Ker Eng English Ver

KER-ENGINEERING
GROUP OF COMPANIES
GEOGRAPHY OF CUSTOMERS
Kirov
Perm
Izhevsk
Nizhny
Novgorod
Moscow
Perm
Kazan
Ufa
Saransk
Ulyanovsk
Samara
Penza
Saratov
Orenburg
Voronezh
Kurakhovo
Volgograd
Atyrau
Aktau
Rostov-on-Don
Tyumen
Verkhny Tagil
Ekaterinburg
Chelyabinsk
Tomsk
Barnaul
Novosibirsk
Abakan
Aksu
Ekibastuz
UstKamenogorsk
Almaty
www.ker-eng.com
www.ker-eng.com
TABLE OF CONTENTS
CONCERNING THE COMPANY
Introduction ..........................................................................................................................................................7
Structure .................................................................................................................................................................8
Fields of activities..............................................................................................................................................9
Quality ................................................................................................................................................................... 10
Our customers ..................................................................................................................................................11
Partners .................................................................................................................................................................12
Training of Specialists .................................................................................................................................. 13
DESIGNING AND SUPPORT OF CONSTRUCTION

Preliminary design study ............................................................................................................................ 17
Field of activities ............................................................................................................................................. 18
Leading projects ............................................................................................................................................. 20
INDUSTRIAL AUTOMATION
Field of activities ............................................................................................................................................. 25
Standard solutions ......................................................................................................................................... 26
Leading projects in the field of industrial automation ..............................................................36
ELECTRICAL ENGINEERING
Competences of electrical direction ................................................................................................... 41
Leading projects in the electrical direction ..................................................................................... 42
ENERGOTECHNOLOGICAL AUDIT
Energotechnological audit ........................................................................................................................49
Leading projects ............................................................................................................................................58
Experience of international projects ..................................................................................................59
PRODUCTION
Production capacities ..................................................................................................................................63
REFERENCE LIST
CERTIFICATES AND PERMITS
71
83
CONCERNING
THE COMPANY
Branch office
in Turkmenistan
Management Company KER-Holding
Branch office in the
Hashemite Kingdom of Jordan
ENGINEERING SECTION
CONSTRUCTION AND INSTALLATION

SECTION
KER-Engineering
KER-Avtomatika
KER-Naladka
TatNIPIenergoprom
Engineering Centre Energoprogress
KER
KER-Montazh
Laying pipelines and oil pipelines
KER MEZ
APMK-23
Branch office
in Moscow
Branch office in Republic

of Kazakhstan
Electrical Plant EnergoInvest

Sarajevo (Republic of Srpska, Bosnia
and Herzegovina).
Engineering that creates advantages
INTRODUCTION
Management Company
KER-Holding LLC
www.ker-holding.ru
KER-Engineering LLC
www.ker-eng.com
DEAR COLLEAGUES!
Let me bring to your attention a group of
companies KER-Engineering that is capable
of solving engineering problems of different
complexity. The main prole of the company
is integrated engineering services in power
and production sectors.
(SDPPs), Hydraulic Power Plants (HPPs), etc.

Quality of our work: Services performed
with a high degree of professionalism, timely
and quality service, efficiency - all this is a
business card of KER-Engineering.
Companies from Russia, the USA, Germany, France, China, the Ukraine, and Belarus
KER-Engineering is more than
are among our partners.
1000 qualied experts.
Developments of our company has received recognition from the customers not
KER-Engineering is more than
only in Russia, but also in countries near and
700 implemented projects.
far abroad.
Our integrated solutions:
Group of companies KER-Engineering
Advantages of cooperation with us are:
Experience and reputation: The Com- provides a wide range of engineering solupanys potential is based on specialists who tions - from design and survey works to serhave more than 25-30 years of work experi- vice maintenance. We offer more than 100
ence in the engineering eld.
kinds of services, a number of projects is
Currently, we have completed more than carried out on a turnkey basis.
one hundred major projects, most are at
Find detailed information on our compestrategic sites: Combined Heat and Power tences in the sections of this catalogue and
Plants (CHPs), State District Power Plants at our web-site.
We are always open to all forms of cooperation and will seriously consider your
individual needs!
Director General of KER-Engineering
Valery Arapov.
www.ker-eng.com
STRUCTURE
KER-Engineering is a group of companies that

specialize in providing integrated services in the
eld of engineering.
KER-Engineering is a part of Management
Company KER-Holding (www.ker.ru) that performs the full cycle of project management (EPC/
EPCM-contractor) and implements integrated
solutions in construction and maintenance of
industrial facilities with installation of high-technology equipment in the power sector, petrochemical and oil rening, metallurgy, machinery
building, oil and gas industry in Russia, CIS and
abroad.
Engineering Centre Energoprogress Branch is

integrated engineering support and maintenance of
heating and electrical equipment for TPP.
KER-Naladka Branch is commissioning works
and operational tests of power equipment and examination of technical devices.
KER-Engineering Group is based on the following principles:
Unied technical policy;
Flexible project management system;
Maximum independence of the branches.
Electrical Plant EnergoInvest (Bosnia and HerzeTatNIPIenergoprom Branch performs design govina)
and survey works and engineering support services for construction.
KER-Avtomatika Branch is automation of technological processes and production, electrical engineering, production of equipment.
INTEGRATED ENGINEERING SERVICES
KER-Engineering top
management
TatNIPIenergoprom
Branch
Integrated designing in
in power and production
sectors
KER-Avtomatika Branch
Industrial automation.
Rehabilitation of electrical
equipment
Engineering Centre
Energoprogress Branch
KER-Naladka Branch
Technical audit. Tests and

diagnostics of equipment.
Industry examination.
Commissioning.
Performance adjustment.
Electrical Plant
EnergoInvest (Bosnia and
Herzegovina)
FIELDS OF ACTIVITIES
Integrated designing
Development of projects (thermal power
plants, combined heat and power plants,
boiler houses, heating networks, and power
supply of industrial enterprises, agricultural
facilities, public buildings and facilities) as
well as development of heat and power supply schemes for industrial facilities, cities and
towns.
Construction support
Preparation and processing of initial data
for designing and rehabilitation of facilities,
technical support of the project phase (supervise of development of design and estimate documentation, its coordination with
customers and in regulatory authorities), arrangement of technical supervision.
Preliminary design survey in power and

production sectors
Examination (technical condition assessment) of a facility including examination of
industrial safety of technical equipment,
buildings and facilities, examination of modernization and redesign projects. Development of investment programs, development
of technological, environmental, economic
and nancial documentation for implementation of projects for industrial modernization
and rehabilitation.
Integrated energotechnological audit of

enterprises
A range of services that allow to estimate
effectiveness of industrial processes, consumption and transfer of heat and power energy as well as develop measures to enhance
efficiency of power equipment and related
processes.
Electrical engineering
A range of services in the electrical area:
rehabilitation and construction of 6 - 500 kV
class substations; rehabilitation of electrical equipment at generating stations, repair
of 0.4 - 550 kV class power electrical equipment, DCS for electrical equipment at substations, diagnostics and technical inspection of
electrical equipment.
Integrated industrial automation

Full range of services for development and
implementation of automated process conProduction of equipment
trol systems (DCS): site survey, development
Production of software and hardware
of project documentation and engineering packages, control cabinets, frequency transsolutions, installation, commissioning, service formers, soft starters, complete pumping stamaintenance.
tions, sensors, valves, etc.
Rehabilitation of electrical equipment
Rehabilitation and construction of 6 - 220
kV class substations; rehabilitation of electrical equipment at generating stations, repair
of 0.4 - 220 kV class power electrical equipment, designing and implementation of DCS
for electrical equipment, power supply DCS
(remote control, automated measuring and
information system for electric power scal
accounting).
www.ker-eng.com
QUALITY
Qualitative performance of works is the leading

principle of KER-Engineering, a formula of the companys competitiveness in the domestic and foreign
markets.
One of the main priorities is creating a team of
highly qualied specialists.
The Companys backbone is made up of specialists who came from KazEnergoNaladka Company
(Kazakhstan) and the Volga branch of VNIPIenergoprom OJSC. Experience of these specialists in the
eld of engineering is 20-25 years, many experts are
Doctors of Science.
Quality policy key provisions:
Operation in the quality control system
The Companys quality management system has
been certied for compliance with ISO 9001:2008.
Quality management system was preceded by the
considerable preparatory work. A set of standards
was created dening common rules of works, criteria for measuring the quality of works at all stages of
production were developed, provisions on divisions
were completely revised.
Modern, efficient technologies and materials

KER-Engineering constantly monitors the market for new technologies, actively implements the
most effective of them in its activities, is engaged in
its own developments.
Involvement of staff
Every employee of the Company, from the
worker to the Director General, is responsible for
the quality of their work. KER-Engineering pursue
a policy which aim is provoke interest of each employee in the results of their work as well as summon creative abilities of employees.
Advanced training
KER-Engineering attaches great importance to
training and professional development of its employees including training abroad.
Commitment to international quality standards

Our Company pays great attention to development and improvement of quality of services. The
Company has a number of licenses and certicates
for implementation of engineering services.
Individual approach to customer
We offer integrated solutions that meet the customers needs, fully tailored to a particular facility.
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OUR CUSTOMERS
KER-Engineering has an extensive experience in development and implementation of
engineering projects in Russia as well as in CIS
and foreign countries: Kazakhstan, Belarus,
the Ukraine, Pakistan. Quality of works is conrmed by the positive reviews of customers.
Russia
Research and Production Enterprise Biotechprogress CJSC;
The Defense Ministry of the Russian Federation; Bashkirenergo OJSC; VNIPINEFT
OJSC; Kazancompressormash OJSC;
KAMAZ OJSC; Mosenergo OJSC;
Nizhnekamskshina OJSC;
Wholesale Generating Company-1 OJSC;
Oil and Gas Industry
Oil Company Rosneft OJSC;
Lukoil
OZNA OJSC; RusGidro OJSC;
OJSC; Mid-Volga Transnefteprodukt OJSC;
Territorial Generating Company-1 OJSC;
Novosibirskneftegaz OJSC (TNK-VP);
Nizhnekamsktekhuglerod OJSC.
Kazanorgsintez OJSC;
Nizhnekamskneftekhim OJSC;
TAIF-NK OJSC; TANEKO OJSC;
Tatneft OJSC;
Generating Company OJSC;
Bashkir Generating Company LLC;
Housing and public utility sector
Yenisei Territorial Generating Company
Moscow United Energy Company OJSC;
OJSC (Territorial Generating Company-13);
Chelnyvodokanal CJSC;
Fortum OJSC; Orenburg Territorial GenerMunicipal Unitary Enterprise Yelabugaating Company OJSC; Grid Company OJSC;
Vodocanal;
FEZ Alabuga.
Naberezhnye Chelny Heat Distribution
Company OJSC;
CIS and foreign countries
Kazan Heat Distribution Company OJSC;
Ekibastuz SDPP-1 LLP (Kazakhstan);
Almetyevsk heating networks OJSC.
Ekibastuz SDPP-1 (Kazakhstan);
Eurasian Energy Corporation JSC,
Machine-building industry
Aksu TPP (Kazakhstan);
Sollers;
MAEK-Kazatomprom LLP, CHPs-1, 2, 3
Kazan Helicopter Plant OJSC;
(Kazakhstan, Aktau);
Central automobile repair factories.
Republican unitary enterprise Grodnoenergo, Lida CHP (Belarus);
Metallurgy
Vostokenergo LLC, Kurakhovo TPP (the
Novolipetsk Metallurgical Combine OJSC;
Ukraine); Najibia TPP (Iraque);
Metallurgical plant (Myanma-Burma UnMetallurgical Plant Pakstil (Pakistan);
ion)
Fria CHP (Guinea); CHP at the Oil
Renery Plant (Republic of Yemen);
United Power Company JSC (Kazakhstan);
Food processing industry;
AlES JSC (Kazakhstan);
Tatspirtprom OJSC;
AES Ust-Kamenogorsk CHP JSC (KaZainsk sugar OJSC;
Chelny-Broiler LLC.
zakhstan).
www.ker-eng.com
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PARTNERS
In the eld of design and construction supervision:

Ural-TEP Design and Engineering Center
CJSC (Ekaterinburg);
OPTEN Limited CJSC (Moscow);
Teploelectroproekt Institute (Nizhny
Novgorod);
Belarusian Foreign Energy Project Company;
Biotechprogress Research and Production
Enterprise (St. Petersburg);
Teploelectroproject (Lviv, Ukraine) LLC;
Zarubezhenergoproekt LLC (Ivanovo);
Energostroyoptik OJSC (Moscow);
Kazan Electroproject LLC (Kazan);
Scientic Production Association for Research and Design of Power Equipment named
after Polzunov OJSC (St. Petersburg);
Krasny Kotelshchik OJSC (Taganrog);
Podolsk boiler plant CJSC;
Azimut Scientic and Production Centre LLC
(Kazan);
KamTISIZ OJSC (Naberezhnye Chelny);
BelNIPIenergoprom Republican Unitary
Enterprise (Minsk);
In the eld of industrial automation:
Global manufacturers
Siemens
Emerson
Metso
Yokogawa
Danfoss
Schneider Electric
ABB
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Domestic manufacturers.
Krug Research and Production Company
Volmag CJSC
Vibrobit Scientic Production Association
Biotechprogress Research and Production
Enterprise CJSC;
EKRA Research and Production Enterprise
SOUTH-SYSTEM plus OJSC
ARGO Research and Development Centre
VZLYOT CJSC
ITV
In the eld of reconstruction of electrical
equipment:
Siemens;
EKRA Research and Production Enterprise
ABB;
Schneider Electric.
In the eld of energy process audit:
MP Diagnost CJSC (Moscow);
Pergam Company CJSC (Moscow);
Priborostroitel Plant CJSC (St. Petersburg);
Vector Scientic and Production Company
CJSC (Moscow);
ELNAP LLC (Moscow);
DIAKS LLC (Moscow);
Electrical Systems LLC (St. Petersburg) and
others.
Engineering companies (EPM, EPC-Contractors)
Management Company KER-Holding LLC
INVENT LLC
4-Sibkotes OJSC
Sealtek CJSC
Ural Power Engineering Centre OJSC
Design organizations
VNIPIenergoprom Association OJSC
VNIPIneft OJSC
TatNIPIenergoprom LLC
VNIIR OJSC
All-Russian Research Institute of Metrology
named after D.I.Mendeleyev FSUE
Advanced training
Employees are trained in training centers of Siemens, Emerson. There is a training
center on the basis of KER-Engineering that
specializes in staff development. We have
experience of training specialists from Arabic
countries.
The Company provides training and certication of specialists in several areas:
Setting up automatic regulation systems
of thermal power processes;
Process protections and interlocks;
The principle and structure of TPP and others.
Cooperation with higher education institutions
Interaction with higher education institutions for target staff training is allocated to one
of the strategic directions of KER-Engineering.
The basic engineering staff of the Company
consists of graduates of leading Russian universities:
Moscow Power Engineering Institute (Technical Institute),
Kazan State Power Engineering University,
Kazan State Technical University named after A. N.Tupolev,
Kazan State Technological University,
Tomsk Polytechnic University,
Ivanovo Power Engineering University.
Our main partners are:
Kazan State Power Engineering University
Annually, students of this University undertake an internship at the enterprises KER-Avtomatika, Engineering Centre Energoprogress,
TatNIPIenergoprom. Upon completion of the
practice, most part of students remain in the
Company and successfully perform engineering tasks. The contract of target preparation of
specialists was signed with Kazan State Power
Engineering University.
KER-Avtomatika Company takes an active part in technical equipping of training and
laboratory facilities of Process and Production Automation Department of the Kazan
www.ker-eng.com
TRAINING OF SPECIALISTS
State Power Engineering University. 3 modern

specialized training facility for settings of automatic control systems for boiler supply and
superheated steam were presented for the
Department. A specialized laboratory was arranged there. It is planned to arrange a combined training centre.
Kazan State Technical University named after A. N.Tupolev
Interconnection of KER-Engineering
Company and Kazan State Technical University named after A. N.Tupolev for target preparation of specialists is implemented in the
framework of the contract signed between
KER-Holding and Kazan State Technical University named after A. N.Tupolev. Students
directed from KER-Engineering enterprises,
along with the traditional training courses,
receive education on additional targeted
training programs according to the activities
of their enterprises. The work on the combined development of modern computer design technologies started.
Kazan State Academy of Architecture and
Construction
The Academy students undertake an annual internship in the subdivisions of KEREngineering. After graduation a number of
graduates nd employment in the company.
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DESIGNING AND SUPPORT

OF CONSTRUCTION
DESIGNING
AND SUPPORT
OF CONSTRUCTION
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Implementation of General Designer functions.

