P 32065-26
900 2077-15
24
46

155
INLET

LN

Heaters for heavy fuel and oil up to 200C max., 15 bar. Fitted with oiled carbon steel heating elements, offset, brazed protected carbon steel screw plug, load 2 W/cm2. Min. flow
2 m3/h.
P/N.without P/N.with Power
Voltage
P/N. control LN
Spare Weight With/without
insulation insulation +5 /-10%
(V)
box
(mm)
element insulation(kg)
10701-65 10741-65 2 kW
230/400 3 P
32065-07
460 2178-02
9
15
10701-66 10741-66 3 kW
230/400 3 P
32065-07
900 2178-03
9
15
10701-67 10741-67 4,5 kW
230/400 3 P
32065-07
900 2178-04
13 23
10701-68 10741-68 6 kW
230/400 3 P
32065-07 1390 2178-05
13 23

Spare thermostat P/N. 9031-01 for Non-insulated models - all LN, and insulated models up to LN 900
Spare thermostat P/N. 9031-02 for insulated models LN 1390 and longer.

100

LN-340

LN + 220

Heaters for aqueous liquids up to 110C max., 15 bar. AISI 316L/ Din 1.4404 stainless steel heating elements SP*, brazed protected carbon steel screw plugs. Load 5 W/cm2 about. Min. flow 2
m3/h.
P/Nwithout P/N.with Power
Voltage
P/N. control LN Spare Weight With/without
insulation insulation +5 /-10%
(V)
box
(mm) element insulation (kg)
10701-03 10741-03 3 kW
230/400 3 P
32065-07 460 2077-11
8
15
10701-05 10741-05 4,5 kW
230/400 3 P
32065-07 460 2077-12
8
15
10701-07 10741-07 6 kW
230/400 3 P
32065-07 460 2077-13
8
15
10701-13 10741-13 9 kW
230/400 3 P
32065-13 900 2077-14
12 23
10701-14 10741-14 12 kW
230/400 3 P
32065-13 900 2077-15
12 23
Spare thermostat P/N. 9031-01 for all models.

105

LN
Threaded 2" BSPP

SINGLE VESSEL CIRCULATING HEATERS

Heaters for recycled or waste water up to 110C max., 15 bar. Nickel-plated copper heating
elements, brazed brass screw plugs. Load 8 W/cm2. Min. flow 2 m3/h.
Voltage
P/Nwithout P/N.with Power
P/N. control LN Spare Weight With/without
insulation insulation +5 /-10%
(V)
box
(mm) element insulation (kg)
32065-07 460 2077-31
8 15
10701-08 10741-08 6 kW
230/400 3 P
10701-10 10741-10 9 kW
230/400 3 P
32065-13 460 2077-32
8 15
10701-16 10741-16 12 kW
230/400 3 P
32065-13 900 2077-33
12 23
10701-17 10741-17 18 kW
230/400 3 P
32065-23 900 2077-34
12 23
32065-23 1390 2077-35
18 32
10701-18 10741-18 24 kW
230/400 3 P
10701-19 10741-19 36 kW
400 3 P
32065-43 2050 2077-36
23 43

180

168
128

380

336

Spare thermostat P/N. 9031-01 for all models.

120

70

120

LN - 340

15

INLET

105

B=60

Heater with offset


for vessel temperature >110C

Website : http://www.vulcanic.com

Heaters for heavy fuel and oil up to 200C max., 15 bar. Fitted with oiled carbon steel heating elements, offset, brazed protected steel screw plugs. Load 2 W/cm2. Min. flow 2 m3/h.
P/N.without P/N.with Power Voltage P/N. control LN
Spare
Weight (kg)
insulation insulation +5 /-10%
(V)
box
(mm) element With/without insulation
10702-54 10742-54
9 kW 230/400 3 P 32065-16
900 2178-04
26
30
10702-55 10742-55
12 kW 230/400 3 P 32065-16 1390 2178-05
26
30
According to PED, these appliances must not be used with dangerous fluids group1.
Spare thermostat P/N. 9032-01 for all non-insulated models
Spare thermostat P/N. 9014-03 for all insulated models.
See also 2- and 4-vessel models, to achieve higher powers.

