Documente Academic
Documente Profesional
Documente Cultură
2004
Canada
NORAC Systems International Inc.
CALL TOLL FREE: 1-800-667-3921
(306) 664-6711
SHIPPING ADDRESS:
3702 Kinnear Place
Saskatoon, SK
S7P 0A6
United States
NORAC, Inc.
CALL TOLL FREE: 1-866-306-6722
(952) 224-4142
SHIPPING ADDRESS:
6667 West Old Shakopee Rd., Suite 111
Bloomington, MN
55438
www.norac.ca
Improving the Competitiveness of Industry and Agriculture
through Precision Measurement
Printed in Canada
Copyright 2004 NORAC Systems International Inc.
Reorder P/N: 446BC-MAN2 Revision D
NOTICE
NORAC Systems International Inc. reserves the right to improve products
and their specifications without notice and without the requirement to update
products sold previously. Every effort has been made to ensure the accuracy
of the information contained in this manual. The technical information in this
manual was reviewed at the time of approval for publication.
Table of Contents
1
2
3
4
INTRODUCTION.................................................................................................... 1
CHECK YOUR SOFTWARE VERSION ............................................................. 1
OPERATOR SAFETY ............................................................................................ 2
GENERAL SYSTEM DESCRIPTION .................................................................. 4
4.1
4.2
4.3
4.4
4.5
4.6
5
INSTALLATION ....................................................................................... 5
SENSORS ................................................................................................ 5
POWER CABLE ....................................................................................... 7
SENSOR CABLES .................................................................................... 8
CONTROL PANEL ................................................................................... 8
REMOTE CONTROLS ............................................................................ 10
5.1
TYPICAL OPERATION ........................................................................... 11
5.1.1
Using the Toggle Switches .......................................................... 13
5.1.2
Change to Automatic or Manual Mode....................................... 13
5.1.3
Adjust the Target Height (Setpoint) ............................................ 14
5.1.4
View the Actual Boom Height ..................................................... 14
5.1.5
Change the Sensitivity of the System (SENSI) ............................. 14
5.1.6
Change Between SOIL and CROP mode .................................... 14
5.2
UNDERSTANDING PERFORMANCE ISSUES ............................................ 16
5.3
UNDERSTANDING CROP MODE ............................................................ 19
5.4
MENU NAVIGATION............................................................................. 21
5.4.1
Normal Operating Screen ........................................................... 21
5.4.2
Main Menu Overview.................................................................. 22
5.4.3
Menu Structure Map ................................................................... 23
6
6.1
INITIAL POWER UP .............................................................................. 24
6.2
INSTALL............................................................................................... 24
6.3
RETUNE............................................................................................... 25
6.4
AUTOMATIC SYSTEM SETUP ....................................................... 26
6.5
MANUAL SYSTEM SETUP ............................................................. 40
6.5.1
Setting Up Sensors ...................................................................... 40
6.5.2
Setting Up Hydraulic Valves....................................................... 42
6.5.3
Turning Booms OFF or ON ........................................................ 46
6.5.4
"Other ?" SETUP Options .......................................................... 46
6.5.5
"Other ?" SENSOR Options ........................................................ 47
7
8
MAINTENANCE ................................................................................................... 49
TROUBLE SHOOTING ....................................................................................... 51
8.1
8.2
8.3
8.4
8.5
8.6
9
1 Introduction
Congratulations on your purchase of the Norac UC3 automated sprayer boom
height control system. The system is manufactured with top quality
components and is engineered using the latest technology to provide
operating features and reliability unmatched for years to come.
When properly used the system can provide protection from sprayer boom
damage, improve sprayer efficiency, and ensure chemicals are applied
correctly.
Please take the time to read this manual completely through before attempting
to use the system. Although the UC3 has been designed for easy set up and
use, a thorough understanding of this manual will ensure that you receive the
maximum benefit from the system. If you have any questions or comments
regarding the operation of the UC3 please contact Norac at any of the
numbers below. If you require service, phone us or visit our web site for the
location of the Norac Service center nearest to you.
Phone (toll free):
1-800-667-3921
in Canada
1-866-306-6722
1-306-664-6711
E-mail: service@norac.ca
Web Site: www.norac.ca
Operator Safety
Figure 1 shows the general layout of the UC3 Boom Control system. The
function of each of the major system components is described in this section.
POWER CABLE
SENSOR CABLE
CONTROL BOX
JUNCTION BOX
or BRANCH
CONNECTION
SENSOR BRACKET
OPTIONAL
SENSOR (LI)
OPTIONAL
CENTER
SENSOR (ML)
OPTIONAL
SENSOR (MR)
OPTIONAL
SENSOR (RI)
OPTIONAL ROLL
SENSOR (MR)
OPTIONAL
SENSOR (LI)
LEFT SENSOR (LO)
OPTIONAL CENTER
SENSOR (ML)
OPTIONAL
SENSOR (RI)
RIGHT SENSOR (RO)
4.1 Installation
For proper installation of the UC3 boom control system please refer to the
installation manual for your model of sprayer.
