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Exercise 1:
part a)
For a first-order reaction (Equation 6.3.33),
CA
sinh( )
C AS sinh( )
(1)
where R
p
If
r 0.5 R p ,
= 0.5
0.25
sinh
(2)
1
sinh( )
2
Therefore, = 4.131.
Now that is known,
CA
sinh( 4.131 )
C AS
sinh( 4.131)
(3)
CA
.
C AS
6.1
part b)
For a first order reaction in a spherical catalyst pellet (Equation 6.3.39),
3
1
1
tanh
(1)
Therefore, if = 0.7, equation (1) can be used to find the Thiele modulus for this new
pellet:
= 2.77
Since R p
k
e and we know the Thiele modulus at two different conditions, the
DTA
following ratio can be utilized to find the radius of the new pellet.
R p1
k
e
DTA
Rp2
k
e
DTA
(2)
2
R p2
(3)
0.67
Exercise 2:
For a reversible, isothermal, first-order reaction [Equation (6.3.65)],
CA
C AS
K 1
x
cosh
C
xp
K 1 cosh( )
where C = CA + CB.
6.2
(1)
x
cosh
x
p
cosh( )
C AS
C AS
CA
C AS
0.9( K 1)
0.9( K 1)
(2)
or
CA
1
1
1
C AS
0.9( K 1)
0.9( K 1)
where x p
let x p
x
cosh
x
p
cosh( )
(3)
k1 1 K
e
DTA
K
(4)
k1
1
e
DTA
1 K
lim
K
K
1
1 1
K
lim
CA
1
1
lim
1
K
C AS
0.9( K 1)
0.9( K 1)
x
x
p
cosh(1)
cosh
(5)
Therefore,
lim
CA
C AS
x
x
p
cosh(1)
cosh
x
CA
vs x for many values of K and is shown below. Notice
C AS
p
6.3
1.2
CA/CAS
0.8
0.6
K=0.1 Thiele Modulus=3.3166
0.4
0.2
0.2
0.4
0.6
0.8
x/xp
Exercise 3:
Notice that the flux to the surface must equal the rate of reaction at steady state.
Flux Area k c (C AB C AS ) Area
(1)
mol
s
observed rate
To calculate the intraphase effectiveness factor, one needs the maximum rate of reaction.
That is based on the concentration of A at the surface, CAS.
Thus,
2
2
mol
rmax kC AS
(1.8 molLs )(0.098 mol
L ) 0.0173 Ls
6.4
5 mol
1L
rmax (1 cm 3 ) 0.0173 mol
(1 cm 3 )( 1000cm
3 ) 1.73 10
Ls
s
4 10 6 mol
robs
s
0.23
5 mol
rmax 1.73 10 s
Exercise 4:
part a)
The maximum temperature difference across a film is given by Equation (6.2.32):
Tmax
k c H r C AB
ht
(1)
Tmax
kJ
mol
0.5 minm (150 molO
)(
2
)
m3
2
0.5 minkJK m2
300 K
part b)
For first-order reaction on a nonporous pellet,
C AS
k c C AB
(1)
k kc
k 10 6 exp
R T
g s
(2)
6.5
C AS
m
(0.5 min
)(2 mol
)
m3
m
0.5 min
10 exp
3 kJ
kJ
100 mol
(3)
Equation (3) has two unknowns (CAS and TS ), therefore other equations are needed.
robs (H r ) ht (TB TS )
(4)
(5)
After substituting equation (5) into equation (4) and inserting the known values,
kJ
m
(0.5 min
)(2 mol
C AS )(150 mol
) 0.5 minkJK m 2 (773 K TS )
m3
(6)
Exercise 5:
part a)
For a first order reaction in a spherical catalyst pellet the Thiele modulus is (Equation
(6.3.29)) the following:
Rp
k
e
DTA
(1)
6.6
Therefore, in order to find the Thiele modulus, the effective diffusivity must be known.
The Bosanquet equation (Equation (6.3.2)) can be used to find DTA since the Knudsen and
molecular diffusion coefficients are known:
1
1
1
DTA
D AB D KA
(2)
2
P DTA
Therefore, DTA
(3)
(0.5)(8.37 10 3 )
1.05 10 3
4
cm 2
s
5.0s 1
2 10 m
13.8
2
2 2
(1.05 10 3 cms )( 1001 2mcm2 )
3
part b)
For a first-order reaction in a spherical catalyst pellet (Equation 6.3.39), the effectiveness
factor is
3
1
1
tanh
(4)
Since the Thiele modulus was found in part (a), the effectiveness factor is found from
equation (4).