Development and support of investment
projects on production reconstruction and
upgrading
Preliminary design survey facility technical and economic audit which helps to estimate efficiency of processes for the purpose
of optimization and improving of energy resource use efficiency, reliability of equipment
and technical installations.
Following the audit completion, the customers are offered with:
plans of low-cost measures such as: adjustment and optimization of equipment operational modes, implementation of optimal
technologies and engineering solutions;
investment projects on upgrading the
main process and power equipment;
feasibility study of investment programs;
calculation and assignment of residual
operation life;
consulting activities on support of investment projects;
business plan, development of process,
environmental, economic and nancial documentation for the project.
Support services for investment projects
consulting and supervision activities:
preparation of contract documentation;
bid arrangement;
evaluation of proposals and drawing up
recommendations for their implementation;
contractor selection and contracting for
the project;
inspection of the project implementation,
quality management;
management of equipment supply and
installation;
acceptance testing, technical conclusion the facility acceptance act;
commissioning and performance adjustment work;
facility personnel training; development of
operational documentation;
development of process maps;
provision of conditions for occupational
safety and health.
Designing
Preparation and approval of the design
assignment with collection of initial data needed;
Integrated design of a new construction
facility, expansion and rehabilitation of power
www.ker-eng.com
PRELIMINARY DESIGN SURVEY
facilities, power supply facilities of enterprises,

public buildings and constructions. Issue of design and estimate documentation;
Selection of subcontract organizations
including control over development of design
and estimate documentation;
Approval of design documentation in the
prescribed manner by the customer and regulatory bodies;
Expert examination of design and estimate documentation.
Construction enginnering support
Obtaining and execution of initial data for
design of construction and rehabilitation facilities;
Approval of design documentation including obtaining a building permission;
Information and advisory services;
Arrangement of technical supervision,
participation in working committees;
Rendering services to foreign investors in
the design and construction under contracts.
Engineering surveys
Geodetic engineering surveys;
Geological engineering surveys;
Surveys of ground building materials;
Coordination of survey work.
17
FIELD OF ACTIVITIES
Solution of design problems in the eld of:

rehabilitation and upgrading of existing facilities;
construction of new facilities.
Integrated design of heat sources:

Combined Heat and Power Plants (CHPs based
on the cycles of steam turbines, gas turbines, combined cycle turbines);
small-scale CHPs (based on gas turbine and gas
piston cycles);
heating networks;
central heat supply stations;
pump stations;
boiler houses (district, quarterly, electric boiler
houses);
development and design of power supply systems and heat supply systems at industrial enterprises and settlements.
Types of design work:

design of vibration control systems and mechanical values, turbine generating units and pump
equipment;
integrated design of Electric Plants;
integrated design of electric substations (voltage class up to 220 kV), open switchgears, closed
switchgears, integrated switchgears;
design of engineering systems (water supply
and sewage, heating and ventilation, power equipment and electric lighting, low-voltage systems, auSpecial sections of project documentation:
tomation and control);
labor and working condition management;
electrical networks (Overhead transmission
engineering and technical civil defense measlines up to 500 kV);
ures;
design of offsite yovers (high and medium
protection of structures against corrosion;
pressure steam lines (up to 140 at), steam and fuel
re alarm systems, re alarm systems and re
oil pipelines, pipelines of process systems, gas pipe- warning systems;
lines);
alarm, surveillance and control systems;
design of gas supply systems (natural gas
construction arrangement.
main pipelines, gas distribution stations, gas control
points, gas pipelines of distribution networks);
warehouses, storages, tank farms (of oil products and solid fuel, refrigerators);
design of treatment facilities (waste waters
from chemical water treatment facilities, process
water, storm water);
18
www.ker-eng.com
Engineering staff
The following departments were created
to solve tasks of design and engineering support of construction:
Department of Integrated Design for
large-scale facilities;
small-scale facilities;
backbone electric grids;
Technical Department provides general
technical records, as well as activities aimed at
improving quality of the developed design and
estimate documentation and productivity of
designers in accordance with the quality management system (ISO 9001-2001).
A staff of experts is represented by the
following specialties:
Chief Project Engineers;
Chief Technicians;
Leading experts in the directions:
Heat supply;
Power supply;
Construction and architecture;
Development of environment
impact assessment and environmental protection sections;
Design of re and alarm systems;
Development of water supply
and sewerage sections;
Design of gas distribution and gas
consumption systems;
Design of primary chemistry sections;
Design of DCS;
Engineering and survey work experts;
Estimators.
Engineering capability
Using modern software products in designers work signicantly reduces the time for design work, ensures high quality of work, enables the unication of nodal solutions, allows
to choose the best process solutions.
Currently, the following are successfully
used: Compas 10, RastrWin 2.25.1.1, AUTOCAD
2007, Start 4.6, SCAD 11.1 (S128max), Fundament 12.3, Grand smeta 3, Astra-Nova2007.
Department for registration and documentation support is equipped with professional
equipment (printers, copiers, scanners) for
solving problems concerning production and
reproduction of design and estimate documentation, create backup documentation.
The geological and survey group is
equipped with a multipurpose rig MBU-5-01, as
well as all necessary materials for drilling works
in various ways.
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LEADING PROJECTS
Expansion of Kazan CHP-3 including installation of CCGT-190 (an unit of 2 Ansaldo 65 MW

gas turbine plants and 60 MW steam turbine);
Construction of two CCGT-95 at Yelabuga
CHP (Ansaldo 65 MW gas turbine plant and 30 MW
steam turbine);
Information systems: the operative-information package and the automated control system (Naberezhnye Chelny and Kazan).
Development of external power supply

circuit for TANEKO Renery and Petrochemical
Plant Complex (Nizhnekamsk)
Customer: VNIPIneft OJSC (Moscow)
Objective: Develop an optimal external power
supply circuit with connection to:
existing mains power system of the Republic of Tatarstan;
the projected circuit of internal electric power supply of the Complex;
with due regard to the future growth of
electric loads and ow distribution in the adjacent power center.
Calculations network modes on the various options are made using software RastrWin 2.25. 1st
stage without cogeneration installation, 2nd stage
with due regard to cogeneration installation.
The best option was chosen, scopes of electric network construction were determined with
due regard to narrow places in Nizhnekamsk
power district.
Upgrading (rehabilitation) of heat power plants
including implementation of steam and gas
cycles
Projects with participation of our specialists:
Construction of CCGT-230 at Zainsk SDPP
(replacement of Unit No.1 of CCGT consisting of:
Alstom 170 MW gas turbine plant, Steam Turbine
K-80 UMTZ);
Rehabilitation of Kazan CHP-1 including
creation of CCGT (2nd stage of CCGT construction including increase of capability from 50 up to
150 MW due to installation of 70 MW gas turbine
plant and 30 MW steam turbine);
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Construction and expansion of heat power

plants and boiler houses, rehabilitation of heating circuits
Projects with participation of our specialists in
70-90-ies:
Expansion of Oryol CHP:
) installation of Unit No.4 (the boiler - 500
t/h, the turbine -110 MW);
) construction of the boiler plant;
) a peak boiler house including installation of
KVGM-180 hot-water boiler;
Expansion of Arzamas CHP (two E-220 power boilers, two PT-25 turbines);
Construction of Azino and Savinovo district
boiler houses with PTVM-180, KVGM-180 hotwater boilers, DE-25 steam boiler; Kazan Heating
Networks;
Rehabilitation of a combined heat and power plant at Kazan CHP-1 with the purpose of heat
power increase.
Introduction of automated control systems of
equipment operational modes
A project of introduction of Vibrobit-200, Vibrobit-300 vibration and mechanical value control system at turbines of branches of Tatenergo,
Wholesale Generating Company-3, Southern Ural
SDPP;
Introduction project of the automated power control system at Wholesale Generating Company-3, Southern Ural SDPP;
Introduction of test stands for internal combustion engines at Kamaz OJSC and the Ministry
of Defense;
Introduction project of the dry ash removal
system at Wholesale Generating Company-2,
Troitsk SDPP.
Construction and rehabilitation of electric

substations, open switchgears, closed
switchgears
Working project for construction of 220
kV open switchgear at Kazan CHP-3 with
two 125 MVA automatic transformers;
Rehabilitation of 220/110/35/6 kV
Suleyevo Substation Almetyevsk electrical
networks, Studenets Bugulma electrical
networks;
Rehabilitation of open switchgears,
closed switchgears at Kazan CHP-3, Nizhnekamsk CHP, Urussu SDPP, Zainsk SDPP,
Kazan Electric Networks, Yelabuga Electric
Nretworks, etc. including replacement of
electric equipment. Protection of modern
equipment was performed with the use of
microprocessor technology as replacement
of electromechanical devices;
Working project of 110/6 kV Sidorovka
Substation;
www.ker-eng.com
Upgrading and rehabilitation of water treatment and circulation water supply systems
Full-scale DCS for chemistry departments
at Kazan CHP-1, Kazan CHP-2, Kazan CHP3, Zainsk SDPP, Nizhnekamsk CHP-1, Nizhnekamsk CHP-2;
Upgrading of 3rd stage of water demineralization at Zainsk SDPP;
A project of enforcement and replacement
of cooling tower building structure, ceiling, roof
covering of the main building of Nizhnekamsk
CHP-1.
Naberezhnye Chelny Electrical Networks;

Working project of Pismyanka Substation-15;
Rehabilitation of 110 kV open switchgear (5 cells), 6 kV closed switchgear; Bugulma electrical networks;
Rehabilitation of 220 kV Nizhnekamskaya Substation, 110 kV open switchgear;
Nizhnekamsk electrical networks;
220/110/35/6 kV Abdrakhmanovo Substation. 110 kV open switchgear (2nd stage). 2nd
stage of design; Almetyevsk Electrical Networks;
Rehabilitation of35 kV Severnaya Substation including transition to 110 kV; Kazan CHP-2.
Introduction of advanced management modes
of equipment, frequency regulation of pumps
Installation project for Voith Turbo hydraulically actuated clutch on feedwater
pumps at Zainsk SDPP, Naberezhnye Chelny
CHP, Nizhnekamsk CHP, network pumps at
the industrial boiler house-1, 3 at Naberezhnye Chelny CHP;
Introduction of RU-DRIVE high-voltage
frequency converters at the booster pumping plant-5 of Naberezhnye Chelny Heat
Distribution Company (2 pcs.), on KSNR-3
network pumps, on drill pumps (13 pcs.), Tatneft-Burenie OJSC;
Introduction project of Vacon frequency converter on network pumps at Nizhnekamsk CHP-1, Kazan CHP-3, pump station
Nos.2, 5 of Nizhnekamsk operational area
(Kazan Heating Networks).
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Innovation energy on the move
INDUSTRIAL
AUTOMATION
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FIELD OF ACTIVITIES
Automation services:
Designing.
Supply of equipment.
Installation and commissioning.
Technical and service maintenance, repair.
DCS for heat and hydraulic power industry:
DCS of main equipment at TPP (power units,
boiler units, turbine generating units) and HPP (hydroelectric sets);
DCS of auxiliary equipment at TPP (chemical
water treatment, feedwater installations, technical water supply, etc.);
DCS of fuel handling facilities at TPP (fuel
DCS for conveyer systems.
oil handling facilities, gas distribution plants, fuel
handling);
DCS for various industries:
DCS of small-scale systems and heat supply
Operative-information packages (MESsys(steam and hot-water boilers, boiler houses).
tems, SCADA, operative-information packages);
Automated Systems for Commercial and
Technical Metering (Automatic Systems for ComDCS for electric power industry:
Automated Control Systems for electric mercial Metering of Electric Energy, Automatic
equipment of stations and substations (remote Systems for Commercial Metering of Heat, Autocontrol, Automatic system for Commercial Me- matic Systems for Commercial Metering of Gas).
tering of Electric Energy, monitoring of relay proCommunications systems (ber optic lines,
tection, automation and emergency automation Ethernet, radio-Ethernet, radio modem comdevices, monitoring of power equipment);
munication, dedicated and dial-up lines, highAutomation of control centres of all levels frequency communication);
(a substation, the distribution zone, Electric NetVariable frequency electric drive (high frework Enterprise, Energosystems Grid Control quency converters, low-voltage frequency conCentre).
verters, DC converters, electric motors, generators);
DCS for housing and public utilities:
Microprocessor relay protection; Facility remote control systems: re alarm systems, CCTV
DCS for booster pumping stations;
and others;
DCS for sewage pumping stations;
DCS for treatment facilities;
Metrological calibration of ow meters and
DCS for pump stations of heat distribution heat meters.
(district heat stations, booster pumping stations,
central heating units, etc.);
DCS for oil production:
Automated Systems for Commercial and
Control system for booster pump stations;
Technical Metering (Automatic Systems for ComGroup metering pump station control sysmercial Metering of Electric Energy, Automatic tem;
Systems for Commercial Metering of Heat, AutoGroup pumping station control system;
matic Systems for Commercial Metering of Gas).
Balanced pumping unit control system;
Drilling rig control system;
DCS for machine building and automotive
Automation of oil depots and storage tanks.
industry:
CNC systems;
Test stands of equipment; DCS of crane facilities;
DCS for pressure machines;
www.ker-eng.com
25
STANDARD SOLUTIONS
DCS for power units full-scale control of

power units operating on fuel oil and coal to ensure specied given heat and electric power capacity.
The system provides:
increasing reliability;
improvement of technical and economic
indicators;
increasing service life;
improvement of working conditions of operating personnel;
decreasing operating costs by reducing the
costs of current and scheduled repairs.
The hardware and software package is implemented on the base of Ovation (Emerson).
Introduced at:
Ekibastuz SDPP-1 (Kazakhstan), 6 power
units per 500 MW (st. No.3, 4, 5, 6, 7, 8); Aksu TPP
(Kazakhstan), 300 MW power unit st. No.1;
Chelyabinsk CHP-3, 200 MW power unit st.
No.1.
The hardware and software package is implemented on the base of Ovation (Emerson).
Introduced at: Zainsk SDPP, 10 power units
per 200 MW (st. No.2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12).
Vibration and mechanical value control system

The system allows:
Perform quality control of energy supplied
or dispensed;
Improve reliability and efficiency of data collection;
Signicantly reduce the cost of maintenance and repair of equipment by improving reliability of operation, reducing operating costs for
maintenance of switching channels, reducing the
number of attendants, i.e. ensure resource saving;
Reduce the time of process failure detection, as well as prevent development of critical
faults;
Automatic frequency and power regulation
Analyze energy losses of dispensed energy
system for power units is designed to ensure resources, identify areas with high losses;
power unit participation in frequency control (ratDevelop an efficient mode of system operaed primary and automatic secondary) and power tion based on accumulated data.
control at block-type thermal power plants.
The system also provides:
remote centralized unit load control, coordinated automatic regulation of the boiler and
turbine;
high level of unit control automation in all
modes;
high accuracy of the specied load maintenance.
26
DCS for the gas turbine plant control

of gas turbine plant elements: a gas turbine
engine, a boiler-utilizer, a booster gas compressor and the electrical part of the gas
turbine plant.
automatic startup of the plant including connection to the consumers network;
improvement management quality;
reliability, increasing service life;
improvement of technical and economic indicators.
The hardware and software package
is implemented on the base of Ovation
(Emerson).
Introduced at:
Kazan CHP-1, two gas turbine plants
per 25 MW;
Lida CHP (Belarus), 25 MW gas turbine
plant;
TKN-VR, two gas turbine plants per 5
MW.
STANDARD SOLUTIONS
Introduced at:
Nizhnekamsk CHP;
Kazan CHP-2;
Kazan CHP-3;
Naberezhnye Chelny CHP;
Zainsk SDPP;
Urussu SDPP.
DCS for the hydraulic unit provides
reliable, economic and safe operation of
hydraulic units.
In relation to main process equipment:
improvement of operational quality of
hydraulic units (ensuring process modes of
operation, increasing plant availability factor, etc.)
reducing operational costs.
Introduced at:
Nizhnekamsk HPP, hydraulic units
Nos.9, 10, 11, 12.
Automatic vibration and diagnostic

monitoring system (ASKVD) of the turbine
generating unit is designed for continuous monitoring of vibration, process status
of the turbine generating unit in stationary
and transient operational modes.
reducing probability of false shutdowns of
units associated with malfunction of measuring systems, prevents accidents, emergency
or forced shutdowns as well as sudden destruction of the turbine generating unit.
www.ker-eng.com
27
STANDARD SOLUTIONS
Turbo feed pump control system.