4.2 Sensors
Two sensors are provided with your UC3 boom control kit. The sensors use
ultrasound to measure the distance to the ground, or the top of the crop. A
minimum of two sensors can be used to achieve control of the left and right
booms. These sensors are mounted on the outer sections of each boom with
the mounting brackets provided (see Figure 2).
MOUNTING
BRACKET
ULTRASONIC
SENSOR
Norac ultrasonic sensors are designed to work best in the brackets provided
(shown above). If you decide to use a different style of sensor mount you
may limit the performance of the sensor and/or void your warranty.
Further, it is important to follow the guidelines in the Installation Manual
provided with your kit for mounting the sensors. The sensors should be at
least 9 inches above and 9 inches in front of the spray nozzles.
The optional center sensor is very useful for setting your initial spray height
when you begin a field. It is true that the center height will not change
much, in consistent soil conditions, since both ends of the main boom
follow the height of the power unit. However, it is extremely difficult to
accurately judge the booms actual height from the cab. It is also normally
quite difficult for the operator to see the center section nozzles. It is
common for operators to be in error from 8 to 12 inches or more. How
often does your operator check nozzle height with a tape measure? The
UC3 panel will give you an actual height reading in the cab, and allow
active control to the desired height.
Another good reason for the main boom sensor is that soil conditions
change along with the weight of the machine. As the level of fluid in the
tank of the sprayer changes throughout the day and soil conditions vary, the
height of the center boom will change because of the amount the tires sink
into the soil. To ensure proper chemical application, a center sensor may
be mounted as in Figure 3 to control the main boom (center mast) height.
POSSIBLE CRASH
WITHOUT ADDITIONAL SENSORS
CRASH AVOIDED
WITH ADDITIONAL SENSORS
CONNECTS TO
SENSOR TRUNK CABLE
WING SENSOR
(LO OR RO)
OPTIONAL CENTER
SENSOR (ML)
WING SENSOR
(LO OR RO)
The front face of the control panel is shown in Figure 7. This section gives
a general description of each item shown on the control panel.
UC3
BOOM
CONTROL
LCD SCREEN
SENSOR DISPLAY
/SETUP SWITCH
+/- SWITCH
SENSOR
DISPLAY
POWER SWITCH
SETUP
(NO)
(YES)
AUTO
MANUAL
AUTO/MANUAL
SWITCH
the direction will decrease the setting. If the switch is held, the number
will continue to automatically increase or decrease. The rate of change will
increase with the time you are holding the switch.
If the selections for the menu item are to be picked from a list, this switch
will present the next selection in the list. When in AUTO mode use this
switch to modify the control height set point.
Not all menus allow the user to change the setting with the +/- toggle
switch. Some screens are only for informational purposes. In a menu
where a setting cannot be changed, the +/- toggle switch is ignored.
System Operation
This section outlines the systems features and controls during basic field
operation. Before you can operate your UC3 system in automatic, it needs
to be configured either automatically or manually. If your panel will allow
automatic mode as shown below, it has been configured. If your panel will
not allow automatic mode, it will attempt to begin or resume automatic
setup. Refer to Section 6 for configuration instructions.
RIGHT BOOM
ACTUAL HEIGHT
LEFT BOOM
TARGET HEIGHT
LEFT BOOM VALVE
COMMAND (DOWN)
11
Meaning
Minimum
Override
This screen indicates that an attempt has been made to adjust the target
height below the minimum height allowed. Refer to Section 6.5.5.1 for
more information.
SafteyOn
This screen means that the system is inhibiting automatic mode because the
sprayer indicates that it is not ready (not in motion or operator seat switch is
invalid etc). Your system must be wired properly and the sprayer must
have the proper sensors to take advantage of this feature see Section
6.5.4.1 for more information.
>>>>>>>>
>>>>
The control panel is busy with a task that may take a few seconds. Wait for
the arrows to disappear before activating any UC3 toggle switches.
12
5.1.1
All functions on the UC3 panel are activated using its three toggle switches.
To access either the SENSOR DISPLAY or SETUP menus, make sure you
are at the Normal Operating Screen. Toggle toward the word describing
the menu you wish to access. To adjust the setting of individual menu
items use the +/- switch while the item is displayed.
