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Thank you for choosing Residential Air Conditioners & Heat Pumps, please read this
Installation manual carefully before operation and retain it for future reference.
MRCOOL reserves the right to interpret this manual which will be subject to any change due
to product improvement without further notice.
Contents
Safety Considerations....................................................................................1
1. Unit Parts Arrangement..............................................................................2
2. Physical Dimension....................................................................................3
2.1 Outdoor Unit.....................................................................................3
2.2 Installation Clearance Data....................................................................5
2.3 Units Installation.....................................................................................5
2.4 Installation Recommendations ..............................................................6
3. Brazing Connections..................................................................................7
3.1 Preparation the Line ..............................................................................7
3.2 Cap and Core Removal..........................................................................8
3.3 Attach Gauge..........................................................................................8
3.4 Braze Line Set........................................................................................8
3.5 Preparation for Next Step.......................................................................9
4. Check Piston..............................................................................................9
5. Operating Gauge Set and Service Valves................................................10
5.1 Torque Requirements...........................................................................10
5.2 Using Manifold Gauge Set...................................................................10
5.3 Operating Service Valves ....................................................................10
5.4 Operating Angle Type Service Valve....................................................10
5.5 To Access Service Port......................................................................... 11
5.6 Reinstall Stem Cap............................................................................... 11
Safety Considerations
Improper installation, adjustment, alteration, service, maintenance, or use can cause explosion,
fire, electrical shock, or other conditions which may cause death, personal injury, or property
damage. Instructions for installation and use of this product are provided by the manufacturer.
Installation must be performed in accordance with the requirements of NEC and CEC by qualified
installer or agency only. The qualified installer or agency must use factory--authorized kits or
accessories when modifying this product. Refer to the individual instructions packaged with the kits
or accessories when installing. Follow all safety codes. Wear safety glasses, protective clothing,
and work gloves. Use quenching cloth for brazing operations. Have fire extinguisher available.
Read these instructions thoroughly and follow all warnings or cautions included in literature and
attached to the unit. Consult local building codes and National Electrical Code (NEC) for special
requirements. Recognize safety information. This is the safety--alert symbol .When you see this
symbol on the unit and in instructions or manuals, be alert to the potential for personal injury.
Understand these signal words; DANGER, WARNING, and CAUTION. These words are used with
the safety--alert symbol. DANGER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies hazards which could result in personal injury or
death. CAUTION is used to identify unsafe practices which may result in minor personal injury or
product and property damage. NOTE is used to highlight suggestions which will result in enhanced
installation, reliability, or operation.
WARNING
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury or death.
Before installing, modifying, or servicing system,main electrical disconnect switch must be in
the OFF position. There may be more than 1 disconnect switch. Lock out and tag switch with a
suitable warning label.
This product must not be disposed together with the domestic waste.
This product has to be disposed at an authorized place for recycling of
electrical and electronic appliances.
Fig.1
Heat Pump Condensing Unit
High pressure switch
Low pressure switch
Compressor harness
Compressor
Filter
Throttle
Revesing valve
Vapor line service valve
2. Physical Dimension
2.1 Outdoor Unit
Fan motor
Compressor
Fig.3Outdoor Unit
Table 1Dimension of Outdoor Unit
DIMENSION
H
MAC13018
24"(610)
21-1/2"(546)
21-1/2"(546)
MAC13024
24-1/2"(620)
24"(610)
24"(610)
MAC13030
29"(735)
24"(610)
24"(610)
MAC13036
29"(735)
28"(710)
28"(710)
MAC13042
29"(735)
28"(710)
28"(710)
MAC13048
29"(735)
28"(710)
28"(710)
MAC13060
33-1/2"(850)
29-1/2"(750)
29-1/2"(750)
MHP13018
24-1/2"(620)
24"(610)
24"(610)
MHP13024
24-1/2"(620)
24"(610)
24"(610)
MHP13030
29"(735)
28"(710)
28"(710)
MHP13036
29"(735)
28"(710)
28"(710)
MHP13042
29"(735)
28"(710)
28"(710)
MHP13048
33-1/2"(850)
28"(710)
28"(710)
MHP13060
33-1/2"(850)
29-1/2"(750)
29-1/2"(750)
Floor
>1000mm
40inch
>1000mm
40inch
>1000mm
40inch
>800mm
32inch
>1000mm
40inch
Floor
Fig.4
OUTDOOR WALL
CAULK
LIQUID TUBE
VAPOR TUBE
INSULATION
THROUGH THE WALL
JOIST
HANGER STRAP
(AROUND VAPOR
TUBE ONLY)
INSULATION
VAPOR TUBE
1MIN.
