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Abstract
The popularity of water fracs has increased in recent years.
The reduction in fluid cost and overall fracture stimulation
cost has in some cases revived exploration in low-permeability
reservoirs like the Barnett shale in north central Texas. Water
fracs have also been used effectively in reservoirs with low
permeability and large net pays, which require large volumes
of fluid to attain adequate fracture half-lengths to achieve
commercial production.
In the past, the design of water fracs has been more of an
art than a science. While the term water frac implies that the
fluid is proppant-free, in most cases some proppant is usually
pumped. The amount and concentration is usually low when
compared to conventional fracture treatments. Water-frac
designs are further complicated by the fact that fracture
geometry, conductivity, and proppant transport are not easily
modeled.
Despite these difficulties, the attractiveness of water fracs
requires the implementation of a design methodology. This
paper discusses a design procedure for water fracs from a field
operation/design standpoint. Volume and rate requirements are
discussed for a specific zone height, desired fracture length,
and aerial width. A fracture width vs. proppant size
requirement is applied, and a simple material balance
calculation is performed to generate a fracture volume taking
fluid leakoff into account. Fracture conductivity of a low
proppant-concentration, high fluid-volume fracture is
estimated to optimize proppant length and fracture
conductivity ratio (Cfd). A pump schedule is generated based
on the results of the previous calculations. All design
calculations are simple and require only a handheld calculator
or simple spreadsheet.
The design model was calibrated to a microseism-mapped
Cotton Valley Lime test well. A leakoff coefficient multiplier
was used to calibrate the model. The model-predicted volume
was then compared to actual volume on a second Cotton
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Where:
qi = Injection rate (bbl/min)
= Frac fluid viscosity (cP)
G = Elastic shear modulus (psi) = (YM)/2(1+)
YM = Youngs Modulus (psi)
= Geometric factor = 0.75
w = Width (in.)
= Poissons ratio
Cp = Proppant concentration lbm/ft2
p = Porosity of proppant pack (+- 30%)
b = Bulk density of proppant (100 lbm/ft3 for sand)
Simple Calculation of Fracture Dimensions. The
microseismic measurements taken during the fracture
treatments in the data set indicate that the calculations of
fracture dimensions resemble the gross shape of the total
fracture field. This shape may be the geometry created by the
liquid volume injection. In this case, the geometry was
assumed to be an ellipsoid.
The authors chose to use a set of equations from a text by
Economides and Nolte.4 This set of equations suggests a
relationship between injection rate and injection time to
created area and volume of the liquid-filled fracture. Other
methods are documented by D.E. Nierode.7 The intent was to
keep the calculations simple so that a spreadsheet calculation
of fracture geometry and resulting pump schedule could be
created using a few hard facts and an equal amount of
engineered estimates.
Fracture Height Estimation. From the start of this project,
the calculations were to be kept as simple as possible. Most 3D fracture simulators use detailed rock properties to determine
fracture height as a function of stress difference between pay
and barrier and expected bottomhole pressure increases during
the job. However, in the study data set, rock properties data
was not often collected.
The 3-D fracture-simulated fracture heights predicted vs.
the actual fracture height mapped in the M-Site work done by
8
Warpinski was reviewed. After this review, fracture height
calculations were found to be beyond the scope of this effort.
In the data set of microseism mapped fractures, the authors
noticed that the fracture height tended to stay contained to the
gross zone height. Little downward growth was detected
below the lower perforation. Upward height growth was
limited to 3040 ft. In addition, the authors experience with
frac tracer logs has indicated the same results. The authors
decided to make their best engineering estimate of gross
fracture height using logs and the location of perforations.
Created Fracture Volume. With the gross fracture height
estimated, the design fracture fluid volume VL = (Qiti) was
adjusted to generate a proppant fracture half-length (Xf) with a
designed lbm/ft2 proppant concentration to attain the required
conductivity. This adjustment sets the proppant amount and
rate required to generate a width (w) sufficient to allow
proppant to flow through the fracture without hindrance.
Remember the liquid fracture volume VL = (Qiti) should be
greater than or equal to the propped fracture volume Vp that
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Where:
Vp = Volume of proppant (ft3)
p = Bulk density of proppant (lbm/ft3)
Designing a Pump Schedule
First, a pad volume must be calculated (again using equations
from Economides):
Pad = VL (1-)/(1+) in gal..Eq. 154
Where VL = (qi)(ti)(42) in gal (Eq. 9)
and
= 33% (Eq. 10)
The clean fluid slurry volume Vs can then be calculated
from the following equation:
Vs = (VL - Pad) in gal....Eq. 16
If a minimum concentration is set to start or ramp or stairstep a proppant schedule, the end concentration required to
place the desired amount of proppant volume (Vp p) in the
clean slurry volume available can be calculated.