UC3
UC3
BOOM
CONTROL
BOOM
CONTROL
SENSOR
DISPLAY
SENSOR
DISPLAY
SETUP
SENSOR
DISPLAY
AUTO
MANUAL
SETUP
SETUP
AUTO
MANUAL
Menu items will time out and return to the Normal Operating Screen after
30 seconds. If you wish to return to the operating screen sooner, press and
hold the SETUP switch for two seconds. Any new settings will take affect
once the Normal Operating Screen is displayed.
If you wish to lock the sensor height readings on the screen indefinitely,
press the + switch once while viewing the desired sensors. This will
override the timeout feature.
5.1.2
switches for more than two seconds, your panel will switch ALL booms
(left, right, main, and roll) to manual mode. This feature provides a
convenient method of switching to manual mode when folding the sprayer
for transport.
5.1.3
Adjust the target height setting with the +/- switch while in AUTOMATIC
MODE. The smallest target height setting allowed is called the minimum
height override. By default the minimum height settings are 25 inches in
soil mode, and 25 inches in crop mode. See Section 6.5.5.1 to adjust these
settings.
You can also adjust your target height by pressing the sprayer's main lift
control switches. Each press of the up switch will increase the target height
by one inch. Each press of the down switch will decrease the target height
by one inch.
5.1.4
Toggle SENSOR DISPLAY to view the actual boom heights. This screen
will show you the left, main (center), and right boom heights. Toggle
SENSOR DISPLAY again to view additional sensors if they are installed.
You can view the height screens in both automatic and manual modes. See
Section 5.4.2 for more information on the sensor height screens.
5.1.5
The SENSI setting can be adjusted in both manual and automatic modes.
Toggle SETUP to view the current SENSI setting. While viewing this
screen toggle the +/- switch to adjust the value.
A lower number will reduce the system sensitivity and improve stability.
Increasing the number will speed up the response.
Five is the normal setting. At the start of operation, before the sprayer is
warmed up, a lower SENSI setting may be required for stable control. As
the sprayer warms up, increase the SENSI up until the performance reaches
an optimum level.
Changes in terrain that include driving through ditches and over terraces are
special performance cases. This type of terrain can cause the sprayer to
pitch and roll significantly. See Section 5.2 for a discussion of performance
issues.
5.1.6
The SOIL or CROP setting can be adjusted in both manual and automatic
modes. Toggle the SETUP twice to view the current setting. While viewing
this screen use the +/- switch to change between SOIL and CROP mode.
14
15
Important design issues include the style of main boom mount (for example,
center pivot or nonparallel links), the amount of mechanical damping and
spring centering on the main boom mount, and whether a main boom roll
system is available on the sprayer. All of these factors together determine
the maximum sensitivity setting you can run on your UC3 system. This in
turn will set the reaction time of the boom in a given situation.
The UC3 electronics are rarely the limiting factor in determining overall
automatic height control performance.
Sensor Reading Over Ditches, Waterways and Outside Rounds
Many situations exist where one sensor may be reading over terrain that
does not accurately reflect the situation for the rest of the boom. For
example, if you are spraying along a waterway, it may be necessary to run
the outer boom sensor out into the waterway itself. This situation is similar
to the one picture in Figure 4. In this example the outer sensor will bring
the boom lower than desired and may put the mid-point of the boom at risk.
Outside rounds adjacent to very weedy areas or tall thick grass are examples
of the opposite situation. In this situation the outer sensor may bring the
boom higher than desired (if the sensor cannot read through the thick grass).
In these situations the operator must remain alert and override automatic
control when necessary. Addition of the optional severe terrain sensors will
greatly improve performance in these situations.
Driving Through Ditches and Over Terraces
Changes in terrain that include driving over terraces or through ditching are
special performance cases. This type of terrain can cause the sprayer or
spray cart to pitch and roll significantly. For most boom designs, these
changes are instantaneous at the boom tip. No wing cylinder or hydraulic
system will be fast enough to correct for the error induced.
There are two solutions to this problem. The first solution is for the
operator to recognize these situations before they occur and manually raise
the boom section(s) to a safe height. Overriding automatic control is made
intentionally easy. As soon as the sprayers boom switch is operated the
system will switch that boom to manual control. To return to automatic, use
the AUTO/MANUAL switch. This solution is no different than what would
occur with no control system present.
The second solution is to add a roll control system to your sprayer (if one is
available). This type of system will compensate for the sprayer roll in this
situation and also add stability to your boom in normal operating
conditions.
Sensing Further Ahead of the Boom
Moving the sensor farther ahead of the boom is not an acceptable solution
to any performance issues. The reason is that as the sensor is moved further
17
"No Crop
Area"
Boom Stability in Crop
In general the top of the crop is a more inherently variable target than soil.