E-mail : catalogue-vulcanic@vulcanic.com

FLUID CIRCULATION HEATERS

Non-insulated models

4 VESSELS CIRCULATION HEATERS

Heaters for recycled or waste water up to 110C max., 15 bar. Fitted with nickel-plated copper
heating elements brazed brass screw plugs. Load 8 W/cm2. Min. flow 2 m3/h.
Spare
Weight without/with
P/N. without P/N.with Power Voltage Control LN
insulation insulation +5 -10%
(V)
box
(mm)
element
insulation(kg)

LN+170
LN

41

Threaded
1 1/2" BSPP
tarauds
2" gaz
Manchons

10704-31 10744-31 72 kW 230/400 3 P 32065-99


10704-32 10744-32 96 kW 230/400 3 P 32065-99
10704-34 10744-34 144 kW 400 3 P 32065-83

672

725

675

INLET

900
1390
2050

2077-34
2077-35
2077-36

48/95
72/128
92/172

Spare thermostat P/N. 9031-01 for non-insulated models, all LN, and insulated models up to LN 900
Spare thermostat P/N. 9031-02 or insulated models LN 1390 and longer.

120

70 120

LN-340

OUTLET

Insulated models
LN + 220

160

105

LN

250

Spare thermostat P/N. 9031-01 for all models.

180

Threaded 1 1/2" BSPP

Heaters for heavy fuel and oil up to 200C max., 15 bar. Fitted with oiled carbon steel heating elements, offset, brazed protected carbon steel screw plugs. Load 2 W/cm2. Min. flow
2 m3/h.
P/N. without P/N. with Power Voltage Control LN
Spare
Weight without/with
insulation insulation +5 -10%
(V)
box
(mm) element
insulation(kg)
10704-54 10744-54 18 kW 230/400 3 P 32065-29 900 2178-04
46/52
10704-55 10744-55 24 kW 230/400 3 P 32065-29 1390 2178-05
46/52

720

672

OUTLET

Heaters for aqueous liquids up to 110C max., 15 bar. Fitted with AISI 316L/ Din 1.4404 stainless
steel heating elements SP*, brazed protected carbon steel screw plugs. Load 5 W/cm2 about.
Min. flow 2 m3/h.
P/N. without P/N.with Power Voltage Control LN
Spare
Weight without/with
insulation insulation +5 -10%
(V)
box
(mm)
element
insulation(kg)
10704-10 10744-10 36 kW 230/400 3 P 32065-49 900
2077-14
48/92
10704-11 10744-11 48 kW 230/400 3 P 32065-69 900
2077-15
48/92

100

120

70

LN - 340

120

According to PED, these appliances must not be used with dangerous fluids group 1.
Spare thermostat P/N. 9032-01 for all non-insulated models
Spare thermostat P/N. 9014-03 for all insulated models.

O 15

Liquid circulation heaters must be controlled


by a system which is independent from the
safety system and measures the fluid output
temperature.

INLET

Heater with offset immersion


heaters for vessel temperature > 110C

105

B=60

DN 80 CIRCULATING LIQUID HEATERS WITH DN 80 FLANGE (in and outlet)

Applying with PED 97/23/CE article 3.3.


To heat circulating water, fuel or oil.
Made of a DN 80 vessel in painted carbon steel or stainless steel
AISI 316L/Din 1.4404, insulated or Non-insulated, DN 80 PN16
FS inlet and outlet, a DN 80 flange immersion heater, and a safety thermostat with automatic reset, adjustable between 0C and
300C. Fitted with a 1/4BSP threaded thermowell on the outlet
pipe, for a control sensor.
704

429
170

258

215

136

Non-insulated models

275

LN

300

140

Insulated models

300

275

LN-390
120

LN

140

Heater with offset


for vessel temperature > 110C
105

B=60

Spare thermostat P/N. 9032-01 for all non-insulated models


Spare thermostat P/N. 9014-03 for all insulated models.

