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AbstractThis paper presents methods of calculation of parameters of single-phase permanent-magnet (SPPM) motor, in terms
of motor dimensions and material properties, which are utilized
in the dynamic model of the motor. The intention of the study is
to develop means of SPPM performance calculations, which lend
themselves to be employed within a mathematical design optimization approach. The calculated parameters are compared with measured values and are shown to be accurate for the purpose of the
study.
Index TermsAC motors, design methodology, design optimization, parameter estimation, permanent magnet motors.
Fig. 1. Cross section of a single-phase synchronous motor with a permanentmagnet rotor.
NOMENCLATURE
0
p
L
Rcu
Rfe
N
e
J
T1
Trp
rp
Fe
r
F
g
s
p
r
zg
r
rh
r1
r2
g1
g2
gr1
gr2
gr3
yg
xw
xg
zs
zsf
xs
xsf
Fig. 2.
539
Fig. 3.
Fig. 4.
is = iL + ife
ife =
Vn
.
Rfe
(1)
Note that in (1) and (2), rotor flux linked by stator winding and
reluctance torque are assumed to be sinusoidal function of rotor
position (). In practice, these variables do not show such pure
variations, but the approximations are acceptable.
For the application of optimum design techniques, one needs
to express the electrical and mechanical parameters of the motor
in terms of the dimensions of the motor. In this manner, the objective function (cost, size, etc.) can be expressed in terms of
dimensions as well as the constraints introduced by requirements
like rated torque, efficiency, and the starting performance, in addition to constraints due to materials and manufacturing process.
In this study, methods for the calculation of peak rotor flux and
reluctance torque, initial position of the rotor under no excitation
(rest position), and stator inductance will be introduced and
verified with experiments.
(2)
p Am
m
(3)
(4)
540
Fig. 5.
(5)
However, since air gap is not uniform and the rotor length is
not constant, elements of the magnetic circuit will be defined
differentially.
A. Differential Rotor MMF and Permeance
Consider a differential portion of rotor represented by a horizontal differential length dx as shown in Fig. 5(a). It is possible
to express the flux path m for this section as
m = r cos s
(6)
(8)
Fig. 6.
dr (s ) = p
dAm
zg dx
= p
= p zg ds
m
r cos s
(11)
/2
h
(9)
(10)
Fig. 7.
541
yg
yg
+ r1 +
r1 cos 1 x1
(13)
gr2 = g1 +
4
2
2
gr3 = g1 + x1 (/2 + 2 /2 1 )
(14)
where
1 = sin1 (yg /2r1 )
1
(15)
(16)
(18)
The variation of differential air gap permeance can be visualized in a simplified manner if it is normalized, for example,
with respect to the permeance of the small air-gap section. In
this case, the differential permeance is only a function of g1 /gr .
The variation of normalized permeance (g1 /gr ) predicted in
this manner is plotted in Fig. 8(a). For the sake of simplicity, the variation of differential air gap permeance dg (s ) is
represented by a dc component and its fundamental harmonic
component. For this purpose, Fig. 8(b) can be used which is
the representation of (g1 /gr ) by its dc and fundamental compo-
(19)
542
Fig. 9.
dWco
d
(21)
1 2
F (s )dre (s , )
2 r
(22)
where Fr (s ) is the rotor MMF and dre is equivalent differential permeance seen by the rotor. Considering the magnetic
equivalent circuit in Fig. 3, dre is calculated as follows:
dre (s , ) =
dr (s )dg (s , )
.
dr (s ) + dg (s , )
(23)
Then, from (11) and (20)(23) and taking into account the
shaft hole, reluctance torque for any rotor position becomes
h
h
/2
2
2
Tr () =
r dre +
rh dre +
2r dre
/2
c2 b sin 2(s p + )
ds
[c + a + b cos 2(s p + )]2
(24)
(25)
with
a = 0.750 zg rg /g1
(26)
b = 0.320 zg rg /g1
(27)
c = p zg .
(28)
Therefore, more attention is not paid to this issue at this moment. It may be worthwhile to investigate whether an accurate
representation of g (s , ) leads to a more accurate prediction
of peak torque position.