Put simply, given identical control settings, your height control would be
more active when operating in crop than in soil. To allow for this, many
settings are customized automatically when you change modes on the UC3
panel. This is designed to provide a more stable response in crop mode.
The tradeoff is that the system will also be slightly slower to respond in
crop mode than in soil mode.
19
Thin Crop
Ultrasonic sensors operate by bouncing sound waves off of the desired
target. A minimum signal level is required from the crop in order to use it
for control purposes. This is no different than the fact that your radio must
be at a certain minimum volume level before you can physically hear it.
Different types of crop, and crops at different stages of development return
varying levels of sound. The following are some general guidelines.
In row crops the sensor must be positioned over the row to use the
crop signal or between the rows to use the ground signal.
If the sensor runs too close to the heads, they may not return
enough signal to be seen, or they may be blanked out. The nozzles
must be at least 22 inches from the crop. Slightly higher target
height settings will work better in thin crop
20
When the control panel is turned on the screen will flash the current setup
type, followed by the panel software version. The Normal Operating
Screen will then be displayed, pictured below. The operating screen
provides information pertaining to the height and mode of the booms. A
more detailed description of operating screens is given in Section 5.1
Typical Operation. The operating screen is the starting point, and ending
point for navigation through the menu structure.
30
MM
35
UC3
BOOM
CONTROL
BOOM
CONTROL
SENSOR
DISPLAY
SENSOR
DISPLAY
SETUP
SENSOR
DISPLAY
AUTO
MANUAL
SETUP
SETUP
AUTO
MANUAL
21
5.4.2
Navigating past the end of the menu will return the panel to the operating screen
More
Roll
25
31
0.5
29
31
32
30
MM
35
SENSOR DISPLAY /
SETUP Switch
Setup
Menu
Sensi
Soil ON
Or
Crop ON
ReTune?
Install?
More
Navigating past the end of the menu will return the panel to the operating screen
22
5.4.3
Other
18
Section 6.5.1.3
MHC
25
Sht
Cht
?
?
Main
Left
More
Roll
MHS
Roll
Right
SENSOR
DISPLAY
Avg
MR
1290
LI
LO
27
Section 5.1.4
31
MM
29
Section 5.1
Section 5.1.5
On
Section 5.1.6
More
?
Left
Right
KPDZ-
YES
?
?
Roll
3571
ROht
RO
32
3570
28
31
On
100
50
105
KP37
Section 6.5.2
Main
Other
DZ-
Section 6.2
Install?
RI
30
3568
Left
Section 6.3
RIht
3569
LOht
YES
28
ReTune
27
3567
LIht
32
Soil
MLht
Section 6.5.1
0.5
Sensi
Section 6.5.1
ML
YES
32
SETUP
Section 6.5.1
15
30
MRht
Rght
YES
?
RemS
Off
Section 6.5.4
On
Main
On
-DZ 103
Roll
Off
DZ
10
-KP
49
DZ
99
KP
50
-DZ
KP 175
DZ
DZ
KP
50
Section 6.5.2
-KP
35
Section 6.5.2
KP 150
Section 6.5.2
23
System Configuration
Before the UC3 boom control system will function properly some
information about the sprayer and connected sensors is necessary. When
the panel is turned on for the first time, the UC3 panel guides the user
through the Automatic System Setup. This procedure is described in
Section 6.4.
Normally the system will automatically configure and calibrate itself to the
sprayer. If this process does not produce the desired results, refer to
Section 6.5 for details on Manual Setup.
6.2 Install
You can rerun the automatic system configuration after the panel has gone
through its initial power up procedure. This is useful if a previously
configured UC3 system is being moved to a different sprayer. To do this,
navigate to the "Install ?" item in the setup menu and confirm with the
AUTO (YES) switch.
The procedure described in Section 6.4 will begin. If you confirm this
menu item by accident, you can exit by pressing NO (Setup) before
confirming a sprayer type. No settings will be lost. As soon as you confirm
a sprayer type and see the "Dfalting" message at step 8 in Section 6.4, all
previous system settings will be lost.
24
6.3 ReTune
From time to time it may be necessary to recalibrate the UC3 electronics to
your sprayers hydraulics. Examples of such times are: when a hydraulic
solenoid valve is changed; when the hydraulic pump is changed or adjusted;
and when the normal working temperature of the hydraulic oil has shifted
significantly from when the system was previously calibrated.
If you are running a pull type sprayer and use different tractors to operate
the sprayer, you should run the Retune procedure each time the tractor is
changed. To do this, navigate to the "Retune ?" item in the setup menu and
confirm with the YES (Auto) switch. The procedure described in Section
6.4, starting at Step 13 will begin.
Follow the guidelines listed in Section 6.4 Steps 1 to 7 before proceeding at
Step 13 (check weather caps, level booms, working RPM etc.).