Designation and functions:
The automatic control, control and protecAn object of control is a steam turbine and tion system for the turbo feed pump performs
a feed pump together forming a single unit a the following tasks which can be divided into
turbo feed pump.
groups:
The automatic control, regulation and proregulation of the turbo feed pump;
tection system for the turbo feed pump allows
emergency protection;
operational control of the feed pump by changactuator control;
ing its speed.
information functions, operator interface.
This system provides management and
Introduced at:
participates in control of the turbo feed pump
Novo-Kemerovo CHP (Kuzbassenergo OJSC)
in the following operating modes:
verication of prestart readiness;
startup of the turbo feed pump;
rise of the turbo feed pump to operating
pumps;
connecting of the turbo feed pump to the
network (of the feed pipeline);
normal operating conditions; placement of
the turbo feed pump under idling conditions
at disconnection of the turbo feed pump
from the feed pipeline network (recirculation
mode);
shutdown mode (both normal and emergency).
28
DCS for the boiler unit increasing efciency, reliability and safety of the boiler
unit under all operating conditions. DCS is
performed as a single system for the whole
boiler unit and its auxiliary equipment.
reliable, efficient and safe operation of
the boiler unit;
improvement of operational quality of
th boiler unit (ensuring process modes of
operation, increasing plant availability factor, etc.)
reducing operational costs.
The hardware and software package is
implemented on the base of PCS (Siemens),
Ovation (Emerson), Krug-2000 (Krug).
Introduced at:
Kazan CHP-1, the boiler unit st. No.11;
Kazan CHP-2, the boiler units st. Nos.7,
11;
Kazan CHP-3, the boiler unit st. No.5;
CHP-1, Aktau (Kazakhstan), the boiler
units st. No. 4, 5;
CHP-2, . (Kazakhstan), the boiler
units st. No.1, 10, 11, 12, 13;
Lida CHP (Belarus), the boiler unit No.2;
www.ker-eng.com
STANDARD SOLUTIONS
DCS for the boiler unit ignition designed

for process control of burner ignition in boiler
units of different capacities working on fuels
such as gas and conform with the Safety rules
for gas distribution and consumption of the
gas supply system.
ignition by introducing modern management system based on the industrial hardware
and software package that meets all equirements for functionality, security and fault tolerance of automated systems;
Increasing survivability due to the use of
the redundancy and backup principle for main
units and systems precluding a system failure
in case of failure of any element or loss of supply voltage.
Introduced at:
Smolensk SDPP, the boiler units st. No.2, 3;
Verkhny Tagil SDPP, the boiler unit st.
No.16;
Zainsk SDPP, the boiler unit st. No.6.
29
STANDARD SOLUTIONS
DCS for water treatment installations automatic and manual control of chemical water
treatment processes.
automatic regulation of process parameters in
controlled processes under the specied settings;
automatic functional group control;
manual (local) control of equipment from local
control rooms;
manual (remote) control of equipment from
panels of control cabinet operators and a control
center;
process interlocks, protections and alarms;
visualization and process control using operators automated workplace (AWP) in the control room;
alarm (visual and sound) system of equipment
fault conditions and overanging of process parameters.
The hardware and software package is designed
on the base of Siemens equipment and software.
high level of process security;

environmental safety of manufacture;
high quality of the process management
due to modern regulation algorithms;
efficiency of gas distribution plant management, coordinated management of supply facilities and gas reducing from the unied control
point;
increasing reliability and maintainability of
control equipment;
developed diagnostic tools to reduce the
time for repairs;
statistical accumulation of equipment operation data to predict preventative maintenance.
Implemented on the base of Siemens.
Introduced at:
Nizhnekamsk CHP;
Zainsk SDPP;
Kazan CHP-3.
Introduced at:
Kazan CHP-1;
Kazan CHP-2;
Kazan CHP-3;
Nizhnekamsk CHP;
Zainsk SDPP;
Tomsk CHP-3.
DCS for the gas distribution plant automatic,
remote and local manual control of the gas distribution plant.
high reliability of gas supply to consumers;
30
DCS for the pump station control and

management of process operational modes
of pumps at the pump station, as well as its
auxiliary mechanisms.
DCS for the pump station is used in water
supply systems, re ghting systems, boiler
feed and water transport, control systems
for CHP, boiler rooms and central heat supply stations.
signicant reduction of power consumption at pump stations and increase of
process efficiency;
reducing operational costs and process losses: decrease of inter-repair cycle
of pump and electric equipment, pipeline
valves, increase of their service life, reducing
risk of pipeline ruptures;
technology quality improvement due
the use of developed tools of browsing and
analysis of accumulated process information;
developed diagnostic tools to reduce
the time for repairs;
statistical accumulation of equipment
operation data to predict preventative maintenance.
implemented on the base of Siemens.
Introduced at:
Zainsk SDPP;
Kazan CHP-1;
Kazan CHP-2;
Nizhnekamsk CHP;
Housing and Public Utilities (Kazan,
Naberezhnye Chelny.
www.ker-eng.com
STANDARD SOLUTIONS
The commercial metering system of

thermal energy, liquid and gas ow data
acquisition from metering stations of heating energy, liquid and gas ow in the unied control point. Commercial metering of
liquids (including sewage water) and gas is
carried out.
The system allows:
Perform quality control of energy supplied or dispensed;
Improve reliability and efficiency of data
collection;
Signicantly reduce the cost of maintenance and repair of equipment by improving
reliability of operation, reducing operating
costs for maintenance of switching channels, reducing the number of attendants, i.e.
ensure resource saving;
Reduce the time of process failure detection, as well as prevent development of
critical faults;
Analyze energy losses of dispensed
energy resources, identify areas with high
losses;
Develop an efficient mode of system
operation based on accumulated data.
Introduced at:
Zainsk SDPP;
Kazan CHP-1;
630 apartment buildings (Naberezhnye
Chelny);
District boiler houses Azino, Savinovo
(Kazan).
31
STANDARD SOLUTIONS
Control system for booster pump stations

Process management and control at booster
pump stations including: at intermediate oil containers, oil delivery pumping units, multiphase
installations, line heaters, gas separators, gas
tanks, intermediate water tanks, intermediate
water tanks, oil basic production ow meters,
sampler devices and gas analyzers.
Main functions:
liquid level measurement in tanks,
automatic regulation of liquid level;
automation system management; data
transfer to control centers;
security alarm system management at the
booster pumping station rooms;
re alarm system management at the
booster pumping station; temperature measurement in the Control and Instrumentation room,
etc.
Introduced at: Tatneft OJSC.
Control system for group metering
pump stations
Process management and control at group
metering pump stations including: at intermediate oil containers, oil delivery pumping units,
drainage tanks, oil and water basic production
ow meters.
32
Main functions:
liquid level measurement in tanks;
level alarm in each of tanks (top emergency
level, upper level, lower level); automatic regulation of oil level within the specied limits; voltage
availability control;
monitoring of security alarm for the groupmetering pump station rooms;
Monitoring of re alarm for the group-metering pump station, etc.
Control system for cluster pump stations
Process management and control of cluster
pump stations.
Main functions:
Startup and shutdown control of the main
pump which raises water pressure in the manual
and automatic mode;
Emergency and process parameter control within the specied limits and, if necessary,
emergency shutdown;
Communication with the dispatching system for telemetry and remote control, etc.
Introduced at: Tatneft OJSC.
DCS for power supply (remote control, relay protection and automatics and
emergency control schemes monitoring,
DCS, Automated Dispatch Control Systems) operational dispatching management and data exchange with the automated system with the system operator.
high reliability of facility operation;
operational dispatching management;
process data exchange with the automated system with the system operator;
high reliability of the substation by
monitoring the internal state of the facility
(definition of equipment performance capability, management of equipment critical parameters, fire alarm, security alarm
systems);
parameter accuracy.
Introduced at:
Zainsk SDPP;
Nizhnekamsk HPP;
Urussu SDPP;
Kazan CHP 1, 2, 3;
Kazan electrical networks;
Bugulma electrical networks;
TANEKO OJSC.
STANDARD SOLUTIONS
tion: relay protection and automatics and

emergency control schemes monitoring,
Automated Dispatch Control Systems, Automated Measuring and Information System for Commercial Metering of Electric
Energy, Automated Measuring and Information System for Commercial Metering
of Thermal Energy, diagnostic system of
the main equipment.
high reliability of the substation operation due to operational interaction with
related objects (remote control and relay
protection status);
high reliability of the substation by
continuous monitoring of the facility
(definition of equipment performance capability, management of equipment critical parameters, fire alarm, security alarm
systems);
increase of reliability and maintainability of control equipment, reducing of
operational costs and process losses:
increase of inter-repair cycle of electric
equipment, increase of service life, etc.;
Introduced at:
Kazan electrical networks;
Bugulma electrical networks;
Volga electrical networks;
Nizhnekamsk electrical networks.
DCS for substation electric equipment substation process control. Facility control from the unified control center
is performed due to subsystem incorporawww.ker-eng.com
33
STANDARD SOLUTIONS
Control system for drilling pump

in a container design
Designation:
frequency regulation of pump unit performance;
control of auxiliary electrical machinery and
mechanisms of the pump module.
Main functions:
automatic startup and shutdown of module equipment by means of corresponding algorithms;
trip of the module in emergency events and
generation of the corresponding message to the
operators panel;
delivery of control actions on the frequency
converter of the drill pump drive;
archiving of the module parameters and report generation;
maintenance of temperature mode
(+15..+35 ) in the module (at the ambient temperature from 40 to +40 ).
The system is based on RU-DRIVE mediumvoltage frequency converter located in the container.
The hardware package includes:
A medium-voltage frequency converter (6
kV);
A central cabinet of the pump plant automatic control;
A single-block precision air conditioner;
An incoming cubicle;
An insulated container with a rigid welded
frame of steel beams and proles.
34
A Mobile Control Cabinet for the pumping jack

A Mobile Control Cabinet for the pumping jack
based on the variable frequency drive is designed
for optimum control of the sucker rod pump electric motor.
A Mobile Cabinet is applied at oil producing
companies that use sucker rod pump plants with
pumping jacks for oil production.
Main functions:
smooth bumpless startup of the pumping
unit drive motor with programmable acceleration
time;
smooth bumpless automatic startup with
programmable startup delay time after power
failure;
continuously variable number of oscillations
of the pumping jack in the automatic and manual
mode from 0 to 200% of the rated oscillations;
automatic self-tuning of pumping mode ensuring maximum ll of the plunger pump;
speed regulation of the rod string movement from cycle to cycle and within the cycle according to any given law, etc.
Integrated systems of bridge technical security

Building of the integrated system allows to
maintain the highest level of security.
The package includes:
a video surveillance system; a security
and alarm system;
a perimeter security lighting alarm system;
an automatic re alarm and re extinguishing system;
an information, warning and evacuation
system;
an automated control system for road
safety;
an access monitoring and control system;
an emergency calling and dispatch communication system;
a local area network system, a bre optic
communication line;
a power supply system.
STANDARD SOLUTIONS
who perform operational duty in the facility for

decision-making;
a patrolling mode in the video surveillance system for an alarm line of the protected
facility;
Main functions:
video surveillance of an alarm line;
display of TV images from all cameras at
the central guard post;
recording of TV images when receiving
alarm messages;
viewing of the video data base; cooperation with previously installed systems.
Introduced at:
Zainsk SDPP;
Nizhnekamsk CHP;
Yelabuga CHP.
Introduced at:
A bridge crossing over the Volga river, Volgograd city;
A bridge crossing over the Vyatka river,
Mamadysh city;
A perimeter security alarm and CCTV system
The system is designed for:
registering attempts of trespassing of the
protected area and generating relevant information about such trespassing to the officials
www.ker-eng.com
35
LEADING PROJECTS
IN THE FIELD OF INDUSTRIAL AUTOMATION
supply from Metso Automation CJSC.