Heaters for oil, fuel or heat transfer fluid up to 110C, 25 bar. Fitted with oiled carbon steel tube
heating elements, load 2 W/cm2, welded, vessel in painted carbon steel. Min. flow 2 m3/h.
P/N. without P/N. with Power
Voltage
Control
LN
Spare Weight without/with
insulation insulation +5 -10%
(V)
box
(mm) element insulation(kg)
10761-21 10765-21
8 kW
230/400 3 P
32065-07 1600 2081-04
67/50
10761-22 10765-22 10 kW
230/400 3 P
32065-13 1900 2081-05
75/57
10761-23 10765-23 12 kW
230/400 3 P
32065-13 2200 2081-15
82/62
10761-24 10765-24 13,5 kW 230/400 3 P
32065-13 2500 2081-06
89/67
Spare thermostat P/N. 9032-01 for all non-insulated models
Spare thermostat P/N. 9014-03 for all insulated models.

170

140

300

429

LN-390
120

Heaters for recycled aqueous liquids up to 110C max., 25 bar. Fitted with AISI 316L/Din 1.4404 stainless steel
heating elements SP*, load 4 W/cm2, welded. vessel in AISI 316L/Din 1.4404. stainless steel Min. flow 2 m3/h.
P/N. without P/N. with Power
Voltage
Control
LN
Spare Weight without/with
insulation insulation +5 -10%
(V)
box
(mm) element
insulation(kg)
10761-11 10765-11 15 kW
230/400 3 P
32065-23 1600 2181-56
67/50
10761-12 10765-12 21 kW
230/400 3 P
32065-23 1900 2181-58
75/57
10761-13 10765-13 24 kW
230/400 3 P
32065-23 2200 2181-59
82/62

Heaters for oil, fuel or heat transfer fluid up to 200C, 25 bar. Fitted with oiled carbon steel heating elements, offset , load 2 W/cm2, welded, vessel in painted steel. Min. flow 2 m3/h.
P/N. without P/N. with Power
Voltage
Control
LN
Spare Weight without/with
insulation insulation +5 -10%
(V)
box
(mm) element insulation(kg)
10761-71 10765-71
8 kW
230/400 3 P
32065-07 1600 2085-04
68/51
10761-72 10765-72 10 kW
230/400 3 P
32065-13 1900 2085-05
76/58
10761-73 10765-73 12 kW
230/400 3 P
32065-13 2200 2085-15
83/63
10761-74 10765-74 13,5 kW 230/400 3 P
32065-13 2500 2085-06
90/68
According to PED, these appliances must not be used with dangerous fluids group1.
Spare thermostat P/N. 9032-01 for all non-insulated models
Spare thermostat P/N. 9014-03 for all insulated models.

Website : http://www.vulcanic.com

E-mail : catalogue-vulcanic@vulcanic.com

FLANGE IMMERSION HEATERS TYPE 2006


UP TO DN 700

42

They are one of the most widely used appliances for heating super heated steams,
compressed gases or liquids via natural or forced convection. Flange heaters are horizontally or vertically installed
bolted to a flange or welded to a tank wall or nozzle, for stagnating fluids or to a vessel for circulating fluids.
Those equipments are designed and manufactured for installation on vessels in compliance with 97/23/EC European directive
(PED). Despite the fact they are considered as a component of the vessel and as such do not have to comply with the
PED, VULCANIC is able to supply you with a justifying file and a certificate
of pressure test.
Terminal box

Compression gland

Heating elements

Flange

Offset

Baffle

Safety device

Flange immersion heater consists of hairpin bent tubular heating elements welded or brazed into a flange and provided with
wiring boxes for electrical connections.
These heating elements are connected together by baffles, linked by spacers neither blocking the element dilatation nor the
fluid circulation.
The terminal box contains the power supply terminals or crossbars, as well as the limitation or safety devices. It is offset from
the flange when the conditions of temperature justify it, and it is protected from its radiation by one or more shields.
The inlet compression glands for the power and control cables are positioned on the bottom part.
In the event of vertical installation of the immersion heater with terminal box upwards, its flange is covered with a heat insulator,
limiting the effects of natural convection.

All applications must consider the suitability of the sheath material, the correct power density, the flange size and
temperature/pressure rating, the available insertion length, and the appropriate terminal enclosure.

Advantages of the
standard design :

Baffles helping the convection and supporting the heating bundle, linked by spacers also ensuring a role of slide
during the mounting or racking procedures.

Terminal box to IP 55, made of epoxy painted steel sheet, for


installation under a shelter, with optional roof for outdoor use and
alternative stainless steel box to IP 66.

Two limitation or safety devices, independent and interchangeable.