25
26
Step 8
Select
Sprayer
Type+/-
Dfalting
Scanning
Step 9
Sensrs
27
Step 10
Main
Control?
Step 11
Auto
Auto
Roll
Control?
28
Step 12
Manually
Move
Up
XX
Left
Left
Use the sprayer's manual controls to move the left boom up. Do not
continue if the wrong boom moves.
Use the multifunction hand-grip or joystick to move the boom up at
least two feet in one continuous motion. If the wrong boom moves,
or no boom is moving, exit the configuration by powering down the
control panel. Consult the installation manual for your system to
check the hydraulic plumbing and electrical wiring of your system.
When you power up the panel again the automatic configuration
will resume.
Left
52
29
Manually
Move
Manually
Move
Manually
Move
Manually
Move
Manually
Move
Manually
Move
Manually
Move
Move
Move
Left Boom
Right Boom
Left
Rght
Move
Move
Move
Main
Move
Main Boom
Main Boom
Roll
Move
Roll
30
Up
Up
Right Boom
Down
Dn
Rght
Dn
Down
Main
Up
Up
Dn
Down
Roll
CW
Clockwise
Roll
CCW
CounterClockwise
Manually
Working
Level
Height
Booms
at
Proceed?
Step 14
Hold
Auto
Until
Done
DZ
STP1
If your sprayer is a John Deere 4710 you may need to step on the
brake pedal when the main lift is being tuned to provide enough
pressure for the main lift to raise.
31
32
Done
Step 15
55
MM 47
30
Step 16
AA 30
35
Step 17
AA 35
Increase the target height to 35 inches with the +/- switch. Observe
the behavior of the booms.
33
34
Step 18
MM 37
If your boom does not appear to be level at the desired height read
on. Otherwise your system is ready to use.
In manual mode, the control panel shows the nozzle heights of your sprayer,
for each boom section. The actual displayed heights may not be exactly the
same as your target height. The sensitivity setting determines the degree of
acceptable error between the two. See the description of SENSI in Section
5.4.2 for more information.
When you selected a particular type of sprayer during the configuration
process, typical mounting positions for the sensors were assumed. If your
boom is not level at the proper height, confirm sensor height readings by
following the procedure in Section 6.5.1.2.
34
Sprayer Models
AN1
AN2
AND
AP1
AS2
BT1
BT2
CS1
CS2
FC1
FT1
FT2
GM1
HG1
JD4
JD5
NH1
NT1
OM1
OM2
OM3
PT1
RG1
RG2
RG3
RG4
SM1
WR1
WR2
The sprayer type setting tells the panel some basic setup information about
your sprayer. When you purchased your system the three-letter suffix on
the part number indicates the type of your system. For example, if you
purchased a UC3-BC-JD4, you should select the "JD4 " type.
35
TimeOut! Retry
Explanation
Possible Causes
Required Action
a.
a.
b.
b.
c.
c.
SNR
2521
Retry
Explanation
Possible Causes
Required Action
a.
a.
b.
Faulty sensor.
b.
Replace sensor
36
Table 4 Continued
TooHigh!
Retry
Explanation
Possible Causes
Required Action
a.
a.
b.
TooLow!
Retry
Explanation
Possible Causes
Required Action
a.
a.
b.
Too
Many
Retry
Explanation
Possible Causes
Required Action
The
system
has
detected that too many
sensors are connected.
a.
a.
37
Table 4 Continued
SN=0
det
Retry
Explanation
Possible Causes
Required Action
a.
a.
Wiring
replace sensor(s)
Retry
Explanation
Possible Causes
Required Action
The
system
has
detected voltage on the
wrong wire.
a.
a.
b.
b.
Bakwards
Retry
Explanation
Possible Causes
Required Action
a.
Wiring
or
hydraulic
plumbing problem.
a.
b.
Extremely under-damped
boom.
b.
38
Left
Confirm
Outer
+/-
to
Auto
to
Change
Use the +/- switch to view a list of available sensors. You cannot confirm
with the YES (AUTO) switch until a serial number is displayed on screen
(see next prompt).
2531 34.5
This screen indicates that serial number 2531 is connected and reading a
current height of 34.5 inches. To select this as the left outer sensor
confirm with the YES (AUTO) switch. To view the next available serial
number toggle the + switch. To turn this sensor location off toggle the switch.
Once the entry is confirmed, you will be required to manually enter the
sensor serial numbers for each of the remaining boom location in the
following order: Right Outer, Main Lift, Left Inner, Right Inner, and Roll.
Set the locations that you are not using to OFF by toggling the switch. .
You will only be prompted to enter location and serial number information
until all the available sensors are used up.
