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1 AUTHOR:
J.I. Martins
University of Porto
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hydrometaUurgy
ELSEVIER
Abstract
The reaction kinetics for the leaching of low-grade scheelite concentrates with sodium
carbonate have been studied to establish the effect of the most important process variables, such as
stirring, solid/liquid ratio, sodium carbonate concentration, temperature and particle size. The
leaching residues were chemically and structurally characterized by X-ray diffraction. The
experimental results conform with the shrinking core model and they show that the scheelite
leaching is under diffusion control for about 30 min after the start of the reaction in the range
100-250C. Good tungsten recovery can be obtained.
1. I n t r o d u c t i o n
(1)
has a standard enthalpy and free energy of 37.6 k J / m o l and 56.5 k J / m o l , respectively,
which means that it is essential to operate at high temperatures.
0304-386X/96/$15.00 Copyright 1996 Elsevier Science B.V. All rights reserved.
SSDI 0304-386X(95)00099-2
222
The first report of the use of sodium carbonate to digest scheelite was by Hamilton
[5]. However, only with the work of Masleniskii [6] was the decomposition of scheelite
under pressure discussed. Following this pioneering work, Masleniskii [7,8], Perlov
[8-10] and Zelikman and Radova [11] carried out further investigations. About a decade
ago, Belikov and Masleniskii [12] and Queneau [13] studied the kinetics of dissolution of
scheelite in alkaline solutions. They concluded that the diffusion of calcium or carbonate
ions through the calcite layer formed during the leaching may be the rate-controlling
step. More recently, Zelikman and Meerson [14] have considered that the leaching is
controlled by the rate of chemical reaction. As this process is useful it continues to
attract the attention of researchers; improvements, such as the simultaneous action of
other alkaline compounds with sodium carbonate [15,16], counter-current extraction of
concentrates [17] and other means of increasing process efficiency [18-20] have been
proposed.
The aim of this work is to establish the effect of the process variables on the reaction
rate of soda ash leaching of low-grade scheelite concentrates and the use of a
counter-current extraction process to improve tungsten recovery.
R s[ (1
t= CA---~
KmA
R),
DeA
1 -- r a / R 3) + --psKs 1 -
+ ~
(1 - r 2 / R 2)
(2)
which for the total conversion, t = -r and r e = 0, becomes:
Rps(
1
1
R )
" r = ~ A 3Km-"-'~+ ~KsPs + ~6DeA
(3)
223
If the fluid film resistance controls the reaction rate, Kma << K s, DeA , and the ratio
between Eq. (2) and Eq. (3) gives:
t
- = X with "r = psR//3KmACAo
I"
(4)
If the reaction rate is independent of the fluid film resistance, KmA ~ ~, and the ratio
between Eq. (2) and Eq. (3) gives:
. . . .
-r
0c+6
1-(l-X)
'/3] + ~ [ 1
+2(1-X)-3(1-X)
2/3]
(5)
with "r = R(0c + 6)/6KsCAo; where 0 is a non-dimensional variable that expresses the
relative importance of the specific rate and the diffusion through the ash layer product.
When 0~ ~ 0, the chemical relation controls the reaction rate and Eq. (5) becomes:
t
-
'I"
(6)
and when 0~ ~ ~, the ash layer controls the reaction rate and Eq. (5) becomes:
t
- = 1 + 2(1 - X) - 3(1 - X) 2/3 with "r = R2ps/6DeACAo
T
3. E x p e r i m e n t a l
(7)
details
Table 1
Chemical analysis and mineralogical composition of the low-grade scheelite concentrate
Chemical analysis
Mineralogical composition
Chemical constituent
Content (%)
Mineral
Content (%)
WO3
SiO2
CaO
Fe203
AI203
S
As
Na20 + K20
MgO
MnO
Sn
Loss on pyrolysis
5.80
37.50
16.98
13.08
11.22
4.98
1.87
1.53
0.90
0.34
0.05
5.13
Scheelite
Calcite
Apatite
Quartz
Mica, caulinite and feldspar
Pyrrhotite
Arsenopyrite
Cassiterite
7.80
23.46
1.90
26.27
25.27
11.48
3.96
0.06
224
Table 2
Sieve analysis of three lots of low-grade scheelite concentrate
Size, mesh
Fraction (%)
140
200
325
400
< 400
Median size (ixm)
Lot A
Lot B
Lot C
21.3
22.8
23.7
6.4
25.8
60
22.1
21.1
56.8
40
30.3
17.5
52.2
40
So=fresh sol.ution
Sl
$2
S3=#ina(.(sotution
~l lgStage j-J 2eStage j=J 3aStage jtoo=fresh ore
n~= Leached ore
m2
mI
Fig. 1. Scheme of a continuous countercurrent system.