0.202
part c)
At steady state, the rate of mass transfer = rate of reaction. Therefore,
k c (C AB C AS ) kC AS
(5)
6.7
0.0097 mol
L
1
1
k c k 32s (0.202)(5s )
k c C AB
part d)
The overall effectiveness factor, o, is the following:
0.196
max rate
kC AB
0.01 mol
L
Exercise 6:
The flux through a boundary layer is the following (assuming that there is perfect mixing
in the bulk):
N A k c (C AB C AS ) k c C A
(1)
where A is SO2.
At steady state, the mass flux is equal to the observed rate of reaction. Therefore
C A
robs
(2)
kc
Since the observed rate is known for each mass velocity, only the mass transfer
coefficient needs to be determined in order to find CA.
The mass transfer coefficient is given by the following Colburn J factor equation:
k c 0.817 Re 1 / 2 u Sc 2 / 3
(3)
u dp
Gd p
(4)
6.8
d p2 dh
d 2
2
(5)
where d is the diameter of the cylindrical pellet, and h is the length of the cylindrical
pellet.
Therefore, the effective diameter of the particle is:
dp
dh
d2
(3.2) 2
(3.2)(3.2)
3.92 mm
2
2
Re
1cm
G * (3.92 mm)( 10mm
)
1.339
g
hr cm
(0.2928 hr cm
g )G
2
(6)
where is the density of the gas. Since the reaction is carried out in excess air, is taken
to be the density of air at the reaction temperature (480oC):
Latm
G (0.08206 mol
K )(753 K )
(1 atm)(28.9
g
mol
2139 cmg G
3
Now the mass transfer coefficient can be determined from equation (3):
k c ( cm
hr )
0.817(0.2928 G ) 1 / 2 (2139 G )
2739 G 1 / 2
1.28 2 / 3
C A ( cmmol3 )
gcat
robs ( hrmol
)
0
.
8
(
)
gcat
cm 3
1
1 / 2 cm
hr
2739 G ( )18.75(cm )
6.9
(7)
1.8
1.7
1.6
1.5
1.4
1.3
1.2
1.1
1
0
50
100
150
200
G (g/hr cm 2)
250
300
Next, to determine the temperature gradient, T, one must realize that the heat flux is
equal to the rate heat is produced by reaction.
Therefore,
ht (TB TS ) ht T robs ( H r )
(8)
Pr
Sc
2/3
H r
c p
C A
y fa
(9)
where is the density of the fluid (in this case air), A is SO2, yfa is the following
6.10
y fa
(1 X A A i ) (1 X As A i )
1 i X A
A
(10)
ln
1 i X s
A
A
here we assumed that the ratio of jD to jH was assumed to be 0.5. The surface temperature
was assumed to be 753 K. The assumption was a good one since the temperature
gradient was relatively small. The temperature gradient as a function of the mass
velocity, G, is the following:
15
14
13
12
11
10
0
50
100
150
200
250
300
G (g hr -1 cm -2)
At higher flow rates, G, there are less external diffusion limitations. The error in
neglecting external temperature gradient is calculated in the following way:
E
k at surface k S A exp
R T
g S
and
k at bulk k B A exp
RT
g B
exp
kB
R g TS TB
(11)
Since TB is 753 K, and using the greatest temperature gradient from the data:
6.11
kS
1.46
kB
kS kB
32%
kS
The error associated with ignoring external concentration gradients is calculated in the
following way:
r at surface rS k S C AS whereas,
r at bulk rB k B C AB
The ratio of the rates is the following (using the largest concentration gradient):
mol
7.83 10 7 cm
3
rS k s C s
(1.46)
1.19
mol
rB k B C B
9.58 10 7 cm
3
rS rB
16 %
rS
Exercise 7:
part a)
For a first-order reaction in a spherical catalyst pellet, the Thiele modulus is the
following:
Rp
k
e
DTA
(1)
6.12
The ratio of Thiele moduli for two different particle sizes can be determined since the rate
constant and the effective diffusivity do not change:
1
R
P1
2 RP 2
(2)
In addition, the observed rate can be written in terms of the effectiveness factor:
robs kC AS
(3)
Again, the ratio of the rate of reaction at two different pellet sizes can be determined,
noting that the surface concentration and the intrinsic rate constant, k, do not change.
robs ,1
robs , 2
1
2
(4)
1 0.03 cm
0.3
2
0.1 cm
(5)
1
0.8
3.2
2 0.25
(6)
For strong diffusional limitations, the effectiveness factor is 1/. Notice that the ratio of
the two Thiele moduli in equation (5) is approximately 1/0.3. Therefore we can estimate
that the large particles are in the strong diffusion control regime.
Now for the smallest two pellets,
1 0.003 cm
0.3
2
0.01 cm
(7)
while
1 2.5
1.39
2 1.8
(8)
Therefore we can estimate that the small pellets are not in the strong diffusion control
regime.
From a plot of the observe rate vs. the radius of the particle on a log scale, we can
estimate the Thiele modulus.