39
6.5.1
Setting Up Sensors
Navigating past the end of the menu will return the panel to the SensorMore Menu
Left
Inner
LI
off
LOht
25
Informs you that no left inside (LI) sensor is installed; or else shows
the information as described for LO. Depending on sprayer type
this menu item may not be displayed.
Informs you that the current height reading of the LO sensor is 25
inches. This reading is not averaged.
Left
Informs you that serial number 1240 is installed as the left outer
Outer
(LO) sensor.
LO
1240
Navigating past the end of the menu will return the panel to the SensorMore Menu
40
3. Navigate to the boom section you put the sensor on, for example
"Right ?" if the sensor is mounted on the right hand boom.
Press AUTO (YES).
4. Navigate to the boom location you mounted the sensor on, for
example RO for the right outer sensor. This screen will show
the previously installed sensor serial number (if any) as shown
in the table above. Use the " + " switch to toggle through a list
of available sensor serial numbers. If you wish to turn this
sensor off press " ".
1. Make sure the sprayer boom is unfolded and the sensors are
located over bare soil or gravel. Position the boom at a normal
working height. Do not conduct this procedure over standing
crop or tall grass/weedy areas.
41
5. To return to the operating screen, press and hold SETUP for two
seconds.
6.5.2
There are two key settings for each valve direction (for example, the left up
direction). These settings are valve deadzone - abbreviated DZ, and valve
gain - abbreviated KP. The deadzone setting represents the size of electrical
signal required at the solenoid valve to cause a boom speed of one inch per
second. The gain setting is inversely related to the maximum speed of the
boom. That is, the faster the boom the lower the gain setting.
The left channel is described below. For the other channels the basic
structure and behavior is the same..
Navigating past the end of the menu will return the panel to the SetupMore Menu
Left
On
DZ-
100
KPDZKP-
53
100
42
Informs you that the left valve channel is ON. To change the status
to OFF use the +/- switch.
Informs you that the left up deadzone setting is 100. To adjust the
reading use the +/- switch.
Informs you that the left up gain setting is 53. To adjust the
reading use the +/- switch.
Informs you that the left down deadzone setting is 100. To adjust
the reading use the +/- switch.
Informs you that the left down gain setting is 42. To adjust the
reading use the +/- switch.
Navigating past the end of the menu will return the panel to the SetupMore Menu
42
These settings will be determined for you automatically during the "Retune
?", "Install ?" and "Initial Power Up" sequences. However, it is possible to
manually check and adjust these settings as described below.
5. Press the SETUP switch to access the next menu item, in this
case the right up deadzone (DZ).
6. While viewing the deadzone, two tests are available. To run the
automatic deadzone test, press and hold AUTO. When the
"Done" message is displayed release the auto switch to view the
new setting.
Note You do not need to run both the automatic and manual
tests. The tests are entirely independent.
43
5. Press the SETUP switch twice to access the right up gain (KP).
6. While viewing the gain, two tests are available. To run the
automatic gain test, press and hold AUTO. When the "Done"
message is displayed release the auto switch to view the new
setting.
Note You do not need to run both the automatic and manual
tests. The tests are entirely independent.
7. The other test available at this screen is the manual gain test.
BEFORE CONTINUING MAKE SURE THE BOOM HAS
ROOM TO MOVE IN THE INDICATED DIRECTION AT
FULL SPEED FOR ONE SECOND. BE PARTICULARLY
CAREFUL IF YOU ARE WORKING WITH THE ROLL
CONTROL SECTION.
To run, press and hold MANUAL. The valve will fire at 100
percent speed for exactly one-second, and the screen will show
the actual change in height.
10. Average your three readings. Set the gain value using the +/switch using the tables below as a guideline. Gain values
depend on many more factors than just speed, and therefore are
best set automatically or by an experienced operator.
44
Up Gain Setting
(in/s)
(KP)
(KP)
Less than 5
Too Slow
Too Slow
5-15
225-175
100-70
15-25
175-150
70-50
25-40
150-100
50-30
40-70
100-50
30-15
Greater than 70
Too Fast
Too Fast
Gain Setting
(in/s)
(KP)
1-5
100-75
5-10
75-50
10-15
50-30
15-20
30-15
Boom Speed
Gain Setting
(in/s)
(KP)
<10
225-254
10-15
175-225
15-20
175-200
>20
150-100
Roll Section
45
6.5.3
You can turn automatic height control off for each individual boom section.
In automatic mode, boom sections that are turned off will not automatically
adjust, and are indicated with a "D" in the operating screen, as shown
below.