225
3x
2'~ Stage:
1-separation of solids and liquids at C and
leave of a solution with two stages of
leaching
2-change the leaching solution from B to C
3-change the leaching solution from A to B
4-removal of sterile leached ore from A
t~
3~dStage:
1-to set the fresh ore inside A
2-change the leaching solution from C to A
3-change the leaching solution from B to C
4-to bring fresh leaching solution to B
=Lk,.~j
4th Stage:
l-separation of solids and liquids at A and
leave of a solution with three stages
of leaching
2-change the leaching solution from C to A
3-change the leaching solution fi'om B to C
4-removal of leached ore from B
5Ih Stage:
1-to set the flesh ore inside B
2-change the leaching solution from A to B
3-change the leaching solution from C to A
4-to bring fresh leaching solution to C
-1~ 2
6~ Stage:
1-separation of solids and liquids at
leave of a solution with five
of leaching
2-change the leaching solution from
3-change the leaching solution from
4-removal of leached ore from C
B and
stages
A to B
C to A
226
Table 3
Influence of stirring rate on the conversion of the scheelite
Time
Na2CO 3 / W O 3
(h)
(mol/mol)
300
500
750
800
1.00
1.00
1.00
2.25
2.25
2.25
4.50
4.50
4.50
2
4
8
2
4
8
2
4
8
14.01
35.22
41.19
18.36
43.71
52.98
18.84
50.26
67.24
14.66
34.18
42.80
19.05
44.22
53.75
20.95
53.10
67.24
18.42
35.18
43.32
23.04
43.81
52.52
23.43
53.40
67.85
18.30
35.20
43.12
23.15
44.20
53.05
23.12
53.30
67.60
Experimental conditions: p = 1 atm; T = 100+ IC; solid/liquid ratio = 1/5; ore = lot A ( < 100 Ixm).
relation of Na2CO3/WO 3 (solid lines), the conversion increases when the solid/liquid
ratio increases, which shows a kinetic dependence on the concentration of the leaching
agent. It is also clear for the same concentration of sodium carbonate (dashed lines), that
there is an increase in the conversion with a decrease in the solid/liquid ratio. The
maintenance of sodium carbonate concentration with a decrease in the solid/liquid ratio
demands a larger excess of the reagent over the stoichiometric requirements. Therefore,
the bulk concentration can be considered unchangeable with time, which confirms the
hypothesis of the pseudo-stationary state.
50
hlfl
~o
.[
30
u 1l
1/3
1/5
117
solid/liquid ratio
111(
Fig. 3. Correlation between the yield of WO 3 leaching and solid/liquid ratio for different concentrations of
Na2CO 3. Experimental conditions: time = 3 h; stirring rate = 750 m i n - t ; ore = lot A( < 100 mesh); temperature = 100C.
J.P.
227
100
~9G
e=~1
..3
~/*0 /# ~
20
l ternperature.100ZlO C
.I,.I
l,
sti rring-?50min-I
ore=tot A
I I8I 19
5 6
time(h)
10 11
Fig. 4. Effect of sodium carbonate concentration on the percentage of W O 3 extracted at 100C for lot A.
attains a constant value. It is possible to say that a maximum recovery of about 80 wt%
WO 3 is gained about 2 h after the start of the reaction at 100C, after 1 h at 150C, after
30 min at 200C and after 15 min at 250C. The calculation of apparent activation
energy with the Arrhenius equation provides a further criterion for determining the
controlling step of the reaction. The Arrhenius plot constructed for the first 15 min and
30 min of the reaction, Fig. 8, gives, respectively, an apparent energy activation of 41
kJ/mol and 18 kJ/mol. These values indicate kinetic control at the start of the reaction,
which changes to diffusion control. Therefore, the ash layer of the calcium carbonate,
associated with the structure of the solid particles, has a particular role in the leaching
process. The X-ray powder diffraction pattern on the external surface of a grain after
leaching is reproduced in Fig. 9. The calcite detected confirms the presence of an
100
_,0(
o/;
r..-1
6O
f
I
o
u
20
I
temperature
= lS0-~50C
3
time ( h I
i
!