An important issue is determination of the rest position. The
rest position corresponds to the position of the rotor where rotor
flux is maximum. Fig. 8(b) indicates that this occurs at p which
is 0.1068 rad = 6.12 . The measured rest position of the rotor is
6 . This corresponds to a remarkably good accuracy. However,
this could be a coincidence. Therefore, a more accurate method
for cross checking is given in Section II-D.
When the peak-pole flux value is calculated from the equations derived in this section, it is found that the value found does
not compare well with the measured value. This is an expected
result, as the reluctance variation of the air gap is approximated
by its fundamental and dc components only. For this reason,
a more accurate approach for predicting the peak rotor flux is
developed and is presented in the following section.
D. Calculation of Peak Rotor Flux
When the approximate representation of air gap permeance in
(20) is used for the calculation of peak rotor flux, it is observed
that the result deviates considerably from the measurement.
Therefore, for this calculation the actual air-gap permeance variation needs to be considered. Since peak rotor flux is of interest
here, analysis is to be performed just in the vicinity of the rest
position of the rotor where rotor flux is maximum. The rotor
flux linked by the stator winding is assumed to be sinusoidal
function of rotor position () as in (1) and (2).
When the field lines of the test motor for the rest position
in Fig. 6(a) is investigated it is observed that the fringing field
is important only in the region adjacent to the smaller air gap.
It is essential to take into account the effect of this fringing
field to determine the peak flux with acceptable accuracy. For
this purpose the field distribution in the fringing field region
is studied and it is found that, for all practical purposes, it is
sufficient to consider a flux tube with the dimensions shown
in Fig. 10. The angle f in this figure can be represented as
follows:
x1
f = 2 sin1
.
(29)
r1
543
TABLE I
VARIATION OF ROTOR FLUX R WITH RESPECT
TO ROTOR POSITION
d0 (s )dg1 (s )
d0 (s ) + dg1 (s )
(34)
d0 (s )dg2 (s )
.
d0 (s ) + dg2 (s )
(35)
(30)
(36)
+
(+t /2)
(+t /2)
+
h
0h (s )dre1 (s )
0h (s )dre2 (s )
+
(g 2 +t /2+)
0 (s )dre2 (s )
(37)
where is the position of the rotor and rp should be calculated for = 0 . In (37), the second and third components
correspond to the contribution of the section of the rotor with
shaft hole. In Table I. some values of rp calculated from (37)
for several values of rotor position () are shown. As seen, it
reaches a peak value of 1.28 104 Wb at the vicinity of measured
rest position (0 = 6 ) while it was measured experimentally as
1.25 104 Wb. This certainly is an acceptable prediction accuracy.
III. REST POSITION OF THE ROTOR (0 )
rg1 zg
ds .
g1
(32)
rg2 zg
ds .
g2
(33)
The next issue is determining the flux crossing the air gap.
Considering the magnetic equivalent circuit given in Fig. 3, for
the section of the rotor facing air-gap Section 1, the equivalent
When there is no stator excitation, the rotor settles in a position where the permeance of the magnetic circuit is maximum.
Knowing this position is important for predicting the starting
behavior of the motor with acceptable accuracy. In calculating
the initial (rest) position of the rotor, the position of the rotor at
which there is minimum (zero) reluctance torque or maximum
flux in the air gap could be considered by using the related calculations in previous sections. Indeed the rest position predicted
in Section II-D is found to match the measurement well for the
544
Then, the flux crossing the air gap in the considered section
is given by the following equation:
Fig. 12. Equivalent rotor shape with uniform airgaps for the rest position
calculation.
rg1 g1
.
g1
(40)
g1 = s1 g1
rg1
= Hk r0
[sin(g1 t /2 ) + sin(t /2 + )].
g1
(41)
In the same way, with changing parameters, the air-gap flux
of the uniform gap region (g2 ) is obtained as follows:
rg2
[sin(g2 + t /2 + ) sin(t /2 + )].
g2 = Hk r0
g2
(42)
The total air-gap flux is
g = g1 + g2 .
(43)
The position at which the air-gap flux has its maximum value
is the rest position of the rotor and can be found by solving (44)
for
dg
= 0.