6.13
10
0.1
0.001
0.01
Rp (cm )
0.1
By noticing that at on a plot of effectiveness factor vs. Thiele modulus (like that in Figure
6.3.10) at =1, the effectiveness factor does not change much with Rp. At a particle
diameter of 0.02 cm, 1. Additionally, at very high diffusion control regimes (where a
plot of the effectiveness factor vs. the Thiele modulus is linear with negative slope)
0.1. Therefore, 0.1 for a rate of 0.25 mol hr-1 cm-3.
The effective diffusivity and the intrinsic rate constant can be estimated from equations
(1) and (3).
cm
k 46 scm
3
cat
3
part b)
For a cylinder, the characteristic length parameter is the following (equation 6.3.48):
Lp
Vp
Sp
Rp
Rp
xp
(1)
6.14
o L p
k
e
DTA
(2)
tanh( o )
o
(3)
RP
3
k1 1 K
e
DTA
K
(1)
tanh o
o
(2)
(3)
There are three equations (equations (1)-(3)) and three unknowns (,o, and k1).
After simplification, equations (1) and (3) reduce to the following:
o 1.63 k 1
(4)
k1 0.67 s 1
(5)
6.15
Notice that in both equations (4) and (5), the units on k1 are s-1. After solving the three
equations simultaneously,
= 0.511
k1 = 1.312 s-1
Exercise 9:
part a)
In order to test for external diffusion effects use the Mears Criterion.
For no external diffusion influence,
robs R p
k c C AB
0.15
(1)
C AB
8.64 10 6
kmol
kgcat s
m3
kgcat s
0.33 10
0.0262 kmol
m3
6.16
0.365 0.15
kmol
m3
and
robs R p
k c C AB
0.169 0.15
e
D AB
D AB
cm 2
s
0.5
5
1.9 10
5.0
cm 2
s
The concentration of A at the surface, CAS, can be calculated by noting that the observed
rate must be equal to the mass transfer rate:
k obs C AS k c (C A C AS ) S p
(2)
k
C AS C AB 1 obs S p
kc
(3)
robs R p2
e
D AB
C AS
(8.64 10 6
(1.9 10 5
cm
s
kmol
kgcat s
)(0.63 10 3 m) 2
6.17
m
0.0788 kgcat
3
However, the Weisz-Prater criterion is a dimensionless quantity. Use the density to make
the quantity dimensionless.
m
(0.0778 kgcat
)(1000 kgcat
) 78.8
m3
3
C AS 0.0104 kmol
m3
robs R p2
e
D AB
C AS
17.11
3
1
1
tanh
(4)
k
e
DTA
(5)
robs
kC AS
(6)
6.18
Solving equations (4)-(6) simultaneously will yield the Thiele Modulus, the effectiveness
factor and the intrinsic rate constant, k, for each pellet size.
For Rp = 0.63 mm,
k C
observed rate
obs AB
max rate in bulk fluid
kC AB
(7)
kgcat
m3
0.093
Exercise 10:
For zero order kinetics,
r k
(1)
The material balance for differential element of a slab catalyst particle at steady state is
0 rate of A in ( rate of A out) (rate of generation of A)
2
0 N A x R pore
(N A
x x
2
R pore
) (k 2R pore x )
6.19
(2)
(3)
Therefore, the differential equation representing the slab catalyst particle is the following:
2R pore
dN A
2k
k
2
dx
R pore
R pore
(4)
dC A
dx
(5)
d 2C A
2k
2
R pore
dx
(6)
let
Therefore,
d 2
2k L 2
R pore DC AS
d 2
let
(7)
2k L 2
R pore DC AS
(8)
The boundary conditions must be determined prior to solving equation (7). The system is
split into two different regions within the pore, one where A is present (Region I) and one
where A is not present (Region II).
let ex be the point where A is not present (extinguished) in the pore.
6.20
For Region I,
d 2
2 and the boundary conditions are the following for 0 ex :
d 2
1 at 0
0 at ex
d
0 at ex
d
Solving the differential equation and using the boundary conditions result in the
following relationship;
2 ex2
2 2
2 ex
2
2
(9)
At = 1,
ex
0.1
0.6
0.4
10
0.2
0
0
0.2
0.4
0.6
0.8
1.2
6.21
Exercise 11:
The effectiveness factor for a first-order reaction in a spherical catalyst particle is the
following (Equation 6.3.39):
3
1
1
tanh( )
(1)
k
e
DTA
(2)
E
PB
R g T
(3)
R g T
(4)
2.7 kcal
mol
3 kcal
(1.99 10 molK )(423K )
mol
gcat s torr
A first-order rate constant must have units of inverse time. Therefore, the density of the
catalyst and the ideal gas law must be used.
