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GEAR OPERATORS
GEAR OPERATORS

GEAR OPERATORS

GEAR OPERATORS
 

I NDEX

SL.

   

NO.

TOPIC

Pages Nos.

1.

Introduction to Auma (India) Gear Operators

01

- 02

2.

Technical Data of Flange Mounted Worm Gear Operators GS 40 - GS 125

03

3.

Dimensional Details of Flange Mounted Worm Gear Operators GS 40 - GS 125

04

- 05

4.

Technical Data of Flange Mounted Worm Gear Operators GS 160 - GS 500

6

- 7

5.

Dimensional Details of Flange Mounted Worm Gear Operators GS 160 - GS 500

8

- 11

6.

Technical Data of Foot Mounted Worm Gear Operators GF 40 - GF 125

12

7.

Dimensional details of Foot Mounted Worm Gear Operators GF 40 - GF 125

13

- 14

8.

Technical Data of Foot Mounted Worm Gear Operators GF 160 - GF 250

15

9.

Dimensional details of Foot Mounted Worm Gear Operators GF 160 - GF 250

16

- 17

10.

Technical Data and Dimensional Details Of Bevel Gear Operators GK 10 - GK 35

18

11.

Output drive details of Bevel Gear Operators GK 10 - GK 35 & Spur Gear Operators GST 12 - GST 800

19

12.

Technical Data and Dimensional Details of Flange Mounted Spur Gear Operators GST 12 - GST 1600

20

13.

Benefits of Auma India Worm Gear Boxes

21

14.

Actuator / Gear Operator Selection Procedure

22

- 23

15.

Specifications for Worm Gear Operator

24

16.

Specifications for Bevel Gear Operator

25

AUMA INDIA GEAR OPERATORS

india
india

Gear Boxes combine with

auma
auma

Actuators to complete the valve control

service. There are basically three types of Gear Boxes, namely Worm Gear Boxes (GS & GF Series), Bevel Gear Boxes (GK Series) and Spur Gear Boxes (GST Series).

All Gear Boxes are manufactured to comply with auma Germany specifications. The housings are designed for high rigidity to absorb high torsional and thrust loads. The Gear Box enclosure conforms to IP 67 class. IP 68 enclosures can also be supplied on request. All Gear Boxes are lubricated with special grease for life.

WORM GEAR BOXES TYPE GS 40 TO GS 500

auma india GS type Gear Boxes are designed for rotation upto 135 with end stop or 360 operation of Ball Valves, Butterfly Valves, Plug Valves, Dampers etc. The extremely rugged construction features positive adjustable end stop on input shaft for precise valve positioning.

O

O

O

O

stop on input shaft for precise valve positioning. O O O O GS 40.2 - GS
stop on input shaft for precise valve positioning. O O O O GS 40.2 - GS

GS 40.2 - GS 125.2

GS 160 - GS 500
GS 160 - GS 500

The Gear Boxes are designed for output torque from 300 Nm (GS 40) to 250,000 Nm (GS 500) for motor operation. The main features of GS Gear Boxes are:

- Full 360

worm wheel design, making the Gear

Box suitable either for multiturn or quarter turn operation.

O O

In case of quarter turn operation, additional three segments are available for repositioning, thus extending the life of worm wheel by three times.

- A separate coupling with involute splines is provided for coupling to the valve. The coupling is removable for machining the bore to suit valve shaft. The orientation of the Gear Box while mounting on valve is made simple due to involute splines on the coupling.

- Unique design of end stoppers on input shaft with screws and nut mechanism allows precise and positive setting upto 135 operation.

O O

- Each Gear Box is designed for use with

india

auma

economical

Each Gear Box is designed for use with india auma economical Actuator to facilitate automation of
Each Gear Box is designed for use with india auma economical Actuator to facilitate automation of

Actuator

to

facilitate

automation of valves.

- To reduce the input torque, for a given output of Worm Gear Box, a primary reduction Gear Box can be easily attached at input of the Gear Boxes. For this purpose, GS 100 & GS 125 Gear Boxes are fitted with planetary reduction Gear Box (VZ4) and higher series are fitted with Spur Reduction Gear Boxes (GZ) of various ratios. This feature enables selection of smaller actuators for economical sizing.

