Fermi National Accelerator Laboratory

Technical Division-Machine Shop

Welding Procedure Specification

Welding Procedure Specification No.:
Revision No.:

Revision Date:

Welding Processes:

WPS Cajon/Orbital 001

Date: 12/29/2009**

Remarks:

Supporting PQR No.(s):

PQR Cajon/Orbital 001

GTAW/Automatic

(2)

(Manual, Automatic, Machine, Semi-automatic)

Joints (QW-402):
Joint Design: Groove
Retainer: Yes *** No
Joint Details:

Backing: Gas
Backing Material (Type): Argon Gas
Type: Non-Metallic *** Metallic (Non-fusing)

Remainder:

.035

.250
0.0to 0.002 opening
SA249 304/304L .035 x 0.250

Cajon Orbital Welding Machine (Autogenous only)

P-No.: 8 Group 1
TO
Base Metals (QW403):
Specification Type and Grade: SA 249 Type 304/304L
TO Specification Type and Grade: SA 249 Type 304/304L
OR Chemical Analysis and Mechanical Properties:
TO Chemical Analysis and Mechanical properties:
Thickness Range:
Process 1
Groove: .035
Fillet: Unlimited
Base Metal:
Groove:
.035
Fillet: Unlimited
Deposited Weld Metal:
Groove: .250 Minimum
Fillet: Unlimited
Pipe Diameter Range:
Other:
Filler Metals (QW-404)
Specification No. (SFA):
AWS No, (Class):
F-No.:
A No.:
Size of Filler Metals:
Deposited Weld Metal
Thickness Range:
Electrode-Flux (Class):
Flux Trade Name:
Consumable Insert:

P-No.:

8 Group 1

Process 2
Groove:
Groove:
Groove:

Process 1
Autogenous No Filler

Fillet:
Fillet:
Fillet:

Process 2

Groove:

Fillet: Unlimited

Groove:

Fillet:

Other:
Each Base Metal-Filler Metal Combination should be recorded individually
Page 1 of 2

12/29/09

Fermi National Accelerator Laboratory

Technical Division-Machine Shop

Welding Procedure Specification

Positions (QW-405
Positions of Groove:
Welding Progression
Positions of Fillet
Preheat (QW-408)
Preheat Temperature:
Interpass Temperature:
Preheat Maintenance:
Minimum Welding Temperature

Post Heat Treatment (QW-407)

Temperature Range:
None
Time Range
N/A

All
Upward & downward
All

Gas (QW-408)
% Composition

Minimum 50 F
Maximum-Not Recorded
None
32 F

Electrical Characteristics (QW-409)

Current AC or DC:
Direct Current
Tungsten Electrode:
Size: .040
Mode of Metal Transfer for GMAW:
N/A
Electrode Wire Feed Speed Range:
N/A

Shielding
Trailing
Backing

Polarity: Straight
EWCe-2

Gases
Argon
None
Argon

Mixture
99.9%
***
99.9%

Characteristics

Flow Rate
10-15 CFH
***
8-12 CFH

Pulsing

Technique (QW-410)
String or Weave Bead:
String
Orifice or Gas Cup Size:
Cajon Orbital Head CWS H5
Initial Interpass Cleaning (Brushing, Grinding, etc.):
Initial Solvent Clean***Wire brush between passes
Method of Back Gouging:
None
Oscillation:
None
Contact Tube to Work Distance:
N/A
Multiple or Single Pass (per side): Single
Multiple or Single Electrode(s):
Single
Travel Speed (Range):
As Required
Peening:
None
Other:

Sequence Chart: Cajon Welding Systems for .035 x SA249 304/304L

Impulse
41.0

Maintenance
11.0

Frequency
10

Duty Cycle
20

Start
40

Pre-purge
10

Dwell
10

Down-slope
15

Post Purge
30

Speed
82

Special Notes
ARC Length
.035
Gage Setting
.722
Material
304/304L
Wall Thickness
.035

Outside Diameter

1/4

Duration
15

Gas Settings
Type
Head
Tube
Head Model

Argon
12CFH
10CFH
5H

Power Supply

100D

Page 2 of 2

Date:

Welder: Harbacek #8
12/29/09