The automation system for the power unit is
designed to optimize processes, ensure high reliability and reduce human factor inuence.
POWER SECTOR
DCS for 220 MW CCGT at Kazan CHP-2
The project is implemented within the framework of 220 MW CCGT construction at Kazan
CHP-2. Construction period: 2011 - 2014.
Management Company KER-Holding LLC is
the General Contractor (EPC-contractor).
KER-Engineering Company is the General Designer, it is also responsible for turnkey DCS implementation and a full range of services regarding
electric equipment. The Vendor of the software
and hardware package for DCS was competitively selected together with the Customer and
the General Contractor. Congifuration of the software and hardware package was determined.
Contracts were signed with GE Company for the
software and hardware package supply and engineering support of the Project. Designers of KEREngineering were trained to use 6000 System
in GE Center of Automation System Development
and Production (Shanghai, China).
DCS for a new power unit at Abakan CHP
The Contract was signed with SiberiaEnergoEngineering OJSC for turnkey creation of DCS for
a new power unit st. No.5 at Abakan CHP (Yenisey
Territorial Generating Company-13 OJSC.)
A branch of KER-Engineering, KER-Avtomatika Company acts as a contractor to design DCS
upper level, installation of eld instrumentation
and commissioning. The Vendor of the hardware
and software package for a new power unit is
Metso Corporation, a contract was signed for
36
Upgrading of Automatic Frequency and Active

Power Regulation Systems for 11 power units per
200 MW each at Zainsk SDPP
The Automatic Frequency and Power Regulation System is designed to ensure power unit
participation in frequency and power control at
block-type thermal power plants. According to
the results of the work performed, certicates of
conformity with the standard of the System Operator Central Dispatch Department of Russian
Unied Energy Systems OJSC. Result: active participation of power units at the ancillary service
market since 2011.
Upgrading of control and management systems
for 6 power units per 500 MW each at Ekibastuz
SDPP-1 (Kazakhstan) including introduction of
the full-scale DCS
A modern DCS is designed for process control
of high capacity fuel oil- or coal-powered power
units. A modern DCS for a power unit is implemented based on Ovation hardware and software package.
Result: full-scale automatic control of the
power unit with the purpose to provide specied
heat and electric power.
DCS of 50 MW gas turbine unit at Kazan CHP-1
DCS is designed for control of all gas turbine
plant elements: a gas turbine engine, a boiler-utilizer, a booster gas compressor and the electrical
part of the gas turbine plant.
The gas turbine plant is equipped with the
control and management system based on Ovation hardware and software package (Emerson).
Result: automatic regulation of process parameters with specied characteristics, control
of the fuel rate controller in the gas turbine

engine; functional group control (startup of
the gas turbine engine including its connection to the network).
Upgrading of control and management of
boilers and turbines at Kazan CHP-1, Kazan
CHP-2, Kazan CHP-3, Ust-Kamenogorsk
CHP, CHP-1, Aktau CHP-2, Petropavlovsk
CHP
The full-scale DCS provides process control of boilers and turbines of various capacity.
All implemented DCS are built on the
base of modern hardware and software
packages: Ovation (Emerson), PCS 7 (Siemens), KRUG-2000 (Scientic and Production
Company KRUG),
Result: full-scale automatic control of the
boiler and turbine with the purpose to provide specied heat and electric power.
Introduction of automatic ignition systems
for boiler units at Smolensk SDPP, Verkhniy
Tagil SDPP and Zainsk SDPP
An automatic ignition system is designed
to improve industrial safety and reliability of
the boiler unit. All implemented automatic
ignition systems are accomplished using
AMAKS gas units based on Ovation (Emerson) and PCS 7 (Siemens) software and hardware packages.
Result: compliance of gas facilities with
safety rules of gas consumption systems.
software packages: Ovation (Emerson) and

PCS 7 (Siemens).
Result: introduction of the information
and measuring system which besides solving monitoring tasks allows to create a base
for the follow-up expansion of the system
and increase the number of functions (for
example, implementation of the automated
control system for the boiler unit No.1 CHP-2
(Aktau) on the base of the implemented information and measuring system).
OIL AND GAS INDUSTRY
Design of the Automated System for Electric Energy Accounting at TANEKO Renery
and Petrochemical Plant Complex
The power supply system of the Complex includes: steam supply, power supply,
and Automated System for Electric Energy
Accounting. The project includes innovative
solutions by KER-Avtomatika and Siemens.
Result: an optimal energy supply system is developed with due regard to phased
construction of internal and external power
supply facilities.
Introduction of information and measuring

HOUSING AND PUBLIC UTILITY SECTOR
systems at CHP-2, CHP-3 (Aktau), Naberezhnye Chelny CHP, Nizhnekamsk CHP
Analysis of equipment operation at over
800 central thermal points in Moscow
The systems provide the required accu(MOEK OJSC)
racy, reliability and timeliness of operational
information provided to the staff, improveAnalysis of operational modes and pament of equipment reliability due to high rameters of the equipment at central therfault tolerance of modern hardware and mal points was carried out. Result: offers for
www.ker-eng.com
37
design of automatic regulation systems with use

of frequency drives were developed.
Development and introduction of the dispatching system for heat and hot water metering
stations in 630 apartment buildings in Naberezhnye Chelny
Innovative solutions in the eld of commercial
metering of heat energy, water, gas has been implemented. For this development, the Company
was awarded with the diploma of the Ministry of
Industry and Trade of the Republic of Tatarstan in
the competition of energy efficient equipment
and technologies.
Result: introduction of energy- and resourcesaving technologies in housing and public utilities, rational mode of heat consumption.
MACHINE-BUILDING INDUSTRY
controller, frequency converters, etc. Supervisory

control has been performed. The synchronizing
system for automobile and footway conveyors
has concurrently been restored. Result: improvement of conveyor reliability, increase in labor productivity.
CITY AND TRANSPORT INFRASTRUCTURE
Construction of the integrated security support
system of bridge crossings over the Volga river
(Volgograd) and the Vyatka river (Mamadysh)
The multipurpose platform integrates disparate systems in a coordinated working infrastructure. The platform includes the following subsystems: the video surveillance system, the alarm
system, the warning and evacuation system, the
road safety system, the re alarm and re extinguishing system, the power supply system, local
area networks.
Result: reliable control, security service optimization, reducing costs.
Development and introduction of internal combustion engine test stands in KAMAZ OJSC
Kontur-Sid software and hardware package
PULP AND PAPER INDUSTRY
developed by KER-Avtomatika specialists is intended for automatic control of test stand and
automatic line equipment. Kontur-Sid package is
Upgrading of gas pipelines and DCS of steam
based on a variable frequency drive with a recovboilers at Employee-owned Enterprise Naery function (energy return for reuse in the same
berezhnye Chelny Cardboard and Paper Mill
process). Result: increase of accuracy and reliCJSC
ability of control systems due to introduction of
At Naberezhnye Chelny Cardboard and Panew and high technology equipment; improving per Mill upgrading of steam pipelines and DCS of
of technical and economic indicators.
steam boilers -160-24-250 GM st. Nos.1, 2 and
PTVM-ZOM (r) as well as auxiliary equipment has
been performed on the base of PCS 7 hardware
Upgrading of the main assembly line at the
and software package (Siemens).
automobile plant (KAMAZ OJSC)
Due to introduction, management efficiency
The control system and electric part have
been replaced. The following modern Siemens and boiler reliability has been increased, techniequipment has been installed: Simatic S7-300 cal and economic indicators have been improved.
38
ELECTRICAL
ENGINEERING
40
Rehabilitation and construction of 6 220kV

substations
Installation of metalware;
Installation of power equipment (mains
transformers and measuring transformers;
vacuum and SF6 circuit breakers, etc.);
Installation of secondary circuits: control cables, external, internal and protective
lighting;
Installation of power compensation
systems;
Installation of relay protection, automatics and emergency control schemes,
carrier-current protection and HF communication;
Installation of Automated Process Control Systems for electrical energy supply,
communication systems (including beroptic lines), re and security alarm and CCTV
monitoring systems;
High-voltage tests;
Commissioning works (power equipment, relay protection and automatics,
emergency control schemes);
Commissioning works of automated
control and communication systems.
Rehabilitation of electrical
equipment at generating stations
Power equipment: generator circuit
breakers and disconnectors, current and
voltage transformers, conductors;
www.ker-eng.com
COMPETENCES OF ELECTRICAL DIRECTION
Generator relay protection and automatics, emergency control schemes;

Electrical part of auxiliary mechanisms
in turbo-and hydro generating units, 0.4 - 6
kV switchgears;
Automated Process Control Subsystems of electrical equipment;
Excitation systems.
Repair of 0.4 220kV class power electrical
equipment
Measuring current and voltage transformers;
Power cable lines and cable installations;
Cable communication lines;
Switchgears, including switching equipment;
Accumulator installations and DC
shields;
Earthling equipment and overvoltage
protection devices;
Lighting installations;
Relay protection and automatics and
emergency control schemes;
Automated Control Systems of Electrical Energy Supply: remote control, Automated Information and Measuring System for
Commercial Metering of Electrical Energy.
41
LEADING PROJECTS IN THE ELECTRICAL DIRECTION
Upgrading of the excitation system at

Zainsk SDPP
Upgrading of TVG-200-2 turbine generating unit st. No.12 has been performed including replacement of the outdated system for
a modern thyristor self-excitation system
at Power Machines OJSC. KER-Avtomatika
Company has performed thewhole range of
services from design to construction, installation and commissioning works.
Construction of Elabuga-500 new generation substation
The substation is designed to meet the
growing demand for electricity of enterprises
located in Alabuga special economic zone.
The substation is designed to provide power
for the Complex of petrochemical and rening plants in Nizhnekamsk (TANEKO OJSC).
Besides, the substation will increase electric
power supply for Elabuga and Kazan. As a result of the bid, KER-Engineering Company is
dened as the General Contractor. The work
started in 2011. And already in 2013, the rst
electricity was supplied to consumers.
Reconstruction of 500 kV Kinderi substation
Kinderi Substation is a 500kV master substation, it provides electrical energy to Kazan
power district consumers; energy emergency
in peak-load hours reaches 700MW. Reconstruction of Kinderi Substation is justied by
the need to increase electric power supply
reliability for the specied power district. One
of the most powerful transit of electricity in
Russia - the Northern transit - is performed
through Kinderi Substation. Staged and scale
reconstruction of Kinderi substation has been
carried out since 2000. Since 2011, a new
stage of integrated reconstruction for Kinderi substation has begun with the purpose
to provide Kazan consumers and facilities of
Universiade 2013 with reliable electric power
supply.
42
Rehabilitation of main electric equipment in

Mosenergo OJSC
KER-Avtomatika took an active part in rehabilitation of electric equipment at CHP-17
and CHP-23 (Moscow). Particularly, rehabilitation of the power unit st. No.4 was performed
at CHP-17: the worn-out and obsolete -100
2 turbine generating unit with the electric
machine excitation system was replaced with
a modern TZFP-1102 MUZ turbine generating unit with a capacity of 110 MW completed
with the static thyristor excitation system.
Rehabilitation of 35220 kV circuit breakers
at Bugulma-500 Substation
Replacement of 220 kV air circuit breakers for SF6 circuit breakers was carried out
in 2009 at Bugulma-500 Substation (Bugulma
Electrical Networks). Rehabilitation of two
cells 220 kV Bugulma-Pismyanka overhead
transmission line and 220 kV Bugulma- Abdrakhmanovo overhead transmission line.
Construction, installation and commissioning work was performed together with
Electroneftegas LLC. This included dismantling of appr. 2 km of cable and cabling of
a 9 km new line, a full range of adjustment
work was performed with regard to relay protection and automatics. Satisfactory labour
management at the substation and timely
delivery of materials and equipment made it
possible to implement the rehabilitation work
during one month.
Besides replacement work of 220 kV air
circuit breakers, major repairs of three

cells at 220 kV open switchgear was
made. It included major repairs of VVB220 air circuit breakers and RNDZ-220
disconnectors, as well as two 35 kV cells
of the open switchgear.
Upgrading of the excitation system at
Nizhnekamsktechuglerod OJSC
The existing system of TG-1, 2 turbine generating units, type SHSV-3 did
not provide parallel operation of said turbine generating units in violation of the
stability of the power system. A UNITROL
1000 type reliable brushless, diode, digital
excitation system by ABB (Switzerland)
was installed to eliminate this signicant
drawback.
As compared to traditional methods

of current-limiting divisions, current-limiting networks have such advantages as:
action inertialess, 1.5-2.5 time limitation
of short-circuit surge currents, 1.2-1.4
time limitation of hazardous short-circuit let-through currents in transformer
windings.
Use of current-limiting devices contributes to maintaining dynamic stabilRehabilitation of the key single line
ity of power systems during emergency
diagram at Kazan CHP-2 (Generating
disturbance related to switching of acciCompany OJSC)
Rehabilitation the key single line dia- dental and articial short circuits. Use of
gram at Kazan CHP-2 was performed to current-limiting devices allows to reduce
provide uninterrupted and reliable power turbine unloading necessary to preserve
supply for Kazan consumers. Particularly, the 20-40% stability and also improve
the following was performed: rehabilita- intersystem connection capacity up to
tion of the open switchgear-35 including 25%.
replacement of 35 kV cells for 110 kV cells
and installation of VEB-110200050 SF6
Upgrading of VVG-20 generator circuit
circuit breakers; rehabilitation of two 35 breakers including replacement of relay
kV overhead transmission lines at Leninprotection and automatics at Nizhskaya Substation to 110 kV cross-linked
nekamsk HPP
PE overhead transmission line; rehabilitaAt Nizhnekamsk HPP, the electric
tion of DZSH-110 including installation of scheme of 4 unitized blocks is used innew panels.
cluding connection of two pairs of hydraulic generators to the block-type
The current-limiting device at Naberezh- transformer through VVG-20 type air
circuit breaker. Due to obsolescence and
nye Chelny CHP (R&D)
TOU-N-110 current-limiting devices physical deterioration of the specied
were installed at Naberezhnye Chelny circuit breakers being used in heavy conCHP in neutrals of -3, -4, -6, -7 block ditions (the number of operating cycles
transformers and AT-5, AT-8 single wind- per year is more than 500), replacement
ing transformers for limitation of inter- of VVG-20 type circuit breakers to SF6
ruptible steady short-circuit currents and type is provided in the investment program of Generating Company OJSC.
surge currents of transformers.
www.ker-eng.com
43
According to the level of switchable shortcircuit currents on generator voltage busbars

(short circuit reference point 1), a SF6 circuit
breaker with breaking currents more than
150 kA shall be applied. The only one circuit
breaker that suits such breaking currents is
HEC-7 type circuit breaker by ABB Company
(Switzerland) with breaking current of 160 kA.
However, the cost of HEC-7 is appr. $1 mln.
And its overall dimensions do not allow to
install it into the existing camera of VVG-20
circuit breaker.
For this reason, it has been determined to
use a SF6 circuit breaker of the same manufacturer, HECS-130R type instead HEC-7 of
for replacement of VVG-20 circuit breaker, as
its cost is 3.5 times less than the cost of HEC7. But the rated short circuit breaking current
makes up all in all 130 kA, i.e. less than the
calculated breaking current which is 146.2 kA.
To provide compliance with interrupting
capacity of short circuit currents in the generator, it has been determined to apply step
cutoff: cut off the circuit breaker of an adjacent pair of generators with the rst time delay, and then cut off the circuit breaker of the
damaged pairs.
At such cutoff, current decreases to 112.8
kA, i.e. complies with interrupting capability of
HECS-130R.
In 2008 the rst project was implemented regarding replacement of two generator
circuit-breakers including simultaneous replacement of protection to microprocessor
type.
44
Upgrading of 6 kV integrated switchgear

at Naberezhnye chelny CHP
Upgrading of 6 kV integrated switchgear,
section 2 , and 4 , includes:
replacement of worn-out and obsolete
VMPE-10 oil circuit breakers to VBE-10
31,5/630 (1000, 1600) UHL-2 vacuum circuit
breakers;
replacement of relay protection and
control equipment based on electromechanical relays to SPAC 810 type microprocessor
equipment which provides high accuracy and
consistency of performance. This can signicantly improve reliability, sensitivity and highspeed performance of protection, as well as
reduce selectivity level.
Surge arresters OPN-6 were installed to
protect transformers, electric motors and 6
kV busbars from surge voltage.
The arc protection unit complete with
Duga-0 arc fault registration unit was assembled to protect equipment from short circuits;
replacement of NTMI6 voltage transformer
to ferroresonance transformers NAMIT-10-2
UHL was made.
Upgrading of 0.4 kV BOP switchgear
at Naberezhnye Chelny CHP
Upgrading of 0.4 kV BOP switchgear (1 normally open contact) provides replacement of
obsolete overaged equipment that requires
costly spare parts (discontinued) for modern
equipment satisfying all requirements and
standards.
During the project implementation, panels of Neva control board low-voltage unit
(produced by Eltehnika-Volga) were mounted
complete with Schneider Electric Masterpact
NT16 and Compact NSX1OO-630 A type circuit breakers. To reduce mechanical stress on
electric motors and improve their operational
availability, Altistart 48 soft starters ensuring
high reliability, security and ease of commissioning were mounted. Replacement of
power and control cables, secondary circuit
wiring and relay protection devices was also
performed.
Dispatch boards of Grid Company OJSC