Let
PCi = Proppant concentration initial (lb/gal)
PCf = Proppant concentration final (lb/gal)
Then
PCf = [(2) (Vp p) /(Vs)] (PCi).....Eq. 17
The following inputs are entered into an input data sheet:
1. Lf = Liquid fracture half-length (ft)
2. Gross and net height (h)
3. Formation permeability (md)
4. Cfd = Desired conductivity ratio
5. = Estimated fluid efficiency
6. = Porosity
7. = Frac fluid viscosity (cP)
8. G = Elastic shear modulus (psi) = (YM)/2(1+)
9. = Poissons ratio
10. b = Bulk density of proppant (100 lbm/ft3 for sand)
11. PCi = Minimum initial proppant concentration
Pump rate and pump time (Qiti) are adjusted to satisfy
width requirements and volume requirements in the material
balance equation for the specified Lf (Eqs. 7 and 9). The
spreadsheet generates a pump schedule and summary design
sheet (Tables 6 and 7).
Design Versus Reality
Critics of this design methodology may contend that the
authors have not developed anything new. They may contend
that the authors have simply dusted off old frac design
principles, used well published equations to describe fracture
geometry, coupled that to a material balance equation, inserted
it to a spreadsheet calculator, and now call it rocket science.
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Acknowledgements
The authors thank the management of Devon Energy
Corporation and Halliburton for their encouragement, support,
and approval to publish this paper.
References
1.
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6,000 psi
200F
With Nondarcy Effects
Closure
Perm Darcy Perm Darcy With Optimum Xf Optimum w
Nondarcy Effects Cfd = 1.6 (ft) Cfd = 1.6 (in.)
0.1
0.5
1
2
3
4
a
50
67
72
77
75
74
0.7
5.4
11
20
26.1
30.6
446
1238
1768
2384
2723
2949
0.367
0.132
0.092
0.068
0.06
0.055
Median Min. Grain Max. Grian Min. Frac Width = 6X Required for a
Diameter Diameter Diameter
Median DIA
Monolayer
(in.)
(in.)
(in.)
(in.)
(lbm/ft2)
0.01
0.014
0.017
0.025
0.035
0.049
0.008
0.01
0.011
0.017
0.023
0.033
0.012
0.017
0.023
0.033
0.047
0.066
0.06
0.084
0.102
0.15
0.21
0.294
0.17
0.19
0.21
0.28
0.41
0.58
G= 2,000,000 psi
lbm/ft2
Suggested sieve
size
50/70
40/60
30/50
30/50
30/50
30/50
30/50
30/50
0.1
0.5
1
1.5
2
3
4
Width at Closure
(in.)
0.0171
0.0857
0.171
0.257
0.342
0.514
0.685
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Fluid
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Pre pad
FET test
Pad
Slurry
Slurry
Slurry
Slurry
Slurry
Slurry
Slurry
Slurry
Slurry
Slurry
Flush
Total
Stage Vol.
(gal)
20,000
66,615
6,568
6,568
6,568
6,568
6,568
6,568
6,568
6,568
6,568
6,568
2,203
154,503
lb/gal
0.05
0.24
0.43
0.61
0.80
0.99
1.18
1.37
1.55
1.82
lb per
stage
328
1,563
2,798
4,032
5,267
6,502
7,736
8,971
10,206
11,934
Average lbm/ft
Volume of proppant
Pad volume
Slurry clean volume
Slurry dirty volume
Pad + slurry clean
Created width
Volume created frac
Volume created frac
Fluid efficiency
Rate
Total frac fluid minimum
Pump time
Tanks
260 ft
0.076 in.
720 ft
179 ft
294,054 ft2
0.63 lbm/ft2
58,811 lb
66,615 gal
63,003 gal
65,685 gal
132,300 gal
0.129 in.
2,010 ft3
15,033 gal
55.00%
60 bbl/min
3,679 bbl
1.02 hr
8.2 (500 bbl)
% of Total
43.12
4.25
4.25
4.25
4.25
4.25
4.25
4.25
4.25
4.25
4.25
1.43
100.00
10
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Test Well
770
144
60
0.01
8%
0.0021
4.6
30
4,797
4,560
Actual volume compared to model predicted volume for a given height and fracture half length
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Calibration Well
720
260
33
0.03
12%
0.00422
4.6
60
3,300
3,150
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Fig. 2Estimated fracture volume showing dimensions of fracture height (h), fracture half-length (Xf) and fracture width (w).
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Fig. 3Chart from McGurie and Sikora and the projects optimum conductivity ratio (Cdf = 1.6).
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Fig. 5Illustration of proppant fallout from the wellbore to the fracture tip.
Fig. 6Illustration of fracture network indicated by microseismic imaging of the calibration well.
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Fig. 7Plot of fracture height versus time from microseismic imaging calibration well.
Fig. 8Plot of fracture half-length versus time from microseismic imaging calibration well.
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Fig. 9Plot of fracture half-length versus gallons from microseismic imaging calibration well.
Fig. 10Model volume calculated to achieve fracture half-length (Lf) versus actual gallons required to reach fracture half-length (Lf=720 ft)
from microseismic imaging.