Fig. 5. Effect of sodium carbonate concentration on the percentage of WO 3 extracted at 150C for lot A.
228
100
f
8O
o+
o
11.5 I
p
____----4-
60
P
I
!
l
1!=2
f ~ ' ~
/"
20
t 11mpllratur11= 200.+5+C
sotid/|iquid rati0 = 1110
stirring= 750min-I
i r
J
0
3
t i m e [h)
&
Fig. 6. Effect of sodium carbonate concentrationon the percentage of WO3 extracted at 200"C for lot A.
insoluble film on the unreacted core during leaching, as has also been described in the
literature [8,28].
The analysis of the impurities in some leach liquors, Table 4, shows the purifying
effect o f alkaline leaching solutions on low-grade scheelite concentrates. Yield can be
defined as the moles of a particular product per mole of initial leaching reactant.
Therefore, the ratio of the useful product to the yield of secondary products is the
selectivity, which is the ratio o f co-ordinate y axis to the co-ordinate x axis in Fig. 10.
100
e= 4
.~80
C
~60
20
e=3
r---"-'-
t 11mp'11rature: 250~5%
$olid/tiquid ratio= 1/10
stirrlng=?50 rain-+
:~
time(h)
~,
Fig. 7. Effect of sodium carbonate concentration on the percentage of WO 3 extracled at 250C for lot A.
229
.=,
<~-
) ~
'q
c5
i od,:Sd~
t",i
~"~
e,'~
0
0
V
o
"~'=
<
< .=.
0
...:"
',O
e,i
~ ,-.: ,.~,::5 d
e,i
II
e.
o
o
~"
I 0
.,I
.~
r:
6
0
o.o
o
e
z
e.
.,,..
e~
o
.o
"a
0
e.
-
o
"+t
0
e.
t'-,i
~ o
e4,.-: d
..-:
t..-.
~A
o
:=,
o
<
,-.
230
23
21
f
19
' 1'7
15
13
1.8
_.c
2,0
2.2
2/,
2.6
2.8
103~(1/T)1 K-~ )
Fig. 8. Arrhenius plots for the dissolution of scheelite for the ore of lot A ( < 100 mesh). D = l (t = 15 rain);
O = 2 (t = 30 min).
From it we see the decrease in sodium carbonate selectivity to the leaching of scheelite
with increasing concentration. For temperatures higher than 100C, the concentration of
silicon varies between 0.5 and 1.3 g / l , of which 0.3 g/1 remain in solution after
cooling. Increasing the temperature from 100C to 250C results in sodium carbonate
loss in secondary reactions increasing from 8 wt% to 24 wt%.
t~
U
3~.,.
'
2~.4
<
2~.4
20
231
1.6
0.&
temperature = 100t1*C
s o t i d / | i q u i d ratio=l/5
s t i r r i n @, 750 min-t
ore,tot'B
0.4
[--
0.6
1.2
with those of lot A, Fig. 3, shows an increase of about 4 wt% in the recovery of tungsten
with a sodium carbonate concentration of 15.9 g/1 and 10 wt% in the recovery of
tungsten for higher concentrations of leaching reagent.
extraction
The results obtained with continuous and semi-continuous systems are shown in Fig.
12 and we can compare the values obtained in a single stage of leaching for the same
stoichiometric Na2CO3/WO3 ratio and residence time. The improvement in tungsten
recovery is associated with a reduction in WO 3 lost in the gangue. This behaviour
100
9O
~7c
eSC
rf . ~ e=2
~3C
~2C
10
1
t e mperat ure=100:l*C
solid/tiquid ratio,l~
~-4 "'"
ore=totB
IIII
& 5 6 7
time(h)
9 10 11
Fig. 11. Effect of sodium carbonate concentration on the percentage of WO 3 extracted at 100C for lot B.
232
L,
time(h)
12
120
.~,
c~100
~ .-J = , . - - . - - - . . - - ~ - -
~ 80
,e.-S... _ .~ . . . .
60
.o~.~
,one stage of leaching
~"ko~''l~
muttiple stages of leaching
t~t I~.rat ur~-1q0~1~..
a)semicontinuous system
i(Vtiquie r~tm.l/',
blcontinuous system
st irring ='FJOmin-1
I
I
t
I
I
1
2
3
/,
5
s rages of teaching
~,.,.~-
/,0
Fig. 12. Results of counter-current extraction for continuous and semicontinuous systems at 100C.
confirms the principles of reversibility of Eq. (1). In fact, the contacts of a solid
successively more exhausted and a solution less concentrated in sodium tungstate aid the
displacement of Eq. (1) to the right.