(44)
d
From (42), this rest position of the rotor is calculated from
sin g 12 t 0
g r sin(g2 /2)
= 2 = 1 g2
.
(45)
g 2 +t
g
1
2 rg1 sin(g1 /2)
sin
+
2
Fig. 14.
545
Fig. 15.
(46)
s1 R1 + s2 R2
s1 + s2
Rs sin s
s
and
s = cos1
yg
Rs
(47)
.
(48)
546
w
w
yg
2
arctan
ln 1 +
.
yg
2w
yg
(54)
C. Stator-Inductance Expression
After the calculations above, the total permeance of the airgap
of stator core is evaluated as follows:
xg zsf
xw zsf
xsf zf
s = 0
+ 0
+ 0
.
(55)
3yg
yg
yg
Fig. 18. (a) Top view of the stator core with fringing regions. (b) Approximate
model of stator core for fringing calculations.
In (55), the first component corresponds to the permeance of the stator core bearing the excitation coil, including
side fringing, the second component corresponds to the permeance of the stator core beyond the excitation coil including
the side fringing, and the third one covers the permeance of
the front fringing region. In the first component, division by 3
comes from the fact that in the corresponding region, flux lines
do not link the excitation coil completely [8].
Then, the inductance is simply calculated from
L = N 2 s .
(56)
(50)
wf = 2xs .
(51)
(52)
xsf = wf (1 f )
(53)
(57)
1
Vmrms = N rp wm .
2
(58)
(59)
2Vmrms
.
(60)
rp =
N wm
547
4) Rcu = 135 .
By performing a circuit analysis with above measurements
Rfe and L are determined as
1) Rfe = 12 k.
2) L = 2.38 H.
VI. CONCLUSION
Fig. 19.
Fig. 20.
(61)
(62)
Note that in (61) it is assumed that the two flux paths (rotor
flux and stator winding flux) exist without causing saturation.
REFERENCES
C. Measurement of Stator Inductance
Stator inductance can be obtained indirectly by a simple experiment, in which the rotor is locked at = 90 so that the
effect of the permanent magnet rotor is minimized. In this case,
electrical equivalent circuit of the motor becomes as shown in
Fig. 20.
In Fig. 20, Rcu is resistance of the stator coil and RFe is the
resistance corresponding to the core losses. To determine the
stator inductance, L, 50 Hz, sinusoidal-excitation is applied to
the terminals of the stator coil to obtain rated current through
the winding. Then, the stator voltage, current and input power,
are measured, as well as Rcu . Following this, the calculation
of the stator inductance from the equivalent circuit in Fig. 20
is a simple matter. Below are the experimental results of the
considered parameters;
1) Vs = 161 V(rms)
2) is = 0.21 A(rms)
3) Pin = 8 W
548
H. Bulent
Ertan (M05) received the B.S. and M.S.
degrees in electrical and electronics engineering in
1971 and 1973, respectively from the Middle East
Technical University (METU), Ankara, Turkey, and
the Ph.D. degree from the University of Leeds, Leeds,
U.K., in 1977.
He has led many industry supported projects since
1977. He is currently a Professor in the Electrical and
Electronic Engineering Department of METU and is
also heading the Intelligent Energy Conversion Group
at Turkish Scientific and Technical Research Council (TUBITAK) Information Technologies and Electronics Research Institute
(BILTEN), Ankara. He has authored numerous research papers and is co-editor
of the book Modern Electrical Derives (Norwell, MA: Kluwer, 2000). His research interests are on electrical machine design and drive systems.
Dr. Ertan is International Secretary of the steering committee of the International Conference on Electrical Machines (ICEM) and founder of the
Aegean International Conference on Electrical Machines and Power Electronics
(ACEMP). He is a member of Turkish Chamber of Electrical Engineers and a
member of the Institution of Electrical Engineers (IEE-U.K.) and IEE representative in Turkey.
Bulent
Dag received the B.S. and M.S. degrees in
electrical and electronics engineering from Middle
East Technical University (METU), Ankara, Turkey,
in 1998 and 2002, respectively.
His research interests are electrical machines, machine design, and FE modeling.