The Dispatch Service of Grid Company
OJSC is designed to ensure: fault tolerance and reliability of the power system,
distribution of electric energy in accordance with the schedule load, support for
installed power system parameters (voltage, frequency in the power supply circuit, etc.), maximum operation efficiency
of the power system as a result of optimal use of various energy sources. Any
changes in operational modes and status
of the power system elements are to be
www.ker-eng.com
board at Naberezhnye Chelny CHP

Normal operation of DC Board equipment inuences electric equipment
maintainability at electric plants and networks.
At large power plants and substations,
DC centralized battery supply leads to the
need for construction of control current
extended and extensive network.
DC Board is designed to provide direct current supply to consumers. The
Board structurally consists of 9 closed
double operation cabinets with bottom
feed-through and 7 distribution panels.
DC board cabinets are manufactured in
Convertor CJSC (Moscow).
A distribution part of DC board consists
of three sections combined with sectional switches. Working supply input is made
to the second section, from that section
nominal reserve supply of the DC Board is
performed through the interredundancy
panel. Emergency oil pump motors, solenoid supply circuits, emergency lighting,
alarm and control circuits are powered by
the rst and third sections. Protection of
DC Board connections is performed with
automated VA 5541 type circuit breakers and RBKOO power cutout switches
(with PPN-33 fuse elements -33).
The microprocessor automation system is used for monitoring the status of
direct current in the DC Board.
displayed in a convenient form for the

dispatcher.
For today, dispatch boards are the
most common devices for display of
large-scale circuits in the integral form.
The dispatcher uses them to manage
and coordinate joint operation of several
electrical circuits within a single grid.
Status information of grid facilities
and subsystems included into it is collected, processed and displayed by automated systems.
This task is successfully solved by
modern control and monitoring systems
by KER-Engineering included into DATS
hardware and software package: DATS
AKP, DATS APU, DATS ADSHCH.
Having a multi-module structure, DATS
hardware and software package provides
high fault tolerance and scalability for future upgrading. Multifunctionality of DATS
hardware and software package allows
to perform collection, processing, storage and transfer of information, along
with providing time synchronization with
low level devices.
Introduction of the emergency parameter recording system for relay protection
and emergency automatics Grid Company OJSC, Generating Company OJSC
According to the requirements of the
system operator, when an alarm event
occurs, emergency oscillograms shall be
provided to a representative of the system operator within 30 minutes.
45
Protection packages by different manufacturers and remoteness of control facilities

signicantly complicate this task. In 20082009, projects have been developed monitoring systems for relay protection and emergency automation have been implemented
at all stations of Generating Company OJSC
and 4 substations of Grid Company OJSC (Tatenergo). In this regard, optimum selection of
equipment for each facility without any strict
peg to a certain manufacturer was provided
(in our projects we used equipment by Ecra
Scientic and Production Company, ProsoftSystems Company, ABB, etc.) It is planned
to introduce this system at all 110220 kV
substations of Grid Company OJSC during 10
years.
Since 2010, it is planned to connect all the
newly introduced monitoring systems into
the Control Center of Grid Company OJSC.
2 high-voltage receivers and transmitters

were installed, adjusted and commissioned at
500 kV overhead transmission line Udmurtskaya and 500 kV overhead transmission line
Zianskaya (per each specied line).
The work under the specied project was
continued in 2010. The ultimate goal is automatic loading and unloading of hydraulic
generators at Nizhnekamsk HPP, and, if necessary, energizing of reserve hydroelectric
generators and de-energizing of operating
ones at decit and surplus power, respectively, in the energy system.
Upgrading of emergency automatics at Nizhnekamsk HPP (500 kV lines)

In 2009 implementation of emergency
automatics upgrading project (2nd startup
package).
Taking into account increasing importance
of this project in uninterrupted and reliable
electric supply to consumers in Kama region
industrial area, we involved leading adjustment companies in Russia for individual adjustment works (in the eld of relay protection
and emergency automatics) - KaskadGroup
Company, Ecra Scientic and Production
Company, Prosoft-Systems Company.
46
ENERGOTECHNOLOGICAL
AUDIT
48
www.ker-eng.com
Energy and Technology Audit

Energy surveys allow to dene effectiveness of industrial processes, consumption
and transfer of heat and power energy as
well as develop measures to enhance efficiency of power equipment and related processes.
Energy Audit is
inspection (energy audit) of enterprise
energy infrastructure; adjustment of heating
networks and heat supply systems;
tests and adjustment of heating networks for thermal and hydraulic losses;
technical and economic analysis of optimization options for composition and operational modes of main and auxiliary equipment, circuits of heat and electric power
supply;
calculation and expert examination of
loss limits, specic rates of heat and electric power consumption for production and
transport, norms fuel stockpiling standards.
We suggest:
technical examination of heat and
steam supply systems, metering stations including analysis of existing modes using advanced computer modeling techniques (GIS
Zulu);
statement of reasons for own generation installations of compressor packages,
gas turbine plants at CHP including calculation of optimum schemes for including them
into the power supply system;
implementation of methods and software packages for calculation of electric energy loss standards in electric networks of a
company;
introduction analysis of variable frequency drives and uid couplings for pump
equipment;
electronic schemes of heat supply for a

district, a city, an enterprise including optimization of heating system operational mode
and generation capacity equipment load.
The Customer gets:
reliable information about energy consumption on the inspected facility;
solutions for optimization of heat- and
electric supply;
effectiveness evaluation of energy resource use;
decrease in heat consumption for balance of plant, ensuring the required heating
mode;
a list of energy-saving measures, upgrade options, technical and economic calculations and choice of optimal investment
into development of a company infrastructure;
a enterprise energy certicate.
The work is performed on the base of:
a Certicate of inclusion on the register
of companies authorized to carry out energy
audits is issued by the Central Office of Fuel
and Energy Resource Management in the Republic of Tatarstan;
a Certicate of inclusion on the register
of companies authorized to carry out energy
inspections issued by the International Academy of Energy Science;
a Certicate of membership in Energy
Audit Companies Council of Oil and Gas Industry;
a Certicate of energy auditor accreditation in GASPROM OJSC.
49
Integrated diagnostics of electrical equipment

Integrated diagnostics of electrical equipment
is performed to identify defects at an early stage
and prevent emergency shutdown of electrical
equipment, planning of maintenance and upgrading of equipment.
Integrated diagnostics is
integrated inspection of turbine generating
units and power transformers;
inspection and diagnostics of
high-voltage circuit breakers;
earthing devices;
electric motors;
switching devices;
suspended and frame insulation;
current and voltage transformers;
adjustment of Peterson coils;
chromatographic analysis of
circuit-breaker oil;
cable oil;
hydrogen from the generator housing;
commissioning and maintenance of chromatographic systems.
qualitative analysis of stator winding insulation abrasion particles in impurities in oil from
drainages;
integrated diagnosis of turbine generators
during repair;
determination of electronic environment at
110500 kV substation and its inuence to relay
protection and emergency automatics
50
Thermal imaging diagnostics of energy and

process equipment
Heat monitoring of electric and heat equipment at power facilities, heating networks, administrative and industrial buildings and structures is required to detect latent defects arising
from the installation, repair and on the process
of operation.
Heat monitoring of
electric equipment of 35500 kV substations and distribution substations;
contact connections of overhead transmission lines;
active steel state of the generator stator;
state of power cells, complete transformer
stations, integrated switchgears;
buildings and structures;
thermal insulation of power and hot water
boilers, furnaces, reactors including denition of
heat losses to the environment;
chimney status;
technical condition of thermal insulation of
above and below ground heating pipelines and
water pipelines, leak spot search using thermal
and acoustic leak detectors;
search of leakage spots into the turbine
vacuum system with a halogen leak detector;
leak detection.
Expert examination of industrial safety

and inspection of buildings and structures,
power transmission lines and substations
We perform:
Inspection of buildings and structures
of I and II levels of responsibility:
measurement of foundation yielding in
buildings and structures;
drawing up datasheets for buildings.
Examination of industrial safety of buildings
and structures at a hazardous industrial facility;
We additionally perform:
inspection of bearing structures, interoors constructions, roofs, thermal and
noise insulation;
thermal imaging inspection of enclosure structures to identify heat losses and
cold air leakage spots;
state diagnostics of water, heat and
steam supply systems (including thermal
imaging);
inspection of distribution substations,
electric networks and earthing devices;
inspection of status of concrete, brick
and other chimneys and gas approaches by
the thermal imaging method.
trestle cranes,
fully mobile cranes,
hoisting devices,
skylifts,
loader cranes;
technical diagnostics and expert examination of crane tracks including determination of industrial safety on the possibility and
conditions of their operation;
non-destruction inspection of metal
and welded joints of hoisting machines;
drawing up datasheets for:
crane runways;
hoisting cranes, not registered
in bodies of Rostekhnadzor (Federal Service
for Environmental, Technological, and Nuclear Supervision) of Russia;
cross arms;
commissioning work on protection systems and security devices for traditional and
microprocessor type hoisting machines;
installation, maintenance and repair of
security devices and protective equipment
hoisting machines;
commissioning work on protection systems and security devices for loader cranes;
maintenance of security devices and
protection equipment for loader cranes.
Expert examination of industrial safety and

inspection of hoisting mechanisms
We perform:
technical diagnostics and expert examination including issue of the safety expert
review report on possibility and operational
conditions of hoisting machines:
tower cranes,
travelling cranes,
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51
Diagnostics of turbine generating units and

auxiliary equipment at TPP
Diagnostic services for turbine and auxiliary
equipment are aimed at achieving the objectives of testing and adjustment of the main
and auxiliary equipment of TPP turbine departments.
We perform:
diagnostics of status of the turbine automatic control system in order to obtain information about the current condition of the
automatic control system nodes, estimate the
amount of maintenance and repair, identify the
nature of defects and technical assistance in
their elimination;
pre-start setting of the turbine automatic
control system to ensure safe, reliable and efcient operation;
thermal and rapid tests of turbine units to
determine the current change in the general
operating economy, state estimation of turbine
ow part, effectiveness estimation of regenerative heaters and a condensing unit, defect
detection and repair quality estimation;
auxiliary equipment tests (heat transfer
equipment, pumps of various types) which include: characteristic formation, performance
evaluation, identication of efficiency reduction reasons, selection of optimal operating
conditions;
testing of technical and recycling water
supply systems;
determination of steam, condensate and
coolant losses in the process.
We implement new methods and technologies for measuring Automated Regulation System parameters using a computer control system that reduces complexity and duration of
diagnosis, excludes possibility of human error
52
when measuring turbine Automated Regulation

System performance.
Expert examination of industrial safety, technical diagnosis and metal status monitoring at
hazardous production facilities
Highly qualication of specialists for diagnosis of metal is conrmed with prizes in regional
and Russian NDT competitions.
We perform:
Industrial safety expert review of: boiler inspection facilities; gas distribution and gas consumption; facilities of explosive and chemically
hazardous processes in oil and gas industry;
strength analysis;
technical certication of boiler metalworks;
technical certication of boiler inspection
facilities;
non-destructive metal testing;
metallographic studies including metal
structure investigation in replicas;
chemical and spectral analysis of metal
composition;
mechanical testing of metal properties; inspection of steam turbines with the purpose to
extend their economic life;
revision of hanger-support systems; revision of process pipelines; investigation of failure causes of pieces of equipment.
www.ker-eng.com
Engineering support of water treatment

and water treatment mode of thermal
power equipment
Fields of activities:
Audit of technical condition of water
treatment schemes, water treatment mode
of thermal power equipment, chemical control reliability in operation;
Introduction of advanced energy- and
resource-saving water treatment technologies and management of boiler water treatment modes.
We perform:
adjustment of water treatment and
condensate plants, water-chemistry conditions of heat and power equipment including
making up process ow diagrams in accordance with the requirements of Rostechnadzor (Federal Service of Environmental, Technological and Nuclear Supervision) of Russia;
state inspection of water treatment
plants and water chemistry of thermal power equipment including proposals for their
upgrading;
thermochemical tests of boilers and
evaporators including establishment of quality standards for feed and boiler water;
pre-start and operational chemical
cleaning of boilers and adjustment of conservation schemes for thermal power equipment;
complete chemical analysis of all types
of water, quality and quantity composition
of deposits from the surfaces of heat power
equipment
including selection of technologies for

their removal; energy oil analysis and recommendations on how to prolong their service
life;
state estimation of energy oils and their
value relative to fresh oil cost;
determination of solid insulation state
by polymerization degree;
guidance and counseling services to
chemical laboratories of energy enterprises
in terms of preparation for certication and
accreditation.
We introduce new technologies of:
preliminary water treatment with the
use of occulants;
corrective water treatment in closedcircuit cooling systems and heating networks with salt deposition and corrosion
inhibitors;
assessment of energy oil status by induction period of oxidation;
water demineralization according to
APKORE counterow ionization scheme and
membrane methods.
The Customer gets:
reduction of service water production
cost, decrease in negative environmental impact, corrosion process slowdown of
thermal power equipment and extension of
its service life.
53
Metrological provision of production,

consumption and transport of energy resources
Our purpose is to provide reliable measurement results in accordance with state standards,
as well as protection of the rights and legitimate
interests of the objects and subjects of economic
activity from the negative consequences of incorrect measurements.
Metrological provision is to:
repair, calibrate (preparation for verication),
adjust measuring instruments of all types;
perform very precise measurements; arrange work in conjunction with regional Standardization, Metrology and Certication Centers
for calibration of current and voltage transformers (16 kV), Automated Information and channels
of Measuring System of Commercial Energy Metering, DCS;
introduce measurement systems for fuel
oil, chemicals (acid, alkali, coagulant, transformer
and turbine oils, technical uids);
develop and implement automated systems
of fuel oil commercial metering;
measure electric power quantities and electric energy quality indicators.
Service maintenance of gas detection equipment in accordance with state standards:
on-site repair, calibration, adjustment, verication, together with regional Standardization,
Metrology and Certication Centers;
audit of coolant and water costs; design,
consultation, installation, commissioning and
maintenance of heating energy, hot and cold water, sewage, corrosive environments, steam, gas
followed by scheduling; design, installation and
commissioning of automated systems for heating, ventilation and hot water supply, selection
54
of the best possible equipment under the design

parameters of the heat loads;
development, design, installation and adjustment of Automatic Systems for Commercial
Metering of Heat, Electric Energy and Gas;
development and introduction of measurement procedures;
performance monitoring of metering stations with respect to monitoring of heat consumption and making up monthly reports;
calibration and verication of heat, ow and
level meters;
service and metrological support of energy
source metering stations and liquid media.
Services for corporate clients:
Carrying out system analysis of measuring
instrument status, inspection and testing to determine the priorities in solving problems of metrological provision of production and distribution
of heat and electric energy;
Development of plans for organizational
and technical activities to improve production efciency by improving metrological provision.
To enter into the Federal Wholesale Market
of Electrical Energy/ Power, we perform:
Project development and implementation of
electric energy accounting systems;
Creation and implementation of energy balance programs.
www.ker-eng.com
Certication of workplaces according

to work conditions
We perform:
certication of workplaces;
industrial environment management at
workplaces;
measurement of physical factors (noise,
infrasound, microclimate, light environment
parameters, electromagnetic elds) on the
territory of enterprises including sanitary
protection zones;
measurements of chemical factors at
industrial environment;
sanitary-hygienic examination of workplaces and PCs;
measurement and estimation of hazardous and harmful chemical factors for
assessment of workplaces and production
control;
measurement of inuencing factor values in locations of electric energy meters.
Service effectiveness indicator:
No claims by the State Inspectorate
of Labour, the Federal Service on Customers Rights Protection and Human Well-being
Surveillance (Pospotrebnadzor) and prosecutors during site inspections;
The companys competitiveness in the
domestic and international markets after
Russias WTO accession.
The Customer gets:

justication to the tax authorities of the
expenditures required to further improvement of working conditions (extra clothing,
protective equipment, etc.) with allocation of
these costs to production costs;
positive solution of Pension Funds of
preferential pensions for the companys employees;
justication of benets and compensations for work in dangerous and unhealthy
working conditions, tax reduction for the
payroll of the companys employees according to the results of workplace assessment;
discounts on insurance rates paid by
the company for compulsory social occupational injury insurance;
integrated assessment of working conditions at each workplace.
The following is at the disposal of qualied professionals: modern measuring and
analytical equipment, successful completion
experience of analysis and normalization of
workplace ecology in the energy system and
at enterprises of the Republic of Tatarstan.
55
Chemical and analytical research in the field

of ecology
Fields of activities:
Chemical and analytical studies and
control of pollutants in environment and
work space (waste and natural waters, underground waters, atmospheric air, flue gases, sanitary protection zone air and working
space air);
Development of water and gas chemical
analysis techniques.
We perform:
quantitative chemical analysis of:
wastewater, stormwater and
meltwater;
domestic wastewater;
wastewater of suction pipes;
grease interceptor effectiveness;
local treatment facility effectiveness;
emissions from mobile sources;
surface waters of natural facilities;
underground water, piezometer
well water;
industrial emissions and flue gas
composition;
workplace and indoor air;
measurement and estimation of hazardous and harmful chemical factors for assessment of workplaces and production control;
efficiency verification of dust and gas
trapping units;
characterization of ambient air and air at
the sanitary protection zone border;
56
guidance and counseling services (preparation for certification and accreditation) for
waster water laboratories.
We develop new techniques for quantitative chemical analysis.
Development of ecological permission
documentation for industrial enterprises
Development and approval of:
projects of maximum (temporarily) atmosphere discharge standards;
projects of maximum (temporarily) terrain relief discharge standards;
projects of permissible water body discharge standards;
materials justifying the planned activities
of the enterprise for management of hazardous waste to obtain licenses; calculation of
damage for fishing industry caused by intake
of water from water bodies, the project of
waste generation and disposal limits; hazardous waste production and consumption data
sheets;
environmental impact assessment with
regard to economic and other activities during
development of pre-design including the preinvestment and design documentation;
training and support materials to obtain a
license for handling hazardous waste;
drawing up and approval of the environmental management declaration.
LEADING PROJECTS
Rehabilitation of TPP water treatment

Project development and implementawith application of highly efficient memtion of electric energy accounting sysbrane technology for ultrafiltration, mitems for network companies. Creation
crofiltration and back osmosis
and implementation of energy balance
programs
Customer: Generating Company OJSC,
7 branches.
Customer: Grid Company OJSC, 9
Implemented at Zainsk SDPP (exist- branches.
Over 120,000 electric energy metering
ing plants).
Feasibility study for seven thermal points.
power plants of Generating Company OJSC.
Project effectiveness: reduction of
Electronic simulation of heat supply
water production cost, reduction of envisystems for cities and settlements
ronmental impact.
Customer: Generating Company OJSC,
3 branches.
Simulation modes of heat supply by
Integrated energy audit of generating
means of the developed scheme allows to
and network companies at Tatenergo
OJSC including technical and economic consider a possibility of heating networks
for transfer of thermal energy (for both
evaluation of energy saving measures
existing and predictive heat consumption
Customer: Tatenergo OJSC.
22 companies with specified capacity with due regard to city development) usof 7,016 MW, 4,360 Gcal have been sur- ing analysis of heat supply options.
Stages:
veyed.
The total identified reserve for in1. Application of a new technology of
creasing efficiency of generation, trans- electronic simulation and development
port, electricity and heat production forecasting of urban heating schemes,
made up 328 mln. rubles.
while optimizing loads of existing thermal
power plants and building new generation
facilities.
Project development and implementa2. Development of an electronic simution of electric energy, heat and gas
lator of Kazan thermal supply system for
accounting systems for generating
main networks for modeling of heat supcompanies.
Customer: Generating Company OJSC, ply modes with due regard to connection
of new consumers.
9 branches.
Over 10,000 energy supplies metering
stations.
www.ker-eng.com
57
LEADING PROJECTS
Calculation technology has been developed and agreed in All-Union Electric Power
Research Institute.
An electronic simulator for calculation of
technical losses for each enterprise within
Generation Company OJSC has been developed and implemented.
Technical examination of equipment at
Nizhny Novgorod SDPP named after Winter
(Territorial Generating Company-6, Balakhna,
Nizhny Novgorod Region).
Customer: Ost West Capital LLC
1. Integrated evaluation of technical condition has been carried out including evaluation
of power equipment, buildings and structures,
integrated operation of the equipment as a
whole.
2. A forecasted investment program, including planned implementation activities has
been provided;
3. A possibility of upgrading the plant including installation of additional PT-80 steam
turbine, or on the basis of Siemens gas turbine
plant and required investment scope has been
estimated.
58
Consulting services for upgrading of 160

MW CHP and technical water supply
Customer: PAK Steel Metallurgical Plant
(Karachi, Pakistan)
Performing consultant expert function in
implementation of the turnkey project.
1st stage: Integrated diagnostic inspection of CHP and technical water supply
equipment to determine its restoration up
to design indicators for power, performance
and efficiency.
ROI analysis of the restoration costs,
preparation of tender documentation.
Tendering process for contractor selection for rehabilitation of CHP and technical
water supply.
2nd stage: Project implementation supervision and control.
Implementation:
1. Diagnostic inspection equipment of
TPP and technical water supply has been
performed.
2. Rehabilitation scope has been determined.
3. Bid documentation for implementation
of rehabilitation has been designed.
Consulting services for upgrading of thermal
mechanical equipment at CHP of the alumina renery plant (Fria, Republic of Guinea)
Customer: Sibkotes CJSC
1. Integrated inspection of Chemical Department equipment, the water chemistry
control system, boiler equipment to determine the quantitative and qualitative composition of sediments.
2. Development of recommendations for
improving reliability of CHP thermal and mechanical equipment equipment.
Implementation:
1. CHP thermal and mechanical equipment diagnostic inspection report was provided.
2. A plan of activities to bring the plant
thermal and mechanical equipment in accordance with the requirements of standards,
regulations and specications was provided.
3. Rehabilitation variants of demineralized water schemes were developed with
the use of membrane technology.
Technical inspection, development of technical requirements and bid documentation
for TPP construction at the oil renery plant
(Aden, Republic of Yemen).
Customer: Aden Oil Renery Company
1st stage: Inspection of a construction
site, preparation of technical requirements
www.ker-eng.com
EXPERIENCE OF INTERNATIONAL PROJECTS
2nd stage: Bid documentation preparation for TPP construction.

Implementation:
1. Integrated assessment of suitability of
the site for construction and resource requirements; evaluation of circuit solutions
for communication and future infrastructure (including equipment) of an enterprise;
development of technical requirements for
power plant construction.
2. Bid documentation has been developed
3. Criteria for evaluating bids for potential
partners were developed.
Development of the feasibility study for
replacement and development of generating capacities at MAEK Kazatomprom
Customer: MAEK Kazatomprom LLP, Republic of Kazakhstan
Assessment of technical condition of
thermal and electrical equipment, water
treatment circuits, fuel supply and technical water supply systems for CHP-1, CHP-2
and CHP included in the Mangistausskiy
load center, development of the technically
sound solution for decommissioning of generating capacities up to 2020 and preparation of optimal program for replacement of
generating capacities at MAEK Kazatomprom to construction of a combined cycle
plant with a capacity of 230 MW.
59
y
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i
l
a
u
q
,
y
t
i
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i
b
Efficiency, relia
PRODUCTION
62
PRODUCTION
PRODUCTION CAPACITIES
Group of Companies KER-Engineering

Urban construction: water supply pumps,
has its own production base with a total area air conditioning compressors, etc.
of 1500 sq.m. Assembly sites for manufacFunctions:
tured equipment, testing laboratories, workRegulation of rotation frequency in the
shop service and repair services are located range from 0 to 120 Hz in the closed and open
at the production base.
loop;
Startup (shutdown) of high-voltage inducRU-DRIVE HIGH FREQUENCY CONVERTERS tion motors for the time from 10 to 1600 seconds;
Designation:
RU-DRIVE high frequency converters
Ensuring reliability and increased life of
designed for frequency startup and speed motors;
regulation of induction motors with squirElimination of water hammer in the piperel-cage rotor with capacity from 250 up to line system;
5,000kW and rated voltage of 3, 6, 10kV.
Decrease in equipment fault rate and reRU-DRIVE frequency converters imple- ducing repair costs, etc.
ment a direct conversion of the input high
voltage (without using 50 Hz step-down and
step-up transformer).
They implement advanced technical solutions for transformation of high voltage
by fully controllable semiconductor devices
that provide a sinusoidal current in the motor windings with low distortion and reduce
losses in the motor.
Area of application:
Energy Industry: forced draft fans, compressors, etc.
Metallurgical Industry: cleaning pumps, furnace fans, etc.
Petrochemical and Chemical Industry: oil
transfer pump, compressors, etc.
www.ker-eng.com
63
KER SERIES PRESSURE TRANSMITTERS DS III

convenient and accurate digital pressure transmitters. Parameter adjustment is performed
using the control buttons, via HART-communication, PROFIBUS PA or FOUNDATION Fieldbus
interface.
Extensive functionality enables the pressure transmitter to be precisely adapted to the
demands of production. Despite the numerous
setting options, operation of the device is very
simple.
DS III pressure transmitters are available in
different versions for measuring:
excessive pressure
absolute pressure
differential pressure
level
volume
weight
volumetric ow rate
mass ow rate
of high quality materials (such as stainless steel,

Hastelloy, gold, monel, tantalum)
A recongurable measurement range
is from 0.01 mbar up to 400 bar for DS III with
HART-interface
A recongurable measurement range is
from 1 mbar up to 400 bar for DS III with PROFIBUS PA or FOUNDATION Fieldbus interface
High measurement accuracy
Parameterization via control keys and
HART communication or
PROFIBUS PA or FOUNDA-TION Fieldbus interface.
DS III series pressure transmitters can be
used in industries with high chemical and mechanical loads. EMC in the range of 10 kHz ... 1
GHz allows to use DS III pressure transmitters in
areas with high electromagnetic emissions.
Pressure transmitters with protection type
Intrinsic safety and Flameproof casing can
Advantages
be installed in potentially explosive atmosHigh quality and long service life
High reliability even under strong chemical pheres (zone 1) or in zone 0. The transmitters
have EC type inspection certicate and comply
and mechanical inuences
For aggressive and non-aggressive gases, with the relevant harmonized European standards (ATEX).
vapors and liquids
Pressure transmitters with protection type
Extensive diagnosis and simulation funcIntrinsic safety for use in zone 0 can be operattions
Separate replacement of a measuring cell ed with power supplies of ia and ib category.
Pressure transmitters can be equipped with
and electronics without recalibration
various designs of the separation membrane for
Minor deviation from the characteristics
specic applications, for example, for measuring
Low long-term drift
Parts in contact with the medium are made substances with high viscosity.
64
PRODUCTION
A pressure transmitter can be controlled
locally with 3 control keys, or programmed
externally via HART-communication or
PROFIBUS PA or FOUNDATION Fieldbus interface.
Regulations of the Customs Union On security of equipment for use in potentially

explosive atmospheres (TR TS 012/2011)
GOST R 51330.0-99, GOST R 51330.1-99,
GOSR R 51330.10-99.
Approval documents:
Certicate of Compliance No.
RU.11. 00239 in the Certication System GOST R of the Federal Agency for Technical Regulation and Metrology;
Type approval certicate of measuring instruments RU.C.30.065.A 44518 registered in the Federal Agency for Technical
Regulation and Metrology under No.4831911;
Certicate of Compliance for explosion-proof equipment No. RU C
RU.08..00008, series RU No.0018916.
Meets the requirements of the Technical
www.ker-eng.com
65
HARDWARE AND SOFTWARE PACKAGE FOR GAS

DISTRIBUTION UNITS
Designation:
Hardware and software package for gas distribution units is designed for:
automatic, remote and local manual process control of the gas distribution units;
regulation of process parameters, implementation of process protections and interlocks
of equipment;
process parameter data acquisition, current
processing and storage of primary data and data
exchange with the dispatch and control system).
System functions:
automatic remote and manual control of
gas distribution plant equipment; functional
group control;
automatic regulation of process parameters;
diagnostics and protection of controlled
equipment;
process parameter data acquisition, current
processing and storage of primary data and data
exchange with the upper level system (a control
centre), display of process ow on Workstation
screen of a gas distribution plant operator.
66
DATS HARDWARE AND SOFTWARE PACKAGE

Designation:
measurement of process parameters for
transfer and distribution of electric energy;
process parameter control at electric substations and power plants;
creation of information and control systems
to automate process parameters for transfer and
distribution of electric energy;
dispatch control of facilities in the normal
and emergency modes.
Advantages:
A standard set of basic functions: digital signal input, analog signal input, digit-pulse signal
input, digital signal output;
A wide range of input/output signals from
32 up to 256 signals of each type serves to
adapt to facilities of different information capacity;
A block-modular structure allows to use different structural elements (cabinets) for optimal
placement of equipment at the facility. It is also
possible to space individual functional units and
up to 500 m, etc.
PRODUCTION
RODNIK HARDWARE AND SOFTWARE
PACKAGE
Rodnik hardware and software package
is designed to automate processes of chemical water treatment.
The control system is a multifunction
system with a block and modular architecture adaptable to the requirements of a particular facility.
The package provides:
Automatic regulation of process parameters in controlled processes under the
specied settings;
Automatic control of equipment functional group control;
Manual (local) control of equipment
from local control rooms;
Manual (remote) control of equipment
from panels of control cabinet operators and
a control centre;
Process protection, alarms and interlocks;
Visualization and process control using
operators automated workstation (AWP) in
the control room;
The basis of the whole automation
package of water treatment plants includes
the following subsystems:
www.ker-eng.com
DCS for:
the chemical injection package;
the clarication agent;
the solvents recovery unit;
the mechanical lters;
the H-cation and anion lters;
the sorption lters;
the reverse osmosis plant;
the microltration plant;
the ultraltration plant;
the bioreactors.
Automated Control System for pump
stations.
designed on the base of Siemens equipment
and software.
Certicate of Conformity No.POCC RU.
54.13155 of the State Committee for the
Russian Federation for Standardization and
Metrology.
67
POTOK HARDWARE AND SOFTWARE PACKAGE