SUSPENSION
LIQUID TUBE
3. Brazing Connections
3.1 Preparation the Line
Refer to Table 2 for field tubing diameters. The pipe must remain round. Do not crimp end of
the line.
Table 2. Refrigerant Line Set Inches (mm)
Model
Vapor Line
MAC13018
MHP13018
MAC13024
MHP13024
MAC13030
MHP13030
MAC13036
MHP13036
MAC13042
MHP13042
MAC13048
MHP13048
MAC13060
MHP13060
Fig.6
Vapor line
service valve
Liquid line
service valve
Fig.7
OUTDOOR
UNIT
INDOOR
UNIT
Vapor line
Fig.8
Water saturated
cloth
Fig.9
4. Check Piston
There is a piston located in outdoor condensing unit, please verify the piston size based on the
below table. When matching with air handler, please make sure replace this piston in air handler.
Table 3
OUTDOOR UNIT
INDOOR UNIT
MAC13018
MAH13018
053
MAC13024
MAH13024
054
MAC13030
MAH13030
064
MAC13036
MAH13036
067
MAC13042
MAH13042
071
MAC13048
MAH13048
079
MAC13060
MAH13060
084
MHP13018
MAH13018
055
MHP13024
MAH13024
057
MHP13030
MAH13030
068
MHP13036
MAH13036
067
MHP13042
MAH13042
073
MHP13048
MAH13048
082
MHP13060
MAH13060
091
Fixed orifice
Teflon ring
Distributor assembly
Brass nut
Liquid line
Vapor line
Fig.10
IMPORTANT
Only use Allen wrenches of sufficient hardness (50Rc Rockwell Harness Scale minimum).
Fully insert the wrench into the valve stem recess.
Service valve stems are factorytorqued (from 9 ftlbs for small
valves, to 25 ftlbs for large valves) to prevent refrigerant loss during shipping and handling.
Using an Allen wrench rated at less than 50Rc risks rounding or breaking off the wrench, or
stripping the valve stem recess.
To prevent stripping of the various caps used, the appropriately sized wrench should be used
and fitted snugly over the cap before tightening.
Table 4. Torque Requirements
Parts
Recommended Torque
8 ft. lb.
11 NM
16 in. .lb
2 NM
28 in. lb.
3 NM
Compressor bolts
90 in. lb.
10 NM
8 ft. lb.
11 NM
10
To outdoor unit
Service port core
( Valve stem shown closed)
Insert hex wrench here
To indoor unit
Stem cap
Service valve
(Back-seated opened)
Service valve
(Front-seated closed)
Fig.11
11
Recovery Machine
Manifold Gauges
Low
Disconnect Switch
High
Outdoor Unit
Fig.13
12
Fig.14Leak Test
13
Fig.15Evacuating System
14
7. Electrical
In the U.S.A., wiring must conform with current local codes and the current National Electric
Code (NEC). In Canada, wiring must conform with current local codes and the current Canadian
Electrical Code (CEC).
Refer to the furnace or air handler installation instructions for additional wiring application
diagrams and refer to unit nameplate for minimum circuit ampacity and maximum overcurrent
protection size.
24VAC TRANSFORMER
Use the transformer provided with the furnace or air handler for low-voltage control power
(24VAC 40 VA minimum).
15
Disconnect Switch
Fig.16
NOTE: Units are approved for use only with copper conductors. Ground unit at disconnect
switch or to an earth ground.
Fig.17
NOTE: 24VAC, Class II circuit connections are made in the control panel.
16
AWG#
INSULATION TYPE
18
Temperature Rating
16
35C Minimum
Compressor
Model
Power Supply
Qty.