1

WORM GEAR BOXES TYPE GF 40 - GF 250

GF Series of Gear Boxes are specially used for actuation of Dampers and Fly Valves which require quarter turn applications.

and Fly Valves which require quarter turn applications. GF 40.2 - GF 125.2 The gear operator
and Fly Valves which require quarter turn applications. GF 40.2 - GF 125.2 The gear operator

GF 40.2 - GF 125.2

The gear operator is a worm Gear Box of GS Series with a built-in floor stand and a crank lever. The crank lever is provided with a number of mounting ball and socket joints at varying moment arms to suit given damper/valve application. All other features of GF series are same as GS Gear Boxes. GF Gear Boxes in sizes higher than GF 250 can be supplied on request.

GF Series Gear Boxes can also be coupled to primary reduction Gear Boxes and also to to auma

india

regulating duty.

Actuators to obtain ON-OFF Control or

india regulating duty. Actuators to obtain ON-OFF Control or BEVEL GEAR BOXES TYPE GK 10-GK 35
india regulating duty. Actuators to obtain ON-OFF Control or BEVEL GEAR BOXES TYPE GK 10-GK 35
india regulating duty. Actuators to obtain ON-OFF Control or BEVEL GEAR BOXES TYPE GK 10-GK 35
india regulating duty. Actuators to obtain ON-OFF Control or BEVEL GEAR BOXES TYPE GK 10-GK 35
india regulating duty. Actuators to obtain ON-OFF Control or BEVEL GEAR BOXES TYPE GK 10-GK 35

BEVEL GEAR BOXES TYPE GK 10-GK 35

auma india

operate all types of rising or non-rising stem valves and gate valves where thrust may or may not be taken by the Gear Box. The bore of the output bevel gear allows valve stem to pass through it to reach its full travel.

Bevel Gear Boxes are designed to

to reach its full travel. Bevel Gear Boxes are designed to GS 10.1 - GK 35.1
to reach its full travel. Bevel Gear Boxes are designed to GS 10.1 - GK 35.1
to reach its full travel. Bevel Gear Boxes are designed to GS 10.1 - GK 35.1
to reach its full travel. Bevel Gear Boxes are designed to GS 10.1 - GK 35.1

GS 10.1 - GK 35.1

GK bevel Gear Boxes are available for wide range of torque and thrust load capacity ranging from 120 Nm torque x 60 KN thrust (GK 10) to 8000 Nm torque x 820 KN thrust (GK 35). Various types of output drives (Type A to Type E) are available, depending upon application.

GK Gear Boxes are designed considering power

operation and are easily adapted

india

Actuators, thus enabling small actuators to be

economically sized for operation of large valves.

to to auma
to
to auma
sized for operation of large valves. to to auma SPUR GEAR BOXES TYPE GST 12 -

SPUR GEAR BOXES TYPE GST 12 - GST 1600

GST range of spur Gear Boxes are

designed for operation of rotating stem valves.

india

Actuators or can be easily operated by hand wheels. GST Gear Boxes can be easily adapted for Globe, Angle and Non return valves. They produce an output torque of 120 Nm (GST 12)

to 16000 Nm (GST 1600).

They can be combined with

auma india
auma india
an output torque of 120 Nm (GST 12) to 16000 Nm (GST 1600). They can be

auma

an output torque of 120 Nm (GST 12) to 16000 Nm (GST 1600). They can be
an output torque of 120 Nm (GST 12) to 16000 Nm (GST 1600). They can be

GST 12 - GST 1600

2

 

TECHNICAL DATA

   

GS 40 - GS 125

 

1)

Nm

 

420

850

 

1400

 

2800

 

5600

Output torque for manual operation

max

lbs. ft.

 

310

625

 

1030

 

2060

 

4120

 

2)

Nm

 

300

600

 

1000

 

2000

 

4000

Output torque for manual operation

TN

lbs. ft.

 

220

440

 

750

 

1500

 

3000

Operator

 

Type

GS 40.2

GS 63.2

GS 80.2

 

GS. 100.2

 

GS. 125.2

Reduction

 

Type

       

VZ 4

 

VZ 4

Total reduction ratio

 

GS(+VZ4)i=

 

21:1

39:1

 

40:1

40:1

157:1

52:1

204:1

 

1)

Nm

 

47

 

51

 

81

 

162

 

48

250

74

Input torque at max. output torque

lbs. ft

 

35

 

38

 

60

 

120

 

35

184

54

2)

Nm

 

33

 

36

 

58

 

116

 

34

178

53

Input torque at nominal output torque

lbs. ft.

 

24

 

26

 

43

 

85

 

25

131

39

Mechanical advantage

3)

 

9

16.7

 

17.3

17.3

58.5

22.5

75.5

Tums for 90

O

 

5.25

9.75

 

10

 

10

 

39

13

51

 

Standard

 

F07

 

F10

 

F12

 

F14

 

F16

Valve mounting flange Dimensions according to ISO 5211

4)

 

F05

8)

       
 

Special

F10

 

F12

 

F14

 

F16

 

F25

Valve shaft diameter

 
Valve shaft diameter   max. mm.   25   36   48   60    

max. mm.