36 D A 3 4 Left boom is turned OFF (D = disabled) control, the
current actual boom height = 36" Right boom is in
automatic control, the current target height = 34"
Sections can be turned off or on in the SETUP menu. Refer to the menu
structure shown to the table at the beginning of this section locate the menu
items named below.
3. Navigate to the boom section you want to turn off or on, for
example "Right ?". Press AUTO (YES).
4. At the "Right On" prompt toggle the +/- switch to change the
status.
6.5.4
Several more options are available under the "Other ?" item of the SETUP
menu.
Navigating past the end of the menu will return the panel to the Setup/More Sub Menu
RemS
Off
Informs you that the optional remote switches are currently disabled (auto,
manual, and motion). To toggle the setting On/Off use the +/- switch
Navigating past the end of the menu will return the panel to the Setup/More Sub Menu
All wires are active with a 12 Volt DC signal, and inactive with a 0 V DC
signal (ground). Once the switch(es) is wired you will need to enable it by
navigating to the "RemS" screen in the Setup menu and toggling the setting
to On.
6.5.5
Several more options are available under the "Other ?" item of the SENSOR
DISPLAY menu.
Navigating past the end of the menu will return the panel to the Sensor/More Sub Menu
Avg
Informs you that the displayed sensor readings are averaged with
a weighting constant of 2..
MHS
18
Informs you that the minimum height override setting for the soil
mode is 18".
MHC
25
Informs you that the minimum height override setting for the
crop mode is 25".
Navigating past the end of the menu will return the panel to the Sensor/More Sub Menu
3. Navigate to the "Other ?" menu item and press AUTO (YES).
4. At the "MHC" screen, use the +/- switch to edit the setting to the
desired value. This is the minimum height setting for CROP
mode. For performance reasons, you cannot lower the setting
past 22 inches.
5. Press SETUP to access the "MHS" setting. Use the +/- switch
to edit the setting to the desired vale. This is the minimum
height setting for SOIL mode. For performance reasons, you
cannot lower this setting past 15 inches.
47
6. Press and hold setup for two seconds to return to the operating
screen.
3. Navigate to the "Other ?" menu item and press AUTO (YES).
4. Navigate to the "Avg X" screen where "X" is the current amount
of averaging (default value is 2).
5. Use the +/- switch to edit this value. Increasing the number will
make the display more stable but less responsive. Decreasing
the number will make the display more responsive but less
stable.
6. Press and hold setup for two seconds to return to the operating
screen.
Note changing this reading has no affect on performance of the height
control system. It is simply a display convenience.
48
Maintenance
The UC3 Sprayer Boom Height Control System requires very little
maintenance. Some regular maintenance will ensure that your system
operates properly.
Before each day of operation:
Ensure the sensor caps are removed from each sensor. Clear any
obstructions between the sensor and the ground. Any object within a 6"
diameter circle directly below the sensor could cause improper height
readings. Check to ensure hydraulic hoses, sensor cables, or debris is clear
of the sensor.
Inspect the foam insert in each sensor. Fitted into the bottom of the sensor is
a foam shield that can become clogged with dust and dirt. Remove the
foam from the sensor, blow it out with an air compressor if available, and
reinsert. Replace the foam inserts as necessary.
****************************IMPORTANT*********************
Do not blow out the foam shield while it is still installed in the sensor.
Sensor damage may result. Always remove the foam shield for cleaning.
49
(2)
Operators are expected to use their discretion when deciding upon the
appropriate times to use the weather caps. The UC3 sensors are very
robust, however, using the weather caps appropriately will help obtain
years of trouble-free use.
50
Trouble Shooting
Page
8.1
52
8.5
55
8.1
52
8.5
55
8.1
52
8.5
55
8.3
54
8.5
55
8.2
52
8.3
54
8.4
54
8.4
54
8.6
55
8.2
52
8.6
55
51
Make sure the RED wire from the power cable is connected to +12 volts
and the BLACK wire is connected to ground.
2.
Check all connections to see that they are tight and free of corrosion.
3.
Check the condition of the power cable and the connector at the bottom
of the control panel.
4.
8.2 Sensor
A possible sensor problem is indicated on the screen by the presence of the
symbols ??, EE,**, ##,or = = in the corresponding location of the
sensor display. Each message is described below. To further troubleshoot a
problem use the sensor swapping procedure.
Swapping Sensors
A procedure useful for determining is an error is related to cabling or the
sensor itself is swapping sensors. Remove the sensor reporting an error
and one that is reporting correctly, and swap their locations. Also,
reenter the serial numbers into the control panel.
Example: Serial number 1001 is on the right, and serial number 1002 is
on the left. The right sensor is reporting ??, and the left sensor is
working properly. Swap their locations on the booms, and change the
serial numbers in the control panel to correspond (right is now 1002, left
is now 1001).