Lifting ears providing an easy handling, in horizontal position as well


as in vertical position.
Optimum arrangement and compactness of the heating
elements. The external diameter of the heating bundle
allows the installation of all these immersion
heaters inside a tube designed for
nominal pressure PN63 / 300 LBS

Website : http://www.vulcanic.com

E-mail : catalogue-vulcanic@vulcanic.com

EXPLOSION PROTECTION TYPES OF


FLANGE IMMERSION HEATERS

43

FLAMEPROOF ENCLOSURE - Marking EExd (EN50 018)

gap-s

Protection d

300

CENELEC

EN 50 018

Germany

France

Great Britain

VDE 0170-171 T.5 NF EN 50 018 BS EN 50018

The ignitable parts are enclosed in a junction box that can bear
the pressure built up by an explosion (dampening effect), and
prevent the transmission of the explosion to the environment

Protection EEx d "explosion-proof" comprises strong thickness terminal boxes and can
receive traditional terminals and
thermostats.

Available temperature control devices :

Liquid Heating
- thermocouple type J or K welded on a heating element
- thermocouple J or K inside protective well (fluid measurement)
- fuse probe inside protective wells (only for T3 up to T6)
Gas Heating
- thermocouple type J or K welded on a heating element

INCREASED SAFETY - Marking EExe (EN 50 019)

Special measures have been taken to create the possibilities of increased safety in order to prevent higher surface temperatures as well as sparks and arcing in the inner- and outer parts of the electrical apparatus.
Protection e

CENELEC

EN 50 019

Germany

France

Great Britain

VDE 0170-171 T.6 NF EN 50 019 BS EN 50019

Protection EEx e "increased security" comprises low thickness metal sheet terminal
boxes. They are easy to open. The compression glands are also of a simplified
technology. Cables used are usual cables.
On the other hand, the sparks are prohibited
in these boxes, which demand EEx e
terminals and exclude the possibility of
installing thermostats.

Website : http://www.vulcanic.com

E-mail : catalogue-vulcanic@vulcanic.com

PROTECTION TYPES OF
IMMERSION HEATERS

44

FLAME PROOF ENCLOSURE & INCREASED SAFETY BOX - Marking EEx de

The connection casing consists of two components with different types of protection :
Casing with connections of the heating elements as well as switching devices of the temperature sensors.
Type of protection FLAME-PROOF ENCLOSURE EEx d
Connection box for the connection of the power and control cables,
type of protection INCREASED SAFETY EEx e

Available sizes : DN 40 up to DN 700


Material : CG-20 grey cast iron or carbon steel St 37 painted, with metric cable
glands.

View of an EEx e enclosure

View of an EEx d connection box

In order to monitor the temperature of explosion-proof heating elements, VULCANIC installs a temperature limiter and a temperature controller as standard :

-Temperature limiter with manual reset function, adjusted in accordance with the respective temperature class.
-Temperature controller, individually adjustable below the limiter adjustment.

CONTACT US WITH YOUR SPECIFIC EXPLOSION PROTECTION NEEDS.


Website : http://www.vulcanic.com

E-mail : catalogue-vulcanic@vulcanic.com

HIGH FLUX HEATERS TYPE COMPATHERM

45

ADVANCED TECHNOLOGY

The high thermal flux shielded resistor technology derives from research carried out at the
French Nuclear Studies Centre in Grenoble as part of the thermohydraulic investigations carried out into the cores of nuclear reactors. The specific nature and reliability of this technology
have found ready-made applications in the world of industry with performances capable of solving most of the heating issues in places where conventional technologies reach their limits.
Compacted insulator

Feeder link

Supply cable

Thermocouple in thermowell
Leakproof fused nose

Case
Thick cover

Heating wires parallel to the cover

APPLICATIONS :
COMPATHERM is designed to heat liquids and gases. It heats a fixed or variable flow of fluid
to up to 750C continuously at high pressure levels of up to 250 bar.
CONSTRUCTION :
Construction consists of a refractory steel or stainless steel envelope with two ports for flanged
connections to the inlet and outlet of the fluid to be heated. It contains one or several high flux
technology heating rods.
ADVANTAGES :
The fluid circulates in an annular space around the heating elements contributing greatly to the
thermal exchange.
The heating elements can be loaded with a specific load up to 70 W/cm2 making this technology particularly advantageous in terms of compactness and overall size.