 

25

 

36

 

48

 

60

   

80

max. inch

 

1

 
1 7 16
1 7 16
 
1 7 8
1
7 8
 
2 3 8

2 3 8

 
3 1 8

3 1 8

   
    max. mm.   22   27   41   50     65

max. mm.

 

22

 

27

 

41

 

50

   

65

Valve shaft square

max. inch

 
7 8
7 8
 

1

 
1 5 6
1
5 6
 

2

2 1 2

2 1 2

Input shaft diameter

 

mm

 

20

 

20

 

20

 

20

 

20

30

20

inch

0.787

0.787

 

0.787

0.787

0.787

1.181

0.787

5)

 

mm

250/300

250/300

300/400

300/400

250/300

400/500

300/400

Handwheel diameter

inch

10/12

10/12

 

12/16

12/16

10/12

16/20

12/16

 

6)

kg

 

3.5

 

9

 

13.5

 

30

 

34

43

47

Weight (without handwheel)

lbs.

 

8

 

20

 

30

 

66

 

75

95

104

Mounting flange for multi-turn actuator

ISO 5210

F07/F10

F07/F10

F07/F10

 

F10

 

F10

F14

F10

DIN 3210

 

G0

 

G0

 

G0

 

G0

 

G0

G 1 2

G 1 2

G0

Suitable multi-turn actuator (with output drive type E)

 

SA 6

SA 6

 

SA 6

SA 12

SA 6

SA 25

SA 6

Max. permissible weight of multi-turn actuator

kg

 

30

 

30

 

30

 

40

 

30

70

30

lbs.

 

66

 

66

 

66

 

88

 

66

155

66

 

O

8 1/min

 

40

 

73

 

75

 

75

 

296

98

384

Operating time in sec. for 90

speed Operating times shorter than indicated (13-17 sec) only after consultation with

at actuator

7)

11

1/min

28

53

55

55

216

70

274

16

1/min

20

36

38

38

148

49

192

22

1/min

14

27

27

27

108

35

137

factory

 

32

1/min

 

18

19

19

74

24

99

 

45

1/min

13

14

14

54

17

69

63

1/min

     

37

48

90

1/min

27

35

Preferred output speeds/operating times

 

1) 1)

For For rare rare operation, operation, based based on on a a service service life life of of min. min. 2000 2000 cycles cycles of of 90 90

O

O

5) 5)

Observing Observing the the permissible permissible effort effort at at handwheel handwheel

 

2) 2)

Nominal Nominal torque torque for for frequent frequent operation, operation, based based on on a a service service life life of of

6) 6)

With With centre centre hole hole in in coupling coupling and and grease grease filling filling

 

min min 15000 15000 operating operating cycles cycles of of 90 90

O

O

7) 7)

The The operating operating times times mentioned mentioned are are approximate approximate for for service service at at 50 50 Hz, Hz, at at 60 60 Hz, Hz,

 

3) 3)

Conversion Conversion factor factor output output torque torque to to input input torque torque

 

the the speeds speeds increase increase by by 20% 20% and and the the operating operating times times reduce reduce to to 83% 83% of of the the stated stated values values

4) 4)

On On request, request, other other sizes sizes can can be be supplied supplied

 

8) 8)

Without Without spigot spigot

 

Gear boxes suitable for IP67 enclosure. IP68 enclosure can be provided on request.

 

3

STANDARD WORM GEAR OPERATOR FLANGE MOUNTED

GS 40 - GS 125

4

DIMENSIONS

 

GS 40 - GS 125

Dimensions

GS 40.2

GS 63.2

GS 80.2

GS 100.2

GS 100/VZ4

GS 125.2

GS 125/VZ4

 

A

 

40

63

80

 

100

 

125

 

B 1

 

72

85

92

 

127

 

138

 

B

2

72

85

92

 

118

 

128

 

C

 

73

96

113

 

149

 

174

 

D

 

56

77

95

 

113

 

143

 

E

 

113

127

133

 

185

 

195

 

E

1

 

120

147

156

 

220

 

230

 

F

 

145

159

165

203

 

262

234

274

 

H

 

89

100

124

 

150

 

163

 

I

4

4

4

 

5

 

5

 

J

 

50

56

70

 

84

 

93

 

K

 

13

15

16

 