If the same location still reports an error, the problem is with the cabling
on that side.
If the new location is reporting the error, the problem is with the sensor.
52
The sensor is reporting a reading that has too many digits to show on the
current screen. This is not an operational problem, since all automatic
functions will continue to work. When the boom returns to normal
heights the reading should reappear on screen.
?? Communication Error
Check that the serial numbers on the sensors match the serial numbers
entered into the panel
Check all sensor cabling. Check the connectors for loose connections or
damaged wires. Check cables for damage, paying close attention to any
flex points on the boom. Swap sensors to determine if an error is cable
related or sensor related (see above).
EE Internal Sensor Error
Check for an obstruction between the sensor and the ground. Any object
within a 6" diameter circle and within 5" of the bottom of the sensor can
cause this error message. Look for things like hydraulic hoses and trash
stuck under the sensor.
==,** Sensor Out of Range or No Signal Error.
Manually move the booms until the sensor is between 30 and 60 inches
above the ground.
Ensure the sensor weather caps are removed from the sensors.
Check for obstructions between the sensor and the ground. Any object
between the sensor and the ground can deflect the ultrasonic pattern such
that it cannot echo back to the sensor.
Listen to the sensor for a ticking noise. If the sensor is not ticking, the
sensor may be faulty.
Inspect and clean the protective foam shield (see Section 7 Maintenance).
With the protective foam shield removed, check the transducer foil. The
foil should be dry (free of condensation) and wrinkle free.
Sensor gain may have to be adjusted. This required access to the nonuser menu. Contact the Norac service department for assistance.
53
Make sure that all cables are undamaged, externally and internally.
Using a multimeter check to see if the rocker switches are making the
proper connection. Extended use can cause the switches to malfunction
by either sticking or not making a connection.
8.4 Hydraulic
An apparent hydraulic problem can be due to an actual hydraulic problem or
a problem with the electrical system that controls the solenoid valves. Take
the following steps to determine the source of the problem.
Check to see that hydraulic oil is being supplied to the valve in the proper
direction, as the check valve may prevent oil from flowing through the
valve.
Check to see that all hydraulic quick couplers are properly connected.
Make sure that the hydraulic cylinders are not being prevented from
moving by a cylinder stop.
If your valve is equipped with a manual spool adjustment try to open the
valve manually. If you are able to change the boom height in this manner
the problem is electrical. If you cannot get any reaction the problem is
hydraulic.
If the boom raises when it should lower, and vice versa, and you have the
boom lift line connected to the B port, and the boom lower line
connected to the A port, check that the valve is not wired backwards
If the problem is electrical check all cables and connectors between the
control panel and the valve. Check to see that the valve action arrows
appear on the screen. Measure the voltage at the valve. If the solenoid is
receiving voltage and no action is occurring the valve may need to be
replaced.
54
If the boom will not stay level or settles over long periods of time, check
for leaking cylinders. These symptoms may also occur if the solenoid
valves are beginning to wear. The use of a line lock will solve any
problems caused by valve leakage.
If the system will not turn on, ensure that an adequate power supply with
a good ground is established.
If the unit does not behave properly and no other cause can be
determined the control panel could have a faulty component.
8.6 Other
55
NOTES:
MAIN MENU
Navigating past the end of the menu will return the panel to the operating screen
More
Roll
25
31
0.5
29
31
32
30
MM
35
SENSOR DISPLAY /
SETUP Switch
Setup
Menu
Sensi
Soil ON
Or
Crop ON
ReTune?
Install?
More
Navigating past the end of the menu will return the panel to the operating screen
Other
Roll
Left
Roll
MHS
18
Section 6.5.1.3
MHC
25
Sht
Cht
MR
15
1290
Section 6.5.1
LIht
LO
28
27
Section 5.1.4
31
MM
29
Section 5.1
Section 5.1.5
On
Section 5.1.6
ReTune
More
?
Left
Right
KPDZ-
YES
?
?
Roll
ROht
RO
30
3571
32
3570
28
31
On
100
50
105
KP37
Section 6.5.2
Main
Other
DZ-
Section 6.2
Install?
RI
3568
Left
Section 6.3
RIht
3569
LOht
YES
32
Soil
27
3567
LI
0.5
Sensi
Section 6.5.1
MLht
ML
32
SETUP
Section 6.5.1
YES
30
MRht
Right
More
Main
SENSOR
DISPLAY
Avg
Rght
YES
?
RemS
Off
Section 6.5.4
On
Main
On
-DZ 103
Roll
Off
DZ
10
-KP
49
DZ
KP
50
-DZ
99
KP 175
DZ
DZ
KP
50
Section 6.5.2
-KP
35
Section 6.5.2
KP 150
Section 6.5.2