RLA
LRA
FLA
Fuse/Breaker
Capacity
Min. Power
Supply Cord
V/Ph/Hz
AWG
MAC13018
208/230/1/60
7.9
38
1.2
15
AWG16
MAC13024
208/230/1/60
9.8
53
1.2
20
AWG14
MAC13030
208/230/1/60
12.6
71
1.2
25
AWG12
MAC13036
208/230/1/60
15.08
64
1.7
35
AWG12
MAC13042
208/230/1/60
21.5
105
1.7
50
AWG10
MAC13048
208/230/1/60
21
115
1.7
45
AWG10
MAC13060
208/230/1/60
25
150
2.1
50
AWG8
MHP13018
208/230/1/60
7.5
38
0.8
15
AWG16
MHP13024
208/230/1/60
9.8
53
1.2
20
AWG14
MHP13030
208/230/1/60
12.5
71
0.7
25
AWG12
17
208/230/1/60
15.08
64
1.7
35
AWG12
MHP13042
208/230/1/60
17
112
1.7
35
AWG10
MHP13048
208/230/1/60
21
115
1.7
45
AWG10
MHP13060
208/230/1/60
24.5
134
2.3
50
AWG8
T1
T2
L1
L2
R
W1
Y1
Y1
O
THERMOSTAT
Fig.18
Model: MHP13018; MHP13024; MHP13030; MHP13036.
L1
T1
L2
T2
L1
POWER
208/230V
1PH 60HZ
L2
Ground
KM
G
XT2
Outdoor
Unit
Y1
Y1
W1
W1
Fig.19
Model: MHP13042; MHP13048; MHP13060.
18
THERMOSTAT
L1
XT1
POWER
208/230V
1PH 60HZ
L1
L2
L2
Ground
Outdoor
Unit
Y1
Y1
O
W1
O
W1
THERMOSTAT
XT2
C
Fig.20
18-36k Circuit Diagram
Model:MAC13018; MAC13024; MAC13030; MAC13036.
T2
A1
KM
A2
OUTDOOR UNIT
POWER
G
W7
RT
X12
P
W5
BU
WH
WH
P
C
HERMFAN
W1 W2
W3
R
COMP
~
X8
CAPACITOR
W12
W11
W10
XT
Y1
R
C
24V~INPUT
24V~INPUT
COM
X7
W6
BN
Compressor
AP
BK
RT
discharge temperature
sensor
AP
MAIN BOARD
KM
AC Contactor
M
~
W4
X3
LP
RD
C
OG
CN3
X10
HP
50K
G
YEGN
Fan motor
Fig.21
19
Y1
R
C
Lug Plate 1
T1
L2
THERMOSTAT
L1
THERMOSTAT
Lug Plate 1
OUTDOOR UNIT
Fig.22
18-36k Circuit Diagram
Model: MHP13018; MHP13024; MHP13030; MHP13036.
KM
L1
T1
L2
T2
A2
W11
20K
RT2
K2
(AC-L)
W15
4YV
XT1
W5
HP
P
LP
C
HERM
W2
W1
W3
BU
WH
WH
OG
FAN
RD
BN
COMP
X3
X2
X10
AP
X1
R
X8
X7
C
K2
(OFAN-H)
K5
(OFAN-L)
BK
~
Compressor
XT2
CN5
W21
W20
W19
W18
W17
Y1
O
W1
R
C
24V~INPUT
24V~INPUT
24V~INPUT
24V~INPUT
COM
Y1
O
W1
R
C
O1
X14
W22
W23
W14
KM-L2
XT1
~
G
W4
CN3
W13
CAPACITOR
CN1
X13
W12
2
R
R
20K
X12
THERMOSTAT
W16
W25
50K
RT1
G
Fan motor
YEGN
Notes:
'O1'is used when under testing,
connected with 'O' of indoor
unit, usually suspended.
Fig.23
20
AP MAIN BOARD
RT1 Pipe temperature Sensor
discharge temperature
RT2 sensor
4YV
4-WAY VALVE
KM
AC Contactor
Lug Plate 1
KM
Indoor
A1
OUTDOOR UNIT
POWER
Fig.24
8. System Refrigerant
This section outlines procedures for:
Connecting gauge set for testing and charging.
Adding or removing refrigerant.
21
Figure 25. Gauge Set Setup and Connections for cooling only
Figure 26. Gauge Set Setup and Connections for heat pump
22
Amount specified
on nameplate
Liquid Line
Set Diameter
1/2"(12.7 mm)
1/2"(12.7 mm)
*If line length is greater than 25 ft. (7.6 m), add this amount. If line length is less than 25 ft. (7.6
m), subtract this amount.
NOTE: Insulate liquid line when it is routed through areas where the surrounding ambient
temperature could become higher than the temperature of the liquid line or when pressure drop is
equal to or greater than 20 psig.