The concentration of benzene at reaction conditions is
CB
PB
75 torr
2.84 10 6
Latm 760torr 1000cm 3
R g T (0.08206 molK )( 1atm )( 1L )(423K )
6.22
mol
cm 3
k (3.015 10 6
mol
gcat storr
gcat
1cm total pellet
1
1cm
)(1.88 cm
)(
)(
75
torr
)
299
s
3 )(
3
6
0.5cm void space 2.8410 mol
3
This assumes that 50% of the volume of the catalyst is void space.
Now the Thiele modulus and the effectiveness factor are determined from equations (2)
and (1) respectively.
22.8
0.126
Equation 12:
part a)
The observed rate of reaction is a function of the effectiveness factor.
robs r
(1)
r kC AS (0.93s 1 )(3.25 10 2
mol
L
) 3.02 10 2
mol
Lsec
3
1
1
tanh( )
(2)
Lp
k
e
DTA
(3)
e
here Lp is 0.2 cm, k = 0.93 s-1, and DTA
= 0.015 cm2 s-1.
Therefore,
6.23
robs 2.62 10 2
mol
Lsec
part b)
The rate constant at a different temperature can be determined by the Arrhenius form of k:
E 1
1
R g T2 T1
k 2 k1 exp
(1)
22.8s
cal
1.98 molK 423 373
1
r kC AS ( 22.8s 1 )(3.25 10 2
mol
L
) 0.74 Lmol
sec
From equations (3) and (2), the effectiveness factor can be determined.
7.8
0.335
mol
Lsec
part c)
The observed activation energy can be determined from the following equation:
E 1
1
R g T2 T1
k 2 k1 exp
150
7.8
4.97
100 1.57
Therefore, the diffusion limitation goes up a lot with the temperature increase.
Problem 13:
First find an average concentration of C6H12 (A) in the reactor. Assuming no volume
change upon reaction, an average value of a the mole fraction of A is the following:
0.155
X A (0.2) 1
0.815
2
4
.
65
10
3
cm3
Latm
1000cm
Rg T
(0.08206 mol
)(
705
K
)(
)
K
1L
k obs
5 mol
robs 2.98 10 gcats
cm 3
0.641 gcat
s
5 mol
CA
4.65 10 cm3
k C
k
observed rate
obs AS obs
rate in absence of diffusion
kC AS
k
k obs
0.641
1.53
0.42
The effective diffusion coefficient can be determined if the Thiele modulus is known.
6.25
e
TA
R p2 k
(1)
The Thiele modulus can be found from the effectiveness factor using the following
equation:
3
1
1
tanh( )
(2)
Therefore = 5.94
Substituting the Thiele modulus into equation (1)
gcat
cm
(0.32 / 2) 2 (cm 2 )(1.53 gcat
s )(1.332 cm 3 )(
3
e
DTA
5.94 2
1
)
0.59 0.00249 cm 2
s
Since the dominant mode of transport is Knudsen diffusion, equation (6.3.1) can be used
to determine the Knudsen diffusivity.
T
DKA (9.7 10 3 )( R pore )
MA
1/ 2
(3)
2V g
Sg
40
After substituting the radius of the pore into equation (3), the Knudsen diffusivity is
DKA = 1.12 x 10-2 cm2 s-1
Equation (6.3.20) can be used to determine the tortuosity:
e
DKA
(6.3.20)
D KA
e
e
DKA
Note that since the dominant mode of diffusion is Knudsen diffusion, DTA
.
6.26
2.65
Exercise 14:
From equation (6.4.10), the mass Biot number is:
Bim
x p kc
e
DTA
(1)
1.2
0.0001
Bim
Effectiveness Factor
0.001
0.01
0.1
0.8
1
10
0.6
100
0.4
0.2
0
0
10
Thiele Modulus
For all values of the effectiveness factor the Biot number is significant. But for high
values of the Thiele modulus, the effectiveness factor is less dependent on the Biot
number.
Exercise 15:
Figure 1:
Since the cyclohexene concentration declines linearly over time, the reaction rate is zero
order with respect to the bulk phase concentration of cyclohexene (cyclohexene = A).
Therefore, neither the mass transfer of cyclohexene to the surface [ N i k i (C AB C AS ) ]
nor the rate at which it adsorbs on the catalyst surface is rate controlling. Most likely, the
catalyst surface is saturated with cyclohexene.
6.27
Figure 2:
At low loadings, the rate is proportional to catalyst, which is consistent with intrinsic
kinetics. However, at high catalyst loadings, the rate is independent of catalyst which
suggest that the observed rate is dictated solely by mass transfer of dihydrogen from the
gas to the liquid.
Figure 3:
At the lower stirring speed the rate is mass transfer limited at all temperatures. At the
higher stirring speed, the rate could be the intrinsic rate up to the break point where again
mass transfer limitations exist.
6.28