HIGH FLUX ROD

SINGLE ROD

COMPATHERM ND 20 to ND 50 are assembled in series


or in parallel, with or without heat lagging, fitted with a regulation sensor, a safety probe and a safety thermocouple on
the heating element.

230V single or three phases, 400 V single or three phases, up to 660V three phases.

MULTIRODS

COMPATHERM ND 125 to ND 600 comprise 2 to 48 high flux


technology rods supplying power up to 2.5 MW, with or without
cladding.
Power is always controlled by a thyristor block operating in pure
wavetrain mode or by phase angles. The power stages can be
offset for the gradual engaging of the power by an
incremental system.

COMPATHERM units are built in compliance with 97/23/EC Pressure Equipment Directive, as per article 3 3 categories I to IV.
According to your requirement, they can be ATEX 94/9/CE protection EEx d II C certified and mounted on a skid with a full power and control system.

Built to order or to customer specification, for further information please contact the Vulcanic projects team

Website : http://www.vulcanic.com

E-mail : catalogue-vulcanic@vulcanic.com

PROCESS CIRCULATION HEATERS

46

DESIGNER & MANUFACTURER OF ELECTRICAL HEATING & CONTROL

SOLUTIONS

Vulcanic designs and manufactures electric process heaters


and their control systems for use in normal or hazardous
areas. We have an extensive experience in the supply of
equipment to a variety of industries :
- Power generation
- Aeronautics
- Food and beverages
- Oil and Gas companies
- Marine
- Chemicals
- Nuclear
- Automotive
VULCANIC products can be customised depending on your
requirement.

DESIGN :

According to your specific requirement


Supply of thermal, electrical and mechanical
calculation notes.
Construction codes: CODAP, AD Markblatter,
ASME VIII div 1...
DN 125 up to DN 700

CERTIFICATION :
All of our equipment are manufactured in accordance with EN ISO 9001.
Heaters can be supplied in full compliance with :
Pressure Equipment Directive 93/23/CE
category I to IV
ATEX 94/9/CE
Available protection for heaters :
EEx d, EEx de, EExe
Available protection for instrumentation :
EEx d
Marking temperature T1....T6
CE marking.

Website : http://www.vulcanic.com

DN 80
4 vessels connected in series.
Air heater 6 kW / 2 bar .
Marking :

0081

II 2 G EEx ed IIC T4

High flux heater type


compatherm.
240 kW / 40 bar
Outlet temperature :
550C / Medium :
Methane / H2.
Protection : EExd II C
E-mail : catalogue-vulcanic@vulcanic.com

PROCESS CIRCULATION HEATERS

47

A COMPETITIVE DIFFERENTIATION FOR YOUR SOLUTION IN ELEC-

TRICAL HEATING AND CONTROL

CONTROL PANELS :

Vulcanic control panels are in full accordance with EU


requirements.
Several types of temperature control are available.

Control panel 600 A


2 Power stage 165 kW / 400 V 3P

ON/OFF control
Power control in one or multi-stages by contactors

POWER STEP control :


Multi-stages are controlled by contactors but the main
stage is controlled by thyristors.

THYRISTOR control :
100% of the load is controlled by thyristors

SPLIT control :
Ideal solution for large heating powers. The power load is
divided into smaller power stages which are controlled by
thyristors.
H2/N2 HEATER DN 600 PN 40 380 kW/660V 3P
OUTLET temperature : 550C / 13 bar

Protection EEx e

Power control panel


1286 A / 400 V 3P
Split control, 27 power stages
33 kW / 400 V 3P
Remote control cabinet

VULCANIC, THE GLOBAL OFFER ALL IN ONE

- Gas and Liquids circulation heaters


- Power and temperature control panels
- Manufacturing in accordance with quality systems
- Documentation with test reports
- Commisionning & start-up
- After sales service

Skid Heater / Control Panel


36 kW / 400 V 3P
Heating up to 750 C
Flow variation 0 up to 100 %
during the process.

High flux heater type Compatherm


Fluid : Water
Power : 70 kW/10 bar
Load : 52 W/cm2
Code : CODAP 2000
Material : AISI 316L/1.4404
Website : http://www.vulcanic.com

E-mail : catalogue-vulcanic@vulcanic.com

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