NOTE: The above nameplate is for illustration purposes only. Go to actual nameplate on
outdoor unit for charge information.
23
55
60
65
70
75
80
40
15
21
29
35
43
49
56
45
13
19
27
34
41
47
54
50
11
17
25
32
39
45
52
55
15
23
31
38
43
49
60
13
21
28
35
41
47
65
11
19
25
33
39
45
70
75
8
-
16
12
22
19
30
28
37
35
43
40
80
16
25
33
37
85
13
22
31
35
90
11
20
29
33
95
18
27
31
100
16
26
29
105
13
24
28
110
11
22
27
115
20
25
MORE or LESS
If refrigerant is
REMOVED, retest
to confirm that unit
is properly charged.
24
If refrigerant is ADDED,
retest to confirm that unit
is properly charged.
MHP13024
MHP13030
MHP13036
Liquid / Vapor
Liquid / Vapor
Liquid / Vapor
Liquid / Vapor
60(15)
346/139
352 / 138
338 / 137
350 / 134
50(10)
323/117
331/114
334/112
331/117
40(4)
306/98
304/99
312/93
313/97
30(-1)
278/84
299/80
302/74
298/83
20(-7)
273/66
283/66
280/53
284/66
65(18)
226/140
233/137
238/138
220/138
70(21)
244/141
252/138
263/139
236/140
75(24)
263/142
271/140
279/139
256/141
80(27)
283/143
292/141
299/140
276/142
85(29)
302/144
314/142
324/141
298/143
90(32)
328/145
338/143
340/142
321/144
( ) **
Heating
Cooling
95(35)
351 / 146
361 / 145
375 / 145
344 / 144
100(38)
376 / 147
387 / 146
397 / 145
369 / 146
105(41)
402 / 148
412 / 147
424 / 147
394 / 147
110(43)
430 / 149
441 / 148
454 / 150
421 / 148
115(46)
465 / 150
471 / 151
485 / 150
449 / 149
*IMPORTANTThese are most popular matchup pressures. Indoor match up, indoor air quality, and
indoor load cause pressures to vary.
**Temperature of the air entering the outside coil.
( ) **
MHP13042
MHP13048
MHP13060
Liquid / Vapor
Liquid / Vapor
Liquid / Vapor
Heating
60(15)
373 / 139
355/130
351/117
50(10)
363/117
336/113
333/105
40(4)
348/97
315/88
316/88
30(-1)
336/74
296/72
308/70
20(-7)
322/64
286/64
300/61
Cooling
65(18)
223/125
231/136
243/136
70(21)
241/130
248/139
263/137
75(24)
261/134
271/140
282/138
25
282/138
291/142
306/139
85(29)
302/139
312/143
327/140
90(32)
326/140
335/144
351/141
95(35)
349 / 141
359 / 145
376 / 142
100(38)
374 / 142
384 / 146
401 / 143
105(41)
399 / 143
411 / 148
426 / 145
110(43)
428 / 145
439 / 149
452 / 146
115(46)
455 / 146
468 / 150
484 / 148
*IMPORTANTThese are most popular matchup pressures. Indoor match up, indoor air quality, and
indoor load cause pressures to vary.