Potok hardware and software package is designed for automatic control and monitoring of
production cycles of pump stations.
Potok is used in water supply systems, re
ghting systems, boiler feed and water transport,
process supply systems in the chemical and oil
industries. Potok also can function as an integral
part of control systems at CHP, boiler houses and
heat points.
System functions:
Pressure (level, ow, temperature) maintenance at output of pump unit groups in the automatic mode;
Smooth startup of pump units;
Transition to the next pump (by status) in
case of malfunction of the main pump;
Automatic rotation of the pump units with
the purpose of uniform load;
Protection of pumps in case of emergencies;
The alarm system, information display and
input by the operator in the dialog mode by
means of the control panel LCD;
Automatic registration of the operation time
and emergency causes in the controller memory.
The system is implemented on the base of
Siemens and Schneider Electric.
horse power. CONTUR SID stands have a GOST R

certicate of conformity.
Area of application for stands:
Verication of engine assembly quality
Engine adjustment
Cold operational engine test
Hot operational engine test without load
Hot operational engine test under load
Engine parameter check
Engine acceptance tests
Engine predelivery tests
The economic effect of introduction:
Improvement of manufacture quality, major
and routine repair of internal combustion engines
Increase testing quality due the use of developed tools of browsing and analysis of accumulated process information
Increase effectiveness of equipment due to
the use of energy recovery to the network
Increase testers measures of responsibility
Provide safe working environment Provide
advanced diagnostic tools to reduce time for
maintenance and repair works.
Test stands for CONTUR SID

internal combustion engines
Test stands for internal combustion engines
are designed for carrying out trial runs, acceptance tests and predelivery tests while manufacturing, major and routine repair of internal combustion engines in power ranges from 63 to 1,800
68
www.ker-eng.com
PRODUCTION
POTOK KNU COMPLETE PUMP STATIONS

Designation:
POTOK KNU complete pump stations are
designed for systems of water supply, heating, re ghting, air conditioning, boiler feed
up.
Contents of equipment:
A pumping unit is an integrated engineering solution for commissioning, the only
thing needed is to bring the pipeline and provide voltage supply. POTOK KNU is equipped
with pumps of worlds leading manufacturer
of pumping equipment WILO Company.
A wide range of pumping unit application
is provided due to different scale of POTOK
KNU variations:
a number of pumps is from 2 up to 6;
performance frequency regulation;
digital regulation with smooth startup
of pumps;
digital regulation.
Functions:
The automatic control cabinet provides
the following functions:
maintenance of the given parameter
(pressure, temperature, ow ...);
protection of the motor, pumps, the hydraulic system;
automatic rotation of pump operating
time by operator selection;
emergency situation alarm with decoding;
temporary schedule control;
control in the automatic or manual
mode;
graphic touch screen of the interface;
displaying of key parameters.
The principle of operation of the pumping unit with digital regulation:
In automatic mode, maintaining of the
controlled parameter is carried out through
startup/shutdown of the pump depending

on the signal from the feedback sensor.
Startup of the rst pump if the adjustable
parameter did not come out to the desired
mode for the specied period of time, startup of the second pump, etc. Similarly, in reverse order, up to the complete shutdown of
all pumps.
Manual mode for testing and commissioning.
The principle of operation of the pumping unit with digital regulation:
In automatic mode, maintaining the adjustable parameter is done by changing
rotation frequency of the pump driven by
the frequency converter. A signal from the
feedback transducer is compared with a
predetermined setpoint. In case of disagreement, the automatic regulation system increases or decreases rotation frequency of
the pump driven by the frequency converter.
When the frequency converter reaches its
frequency limit values (min, max), the automatic control system enables/disables the
next pump (by status).
Manual mode for testing and commissioning.
69
We use new technologies:

printing of information signs and plates as
one-of-a-kind and exclusive products on any
process base of thickness no more than 13 mm,
We suggest:
training video lms in VHS, CD and DVD for- on sheet and roll materials (polystyrene, glass,
mat and training multimedia software in CD for- aluminum, ceramics, glass, etc.). using a UV printer. Sericol ultraviolet ink (England) provides high
mat on different topics;
any informational signs and posters includ- adhesion and resistance to physical and weather
ing safety-related signs and posters (according impact.
to GOST State Standard), photoluminescence
The Customer gets:
evacuation signs (according to GOST 12.2.1432002), re evacuation plans, etc.;
information products made in accordance
ow diagrams of labour management for with the current legal framework and using modern techniques and technologies with due regard
fuel and energy complex enterprises;
virtual labour safety rooms equipped with of the Customers requirements;
tests, educational video lms, informational mamodern labour safety rooms, classrooms
terials executed in the form of multimedia soft- staffed with stands, software, videos, owcharts,
ware; stands of various subjects; thematic rooms, signs and posters made in accordance with the
labour safety rooms, educational classrooms, en- applicable legal documents.
terprise museums in complete sets according to
agreed variants.
INFORMATION SIGNS AND POSTERS ON LABOUR
SAFETY, FLOW DIAGRAMS
70
REFERENCE LIST
KEY REFERENCES
(Find detailed references on the CD-ROM attached to
the booklet or at website www.ker-eng.com)

PROJECTS
Development of external power supply at

TAIF-NK Advanced Oil Processing Center (Nizhnekamsk)
The scheme of power distribution and external
power supply at Hayat Kimya LLC - Sanitary Paper
Plant (FEZ Alabuga)
Design and survey work: Construction of 110/10
kV Innopolis Substation
Design and survey work: External power supply
scheme of the second stage of sapphire production for optoelectronics
Design of power supply facilities at ammonia,
methanol and carbamide plant (Mendeleyevsk,
Tatarstan)
Development of design and detailed design documentation for heat supply of Laura Merlen Kazan
trading centre located at Amirkhan str., Kazan
(correction)
Upgrading of the high pressure cylinder of the turbine generating unit No.8 including introduction
of cell shroud seals at Verkhniy Tagil SDPP
Rehabilitation of the turbo feed pump including
replacement of the pump to the modern pump
under the project Rehabilitation of 300 MW
power unit, st. No.10 at Sredneuralskaya SDPP.
Design work in accordance with specications
for power supply of the working site No. at
Kamstroytechservice LLC with a capacity of 250
kW fed from electric networks of KMPO OJSC.
Detailed design documentation stage.
ENTERPRISES
TAIF-NK OJSC
2013
Hayat Kimya LLC
2013
Kazan GIPRONIIaviaprom
CJSC
KamaKristall-Technology
LLC
2013
NIIK OJSC
2012
Modern Energy Modeling

LLC
2012
Quartz-Western Siberia
CJSC
2011
REP-Engineering
2011
Kamgesenergostroy
Company
2011
Turbine generating unit, st. No.9. Upgrading of the Kazan CHP-2

network water scheme.
Design and survey work under the project for
the gas distribution plant No.2 at Savinovo boiler Kazan CHP-2
house
www.ker-eng.com
DATE
2013
2010
2010
71
PROJECTS
Upgrading of PTVM-100 boiler, st. No.2 including
installation of new type heating surfaces
Design work under the project for rehabilitation
of 110 kV Kirovskaya Substation
Design work under the project Rehabilitation of
220/110/35/6 kV Pismyanka open switchgear,
construction of 2-circuit overhead transmission
line (split of 220 kV Uzlovaya-AbdrakhmanovoBugulma overhead transmission line with overhang to Pismyanka Substation) for power supply
of Electric Metallurgical Plant (TatSteel CJSC).
Technical and economic calculation for CCGT at
Kazan CHP-2
Implementation of the detailed design Upgrading
of gas distribution plants (1, 2) of Orenburg gas
Rehabilitation of 110 kV overhead transmission
line at Yuzhnaya - Kovali-1, 2 Substation
Development of the external power supply
scheme at Ammonia OJSC facility (Mendeleyevsk)
External heat supply. 2nd stage. Heating networks
from the gate valve switching station before the
heat point at Nizhnekamsk CHP working site up
to 140 at main steam pipeline and the turbine
generating unit No.5 in the main building of
Nizhnekamsk CHP (the hardware and software
package-2)
ENTERPRISES
Naberezhnye Chelny CHP
2010
Kazan electrical networks
2010
Bugulma electrical
networks
2010
Kazan CHP-2
2010
Zainsk SDPP
2010
Volga Electrical Networks
2009
Ammonia OJSC
2009
Nizhnekamsk CHP (the

hardware and software
package-2)
2009

scheme of the facility under construction Heavy TAIF-NK OJSC
Residue Deep Rening Complex at Taif-NK OJSC
(Nizhnekamsk) (pre-design)
scheme for the electric metallurgical plant
TatSteel CJSC (Leninogorsk, Tatarstan)
Upgrading of chemical water treatment equipment (transition of lter chains Nos.2 - 9 to
counterow chains (Upcore type)
Design stage. 110-220/6 kV main step down
substations 1,2,3,4 with 110-220 kV feeding lines
of the Complex power supply scheme
Project of Automated System for Accounting of
Electric Energy
Construction project for 220 kV and 110 kV gas
insulated switchgear
72
DATE
2009
TatSteel CJSC
2009
Nizhnekamsk CHP (the

hardware and software
package-2)
2009
TANEKO Renery and Petrochemical Plant Complex
2008
TANEKO Renery and

Petrochemical Plant
Complex
TANEKO Renery and
Petrochemical Plant
Complex
2008
2008
ENTERPRISES
DATE
TANEKO Renery and

Petrochemical Plant
Complex
2008
Design stage. 110-220/6 kV power transmission lines with 220-110 kV feeding lines of the
Renery and
Complex external power supply scheme including TANEKO
Petrochemical Plant
development of the design stage for special
Complex
transition of 220 kV power transmission lines
Kama-Complex over the Kama river
2008
Design stage. Heating networks from the border

of Nizhnekamsk CHP (the hardware and software
package-2) including heating networks up to the
border of the Complex
TANEKO Renery and

Petrochemical Plant
Complex
2008
Rehabilitation of the cooling tower No.1

including transition to the lm-type spray system
Rehabilitation of the cooling tower including
application of modern polymer structural
materials
2008
Nizhnekamsk CHP
2008
Rehabilitation of BG-1600 cooling tower, st. No.1
Petrozavodks CHP, Branch

of Territorial Generating
Company-1 OJSC
KarekEnergoGeneration
Company
2008
Construction of Azino, Savinovo district boiler

houses with PTVM-180, GVGM-180 hot water
boilers, DE-25 steam boiler
Kazan Heating Networks
2008
Working project for construction of 220 kV

open switchgear with two 125 MVA automatic
transformers
Kazan CHP-3
2008
Design stage. In-site power supply.

Cogeneration installation.
www.ker-eng.com
REFERENCE LIST
PROJECTS
73
AUTOMATION
OF PROCESSES AND PRODUCTION
Projects
DCS for CCGT-220MW (design and survey work)

based on GE hardware and software package
A set of works on installation, repair, technical and
service maintenance of DCS, Control and Instrumentation, re and security alarm and CCTV for
AMAKS gas blocks
Upgrading of gas pipelines and DCS for -160-24250 GM steam boiler, st. No.1
DCS for 6 power units per 500 MW each, st. No.3, 4,
5, 6,7, 8 based on Ovation hardware and software
(Emerson)
Upgrading of the voltage regulator system for hydraulic generators No.1-16 based on SIMATIC PCS 7
hardware and software package (SIEMENS)
DCS for the gas turbine power plant
Corporate customer
Yenisei Territorial Generating Company OJSC
(Territorial Generating
Company-13)
Kazan CHP-2
Kazan CHP -1
Kazan CHP -2
Kazan CHP -3
Zainsk SDPP
Yelabuga CHP
Nizhnekamsk HPP
Nizhnekamsk CHP LLC
Nizhnekamsk CHP,
Territorial Generating
Company-16 OJSC
Naberezhnye Chelny
Cardboard and Paper Mill
SDPP-1, Ekibastuz
(Kazakhstan)
2013
2012-2013
2002-2013
2013
2005-2012
Nizhnekamsk HPP
2010-2012
GTRR-24 MW
at Dvurechenskiy oil eld
Automatic Control System of -205 turbine generat- Verkhniy Tagil SDPP
ing unit, st. No.10 based on Ovation hardware and
software package
Introduction of automated control, regulation and
Novo-Kemerovo CHP
protection system for R-3,15-1.28/0.2P drive turbine
on the base of PCS 7 hardware and software package (Siemens)
Upgrading of TGM-84 B boiler unit, st. No.10 includ- Kazan CHP-1
ing installation of new AMAKS gas blocks
DCS for the boiler unit based on the hardware and
Tatneft Neftekhimservis
software package (Siemens)
OJSC
Introduction of the frequency-regulated drive
Chelnyvodokanal CJSC
system at water supply pumping units in the southwestern and north-eastern parts (Naberezhnye
Chelny)
Automatic Frequency and Active Power Regulation Zainsk SDPP
System for 11 power units per 200 MW st. no. 2, 3,
4, 5, 6, 7, 8, 9, 10, 11,12 based on Ovation hardware
and software package (Emerson)
74
Date
2012
2012
2012
2012
2012
2011
2004-2011
Installation of Automated Systems for Commercial

Metering of Electric Energy at BSI Substation, Shilna
Substation, ZYAB Substation, Chulman Substation,
KBK Substation, Centre Substation, Tukayevskaya
Substation, Pervomayskaya Substation, Chelny
Substation, 35 distribution substations, 85 heating
substations
The main control board building. Upgrading of the
main control board including installation of the
automated system of frequency discharge based on
microprocessor protection
The control system for the main assembly line
GSK-1
Construction of the integrated security system for
bridge crossings
Automated Ignition Control System for TPE-208

type burners at the power unit st. No.3 based on
SIMATIC PCS 7 hardware and software (Siemens)
DCS for the boiler unit No.5 based on SIMATIC PCS 7
hardware and software (Siemens)
Information Display System for the main control
panel at Nizhnekamsk HPP
Automated Regulation System for the boiler unit
No.13 based on SIMATIC PCS 7 hardware and software package (Siemens)
Automated Control System for heat supply of NorthEastern and South-Western Districts of Naberezhnye Chelny based on SIMATIC WinCC software
(Siemens). The system control centre.
Technical re-equipping of power plant perimeter
defense including the personnel access control
system, CCTV system based on ITV equipment
Technical re-equipping of the fuel and lubricant
storage (Automated Control System for tank levels,
gas analyzers, re alarm, ventilation) based on
SIEMENS equipment
Development and introduction of Substation DCS
(design, supply, installation, adjustment)
www.ker-eng.com
Corporate customer
Novo-Sterlitamack CHP
Kumertau CHP
Salavat CHP
Sterlitamack CHP
Naberezhnye Chelny
Electrical Networks
Date
REFERENCE LIST
Projects
Installation of variable frequency drives for pumps
network
2011
2011
Kazan CHP
2011
KAMAZ OJSC
2011
A bridge crossing over the

Vyatka river
A bridge crossing over the 2009-2011
Volga river
Smolensk SDPP
2010
Mariy Pulp and Paper Mill
2010
Nizhnekamsk HPP
2010
Aktau, CHP-2
(Kazakhstan)
2010
Naberezhnye Chelny Heat

Distribution Company
OJSC
2009-2010
Zainsk SDPP
2009
Begishevo Airport
2009
110 kV Leninskaya
Substation
110 kV Severnaya
Substation
110 kV Vostochnaya
Substation
2008-2009
75
Projects
Automated System for Electric Energy Accounting for Renery and Petrochemical Plant Complex
(project) based on SIEMENS equipment
TANEKO Renery and

Petrochemical Plant
Complex OJSC
Nizhnekamsk
Full-scale automated system for the chemistry

department based on equipment by SIEMENS,
KER-Avtomatika
Kazan CHP-1
Kazan CHP-3
Nizhnekamsk CHP
Zainsk SDPP
Automated data acquisition for calculation of technical and economic indicators of the power plant
(14 power boiler units, 11 turbine generating units,
balance-of-plant equipment) based on equipment
by Krug Scientic and Production Company, Volmag
CJSC
Development and installation of the Automated
system for Accounting of power resources.
Introduction of heat energy and hot water metering
stations in apartment buildings based on equipment
by Vzlyot CJSC
Analysis of equipment operational modes, development of project documentation for a frequencyregulated electrical drive installation
The automatic re alarm and re extinguishing
system
The automatic regulation system for the power
plant with cross links (3 energy boiler units BKZ420 and 3 turbine generating unit PT-60, PT-80)
based on Ovation hardware and software package
(Emerson)
The automated system of the supervisory control of
the poultry processing plant
The automation system for gas distribution plants
based on SIEMENS and KER-Avtomatika equipment
DCS for 50 MW gas turbine unit based on OVATION
hardware and software package (EMERSON)
76
Corporate customer
Date
2008
2007-2008
2007-2008
630 apartment buildings