16

 

18

 

L

 

40

65

75

 

90

 

105

 

M

 

20

35

40

 

53

 

65

 

N

 

41.8

51.8

67.6

81.6

 

105.8

O

max

 

25

36

48

 

60

 

80

 

P

1)

8

10

14

 

18

 

22

 

Q

1)

 

28.3

39.3

51.8

64.4

 

85.4

 

R

 

105

118

125

163

 

-

174

-

 

R

1

 

-

-

-

-

 

222

-

234

 

T

 

M5

M6

M6

 

M6

 

M6

U

PCD

 

70

90

110

 

125

 

150

 

W

 

-

-

-

-

 

218

-

228

X

max

 

8

10

20

 

20

 

30

Y

max

 

0

5

0

 

5

 

10

 

Z

1

40

40

40

 

40

60

40

a f7 20 20 20 20   20 30 20

a

f7

20

20

20

20

 

20

30

20

 

b

 

6

6

6

6

 

6

8

6

 

c

 

40

40

40

43

 

40

60

40

 
d 1
d
1
 

90

125

150

 

175

 

210

d 2 f8 55 70 85   100   130

d

2

f8

55

70

85

 

100

 

130

 
d 3
d
3
 

70

102

125

 

140

 

165

 
d 4
d
4
 

M8

M10

M12

M16

 

M20

 

h

 

3

3

3

 

3

 

3

 

h1

 

15

18

20

 

24

 

30

 

h2

 

16

16

16

 

16

22

16

I - max

 

75

85

105

 

130

 

140

 

t

22.5

22.5

22.5

22.5

 

33

22.5

 

ISO 5210

F07

 

F10

-

F14

DIN 3210

-

 

-

G0

G 1 2

G 1 2

d5 90   125 125 175

d5

90

 

125

125

175

 

Mounting Mounting flange flange

  Mounting Mounting flange flange d6 55   70 60 100

d6

55

 

70

60

100

 

for for

         
 

multi-turn multi-turn actuator actuator

  multi-turn multi-turn actuator actuator d7 70   102 102 140

d7

70

 

102

102

140

 
  d8 9   11 11 18

d8

9

 

11

11

18

 

h3

4

 

5

5

5

 

S

8

 

10

10

17

5

TECHNICAL DATA

   

WORM GEAR OPERATORS

1)

 

Nm

 

11250

 

22500

 

45000

 

Output torque for manual operation

max

lbs. ft.

 

8300

 

16600

 

33200

 

2)

 

Nm

 

8000

 

16000

 

32000

 

Output torque for motor operation

TN

lbs. ft.

 

5900

 

11800

 

23600

 

Operator

Type

 

GS 160

 

GS 200

 

GS 250

 

Reduction

Type

GZ 14

GZ 16

 

GZ 25

Reduction ratio

 

GSi =

54:1

54:1

54:1

53:1

53:1

53:1

53:1

52:1

 

52:1

 

Reduction ratio

 

GZi =

 

4:1

8:1

 

4:1

8:1

16:1

   

4:1

 

Total Reduction ratio

 

GS+GZi =

 

216:1

432:1

 

212:1

424:1

848:1

   

208:1

 

1)

 

Nm

465

138

69

940

276

138

69

1923

 

560

 

Input torque at max. output torque

lbs. ft

343

102

51

694

204

102

51

1420

 

414

 

2)

 

Nm

330

98

49

670

196

98

50

1370

 

400

 

Input torque at nominal output torque

lbs. ft.

243

72

36

495

145

72

37

1010

 

295

 

Mechanical advantage

3)

24.2

82

164

23.9

82

163

320

23.4

 

80

 

Tums for 90

O

 

13.5

54

108

13.25

53

106

212

13

 

52

 

Valve mounting flange

 

ISO 5211

4)

 

F25

 

F30F30

 

F35

   

Valve shaft diameter

 
Valve shaft diameter   max. mm.   100   125   160    

max. mm.

 

100

 

125

 

160

   
         
 

max. inch

 

4

 

5

6 1 4

6 1 4

   

Weight

5)

 

kg

85

106

106

150

180

180

180

290

 

325

 

lbs.

187

233

233

330

396

396

396

639

 

715

 

6)

 

mm

640/800

400

300

-

500/640

400

300

-

 

800

 

Handwheel diameter

inch

25/32

16

12

-

20/25

16

12

-

 

32

 
 

ISO 5210

7)

F14

F10

F10

F16

F14

F10

F10

F25

 

F14

 

Mounting flange for multi-turn actuator

 

DIN 3210

-

G0

G0

-

G 1 2

G 1 2

G0

G0

-

 
G 1 2

G 1 2

 

Suitable multi-turn actuator (with output drive type E)

 

SA 50

SA 12

SA6

SA100

SA 25

SA12

SA 6

-

 

SA50

 
 

kg

100

60

60

160

80

60

60

300

 

100

 

Max. permissible weight of multi-turn actuator

lbs.