**Temperature of the air entering the outside coil.
Psig
Psig
Psig
Psig
Psig
Psig
Psig
Psig
32
100.8
48
137.1
63
178.5
79
231.6
94
290.8
110
365.0
125
445.9
141
545.6
33
102.9
49
139.6
64
181.6
80
235.3
95
295.1
111
370.0
126
451.8
142
552.3
34
105.0
50
142.2
65
184.3
81
239.0
96
299.4
112
375.1
127
457.6
143
559.1
35
107.1
51
144.8
66
187.7
82
242.7
97
303.8
113
380.2
128
463.5
144
565.9
36
109.2
52
147.4
67
190.9
83
246.5
98
308.2
114
385.4
129
469.5
145
572.8
37
111.4
53
150.1
68
194.1
84
250.3
99
312.7
115
390.7
130
475.6
146
579.8
38
113.6
54
152.8
69
197.3
85
254.1
100
317.2
116
396.0
131
481.6
147
586.8
39
115.8
55
155.5
70
200.6
86
258.0
101
321.8
117
401.3
132
487.8
148
593.8
40
118.0
56
158.2
71
203.9
87
262.0
102
326.4
118
406.7
133
494.0
149
601.0
41
120.3
57
161.0
72
207.2
88
266.0
103
331.0
119
412.2
134
500.2
150
608.1
42
122.6
58
163.9
73
210.6
89
270.0
104
335.7
120
417.7
135
506.5
151
615.4
43
125.0
59
166.7
74
214.0
90
274.1
105
340.5
121
423.2
136
512.9
152
622.7
44
127.3
60
169.6
75
217.4
91
278.2
106
345.3
122
428.8
137
519.3
153
630.0
45
129.7
61
172.6
76
220.9
92
282.3
107
350.1
123
434.5
138
525.8
154
637.5
46
132.2
62
175.4
77
224.4
93
286.5
108
355.0
124
440.2
139
532.4
155
645.0
47
134.6
78
228.0
109
360.0
140
539.0
26
9. Unit Control
9.1 Mainboard Description
Pressure switch
circuit connections
24V terminal
strip connections
Sensor plug in
(Discharge sensor)
24V terminal
strip connections
+12V common
terminal
Diagnostic leds
Fig.28 Mainboard Description for cooling only
+12V common
terminal
Pressure switch
circuit connections
Disagnostic
display
24V terminal
strip connections
27
Description
X12(Y-OUT)
X7(LPP)
X10(HPP)
X3(Y)
CN3(T-PIPE)
X16(C)
X15(R)
X8(+12V)
Table 11. Demand Control Board Description for Heat pump unit
ID
Description
X1(W-OUT)
X2(O)
X3(Y)
X7(LPP)
X8(+12V)
Connection for low pressure switch, Connection for high pressure switch
X10(HPP)
X12(Y-OUT)
X13(O-OUT)
X14(N)
X15(R)
X16(C)
CN1(T-DF)
CN2(OUTROOM)
CN3(T-PIPE)
CN5(TUBE)
K2-2(OFAN-H)
K2-4(AC-L)
K5-2(OFAN-L)
K5-4(AC-L)
28
Heating Operation
Power
On
Power
On
Choo se heaingt
model
Satisfying open
comp. condition
Satisfying open
Comp. condition
Temp of indoo r
Set temp
Temp of indoo r
Set temp
Y
Y
Comp. and
outdoo r fan stop
Comp. and
outdoo r fan stop
Comp. stop
for 3 min
29
Comp. stop
for 3 min
OFF
Power
problem
OFF
No power
(24V) to
demand
control board
terminals
R and C
or demand
control board
failure.
FAULT and LOCKOUT CODES (Each fault adds 1 strike to that codes counter; 3 strikes per 30
minutes = LOCKOUT)
0.5s
Circulating
Flash
OFF
Actuation of
high pressure
switch
OFF
0.5s
Circulating
flash
Actuation of
low pressure
switch
High pressure
switch
Low pressure
switch
30
0.5s
Circulating
Flash
Continuous
Light
Air discharge
hightemperature
protection of
compressor
Exhaust overtemperature
Protection
Continuous
Light
OFF
Malfunction
of exhaust
Temp. Sensor
Exhaust
temperature
sensor
0.5s
Circulating
Flash
0.5s
Circulating
flash
Normal
operation
Unit operating
normally or
in standby
mode.
None required.
HEAT PUMP
Fault Display on the Dual 8 Numeral Tube of Outdoor Mainboard
Malfunction
code
Trouble case
E1
Actuation
of high
pressure
switch
E3
Actuation of
low pressure
switch
Origin of
trouble signal
Measure
High pressure
switch
Low pressure
switch
31
Exhaust overtemperature
protection
F2
Malfunction
of condenser
temperature
thermistor
Condenser
temperature
thermistor
F3
Malfunction
of outdoor
ambient
temperature
thermistor
Outdoor
ambient
temperature
thermistor
F4
Malfunction
of Exhaust
Temp.
Sensor
Exhaust
temperature
sensor
oN
Normal
operation
Unit operating
normally or
in standby
mode.
H1
Defrost
operation
Unit operating
in defrost
E4
Air discharge
hightemperature
protection of
compressor
None required.
None required.
32
DIP
000
ON
12
DIP
001
ON
DIP
ON
12
3
010
Fig.30
Table 13
12
DIP
011
ON
12
DIP
100
000
001
010
011
100
t(min)
44
44
60
90
30
T1
28
23
32
32
32
T2
59
59
68
68
68
33