4.6. Shrinking core model
The values of the apparent energy activation suggest diffusion control through the ash
layer in accordance with the results of applying Eq. (7) of the shrinking core model (Fig.
.=
e,
/
J
=4
0
I~
Oc G
[(1-(1-X)1/3 ] . _~_[12(1_X)_3(1.X)2/3]]=lO
Fig. 13. Appfication of the shrinking core model to the leaching of scheelite with Na2CO 3 (7.96 g/l),
considering diffusion control in grains.
233
10
//
e,3
.c
~4
/,!
//
rj ~ernpe rat ure-lO0~l*C
/ temperature=lOOtl*C
sotid/liquid ratio=l/5
,P st irring.750 min-t
~,"
f solidAiquid ratio-l/5
stirring.750 rnin -1
ore-tot B
...~
ore-to'tA I
2
Z.10
Z.IO
[ 1 . 2 (1 -X ) -3 (1-X)2/3] = Z
Fig. 14. Application of shrinking core model to the leaching of lots A and B of scheelite for two
concentrations of sodium carbonate, considering difusion control in grains.
13). For an Na2CO 3 concentration of 7.96 g/1 the experimental results also show that
increasing the temperature brings forward the beginning of that control: 60 min at
100C; 30 min at 150C; 20 min at 200C; and 10 min at 250C.
According to the proposed model, the influence of particle size is given by:
T1 ~--
R2t / R 22
(8)
T2
for total conversion of particle size Rl; 'I"2 = time for total conversion
of particle size R E.
Calculating x from the experimental results for the leaching of lots A and B, the
slope of the functions shown in Fig. 14, and substituting in Eq. (8), ratios of 2.1 for
[Na2CO 3] = 15.91 g / l and 2.0 for [Na2CO 3] -- 21.21 g/1 are found. These values are
acceptable since the theoretical value is 2.25, based on the median size of the two lots of
the solid particles.
Considering the influence of temperature on the diffusivity of the fluid reactant using
the relation:
where: T1 = time
DeA = DoTm
(10)
R2ps
with c = - 6DoCAo
(11)
and:
log "r = l o g c - m l o g T
(12)
234
1.3!
!
1.2
t~
=
1.1
No 2 CO~= "7.96 g / L
sotid/Liquid rotio=l/10
stirring-750 minq
ore - [o~ A
~,0
2.5
2.6
tog T
2.7
( K "1 )
Taking the slope of the functions from Fig. 13 and correlating them with the
temperature, Fig. 15, we have calculated the unknown quantities D O and m; substituting
into Eq. (10) we get:
DcA=
4 10 - ] 6 . T 0"7 ( m 2 / s )
(13)
which suggests that the effective diffusivity, DeA, may be considered to lie between the
molecular diffusion regime and the Knudsen diffusion regime. This behaviour agrees
well with the porous structure of the ash layer surrounding the unreacted core.
The rate of decomposition of solid particles expressed in terms of the rate of reaction
of the fluid is given by:
v = Ps(-- dt ] = bKsCA
(14)
where: Ps is the molar density of the solid; b is the stoichiometric coefficient; K s is the
heterogeneous rate constant; CAo is the fluid reactant bulk concentration; and rc is the
distance co-ordinate perpendicular to the solid surface.
The specific reaction rate for different temperatures and the apparent activation
energy were obtained with the data of the function X = f(t) for the first 15 min;
expressing the data of the straight line 1 in Fig. 8 in the form of the well-known
Arrhenius equation we get:
K s = 2.7 10 -3" e -5/T ( m / s )
(15)
X= 1 -
(16)
( dr]l- - ~ " ( 1 - X )
-- dt
(dX)
-2/3. ~
(17)
235
Under diffusion control we can take (dX/dt) from Eq. (7) and substituting in Eq.
(17) we get:
(
drc]
dt ]
DeACAo
=--xRps
[(I - X ) ' / 3 -
(I - X ) 2/3]
(18)
from which with the Eq. (13) allows us to express the reaction rate for lot A by:
v=0st-
( dro
)
X)2/3] (kmol/m2. s)
(19)
5. Conclusions
6. List of symbols
IDeA
CAo
CA
Cc
Ks
R
t
Ps
K~
r~
,'r
X
O~
e
236
References
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