220

135

135

350

180

135

135

660

 

220

 

Operating time in sec. for 90

O

at actuator

 

16

1/min

51

204

-

50

200

-

-

49

 

196

 

8)

speed X-Operating times shorter than indicated (18-25 sec) only after consultation with factory

22

1/min

37

148

296

35

144

288

-

35

 

140

 

32

1/min

25

102

204

25

100

200

-

24

 

98

 

45

1/min

18

72

144

18

72

144

288

X

 

70

 

63

1/min

X

51

102

X

50

100

200

X

 

49

 
 

90

1/min

X

36

72

X

36

72

144

X

 

35

 

125

1/min

X

25

51

X

25

50

100

X

 

24

 

180

1/min

X

18

36

X

18

36

72

X

 

17

 

1) 1)

For For rare rare operation, operation, based based on on a a service service life life on on min. min. 2000 2000 cycles cycles of of 90 90

O

O

 

6) 6)

Observing Observing the the permissible permissible effort effort at at handwheel handwheel

 

2) 2)

Nominal Nominal torque torque for for frequent frequent operation, operation, based based on on a a service service life life of of

7) 7)

Flanges Flanges at at GS GS and and GZ GZ according according to to ISO ISO 5210 5210 are are standard standard

 

min min 15000 15000 operating operating cycles cycles of of 90 90

O

O

8) 8)

The The operating operating times times mentioned mentioned are are approximate approximate for for service service at at 50 50 Hz, Hz,

 

3) 3)

Conversion Conversion factor factor output output torque torque to to input input torque torque

 

at at 60 60 Hz, Hz, the the speeds speeds increase increase by by 20% 20% and and the the operating operating times times

 

4) 4)

Other Other sizes sizes can can be be supplied supplied on on request request

 

reduce reduce to to 83% 83% of of the the stated stated values values

 

5) 5)

With With pilot pilot hole hole in in coupling coupling and and grease grease filling filling

 

9) 9)

Sizes Sizes beyond beyond scope scope of of ISO ISO 5211 5211

6

AND PRIMARY REDUCTION GEARS

 

GS 160 - GS 500

   

45000

 

90000

 

180000

   

360000

 
   

33200

 

66400

 

132800

   

265600

 
   

32000

 

63000

 

125000

   

250000

 
   

23600

 

46500

 

92200

   

184400

 
   

GS 250

 

GS 315

   

GS 400

   

GS 500

 

GZ 25

 

GZ 30

GZ 35

 

GZ 40

 

GZ 40 / GZ 16

 

52:1

52:1

53:1

53:1

53:1

53:1

54:1

54:1

54:1

 

54:1

52:1

52:1

 

52:1

52:1

 

8:1

16:1

-

8:1

16:1

32:1

-

8:1

16:1

 

32:1

-

16:1

 

32:1

64:1

 

416:1

832:1

-

424:1

848:1

1696:1

-

432:1

864:1

1728:1

-

832:1

 

1664:1

3328:1

 

280

140

3766

556

278

139

7410

1090

545

 

273

15385

1126

 

563

314

 

207

104

2782

410

205

103

5473

806

403

 

202

11365

832

 

416

232

 

200

100

2640

388

194

97

5140

760

380

 

190

10700

780

 

390

218

 

148

74

1950

286

143

72

3790

560

280

 

140

7890

576

 

288

161

 

160

320

23.9

162

325

650

24.3

165

330

 

660

23.4

320

 

640

1147

 

104

208

13.25

106

212

424

13.5

108

216

 

432

13

208

 

416

832

   

F35

 

F40

 

F48

   

F60 9)

 
   

160

 

200

 

250

   

315

 
   
6 1 4

6 1 4

 

8

 

10

 
12 1 2

12 1 2

 
 

325

325

520

630

630

630

980

1100

1100

 

1100

1800

2000

 

2000

2030

 

715

715

1144

1386

1386

1386

2156

2420

2420

 

2420

3960

4400

 

4400

4466

 

500/640

400

-

800

500/640

400

-

-

800

500/640

-

-

 

800

500/640

 

20/25

16

-

32

20/25

16

-

-

32

 

20/25

-

-

 

32