(Naberezhnye Chelny)
2007-2008
800 central heat supply

stations in Moscow
Nizhnekamsk HPP
Kazan CHP-3
Priumskaya CHP
2007-2008
2007-2008
2007-2008
Chelny-Broiler LLC
Naberezhnye Chelny
Kazan CHP-3
Nizhnekamsk CHP
Zainsk SDPP
Kazan CHP-1
2007-2008
2007
2005
DCS for CCGT-220MW (design and survey work)

based on GE hardware and software package
A set of works on installation, repair, technical and
service maintenance of DCS, Control and Instrumentation, re and security alarm and CCTV for
AMAKS gas blocks
Corporate customer
Yenisei Territorial Generating Company OJSC
(Territorial Generating
Company-13)
Kazan CHP-2
Kazan CHP -1
Kazan CHP -2
Kazan CHP -3
Zainsk SDPP
Yelabuga CHP
Nizhnekamsk HPP
Nizhnekamsk CHP LLC
Nizhnekamsk CHP,
Company-16 OJSC
Upgrading of gas pipelines and DCS for -160-24Naberezhnye Chelny
250 GM steam boiler, st. No.1
Cardboard and Paper Mill
DCS for 6 power units per 500 MW st. no. 3, 4, 5, 6,7, SDPP-1, Ekibastuz
8 based on Ovation hardware and software pack(Kazakhstan)
age (Emerson)
Upgrading of the voltage regulator system for hyNizhnekamsk HPP
draulic generators No.1-16 based on SIMATIC PCS 7
hardware and software package (SIEMENS)
DCS for 24 MW gas turbine power plant
Dvurechenskiy oil eld
Automatic Control System of -205 turbine generat- Verkhniy Tagil SDPP
ing unit, st. No.10 based on Ovation hardware and
software package
Introduction of automated control, regulation and
Novo-Kemerovo CHP
protection system for R-3,15-1.28/0.2P drive turbine
on the base of PCS 7 hardware and software package (Siemens)
Upgrading of TGM-84 B boiler unit, st. No.10 includ- Kazan CHP-1
ing installation of new AMAKS gas blocks
DCS for the boiler unit based on the hardware and
Tatneft Neftekhimservis
software package (Siemens)
OJSC
Introduction of the frequency-regulated drive
Chelnyvodokanal CJSC
system at water supply pumping units in the southwestern and north-eastern parts (Naberezhnye
Chelny)
Automatic Frequency and Active Power Regulation Zainsk SDPP
System for 11 power units per 200 MW st. no. 2, 3,
4, 5, 6, 7, 8, 9, 10, 11,12 based on Ovation hardware
and software package (Emerson)
www.ker-eng.com
Date
REFERENCE LIST
Projects
2013
2012-2013
2002-2013
2013
2005-2012
2010-2012
2012
2012
2012
2012
2012
2011
2004-2011
77
Projects
Corporate customer
Date
Construction of 500 kV new generation electrical

substation in Alabuga free economic zone
Rehabilitation of 500 kV Kinderi Substation (Kazan)
Upgrading of the voltage regulator system for
hydraulic generators No.1-16
Construction, erection and pre-commissioning
work: A turbine of Unit st. No.12 Upgrading of the
turbine generating unit including replacement of
culverts, the brush contact unit and the thyristor
excitation system
Construction, erection and pre-commissioning
work for 110 kV open switchgear. Upgrading of
Zapadnaya cells, 1,2 of the electric network at
Kazan CHP-2
Rehabilitation 220 kV open switchgear at
220/110/35/6 kV Pismyanka Substation, construction of 2-circuit overhead transmission line (split of
220 kV Uzlovaya-Abdrakhmanovo-Bugulma overhead transmission line with overhang to Pismyanka
Substation) for power supply of Electric Metallurgical Plant (TatSteel CJSC).
Yelabuga Electric
Networks
Kazan electrical networks
Nizhnekamsk HPP
2012-2013
Upgrading of 6 kV generator switchgear No.2

equipment and electric power equipment of the
water boiler house
Rehabilitation of Central Substation, Southern
Substation including installation UPK-TS equipment
(design, installation, adjustment)
Rehabilitation of electrical equipment at power
plants (circuit breakers)
Replacement of MV-220kV 296 circuit breaker, Unit
No.6 for SF-6 circuit breaker including replacement
of disconnectors (Moscow CHP-23)
Rehabilitation of UNITROL 1000 excitation system
for turbine generating units TG-1 and TG-2
Upgrading of GSP-900-100094 type generator,
improvement of excitation systems for the backup
exciter No.1
Upgrading of 110 kV closed switchgear including installation of SF-6 circuit breakers and microprocessor protections of the cells Nos. 9, 10, disconnectors, current transformers of the cell No. 36 (TAP-1)
(2nd startup package - the cell No.10, 3, the startup
package - the cell No.36)
78
2012-2013
2012
Zainsk SDPP
2012
Kazan CHP-2
2012
Bugulma electrical
networks
2011
Kazan CHP-1
2010
Kazan electrical
networks
2010
Moscow CHP-23
2010
Sealtek CJSC
2010
Company-16 OJSC
2010
Company-16 OJSC
2010
Installation of protections from single-phase fault,

units 6, 7, 8 of the gas turbine for Penza Branch
of Territorial Generating Company-6 OJSC (design,
installation, adjustment)
Rehabilitation 110/35/10 kV Nurlat-Novaya
Substation with 110-35-10 kV overhang
Rehabilitation of KSO-10 kV power equipment
chambers in Sewage pumping station-10 (design,
installation, adjustment)
Upgrading of turbine generating units, st. No.2, 3,
5-12 including introduction of the partial discharge
monitoring system in the stator winding
Upgrading of 110 kV open switchgear including
replacement of circuit breakers for SF6 for microprocessor protection (cells Nos.1, 2, 4)
Rehabilitation of existing automatic devices for unloading at overloads of 220 kV overhead transmission lines (Kinderi Substation) and implementation
of automatic devices for unloading at overloads of
220 kV overhead transmission lines (Zelenodolsk
Substation) (design, installation, adjustment)
Rehabilitation of equipment at 500 kV open switchgear (Kinderi Substation) including replacement of
TT-500 kV (design, installation, adjustment)
Technical re-equipping of 6 kV switchgear and
control gear (27 cells)
Upgrading of 110 kV open switchgear including
installation of current measuring devices and
coupling capacitors
Major repairs of VVB 220 kV switches, 220 kV
disconnect switches, 35 kV air blast switches
Corporate customer
Date
Company-6 OJSC
2010
Chistopol electrical
networks
2010
Water supply, sewerage

and power facilities OJSC
2010
Zainsk SDPP
2010
2010
Volga Electrical Networks
2010
Kazan electrical
networks
2010
Nizhnekamsk HPP
2009
Nizhnekamsk CHP
2009
2009
Major repairs of the earthing circuit
500 kV Bugulma
Substation
9 substations of Bugulma
Electrical Networks
Major repairs of electric equipment at 35 kV open

switchgear and 6 kV closed switchgear
Mikulino Substation
2009
Major overhaul with installation of new remote

control systems
Maintenance of remote control systems
www.ker-eng.com
Substation of Nizhnekamsk electrical networks, Bugulma electrical

networks, Almetyevsk
electrical networks,
Naberezhnye Chelny
electrical networks
Substation of Nizhnekamsk electrical networks, Bugulma electrical
networks, Almetyevsk
electrical networks
REFERENCE LIST
Projects
2009
2009
2009
79
EXPERIENCE OF INTERNATIONAL PROJECTS
Projects
Technical survey and development of construction
specications and tender documents
Corporate customer
CHP at the oil renery
plant (Aden,
Republic of Yemen)
Date
2010
Development of the feasibility study for replaceMAEK Kazatomprom LLP

2010
ment and development of generating capacities
Integrated service Consultant Expert: expert examination development of the project tendering
of PakSteel
process in the interests of the Customer selection CHP
2007-2009
Steelworks (Pakistan)
of a Contractor rehabilitation support facility
commissioning turnkey operation
Integrated survey of power equipment and consult- CHP of PakSteel
ing services for upgrading of the existing CHP with
Steelworks
2007
the purpose to bring performance up to design
Pakistan Steel (Pakistan)
capacity
Integrated survey of power equipment
Fria CHP (Guinea)
2007
EXPERIENCE IN RUSSIAN PROJECTS (BRIEF EXTRACTION FROM THE REFERENCE LIST)
Projects
Corporate customer
Date
Integrated survey of Nizhny Novgorod SDPP named
after Vinter including consideration of the Electric
Ost West Capital LLC
2009-2010
Plant upgrading variants
Energy survey of the electric part of Saphyan OJSC
enterprise including development of new power
Sakhyan OJSC
2009-2010
supply circuit solutions for a new production line,
development of the energy certicate
Diagnostics of technical devices at 110/10/6kV
Substation, main step down substation-1
Southern Branch of
Gasprom Energo OJSC
2009
Thermovision inspection 500 kV, 220 kV overhead

transmission line
Volga Main Power Networks, Branch of Federal

Grid Company of Unied
Energy Systems OJSC
2009
Integrated survey of 35kV overhead transmission

lines including thermovision inspection and inspection of the technical state of the construction part
of the overhead transmission line poles
Northern Caucasus Branch

of Gasprom Energo OJSC
2009
Technical inspection of condensate pipeline

Energy audit
Energy inspection
Technical audit
Development of standards of harmful emissions
from boilers st. Nos.1-16
80
Helium Plant, Kargaly

CHP, South Ural Branch of
Gasprom Energo OJSC
South Ural Branch of
Gasprom Energo OJSC
Krasnoselskiy Jewellery
Works
TPP 40-160 of the Industrial Logistics Package
Severnoye Domodedovo
Nizhnekamsk CHP-1
2009
2009
2008
2008
2008
Corporate customer
Date
2007
2007
2007
2007
2007
2006
2006
2006
2006
-2
2005
2005
2005
2004
2004
2003
2002

.1-16
-1
2001
-3
2001

. 6 ()

,

. 5

-87, -60-130

. 3
www.ker-eng.com
REFERENCE LIST
Projects

/ -47
.3,4

, ,

81
Projects
Date
Technical diagnostics of boilers, economizers

Performance adjustment of DKV-10/13 type boilers, st. No.2
Minnebayevo Gas
Processing Plant
1998
Technical diagnostics of boilers, economizers
Boiler house of Teks OJSC,

Dubniki Brewery
1997
Thermovision inspection of chimneys Nos.1, 2, the

boiler unit st. No.5. Finding of leakages of turbines
st. No.4, 5 into the vacuum system with a halogen
leak detector
CHP at Novolipetsk Metallurgical Combine OJSC
1996
Commissioning trials of PTVM180 boiler, st. No.2
Azino-2 District Boiler

House, Kazan Heating
Networks
Tatenergo OJSC
1994
Development if parameter charts for operation

of DKV-10/13, DKV-6,5/13 type boilers at the
industrial boiler house
Kazan Slaughtering and

Meat Processing Plant
OJSC
1992
Operational tests of boilers at industrial boiler

houses
Scientic Production Association named after Lenin,

Zarya Confectionary Plant
1991
Primary, repeated surveys (energy audit) of enterprises power utilities. Tatenergo OJSC
Technical diagnostics and inspection of boiler

metalwork
82
Corporate customer
9 enterprises of Grid Company OJSC, 9 enterprises

of Generating Company
2001-2009
OJSC, enterprises of Heat
Distribution Company
OJSC
Cheboksary CHP-2,
Naberezhnye Chelny Card2000
board and Paper Mill
Boiler houses at Kazan
1999
Concrete Goods Plants
www.ker-eng.com
83

84
www.ker-eng.com
85
!
n
o
i
t
a
r
e
p
o
o
c
Welcome to
www.ker-eng.com
86
KER-ENGINEERING
GROUP OF COMPANIES
KER-ENGINEERING
GROUP OF COMPANIES
KER-ENGINEERING LLC
Yamashev av., 37b, Kazan,
Republic of Tatarstan, Russia, 420080
tel.: +7 (843) 557-62-05,
fax: +7 (843) 557-62-07
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www.ker-eng.com
BRANCHES
TATNIPIENERGOPROM
(Kazan)
tel.: +7 (843) 557-62-05,
fax: +7 (843) 557-62-07
tatnipiep@mail.ru
KER-AVTOMATIKA
(Naberezhnye Chelny)
tel.:+7 (8552) 395354,
fax: +7 (8552) 394278
keravt@ker-eng.com
ENGINEERING CENTRE
ENERGOPROGRESS
(Kazan)
tel.: +7 (843) 519-37-59,
fax: +7 (843) 544-17-92
inbox@eprog.tatenergo.ru
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(Kazan)
tel.: +7 (843) 299-43-58,
fax: +7 (843) 299-51-17
ker_naladka@mail.ru
REPRESENTATIVE OFFICE IN MOSCOW

tel.: (495) 737-08-64
keravt@inbox.ru

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KER-ENGINEERING

DESIGNING AND SUPPORT OF CONSTRUCTION

CONSTRUCTION AND INSTALLATION

Branch office in Republic

Electrical Plant EnergoInvest

Engineering that creates advantages

CONCERNING THE COMPANY

(SDPPs), Hydraulic Power Plants (HPPs), etc.

KER-Engineering is a group of companies that

Engineering Centre Energoprogress Branch is

Technical audit. Tests and

Engineering that creates advantages

CONCERNING THE COMPANY

Preliminary design survey in power and

Integrated energotechnological audit of

Integrated industrial automation

Qualitative performance of works is the leading

Modern, efficient technologies and materials

Commitment to international quality standards

Engineering that creates advantages

CONCERNING THE COMPANY

In the eld of design and construction supervision:

CONCERNING THE COMPANY

State Power Engineering University. 3 modern

DESIGNING AND SUPPORT

Engineering that creates advantages

Implementation of General Designer functions.

DESIGNING AND SUPPORT OF CONSTRUCTION

PRELIMINARY DESIGN SURVEY

facilities, power supply facilities of enterprises,

Solution of design problems in the eld of:

Integrated design of heat sources:

Types of design work:

Engineering that creates advantages

DESIGNING AND SUPPORT OF CONSTRUCTION

Expansion of Kazan CHP-3 including installation of CCGT-190 (an unit of 2 Ansaldo 65 MW

Development of external power supply

Construction and expansion of heat power

Engineering that creates advantages

Construction and rehabilitation of electric

DESIGNING AND SUPPORT OF CONSTRUCTION

Naberezhnye Chelny Electrical Networks;

Innovation energy on the move

Engineering that creates advantages

DCS for power units full-scale control of

Vibration and mechanical value control system

Engineering that creates advantages

DCS for the gas turbine plant control

Automatic vibration and diagnostic

Turbo feed pump control system.

Engineering that creates advantages

DCS for the boiler unit ignition designed

high level of process security;

Engineering that creates advantages

DCS for the pump station control and

The commercial metering system of

Control system for booster pump stations

Engineering that creates advantages

tion: relay protection and automatics and

Control system for drilling pump

A Mobile Control Cabinet for the pumping jack

Engineering that creates advantages

Integrated systems of bridge technical security

who perform operational duty in the facility for